WO2019114441A1 - 扁平线缆及扁平线缆的制造方法 - Google Patents
扁平线缆及扁平线缆的制造方法 Download PDFInfo
- Publication number
- WO2019114441A1 WO2019114441A1 PCT/CN2018/112611 CN2018112611W WO2019114441A1 WO 2019114441 A1 WO2019114441 A1 WO 2019114441A1 CN 2018112611 W CN2018112611 W CN 2018112611W WO 2019114441 A1 WO2019114441 A1 WO 2019114441A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- conductive member
- flat cable
- cover layer
- metal conductive
- opening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/08—Flat or ribbon cables
- H01B7/0838—Parallel wires, sandwiched between two insulating layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/02—Cables with twisted pairs or quads
- H01B11/06—Cables with twisted pairs or quads with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
- H01B11/10—Screens specially adapted for reducing interference from external sources
- H01B11/1091—Screens specially adapted for reducing interference from external sources with screen grounding means, e.g. drain wires
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/02—Cables with twisted pairs or quads
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/08—Flat or ribbon cables
- H01B7/0807—Twin conductor or cable
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/08—Flat or ribbon cables
- H01B7/0861—Flat or ribbon cables comprising one or more screens
Definitions
- the present disclosure relates to a method of manufacturing a flat cable and a flat cable.
- the flat cable has the advantages of small footprint, warpage, etc., and is widely used for signal transmission in a variety of electronic devices.
- the conventional flat cable includes a plurality of conductors arranged at right and left intervals, insulation covering the upper and lower surfaces of the conductor, and covering.
- the conductive shielding layer on the outer side of the insulating body however, in the signal transmission process, especially in the process of high-frequency signal transmission, the flat cable is extremely susceptible to interference from external electromagnetic signals, and thus the structure inside the flat cable needs to be improved.
- the present disclosure provides a flat cable having an improved grounding effect and a signal shielding function, and a method of manufacturing the flat cable.
- the present disclosure provides a flat cable comprising: a plurality of pairs of differential signal conductors, a ground conductor, an insulating sheath, a cover layer, and a metal conductive member; each adjacent pair of the differential signal conductors is disposed between The grounding conductor; the insulating sheath is wrapped on an outer side of the plurality of pairs of differential signal conductors and the grounding conductor; the covering layer covers an outer side of the insulating sheath; the insulating sheath is provided with an opening, The grounding conductor is in communication with the opening and the area of the opening is larger than an area of the grounding conductor; at least a portion of the metal conductive member is received in the opening and is in electrical contact with the grounding conductor.
- the present disclosure further provides a method of manufacturing a flat cable, comprising: providing a plurality of pairs of differential signal conductors, a ground conductor, and an insulation, and placing the pair between each adjacent pair of the differential signal conductors Grounding a conductor, and wrapping the insulation on the outer side of the pair of differential signal conductors and the ground conductor; removing part of the insulation to form an opening, and connecting the ground conductor to the opening
- the area of the opening is larger than the area of the grounding conductor;
- a metal conductive member is provided, and at least a portion of the metal conductive member is received in the opening and electrically in contact with the grounding conductor;
- a cover layer is provided, and The cover layer is coated on the outer side of the insulating sheath and the metal conductive member.
- FIG. 1 is a schematic cross-sectional view of a flat cable according to an embodiment of the present disclosure
- FIG. 2 is a schematic cross-sectional view of another flat cable according to an embodiment of the present disclosure.
- FIG. 3 is a flowchart of a method for manufacturing a flat cable according to an embodiment of the present disclosure
- FIG. 4 is a schematic cross-sectional view of a flat cable according to an embodiment of the present disclosure.
- the first flat cable 100 provided by the present disclosure includes a plurality of pairs of differential signal conductors 11 , a ground conductor 12 between each adjacent pair of differential signal conductors 11 , and a differential signal conductor.
- 11 is an insulating skin 20 on the outer side of the grounding conductor 12, a covering layer 30 covering the outside of the insulating sheath 20, and a metal conductive member 40 electrically connected to the grounding conductor 12.
- the flat cable provided by the present disclosure has a plurality of grounding conductors electrically connected in series through a metal conductive member or a cover layer to form a common grounding path, which is beneficial to improving the grounding effect of the flat cable, and improving the signal shielding function and the high frequency. Signal transmission quality.
- the metal conductive member 40 may be a metal sheet.
- the insulating skin 20 is provided with an opening 21 at the position of the grounding conductor 12, and the grounding conductor 12 communicates with the opening 21 and the area of the opening 21 is larger than the area of the grounding conductor 12, that is, the grounding conductor 12 is exposed in the opening 21.
- the cover layer 30 is provided as a conductive shielding layer or an insulating layer.
- the cover layer 30 is made of a copper foil, an aluminum foil, a conductive cloth or a composite shielding material sandwiched with a conductive material.
- the metallic conductive member 40 is soldered, welded, brushed, or baked to solidify on the ground conductor 12.
- the metal conductive member 40 is of a unitary structure or a split structure.
- the cover layer 30 is an insulating layer.
- the number of the ground conductors 12 is two or more, and the metal conductive member 40 short-circuits at least two of the ground conductors 12 through the metal members 40.
- the cover layer 30 is a conductive shield layer.
- the metal conductive member 40 connects the cover layer 30 and the ground conductor 12 to electrically connect the cover layer 30 to the ground conductor 12.
- the number of the ground conductors 12 is one or more.
- At least a portion of the metal piece is located in the opening 21, soldered or welded to the ground conductor 12.
- the metal piece is of a unitary structure, the plurality of grounding conductors 12 are electrically connected in series to form a common The grounding path is designed to enhance the grounding effect of the first flat cable 100. In the case where the grounding of the individual grounding conductors 12 is not stable, the grounding effect is not affected.
- the metal piece When the cover layer 30 is a conductive shielding layer, the metal piece may be a one-piece structure or a split structure, the outer side of the metal piece is in electrical contact with the cover layer 30, and the cover layer 30 electrically connects the plurality of grounding conductors 12 in series.
- the common grounding path can also be formed to cause the plurality of grounding conductors 12 to form a common grounding circuit with the cover layer 30.
- the cover layer 30 can guide the noise of the first flat cable 100 to the ground by using the grounding, improving the first flat cable 100.
- the signal shielding function is beneficial to improve the transmission quality of high-frequency signals.
- the metal conductive member 40 may be a silver paste or a solder paste.
- an embodiment of the present disclosure further provides a method for manufacturing a flat cable, as shown in FIG. 3, including:
- Step 310 providing a plurality of pairs of differential signal conductors, a ground conductor, and an insulating sheath.
- a ground conductor is disposed between each adjacent pair of differential signal conductors, and the insulating sheath is wrapped around the differential signal conductor and the ground conductor.
- step 320 part of the insulation is removed to form an opening, and the ground conductor is connected to the opening and the area of the opening is larger than the area of the ground conductor, that is, the ground conductor is exposed in the opening.
- Step 330 providing a metal conductive member, and accommodating at least a portion of the metal conductive member in the opening and electrically contacting the ground conductor.
- Step 340 providing a cover layer and covering the outer cover of the insulating skin and the metal conductive member.
- the flat cable is manufactured.
- the metal conductive member 40 may be a metal sheet.
- receiving at least a portion of the metal conductive member 40 in the opening 21 and electrically contacting the ground conductor 12 may include: soldering or welding at least a portion of the metal conductive member 40 to the bare ground conductor 12
- the welding method uses tin welding or laser welding.
- the metallic conductive member 40 is soldered, welded, brushed, or baked to solidify on the ground conductor 12.
- the metal conductive member 40 is of a unitary structure or a split structure.
- the cover layer 30 is an insulating layer or a conductive shielding layer.
- the number of the ground conductors 12 is at least two, and at least two ground conductors 12 are short-circuited together by the metal conductive members 40.
- the cover layer 30 is a conductive shielding layer, the cover layer 30 is in electrical contact with the metal conductive member 40.
- the number of the ground conductors 12 is at least one, and at least one grounding conductor 12 is electrically connected to the cover layer 30.
- the conductive shielding layer is a copper foil, an aluminum foil, a conductive cloth or a composite shielding material sandwiched with a conductive material.
- the manner in which a portion of the insulation 20 is removed includes: laser, die cutting, or drilling of a film material.
- the second flat cable 200 and the first flat cable 100 of the above embodiment is that the silver paste or the solder paste 50 is used to replace the metal sheet, and the silver paste or solder paste 50 is painted or baked and solidified on the ground conductor 12.
- the cover layer 30 is covered on the outside of the silver paste or solder paste 50, and the plurality of ground conductors 12 are electrically connected in series by the silver paste or the solder paste 50 or the cover layer 30 to form a common ground path.
- the metal conductive member 40 may include a metal piece, a silver paste or a solder paste 50.
- the metal conductive member 40 is electrically connected to the ground conductor 12, and the metal conductive member 40 itself or the cover layer 30 is used.
- the plurality of grounding conductors 12 are electrically connected in series to form a common grounding path, which is beneficial to improve the grounding effect of the first flat cable 100 or the second flat cable 200.
- the covering layer 30 is a conductive shielding layer
- the covering layer The noise of the first flat cable 100 or the second flat cable 200 can be derived by using the grounding to improve the signal shielding function of the first flat cable 100 or the second flat cable 200, which is beneficial to improving high-frequency signal transmission. quality.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Insulated Conductors (AREA)
Abstract
Description
Claims (15)
- 一种扁平线缆,包括:多对差分信号导体、接地导体、绝缘皮、覆盖层以及金属导电件;每相邻两对所述差分信号导体之间设置有所述接地导体;所述绝缘皮包裹在所述多对差分信号导体与所述接地导体的外侧;所述覆盖层覆盖在所述绝缘皮的外侧;所述绝缘皮设有开孔,所述接地导体与所述开孔连通且所述开孔的面积大于所述接地导体的面积;所述金属导电件的至少一部分收容于所述开孔并与所述接地导体电性接触。
- 根据权利要求1所述的扁平线缆,其中,所述金属导电件为金属片、银浆或锡膏。
- 根据权利要求1或2所述的扁平线缆,其中,所述金属导电件焊接、熔接、涂刷或烘烤凝固于所述接地导体上。
- 根据权利要求1或2所述的扁平线缆,其中,所述金属导电件为一体式结构或分体式结构。
- 根据权利要求1或4所述的扁平线缆,其中,所述覆盖层为绝缘层;所述接地导体的数量为至少两个,所述至少两个接地导体通过所述金属导电件短路在一起。
- 根据权利要求1或4所述的扁平线缆,其中,所述覆盖层为导电屏蔽层,所述覆盖层与所述金属导电件电性接触;所述接地导体的数量为至少一个,所述至少一个接地导体与所述覆盖层电性连接。
- 根据权利要求6所述的扁平线缆,其中,所述导电屏蔽层为铜箔、铝箔、导电布或夹层含有导电材料的复合式屏蔽材料。
- 一种扁平线缆的制造方法,包括:提供多对差分信号导体、接地导体以及绝缘皮,在每相邻两对所述差分信号导体之间设置所述接地导体,并将所述绝缘皮包裹在所述多对差分信号导体与所述接地导体的外侧;去除部分所述绝缘皮以形成开孔,使所述接地导体与所述开孔连通且所述开孔的面积大于所述接地导体的面积;提供金属导电件,并将所述金属导电件的至少一部分收容于所述开孔内并与所述接地导体电性接触;提供覆盖层,并将所述覆盖层包覆在所述绝缘皮和所述金属导电件的外侧。
- 根据权利要求8所述的方法,其中,所述金属导电件为金属片、银浆或锡膏。
- 根据权利要求8或9所述的方法,其中,所述金属导电件焊接、熔接、涂刷或烘烤凝固于所述接地导体上。
- 根据权利要求8或9所述的方法,其中,所述金属导电件为一体式结构或分体式结构。
- 根据权利要求8或11所述的方法,其中,所述覆盖层为绝缘层;所述接地导体的数量为至少两个,所述至少两个接地导体通过所述金属导电件短路在一起。
- 根据权利要求8或11所述的方法,其中,所述覆盖层为导电屏蔽层,所述覆盖层与所述金属导电件电性接触;所述接地导体的数量为至少一个,所述至少一个接地导体与所述覆盖层电性连接。
- 根据权利要求13所述的方法,其中,所述导电屏蔽层为铜箔、铝箔、导电布或夹层有导电材料的复合式屏蔽材料。
- 根据权利要求8所述的方法,其中,所述去除部分所述绝缘皮的方式包括:镭射、冲切或皮膜原材打孔。
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP18887761.7A EP3726539A4 (en) | 2017-12-16 | 2018-10-30 | FLAT CABLE, AND FLAT CABLE MANUFACTURING METHOD |
| US16/954,431 US20210090759A1 (en) | 2017-12-16 | 2018-10-30 | Flat cable and method for manufacturing a flat cable |
| KR1020207020551A KR20200098647A (ko) | 2017-12-16 | 2018-10-30 | 플랫 케이블 및 플랫 케이블 제조 방법 |
| JP2020552080A JP6974628B2 (ja) | 2017-12-16 | 2018-10-30 | フラットケーブルおよびフラットケーブルの製造方法 |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711356575.7 | 2017-12-16 | ||
| CN201711356575.7A CN108109740A (zh) | 2017-12-16 | 2017-12-16 | 扁平线缆及其制造方法 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2019114441A1 true WO2019114441A1 (zh) | 2019-06-20 |
Family
ID=62216506
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2018/112611 Ceased WO2019114441A1 (zh) | 2017-12-16 | 2018-10-30 | 扁平线缆及扁平线缆的制造方法 |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20210090759A1 (zh) |
| EP (1) | EP3726539A4 (zh) |
| JP (1) | JP6974628B2 (zh) |
| KR (1) | KR20200098647A (zh) |
| CN (1) | CN108109740A (zh) |
| WO (1) | WO2019114441A1 (zh) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115359965A (zh) * | 2022-07-04 | 2022-11-18 | 任宏才 | 一种新型多点接地电缆、方法及系统 |
| CN115777238A (zh) * | 2020-07-16 | 2023-03-10 | 三菱电机株式会社 | 噪声抑制带 |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108109740A (zh) * | 2017-12-16 | 2018-06-01 | 亳州联滔电子有限公司 | 扁平线缆及其制造方法 |
| CN111724930A (zh) * | 2019-03-20 | 2020-09-29 | 海信视像科技股份有限公司 | Ffc线缆和电子设备 |
| CN111768898B (zh) * | 2019-05-20 | 2021-08-31 | 上海熊猫电线有限公司 | 一种机器人超柔网格导体电缆及其生产方法 |
| CN120496945B (zh) * | 2025-05-13 | 2026-04-17 | 阳谷鑫辉电缆有限公司 | 矿用交联聚乙烯绝缘铠装自修复电缆及其制造方法 |
| CN120496946A (zh) * | 2025-07-17 | 2025-08-15 | 中航光电科技股份有限公司 | 具有多通道串扰抑制能力的柔性扁平线缆及其制作方法 |
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2017
- 2017-12-16 CN CN201711356575.7A patent/CN108109740A/zh active Pending
-
2018
- 2018-10-30 WO PCT/CN2018/112611 patent/WO2019114441A1/zh not_active Ceased
- 2018-10-30 JP JP2020552080A patent/JP6974628B2/ja active Active
- 2018-10-30 KR KR1020207020551A patent/KR20200098647A/ko not_active Ceased
- 2018-10-30 US US16/954,431 patent/US20210090759A1/en not_active Abandoned
- 2018-10-30 EP EP18887761.7A patent/EP3726539A4/en not_active Withdrawn
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115777238A (zh) * | 2020-07-16 | 2023-03-10 | 三菱电机株式会社 | 噪声抑制带 |
| CN115359965A (zh) * | 2022-07-04 | 2022-11-18 | 任宏才 | 一种新型多点接地电缆、方法及系统 |
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| JP2021508409A (ja) | 2021-03-04 |
| EP3726539A4 (en) | 2021-08-04 |
| CN108109740A (zh) | 2018-06-01 |
| JP6974628B2 (ja) | 2021-12-01 |
| EP3726539A1 (en) | 2020-10-21 |
| KR20200098647A (ko) | 2020-08-20 |
| US20210090759A1 (en) | 2021-03-25 |
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