WO2018201561A1 - 一种复合的陶瓷雾化器及其制备方法 - Google Patents

一种复合的陶瓷雾化器及其制备方法 Download PDF

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Publication number
WO2018201561A1
WO2018201561A1 PCT/CN2017/088245 CN2017088245W WO2018201561A1 WO 2018201561 A1 WO2018201561 A1 WO 2018201561A1 CN 2017088245 W CN2017088245 W CN 2017088245W WO 2018201561 A1 WO2018201561 A1 WO 2018201561A1
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WIPO (PCT)
Prior art keywords
glazing
composite ceramic
glaze
ceramic atomizer
main body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2017/088245
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English (en)
French (fr)
Inventor
刘冰
陈义坤
罗诚浩
刘华臣
柯炜昌
齐富友
邓腾飞
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China Tobacco Hubei Industrial Co Ltd
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China Tobacco Hubei Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Tobacco Hubei Industrial Co Ltd filed Critical China Tobacco Hubei Industrial Co Ltd
Priority to RU2019139564A priority Critical patent/RU2730210C1/ru
Priority to CA3062809A priority patent/CA3062809C/en
Priority to US16/610,561 priority patent/US11166340B2/en
Priority to JP2019560721A priority patent/JP7034179B2/ja
Priority to KR1020197036096A priority patent/KR102352436B1/ko
Priority to EP17908423.1A priority patent/EP3620071B1/en
Publication of WO2018201561A1 publication Critical patent/WO2018201561A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B1/00Details of electric heating devices
    • H05B1/02Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
    • H05B1/0227Applications
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/44Wicks
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/48Fluid transfer means, e.g. pumps
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70Manufacture
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F47/00Smokers' requisites not otherwise provided for
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
    • C03C3/085Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
    • C03C3/087Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • C03C8/02Frit compositions, i.e. in a powdered or comminuted form
    • C03C8/04Frit compositions, i.e. in a powdered or comminuted form containing zinc
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • C03C8/14Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • C03C8/24Fusion seal compositions being frit compositions having non-frit additions, i.e. for use as seals between dissimilar materials, e.g. glass and metal; Glass solders
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B37/00Joining burned ceramic articles with other burned ceramic articles or other articles by heating
    • C04B37/003Joining burned ceramic articles with other burned ceramic articles or other articles by heating by means of an interlayer consisting of a combination of materials selected from glass, or ceramic material with metals, metal oxides or metal salts
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater
    • H05B3/22Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater non-flexible
    • H05B3/26Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base
    • H05B3/265Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base the insulating base being an inorganic material, e.g. ceramic
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater
    • H05B3/22Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater non-flexible
    • H05B3/28Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material
    • H05B3/283Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material the insulating material being an inorganic material, e.g. ceramic
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2209/00Compositions specially applicable for the manufacture of vitreous glazes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/02Aspects relating to interlayers, e.g. used to join ceramic articles with other articles by heating
    • C04B2237/10Glass interlayers, e.g. frit or flux
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/30Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
    • C04B2237/32Ceramic
    • C04B2237/34Oxidic
    • C04B2237/343Alumina or aluminates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/30Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
    • C04B2237/32Ceramic
    • C04B2237/36Non-oxidic
    • C04B2237/365Silicon carbide
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/30Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
    • C04B2237/32Ceramic
    • C04B2237/36Non-oxidic
    • C04B2237/368Silicon nitride
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/50Processing aspects relating to ceramic laminates or to the joining of ceramic articles with other articles by heating
    • C04B2237/70Forming laminates or joined articles comprising layers of a specific, unusual thickness
    • C04B2237/708Forming laminates or joined articles comprising layers of a specific, unusual thickness of one or more of the interlayers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/013Heaters using resistive films or coatings
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/016Heaters using particular connecting means
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/017Manufacturing methods or apparatus for heaters
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/021Heaters specially adapted for heating liquids

Definitions

  • the invention relates to the technical field of electronic aerosolizers, in particular to a composite ceramic atomizer and a preparation method thereof.
  • the atomization core assembly comprises an electric heating body and a liquid permeating member sleeved on the electric heating body, and the electric heating body is formed by spiral winding of the electric heating wire;
  • Chinese patent CN205624474U discloses a ceramic heating atomizing core, comprising a ceramic heating body and an oil guiding body for providing the ceramic heating element, wherein the ceramic heating body comprises a ceramic substrate and is integrally formed with the ceramic substrate.
  • the heating element is a cotton cloth surrounding the periphery of the ceramic heating element, and the cotton cloth is used for sucking the oil flowing in from the oil inlet hole.
  • the atomizers described above are all composed of discrete functional components, which need to be fixed by external force or further fixed by physical structure to form a whole.
  • the assembly process is complicated and easy to fall off.
  • the object of the present invention is to solve the deficiencies of the above background art, and to provide a composite ceramic atomizer suitable for electronic cigarettes and a preparation method thereof, which can be integrally formed by a special firing process to form a overall.
  • a composite ceramic atomizer comprising: a first body and a second body, wherein the first body and the second body are integrally formed by a glazing sealing process, a glazed joint formed by glazing between the first body and the second body, the glaze completely or partially covering the joint surface of the first body and the second body, the first body comprising a heat generating carrier and A heated conductive path formed on or in the heat generating carrier and having a first contact portion and a second contact portion for connection to a power source, the second body being for liquid conduction.
  • the conductive path is printed on the heat carrier by a circuit printer, and then fired for a certain time in a reducing atmosphere at a sufficient temperature to form the first body.
  • the firing temperature of the first body is 1400 ° C - 1600 ° C
  • the reducing atmosphere is in a H 2 gas atmosphere
  • the firing time is 18 h-24 h.
  • the conductive path completely or partially forms a resistance heating layer, and the second body does not exceed the thickness of the first body.
  • the distance between the resistance heating layer and the second body is less than or equal to 0.3 mm to increase the utilization efficiency of heat and improve the atomization effect.
  • the heat generating carrier is completely or partially formed of ceramic.
  • the conductive path is composed of a metal tungsten manganese slurry combined with porcelain powder.
  • the resistance heating layer is completely or partially covered on the first body surface or placed in the first body, and the resistance heating layer has a resistance value of between 0.02-3 ⁇ .
  • first contact portion and the second contact portion are contact points, a pattern defined between the positive and negative electrodes of the power source, a wire or a conductive rod having a supporting function.
  • the second body is completely or partially formed of an alumina porous ceramic, a silicon carbide porous ceramic or a silicon nitride porous ceramic.
  • the cross-sectional shape of the first body and the second body is circular, hollow, rectangular or triangular, and can be formed by semi-dry pressing, coagulation molding or injection molding, and finally firing.
  • the first body portion covers the surface of the second body to reduce the overall heat loss of the first body and increase the aperture area of the second body to improve the atomization effect.
  • the composite atomizer comprises two first bodies and a second body, wherein the second body is located between the two first bodies, and the first body and the second body are glazed by the partial contact areas. The resulting glazed joint.
  • the fumes released by the smoke on the composite atomizer reserve a seam for the first body and the second body joint, or a hole reserved on the first body, or reserved on the second body The hole.
  • a method for preparing a composite ceramic atomizer characterized in that the first body and the second body are integrally formed by a glazing sealing process, and are prepared as a whole.
  • the specific process steps are as follows:
  • Step one step one, glazing on the surface of the first body, the thickness of the glaze is controlled between 5-40 ⁇ m, the glaze is a transparent glaze, and the transparent glaze comprises the following components by mass percentage: transparent frit 80%-94%, kaolin 5 % ⁇ 19%, carboxymethyl cellulose (CMC) 0.2%-1%, wherein the chemical composition of the transparent frit is SiO 2 40%-60%, Al 2 O 3 2%-15%, Na 2 according to the mass percentage.
  • transparent frit 80%-94%
  • kaolin 5 % ⁇ 19% kaolin 5 % ⁇ 19%
  • CMC carboxymethyl cellulose
  • glaze melting temperature is 600-1000 °C Before glazing, the viscosity of the glaze slurry is adjusted to 0.5-1.5 Pa ⁇ s, and the first body is dried, soaked, and wiped;
  • Step 2 placing the first body in a horizontal crucible, placing the second body on the first body, controlling the firing temperature to be 700-1000 ° C, and controlling the melt viscosity ⁇ to be between 2 ⁇ lg ⁇ ⁇ 6.
  • the glazing method in the first step is dry glazing or brush glazing.
  • the viscosity of the glaze slurry has a great influence on the glaze process.
  • the transparent frit formulation in the glaze composition affects the melt viscosity ( ⁇ ), and the melt viscosity ( ⁇ ) directly affects the sealing effect.
  • the melt viscosity is small, and it is easy for the porous ceramic to absorb the glaze by capillary force, and the viscosity is too large, so that the glaze cannot be spread, and the degree of bonding between the porous ceramic and the MCH ceramic is not high.
  • the melt viscosity should be controlled between 2 ⁇ lg ⁇ ⁇ 6.
  • the invention has the beneficial effects that the porous ceramic material and the heat-generating ceramic material are integrally sealed and formed by the glazing firing process, and the utility model has the advantages of high strength and long service life, and the clean and safe porous ceramic material is used for liquid guiding and uniform heating of the ceramic material.
  • the heat atomization avoids the carbonization of the oil and the occurrence of oil explosion.
  • FIG. 1 is a plan view of a first body in the first embodiment of the present invention.
  • Figure 2 is a side cross-sectional view showing a first embodiment of the present invention
  • FIG. 3 is a schematic structural view of an electronic cigarette containing an atomizer according to Embodiment 1 of the present invention.
  • Embodiment 4 is a top plan view of a first body in Embodiment 2 of the present invention.
  • Figure 5 is a side cross-sectional view showing a second embodiment of the present invention.
  • first body first body
  • second body second body
  • 3 glazed surface
  • 4 conductive path
  • 5 Resistance heating layer
  • 6-aperture 7-first contact part
  • 8-second contact part 9-hollow part
  • 10-first outer casing 11-second outer casing
  • 12-oil cup 13-groove
  • 14 - atomizer 15 - base, 17 - seam.
  • a composite ceramic atomizer 14 includes a first body 1 and a second body 2 .
  • the first body 1 and the second body 2 are integrally formed by a glazing sealing process.
  • the first body 1 and the second body 2 are connected by a glaze 3 formed by glazing.
  • the glaze 3 partially covers the joint surface of the first body 1 and the second body 2.
  • the first body 1 includes a heat generating carrier and a conductive path 4 for heating, the conductive path 4 being formed inside the heat generating carrier and having a first contact portion 7 and a second contact portion 8 for connection with a power source
  • the second body 2 is formed of a silicon nitride porous ceramic material for liquid conduction.
  • the conductive path 4 can be formed by printing a resistive layer on a heat generating carrier by a circuit printer, and then firing the heat generating carrier and the printed resistive layer thereon in an H 2 gas atmosphere at 1600 ° C for 24 hours to form the first body 1.
  • a part of the resistance layer line in the conductive path 4 is the resistance heating layer 5, and the remaining lines serve as the wires.
  • the resistance heating layer 5 is 0.1 mm away from the second body 2.
  • the heat generating carrier is completely formed of a dense ceramic, and the resistance heating layer 5 may be composed of a metal tungsten manganese slurry combined with porcelain powder.
  • the resistance heating layer 5 is placed in the first body 1, and the resistance is between 0.02-3 ⁇ .
  • the conductive path 4 can form various patterns on the heat generating carrier.
  • the first contact portion 7 and the second contact portion 8 are contact points.
  • the cross-sectional shapes of the first body 1 and the second body 2 include, but are not limited to, circular, hollow circular, rectangular, triangular, and may be formed by semi-dry pressing, coagulation molding or injection molding, and finally firing.
  • the vent hole released by the smoke of the composite atomizer 14 is reserved for the first body 6 or a hollow portion 9 is provided.
  • the electronic cigarette containing the composite ceramic atomizer 14 includes a first outer casing 10 and a second outer casing 11, and the first outer casing 10 and the second outer casing 11 are nested with each other to form a whole, and the first outer casing 10 is embedded.
  • the sleeve is connected to a silicone base 15, and the composite ceramic atomizer 14 is fixed thereon.
  • An oil cup 12 is disposed in the outer casing 10, and the bottom of the oil cup 12 is provided with a groove 13 in which the fiber guide cotton is disposed.
  • the concave portion is concave.
  • the fiber guide cotton in the groove 13 is in contact with the second body 2 of the ceramic atomizer 14.
  • An air passage 16 is formed between the first outer casing 10 and the oil cup 12 for gas circulation.
  • the smoke oil is conducted to the surface of the second body 2 through the fiber guide cotton in the groove 13 in the oil cup 12, and then the first body 1 atomizes the oil on the second body 2.
  • the atomized flue gas escapes from the reserved air vent 6, the hollow portion 9, and the interior of the second body 2, and is inhaled by the consumer via the air passage 16.
  • a composite ceramic atomizer 14 includes a first body 1 and a second body 2, and the first body 1 and the second body 2 are integrally formed by a glazing sealing process.
  • the first body 1 and the second body 2 are connected by a glaze 3 formed by glazing, and the glaze 3 partially covers the joint surface of the first body 1 and the second body 2.
  • the first body 1 includes a heat generating carrier and a conductive path 4 for heating, the conductive path 4 being formed on a surface of the heat generating carrier, and having a first contact portion 7 and a second contact portion 8 for connection with a power source,
  • the first contact portion 7 and the second contact portion 8 described in the embodiment are conductive rods.
  • the second body 2 is formed of a silicon carbide porous ceramic for liquid conduction.
  • the conductive path 4 can be printed on the heat generating carrier by a circuit printer, and then the heat generating carrier and the printed resistive layer thereon are fired in an H 2 gas atmosphere at 1400 ° C for 18 hours to form the first body 1 .
  • the conductive path 4 completely forms a resistance heating layer, and the distance from the second body 2 is 0.3 mm.
  • the heat carrier is partially formed of a dense ceramic, and the conductive path 4 may be composed of a metal tungsten manganese slurry combined with porcelain powder.
  • the conductive path 4 partially covers the surface of the first body 1, and the resistance value is between 0.02-3 ⁇ .
  • the air venting holes of the composite atomizer 14 are reserved for the joints 17 of the first body 1 and the second body 2.
  • the composite atomizer 14 combines the two first bodies 1 and one second body 2 in a certain structure and sequence to form a whole.
  • the composite mist is composed of two first bodies 1 and one second body 2, wherein the second body 2 is located between the two first bodies 1, the first body 1 A glaze 3 formed by glazing between the second body 2 and a portion of the contact area, the unglazed portion forms a seam 17.
  • the cross-sectional shapes of the first body 1 and the second body 2 described in the above embodiments include, but are not limited to, circular, hollow, rectangular, triangular, and can be formed by semi-dry pressing, coagulation molding or injection molding, and finally burning. Formed by the system.
  • the first contact portion 7 and the second contact portion 8 may also be patterns or wires defined between the positive and negative terminals of the power source.
  • a method for preparing a composite ceramic atomizer 14, the ceramic atomizer 14 is integrally formed by the glazing sealing process of the first body 1 and the second body 2, and is prepared as a whole.
  • the specific process steps are as follows:
  • Step 1 Applying glaze on the surface of the first body 1.
  • the glazing method is dry glazing or brush glaze, the glaze thickness is 30 ⁇ m, the glaze is transparent glaze, and the composition of each material of the transparent glaze is according to the mass percentage ratio:
  • Transparent frit 80%, kaolin 19%, carboxymethyl cellulose (CMC) 1% The chemical composition of the transparent frit is SiO 2 (60%), Al 2 O 3 (15%), Na 2 O (2%), K 2 O (2%), ZnO (5%), BaO (by mass percentage). 5%), CaO (9%), MgO (2%).
  • the melting temperature of the glaze is 600-1000 ° C, and the viscosity of the glaze slurry is adjusted to 1.5 Pa ⁇ s before glazing, and the first main body 1 is subjected to drying, soot blowing, water wiping, and the like.
  • Step 1 Applying glaze on the surface of the first body 1, the thickness of the glaze is 40 ⁇ m, the glazing method is dry glazing or brush glaze, the glaze is transparent glaze, and the composition of each material of the transparent glaze is according to the mass percentage ratio:
  • the chemical composition of the transparent frit is SiO 2 (50%), Al 2 O 3 (12%), Na 2 O (4%), K 2 O (2%), ZnO (10%), BaO (by mass percentage). 2%), CaO (12%), MgO (8%).
  • the melting temperature of the glaze is 600-1000 ° C, and the viscosity of the glaze slurry is adjusted to 0.5 Pa ⁇ s before glazing, and the first main body 1 is subjected to drying, soot blowing, water wiping, and the like.
  • Step 2 placing the first body 1 in a horizontal file, placing the second body 2 on the first body 1, and then placing the first body 1 on the second body 2 to control the firing temperature at 1000 ° C.
  • a method for preparing a composite ceramic atomizer 14 is characterized in that the first body 1 and the second body 2 are integrally formed by a glazing sealing process, and are prepared as a whole.
  • the specific process steps are as follows:
  • Step 1 Applying glaze on the surface of the first body 1, the thickness of the glaze is 40 ⁇ m, the glazing method is dry glazing or brush glaze, the glaze is transparent glaze, and the composition of each material of the transparent glaze is according to the mass percentage ratio:
  • the chemical composition of the transparent frit is SiO 2 (50%), Al 2 O 3 (10%), Na 2 O (8%), K 2 O (5%), ZnO (10%), BaO (by mass percentage). 2%), CaO (7%), MgO (8%).
  • the melting temperature of the glaze is 600-1000 ° C, and the viscosity of the glaze slurry is adjusted to 0.8 Pa ⁇ s before glazing, and the first main body 1 is subjected to drying, soot blowing, water wiping, and the like.
  • Carboxymethyl cellulose is mainly used to adjust the viscosity of the glaze slurry, so that it can be spread well in the glazing process without infiltrating into the second body; in the glaze formulation, transparent melting

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Abstract

一种复合的陶瓷雾化器(14),包括第一主体(1)、第二主体(2),所述第一主体(1)和第二主体(2)采取施釉封接工艺一体成型,所述第一主体(1)和第二主体(2)之间通过施釉形成的釉面(3)连接,所述的釉面(3)完全或局部覆盖于第一主体(1)和第二主体(2)连接处表面,所述第一主体(1)包括发热载体以及用于加热的导电通路(4),所述导电通路(4)形成于发热载体表面或内部,并具有用于与电源连接的第一接触部分(7)和第二接触部分(8),所述第二主体(2)用于液体传导。还提供一种复合的陶瓷雾化器(14)的制备方法,将多孔陶瓷材料和发热陶瓷材料通过施釉烧制工艺一体封接成型,强度高,使用寿命长。

Description

一种复合的陶瓷雾化器及其制备方法 技术领域
本发明涉及电子烟雾化器技术领域,具体是一种复合的陶瓷雾化器及其制备方法。
背景技术
现有的电子烟雾化器结构大多采用中国专利CN103270808B描述的结构:雾化芯组件包括电加热体和套于电加热体上的液体渗透件,所述的电加热体为电热丝螺旋缠绕形成;同时中国专利CN205624474U公开了一种陶瓷发热雾化芯,包括陶瓷发热体和为该陶瓷发热体提供烟油的导油体,其特征在于所述陶瓷发热体包括陶瓷基体和与该陶瓷基体一体成型的发热元件,所述导油体为包围在陶瓷发热体外围的棉布,该棉布用于吸取从所述进油孔流入的烟油。
上述介绍的雾化器都是由离散的功能部件组成,需通过外部施加一定的力量或进一步采用物理结构进行固定才能形成一个整体,组装过程复杂,容易脱落。
发明内容
本发明的目的就是为了解决上述背景技术存在的不足,提供一种适用于电子烟的复合的陶瓷雾化器及其制备方法,该雾化器是通过特殊烧制工艺,能够一体成型,形成一个整体。
根据本发明的第一方面,提供了一种复合的陶瓷雾化器,其特征在于:包括第一主体、第二主体,所述第一主体和第二主体采取施釉封接工艺一体成型,所述第一主体和第二主体之间通过施釉形成的釉面连接,所述的釉面完全或局部覆盖于第一主体和第二主体连接处表面,所述第一主体包括发热载体以及用于加热的导电通路,所述导电通路形成于发热载体表面或内部,并具有用于与电源连接的第一接触部分和第二接触部分,所述第二主体用于液体传导。
进一步的,所述导电通路通过电路印刷机印刷在发热载体上,然后在足够温度下的还原气氛中持续一定时间烧制而形成第一主体。
进一步的,第一主体的烧制温度为1400℃-1600℃,还原气氛为在H2气体环境中,烧制时间为18h-24h。
进一步的,所述导电通路完全或部分形成电阻加热层,距离第二主体不超过第一主体的厚度。
进一步的,所述电阻加热层与第二主体的距离小于等于0.3mm,以增加热量的利用效率,提高雾化效果。
进一步的,所述发热载体完全或局部由陶瓷形成。
进一步的,所述导电通路由金属钨锰料浆结合瓷粉组成。
进一步的,所述电阻加热层完全或部分覆盖在第一主体表面或置于第一主体中,所述电阻加热层的电阻阻值在0.02-3Ω之间。
进一步的,所述的第一接触部分和第二接触部分为接触点、限定在电源正负极之间的图形、导线或是具有支撑作用的导电杆。
进一步的,所述的第二主体完全或局部由氧化铝多孔陶瓷、碳化硅多孔陶瓷或氮化硅多孔陶瓷形成。
进一步的,所述的第一主体和第二主体的截面形状为圆形、中空圆形、矩形或三角形,可通过半干压成型、注凝成型或注射成型,最后烧制而形成。
进一步的,所述的第一主体部分覆盖在第二主体表面,以减少第一主体的整体热量损耗以及增加第二主体的孔隙面积,提高雾化效果。
进一步的,所述复合的雾化器包括两个第一主体和一个第二主体构成,其中第二主体位于两个第一主体之间,第一主体和第二主体之间通过部分接触区域施釉形成的釉面连接。
进一步的,所述的复合雾化器上的烟雾释放的气孔为第一主体和第二主体连接处预留接缝、或在第一主体上预留的孔道、或在第二主体上预留的孔道。
根据本发明的第二方面,提供了一种复合的陶瓷雾化器的制备方法,其特征在于第一主体和第二主体采取施釉封接工艺一体成型,制备成整体,具体工艺步骤如下:
步骤一、步骤一、在第一主体表面施釉,釉面厚度控制在5-40μm之间,釉为透明釉,透明釉按质量百分比包括以下组份:透明熔块80%~94%、高岭土5%~19%、羧甲基纤维素(CMC)0.2%-1%,其中透明熔块的化学成分按照质量百分比为SiO2 40%-60%、Al2O32%-15%、Na2O 0-8%、K2O 0-5%、ZnO 3%-15%、BaO 2%-10%、CaO5%-15%、MgO 0%-10%,釉的熔化温度在600-1000℃,施釉前将釉浆的粘度调制到0.5—1.5Pa·s,对第一主体进行干燥、吹灰、擦水工序;
步骤二、将第一主体置于水平匣钵,将第二主体置于第一主体之上,控制烧成温度在700-1000℃,熔体粘度η大小控制在2<lgη<6之间。
进一步的,步骤一中施釉方式是干法施釉或者刷釉。
上述工艺步骤中,釉的料浆粘度对刷釉工艺影响很大,釉的组成中透明熔块配方影响熔体粘度(η),而熔体粘度(η)大小直接影响封接效果。熔体粘度小,容易发生多孔陶瓷通过毛细管力吸釉,而粘度过大使得釉无法铺展,进而造成多孔陶瓷与MCH陶瓷的结合度不高。熔体粘度大小应该控制在2<lgη<6之间。
本发明的有益效果在于:将多孔陶瓷材料和发热陶瓷材料通过施釉烧制工艺一体封接成型,强度高,使用寿命长,同时清洁安全的多孔陶瓷材料用于导液,均匀发热的陶瓷材料用于加热雾化,避免了烟油的碳化以及炸油现象的发生。
附图说明
图1为本发明实施例一中第一主体的俯视图;
图2为本发明实施例一的侧面剖视图;
图3为含有本发明实施例一的雾化器的电子烟结构示意图;
图4为本发明实施例二中第一主体的俯视图;
图5为本发明实施例二的侧面剖视图。
图中:1—第一主体,2—第二主体,3—釉面,4—导电通路,5— 电阻加热层,6—气孔,7—第一接触部分,8—第二接触部分,9—中空部分,10—第一外壳,11—第二外壳,12—油杯,13—凹槽,14—雾化器,15—底座,17—接缝。
具体实施方式
下面通过具体的实施例对本发明中的技术方案进行清楚、完整地描述。应当理解,此部分所描述的具体实施例仅可用于解释本发明,并不用于限定本发明。
实施例一
请参阅图1、图2和图3,一种复合的陶瓷雾化器14,包括第一主体1、第二主体2,所述第一主体1和第二主体2采取施釉封接工艺一体成型,所述第一主体1和第二主体2之间通过施釉形成的釉面3连接。所述的釉面3局部覆盖于第一主体1和第二主体2连接处表面。所述第一主体1包括发热载体以及用于加热的导电通路4,所述导电通路4形成于发热载体内部,并具有用于与电源连接的第一接触部分7和第二接触部分8,所述第二主体2由氮化硅多孔陶瓷材料形成,用于液体传导。
导电通路4可通过电路印刷机将电阻层印刷在发热载体上形成,然后将发热载体及其上印刷的电阻层在1600℃下的H2气体环境中烧制24h而形成第一主体1。导电通路4中部分电阻层线路为电阻加热层5,其余线路作为导线。电阻加热层5距离第二主体2距离为0.1mm。发热载体完全由致密陶瓷形成,电阻加热层5可由金属钨锰料浆结合瓷粉组成。
电阻加热层5置于第一主体1中,所述的电阻阻值在0.02-3Ω之间。导电通路4在发热载体上可形成各种图形。所述的第一接触部分7和第二接触部分8为接触点。
所述的第一主体1和第二主体2的截面形状包括但不限于圆形,中空圆形、矩形、三角形,可通过半干压成型、注凝成型或注射成型,最后烧制而形成。
所述的复合雾化器14的烟雾释放的气孔为第一主体上预留气孔 6或设置中空部分9形成。
如图3中所示,含有该复合陶瓷雾化器14的电子烟包括第一外壳10和第二外壳11,第一外壳10和第二外壳11相互嵌套组成一个整体,第一外壳10嵌套连接有硅胶底座15,所述的复合陶瓷雾化器14固定在上。第设一外壳10中设有油杯12,所述油杯12底部设有凹槽13,所述凹槽13中设有纤维导油棉,当油杯12插入第一外壳10中时,凹槽13中的纤维导油棉与陶瓷雾化器14的第二主体2接触。所述的第一外壳10与油杯12之间形成有气路通道16,供气体流通。
当抽吸该电子烟时,烟油在油杯12中经凹槽13中的纤维导油棉传导至第二主体2表面,然后第一主体1将第二主体2上的烟油雾化,雾化后的烟气从预留气孔6、中空部分9以及第二主体2内部逸出,经气道16被消费者吸入。
实施例二
如图4、图5所示,一种复合的陶瓷雾化器14,包括第一主体1、第二主体2,所述第一主体1和第二主体2采取施釉封接工艺一体成型,所述第一主体1和第二主体2之间通过施釉形成的釉面3连接,所述的釉面3局部覆盖于第一主体1和第二主体2连接处表面。所述第一主体1包括发热载体以及用于加热的导电通路4,所述导电通路4形成于发热载体表面,并具有用于与电源连接的第一接触部分7和第二接触部分8,本实施例中所述的第一接触部分7和第二接触部分8为导电杆。所述第二主体2由碳化硅多孔陶瓷形成,用于液体传导。
导电通路4可以通过电路印刷机将电阻层印刷在发热载体上,然后将发热载体及其上印刷的电阻层在1400℃下的H2气体环境中18h烧制而形成第一主体1。导电通路4完全形成电阻加热层,距离第二主体2距离为0.3mm。发热载体局部由致密陶瓷形成,导电通路4可由金属钨锰料浆结合瓷粉组成。
导电通路4部分覆盖在第一主体1表面,所述的电阻阻值在0.02-3Ω之间。
所述的复合雾化器14的烟雾释放的气孔为第一主体1和第二主体2接处预留接缝17。
本实施例中所述复合的雾化器14将两个第一主体1和一个第二主体2按一定结构和顺序相互接触复合形成一个整体。如图5所示,其中一个实施中,所述复合的雾由两个第一主体1和一个第二主体2构成,其中第二主体2位于两个第一主体1之间,第一主体1和第二主体2之间通过部分接触区域施釉形成的釉面3,未施釉部分即形成接缝17。
上述实施例中所述的第一主体1和第二主体2的截面形状包括但不限于圆形,中空圆形、矩形、三角形,可通过半干压成型、注凝成型或注射成型,最后烧制而形成。在其他实施例中,所述第一接触部分7和第二接触部分8还可以为限定在电源正负极之间的图形或导线。
实施例三
一种复合的陶瓷雾化器14的制备方法,陶瓷雾化器14由第一主体1和第二主体2采取施釉封接工艺一体成型,制备成整体,具体工艺步骤如下:
步骤一、在第一主体1表面施釉,施釉方式是干法施釉或者刷釉,釉面厚度为30μm,釉为透明釉,透明釉的各物质组成按照质量百分比配比为:
透明熔块80%、高岭土19%、羧甲基纤维素(CMC)1%。透明熔块的化学成分按照质量百分比为SiO2(60%)、Al2O3(15%)、Na2O(2%)、K2O(2%)、ZnO(5%)、BaO(5%)、CaO(9%),MgO(2%)。釉的熔化温度在600-1000℃,施釉前将釉浆的粘度调制到1.5Pa·s,对第一主体1进行干燥、吹灰、擦水等工序。
步骤二、将第一主体1置于水平匣钵,将第二主体2置于第一主体1之上,控制烧成温度在800℃,控制熔体粘度η大小为lgη=5.2。
实施例四
一种复合的陶瓷雾化器14的制备方法,其特征在于第一主体1 和第二主体2采取施釉封接工艺一体成型,制备成整体,具体工艺步骤如下:
步骤一、在第一主体1表面施釉,釉面厚度为40μm,施釉方式是干法施釉或者刷釉,釉为透明釉,透明釉的各物质组成按照质量百分比配比为:
透明熔块94%、高岭土5.8%、羧甲基纤维素(CMC)0.2%。透明熔块的化学成分按照质量百分比为SiO2(50%)、Al2O3(12%)、Na2O(4%)、K2O(2%)、ZnO(10%)、BaO(2%)、CaO(12%)、MgO(8%)。釉的熔化温度在600-1000℃,施釉前将釉浆的粘度调制到0.5Pa·s,对第一主体1进行干燥、吹灰、擦水等工序。
步骤二、将第一主体1置于水平匣钵,将第二主体2置于第一主体1之上,然后再将第一主体1置于第二主体2上,控制烧成温度在1000℃,控制熔体粘度η大小为lgη=4.5。
实施例五
一种复合的陶瓷雾化器14的制备方法,其特征在于第一主体1和第二主体2采取施釉封接工艺一体成型,制备成整体,具体工艺步骤如下:
步骤一、在第一主体1表面施釉,釉面厚度为40μm,施釉方式是干法施釉或者刷釉,釉为透明釉,透明釉的各物质组成按照质量百分比配比为:
透明熔块94%、高岭土5.5%、羧甲基纤维素(CMC)0.5%。透明熔块的化学成分按照质量百分比为SiO2(50%)、Al2O3(10%)、Na2O(8%)、K2O(5%)、ZnO(10%)、BaO(2%)、CaO(7%)、MgO(8%)。釉的熔化温度在600-1000℃,施釉前将釉浆的粘度调制到0.8Pa·s,对第一主体1进行干燥、吹灰、擦水等工序。
步骤二、将第一主体1置于水平匣钵,将第二主体2置于第一主体1之上,控制烧成温度在1000℃,控制熔体粘度η大小为lgη=3。
Figure PCTCN2017088245-appb-000001
Figure PCTCN2017088245-appb-000002
羧甲基纤维素(CMC)主要用于调节釉料浆的粘度,从而能够使其在刷釉工艺中能够很好的铺展,又不至于渗入第二主体中;而釉的配方中,透明熔块中二氧化硅SiO2含量越高,氧化钾K2O,氧化钠Na2O含量越低,在烧结的高温状态下,熔体粘度越大,会使釉不能很好的接触第一和第二主体,导致粘结强度不高,透明熔块中二氧化硅SiO2含量越低,氧化钾K2O,氧化钠Na2O含量越高,在烧结的高温状态下,熔体粘度越小,会使釉进一步渗入第二主体中,堵塞孔隙,并且粘结强度也不会很高,因此合适的釉配方包括料浆粘度和熔体粘度是本技术的关键。
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何属于本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。

Claims (10)

  1. 一种复合的陶瓷雾化器,其特征在于:包括第一主体、第二主体,所述第一主体和第二主体采取施釉封接工艺一体成型,所述第一主体和第二主体之间通过施釉形成的釉面连接,所述的釉面完全或局部覆盖于第一主体和第二主体连接处表面,所述第一主体包括发热载体以及用于加热的导电通路,所述导电通路形成于发热载体表面或内部,并具有用于与电源连接的第一接触部分和第二接触部分,所述第二主体用于液体传导。
  2. 如权利要求1所述的复合的陶瓷雾化器,其特征在于:所述的第一主体部分覆盖在第二主体表面,以减少第一主体的整体热量损耗以及增加第二主体的孔隙面积,提高雾化效果。
  3. 如权利要求1所述的复合的陶瓷雾化器,其特征在于:所述电阻加热层与第二主体的距离小于等于0.3mm。
  4. 如权利要求1所述的复合的陶瓷雾化器,其特征在于:所述电阻加热层完全或部分覆盖在第一主体表面或置于第一主体中,所述电阻加热层的电阻阻值在0.02-3Ω之间。
  5. 如权利要求1所述的复合的陶瓷雾化器,其特征在于:所述导电通路通过电路印刷机印刷在发热载体上,然后在1400℃-1600℃温度下的H2气体环境烧制18h-24h而形成第一主体。
  6. 如权利要求1所述的复合的陶瓷雾化器,其特征在于:所述的第一接触部分和第二接触部分为接触点、限定在电源正负极之间的图形、导线或是具有支撑作用的导电杆。
  7. 如权利要求1所述的复合的陶瓷雾化器,其特征在于:所述的第二主体完全或局部由氧化铝多孔陶瓷、碳化硅多孔陶瓷或氮化硅多孔陶瓷形成。
  8. 如权利要求1所述的复合的陶瓷雾化器,其特征在于:所述的复合雾化器上的烟雾释放的气孔为第一主体和第二主体连接处预留接缝、或在第一主体上预留的孔道、或在第二主体上预留的孔道。
  9. 一种如权利要求1-8中任一项所述的复合的陶瓷雾化器的制 备方法,其特征在于:
    步骤一、在第一主体表面施釉,釉面厚度控制在5-40μm之间,釉为透明釉,透明釉按质量百分比包括以下组份:透明熔块80%~94%、高岭土5%~19%、羧甲基纤维素(CMC)0.2%-1%,其中透明熔块的化学成分按照质量百分比为SiO2 40%-60%、Al2O3 2%-15%、Na2O 0-8%、K2O 0-5%、ZnO 3%-15%、BaO 2%-10%、CaO 5%-15%、MgO 0%-10%,釉的熔化温度在600-1000℃,施釉前将釉浆的粘度调制到0.5—1.5Pa·s,对第一主体进行干燥、吹灰、擦水工序;
    步骤二、将第一主体置于水平匣钵,将第二主体置于第一主体之上,控制烧成温度在700-1000℃,熔体粘度η大小控制在2<lgη<6之间。
  10. 如权利要求9所述的复合的陶瓷雾化器的制备方法,其特征在于:步骤一中施釉方式是干法施釉或者刷釉。
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