WO2019139069A1 - 不飽和基含有エステル化合物、重合体、熱硬化型樹脂組成物及び硬化膜 - Google Patents
不飽和基含有エステル化合物、重合体、熱硬化型樹脂組成物及び硬化膜 Download PDFInfo
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- C07C69/52—Esters of acyclic unsaturated carboxylic acids having the esterified carboxyl group bound to an acyclic carbon atom
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- C07C69/67—Esters of carboxylic acids having esterified carboxylic groups bound to acyclic carbon atoms and having any of the groups OH, O—metal, —CHO, keto, ether, acyloxy, groups, groups, or in the acid moiety of saturated acids
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- C07C69/73—Esters of carboxylic acids having esterified carboxylic groups bound to acyclic carbon atoms and having any of the groups OH, O—metal, —CHO, keto, ether, acyloxy, groups, groups, or in the acid moiety of unsaturated acids
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- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
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- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F20/02—Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
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- C08F212/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
- C08F212/02—Monomers containing only one unsaturated aliphatic radical
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- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1804—C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate
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- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
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- C08F220/28—Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety
- C08F220/283—Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety and containing one or more carboxylic moiety in the chain, e.g. acetoacetoxyethyl(meth)acrylate
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- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0025—Crosslinking or vulcanising agents; including accelerators
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- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
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- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur, or oxygen atoms in addition to the carboxy oxygen
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- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
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- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
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- C08L2203/16—Applications used for films
Definitions
- the present invention relates to an unsaturated group-containing ester compound, a polymer, a thermosetting resin composition and a cured film.
- thermosetting resin compositions are used in applications such as paints and adhesives. Most of such thermosetting resin compositions use a resin having two or more hydroxyl groups in combination with a curing agent, and cure the resin by the crosslinking reaction of the curing agent and the hydroxyl group.
- melamine resins As such a curing agent, melamine resins, epoxy compounds, and polyisocyanate compounds are widely used. These curing agents are widely used generally because of their good thermal reactivity and the excellent properties of the resulting cured resin. However, since melamine resins generate formaldehyde and cause sick house syndrome, their use may be limited in recent years. Moreover, when used as a paint, it is known from the chemical structure that there is a problem in acid resistance.
- Epoxy compounds are said to be low in storage stability and high in curing temperature although they are high in curability and film physical properties, and polyisocyanate curing systems are high in curability and film physical properties but have a narrow design range. It is said. For this reason, there is a demand for a coating composition which has high curability, has a wide range of design for the purpose of developing coating film physical properties, and does not by-produce harmful substances.
- Patent Document 1 describes a powder coating that uses a transesterification reaction as a curing reaction. However, in the said invention, only performing curing reaction by transesterification using resin which has both a skeleton derived from (meth) acrylate and a hydroxyl group is described, and it has other alkyl ester group. There is no study on compounds.
- Patent Document 2 describes a paint in which a transesterification reaction is a curing reaction.
- the detailed composition of the resin to be used is not limited, and the composition suitable for the transesterification reaction-cured composition has not been clarified. Also, no investigation has been conducted as to what kind of alkyl ester group can be used to obtain good curing reactivity.
- thermosetting resin composition is generally heat-cured at 150 ° C. or higher. If such a curing reaction temperature can be lowered, the energy cost in the coating process can be lowered, which is useful as a method of cost reduction. Furthermore, in the coating of plastic products, since coating at a lower temperature is required, a thermosetting resin composition that is a low temperature curing type is required.
- the curing reaction rate is said to be slower than for tertiary alkyl esters. For this reason, in order to obtain a thermosetting resin composition by transesterification using primary and secondary alkyl ester groups, it is required to accelerate the curing reaction rate.
- the present invention is an unsaturated group-containing ester compound which can be used as a raw material of a thermosetting resin composition having good reactivity by a transesterification reaction, a polymer using the same as a raw material, a thermosetting resin It aims at providing a resin composition and a cured film.
- the present invention is an unsaturated group-containing ester compound characterized by having a chemical structure represented by the following general formula (1).
- n 1 : 1 to 10 Structure represented by [COOR 5] - (wherein, R 1, R 2, R 3 are the same or different, hydrogen, an alkyl group, a carboxyl group, an alkyl ester group or the following R 4.
- R 4 may have 50 or less atoms in its main chain, and may have one or more functional groups selected from the group consisting of an ester group, an ether group, an amide group, and urethane in the main chain And an aliphatic, alicyclic or aromatic alkylene group which may have a side chain.
- R 5 is an alkyl group having 50 or less carbon atoms
- the compound represented by the above general formula (1) may, R 4 - [COOR 5] group may be a lactone structure represented by the following general formula (1-1). )
- Rx is a hydrocarbon group having 2 to 10 carbon atoms which may have a branched chain
- the unsaturated group-containing ester compound preferably has a chemical structure represented by the following general formula (2).
- R 6 is H or methyl group.
- R 7 is an alkylene group which has 48 or less atoms in its main chain, and which may have an ester group, an ether group and / or an amido group in its main chain, and may have a side chain.
- R 8 is an alkyl group having 50 or less carbon atoms. It is preferable that said R ⁇ 5 >, R ⁇ 8> is a tertiary alkyl group.
- the present invention is also a polymer (A) characterized by having a structural unit derived from the above-mentioned unsaturated group-containing ester compound at least in part.
- the present invention is also a polymer (C) characterized in that the structural unit derived from the above unsaturated group-containing ester compound and the structural unit derived from a hydroxyl group-containing unsaturated monomer are essential structural units.
- the structural unit derived from the hydroxyl group-containing unsaturated monomer preferably has at least a part of a structural unit derived from a monomer represented by the following general formula (4).
- m 1 1 to 10
- R 21, R 22, R 23 are the same or different, hydrogen, an alkyl group, a carboxyl group, an alkyl ester group or the following R 24 - R 24 representing a [OH] structure represented by m1
- the The main chain may have 3 or more and 50 or less atoms, and the main chain may have one or more functional groups selected from the group consisting of an ester group, an ether group, an amido group, and a urethane, An aliphatic, alicyclic or aromatic alkylene group which may have a chain)
- the present invention is also a thermosetting resin composition
- a thermosetting resin composition comprising the polymer (A), a hydroxyl group-containing compound (B) having at least two hydroxyl groups, and a transesterification catalyst (F).
- the hydroxyl group-containing compound (B) is preferably a polymer having at least a part of a structural unit derived from the monomer represented by the general formula (4).
- the present invention is also a thermosetting resin composition comprising the above polymer (C) and a transesterification catalyst (F).
- the present invention is also a cured film characterized by being formed by three-dimensionally crosslinking the above curable composition.
- the present invention relates to a novel unsaturated group-containing ester compound, and a polymer obtained by polymerizing the compound is an excellent curing agent in a thermosetting resin composition in which a transesterification reaction is a curing reaction. It is reactive.
- thermosetting resin composition of the present invention is excellent in low temperature curability. For this reason, a good curing ability can be obtained at 140 ° C., and depending on the composition, a thermosetting resin composition curable at 120 ° C. or less, and in the case of the most preferable composition, at 80 ° C. can be obtained.
- a thermosetting resin composition is preferable in that the energy cost in the thermosetting process can be reduced.
- thermosetting resin composition using a transesterification reaction of a compound having primary and secondary alkyl esters the reaction rate can be made faster than in the past.
- the thermosetting resin composition using the transesterification reaction of a compound having a primary / secondary alkyl ester which has been considered to be difficult to put into practice in the past, is cured at a practicable level. be able to.
- the resin having an alkyl ester group based on the structure as in the present invention reduces foaming at the time of curing. For this reason, it is preferable also from the point which can prevent the deterioration of the external appearance by foaming.
- Rigid pendulum tester data of Example 2 maintained at 120 ° C.
- Rigid pendulum tester data of Example 3 maintained at 120 ° C.
- maintenance of Comparative Example 1 are shown.
- Rigid pendulum tester data of Example 4 maintained at 100 ° C.
- Rigid pendulum tester data of Example 5 maintained at 80 ° C.
- Rigid pendulum tester data of Example 6 maintained at 100 ° C.
- Rigid pendulum tester data of Example 7 maintained at 80 ° C.
- Rigid pendulum tester data of Example 10 maintained at 100 ° C.
- maintenance of Comparative Example 3 are shown.
- Rigid pendulum tester data of Example 12 maintained at 140 ° C.
- Rigid pendulum tester data of Example 13 maintained at 140 ° C.
- Rigid pendulum tester data of Example 14 maintained at 140 ° C.
- Rigid pendulum tester data of Example 15 maintained at 140 ° C.
- Rigid pendulum tester data of Example 16 maintained at 100 ° C.
- maintenance of Comparative Example 5 are shown.
- maintenance of comparative example 6 are shown.
- (meth) acrylate means acrylate and / or methacrylate.
- (Meth) acrylic acid means acrylic acid and / or methacrylic acid.
- (meth) acryloyl means acryloyl and / or methacryloyl.
- (meth) acrylamide means acrylamide and / or methacrylamide.
- n 1 : 1 to 10 Structure represented by [COOR 5] - (wherein, R 1, R 2, R 3 are the same or different, hydrogen, an alkyl group, a carboxyl group, an alkyl ester group or the following R 4.
- R 4 may have 50 or less atoms in its main chain, and may have one or more functional groups selected from the group consisting of an ester group, an ether group, an amide group, and urethane in the main chain And an aliphatic, alicyclic or aromatic alkylene group which may have a side chain.
- R 5 is an alkyl group having 50 or less carbon atoms.
- the compound represented by the above general formula (1) may, R 4 - [COOR 5] group may be a lactone structure represented by the following general formula (1-1). )
- Rx is a hydrocarbon group having 2 to 10 carbon atoms which may have a branched chain
- Such a compound can obtain a polymer by the polymerization reaction by unsaturated bond.
- the polymer thus obtained has a main chain formed based on the polymerization of unsaturated bonds and an alkyl ester group, when it is used for a thermosetting resin composition in which a transesterification reaction is a curing reaction. It exists separately via a linking group. This allows the alkyl ester group to move relatively freely. For this reason, it was found by the present inventors that the alkyl ester group and the hydroxyl group are easily accessible and the transesterification reactivity is improved. By thus improving the reactivity of the transesterification reaction, curing in a short time and lowering of the curing temperature can be realized, and the usefulness of the thermosetting resin composition by the transesterification reaction can be enhanced.
- the film viscosity during curing is reduced to suppress foaming, and the above-mentioned problems are significantly improved. Also in this respect, the present invention has preferable effects.
- the alkyl ester group is not limited. However, since a transesterification reaction is more likely to occur than a secondary alkyl ester group or a primary alkyl ester group, and a reaction at a low temperature can be rapidly generated, the tertiary alkyl ester group is a part of the alkyl ester group. It is more preferable to include as or all. As the tertiary alkyl ester group, t-butyl ester group is particularly preferable.
- the alkyl ester group is a tertiary alkyl ester group such as t-butyl ester group
- a faster reaction rate than before can be obtained, and depending on the structure, at a very low temperature of 120 ° C. or less. Is also particularly preferable in that it can be cured.
- the alkyl group in the above alkyl ester group (that is, R 5 in the above general formula) is an alkyl group having 50 or less carbon atoms, more preferably in the range of 1 to 20 carbon atoms, still more preferably 1 It is in the range of to 10, and more preferably in the range of 1 to 6. Most preferably, it is in the range of 1-4.
- a curing reaction can be suitably advanced, which is preferable.
- alkyl ester group is a lactone group
- the ester group of such lactone group can also produce the transesterification reaction of the present invention and can be utilized for the curing reaction.
- Such compounds have the chemical structure of the above (1-1).
- the number of atoms in the main chain of R 8 is more preferably 40 or less, still more preferably 30 or less, and still more preferably 20 or less.
- the atom which may be contained in the main chain of R 7 is not particularly limited, and may have an oxygen atom, a nitrogen atom, a sulfur atom, a silicon atom or the like in addition to a carbon atom. More specifically, in the main chain of R 7 , one having an ether group, an ester group, an amino group, an amide group, a thioether group, a sulfonic acid ester group, a thioester group, a siloxane group, etc. in addition to the alkyl group It may be.
- examples of the structure represented by the above general formula (2) include compounds represented by the following general formula.
- R 12 in the above general formula is an alkyl group having 50 or less carbon atoms, more preferably in the range of 1 to 20 carbon atoms, and further preferably Is more preferably in the range of 1 to 10, and more preferably in the range of 1 to 6. Most preferably, it is in the range of 1-4. By setting the content in such a range, a curing reaction can be suitably advanced, which is preferable.
- the compound represented by the above general formula (3) is synthesized by the reaction of a compound which generates an active anion such as malonic acid ester or acetoacetic acid ester having an unsaturated bond in the molecule with an unsaturated compound having an alkyl ester group.
- malonic acid ester and acetoacetic acid ester have a methylene group sandwiched by carboxy carbons, and this methylene group is easily anionized, and is widely known as one that easily causes an anion reaction.
- a compound having an unsaturated bond in the alkyl group of such a malonic acid ester or acetoacetic acid ester (for example, malonic acid or acetoacetic acid, and unsaturated single compounds having a hydroxyl group described in detail below as "hydroxyl group-containing monomer"
- a compound having both an unsaturated group and an alkyl ester group can be synthesized by reacting an ester compound with a monomer with an alkyl ester compound having an unsaturated group.
- the compound having such a structure can easily change only the alkyl ester group using widely used raw materials, and as a result, the curing reactivity can be easily adjusted. Further, it is particularly preferable in that the curing reactivity can be adjusted by changing the reaction rate to the active methylene group.
- the compound that can be used as the “alkyl ester compound having an unsaturated group” used in the above reaction is not particularly limited, and (meth) acrylic acid alkyl ester, methylene malonic acid alkyl ester, lactone compound having an unsaturated group (eg, ⁇ -Crotonolactone, 5,6-dihydro-2H-pyran-2-one) and the like can be used.
- the reaction can be carried out under basic conditions, for example, by reaction in an organic solvent or the like in the presence of a crown metal of an alkali metal salt.
- An example of such a synthesis reaction is shown below.
- the compound represented by the following general formula (1-2) is a carboxylic acid corresponding to the alkyl ester compound represented by the above general formula (1).
- the R 4 representing R has 50 or less atoms in the main chain, and has at least one functional group selected from the group consisting of an ester group, an ether group, an amide group and a urethane in the main chain And an aliphatic, alicyclic or aromatic alkylene group which may have a side chain.
- the unsaturated group-containing ester compound of the present invention can also be obtained by conducting such a known compound with a conventional esterification reaction (for example, reaction with an alcohol corresponding to the alkyl group of the target alkyl ester). .
- R represents an alkyl group
- R in the general formula is an alkyl group having 50 or less carbon atoms, more preferably in the range of 1 to 20 carbon atoms, still more preferably 1 to 10 And more preferably in the range of 1 to 6. Most preferably, it is in the range of 1-4. By setting the content in such a range, a curing reaction can be suitably advanced, which is preferable.
- the polymer (A) of the present invention is characterized in that it has at least a part of the structural unit derived from the above-mentioned unsaturated group-containing ester compound of the present invention. That is, it is a homopolymer of the unsaturated group-containing ester compound of the present invention or a copolymer with another monomer.
- the polymer (A) of the present invention is mainly intended to be used as a component in a curable composition which undergoes a curing reaction by the transesterification reaction of an alkyl ester group and a hydroxyl group.
- it may be one having a hydroxyl group in the same polymer, or a polymer using a monomer having the above alkyl ester group is cured by using a hydroxyl group-containing compound in combination as one having no hydroxyl group. It may be a mold composition. This point will be described later.
- the polymer (A) used in the present invention is a copolymer
- other monomers that can be used are described in detail below.
- a hydroxyl-containing monomer can also be used as a copolymerization component, it mentions later about the said hydroxyl-containing monomer and polymer (C) using this.
- ⁇ -olefins such as ethylene, propylene, butadiene or butene-1
- Various halogenated olefins other than fluoroolefins such as vinyl chloride or vinylidene chloride
- aromatic vinyl compounds such as styrene, ⁇ -methylstyrene or vinyltoluene
- amino group-containing amide-based unsaturated monomers such as diethylaminopropyl (meth) acrylamide
- dialkylaminoalkyl (meth) acrylates such as dimethylaminoethyl (meth) acrylate or diethylaminoethyl (meth) acrylate
- an unsaturated group-containing ester compound other than the unsaturated group-containing ester compound of the present invention represented by the general formula (1) as a part of a monomer It does not matter.
- Such other unsaturated group-containing ester compounds are not particularly limited, and methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, benzyl (meth) acrylate, isopropyl (meth) acrylate, Examples include n-butyl (meth) acrylate, isobutyl (meth) acrylate, sec-butyl (meth) acrylate, t-butyl (meth) acrylate and the like.
- the said polymer (A) can be set as a polymer by combining various monomers mentioned above as needed, and polymerizing by a well-known method.
- the polymer (A) is preferably a constituent unit in the polymer in a proportion of 1 to 100% by weight of the unsaturated group-containing ester compound of the present invention.
- the lower limit of the content ratio is more preferably 10% by weight, and still more preferably 20% by weight. By setting it as the said range, it can be set as the thermosetting resin composition which has favorable hardening type capability.
- the method for producing the polymer (A) is not particularly limited, and the polymer (A) can be produced by polymerization according to a known method. More specifically, solution polymerization in an organic solvent, emulsion polymerization in water, miniemulsion polymerization in water, aqueous solution polymerization, suspension polymerization, UV curing, anionic polymerization, cationic polymerization, etc. A polymerization method can be mentioned.
- the polymer (A) preferably has a weight average molecular weight of 3,000 to 300,000.
- the upper limit of the weight average molecular weight of the polymer is more preferably 100,000, still more preferably 50,000, and still more preferably 30,000.
- the lower limit of the weight average molecular weight of the component (X) is more preferably 3,000, and still more preferably 5,000.
- thermosetting resin composition In the present invention, the above-mentioned polymer (A) can be used as an essential component to make a thermosetting resin composition.
- a hydroxyl group is required to be present in the composition, and it is also essential to blend a transesterification catalyst.
- thermosetting resin composition When using the polymer of the present invention to obtain a thermosetting resin composition, it is necessary that an alkyl ester group and a hydroxyl group be present in the system.
- a polymer having an alkyl ester group and a hydroxyl group C
- II A composition containing an alkyl ester group-containing polymer (D) having no hydroxyl group and a hydroxyl group-containing compound (E)
- III There is a method of preparing a composition containing a polymer (C) having an alkyl ester group and a hydroxyl group, an alkyl ester group-containing polymer (D) having no hydroxyl group, and a hydroxyl group-containing compound (E) Either method may be used.
- the polymer (A) of the present invention may correspond to any of the (I) to (III) described above. That is, in order to correspond to (I) (III), the polymer (A) may be a polymer having hydroxyl group (C), or to correspond to (II) (III) The polymer (D) may have no hydroxyl group.
- the alkyl ester group-containing polymer (D) having no hydroxyl group is a polymerization in which the above-mentioned unsaturated group-containing ester compound of the present invention is used as a part or all of the constituent units.
- Such polymers are as described above.
- thermosetting resin composition a polymer (C) used when setting it as the aspect of (I) (III) mentioned above WHEREIN: A hydroxyl-containing monomer is used in manufacture of the polymer of this invention. .
- hydroxyl-containing monomer which can be used in the polymer (C) which has the alkylester group mentioned above and a hydroxyl group
- the following can be mentioned.
- hydroxyl group-containing vinyl ethers such as vinyl ethers; or addition reaction products of the various vinyl ethers listed above with ⁇ -caprolactone; 2-hydroxyethyl (meth) allyl ether, 3-hydroxypropyl (meth) allyl ether, 2-hydroxypropyl (meth) allyl ether, 4-hydroxybutyl (meth) allyl ether, 3-hydroxybutyl (meth) allyl ether, Various hydroxyl group-containing
- the hydroxyl group-containing monomer as the monomer does not have a hydroxyl group at a position close to the unsaturated bond (specifically, the number of atoms between the hydroxyl group and the unsaturated bond is 2 or less),
- the hydroxyl group is easily moved in the resin, which is preferable in that a transesterification reaction is easily generated.
- a hydroxyl group-containing monomer when a hydroxyl group-containing monomer is one having a hydroxyl group via a linking chain having 3 to 50 atoms, it has both this and a structure derived from the unsaturated group-containing ester compound of the present invention. By this, it becomes possible to obtain an unprecedented low temperature curing performance of 80 ° C. It is preferable to use the above-mentioned hydroxyl group-containing monomer in that such an unexpected effect is obtained. It is presumed that such an effect is obtained when transesterification tends to occur since both the alkyl ester group and the hydroxyl group have high degrees of freedom in the resin.
- a hydroxyl group-containing monomer having a structure represented by the following general formula (4) for part or all of the hydroxyl groups.
- m 1 1 to 10
- R 21, R 22, R 23 are the same or different, hydrogen, an alkyl group, a carboxyl group, an alkyl ester group or the following R 24 - R 24 representing a [OH] structure represented by m1
- the The main chain may have 3 or more and 50 or less atoms, and the main chain may have one or more functional groups selected from the group consisting of an ester group, an ether group, an amido group, and a urethane, An aliphatic, alicyclic or aromatic alkylene group which may have a chain)
- the compound represented by the above general formula (4) is preferably a derivative of (meth) acrylic acid represented by the following general formula (5).
- R 25 is H or CH 3
- R 26 has 3 or more and 49 or less atoms in the main chain, and has one or more functional groups selected from the group consisting of an ester group, an ether group, an amide group, and urethane in the main chain
- 3-hydroxypropyl (meth) acrylate 4-hydroxybutyl (meth) acrylate, 1, 4- cyclohexane (Meth) acrylates such as dimethanol mono (meth) acrylate, polyethylene glycol mono (meth) acrylate or polypropylene glycol mono (meth) acrylate; or various (meth) acrylates listed above and ⁇ -caprolactone
- the addition reaction main component etc. can be mentioned.
- the polymer (C) having a structural unit having a hydroxyl group-containing monomer can also be polymerized by the same method as the above-mentioned polymer (A).
- thermosetting resin composition of the present invention A composition containing an alkyl ester group-containing polymer (D) having no hydroxyl group and a hydroxyl group-containing compound (E), (III) In the case of any of the compositions containing a polymer (C) having an alkyl ester group and a hydroxyl group, an alkyl ester group-containing polymer (D) having no hydroxyl group, and a hydroxyl group-containing compound (E) The hydroxyl group-containing compound (E) is used for Such a hydroxyl group-containing compound (E) is not particularly limited, and may be a resin or a low molecular weight compound. The compounds that can be used as such a hydroxyl group-containing compound (E) will be described in detail below.
- Polymer of unsaturated monomer having hydroxyl group (E-1) Such a polymer can be produced, for example, by copolymerizing a hydroxyl group-containing polymerizable unsaturated monomer and another polymerizable unsaturated monomer copolymerizable therewith by a known method. More specifically, polymerization methods such as a solution polymerization method in an organic solvent, an emulsion polymerization method in water, a mini-emulsion polymerization method in water, an aqueous solution polymerization method and the like can be mentioned.
- the hydroxyl group-containing polymerizable unsaturated monomer is a compound having one or more hydroxyl group and one or more polymerizable unsaturated bond in one molecule.
- a hydroxyl group containing polymerizable unsaturated monomer the thing similar to the hydroxyl group containing monomer which can be used in the polymer (C) mentioned above can be used.
- the polymer (E-1) of the unsaturated monomer having a hydroxyl group when the monomer represented by the general formulas (4) and (5) is used as a hydroxyl group-containing monomer in part or all. It is preferable in that the curing reactivity becomes good and a curing reaction at 80 ° C. can be generated.
- Examples of the other polymerizable unsaturated monomer copolymerizable with the above-mentioned hydroxyl group-containing monomer include the following monomers (i) to (xiv) and the like, and arbitrary combinations thereof.
- Alkyl or cycloalkyl (meth) acrylate For example, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, n-Hexyl (meth) acrylate, n-octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, nonyl (meth) acrylate, tridecyl (meth) acrylate, lauryl (meth) acrylate, stearyl (meth) acrylate, isostearyl (Meth) acrylate, cyclohexyl (meth) acrylate, methylcyclohexyl (meth) acrylate,
- (Vii) Polymerizable unsaturated monomers having a fluorinated alkyl group: Perfluoroalkyl (meth) acrylates such as perfluorobutylethyl (meth) acrylate and perfluorooctylethyl (meth) acrylate; polymerizable unsaturated monomers having photopolymerizable functional groups such as fluoroolefins (viii) maleimide group ( iv) Vinyl compounds: N-vinyl pyrrolidone, ethylene, butadiene, chloroprene, vinyl propionate, vinyl acetate etc
- Carboxyl group-containing polymerizable unsaturated monomer (Meth) acrylic acid, maleic acid, crotonic acid, ⁇ -carboxyethyl acrylate, etc.
- nitrogen-containing polymerizable unsaturated monomers (Meth) acrylonitrile, (meth) acrylamide, N, N-dimethylaminoethyl (meth) acrylate, N, N-diethylaminoethyl (meth) acrylate, N, N-dimethylaminopropyl (meth) acrylamide, methylene bis (meth) acrylamide , Ethylene bis (meth) acrylamide, an adduct of glycidyl (meth) acrylate and an amine compound, etc.
- (Xii) polymerizable unsaturated monomers having two or more polymerizable unsaturated groups in one molecule: Allyl (meth) acrylate, 1,6-hexanediol di (meth) acrylate, etc.
- epoxy group-containing polymerizable unsaturated monomer Glycidyl (meth) acrylate, ⁇ -methylglycidyl (meth) acrylate, 3,4-epoxycyclohexylmethyl (meth) acrylate, 3,4-epoxycyclohexylethyl (meth) acrylate, 3,4-epoxycyclohexylpropyl (meth) acrylate , Allyl glycidyl ether etc
- (Xvii) a polymerizable unsaturated monomer having a UV-absorbing functional group: 2-hydroxy-4- (3-methacryloyloxy-2-hydroxypropoxy) benzophenone, 2-hydroxy-4- (3-acryloyloxy-2-hydroxypropoxy) benzophenone, 2,2'-dihydroxy-4- (3- Methacryloyloxy-2-hydroxypropoxy) benzophenone, 2,2'-dihydroxy-4- (3-acryloyloxy-2-hydroxypropoxy) benzophenone, 2- (2'-hydroxy-5'-methacryloyloxyethylphenyl) -2H -Benzotriazole, etc.
- UV-stable polymerizable unsaturated monomers 4- (Meth) acryloyloxy-1,2,2,6,6-pentamethylpiperidine, 4- (meth) acryloyloxy-2,2,6,6-tetramethylpiperidine, 4-cyano-4- (meth) ) Acryloylamino-2,2,6,6-tetramethylpiperidine, 1- (meth) acryloyl-4- (meth) acryloylamino-2,2,6,6-tetramethylpiperidine, 1- (meth) acryloyl- 4-Cyano-4- (meth) acryloylamino-2,2,6,6-tetramethylpiperidine, 4-crotonoyloxy-2,2,6,6-tetramethylpiperidine, 4-crotonoylamino-2, 2,6,6-Tetramethylpiperidine, 1-crotonoyl-4-crotonoyloxy-2,2,6,6-tetramethylpiperidine, 1-crot
- polymerizable unsaturated group means a radically polymerizable or ionically polymerizable unsaturated group.
- a vinyl group, a (meth) acryloyl group, etc. are mentioned, for example.
- the proportion of the hydroxyl group-containing monomer in producing the polymer (E-1) of the unsaturated monomer having a hydroxyl group is preferably 0.5 to 50% by weight based on the total amount of the monomer components. By setting it in such a range, a suitable crosslinking reaction can be generated, and excellent coating film physical properties can be obtained.
- the lower limit is more preferably 1.0% by weight, still more preferably 1.5% by weight.
- the upper limit is more preferably 40% by weight.
- the hydroxyl value of the polymer (E-1) of the unsaturated monomer having a hydroxyl group is preferably 1 to 200 mg KOH / g from the viewpoint of water resistance and the like of the formed coating.
- the lower limit is more preferably 2 mg KOH / g, further preferably 5 mg KOH / g.
- the upper limit is more preferably 180 mg KOH / g, further preferably 170 mg KOH / g.
- a commercially available product can also be used as the polymer (E-1) of such unsaturated monomer having a hydroxyl group. It does not specifically limit as a thing marketed, For example, DIC Corporation product Acridic A-801-P, A-817, A-837, A-848-RN, A-814, 57-773, A-829 , 55-129, 49-394-IM, A-875-55, A-870, A-871, A-859-B, 52-668-BA, WZU-591, WXU-880, BL-616, CL -1000, CL-408, etc. can be mentioned.
- the alkyl ester group can be optionally blended relative to the number of hydroxyl groups derived from the polymer (E-1) of the unsaturated monomer having hydroxyl groups, the ester group is tertiary. In the case of an ester, it is preferably 1 to 200% (by number).
- Polyester polyol (E-2) The polyester polyol (E-2) can be usually produced by an esterification reaction or transesterification reaction of an acid component and an alcohol component.
- an acid component the compound normally used as an acid component is mentioned at the time of manufacture of polyester resin.
- an aliphatic polybasic acid, an alicyclic polybasic acid, an aromatic polybasic acid etc., and those anhydrides and esterified compounds can be mentioned, for example.
- the aliphatic compound which has a 2 or more carboxyl group in 1 molecule the acid anhydride of the said aliphatic compound, and the ester of the said aliphatic compound
- fatty acids such as succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, undecanedioic acid, dodecanedioic acid, brassic acid, octadecanedioic acid, citric acid, butanetetracarboxylic acid, etc.
- the aliphatic polybasic acid is preferably adipic acid and / or adipic acid anhydride from the viewpoint of the smoothness of the resulting coating film.
- the above-described alicyclic polybasic acids, and their anhydrides and esters are generally compounds having one or more alicyclic structures and two or more carboxyl groups in one molecule, and acid anhydrides of the above compounds. And esterified compounds of the above compounds. Alicyclic structures are predominantly 4 to 6 membered ring structures.
- Examples of the above-mentioned alicyclic polybasic acids, and their anhydrides and esterified compounds include 1,2-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, 4-cyclohexene-1 , 2-dicarboxylic acid, 3-methyl-1,2-cyclohexanedicarboxylic acid, 4-methyl-1,2-cyclohexanedicarboxylic acid, 1,2,4-cyclohexanetricarboxylic acid, 1,3,5-cyclohexanetricarboxylic acid, etc.
- An alicyclic polyvalent carboxylic acid; an anhydride of the above-mentioned alicyclic polyvalent carboxylic acid; an ester of a lower alkyl of about 1 to about 4 carbon atoms of the above-mentioned alicyclic polyvalent carboxylic acid, etc., and any of them A combination is mentioned.
- the above-mentioned aromatic polybasic acids, and their anhydrides and esters are generally an aromatic compound having two or more carboxyl groups in one molecule, an acid anhydride of the above-mentioned aromatic compound and an ester of the above-mentioned aromatic compound
- aromatic polyvalent carboxylic acids such as phthalic acid, isophthalic acid, terephthalic acid, naphthalenedicarboxylic acid, 4,4'-biphenyldicarboxylic acid, trimellitic acid and pyromellitic acid
- Anhydrides of acids; esters of lower alkyl of about 1 to about 4 carbon atoms of the above-mentioned aromatic polyvalent carboxylic acid, and the like, and any combination thereof can be mentioned.
- aromatic polybasic acids, and their anhydrides and esters phthalic acid, phthalic anhydride, isophthalic acid, trimellitic acid and trimellitic anhydride are preferable.
- acid components other than the above-mentioned aliphatic polybasic acid, alicyclic polybasic acid and aromatic polybasic acid as the above-mentioned acid component for example, coconut oil fatty acid, cottonseed oil fatty acid, hempseed oil fatty acid, rice bran oil fatty acid, fish oil fatty acid , Tall oil fatty acid, soybean oil fatty acid, linseed oil fatty acid, soy sauce fatty acid, rapeseed oil fatty acid, castor oil fatty acid, dehydrated castor oil fatty acid, safflower oil fatty acid and other fatty acids; lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid Acids, linoleic acid, linolenic acid, benzoic acid, p-tert-butylbenzoic acid, monocarboxylic acids such as 10-phenyloctadecanoic acid, etc .; lactic acid, 3-hydroxybutanoi
- polyhydric alcohols having two or more hydroxyl groups in one molecule such as ethylene glycol, propylene glycol, diethylene glycol, trimethylene glycol, tetraethylene glycol, triethylene glycol, dipropylene glycol, 1,4 -Butanediol, 1,3-butanediol, 2,3-butanediol, 1,2-butanediol, 2-methyl-1,3-propanediol, 3-methyl-1,2-butanediol, 1,1 , 1-trimethylolpropane, 2-butyl-2-ethyl-1,3-propanediol, 1,2-pentanediol, 1,5-pentanediol, 1,4-pentanediol, 2,4-pentanediol, 2,3-Dimethyltrimethylene glycol, tetramethylene glycol , 3-methyl-4,3-pentanediol,
- alcohol components other than the polyhydric alcohol for example, monoalcohols such as methanol, ethanol, propyl alcohol, butyl alcohol, stearyl alcohol, 2-phenoxyethanol, etc .; propylene oxide, butylene oxide, “Cardura E10” (The alcohol compound etc. which were obtained by making monoepoxy compounds, such as a brand name and the product made by HEXIONSpecialty Chemicals company, and glycidyl ester of synthetic
- combination highly branched saturated fatty acid, and an acid be made to react are mentioned.
- the polyester polyol (E-2) is not particularly limited, and may be produced according to a conventional method.
- the acid component and the alcohol component are heated in a nitrogen stream at about 150 to about 250 ° C. for about 5 to about 10 hours to carry out the esterification reaction or transesterification reaction of the acid component and the alcohol component.
- polyester polyol (E-2) can be produced.
- Low molecular weight polyol (E-3) The compound (E) is not limited to the above-mentioned resin, and low molecular weight polyols (specifically, a molecular weight of 2,000 or less) can also be used.
- the low molecular weight polyol for example, ethylene glycol, propylene glycol, diethylene glycol, trimethylene glycol, tetraethylene glycol, triethylene glycol, dipropylene glycol, 1,4-butanediol, 1,3-butanediol, 2,3- Butanediol, 1,2-butanediol, 2-methyl-1,3-propanediol, 3-methyl-1,2-butanediol, 1,1,1-trimethylolpropane, 2-butyl-2-ethyl- 1,3-propanediol, 1,2-pentanediol, 1,5-pentanediol, 1,4-pentanediol,
- thermosetting resin composition using such a low molecular weight polyol is one in which a low molecular weight polyol which is a component to be used is known as a general-purpose product, and can be obtained at low cost. Furthermore, the low molecular weight polyol is highly water soluble and can be suitably used as a crosslinking agent for the purpose of aqueous curing. In recent years, environmental problems have been called for, and they can be suitably used as a very important crosslinking agent in promoting the reduction of VOCs.
- the compound (E) of the present invention may be used in combination of two or more of a polyacrylic polyol (E-1), a polyester polyol (E-2) and a low molecular weight polyol (E-3).
- the alkyl ester group can be optionally blended with respect to the number of hydroxyl groups of the whole composition, but when the ester group is a tertiary ester, 1 to 200% relative to the hydroxyl group It is preferable that it is number ratio.
- Transesterification catalyst (F) The thermosetting resin composition of the present invention contains a transesterification catalyst (F). That is, a transesterification catalyst (F) is blended in order to efficiently cause transesterification between the ester group and the hydroxyl group to obtain a sufficient thermosetting property.
- transesterification catalyst (F) arbitrary compounds known as what can activate transesterification can be used.
- various acidic compounds such as hydrochloric acid, sulfuric acid, nitric acid, acetic acid, phosphoric acid or sulfonic acid; various basic compounds such as LiOH, KOH or NaOH, amines etc; PbO, zinc acetate
- various metal compounds such as lead acetate, antimony trioxide, tetraisopropyl titanate, dibutyltin dilaurate, dibutyltin dioctate or monobutyl stannic acid and the like.
- photoresponsive catalysts or heat latent catalysts that generate an acid by light or heat can also be used.
- compounds having a sulfonic acid group dodecylbenzenesulfonic acid, phenolsulfonic acid, metasulfonic acid, p-toluenesulfonic acid), or alkalis of sulfonic acids, which can sufficiently exert the effects of the present invention It is desirable to use a compound having a group consisting of a metal salt or an amine salt.
- tin compounds such as dibutyltin dilaurate, dibutyltin dioctoate, dibutyltin oxide or monobutyl stannic acid, aluminum alkylacetoacetate diisopropylate, aluminum monoacetylacetonate bis (ethylacetoacetate), tris (alkylacetoacetate) aluminum, Metal compounds such as aluminum compounds such as aluminum acetylacetonate can also be suitably used as the transesterification catalyst (F).
- F transesterification catalyst
- thermosetting resin composition having high curing reactivity. Furthermore, even in the case of using a resin having a primary alkyl ester group or a secondary alkyl ester group, which has relatively low reactivity, it is preferable in that it can be cured very efficiently.
- the amount of the transesterification catalyst (F) used is preferably 0.01 to 50% by weight based on the total weight of the polymer. It is preferable at the point which can perform favorable hardening reaction at low temperature by setting it as the thing within such a range.
- thermosetting resin composition of the present invention is not particularly limited, but is preferably an organic solvent-based or water-based form. This is preferable in that thin film coating is possible and low temperature curing can be performed.
- the aqueous system may be either water-soluble or water-dispersible, and may be added to water and mixed with water such as ethanol, methanol, alcohol, glycol, ether or ketone at any ratio. It may contain an aqueous solvent capable of
- the organic solvent-based thermosetting resin composition is a composition in which the above components are dissolved or dispersed in various organic solvents.
- Organic solvents which can be used are not particularly limited, and hydrocarbons such as 1-hexane, 1-octane, 1-decane, 1-tetradecane, cyclohexane, benzene, xylene, ethers such as dimethyl ether and diethyl ether, acetone, methyl ethyl ketone Etc., chlorinated hydrocarbons such as trichloromethane, carbon tetrachloride, dichloroethane, trichloroethane, tetrachloroethylene etc., ethanol, methanol, propanol, butanol, acetone, cyclohexanone etc can be used.
- a solution containing an ester compound and a solution containing a hydroxyl group-containing compound may be combined and mixed immediately before use. This is preferable in that the storage stability is good.
- it can also be set as the 2 liquid type of the type which mixes the catalyst solution containing a transesterification catalyst (F) with the solution containing the composition which has an alkyl ester ester group and a hydroxyl group.
- thermosetting resin compositions such as a powder coating material
- it can manufacture by drying, mixing, and grind
- thermosetting resin composition of the present invention may further be used in combination with other crosslinking agents generally used in the field of paints and adhesives. It does not specifically limit as a crosslinking agent which can be used, An isocyanate compound, a block isocyanate compound, a melamine resin, an epoxy resin, a silane compound etc. can be mentioned. Moreover, a vinyl ether, an anionically polymerizable monomer, a cationically polymerizable monomer, a radically polymerizable monomer etc. may be used together. A curing agent may be used in combination to accelerate the reaction of the crosslinking agent used in combination.
- thermosetting resin composition of the present invention can be suitably used in the fields of thermosetting coatings, thermosetting adhesives and the like.
- thermosetting coating When used as a thermosetting coating, additives commonly used in the field of coatings may be used in addition to the above-described components. For example, color pigments, extender pigments, bright pigments, etc., and any combination thereof may be used in combination.
- a pigment When a pigment is used, it is preferably contained in a total of preferably 1 to 500% by weight based on 100% by weight of the total solid content of the resin component.
- the lower limit is more preferably 3% by weight, still more preferably 5% by weight.
- the upper limit is more preferably 400% by weight, still more preferably 300% by weight.
- color pigments examples include titanium oxide, zinc flower, carbon black, molybdenum red, Prussian blue, cobalt blue, azo pigments, phthalocyanine pigments, quinacridone pigments, isoindoline pigments, graphene pigments, perylene pigments Dioxazine pigments, diketopyrrolopyrrole pigments, etc., and any combination thereof.
- extender pigment examples include clay, kaolin, barium sulfate, barium carbonate, calcium carbonate, talc, silica, alumina white and the like, barium sulfate and / or talc are preferable, and barium sulfate is more preferable.
- the bright pigment for example, aluminum (including vapor deposited aluminum), copper, zinc, brass, nickel, aluminum oxide, mica, aluminum oxide coated with titanium oxide or iron oxide, titanium oxide or iron oxide coated Mica, glass flakes, holographic pigments etc., as well as any combinations thereof.
- the aluminum pigments include non-leafing type aluminum and leafing type aluminum.
- thermosetting paint is optionally added to paints such as thickeners, UV absorbers, light stabilizers, antifoaming agents, plasticizers, organic solvents other than the hydrophobic solvents, surface conditioners, anti-settling agents, etc. It may further contain an agent.
- the thickener examples include inorganic thickeners such as silicates, metal silicates, montmorillonite and colloidal alumina; copolymers of (meth) acrylic acid and (meth) acrylic acid ester, poly A polyacrylic acid-based thickener such as sodium acrylate; having a hydrophilic portion and a hydrophobic portion in one molecule, and in the aqueous medium, the hydrophobic portion adsorbs to the surface of the pigment in the paint or the surface of emulsion particles Associative thickeners having a thickening action due to association of the hydrophobic portions with each other; cellulose derivative thickeners such as carboxymethyl cellulose, methyl cellulose and hydroxyethyl cellulose; casein, sodium caseinate, ammonium caseinate and the like Protein based thickeners; Alginic acid based thickeners such as sodium alginate; polyvinyl alcohol, polyvinyl pyrrolidone, polyvinyl alcohol Polyvinyl-based thickeners
- polyacrylic acid-based thickeners are commercially available.
- ACRYSOLASE-60 “ACRYSOLTT-615”, “ACRYSOLRM-5” (all trade names) manufactured by Rohm and Haas
- Sannopco "SN sickener 613”, “SN sickener 618”, “SN sickener 630”, “SN sickener 634", “SN sickener 636” (trade names) and the like can be mentioned.
- the above-mentioned associative thickener is commercially available, for example, "UH-420", “UH-450”, “UH-462”, “UH-472", “UH-540” manufactured by ADEKA. “UH-752”, “UH-756VF”, “UH-814N” (trade names), “ACRYSOLRM-8W”, “ACRYSOLRM-825”, “ACRYSOLRM-2020 NPR”, manufactured by Rohm and Haas, “ACRYSOLRM” -12W, “ACRYSOLSCT-275” (all brand names), "SN Thickener 612", “SN Thickener 621N”, “SN Thickener 625N”, “SN Thickener 627N”, “SN Thickener 660T” manufactured by San Nopco As mentioned above, a brand name etc. are mentioned.
- thermosetting paint can be applied is not particularly limited.
- the outer plate of an automobile body such as a passenger car, a truck, a motorcycle, or a bus; automobile parts; mobile phones, audio equipment, etc.
- household appliances such as household appliances, building materials, furniture, adhesives, coating agents for films and glass, and the like.
- a paint for automobiles it can be used for the effect of any layer such as a middle coat paint, a base paint and a clear paint.
- the article to be coated may be a surface of a metal such as a car body molded from the above metal material and subjected to surface treatment such as phosphate treatment, chromate treatment, complex oxide treatment, etc. It may be a substrate having a coating.
- a to-be-coated-article which has the said coating film you may surface-treat to a base material if desired, and the thing in which the undercoat film was formed on it etc. can be mentioned.
- a vehicle body having a primer coating film formed of an electrodeposition paint is preferable, and a vehicle body having a primer coating film formed of a cationic electrodeposition paint is more preferable.
- the above-mentioned to-be-coated-article may be that by which surface treatment, primer coating, etc. were given to plastic surfaces, such as the above-mentioned plastic material and automobile parts fabricated from it, if desired. Moreover, what combined said plastic material and said metal material may be used.
- the thermosetting resin composition of the present invention can be curable at a low temperature, and therefore, can be suitably used as a paint for plastics.
- thermosetting coating is not particularly limited, and examples thereof include air spray coating, airless spray coating, rotary atomization coating, curtain coating coating, and the like, and air spray coating, rotary atomization coating and the like are preferable.
- electrostatic may be applied if desired.
- a wet coating film can be formed from the aqueous coating composition by the coating method.
- the wet coating film can be cured by heating.
- the curing can be carried out by a known heating means, for example, a drying furnace such as a hot air furnace, an electric furnace, or an infrared induction heating furnace.
- the wet coating is preferably at a temperature in the range of about 80 to about 180 ° C., more preferably about 100 to about 170 ° C., and still more preferably about 120 to about 160 ° C., preferably for about 10 to about 60 minutes. And more preferably, it can be cured by heating for about 15 to about 40 minutes. Further, it is preferable in that it can cope with low temperature curing at 80 to 140 ° C.
- thermosetting resin composition of the present invention in the field of paints, sufficient curing performance having performances such as smoothness, water resistance and acid resistance is required.
- the ability to cure as high as required in paints is not required.
- the thermosetting resin composition of the present invention can be of a level that can be used as a paint, but even a composition that does not reach such a level can be used in the field of adhesives, adhesives, etc. May be available.
- the present invention is a cured film formed by three-dimensionally crosslinking the above-mentioned thermosetting resin composition.
- Such a cured film has sufficient performance so that it can be used as a paint and an adhesive.
- Synthesis example 1 Then, 54 parts of ethylene glycol monoacetoacetate monomethacrylate, 58 parts of t-butyl acrylate, 38 parts of potassium carbonate, 2 parts of 18-crown-6 ether and 112 parts of tetrahydrofuran were mixed and stirred at 50 ° C. for 3 hours. After completion of the reaction, cyclohexane and water were added and washed with water. The organic layer was neutralized with a saturated aqueous ammonium chloride solution and then washed twice with water, and the obtained organic layer was concentrated under reduced pressure to obtain monomer A.
- Synthesis example 2 Then, 54 parts of ethylene glycol monoacetoacetate monomethacrylate, 32 parts of t-butyl acrylate, 38 parts of potassium carbonate, 2 parts of 18-crown-6 ether and 112 parts of tetrahydrofuran were mixed and stirred at 50 ° C. for 3 hours. After completion of the reaction, cyclohexane and water were added and washed with water. The organic layer was neutralized with a saturated aqueous ammonium chloride solution and then washed twice with water, and the obtained organic layer was concentrated under reduced pressure to obtain monomer B.
- Synthesis example 3 13 parts of sulfuric acid, 63 parts of magnesium sulfate and 260 parts of methylene chloride were mixed and stirred at room temperature for 15 minutes. Subsequently, 30 parts of 2-methacryloxyethylsuccinic acid (manufactured by Kyoeisha Chemical Co., Ltd. product: Light Ester HOMS) and 50 parts of t-butyl alcohol were added and stirred for 18 hours. After completion of the reaction, the reaction mixture was neutralized with aqueous sodium hydrogen carbonate solution and then washed twice with water. The organic layer was concentrated under reduced pressure to obtain monomer C.
- 2-methacryloxyethylsuccinic acid manufactured by Kyoeisha Chemical Co., Ltd. product: Light Ester HOMS
- Synthesis example 4 200 parts of n-butyl methacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: Light Ester NB), 175 parts of monomer A, 90 parts of hydroxyethyl methacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: Light Ester HO-250), 25 parts of styrene A mixed solution was prepared, and 25 parts of 2,2'-azobis (2,4-dimethylvaleronitrile) (Wako Pure Chemical Industries, Ltd. V-65) was dissolved in an aromatic hydrocarbon (T-SOL 100) as an initiator to obtain an initiator solution. .
- T-SOL 100 aromatic hydrocarbon
- Synthesis example 5 200 parts of n-butyl methacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: Light Ester NB), 242 parts of monomer B, 90 parts of hydroxyethyl methacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: Light Ester HO-250), 25 parts of styrene A mixed solution was prepared, and 25 parts of 2,2'-azobis (2,4-dimethylvaleronitrile) (Wako Pure Chemical Industries, Ltd. V-65) was dissolved in an aromatic hydrocarbon (T-SOL 100) as an initiator to obtain an initiator solution. .
- T-SOL 100 aromatic hydrocarbon
- T-SOL 100 an aromatic hydrocarbon
- a monomer solution and an initiator solution were added dropwise while sealing in nitrogen.
- the polymerization temperature at this time was 100 ° C.
- the dropwise addition was carried out for 2 hours, and aging was further carried out at 100 ° C. for 4 hours to obtain a polymer solution B.
- Synthesis example 6 200 parts of n-butyl methacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: Light Ester NB), 202 parts of monomer C, 90 parts of hydroxyethyl methacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: Light Ester HO-250), 25 parts of styrene A mixed solution was prepared, and 25 parts of 2,2'-azobis (2,4-dimethylvaleronitrile) (Wako Pure Chemical Industries, Ltd. V-65) was dissolved in an aromatic hydrocarbon (T-SOL 100) as an initiator to obtain an initiator solution. .
- T-SOL 100 aromatic hydrocarbon
- T-SOL 100 an aromatic hydrocarbon
- a monomer solution and an initiator solution were added dropwise while sealing with nitrogen.
- the polymerization temperature at this time was 100 ° C.
- the dropwise addition was carried out for 2 hours, and aging was further carried out at 100 ° C. for 4 hours to obtain a polymer solution C.
- Synthesis example 7 240 parts of n-butyl methacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: Light Ester NB), 120 parts of t-butyl methacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: Light Ester TB), hydroxyethyl methacrylate (manufactured by Kyoeisha Chemical Co., Ltd.)
- Product 110 parts of light ester HO-250, 30 parts of styrene as a monomer mixture, and 25 parts of 2,2'-azobis (2,4-dimethylvaleronitrile) (Wako Pure Chemical Industries, Ltd.
- V-65 as an initiator It was dissolved in a group hydrocarbon (T-SOL 100) to give an initiator solution.
- T-SOL 100 group hydrocarbon
- T-SOL 100 aromatic hydrocarbon
- T-SOL 100 cyclohexanone
- the polymerization temperature at this time was 100 ° C.
- the dropwise addition was carried out for 2 hours, and aging was further carried out at 100 ° C. for 4 hours to obtain a polymer solution D.
- Example 1 Phenolsulfonic acid (PHS) is mixed with polymer solution A so as to be 2 wt% relative to the solid content of the polymer solution, and a 400 ⁇ m coating film is formed with WET using an applicator, and cured for 30 minutes at 120 ° C. The Thereafter, a rigid pendulum test was performed using a gel fraction, a xylene rubbing test, and a conditioning solution.
- PHS Phenolsulfonic acid
- Phenolsulfonic acid PHS
- polymer solution B so as to be 2 wt% relative to the solid content of the polymer solution
- a 400 ⁇ m coating film is made with WET using an applicator, and curing is performed at 120 ° C for 30 minutes
- a rigid pendulum test was performed using a gel fraction, a xylene rubbing test, and a conditioning solution.
- Example 3 Phenolsulfonic acid (PHS) is mixed with polymer solution C so as to be 2 wt% relative to the solid content of the polymer solution, and a 400 ⁇ m coating film is formed with WET using an applicator and cured at 120 ° C. for 30 minutes The Thereafter, a rigid pendulum test was performed using a gel fraction, a xylene rubbing test, and a conditioning solution.
- PHS Phenolsulfonic acid
- Phenolsulfonic acid PHS
- polymer solution D so as to be 2 wt% relative to the solid content of the polymer solution
- a 400 ⁇ m coating film is made with WET using an applicator, and curing is performed for 30 minutes at 140 ° C.
- the Thereafter, a rigid pendulum test was performed using a gel fraction, a xylene rubbing test, and a conditioning solution.
- PHS Phenolsulfonic acid
- the polymer obtained using the unsaturated group-containing ester compound of the present invention can obtain good effect performance even when cured at a low temperature of 120 ° C., and is excellent also in performance such as xylene rubbing .
- curing by transesterification can be performed at 140 ° C., but they do not cure at 120 ° C.
- the polymer of is preferred in that it is curable at low temperature.
- thermosetting resin compositions of Examples 1 to 3 did not cause deterioration in appearance due to foaming, and also in this respect, they have excellent effects.
- Synthesis example 8 200 parts of n-butyl methacrylate (manufactured by Kyoeisha Chemical Co., Ltd. product: Light Ester NB), 175 parts of monomer A, 100 parts of 4-hydroxybutyl acrylate, 25 parts of styrene as a monomer mixed liquid, and 2,2'-azobis as an initiator Twenty-five parts of (2,4-dimethylvaleronitrile) (Wako Pure Chemical Industries, Ltd. V-65) was dissolved in an aromatic hydrocarbon (T-SOL 100) to prepare an initiator solution. In a stirable flask, 500 parts of aromatic hydrocarbon (T-SOL 100) was placed, and a monomer solution and an initiator solution were added dropwise while sealing in nitrogen. The polymerization temperature at this time was 100 ° C. The dropwise addition was carried out for 2 hours, and aging was further carried out at 100 ° C. for 4 hours to obtain a polymer solution E.
- T-SOL 100 aromatic hydrocarbon
- Synthesis example 9 200 parts of monomer A, 117 parts of 4-hydroxybutyl acrylate, 17 parts of styrene as a monomer mixed solution and 17 parts of 2,2'-azobis (2,4-dimethyl valeronitrile) (Wako Pure Chemical Industries, Ltd. V-65) as an initiator It was dissolved in aromatic hydrocarbon (T-SOL 100) to make an initiator solution. Into a stirable flask were placed 234 parts of an aromatic hydrocarbon (T-SOL 100) and 117 parts of propylene glycol monomethyl ether, and the monomer solution and the initiator solution were added dropwise while sealing with nitrogen. The polymerization temperature at this time was 100 ° C. The dropwise addition was carried out for 2 hours, and aging was further carried out at 100 ° C. for 4 hours to obtain a polymer solution F.
- T-SOL 100 aromatic hydrocarbon
- T-SOL 100 propylene glycol monomethyl ether
- Synthesis example 10 200 parts of n-butyl methacrylate (Kyoeisha Chemical Co., Ltd. product: Light Ester NB), 175 parts of monomer A, 137 parts of 1,4-cyclohexanedimethanol monoacrylate, 25 parts of styrene as a monomer mixed liquid, as an initiator 2, Twenty-five parts of 2'-azobis (2,4-dimethylvaleronitrile) (Wako Pure Chemical Industries, Ltd. V-65) was dissolved in an aromatic hydrocarbon (T-SOL 100) to prepare an initiator solution.
- T-SOL 100 aromatic hydrocarbon
- Example 4 Phenolsulfonic acid (PHS) is mixed with polymer solution E so as to be 2 wt% relative to the solid content of the polymer solution, and a 400 ⁇ m coating film is formed with WET using an applicator, and cured for 30 minutes at 100 ° C. The Thereafter, a rigid pendulum test was performed using a gel fraction, a xylene rubbing test, and a conditioning solution.
- PHS Phenolsulfonic acid
- Phenolsulfonic acid PHS
- PHS Phenolsulfonic acid
- Phenolsulfonic acid PHS
- polymer solution F so as to be 2 wt% relative to the solid content of the polymer solution
- a 400 ⁇ m coating film is made with WET using an applicator, and curing is carried out at 100 ° C for 30 minutes.
- the Thereafter, a rigid pendulum test was performed using a gel fraction, a xylene rubbing test, and a conditioning solution.
- Example 7 Phenolsulfonic acid (PHS) is mixed with polymer solution F so as to be 2 wt% relative to the solid content of the polymer solution, and a 400 ⁇ m coating film is formed with WET using an applicator and cured at 80 ° C for 30 minutes The Thereafter, a rigid pendulum test was performed using a gel fraction, a xylene rubbing test, and a conditioning solution.
- PHS Phenolsulfonic acid
- Example 8 Phenolsulfonic acid (PHS) is mixed with polymer solution G so as to be 2 wt% relative to the solid content of the polymer solution, a 400 ⁇ m coating film is made with WET using an applicator, and curing is performed at 100 ° C for 30 minutes The Thereafter, a rigid pendulum test was performed using a gel fraction, a xylene rubbing test, and a conditioning solution.
- PHS Phenolsulfonic acid
- Example 9 Phenolsulfonic acid (PHS) is mixed with polymer solution G so as to be 2 wt% relative to the solid content of the polymer solution, a 400 ⁇ m coating film is made with WET using an applicator, and curing is performed at 80 ° C for 30 minutes The Thereafter, a rigid pendulum test was performed using a gel fraction, a xylene rubbing test, and a conditioning solution.
- PHS Phenolsulfonic acid
- Example 10 Phenolsulfonic acid (PHS) is mixed with polymer solution A so as to be 2 wt% relative to the solid content of the polymer solution, a 400 ⁇ m coating film is made with WET using an applicator, and curing is carried out at 100 ° C for 30 minutes. The Thereafter, a rigid pendulum test was performed using a gel fraction, a xylene rubbing test, and a conditioning solution.
- PHS Phenolsulfonic acid
- PHS Phenolsulfonic acid
- Synthesis example 12 Initiator: n-butyl methacrylate (Kyoeisha Chemical Co., Ltd. product: Light ester NB) 245 parts, t-Butyl acrylate (Kyoeisha Chemical Co., Ltd. product: Light acrylate TB) 110 parts, styrene 30 parts as a monomer mixture, initiator
- an initiator solution 25 parts of 2,2'-azobis (2,4-dimethylvaleronitrile) (Wako Pure Chemical Industries, Ltd. V-65) was dissolved in an aromatic hydrocarbon (T-SOL 100). 250 parts of an aromatic hydrocarbon was placed in a stirable flask, and a monomer solution and an initiator solution were added dropwise while sealing with nitrogen. The polymerization temperature at this time was 100 ° C. The dropwise addition was carried out for 2 hours, and aging was further carried out at 100 ° C. for 4 hours to obtain a polymer solution I.
- Example 11 Phenolsulfonic acid (PHS) is mixed with 100 parts of polymer solution H and 14 parts of 50% 1,6-hexanediol PGME solution so as to be 2 wt% relative to the solid content of the polymer solution, and 400 ⁇ m by WET using an applicator A coating was prepared and cured at 140 ° C. for 30 minutes. Thereafter, the gel fraction was measured.
- PHS Phenolsulfonic acid
- Synthesis example 13 Then, 54 parts of ethylene glycol monoacetoacetate monomethacrylate, 58 parts of n-butyl acrylate, 38 parts of potassium carbonate, 2 parts of 18-crown-6 ether and 112 parts of tetrahydrofuran were mixed and stirred at 50 ° C. for 3 hours. After completion of the reaction, cyclohexane and water were added and washed with water. The organic layer was neutralized with a saturated aqueous ammonium chloride solution and then washed twice with water, and the obtained organic layer was concentrated under reduced pressure to obtain monomer D.
- Synthesis example 14 60 parts of ethylene glycol monoacetoacetate monomethacrylate, 48 parts of methyl acrylate, 43 parts of potassium carbonate, 3 parts of 18-crown-6 ether and 108 parts of tetrahydrofuran were mixed and stirred at 50 ° C. for 3 hours. After completion of the reaction, cyclohexane and water were added and washed with water. The organic layer was neutralized with a saturated aqueous ammonium chloride solution and then washed twice with water, and the obtained organic layer was concentrated under reduced pressure to obtain monomer E.
- Synthesis example 15 200 parts of n-butyl methacrylate (manufactured by Kyoeisha Chemical Co., Ltd. product: Light ester NB), 175 parts of monomer D, 90 parts of 4-hydroxybutyl acrylate, 25 parts of styrene as a monomer mixed liquid, and 2,2'-azobis as an initiator Twenty-five parts of (2,4-dimethylvaleronitrile) (Wako Pure Chemical Industries, Ltd. V-65) was dissolved in an aromatic hydrocarbon (T-SOL 100) to prepare an initiator solution. In a stirrable flask, 490 parts of aromatic hydrocarbon (T-SOL 100) was placed, and a monomer solution and an initiator solution were added dropwise while sealing in nitrogen. The polymerization temperature at this time was 100 ° C. The dropwise addition was carried out for 2 hours, and aging was further carried out at 100 ° C. for 4 hours to obtain a polymer solution J.
- T-SOL 100 aromatic hydrocarbon
- Synthesis example 16 200 parts of n-butyl methacrylate (manufactured by Kyoeisha Chemical Co., Ltd. product: Light Ester NB), 175 parts of monomer E, 90 parts of 4-hydroxybutyl acrylate, 25 parts of styrene as a monomer mixed solution, and 2,2'-azobis as an initiator Twenty-five parts of (2,4-dimethylvaleronitrile) (Wako Pure Chemical Industries, Ltd. V-65) was dissolved in an aromatic hydrocarbon (T-SOL 100) to prepare an initiator solution. In a stirrable flask, 490 parts of aromatic hydrocarbon (T-SOL 100) was placed, and a monomer solution and an initiator solution were added dropwise while sealing in nitrogen. The polymerization temperature at this time was 100 ° C. The dropwise addition was carried out for 2 hours, and aging was further carried out at 100 ° C. for 4 hours to obtain a polymer solution K.
- T-SOL 100 aromatic hydrocarbon
- Synthesis example 17 240 parts of n-butyl methacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: Light Ester NB), 110 parts of hydroxyethyl methacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: Light Ester HO-250), and 30 parts of styrene as a monomer mixture,
- An initiator solution was prepared by dissolving 19 parts of 2,2′-azobis (2,4-dimethylvaleronitrile) (Wako Pure Chemical Industries, Ltd. V-65) as an initiator in an aromatic hydrocarbon (T-SOL 100).
- Example 12 Phenolsulfonic acid (PHS) is mixed with polymer solution J so as to be 2 wt% relative to the solid content of the polymer solution, a 400 ⁇ m coating film is made with WET using an applicator, and curing is performed at 140 ° C for 30 minutes The Thereafter, the gel fraction measurement and the rigid pendulum test were carried out with the adjusting solution.
- PHS Phenolsulfonic acid
- Example 12 is the same as Example 12 except that dioctyltin dilaurate and aluminum chelate M (trade name, manufactured by Kawaken Fine Chemical Co., Ltd.) are added to the polymer solutions J and K in the blending amounts shown in Table 8 instead of phenolsulfonic acid. A coating was prepared and cured in the same manner. Thereafter, the gel fraction measurement and the rigid pendulum test were carried out with the adjusting solution.
- dioctyltin dilaurate and aluminum chelate M trade name, manufactured by Kawaken Fine Chemical Co., Ltd.
- PHS Phenolsulfonic acid
- Comparative example 6 A coating was prepared and cured in the same manner as in Comparative Example 5 except that phenolsulfonic acid was changed to dioctyltin dilaurate (3 wt%). Thereafter, the gel fraction measurement and the rigid pendulum test were carried out with the adjusting solution.
- Aluminum Chelate M Kawaken Fine Chemicals Co., Ltd .: Aluminum Alkyl Acetoacetate Diisopropylate
- Example 12 From the results of Example 12 and Comparative Example 5, even in the case of the polymer using the unsaturated group-containing ester compound of the present invention, which is a primary alkyl ester having transesterification lower than tertiary alkyl ester, constant at 140 ° C. The gel fraction of was able to be obtained. From these results, it is clear that suitable effects can be obtained even if the unsaturated group-containing ester compound of the present invention is a primary alkyl ester.
- Synthesis example 18 240 parts of n-butyl methacrylate (Kyoeisha Chemical Co., Ltd. product: light ester NB), 202 parts of monomer A, 110 parts of hydroxyethyl methacrylate (Kyoeisha Chemical Co., Ltd. product: light ester HO-250), 30 parts of styrene, reaction After mixing 15 parts of an organic emulsifier (Daiichi Kogyo Co., Ltd .: Aqualon KH-10), 200 parts of ion-exchanged water were mixed, and emulsification was performed at room temperature for 1 hour using a homomixer to prepare a monomer emulsion.
- an organic emulsifier Daiichi Kogyo Co., Ltd .: Aqualon KH-10
- an initiator 15 parts of ammonium peroxodisulfate and 10 parts of sodium bisulfite were dissolved in ion exchanged water to prepare an initiator solution. 400 parts of ion exchange water and 10 parts of isopropyl alcohol were placed in a stirable flask and polymerization was carried out by dropping a monomer solution and an initiator solution while sealing in nitrogen. The polymerization temperature at this time was 80.degree. The dropwise addition was carried out for 2 hours, and aging was further carried out at 80 ° C. for 4 hours to obtain a polymer solution M.
- Example 17 Phenolsulfonic acid (PHS) is mixed with polymer solution M so as to be 2 wt% relative to the solid content of the polymer solution, and a 400 ⁇ m coating film is formed with WET using an applicator, and cured for 30 minutes at 140 ° C. The Thereafter, gel fraction and xylene rubbing test were conducted. The results are shown in Table 9.
- thermosetting resin composition of the present invention can obtain a suitable curing performance at 140 ° C. even when it is a water-based composition.
- the physical properties in Tables 1 to 9 above were measured by the following methods.
- the gel fraction was obtained by dissolving the film obtained in the example for 30 minutes in acetone reflux using Soxhlet, and measuring the remaining weight% of the film as the gel fraction.
- the gel fraction was 0 to 40%, which is not acceptable for practical use.
- the gel fraction of 40 to 60% was taken as ⁇ as a certain degree of hardening was observed.
- the gel fraction of 60 to 80% was evaluated as ⁇ as it was acceptable for practical use.
- the gel fraction of 80 to 100% was regarded as ⁇ because of its excellent performance.
- thermosetting resin of the example was coated on a PET film and rubbed ten times with a pharmaceutical gauze impregnated with xylene, and the surface was observed.
- a product which can not withstand practical use is rated as x
- a product which can withstand practical use is designated as ⁇
- a product whose performance is further excellent is designated as ⁇ .
- the appearance of the coated film was coated on a PET film so that the thermosetting resin of the example was cured to a film thickness of 50 to 60 ⁇ m, and the surface was observed.
- those that can withstand practical use are regarded as normal, and those that show poor appearance are described as abnormal.
- the gel fraction is 40 or more, it is judged that a certain curing reaction occurs, and it is apparent that it has a function as a curable composition.
- those having excellent properties such as xylene rubbing and water resistance are also suitable for use in many applications including paints (particularly paints forming the outermost layer) based on these properties.
- the curable composition of the present invention can be used in the fields of pressure-sensitive adhesives and adhesives and in the fields of inner layers in multilayer coatings It becomes.
- thermosetting resin composition of the present invention has excellent curing performance at low temperatures. For this reason, it is clear that it can be suitably used in applications such as paints and adhesives.
- the unsaturated group-containing ester compound of the present invention can be used as a raw material of a curable composition in which a transesterification reaction is a curing reaction.
- the curable composition can be used as a coating composition, an adhesive composition, and the like. In particular, since it can be cured at low temperature, it can be applied to applications requiring curing at low temperature, such as plastic coating.
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Abstract
Description
(式中、R1、R2,R3は、同一又は異なって、水素、アルキル基、カルボキシル基、アルキルエステル基又は下記R4-[COOR5]で表される構造。
R4は、主鎖の原子数が50以下であり、主鎖中にエステル基、エーテル基、アミド基、ウレタンからなる群より選択される1又は2以上の官能基を有していてもよく、側鎖を有していてもよい脂肪族、脂環族又は芳香族アルキレン基。
R5は、炭素数50以下のアルキル基、
上記一般式(1)で表される化合物は、R4-[COOR5]基が下記一般式(1-1)のラクトン構造であってもよい。)
(式中、R6は、H又はメチル基。
R7は、主鎖の原子数が48以下であり、主鎖中にエステル基、エーテル基及び/又はアミド基を有していてもよく、側鎖を有していてもよいアルキレン基。
R8は、炭素数50以下のアルキル基。)
上記R5、R8は、三級アルキル基であることが好ましい。
本発明は、上記不飽和基含有エステル化合物に由来する構造単位及び水酸基含有不飽和単量体に由来する構造単位を必須の構成単位とすることを特徴とする重合体(C)でもある。
上記水酸基含有不飽和単量体に由来する構造単位は、下記一般式(4)で表される単量体に由来する構造単位を少なくとも一部とすることが好ましい。
(式中、R21、R22,R23は、同一又は異なって、水素、アルキル基、カルボキシル基、アルキルエステル基又は下記R24-[OH]m1で表される構造を表す
R24は、主鎖の原子数が3以上50以下であり、主鎖中にエステル基、エーテル基、アミド基、ウレタンからなる群より選択される1又は2以上の官能基を有していてもよく、側鎖を有していてもよい脂肪族、脂環族又は芳香族アルキレン基)
上記水酸基含有化合物(B)は、上記一般式(4)で表される単量体に由来する構造単位を少なくとも一部とする重合体であることが好ましい。
本発明は、上記重合体(C)及びエステル交換触媒(F)を含有することを特徴とする熱硬化型樹脂組成物でもある。
なお、以下の本明細書において、「(メタ)アクリレート」は、アクリレート及び/又はメタクリレートを意味する。「(メタ)アクリル酸」は、アクリル酸及び/又はメタクリル酸を意味する。また、「(メタ)アクリロイル」は、アクリロイル及び/又はメタクリロイルを意味する。また、「(メタ)アクリルアミド」は、アクリルアミド及び/又はメタクリルアミドを意味する。
本発明は、下記一般式(1)で表される化学構造を有することを特徴とする不飽和基含有エステル化合物である。
(式中、R1、R2,R3は、同一又は異なって、水素、アルキル基、カルボキシル基、アルキルエステル基又は下記R4-[COOR5]で表される構造。
R4は、主鎖の原子数が50以下であり、主鎖中にエステル基、エーテル基、アミド基、ウレタンからなる群より選択される1又は2以上の官能基を有していてもよく、側鎖を有していてもよい脂肪族、脂環族又は芳香族アルキレン基。
R5は、炭素数50以下のアルキル基。
上記一般式(1)で表される化合物は、R4-[COOR5]基が下記一般式(1-1)のラクトン構造であってもよい。)
(式中、R6は、H又はメチル基。
R7は、主鎖の原子数が48以下であり、主鎖中にエステル基、エーテル基及び/又はアミド基を有していてもよく、側鎖を有していてもよいアルキレン基。
R8は、炭素数50以下のアルキル基。)
で表されるものが例示できる。このような化合物は(メタ)アクリル酸の誘導体であり、(メタ)アクリル酸又はその誘導体を原料として使用する公知の合成方法によって得ることができる。
(式中、R9は、炭素数1~50のアルキル基。
R10は、主鎖の原子数が44以下であり、主鎖中にエステル基、エーテル基及び/又はアミド基を有していてもよく、側鎖を有していてもよいアルキレン基。
R11は、H又はメチル基。
R12は、炭素数50以下のアルキル基。
R13は、H又はメチル基。
n3は、0又は1。
n4は、1又は2。)
このような合成反応の一例を以下に示す。
すなわち、下記一般式(1-2)で表されるような化合物は、上記一般式(1)で表されるアルキルエステル化合物に対応したカルボン酸である。
(式中、R1、R2,R3は、同一又は異なって、水素、アルキル基、カルボキシル基、アルキルエステル基又は下記R4-[COOR5]で表される構造。
を表す
R4は、主鎖の原子数が50以下であり、主鎖中にエステル基、エーテル基、アミド基、ウレタンからなる群より選択される1又は2以上の官能基を有していてもよく、側鎖を有していてもよい脂肪族、脂環族又は芳香族アルキレン基。)
本発明の重合体(A)は、上述した本発明の不飽和基含有エステル化合物に由来する構造単位を少なくとも一部に有することを特徴とするものである。すなわち、本発明の不飽和基含有エステル化合物の単独重合体又はその他の単量体との共重合体である。
塩化ビニルもしくは塩化ビニリデンのような、フルオロオレフィンを除く、種々のハロゲン化オレフィン類;
スチレン、α-メチルスチレンもしくはビニルトルエンのような、種々の芳香族ビニル化合物;N-ジメチルアミノエチル(メタ)アクリルアミド、N-ジエチルアミノエチル(メタ)アクリルアミド、N-ジメチルアミノプロピル(メタ)アクリルアミドもしくはN-ジエチルアミノプロピル(メタ)アクリルアミドのような、種々のアミノ基含有アミド系不飽和単量体;
ジメチルアミノエチル(メタ)アクリレートもしくはジエチルアミノエチル(メタ)アクリレートのような、種々のジアルキルアミノアルキル(メタ)アクリレート類;tert-ブチルアミノエチル(メタ)アクリレート、tert-ブチルアミノプロピル(メタ)アクリレート、アジリジニルエチル(メタ)アクリレート、ピロリジニルエチル(メタ)アクリレートもしくはピペリジニルエチル(メタ)アクリレートのような、種々のアミノ基含有単量体;
(メタ)アクリル酸、クロトン酸、イタコン酸、マレイン酸もしくはフマル酸のような、種々のカルボキシル基含有単量体類;グリシジル(メタ)アクリレート、β-メチルグリシジル(メタ)アクリレートもしくは(メタ)アリルグリシジルエーテルのような、種々のエポキシ基含有単量体;マレイン酸、フマル酸もしくはイタコン酸のような、各種のα、β-不飽和ジカルボン酸と、炭素数が1~18である一価アルコールとのモノ-ないしはジエステル類;
ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルトリプロポキシシラン、ビニルメチルジエトキシシラン、ビニルトリス(β-メトキシエトキシ)シラン、アリルトリメトキシシラン、トリメトキシシリルエチルビニルエーテル、トリエトキシシリルエチルビニルエーテル、メチルジメトキシシリルエチルビニルエーテル、トリメトキシシリルプロピルビニルエーテル、トリエトキシシリルプロピルビニルエーテル、メチルジエトキシシリルプロピルビニルエーテル、γ-(メタ)アクリロイルオキシプロピルトリメトキシシラン、γ-(メタ)アクリロイルオキシプロピルトリエトキシシランもしくはγ-(メタ)アクリロイルオキシプロピルメチルジメトキシシランのような、種々の加水分解性シリル基を含有する単量体;
ふっ化ビニル、ふっ化ビニリデン、トリフルオロエチレン、テトラフルオロエチレン、クロロトリフルオロエチレン、ブロモトリフルオロエチレン、ペンタフルオロプロピレンもしくは、ヘキサフルオロプロピレンのような、種々のふっ素含有α-オレフィン類;またはトリフルオロメチルトリフルオロビニルエーテル、ペンタフルオロエチルトリフルオロビニルエーテルもしくはヘプタフルオロプロピルトリフルオロビニルエーテルのような、各種のパーフルオロアルキル・パーフルオロビニルエーテルないしは(パー)フルオロアルキルビニルエーテル(ただし、アルキル基の炭素数は1~18の範囲内であるものとする。)などのような種々のフッ素原子含有単量体;
メチルビニルエーテル、エチルビニルエーテル、n-プロピルビニルエーテル、イソプロピルビニルエーテル、n-ブチルビニルエーテル、イソブチルビニルエーテル、tert-ブチルビニルエーテル、n-ペンチルビニルエーテル、n-ヘキシルビニルエーテル、n-オクチルビニルエーテル、2-エチルヘキシルビニルエーテル、クロロメチルビニルエーテル、クロロエチルビニルエーテル、ベンジルビニルエーテルもしくはフェニルエチルビニルエーテルのような、種々のアルキルビニルエーテルないしは置換アルキルビニルエーテル類;
シクロペンチルビニルエーテル、シクロヘキシルビニルエーテルもしくはメチルシクロヘキシルビニルエーテルのような、種々のシクロアルキルビニルエーテル類;ビニル-2,2-ジメチルプロパノエート、ビニル-2,2-ジメチルブタノエート、ビニル-2,2-ジメチルペンタノエート、ビニル-2,2-ジメチルヘキサノエート、ビニル-2-エチル-2-メチルブタノエート、ビニル-2-エチル-2-メチルペンタノエート、ビニル-3-クロロ-2,2-ジメチルプロパノエートなどをはじめ、さらには、酢酸ビニル、プロピオン酸ビニル、酪酸ビニル、イソ酪酸ビニル、カプロン酸ビニル、カプリル酸ビニル、カプリン酸ビニルもしくはラウリン酸ビニル、C9である分岐脂肪族カルボン酸ビニル、C10である分岐脂肪族カルボン酸ビニル、C11である分岐脂肪族カルボン酸ビニルまたはステアリン酸ビニルのような、種々の脂肪族カルボン酸ビニル;あるいはシクロヘキサンカルボン酸ビニル、メチルシクロヘキサンカルボン酸ビニル、安息香酸ビニルもしくはp-tert-ブチル安息香酸ビニルのような、環状構造を有するカルボン酸のビニルエステル類などを挙げることができる。
本発明において、上述した重合体(A)を必須成分として、熱硬化型樹脂組成物とすることができる。本発明の熱硬化型樹脂組成物においては、水酸基が組成中に存在していることが必要であり、かつ、エステル交換触媒を配合することも必須である。
(I)アルキルエステル基及び水酸基を有する重合体(C)、
(II)水酸基を有さないアルキルエステル基含有重合体(D)及び水酸基含有化合物(E)を含有する組成物、
(III)アルキルエステル基及び水酸基を有する重合体(C)、水酸基を有さないアルキルエステル基含有重合体(D)及び水酸基含有化合物(E)を含有する組成物
とする方法があり、これらのいずれの方法としてもよい。
2-ヒドロキシエチルビニルエーテル、3-ヒドロキシプロピルビニルエーテル、2-ヒドロキシプロピルビニルエーテル、4-ヒドロキシブチルビニルエーテル、3-ヒドロキシブチルビニルエーテル、2-ヒドロキシ-2-メチルプロピルビニルエーテル、5-ヒドロキシペンチルビニルエーテルもしくは6-ヒドロキシヘキシルビニルエーテルのような、種々の水酸基含有ビニルエーテル類;またはこれら上掲の各種のビニルエーテルと、ε-カプロラクトンとの付加反応生成物;
2-ヒドロキシエチル(メタ)アリルエーテル、3-ヒドロキシプロピル(メタ)アリルエーテル、2-ヒドロキシプロピル(メタ)アリルエーテル、4-ヒドロキシブチル(メタ)アリルエーテル、3-ヒドロキシブチル(メタ)アリルエーテル、2-ヒドロキシ-2-メチルプロピル(メタ)アリルエーテル、5-ヒドロキシペンチル(メタ)アリルエーテルもしくは6-ヒドロキシヘキシル(メタ)アリルエーテルのような、種々の水酸基含有アリルエーテル;またはこれら上掲の各種のアリルエーテルと、ε-カプロラクトンとの付加反応生成物;
あるいは2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、3-ヒドロキシプロピル(メタ)アクリレート、2-ヒドロキシブチル(メタ)アクリレート、3-ヒドロキシブチル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート、ポリエチレングリコールモノ(メタ)アクリレートもしくはポリプロピレングリコールモノ(メタ)アクリレートのような、種々の水酸基含有(メタ)アクリレート類;またはこれら上掲の各種の(メタ)アクリレートと、ε-カプロラクトンの付加反応主成分などである。
(式中、R21、R22,R23は、同一又は異なって、水素、アルキル基、カルボキシル基、アルキルエステル基又は下記R24-[OH]m1で表される構造を表す
R24は、主鎖の原子数が3以上50以下であり、主鎖中にエステル基、エーテル基、アミド基、ウレタンからなる群より選択される1又は2以上の官能基を有していてもよく、側鎖を有していてもよい脂肪族、脂環族又は芳香族アルキレン基)
R25は、H又はCH3
R26は、主鎖の原子数が3以上49以下であり、主鎖中にエステル基、エーテル基、アミド基、ウレタンからなる群より選択される1又は2以上の官能基を有していてもよく、側鎖を有していてもよい脂肪族、脂環族又は芳香族アルキレン基)
(II)水酸基を有さないアルキルエステル基含有重合体(D)及び水酸基含有化合物(E)を含有する組成物、
(III)アルキルエステル基及び水酸基を有する重合体(C)、水酸基を有さないアルキルエステル基含有重合体(D)及び水酸基含有化合物(E)を含有する組成物
のいずれかの態様とする場合には、水酸基含有化合物(E)が使用される。
このような水酸基含有化合物(E)としては特に限定されず、樹脂であっても低分子量化合物であってもよい。
以下に、このような水酸基含有化合物(E)として使用することができる化合物について詳述する。
このような重合体は、例えば、水酸基含有重合性不飽和モノマー及びこれと共重合可能な他の重合性不飽和モノマーを、公知の方法により共重合することによって製造することができる。より具体的には、有機溶媒中での溶液重合法、水中での乳化重合法、水中でのミニエマルション重合法、水溶液重合法、等の重合方法を挙げることができる。
例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、tert-ブチル(メタ)アクリレート、n-ヘキシル(メタ)アクリレート、n-オクチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、ノニル(メタ)アクリレート、トリデシル(メタ)アクリレート、ラウリル(メタ)アクリレート、ステアリル(メタ)アクリレート、イソステアリル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、メチルシクロヘキシル(メタ)アクリレート、tert-ブチルシクロヘキシル(メタ)アクリレート、シクロドデシル(メタ)アクリレート、トリシクロデカニル(メタ)アクリレート、等
イソボルニル(メタ)アクリレート等
(iii)アダマンチル基を有する重合性不飽和モノマー:
アダマンチル(メタ)アクリレート等
トリシクロデセニル(メタ)アクリレート等
(v)芳香環含有重合性不飽和モノマー:
ベンジル(メタ)アクリレート、スチレン、α-メチルスチレン、ビニルトルエン等
(vi)アルコキシシリル基を有する重合性不飽和モノマー:
ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルトリス(2-メトキシエトキシ)シラン、γ-(メタ)アクリロイルオキシプロピルトリメトキシシラン、γ-(メタ)アクリロイルオキシプロピルトリエトキシシラン等
パーフルオロブチルエチル(メタ)アクリレート、パーフルオロオクチルエチル(メタ)アクリレート等のパーフルオロアルキル(メタ)アクリレート;フルオロオレフィン等
(viii)マレイミド基等の光重合性官能基を有する重合性不飽和モノマー
(iv)ビニル化合物:
N-ビニルピロリドン、エチレン、ブタジエン、クロロプレン、プロピオン酸ビニル、酢酸ビニル等
(メタ)アクリル酸、マレイン酸、クロトン酸、β-カルボキシエチルアクリレート等
(xi)含窒素重合性不飽和モノマー:
(メタ)アクリロニトリル、(メタ)アクリルアミド、N,N-ジメチルアミノエチル(メタ)アクリレート、N,N-ジエチルアミノエチル(メタ)アクリレート、N,N-ジメチルアミノプロピル(メタ)アクリルアミド、メチレンビス(メタ)アクリルアミド、エチレンビス(メタ)アクリルアミド、グリシジル(メタ)アクリレートとアミン化合物との付加物等
アリル(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート等
(xiii)エポキシ基含有重合性不飽和モノマー:
グリシジル(メタ)アクリレート、β-メチルグリシジル(メタ)アクリレート、3,4-エポキシシクロヘキシルメチル(メタ)アクリレート、3,4-エポキシシクロヘキシルエチル(メタ)アクリレート、3,4-エポキシシクロヘキシルプロピル(メタ)アクリレート、アリルグリシジルエーテル等
(xv)スルホン酸基を有する重合性不飽和モノマー:
2-アクリルアミド-2-メチルプロパンスルホン酸、2-スルホエチル(メタ)アクリレート、アリルスルホン酸、4-スチレンスルホン酸等;これらスルホン酸のナトリウム塩及びアンモニウム塩等
アシッドホスホオキシエチル(メタ)アクリレート、アシッドホスホオキシプロピル(メタ)アクリレート、アシッドホスホオキシポリ(オキシエチレン)グリコール(メタ)アクリレート、アシッドホスホオキシポリ(オキシプロピレン)グリコール(メタ)アクリレート等
2-ヒドロキシ-4-(3-メタクリロイルオキシ-2-ヒドロキシプロポキシ)ベンゾフェノン、2-ヒドロキシ-4-(3-アクリロイルオキシ-2-ヒドロキシプロポキシ)ベンゾフェノン、2,2'-ジヒドロキシ-4-(3-メタクリロイルオキシ-2-ヒドロキシプロポキシ)ベンゾフェノン、2,2'-ジヒドロキシ-4-(3-アクリロイルオキシ-2-ヒドロキシプロポキシ)ベンゾフェノン、2-(2'-ヒドロキシ-5'-メタクリロイルオキシエチルフェニル)-2H-ベンゾトリアゾール等
4-(メタ)アクリロイルオキシ-1,2,2,6,6-ペンタメチルピペリジン、4-(メタ)アクリロイルオキシ-2,2,6,6-テトラメチルピペリジン、4-シアノ-4-(メタ)アクリロイルアミノ-2,2,6,6-テトラメチルピペリジン、1-(メタ)アクリロイル-4-(メタ)アクリロイルアミノ-2,2,6,6-テトラメチルピペリジン、1-(メタ)アクリロイル-4-シアノ-4-(メタ)アクリロイルアミノ-2,2,6,6-テトラメチルピペリジン、4-クロトノイルオキシ-2,2,6,6-テトラメチルピペリジン、4-クロトノイルアミノ-2,2,6,6-テトラメチルピペリジン、1-クロトノイル-4-クロトノイルオキシ-2,2,6,6-テトラメチルピペリジン等
アクロレイン、ダイアセトンアクリルアミド、ダイアセトンメタクリルアミド、アセトアセトキシエチルメタクリレート、ホルミルスチロール、炭素数約4~約7のビニルアルキルケトン(例えば、ビニルメチルケトン、ビニルエチルケトン、ビニルブチルケトン)等
上記下限は、1.0重量%であることがより好ましく、1.5重量%であることが更に好ましい。上記上限は、40重量%であることがより好ましい。
ポリエステルポリオール(E-2)は、通常、酸成分とアルコール成分とのエステル化反応又はエステル交換反応によって製造することができる。
上記酸成分としては、ポリエステル樹脂の製造に際して、酸成分として通常使用される化合物が挙げられる。上記酸成分としては、例えば、脂肪族多塩基酸、脂環族多塩基酸、芳香族多塩基酸等、並びにそれらの無水物及びエステル化物を挙げることができる。
上記脂肪族多塩基酸としては、得られる塗膜の平滑性の観点から、アジピン酸及び/又はアジピン酸無水物であることが好ましい。
上記芳香族多塩基酸、並びにそれらの無水物及びエステル化物としては、フタル酸、無水フタル酸、イソフタル酸、トリメリット酸、及び無水トリメリット酸が好ましい。
上記化合物(E)としては、上述したような樹脂に限られるものではなく、低分子量ポリオール(具体的には分子量2,000以下)を使用することもできる。
低分子量ポリオールとしては、例えば、エチレングリコール、プロピレングリコール、ジエチレングリコール、トリメチレングリコール、テトラエチレングリコール、トリエチレングリコール、ジプロピレングリコール、1,4-ブタンジオール、1,3-ブタンジオール、2,3-ブタンジオール、1,2-ブタンジオール、2-メチル-1,3-プロパンジオール、3-メチル-1,2-ブタンジオール、1,1,1-トリメチロールプロパン、2-ブチル-2-エチル-1,3-プロパンジオール、1,2-ペンタンジオール、1,5-ペンタンジオール、1,4-ペンタンジオール、2,4-ペンタンジオール、2,3-ジメチルトリメチレングリコール、テトラメチレングリコール、3-メチル-4,3-ペンタンジオール、3-メチル-1,5-ペンタンジオール、2,2,4-トリメチル-1,3-ペンタンジオール、1,6-ヘキサンジオール、1,5-ヘキサンジオール、1,4-ヘキサンジオール、2,5-ヘキサンジオール、ネオペンチルグリコール、1,4-シクロヘキサンジメタノール、トリシクロデカンジメタノール、ヒドロキシピバリン酸ネオペンチルグリコールエステル、水添ビスフェノールA、水添ビスフェノールF、ジメチロールプロピオン酸等の2価アルコール;上記2価アルコールにε-カプロラクトン等のラクトン化合物を付加したポリラクトンジオール;ビス(ヒドロキシエチル)テレフタレート等のエステルジオール化合物;ビスフェノールAのアルキレンオキサイド付加物、ポリエチレングリコール、ポリプロピレングリコール、ポリブチレングリコール等のポリエーテルジオール化合物;グリセリン、トリメチロールエタン、トリメチロールプロパン、ジグリセリン、トリグリセリン、1,2,6-ヘキサントリオール、ペンタエリスリトール、ジペンタエリスリトール、トリス(2-ヒドロキシエチル)イソシアヌル酸、ソルビトール、マンニット等の3価以上のアルコール等を挙げることができる。
本発明の熱硬化型樹脂組成物は、エステル交換触媒(F)を含有するものである。すなわち、エステル基と水酸基との間のエステル交換反応を効率よく生じさせ、充分な熱硬化性を得るために、エステル交換触媒(F)を配合する。
具体的には、例えば、塩酸、硫酸、硝酸、酢酸、燐酸またはスルホン酸などのような種々の酸性化合物;LiOH、KOHまたはNaOH、アミン類などのような種々の塩基性化合物;PbO、酢酸亜鉛、酢酸鉛、三酸化アンチモン、テトライソプロピルチタネート、ジブチル錫ジラウレート、ジブチル錫ジオクテートまたはモノブチル錫酸などのような種々の金属化合物等を挙げることができる。また、光や熱によって酸を発生させる光応答性触媒、熱潜在性触媒も使用することができる。
なかでも、本発明の効果を、充分、発揮せしめ得るものとして、スルホン酸基を有する化合物(ドデシルベンゼンスルホン酸、フェノールスルホン酸、メタスルホン酸、パラトルエンスルホン酸)であるとか、あるいはスルホン酸のアルカリ金属塩ないしはアミン塩からなる基を有する化合物の使用が望ましい。
上記塗膜を有する被塗物としては、基材に所望により表面処理を施し、その上に下塗り塗膜が形成されたもの等を挙げることができる。特に、電着塗料によって下塗り塗膜が形成された車体が好ましく、カチオン電着塗料によって下塗り塗膜が形成された車体がより好ましい。
一方、接着剤や粘着剤等の分野において使用する場合は、塗料において要求されるほどの高い硬化型能は必要とされない。本発明の熱硬化型樹脂組成物は、塗料として使用できるレベルのものとすることが可能であるが、このような水準に到達しない組成物であっても、接着剤や粘着剤等の分野においては使用できる場合がある。
このような硬化膜は、塗料・接着剤として使用することができるような充分な性能を有したものである。
エチレングリコールモノアセトアセタートモノメタクリラート54部、t-ブチルアクリレート58部、炭酸カリウム38部、18-クラウン-6エーテル2部、テトラヒドロフラン112部を混合し、50℃で3時間撹拌した。反応終了後、シクロヘキサンと水を投入し、水洗した。有機層は飽和塩化アンモニウム水溶液で中和後、2度水洗し、得られた有機層を減圧下濃縮し、モノマーAを得た。
エチレングリコールモノアセトアセタートモノメタクリラート54部、t-ブチルアクリレート32部、炭酸カリウム38部、18-クラウン-6エーテル2部、テトラヒドロフラン112部を混合し、50℃で3時間撹拌した。反応終了後、シクロヘキサンと水を投入し、水洗した。有機層は飽和塩化アンモニウム水溶液で中和後、2度水洗し、得られた有機層を減圧下濃縮し、モノマーBを得た。
硫酸13部、硫酸マグネシウム63部、塩化メチレン260部を混合し、室温で15分撹拌した。続いて、2-メタクロイロキシエチルコハク酸(共栄社化学(株)品:ライトエステルHOMS)30部、t-ブチルアルコール50部を投入し18時間撹拌した。反応終了後、炭酸水素ナトリウム水溶液で中和後、2度水洗した。有機層を減圧下濃縮し、モノマーCを得た。
n-ブチルメタアクリレート(共栄社化学(株)品:ライトエステルNB)200部、モノマーA175部、ヒドロキシエチルメタアクリレート(共栄社化学(株)品:ライトエステルHO-250)90部、スチレン25部をモノマー混合液とし、開始剤として2,2'-アゾビス(2,4-ジメチルバレロニトリル)(和光純薬 V-65)25部を芳香族炭化水素(T-SOL100)に溶解し開始剤溶液とした。
撹拌可能なフラスコに芳香族炭化水素(T-SOL 100)490部を入れ、窒素封入しながら、モノマー溶液および開始剤溶液を滴下した。この時の重合温度を100℃とした。滴下には2時間で行い、更に100℃で熟成を4時間行い、ポリマー溶液Aを得た。
n-ブチルメタアクリレート(共栄社化学(株)品:ライトエステルNB)200部、モノマーB242部、ヒドロキシエチルメタアクリレート(共栄社化学(株)品:ライトエステルHO-250)90部、スチレン25部をモノマー混合液とし、開始剤として2,2'-アゾビス(2,4-ジメチルバレロニトリル)(和光純薬 V-65)25部を芳香族炭化水素(T-SOL100)に溶解し開始剤溶液とした。
撹拌可能なフラスコに芳香族炭化水素(T-SOL 100)557部を入れ、窒素封入しながら、モノマー溶液および開始剤溶液を滴下した。この時の重合温度を100℃とした。滴下には2時間で行い、更に100℃で熟成を4時間行い、ポリマー溶液Bを得た。
n-ブチルメタアクリレート(共栄社化学(株)品:ライトエステルNB)200部、モノマーC202部、ヒドロキシエチルメタアクリレート(共栄社化学(株)品:ライトエステルHO-250)90部、スチレン25部をモノマー混合液とし、開始剤として2,2'-アゾビス(2,4-ジメチルバレロニトリル)(和光純薬 V-65)25部を芳香族炭化水素(T-SOL100)に溶解し開始剤溶液とした。
撹拌可能なフラスコに芳香族炭化水素(T-SOL 100)517部を入れ、窒素封入しながら、モノマー溶液および開始剤溶液を滴下した。この時の重合温度を100℃とした。滴下には2時間で行い、更に100℃で熟成を4時間行い、ポリマー溶液Cを得た。
n-ブチルメタアクリレート(共栄社化学(株)品:ライトエステルNB)240部、t-ブチルメタアクリレート(共栄社化学(株)品:ライトエステルTB)120部、ヒドロキシエチルメタアクリレート(共栄社化学(株)品:ライトエステルHO-250) 110部、スチレン30部をモノマー混合液とし、開始剤として2,2‘-アゾビス(2,4-ジメチルバレロニトリル)(和光純薬 V-65)25部を芳香族炭化水素(T-SOL100)に溶解し開始剤溶液とした。
撹拌可能なフラスコに芳香族炭化水素(T-SOL 100)250部及び、シクロヘキサノン250部を入れ、窒素封入しながら、モノマー溶液および開始剤溶液を滴下した。この時の重合温度を100℃とした。滴下には2時間で行い、更に100℃で熟成を4時間行い、ポリマー溶液Dを得た。
ポリマー溶液Aにフェノールスルホン酸(PHS)をポリマー溶液の固形分に対して2wt%になるように混合し、アプリケーターを用いてWETで400μmの塗膜を作成し、120℃で30分硬化を行った。その後、ゲル分率、キシレンラビング試験、及び調整液にて剛体振り子試験を行った。
ポリマー溶液Bにフェノールスルホン酸(PHS)をポリマー溶液の固形分に対して2wt%になるように混合し、アプリケーターを用いてWETで400μmの塗膜を作成し、120℃で30分硬化を行った。その後、ゲル分率、キシレンラビング試験、及び調整液にて剛体振り子試験を行った。
ポリマー溶液Cにフェノールスルホン酸(PHS)をポリマー溶液の固形分に対して2wt%になるように混合し、アプリケーターを用いてWETで400μmの塗膜を作成し、120℃で30分硬化を行った。その後、ゲル分率、キシレンラビング試験、及び調整液にて剛体振り子試験を行った。
ポリマー溶液Dにフェノールスルホン酸(PHS)をポリマー溶液の固形分に対して2wt%になるように混合し、アプリケーターを用いてWETで400μmの塗膜を作成し、140℃で30分硬化を行った。その後、ゲル分率、キシレンラビング試験、及び調整液にて剛体振り子試験を行った。
ポリマー溶液Dにフェノールスルホン酸(PHS)をポリマー溶液の固形分に対して2wt%になるように混合し、アプリケーターを用いてWETで400μmの塗膜を作成し、120℃で30分硬化を行った。その後、ゲル分率、キシレンラビング試験、及び調整液にて剛体振り子試験を行った。
これらの結果を表2に示す。
n-ブチルメタアクリレート(共栄社化学(株)品:ライトエステルNB)200部、モノマーA175部、4-ヒドロキシブチルアクリレート100部、スチレン25部をモノマー混合液とし、開始剤として2,2'-アゾビス(2,4-ジメチルバレロニトリル)(和光純薬 V-65)25部を芳香族炭化水素(T-SOL100)に溶解し開始剤溶液とした。
撹拌可能なフラスコに芳香族炭化水素(T-SOL 100)500部を入れ、窒素封入しながら、モノマー溶液および開始剤溶液を滴下した。この時の重合温度を100℃とした。滴下には2時間で行い、更に100℃で熟成を4時間行い、ポリマー溶液Eを得た。
モノマーA200部、4-ヒドロキシブチルアクリレート117部、スチレン17部をモノマー混合液とし、開始剤として2,2'-アゾビス(2,4-ジメチルバレロニトリル)(和光純薬 V-65)17部を芳香族炭化水素(T-SOL100)に溶解し開始剤溶液とした。
撹拌可能なフラスコに芳香族炭化水素(T-SOL 100)234部、プロピレングリコールモノメチルエーテル117部を入れ、窒素封入しながら、モノマー溶液および開始剤溶液を滴下した。この時の重合温度を100℃とした。滴下には2時間で行い、更に100℃で熟成を4時間行い、ポリマー溶液Fを得た。
n-ブチルメタアクリレート(共栄社化学(株)品:ライトエステルNB)200部、モノマーA175部、1,4-シクロヘキサンジメタノールモノアクリレート137部、スチレン25部をモノマー混合液とし、開始剤として2,2'-アゾビス(2,4-ジメチルバレロニトリル)(和光純薬 V-65)25部を芳香族炭化水素(T-SOL100)に溶解し開始剤溶液とした。
撹拌可能なフラスコに芳香族炭化水素(T-SOL 100)537部を入れ、窒素封入しながら、モノマー溶液および開始剤溶液を滴下した。この時の重合温度を100℃とした。滴下には2時間で行い、更に100℃で熟成を4時間行い、ポリマー溶液Gを得た。
ポリマー溶液Eにフェノールスルホン酸(PHS)をポリマー溶液の固形分に対して2wt%になるように混合し、アプリケーターを用いてWETで400μmの塗膜を作成し、100℃で30分硬化を行った。その後、ゲル分率、キシレンラビング試験、及び調整液にて剛体振り子試験を行った。
ポリマー溶液Eにフェノールスルホン酸(PHS)をポリマー溶液の固形分に対して2wt%になるように混合し、アプリケーターを用いてWETで400μmの塗膜を作成し、80℃で30分硬化を行った。その後、ゲル分率、キシレンラビング試験、及び調整液にて剛体振り子試験を行った。
ポリマー溶液Fにフェノールスルホン酸(PHS)をポリマー溶液の固形分に対して2wt%になるように混合し、アプリケーターを用いてWETで400μmの塗膜を作成し、100℃で30分硬化を行った。その後、ゲル分率、キシレンラビング試験、及び調整液にて剛体振り子試験を行った。
ポリマー溶液Fにフェノールスルホン酸(PHS)をポリマー溶液の固形分に対して2wt%になるように混合し、アプリケーターを用いてWETで400μmの塗膜を作成し、80℃で30分硬化を行った。その後、ゲル分率、キシレンラビング試験、及び調整液にて剛体振り子試験を行った。
ポリマー溶液Gにフェノールスルホン酸(PHS)をポリマー溶液の固形分に対して2wt%になるように混合し、アプリケーターを用いてWETで400μmの塗膜を作成し、100℃で30分硬化を行った。その後、ゲル分率、キシレンラビング試験、及び調整液にて剛体振り子試験を行った。
ポリマー溶液Gにフェノールスルホン酸(PHS)をポリマー溶液の固形分に対して2wt%になるように混合し、アプリケーターを用いてWETで400μmの塗膜を作成し、80℃で30分硬化を行った。その後、ゲル分率、キシレンラビング試験、及び調整液にて剛体振り子試験を行った。
ポリマー溶液Aにフェノールスルホン酸(PHS)をポリマー溶液の固形分に対して2wt%になるように混合し、アプリケーターを用いてWETで400μmの塗膜を作成し、100℃で30分硬化を行った。その後、ゲル分率、キシレンラビング試験、及び調整液にて剛体振り子試験を行った。
ポリマー溶液Dにフェノールスルホン酸(PHS)をポリマー溶液の固形分に対して2wt%になるように混合し、アプリケーターを用いてWETで400μmの塗膜を作成し、100℃で30分硬化を行った。その後、ゲル分率、キシレンラビング試験、及び調整液にて剛体振り子試験を行った。
これらの結果を表4に示す。
n-ブチルメタアクリレート(共栄社化学(株)品:ライトエステルNB)150部、モノマーA130部、スチレン20部を混合しモノマー溶液とした。2,2'-アゾビス(2,4-ジメチルバレロニトリル)(和光純薬 V-65)15部を芳香族炭化水素(T-SOL100)に溶かし、開始剤溶液とした。 撹拌可能なフラスコに芳香族炭化水素(T-SOL100) 300部を入れ、窒素封入しながら、モノマー溶液および開始剤溶液を滴下した。この時の重合温度を100℃とした。滴下には2時間で行い、更に100℃で熟成を4時間行い、ポリマー溶液Hを得た。
n-ブチルメタアクリレート(共栄社化学(株)品:ライトエステルNB) 245部、t-ブチルアクリレート(共栄社化学(株)品:ライトアクリレートTB) 110部、スチレン 30部をモノマー混合液とし、開始剤として2,2'-アゾビス(2,4-ジメチルバレロニトリル)(和光純薬 V-65) 25部を芳香族炭化水素(T-SOL 100)に溶解し開始剤溶液とした。
撹拌可能なフラスコに芳香族炭化水素 250部を入れ、窒素封入しながら、モノマー溶液および開始剤溶液を滴下した。この時の重合温度を100℃とした。滴下には2時間で行い、更に100℃で熟成を4時間行い、ポリマー溶液Iを得た。
ポリマー溶液H100部、50%1,6-ヘキサンジオールPGME溶液14部にフェノールスルホン酸(PHS)をポリマー溶液の固形分に対して2wt%になるように混合し、アプリケーターを用いてWETで400μmの塗膜を作成し、140℃で30分硬化を行った。その後、ゲル分率を測定した。
ポリマー溶液I100部、50%1,6-ヘキサンジオールPGME溶液14部にフェノールスルホン酸(PHS)をポリマー溶液の固形分に対して2wt%になるように混合し、アプリケーターを用いてWETで400μmの塗膜を作成し、140℃で30分硬化を行った。その後、ゲル分率を測定した。
これらの結果を表6に示す。
エチレングリコールモノアセトアセタートモノメタクリラート54部、n-ブチルアクリレート58部、炭酸カリウム38部、18-クラウン-6エーテル2部、テトラヒドロフラン112部を混合し、50℃で3時間撹拌した。反応終了後、シクロヘキサンと水を投入し、水洗した。有機層は飽和塩化アンモニウム水溶液で中和後、2度水洗し、得られた有機層を減圧下濃縮し、モノマーDを得た。
エチレングリコールモノアセトアセタートモノメタクリラート60部、アクリル酸メチル48部、炭酸カリウム43部、18-クラウン-6エーテル3部、テトラヒドロフラン108部を混合し、50℃で3時間撹拌した。反応終了後、シクロヘキサンと水を投入し、水洗した。有機層は飽和塩化アンモニウム水溶液で中和後、2度水洗し、得られた有機層を減圧下濃縮し、モノマーEを得た。
n-ブチルメタアクリレート(共栄社化学(株)品:ライトエステルNB)200部、モノマーD175部、4-ヒドロキシブチルアクリレート90部、スチレン25部をモノマー混合液とし、開始剤として2,2'-アゾビス(2,4-ジメチルバレロニトリル)(和光純薬 V-65)25部を芳香族炭化水素(T-SOL100)に溶解し開始剤溶液とした。
撹拌可能なフラスコに芳香族炭化水素(T-SOL 100)490部を入れ、窒素封入しながら、モノマー溶液および開始剤溶液を滴下した。この時の重合温度を100℃とした。滴下には2時間で行い、更に100℃で熟成を4時間行い、ポリマー溶液Jを得た。
n-ブチルメタアクリレート(共栄社化学(株)品:ライトエステルNB)200部、モノマーE175部、4-ヒドロキシブチルアクリレート90部、スチレン25部をモノマー混合液とし、開始剤として2,2'-アゾビス(2,4-ジメチルバレロニトリル)(和光純薬 V-65)25部を芳香族炭化水素(T-SOL100)に溶解し開始剤溶液とした。
撹拌可能なフラスコに芳香族炭化水素(T-SOL 100)490部を入れ、窒素封入しながら、モノマー溶液および開始剤溶液を滴下した。この時の重合温度を100℃とした。滴下には2時間で行い、更に100℃で熟成を4時間行い、ポリマー溶液Kを得た。
n-ブチルメタアクリレート(共栄社化学(株)品:ライトエステルNB) 240部、ヒドロキシエチルメタアクリレート(共栄社化学(株)品:ライトエステルHO-250)110部、スチレン30部をモノマー混合液とし、開始剤として2,2'-アゾビス(2,4-ジメチルバレロニトリル)(和光純薬 V-65)19部を芳香族炭化水素(T-SOL100)に溶解し開始剤溶液とした。
撹拌可能なフラスコに芳香族炭化水素(T-SOL 100) 190部及びシクロヘキサノン 190部を入れ、窒素封入しながら、モノマー溶液および開始剤溶液を滴下した。この時の重合温度を100℃とした。滴下には2時間で行い、更に100℃で熟成を4時間行い、比較ポリマー溶液Lを得た。
上記合成例によって得られた樹脂の物性を以下の表7に示す。
ポリマー溶液Jにフェノールスルホン酸(PHS)をポリマー溶液の固形分に対して2wt%になるように混合し、アプリケーターを用いてWETで400μmの塗膜を作成し、140℃で30分硬化を行った。その後、ゲル分率測定、及び調整液にて剛体振り子試験を行った。
ポリマー溶液J,Kに、フェノールスルホン酸にかえてジオクチルスズジラウレート、アルミキレートM(商品名、川研ファインケミカル(株)社製)を表8に示す配合量で添加した以外は、実施例12と同様の方法で、塗膜を作成し、硬化を行った。その後、ゲル分率測定、及び調整液にて剛体振り子試験を行った。
ポリマー溶液Lにフェノールスルホン酸(PHS)をポリマー溶液の固形分に対して2wt%になるように混合し、アプリケーターを用いてWETで400μmの塗膜を作成し、140℃で30分硬化を行った。その後、ゲル分率測定、及び調整液にて剛体振り子試験を行った。
これらの結果を表8に示す。
フェノールスルホン酸をジオクチルスズジラウレート(3wt%)とした以外は、比較例5と同様の方法で、塗膜を作成し、硬化を行った。その後、ゲル分率測定、及び調整液にて剛体振り子試験を行った。
このような効果は、本発明のような特定の構造を有するモノマーを使用した場合にのみ得られる効果であり、比較例6のように、メタアクリレートに基づくアルキルエステル基においては、このような効果は得られない。
n-ブチルメタアクリレート(共栄社化学(株)品:ライトエステルNB)240部、モノマーA202部、ヒドロキシエチルメタアクリレート(共栄社化学(株)品:ライトエステルHO-250)110部、スチレン30部、反応性乳化剤(第一工業製薬品:アクアロンKH-10)を15部、混合した後、イオン交換水を200部混合しホモミキサーを用いて室温で1時間乳化を行い、モノマー乳化液を調整した。開始剤としてペルオキソ二硫酸アンモニウム15部と重亜硫酸ソーダ10部をイオン交換水に溶解し開始剤溶液とした。
撹拌可能なフラスコにイオン交換水400部及びイソプロピルアルコール10部を入れ、窒素封入しながら、モノマー溶液および開始剤溶液を滴下し重合を行った。この時の重合温度を80℃とした。滴下には2時間で行い、更に80℃で熟成を4時間行い、ポリマー溶液Mを得た。
ポリマー溶液Mにフェノールスルホン酸(PHS)をポリマー溶液の固形分に対して2wt%になるように混合し、アプリケーターを用いてWETで400μmの塗膜を作成し、140℃で30分硬化を行った。その後、ゲル分率、キシレンラビング試験を行った。
これらの結果を表9に示す。
ゲル分率は、実施例で得られた皮膜をソックスレーを用いてアセトン還流中で30分間溶解を行い、皮膜の残存重量%をゲル分率として測定した。
ゲル分率は0~40%を実用に耐えられないものとして×とした。
ゲル分率は40~60%を一定の硬化が認められるものとして△とした。
ゲル分率は60~80%を実用に耐えるものとして○とした。
ゲル分率は80~100%を性能が優れているものとして◎とした。
評価は実用に耐えられないものを×とし、実用に耐えられるものを○とし、更に性能が優れているものを◎とした。
評価は実用に耐えられるものを異常なしとし、外観不良がみられるものは異常内容を記載した。
エーアンドディ社製剛体振り子試験器(型番 RPT-3000W)を用いて、昇温速度 10℃/分 で各温度(80、100、120、140℃)まで昇温後保持しその時の周期及び対数減衰率の変化を求めた。特に塗膜の硬化状態を確認するために用いた。
振り子:FRB-100
膜厚(WET):100μm
また、キシレンラビング、耐水性といった性能において優れた性質を有するものは、これらの性質に基づいて塗料(特に最外層を形成する塗料)を含めた多くの用途での使用にも適したものとなる。
ゲル分率は高いが、キシレンラビング、耐水性といった性能が重要ではない場合は、本件の硬化型組成物は、粘着剤や接着剤の分野や複層塗膜における内層等の分野において使用できるものとなる。
特に、低温硬化とすることができることから、プラスチック塗装等、低温での硬化が必要とされる用途においても適用することができる。
Claims (10)
- 下記一般式(1)で表される化学構造を有することを特徴とする不飽和基含有エステル化合物。
n1:1~10
(式中、R1、R2,R3は、同一又は異なって、水素、アルキル基、カルボキシル基、アルキルエステル基又は下記R4-[COOR5]で表される構造。
を表す
R4は、主鎖の原子数が50以下であり、主鎖中にエステル基、エーテル基、アミド基、ウレタンからなる群より選択される1又は2以上の官能基を有していてもよく、側鎖を有していてもよい脂肪族、脂環族又は芳香族アルキレン基。
R5は、炭素数50以下のアルキル基。
上記一般式(1)で表される化合物は、R4-[COOR5]基が下記一般式(1-1)のラクトン構造であってもよい。)
(Rxは、分岐鎖を有していてもよい炭素数2~10の炭化水素基) - R5、R8は、三級アルキル基である請求項1、2又は3記載の不飽和基含有エステル化合物。
- 請求項1、2又は3記載の不飽和基含有エステル化合物に由来する構造単位を少なくとも一部に有することを特徴とする重合体(A)。
- 請求項1、2又は3記載の不飽和基含有エステル化合物に由来する構造単位及び水酸基含有不飽和単量体に由来する構造単位を必須の構成単位とする重合体(C)。
- 請求項4記載の重合体(A)、少なくとも2個の水酸基を有する水酸基含有化合物(B)及びエステル交換触媒(F)を含有することを特徴とする熱硬化型樹脂組成物。
- 水酸基含有化合物(B)は、上記一般式(4)で表される単量体に由来する構造単位を少なくとも一部とする重合体である請求項7記載の熱硬化型樹脂組成物。
- 請求項5又は6記載の重合体(C)及びエステル交換触媒(F)を含有することを特徴とする熱硬化型樹脂組成物。
- 請求項7、8又は9記載の熱硬化型樹脂組成物を三次元架橋することによって形成されたことを特徴とする硬化膜。
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| CN201980004768.7A CN111164114B (zh) | 2018-01-15 | 2019-01-10 | 含有不饱和基团的酯化合物、聚合物、热固化型树脂组合物和固化膜 |
| EP19738507.3A EP3640268A4 (en) | 2018-01-15 | 2019-01-10 | ESTER COMPOUND CONTAINING AN UNSATURATED GROUP, POLYMER, HEAT-CURING RESIN COMPOSITION AND CURED FILM |
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| WO2021171557A1 (ja) * | 2020-02-28 | 2021-09-02 | 共栄社化学株式会社 | 熱硬化性樹脂組成物及びエステル交換反応触媒 |
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| Publication number | Publication date |
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| CN111164114A (zh) | 2020-05-15 |
| CN111164114B (zh) | 2022-11-29 |
| EP3640268A4 (en) | 2021-04-14 |
| JP6746773B2 (ja) | 2020-08-26 |
| JP2019172657A (ja) | 2019-10-10 |
| US20190284385A1 (en) | 2019-09-19 |
| WO2019138600A1 (ja) | 2019-07-18 |
| TW201936811A (zh) | 2019-09-16 |
| TWI798330B (zh) | 2023-04-11 |
| KR20200109302A (ko) | 2020-09-22 |
| JPWO2019139069A1 (ja) | 2020-01-16 |
| US11155705B2 (en) | 2021-10-26 |
| EP3640268A1 (en) | 2020-04-22 |
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