WO2018043263A1 - Stator and manufacturing method therefor - Google Patents

Abstract

The present invention pertains to a bottomed cylindrical stator (2) that accommodates an armature (12) secured to a rotary shaft (11). This stator is equipped with a bottomed cylindrical main yoke (21), a belt-like auxiliary yoke (22) arranged on the outer circumferential wall surface or the inner circumferential wall surface of this main yoke, and field magnets (23) arranged in the interior of the main yoke. The auxiliary yoke is arranged along the circumferential direction of the outer circumferential wall surface or the inner circumferential wall surface of the main yoke. One end of the auxiliary yoke has formed thereon at least one protrusion (22B), and the other end of the auxiliary yoke has formed thereon at least one recess (22C) that opposes the protrusion in the circumferential direction and engages the protrusion, at the inner circumferential wall surface or the outer circumferential wall surface of the main yoke. Thus, when the auxiliary yoke is attached to the main yoke the effect of this attachment on the main yoke can be reduced.

Description

Stator and manufacturing method thereof Cross-reference of related applications

The present application includes Japanese Patent Application No. 2016-167804 filed on August 30, 2016 and Japanese Patent Application 2017 filed on June 5, 2017, the disclosures of which are incorporated herein by reference. Based on -11944.

The present disclosure relates to a DC motor stator and a manufacturing method thereof, and more particularly, to a stator having a feature in a yoke and a manufacturing method thereof.

For example, the configuration of the direct current motor includes an armature and a commutator fixed to the rotating shaft, a cup-shaped yoke covering the outside of the armature, and a field magnet fixed to the inner wall surface of the yoke. It has a magnet and the like. The magnet is configured to face the side surface of the armature when the armature is disposed inside the yoke. The opening side of the cup-shaped yoke is closed by a bracket. The bracket is formed with a hole for projecting the rotating shaft. With this configuration, the output side end of the rotating shaft can be projected to the output side. In addition, bearings are disposed in the vicinity of the bottom of the yoke and the hole of the bracket, and the rotating shaft is rotatably supported by these bearings. Moreover, the brush is arrange | positioned at the bracket and it is comprised so that the radial direction inner side edge part of this brush may slidably contact with a commutator. Thereby, a current is supplied from the brush connected to the external power source to the commutator. The armature rotates and functions as a rotor by the interaction between the armature whose current direction is switched by rectification by the commutator and the field magnet.

The yoke as described above does not simply cover the armature or support the magnet, but serves as a magnetic circuit. For this reason, in order to construct a magnetic circuit, it is necessary to secure the thickness of the yoke at a predetermined level or more. However, since the conventional yoke is manufactured by reducing the thickness required for the magnetic circuit as the material plate thickness, the thickness of the portion that is not necessary for the magnetic circuit is also the same thickness as that required for the magnetic circuit. Thickness is formed. That is, the thickness of a portion that is not necessary as a magnetic circuit is increased. For this reason, there has been a problem that the material cost is increased and the mass of the yoke is increased. Therefore, a technique for solving such a problem has been proposed (see, for example, Patent Document 1).

Patent Document 1 discloses a frame structure of a DC motor. In the present technology, the rotor core is surrounded by a cup-shaped frame (corresponding to a yoke), and a ring-shaped auxiliary frame is disposed on the outer surface of the cylindrical portion of the frame (corresponding to the yoke). . By being configured in this way, as a whole, a frame with a small wall thickness is created, and the part that needs to be thickened as a magnetic circuit is wrapped with an auxiliary frame (auxiliary yoke) The wall thickness required for the magnetic circuit can be ensured.

Japanese Utility Model Publication No. 06-031354

As described above, in the technique such as Patent Document 1, by using the auxiliary frame (auxiliary yoke), it is possible to increase the thickness only in a portion necessary as a magnetic circuit and reduce the thickness in other portions. . For this reason, it is possible to reduce the material cost and weight of the frame (yoke). In such a prior art, an auxiliary frame (hereinafter referred to as “auxiliary yoke”) is fitted and fixed to a cup-shaped frame (hereinafter referred to as “main yoke”) by press fitting or adhesion.

However, according to the inventors' investigation, in the method of attaching the auxiliary yoke to the main yoke by press-fitting, the main yoke is deformed by the force of press-fitting and the inner diameter of the main yoke is changed. Further, the plating of the main yoke and the auxiliary yoke is peeled off by the force during press fitting. Furthermore, in order to press-fit the auxiliary yoke, it is necessary to finish the inner and outer diameters of the main yoke with high accuracy, which increases the manufacturing cost. Similarly, the accuracy of the inner and outer diameters of the auxiliary yoke is also required, which increases the manufacturing cost. Further, in the method of attaching the auxiliary yoke to the main yoke by bonding, the auxiliary yoke falls off due to low adhesion. Furthermore, the appearance failure occurs due to the protrusion of the adhesive. In addition to this, there is welding or drawing attachment, but in the former, there is a risk of changes in the inner diameter of the main yoke due to thermal effects and corrosion of the spot part, and in the latter, the accuracy of the inner diameter of the main yoke due to material anisotropy is affected. There was a risk of deterioration or increased blank positioning accuracy. In the latter case, a working oil pool is generated between the auxiliary yoke and the main yoke. Under such circumstances, there has been a demand for the development of a technique that does not require an excessively high inner / outer diameter accuracy without changing the inner diameter of the main yoke.

In view of the above points, an object of the present disclosure is to provide a stator configured to suppress an influence on the main yoke due to the attachment when the auxiliary yoke is attached to the main yoke, and a method for manufacturing the stator. is there.

Also, another object of the present disclosure is to provide a stator that is advantageous in terms of manufacturing cost and a manufacturing method thereof that reduce accuracy requirements of the inner and outer diameters of the main yoke and the auxiliary yoke.

The stator according to the present disclosure is a bottomed cylindrical stator that constitutes a rotating electric machine and houses an armature fixed to a rotating shaft. The stator includes a bottomed cylindrical main yoke, a belt-like auxiliary yoke disposed on the outer peripheral wall surface or the inner peripheral wall surface of the main yoke, and the outer surface of the armature in the radial direction inside the main yoke. And a field magnet disposed so as to face each other. The auxiliary yoke is disposed along the circumferential direction of the outer peripheral wall surface or the inner peripheral wall surface of the main yoke. At least one convex portion is formed at one end of the auxiliary yoke. The other end portion of the auxiliary yoke is engaged with the auxiliary yoke so as to face the convex portion in the circumferential direction in a state where the auxiliary yoke is disposed on the outer peripheral wall surface or the inner peripheral wall surface of the main yoke along the circumferential direction. At least one recess is formed.

As described above, in the present disclosure, the auxiliary yoke is disposed along the circumferential direction of the outer peripheral wall surface or the inner peripheral wall surface of the main yoke, and the convex portions respectively formed at one end portion and the other end portion in the circumferential direction of the auxiliary yoke. And the recess are abutted and engaged in the circumferential direction.

Thereby, in the arrangement of the auxiliary yoke, it is possible to effectively prevent the main yoke from being physically applied by press-fitting or the like and affecting the main yoke (inner diameter changes, plating peeling, etc.). Moreover, the influence (thermal denaturation, corrosion, anisotropy change) due to chemical force caused by welding can also be effectively prevented, and there is no need for oil stagnation due to squeezing. Similarly, there is no need to worry about dropout or poor appearance, which is a concern during bonding. Further, since the engaging structure is used, the accuracy requirements of the inner and outer diameters of the main yoke and the auxiliary yoke can be reduced, which is advantageous in terms of manufacturing cost.

At this time, as a specific configuration, a part of the concave portion may be engaged with the convex portion in pressure contact. Engagement rigidity is increased.

As a specific configuration, the recess includes a first hole closer to the opening of the recess and a second hole that is further away from the opening than the first hole and communicates with the first hole. You may have. The axial distance of the first hole may be smaller than the axial distance of the second hole. The front end portion of the convex portion may be provided with a widened portion that expands such that the front end portion of the convex portion is crushed and the axial distance is increased. The convex portion is engaged with the concave portion in a state in which a surface of the expanded portion located on the base end side of the convex portion is in close contact with a step formed between the first hole portion and the second hole portion. May be combined. If comprised in this way, it will become possible to engage a convex part and a recessed part more firmly, and to prevent effectively that a convex part detach | leaves from a recessed part.

Furthermore, as a specific application configuration, the axial distance of the opening of the recess may be formed to be smaller than the internal axial distance. The front end portion side of the convex portion may be disposed inside the concave portion. The tip of the convex portion is in pressure contact with a part of the peripheral edge that defines the inside of the concave portion, and the proximal end side of the convex portion has a smaller axial distance than the tip end side of the convex portion. It may be arranged and it may be arranged in the opening of the recess. If comprised in this way, after engaging, it can prevent effectively that a convex part detaches | leaves from a recessed part, and it becomes possible to engage reliably and efficiently.

In addition, if a buffer hole is formed in at least one of the vicinity of the convex part and the vicinity of the concave part, it becomes a relief hole for escaping the engaging force of the convex part to the concave part. The influence of the engaging force on can be reduced.

Further, according to the stator according to the present disclosure, it is a bottomed cylindrical stator that constitutes a rotating electric machine and stores an armature fixed to a rotating shaft. The stator is disposed on the bottomed cylindrical main yoke and on the outer peripheral wall surface or the inner peripheral wall surface of the main yoke, and one end and the other end of the auxiliary yoke main body, which is a belt-shaped plate body, are connected to each other. And a field magnet disposed in the main yoke so as to face the outer surface of the armature in the radial direction. The auxiliary yoke is disposed along the circumferential direction of the outer peripheral wall surface or the inner peripheral wall surface of the main yoke. One end portion and the other end portion of the auxiliary yoke main body portion are connected in the circumferential direction via a rotation caulking portion that can be rotated so as to draw one side toward or away from the other side. The auxiliary yoke is in pressure contact with the inner peripheral wall surface or the outer peripheral wall surface of the yoke.

At this time, as a specific configuration, the swaging caulking portion includes a plate-like action portion, and one side connection portion that connects one point of the action portion and one end portion of the auxiliary yoke body portion. The other side connection part which connects the other point of the said action part, and the other end part of the said auxiliary | assistant yoke main-body part may be provided. The other point may be formed at a point-symmetrical position with respect to the one point with respect to the center of the action portion. If comprised in this way, an auxiliary | assistant yoke can be mounted | worn with a main yoke only by rotating a rotation caulking part. Therefore, various effects similar to the engagement between the convex portion and the concave portion can be obtained.

Furthermore, in the above-described configuration, the convex portion and the concave portion, or the rotating caulking portion may be provided at least in the vicinity of a position that is aligned in the radial direction with the gravity center position of the field magnet. In the field magnet, the location is a location that is not used as a magnetic path, and an engaging portion of a convex portion and a concave portion, or a rotation caulking portion may be arranged at the location. According to this, it is not influenced by magnetic loss.

In addition, a stator manufacturing method according to the present disclosure includes a bottomed cylindrical main yoke, a strip-shaped auxiliary yoke disposed on an inner peripheral wall surface or an outer peripheral wall surface of the main yoke, and an armature in the main yoke. And a field magnet disposed so as to face the outer side surface of the magnet in a radial direction, and a stator for storing the armature fixed to the rotating shaft. The method for manufacturing the stator includes an arrangement step, an insertion step, and a pressure contact step. In the arranging step, a belt-like auxiliary yoke having at least one convex portion formed at one end portion and at least one concave portion engaging with the convex portion at the other end portion is provided as an outer periphery of the main yoke. While being along the wall surface or the inner peripheral wall surface, the convex portion and the concave portion are rounded so as to abut along the circumferential direction of the outer peripheral wall surface and the inner peripheral wall surface of the main yoke. In the insertion step, the convex portion is inserted into the concave portion. In the pressure contact step, the convex portion is engaged with the concave portion by deforming the convex portion by pressing the tip portion of the convex portion to the peripheral end portion which is a part of the concave portion.

At this time, in the insertion step and the pressure contact step, the main yoke and the auxiliary yoke wound around the outer peripheral wall surface of the main yoke are accommodated in an accommodation space formed between two divided molds. It may be done. The main yoke and the auxiliary yoke in the housing space are sandwiched between the two split molds and pressed in the radial direction of the main yoke, so that the convex portion is inserted into the concave portion to the concave portion. The convex portion may be engaged. Thus, by sandwiching the main yoke and the auxiliary yoke between the two divided molds and pressurizing in the radial direction of the main yoke, the auxiliary yoke can be easily wound around the outer peripheral wall surface of the main yoke, The convex portion can be easily engaged with the concave portion.

Further, in the above method, an absorption hole is formed in the convex portion, and in the pressing step, the absorption hole is deformed to deform a tip portion of the convex portion in the concave portion. The convex portion may be engaged with the concave portion.

Thus, the belt-shaped auxiliary yoke is wound, the convex portion and the concave portion are butted in the circumferential direction, and the auxiliary yoke is mounted by engaging both. For this reason, there can exist an effect similar to the above.

Also, in the pressure contact process, the tip of the convex portion is pressed against the concave portion and engaged with the concave portion while being deformed (crushed). For this reason, it can be engaged only by applying force in the circumferential direction. Moreover, since the convex part is deform | transforming inside the recessed part (being crushed) after a press-contacting process, it can prevent effectively that a convex part detaches | leaves from a recessed part. Thus, the convex portion can be engaged with the concave portion easily and reliably.

Moreover, since the absorption hole is formed in the front-end | tip part of a convex part, when deforming (crushing) a convex part at a press-contact process, this absorption hole becomes a cushion and can prevent a convex part from being cracked. At the same time, since the absorption hole is formed, the force for deforming (crushing) the convex portion can be reduced.

Further, the stator manufacturing method according to the present disclosure includes a bottomed cylindrical main yoke, an auxiliary yoke disposed on an outer peripheral wall surface or an inner peripheral wall surface of the main yoke, and an outer armature inside the main yoke. And a field magnet arranged so as to face the side surface in the radial direction, and a stator for storing the armature fixed to the rotating shaft. The method for manufacturing the stator includes an arrangement step, an insertion step, and a pressure contact step. In the placement step, the auxiliary yoke main body part, which is a belt-shaped plate body, communicates with one end part and the other end part, and is connected by a rotating caulking part that pulls or pulls one side to the other side by rotating. The cylindrical auxiliary yoke is mounted on the outer peripheral wall surface or inner peripheral wall surface of the main yoke. In the press-contacting process, the auxiliary caulking portion is rotated to draw one side of the end portion of the auxiliary yoke main body portion toward or away from the other side, whereby the auxiliary yoke is moved to the outer peripheral wall surface or inner peripheral surface of the main yoke. Press against the wall.

With this configuration, the auxiliary yoke can be easily attached to the main yoke simply by rotating the swaging caulking portion, and the same functions and effects as described above can be achieved.

The stator according to the present disclosure adopts a configuration in which an auxiliary yoke is attached to the main yoke. At this time, press-fitting, welding, drawing, bonding, etc. are unnecessary. In other words, it is possible to prevent physical influences and chemical influences. For this reason, it is possible to effectively prevent changes in the inner diameter of the main yoke, peeling of the plating, thermal denaturation, corrosion, change in anisotropy, oil sump, dropping off of the auxiliary yoke, poor appearance, and the like. In addition, since the engaging structure or the rotating caulking portion is rotated to adjust the diameter of the auxiliary yoke, the required accuracy of the inner and outer diameters of the main yoke and the auxiliary yoke is reduced, which is advantageous in terms of manufacturing cost. It is.

It is a schematic structure figure of a motor concerning a 1st embodiment of this indication. FIG. 3 is a longitudinal cross-sectional equivalent view of a first stator according to a first embodiment of the present disclosure. It is a perspective view of the 1st stator concerning a 1st embodiment of this indication. FIG. 2 is a cross-sectional view and a plan view taken along line AA of FIG. It is explanatory drawing which shows the attachment part of the 1st auxiliary yoke which concerns on 1st Embodiment of this indication. It is explanatory drawing which shows the size structure of the attachment part of the 1st auxiliary yoke which concerns on 1st Embodiment of this indication. It is a figure showing a modification of an attachment portion of the 1st auxiliary yoke concerning a 1st embodiment of this indication. It is explanatory drawing which shows the manufacturing process of the 1st stator which concerns on 1st Embodiment of this indication. It is a figure which shows the variation regarding the manufacturing process of the 1st stator which concerns on 1st Embodiment of this indication. It is a perspective view showing the 2nd stator concerning a 2nd embodiment of this indication. It is explanatory drawing which shows the rotation caulking part of the 2nd auxiliary yoke which concerns on 2nd Embodiment of this indication. It is explanatory drawing which shows the function of the rotation caulking part which concerns on 2nd Embodiment of this indication. It is a schematic plan view of a split core type stator. It is a perspective view of a winding yoke. It is explanatory drawing which shows the manufacturing process of a split core type stator. It is a figure which shows the 1st variation of a winding yoke. It is a figure which shows the 2nd variation of a winding yoke.

Hereinafter, a plurality of modes for carrying out the present disclosure will be described with reference to the drawings. In each embodiment, parts corresponding to the matters described in the preceding embodiment may be denoted by the same reference numerals, and redundant description may be omitted. When only a part of the configuration is described in each mode, the other modes described above can be applied to the other parts of the configuration. Not only combinations of parts that clearly show that combinations are possible in each embodiment, but also combinations of the embodiments even if they are not explicitly stated unless there is a problem with the combination. Is also possible. Hereinafter, embodiments of the present disclosure will be described with reference to the drawings. Note that the configuration described below does not limit the present disclosure and can be variously modified within the scope of the gist of the present disclosure.

This embodiment describes a stator that can reduce the physical influence on the main yoke when mounting the auxiliary yoke, and can easily mount the auxiliary yoke, and a manufacturing method thereof.

1 to 12 exemplify the present disclosure, and FIG. 1 shows a schematic configuration diagram of a motor common to the first embodiment and the second embodiment. 2 to 7 show the first embodiment. FIG. 2 is a view corresponding to a longitudinal section of the first stator, FIG. 3 is a perspective view of the first stator, and FIG. 4 is a section taken along line AA in FIG. FIG. 5 is an explanatory diagram showing a mounting portion of the first auxiliary yoke, FIG. 6 is an explanatory diagram showing a size configuration of the mounting portion of the first auxiliary yoke, and FIG. 7 is a modification of the mounting portion of the first auxiliary yoke. FIG. 8 is a diagram illustrating an example, FIG. 8 is an explanatory diagram showing a manufacturing process of the first stator, and FIG. FIG. 2 shows only the stator and the magnet for the explanation of the first stator, and the other illustrations are omitted. 10 to 12 show a second embodiment, FIG. 10 is a perspective view showing a second stator, and FIG. 11 is an explanatory view showing a rotating caulked portion of a second auxiliary yoke. FIG. 12 shows an explanatory diagram for explaining the function of the swaging caulking portion in detail.

<< First Embodiment >><< General Configuration of Motor >>
The illustrated motor M is a DC motor. Hereinafter, the configuration of the motor M will be briefly described. The motor M according to the present embodiment is configured by combining the rotor 1, the first stator 2, the end plate 3, and the brush 4. Note that the output side of the motor M is a side to which the power of the motor M is transmitted, and in FIG. Further, the base end side refers to the side opposite to the output side along the axial direction of the rotating shaft 11.

As shown in FIG. 1, the rotor 1 is configured to include a rotating shaft 11 serving as a rotation center, an armature 12, and a commutator 13. The armature 12 is assembled so as to be able to rotate integrally with the rotary shaft 11, and includes a rotor core 12A and a coil 12B wound around the rotor core 12A. The cylindrical commutator 13 is fixed to the rotating shaft 11, and this fixed position is on the output side of the armature 12 and can rotate integrally with the rotating shaft 11. And the coil 12B which comprises the armature 12 is electrically connected with the commutator 13 (To be exact, the commutator piece stuck on the outer periphery.).

The first stator 2 includes a cup-shaped main yoke 21, an annular first auxiliary yoke 22 disposed outside the main yoke 21, and a field magnet 23. Yes. At the center of the cup-shaped bottom surface portion of the main yoke 21, a cup-shaped bearing arrangement portion 21A that protrudes toward the base end is formed. A portion other than the bearing arrangement portion 21A is referred to as a “main yoke body portion 21B”. An annular ball bearing K1 is arranged inside the bearing arrangement portion 21A, and the base end side end of the rotary shaft 11 is rotatably supported by the ball bearing K1. The field magnets 23 are tile-shaped permanent magnets, and a plurality (number corresponding to the number of poles) are pasted on the inner wall of the main yoke body 21B. In this example, since four poles are illustrated, four magnets 23 are used.

The main yoke 21 is a cup-shaped (bottomed cylindrical) magnetic body. In particular, the main yoke main body 21B is configured by connecting the magnets 23 and 23 attached to the inner wall with a magnetic flux to form a magnetic circuit. To play a role. The first auxiliary yoke 22 is an annular magnetic body, and is disposed so as to wrap around the outer surface (corresponding to the outer peripheral wall surface) of the main yoke main body 21B, and reinforces the role of the main yoke 21 as a magnetic circuit. Is. Note that the structure for attaching the first auxiliary yoke 22 to the main yoke 21 is the main configuration of the present disclosure and will be described in detail later.

Further, the opening side of the main yoke 21 is closed with an end plate 3 (brush holder). A through hole (not shown) for penetrating the output side of the rotary shaft 11 is formed in the center portion of the end plate 3, and an annular ball bearing K2 is formed on the inner wall surface of the through hole. Is arranged. The output side of the rotating shaft 11 is rotatably supported by the ball bearing K2. Further, a brush 4 is disposed on the surface of the end plate 3 on the base end side. The brush 4 is a prismatic member, and is configured such that the end portion on the center side in the radial direction is in contact with the outer surface of the commutator 13 (more precisely, the commutator piece stuck on the outer periphery). .

As described above, the armature 12 constituting the rotor 1 is housed inside the cup-shaped first stator 2, and the opening (opening to the output side) of the first stator 2 is rotated. The shaft 11 is closed by the end plate 3 in a state where the output side end portion is projected. In this state, the proximal end side end portion and the output side end portion of the rotating shaft 11 are rotatably supported by the ball bearings K <b> 1 and K <b> 2 and are disposed on the output side surface of the end plate 3. Is in contact with the outer surface of the commutator 13. A field magnet 23 is affixed to the inner side surface of the main yoke main body 21 </ b> B constituting the first stator 2, and this magnet 23 is configured to face the outer side surface of the armature 12. Has been.

Although not shown, the brush 4 is configured to be supplied with current from an external power source. The current supplied from the brush 4 is rectified by the commutator 13 and supplied to the armature 12. The Then, the rotor 1 is rotated by the interaction between the armature 12 that is an electromagnet whose magnetic direction is switched and the fixed field magnet 23. The first stator 2 is a combination of the main yoke 21 and the first auxiliary yoke 22 to form one yoke. In this example, the first stator 2 has an annular first surface on the outer surface of the main yoke 21. The auxiliary yoke 22 is arranged. In the present embodiment, the configuration in which the first auxiliary yoke 22 is disposed on the outer surface of the main yoke 21 will be described. However, the present invention is not limited to this, and the inner surface (inner circumference) of the main yoke 21 is of course not limited thereto. An annular first auxiliary yoke 22 may be disposed on the inner surface of the first auxiliary yoke 22, and the magnet 23 may be disposed on the inner surface of the first auxiliary yoke 22. However, in view of workability in manufacturing and the like, the first auxiliary yoke 22 is more preferably configured to be disposed on the outer surface of the main yoke 21.

<Configuration of the first auxiliary yoke>
The structure of the first auxiliary yoke 22 according to the present embodiment will be described with reference to FIGS. The first auxiliary yoke 22 according to this embodiment is a cylindrical member configured by rounding a rectangular belt-like plate-like body into an annular shape. As shown in FIG. 3, the first auxiliary yoke 22 according to the present embodiment includes a first auxiliary yoke main body 22A, a first auxiliary yoke convex portion 22B, and a first auxiliary yoke concave portion 22C. Has been. The first auxiliary yoke main body portion 22A is a rectangular (band-shaped) plate body, and is a portion that becomes a cylindrical shape when rounded into an annular shape. Hereinafter, for the sake of explanation, the long side of the rectangular first auxiliary yoke body 22A is referred to as “long side 221” and the short side is referred to as “short side 222”. The long side 221 is configured to have substantially the same length as the circumference of the trunk of the outer side surface of the main yoke body 21B.

The first auxiliary yoke convex portion 22B is formed on one short side 222 of the first auxiliary yoke main body portion 22A (that is, one end portion of the first auxiliary yoke 22). The first auxiliary yoke recess 22C is formed on the other short side 222 of the first auxiliary yoke main body 22A (that is, the other end of the first auxiliary yoke 22). The first auxiliary yoke protrusion 22B is a protrusion protruding from one short side 222 in the direction in which the long side 221 extends. In the present embodiment, the tip portion of the first auxiliary yoke convex portion 22B is initially formed in an arc shape. As shown in FIG. 5, the first auxiliary yoke convex portion 22B is formed with an absorption hole H1 (strictly, a hollow is formed). As will be described later, the absorption hole H1 is a portion that becomes a relief hole when the first auxiliary yoke convex portion 22B is deformed in the first auxiliary yoke concave portion 22C. In the present embodiment, as shown in FIG. 3, three first auxiliary yoke protrusions 22B are formed in parallel in the axial direction.

The first auxiliary yoke recess 22 </ b> C is a recess formed along the direction in which the long side 221 extends from the other short side 222. In the present embodiment, the first auxiliary yoke recess 22 </ b> C includes an insertion portion 223 and a deformation portion 224 as shown in FIG. 5. The insertion portion 223 corresponds to a first hole closer to the opening of the first auxiliary yoke recess 22 </ b> C, and is a rectangular hole cut from the other short side 222. The deformation portion 224 corresponds to the second hole portion, and is a rectangular hole portion that is farther from the opening of the first auxiliary yoke recess portion 22 </ b> C than the insertion portion 223 and communicates with the insertion portion 223. The axial distance (opening width) of the insertion portion 223 is configured to be substantially equal to the axial distance (axial length) of the base end portion of the first auxiliary yoke convex portion 22B, and the deforming portion 224 is configured. It is comprised so that it may become smaller than the axial direction distance. That is, the first auxiliary yoke recess 22C has a narrow hole (insertion part 223) on the entrance side (one short side 222 end side) and a wide hole (deformation part 224) on the back side. This is a slit-shaped hole that is drilled along the direction in which the long side 221 extends (drilled from one short side 222 toward the other short side 222). More specifically, as shown in FIG. 5, an L-shaped step 225 is formed between the insertion portion 223 and the deformation portion 224. In the present embodiment, as shown in FIG. 3, three first auxiliary yoke recesses 22C are formed so as to be arranged in parallel in the axial direction, and the first auxiliary yoke body 22A is rounded in an annular shape. The positions are determined so that the three first auxiliary yoke convex portions 22B are aligned with the positions of the three first auxiliary yoke concave portions 22C when the sides 222 are aligned.

In the present embodiment, as shown in FIG. 3, buffer holes H2 are formed in the vicinity of the base end side of the first auxiliary yoke convex portion 22B and in the vicinity of the deformed portion 224 of the first auxiliary yoke concave portion 22C. . When the first auxiliary yoke convex portion 22B is engaged with the first auxiliary yoke concave portion 22C, the buffer holes H2 are deformed by the force applied by the engaging operation and the deformation due to the force. It becomes a buffer part for preventing other parts (parts other than the end part where the engaging operation is performed) from reaching. That is, when the first auxiliary yoke main body portion 22A is rounded and the short sides 222 and 222 are aligned, the tip of the first auxiliary yoke convex portion 22B is fitted into the first auxiliary yoke concave portion 22C, and the absorption hole H1 is formed. When the front end of the first auxiliary yoke convex portion 22B is pushed further toward the back side of the first auxiliary yoke concave portion 22C from the state where the two short sides 222, 222 are in close contact with each other, the buffer hole H2 exerts its function. To deform.

Further, in the present embodiment, as shown in FIG. 4, the magnet 23 is arranged at the joint portion of the first auxiliary yoke 22, that is, the portion where one short side 222 and the other short side 222 are abutted. It is comprised so that it may be arrange | positioned outside the position currently made. Preferably, as shown in FIG. 4B, it is desirable that the butt portion is located within a range where the magnet 23 is disposed in the circumferential direction. Further, it is more desirable that the engagement position between the first auxiliary yoke convex portion 22B and the first auxiliary yoke concave portion 22C is a position aligned with the gravity center position of the magnet 23 in the radial direction. In the present embodiment, since the three first auxiliary yoke convex portions 22B and the three first auxiliary yoke concave portions 22C are engaged with each other, the first auxiliary yoke convex portion 22B and the first auxiliary yoke convex portion 22B positioned at the center in the axial direction are engaged. The position where the auxiliary yoke recess 22 </ b> C is engaged is arranged at a position that is aligned with the center of gravity of the magnet 23 in the radial direction. Further, when the position where the first auxiliary yoke convex portion 22B and the first auxiliary yoke concave portion 22C are engaged is one, this one engagement position is aligned with the gravity center position of the magnet 23 in the radial direction. It is desirable to be placed in position. This is a place in the magnet 23 where the part is not used as a magnetic path and is not affected by magnetic loss, so that the position is engaged with the first auxiliary yoke convex part 22B and the first auxiliary yoke concave part 22C. One of the positions.

Next, the engagement between the first auxiliary yoke convex portion 22B and the first auxiliary yoke concave portion 22C will be described with reference to FIGS. As shown in FIG. 5A, the first auxiliary yoke convex portion 22B is inserted into the first auxiliary yoke concave portion 22C. As shown in FIG. 6, the length t2 of the first auxiliary yoke convex portion 22B (distance in the direction in which the long side 221 extends) is slightly larger than the length t1 of the first auxiliary yoke concave portion 22C in the same direction. It is configured as follows. Therefore, in a state where the tip end portion of the first auxiliary yoke convex portion 22B is in contact with the bottom side portion of the first auxiliary yoke concave portion 22C, as shown in FIG. 5B, one short side 222 and the other short side 222 are short. A slight gap K is formed between the side 222 and the side 222. The width Δt of the gap K is Δt2−Δt1. As shown in FIG. 6, the axial distance t3 of the insertion portion 223 and the axial distance t4 of the first auxiliary yoke convex portion 22B are substantially equal (length t3≈length t4). ). Since it is configured in this way, in the state shown in FIG. 5B, the base end side is held by the first auxiliary yoke convex portion 22B in the insertion portion 223. In order to more strongly engage the first auxiliary yoke convex portion 22B with the first auxiliary yoke concave portion 22C, a force is further applied in the direction of the arrow from the state of FIG. Of course, from the viewpoint of facilitating insertion of the first auxiliary yoke convex portion 22B into the insertion portion 223, the axial distance t3 of the insertion portion 223 may be slightly larger than the axial distance t4 of the first auxiliary yoke convex portion 22B. .

In this way, when a force is applied in the direction of the arrow from the state of FIG. 5B, the width of the gap K becomes almost zero, and one short side 222 and the other short side 222 abut (including pressure contact) or It will be close. At the same time, the tip portion of the first auxiliary yoke convex portion 22B comes into pressure contact with the first auxiliary yoke concave portion 22C, and the tip portion of the first auxiliary yoke convex portion 22B is in contact with the first auxiliary yoke as shown in FIG. Deformation occurs inside the deformation portion 224 of the recess 22C. At this time, since the axial distance t5 of the deforming portion 224 is configured to be larger than the axial distance t4 of the first auxiliary yoke convex portion 22B, this difference becomes a deformation allowance and the first auxiliary yoke. The tip of the convex portion 22B is deformed in the first auxiliary yoke concave portion 22C. In other words, the tip of the first auxiliary yoke convex portion 22B is crushed. At this time, the absorption hole H1 formed at the tip of the first auxiliary yoke convex portion 22B is deformed, so that the first auxiliary yoke convex portion 22B can be effectively prevented from being damaged by the applied force. .

As described above, in the present embodiment, the distal end portion of the first auxiliary yoke convex portion 22B is crushed so as to be expanded in the axial direction within the deformable portion 224, and thereby the distal end portion of the first auxiliary yoke convex portion 22B. Is larger than the axial distance t3 of the insertion portion 223. In other words, the distal end portion of the first auxiliary yoke convex portion 22B is provided with an expanded portion 226 that expands so that the axial distance is increased by collapsing the distal end portion. As shown in FIG. 5C, both ends in the axial direction of the expanded portion 226 are in pressure contact with the edge surfaces located at both ends in the axial direction of the deformable portion 224, so that the first auxiliary yoke convex portion 22B becomes the first auxiliary yoke concave portion. Engage with 22C. As a result, the first auxiliary yoke convex portion 22B can be reliably engaged with the first auxiliary yoke concave portion 22C with high strength. As described above, when the tip of the first auxiliary yoke convex portion 22B is in pressure contact with the deformable portion 224, it is possible to effectively prevent the first auxiliary yoke convex portion 22B from coming out of the insertion portion 223.

As described above, according to the first embodiment of the present disclosure, the first auxiliary yoke 22 is disposed on the outer surface along the circumferential direction of the outer surface of the main yoke 21. The auxiliary yoke convex portion 22B is opposed to and engaged with the first auxiliary yoke concave portion 22C. As a result, the first auxiliary yoke 22 can be wound around the outer surface of the main yoke 21 without affecting the main yoke 21 (specifically, without causing inner diameter deformation). Further, the accuracy requirements of the inner and outer diameters of the main yoke 21 and the first auxiliary yoke 22 can be reduced, and it is possible to suppress the occurrence of problems such as peeling of plating on the outer surface of the main yoke 21 and processing oil accumulation. It becomes. The above-described engagement structure is the same in the configuration in which the first auxiliary yoke 22 is disposed along the inner side surface of the main yoke 21. In this configuration, the radial direction center side of the inner side surface of the main yoke 21 is used. The first auxiliary yoke convex portion 22B is engaged with the first auxiliary yoke concave portion 22C.

Further, as shown in FIG. 5C, when both axial ends of the expanded portion 226 provided at the tip of the first auxiliary yoke convex portion 22B are in pressure contact with the edge surfaces positioned at both axial ends of the deformable portion 224, The engaged state is held only by the frictional force generated during that time. On the other hand, as shown in FIG. 7, the surface of the expanded portion 226 located on the base end side of the first auxiliary yoke convex portion 22B is in close contact (adhesion) with the step 225 in the first auxiliary yoke concave portion 22C. When the first auxiliary yoke convex portion 22B is engaged with the first auxiliary yoke concave portion 22C, the engaged state is more firmly maintained.

<About the manufacturing method of the first stator>
Next, a method for manufacturing the first stator 2 according to the present embodiment will be described with reference to FIG. As shown in the above description and FIG. 8A, the first auxiliary yoke 22 is initially formed of a rectangular belt-like plate, and on one short side, three first auxiliary yoke protrusions 22B. Are formed, and on the other short side, three first auxiliary yoke recesses 22C are formed. In the arrangement step shown in FIG. 8B, the first auxiliary yoke main body portion 22A of the belt-shaped first auxiliary yoke 22 is wound around the outer surface of the main yoke main body portion 21B. At this time, the first auxiliary yoke convex portion 22B and the first auxiliary yoke concave portion 22C are wound so as to face each other in the circumferential direction. Next, as shown by the arrow in FIG. 8B, in the insertion step, the first auxiliary yoke convex portion 22B is inserted into the first auxiliary yoke concave portion 22C (see also FIG. 5A). Next, in the pressing process shown in FIG. 8C, a force F in the circumferential direction is further applied, and the tip of the first auxiliary yoke convex portion 22B is pressed against the inner edge of the deformed portion 224 of the first auxiliary yoke concave portion 22C. Then, the tip of the first auxiliary yoke protrusion 22B is deformed. Finally, the tip portion of the first auxiliary yoke convex portion 22B is deformed inside the deformed portion 224 of the first auxiliary yoke concave portion 22C (in other words, the expanded portion 226 is formed), and the deformed portion 224 is formed. It comes to press-contact with the edge surface of both axial direction. As a result, the first auxiliary yoke convex portion 22B is reliably engaged with the first auxiliary yoke concave portion 22C with high strength (see also FIG. 5 (b) → FIG. 5 (c)). In this way, the first auxiliary yoke 22 is assembled to the main yoke 21. At this time, if the surface located on the proximal end side of the first auxiliary yoke convex portion 22B in the expanded portion 226 is in close contact (adhesion) with the step 225 between the insertion portion 223 and the deformation portion 224, the first It becomes possible to hold the engagement state between the auxiliary yoke convex portion 22B and the first auxiliary yoke concave portion 22C more firmly.

In addition, when forming the 1st stator 2, the process of arrange | positioning the magnet 23 is also implemented, but this process may be performed in any step. Preferably, the first auxiliary yoke 22 is arranged at a stage before being wound around the main yoke main body 21B so that the engagement position between the first auxiliary yoke convex portion 22B and the first auxiliary yoke concave portion 22C can be easily grasped. Good. In the present embodiment, since the first auxiliary yoke 22 is wound around the outer surface of the main yoke body 21B, the magnet 23 is disposed on the inner surface of the main yoke body 21B. As a disposing method, any method such as adhesion with an adhesive or welding may be used.

<Variation of first stator manufacturing method>
Next, referring to FIG. 9, variations regarding the method for manufacturing the first stator 2 according to the present embodiment will be described. Note that the steps shown in FIGS. 9C to 9E are performed using two divided molds S1 and S2 described later, but in FIGS. 9C to 9E, for convenience of explanation. The split molds S1 and S2 are not shown. 9 (c) to 9 (e) also show enlarged views of a mounting portion of the first auxiliary yoke 22. FIG. In the manufacturing method of the first stator 2 according to the variation, as shown in FIG. 9A, the main yoke 21 and the first auxiliary are interposed between the molding dies (divided dies S1, S2) that are divided into two vertically. The first auxiliary yoke 22 is disposed on the outer surface of the main yoke 21 by pressing both yokes in the radial direction while sandwiching the yoke 22. More specifically, in the arranging step, the first auxiliary yoke main body portion 22A of the belt-shaped first auxiliary yoke 22 is wound around the outer surface of the main yoke main body portion 21B. Thereafter, as shown in FIG. 9B, the main yoke 21 around which the first auxiliary yoke 22 is wound is housed in a substantially cylindrical housing space formed between the two divided molds S1 and S2. . Then, while the main yoke 21 and the first auxiliary yoke 22 are housed in the housing space, the insertion step and the pressure contact step are performed by pressing in the radial direction while sandwiching both yokes by the two divided molds S1 and S2. . As a result, as shown in FIG. 9C, the tip of the first auxiliary yoke convex portion 22B is inserted into the first auxiliary yoke concave portion 22C through the insertion portion 223, and is deformed by being pressed against the deformable portion 224 to expand. A portion 226 is formed. Thereafter, when the main yoke 21 and the first auxiliary yoke 22 are further pressurized in the radial direction, both yokes are reduced in diameter as shown in FIG. 9 (d), and the tip of the first auxiliary yoke convex portion 22B further extends. The expanded portion 226 expands to a length corresponding to the axial distance of the deformable portion 224 by being crushed. Through the above steps, the main yoke 21 attempts to restore the original diameter, while the first auxiliary yoke 22 attempts to maintain a reduced diameter state against the pressure from the main yoke 21. For this reason, a force is applied to the first auxiliary yoke convex portion 22B so as to come out of the first auxiliary yoke concave portion 22C. At this time, as shown in FIG. 9 (e), the expanding portion 226 is locked by the step 225 between the insertion portion 223 and the deformation portion 224. Thereby, the engagement state of the first auxiliary yoke convex portion 22B and the first auxiliary yoke concave portion 22C is firmly held.

<< Second Embodiment >>
Next, a second embodiment will be described with reference to FIGS. The second stator 102 according to this example is the same as the first embodiment except that the shape of the first auxiliary yoke 22 is changed to the second auxiliary yoke 6. As shown in FIG. 10, the second auxiliary yoke 6 includes a second auxiliary yoke body 6 </ b> A and a rotation caulking portion 6 </ b> B. The second auxiliary yoke main body portion 6A is a rectangular (band-shaped) plate body, and is a portion that becomes a cylindrical shape when rounded into an annular shape. Hereinafter, for the sake of description, the long side of the rectangular second auxiliary yoke body 6A is referred to as “long side 106” and the short side is referred to as “short side 206”. The long side 106 is configured to be slightly shorter than the length of the outer circumference of the main yoke main body 21B.

As shown in FIG. 10, the rotation caulking portion 6 </ b> B includes an action portion 61, one connecting portion 62, and the other connecting portion 63. The action portion 61 is formed in a rectangular flat plate shape, and one connecting portion 62 extends from one point P1 which is one point of the outer periphery to one short side 206, and the other which is one point of the outer periphery. The other connecting portion 63 extends from the point P <b> 2 to the other short side 206. The one point P1 and the other point P2 are formed at point-symmetric positions with respect to the center of the action portion 61. With this configuration, when a rotational force in the direction of the black arrow is applied to the action portion 61, the circumferential distance between the short sides 206, 206 of the second auxiliary yoke body 6A is reduced.

That is, as shown in FIG. 11, when a rotational force in the direction of the black arrow is applied to the action portion 61, the circumferential distance between the short sides 206 and 206 of the second auxiliary yoke body 6A is reduced from t6 to t7. . Therefore, in the initial state, the inner periphery of the second auxiliary yoke 6 is formed to be larger than the outer periphery of the main yoke main body 21B by (t6-t7), and the main yoke is connected to the second auxiliary yoke 6 in the initial state. The second auxiliary yoke 6 can be attached to the outer periphery of the main yoke main body portion 21B by inserting the main body portion 21B and applying a rotational force in the black arrow direction to the action portion 61. In addition, in FIG. 12, the function of the rotation caulking part 6B was shown typically. In the route of (a) → (b) → (c) in FIG. 12, the circumferential distance of the short sides 206, 206 of the second auxiliary yoke body 6A is reduced from t6 to t7 as described above. By applying a rotational force in the opposite direction to the portion 61, the circumferential distance between the short sides 206, 206 of the second auxiliary yoke body 6A can be increased from t6 to t8. As described above, in this example, the second auxiliary yoke 6 can be attached and detached, and fine adjustment can be easily performed.

Further, when the second auxiliary yoke 6 is mounted on the inner peripheral surface of the main yoke main body portion 21B, the circumferential distance of the short sides 206, 206 of the second auxiliary yoke main body portion 6A is increased from t6 to t8. Good. This is the route of (a) → (d) → (e) in FIG. That is, in the initial state, the inner circumference of the second auxiliary yoke 6 is formed to be smaller than the inner circumference of the main yoke main body 21B by (t8−t6), and the second auxiliary yoke 6 in the initial state is set to the main The second auxiliary yoke 6 can be attached to the inner periphery of the main yoke main body 21B by inserting it into the yoke main body 21B and applying a rotational force in the direction of the black arrow in FIG.

Further, it is preferable that the rotating caulking portion 6B is also configured to be disposed outside the position where the magnet 23 is disposed for the same reason as in the first embodiment. Furthermore, the manufacturing method of the second stator 102 is as follows. First, the main yoke main body 21B is inserted into the second auxiliary yoke 6 in the initial state (the short sides 206 and 206 are connected to each other by the swiveling caulking portion 6B to form a cylindrical shape) (or the main yoke body 21B). An arrangement step is performed in which the second auxiliary yoke 6 is inserted into the yoke body 21B. Next, the action portion 61 is rotated to shorten (or pull away) the circumferential distance between the short sides 206 and 206 of the second auxiliary yoke main body 6A, whereby the second auxiliary yoke 6 is moved to the outer periphery of the main yoke main body 21B. A pressure welding process is performed in which the wall surface (or the inner circumferential wall surface) is in pressure contact. In forming the second stator 102, the process of arranging the magnet 23 and the like are the same as in the first embodiment, and a description thereof will be omitted.

<< Production Method of Split Core Type Stator >>
Next, as an application example of the above-described stator manufacturing method, a method of manufacturing the split core type stator 7 will be described with reference to FIGS. 13 is a schematic plan view of the split core type stator 7, FIG. 14 is a perspective view of the winding yoke 72, FIG. 15 is an explanatory view showing the manufacturing process of the split core type stator 7, and FIGS. It is a figure which shows the variation of the yoke 72. FIG. 14 shows the winding yoke 72 wound around the outer surface of the split core 71, but the split core 71 is not shown in the drawing for the sake of illustration.

As shown in FIG. 13, the split core type stator 7 includes an annular split core 71 and a winding yoke 72. The split core 71 is configured by arranging substantially T-shaped core pieces 71A in a ring shape along the circumferential direction. The winding yoke 72 is an annular metal plate disposed around the outer surface of the split core 71. As a comparative example, the split core type stator 7 is formed by dividing the core pieces 71A in a ring shape along the circumferential direction and temporarily assembling the split core 71, and then temporarily dividing the winding yoke 72 formed into a cylindrical shape into the split core 71. On the other hand, it can be configured by press fitting. However, in such a procedure, when the winding yoke 72 is press-fitted into the temporarily assembled divided core 71, the divided core 71 may collapse (strictly speaking, the connected state of the core pieces 71A may be released). is there. In contrast, if the structure similar to that of the first auxiliary yoke 22 and the second auxiliary yoke 6 described above is adopted for the winding yoke 72, the winding yoke 72 can be assembled without difficulty on the outer surface of the temporarily assembled split core 71. Thus, the split core type stator 7 can be easily assembled.

More specifically, when the winding yoke 72 having the same structure as that of the first auxiliary yoke 22 is used, the winding yoke 72 has a strip-shaped winding yoke main body 72A as shown in FIG. The protrusion 72B has a recess 72C at the other end. The winding yoke main body 72A has the same structure as the first auxiliary yoke main body 22A described above, and the long side thereof is substantially the same as the peripheral length (length in the circumferential direction) of the outer surface of the split core 71. It is configured as follows. The convex portion 72B has the same structure as the first auxiliary yoke convex portion 22B described above, and the concave portion 72C has the same structure as the first auxiliary yoke concave portion 22C described above.

In the case of the winding yoke 72 configured as described above, the first auxiliary yoke 22 is arranged on the outer surface of the split core 71 in substantially the same procedure as the procedure for arranging the first auxiliary yoke 22 on the outer surface of the main yoke 21 in the first embodiment. Can do. More specifically, first, as shown in FIG. 15A, the core pieces 71A are arranged in a ring shape along the circumferential direction, and the divided cores 71 are temporarily assembled. At this time, if a cylindrical jig T is disposed at the core center (position in contact with the inner surface of the core piece 71A), and the core piece 71A is disposed around the outer peripheral surface of the jig T, the core piece 71A is annular. Can be easily arranged. Thereafter, as shown in FIG. 15B, the winding yoke main body 72 </ b> A of the winding yoke 72 is wound around the outer surface of the temporarily assembled split core 71. At this time, it is possible to wind the winding yoke 72 while keeping the roundness of the split core 71 good by continuing to place the jig T at the center of the core.

When the winding yoke 72 is wound around the outer surface of the split core 71, the convex portion 72B and the concave portion 72C come into contact with each other in the circumferential direction. In this state, an insertion step is performed. In this step, the winding yoke 72 is pulled toward the center in the radial direction to insert the convex portion 72B into the concave portion 72C. Accordingly, the tip of the convex portion 72B enters the deformed portion 224 through the insertion portion 223 of the concave portion 72C in the same procedure as illustrated in FIG. Thereafter, a pressing process is performed, and the tip of the convex portion 72B is pressed against the inner edge of the deformed portion 224 of the concave portion 72C in the same procedure as shown in FIG. 5B, and the tip portion of the convex portion 72B is pushed. Crush. Accordingly, similarly to the situation illustrated in FIG. 5C, the distal end portion of the convex portion 72 </ b> B is deformed in the deformed portion 224 of the concave portion 72 </ b> C to form the expanded portion 226, and the edge surfaces at both axial ends of the deformable portion 224 It comes in pressure contact with. Thereby, the convex part 72B is reliably engaged with the concave part 72C with high strength. In this way, the winding yoke 72 is assembled to the split core 71. In the compression step, the winding yoke main body 72A is pulled toward the radial center, so the core piece 71A located inside the winding yoke main body 72A is pressed toward the radial center. Thereby, each core piece 71A is pressed against the outer peripheral surface of the cylindrical jig T, and as a result, the roundness of the split core 71 can be further improved.

By the way, the shape of each of the convex portion 72B and the concave portion 72C is not limited to the same shape as the first auxiliary yoke convex portion 22B and the first auxiliary yoke concave portion 22C in the first embodiment, and other shapes are also possible. Conceivable. For example, as shown in FIG. 16, the protrusion 72B and the recess 72C may be engaged with each other in a snap-fit manner. That is, as shown in FIG. 16A, both end portions in the axial direction at the front end portion of the convex portion 72B protrude in a claw shape, and the insertion portion 223 of the concave portion 72C is tapered corresponding to the front end shape of the convex portion 72B. It may have a shape. In such a configuration, when the convex portion 72B is inserted into the concave portion 72C by pulling the winding yoke 72 toward the center in the radial direction, the tip of the convex portion 72B is inserted into the insertion portion of the concave portion 72C as shown in FIG. After entering the deformed portion 224 of the recess 72C while expanding the 223, the inserted portion 223 that has been expanded returns to its original size. Thereby, the convex part 72B comes to engage with the concave part 72C in a snap-fit manner.

Further, the method of assembling the winding yoke 72 to the split core 71 is not limited to the method of winding the strip-shaped winding yoke main body 72A around the outer surface of the split core 71, and the method illustrated in FIG. In the method illustrated in FIG. 17, the split core 71 is inserted into the winding yoke main body 72 </ b> A that has been previously rounded into a cylindrical shape (strictly, loosely inserted), and then the inner diameter of the winding yoke main body 72 </ b> A is reduced. The winding yoke 72 is assembled to the split core 71 by reducing the diameter to the diameter of the outer surface.

More specifically, in the method shown in FIG. 17, the winding yoke 72 has a discontinuous portion 72G at a midway position in the circumferential direction of the cylindrical winding yoke main body 72A, as shown in FIG. A first extending portion 72D, a second extending portion 72E, and a central connecting portion 72F are provided in the interrupted portion. The first extending portion 72D is a rectangular portion that extends from one end in the circumferential direction of the discontinuous portion 72G toward the other end. The second extending portion 72E is a rectangular portion that extends from the other circumferential end of the interrupted portion 72G toward one end. The first extension part 72D and the second extension part 72E are arranged symmetrically, are separated from each other in the axial direction, and are partially overlapped in the circumferential direction. In addition, gaps Q are formed between the tip of the first extension portion 72D and the other circumferential end of the discontinuous portion 72G, and at the tip of the second extension portion 72E and one circumferential end of the discontinuous portion 72G, respectively. ing. These two gaps Q have the same width (length in the circumferential direction). When the winding yoke 72 is attached to the split core 71, the inner diameter of the winding yoke main body 72A is reduced by an amount corresponding to the gap Q as shown in FIG. That is, when the gap Q disappears, the circumferential length of the discontinuous portion 72G is shortened, and the inner diameter of the winding yoke main body portion 72A is reduced accordingly.

The central connecting portion 72F is interposed between the first extending portion 72D and the second extending portion 72E in the axial direction and extends long in the axial direction. The central connecting portion 72F has a substantially rectangular shape when viewed from the side as shown in FIG. 17A before the winding yoke 72 is assembled to the split core 71. On the other hand, when the diameter of the winding yoke main body 72A is reduced in order to assemble the winding yoke 72 to the split core 71, the side on the one end side in the axial direction of the central connecting portion 72F is the other end as shown in FIG. The central connecting portion 72F is deformed (distorted) so as to be displaced with respect to the side on the side. In other words, the winding yoke main body 72A is reduced in diameter by the amount corresponding to the gap Q described above by deforming the central coupling portion 72F from the state illustrated in FIG. 17A to the state illustrated in FIG. To do. According to the winding yoke 72 having the above structure, it is possible to assemble the divided core 71 in a temporarily assembled state without difficulty (without breaking the divided core 71).

Although the present disclosure has been described with reference to embodiments, it is understood that the present disclosure is not limited to the above-described embodiments and structures. Rather, the present disclosure includes various modifications and modifications within the equivalent scope. In addition, although various elements of the present disclosure have been shown in various combinations and forms, other combinations or forms that include more or fewer elements than those elements, or only one of them. Are within the scope and spirit of the present disclosure.

Claims (13)

A bottomed cylindrical stator that constitutes a rotating electrical machine and stores an armature fixed to a rotating shaft,
The stator is
A bottomed cylindrical main yoke (21);
A belt-like auxiliary yoke (22) disposed on the outer peripheral wall surface or the inner peripheral wall surface of the main yoke;
A magnetic field magnet (23) disposed to face the outer surface of the armature in the radial direction inside the main yoke;
The auxiliary yoke is disposed along the circumferential direction of the outer peripheral wall surface or inner peripheral wall surface of the main yoke,
At least one convex portion (22B, 72B) is formed at one end of the auxiliary yoke,
The other end portion of the auxiliary yoke is engaged with the auxiliary yoke so as to face the convex portion in the circumferential direction in a state where the auxiliary yoke is disposed on the outer peripheral wall surface or the inner peripheral wall surface of the main yoke along the circumferential direction. And at least one recess (22C, 72C) formed therein. The stator according to claim 1, wherein a part of the concave portion is engaged with the convex portion in pressure contact. The recess includes a first hole (223) that is closer to the opening of the recess, and a second hole (224) that is further away from the opening than the first hole and communicates with the first hole. Have
The axial distance of the first hole is smaller than the axial distance of the second hole,
The front end of the convex portion is provided with an expanded portion (226) that is expanded so that the front end portion of the convex portion is crushed and the axial distance is increased,
The convex portion is engaged with the concave portion in a state in which a surface of the expanded portion located on the base end side of the convex portion is in close contact with a step formed between the first hole portion and the second hole portion. The stator according to claim 2, wherein the stator is aligned. The axial distance of the opening of the recess is formed to be smaller than the internal axial distance,
The front end side of the convex portion is disposed inside the concave portion, and the front end of the convex portion is in pressure contact with a part of the peripheral edge that defines the inside of the concave portion,
The base end side of the convex portion is configured to have a smaller axial distance than the distal end side of the convex portion, and is disposed in the opening of the concave portion. The stator according to any one of claims 3 to 4. The stator according to any one of claims 1 to 4, wherein a buffer hole (H2) is formed on at least one side of the vicinity of the convex portion and the vicinity of the concave portion. A bottomed cylindrical stator that constitutes a rotating electrical machine and stores an armature fixed to a rotating shaft,
The stator is
A bottomed cylindrical main yoke (21);
An auxiliary yoke (6) disposed on the outer peripheral wall surface or the inner peripheral wall surface of the main yoke and having a cylindrical shape by connecting one end portion and the other end portion of the auxiliary yoke main body which is a belt-like plate body;
A magnetic field magnet (23) disposed to face the outer surface of the armature in the radial direction inside the main yoke;
The auxiliary yoke is disposed along the circumferential direction of the outer peripheral wall surface or inner peripheral wall surface of the main yoke,
One end and the other end of the auxiliary yoke main body are connected in the circumferential direction via a swaging caulking portion (6B) that can be pivoted so as to draw one side toward or away from the other.
The stator, wherein the auxiliary yoke is in pressure contact with an inner peripheral wall surface or an outer peripheral wall surface of the main yoke. The rotating caulking portion is
A plate-like working part;
A one-side connecting part that connects one point (P1) of the working part and one end of the auxiliary yoke body part;
The other side connection part that connects the other point (P2) of the action part and the other end part of the auxiliary yoke body part,
The stator according to claim 6, wherein the other point is formed at a point-symmetrical position with respect to the one point with respect to the center of the action portion. 2. The stator according to claim 1, wherein the convex portion and the concave portion are provided at least in the vicinity of a position aligned with a gravity center position of the field magnet in a radial direction. The stator according to claim 6, wherein the rotating caulking portion is provided at least in the vicinity of a position aligned with a center of gravity of the field magnet in a radial direction. A bottomed cylindrical main yoke (21), a belt-like auxiliary yoke (22) disposed on the outer peripheral wall surface or inner peripheral wall surface of the main yoke, and the outer surface of the armature and the radial direction inside the main yoke A field magnet (23) disposed to face the magnetic field, and a method of manufacturing a stator for storing the armature fixed to a rotating shaft,
A belt-shaped auxiliary yoke having at least one convex portion (22B, 72B) formed at one end and at least one concave portion (22C, 72C) engaged with the convex portion at the other end is provided. An arrangement step in which the convex portion and the concave portion are rounded so as to abut along the circumferential direction of the outer peripheral wall surface and the inner peripheral wall surface of the main yoke while being along the outer peripheral wall surface or the inner peripheral wall surface of the main yoke;
An insertion step of inserting the convex portion with respect to the concave portion;
A pressure contact step of engaging the convex portion with the concave portion by deforming the convex portion by pressing the distal end portion of the convex portion with a peripheral end portion that is a part of the concave portion. A method for manufacturing a stator. In the insertion step and the pressure contact step, the main yoke and the auxiliary yoke wound around the outer peripheral wall surface of the main yoke are accommodated in an accommodation space formed between the two split molds (S1, S2). Done in state
The main yoke and the auxiliary yoke in the housing space are sandwiched between the two split molds and pressed in the radial direction of the main yoke, so that the convex portion is inserted into the concave portion to the concave portion. The method for manufacturing a stator according to claim 10, wherein the convex portions are engaged. An absorption hole (H1) is formed in the convex portion,
12. In the press-contacting step, by deforming the absorption hole, the tip portion of the convex portion is deformed in the concave portion, and the convex portion is engaged with the concave portion. A method for manufacturing the stator according to claim 1. A bottomed cylindrical main yoke (21), an auxiliary yoke (6) disposed on an outer peripheral wall surface or an inner peripheral wall surface of the main yoke, and an outer surface of the armature in a radial direction inside the main yoke. A field magnet (23) arranged so as to make a stator that houses the armature fixed to the rotating shaft,
A tube is connected by a rotating caulking portion (6B) that connects one end portion and the other end portion of the auxiliary yoke main body, which is a belt-like plate body, and pulls one side toward or away from the other by rotating. A mounting step of mounting the auxiliary yoke on the outer peripheral wall surface or inner peripheral wall surface of the main yoke;
By rotating the swaging caulking portion and pulling one side of the end portion of the auxiliary yoke main body portion toward or away from the other side, the auxiliary yoke is pressed against the outer peripheral wall surface or inner peripheral wall surface of the main yoke. A method of manufacturing a stator, comprising: performing a pressure welding process.

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