WO2019140766A1 - 一种多功能复合机及其复合方法 - Google Patents

一种多功能复合机及其复合方法 Download PDF

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Publication number
WO2019140766A1
WO2019140766A1 PCT/CN2018/078694 CN2018078694W WO2019140766A1 WO 2019140766 A1 WO2019140766 A1 WO 2019140766A1 CN 2018078694 W CN2018078694 W CN 2018078694W WO 2019140766 A1 WO2019140766 A1 WO 2019140766A1
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WIPO (PCT)
Prior art keywords
composite
roller
steel
unwinding
substrate
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Ceased
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PCT/CN2018/078694
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English (en)
French (fr)
Inventor
李军红
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SINOMECH Corp
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SINOMECH Corp
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Priority to EP18803519.0A priority Critical patent/EP3536498B1/en
Priority to PL18803519T priority patent/PL3536498T3/pl
Priority to ES18803519T priority patent/ES2901472T3/es
Publication of WO2019140766A1 publication Critical patent/WO2019140766A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B32B37/20—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
    • B32B37/203—One or more of the layers being plastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/18—Handling of layers or the laminate
    • B32B38/1825—Handling of layers or the laminate characterised by the control or constructional features of devices for tensioning, stretching or registration
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B41/00—Arrangements for controlling or monitoring lamination processes; Safety arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2311/00—Metals, their alloys or their compounds
    • B32B2311/24—Aluminium
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/18—Handling of layers or the laminate
    • B32B38/1875—Tensioning

Definitions

  • the invention relates to a multifunctional composite machine and a composite method thereof.
  • the rubber layer will be uneven. If the glue itself is not level enough, the glue layer will be uneven, if the composite rubber roller is partially Defective, it will also cause uneven glue layer.
  • the technical problem to be solved by the present invention is to provide a multifunctional composite machine which has a reasonable structural design and can meet various composite requirements.
  • the present invention includes an equipment rack including a first composite wall panel, a second composite wall panel and a top, and the top is disposed on the first composite wall panel and the second composite wall panel.
  • the top portion is provided with a first unwinding mechanism, a first unwinding tension device, a first coating passage tension control swing roller device and a coating mechanism on the first composite wall panel, and a second layer on the second composite wall panel a unwinding mechanism, a winding mechanism, a pressing device, a second unwinding tension device, and a composite device
  • the composite device comprising a composite steel roller, a first pressure rubber roller, a rubber roller support, a first rubber roller swing arm, Fixed fulcrum, first back pressure steel roller, second pressure rubber roller, back pressure steel roller support, first back pressure steel roller swing arm, second rubber roller swing arm, reset tension spring, first cylinder, first Two cylinders, the composite steel roller is connected with the second composite wall panel, the first rubber roller swing arm is fixedly mounted on both ends of the rubber
  • the composite device further includes a positioning flat pin, a rotating sleeve and a positioning screw, the rotating sleeve is mounted on the swing arm of the first rubber roller, the positioning flat pin is installed in the rotating sleeve, and the rotary sleeve is provided on the rotating sleeve Two or more positioning grooves, the positioning screw is disposed on the first rubber roller arm and cooperates with the positioning groove.
  • the pressing device comprises a pressing material mounting seat and a pressing rod, and one end of the pressing rod is provided with a pressing roller, and the other end of the pressing rod is hinged with the second composite wall panel, and the pressing material is installed.
  • the seat is connected with the second composite wall panel, and a pressing cylinder is hinged on the pressing material mounting seat, and a plurality of positioning through holes are arranged on the pressing rod, and the driving end of the pressing cylinder is connected with one of the positioning through holes.
  • a plurality of wide-groove bidirectional deflecting rollers are further disposed on the first composite wall panel, the second composite wall panel and the top of the machine.
  • the multifunctional composite machine can realize a forward single composite process, a forward double composite process and a reverse single composite process, and meet different use requirements.
  • the invention also includes a composite method of a multifunctional composite machine, comprising a forward single composite process, a forward double composite process and a reverse single composite process;
  • the forward single composite process includes the following steps:
  • the first substrate on the first unwinding device is sequentially passed through the first swing roller device, the first unwinding tension device, the coating mechanism, the first coating channel tension control swing roller device, and the second guiding roller.
  • the first swing roller device sequentially passed through the first swing roller device, the first unwinding tension device, the coating mechanism, the first coating channel tension control swing roller device, and the second guiding roller.
  • the second substrate on the second unwinding device is sequentially passed through the second unwinding tension device and the third guiding roller, and then enters the right side of the composite steel roller of the composite device;
  • the first substrate and the second substrate are composited at the composite device, and then the winding is completed at the winding device;
  • the forward dual composite process includes the following steps:
  • the first substrate on the first unwinding device is sequentially passed through the first swing roller device, the first unwinding tension device, the coating mechanism, the first coating channel tension control swing roller device, and the second guiding roller.
  • the second substrate on the second unwinding device is sequentially passed through the second unwinding tension device and the third guiding roller, and then enters the right side of the composite steel roller of the composite device;
  • the first substrate and the second substrate are first compounded through the left side of the composite device, and then passed through the first guiding roller at the winding device. Complete the winding;
  • the reverse single composite process includes the following steps:
  • the first substrate on the first unwinding device is sequentially passed through the first swing roller device, the first unwinding tension device, the coating mechanism, the first coating channel tension control roll device, and the second guiding roller.
  • the first swing roller device the first unwinding tension device, the coating mechanism, the first coating channel tension control roll device, and the second guiding roller.
  • the second substrate on the second unwinding device is sequentially passed through the second unwinding tension device and the third guiding roller, and then enters to the left side of the composite steel roller of the composite device;
  • the composite steel roll and the second press roll are rotated in opposite directions, and the first substrate and the second substrate are composited on the left side of the composite device, and then finished at the winding device after passing through the fourth guide roller. Winding.
  • Figure 1 is a schematic illustration of the invention.
  • FIG. 2 is a layout view of a first substrate and a second substrate on a second composite wall panel in a forward single composite process of the present invention.
  • FIG 3 is a layout view of a first substrate and a second substrate on a second composite wall panel in a forward double composite process according to the present invention.
  • FIG. 4 is a layout view of a first substrate and a second substrate on a second composite wall panel in a reverse single composite process of the present invention.
  • the present invention includes an equipment rack including a first composite wall panel 1, a second composite wall panel 2, and a roof 3, and the roof 3 is disposed on the first composite wall panel. 1.
  • the top of the second composite wall panel 2 is provided with a first unwinding mechanism 4, a first unwinding tension device 5, a first coating passage tension control swing roller device 6, and a coating on the first composite wall panel 1.
  • the mechanism 7 is provided with a second unwinding mechanism 8, a winding mechanism 9, a pressing device 10, a second unwinding tension device 11 and a composite device 12 on the second composite wall panel 2,
  • the composite device 12 comprising composite steel Roller 13, first pressure rubber roller 14, rubber roller support 15, first rubber roller swing arm 16, fixed support shaft 17, first back pressure steel roller 18, second pressure rubber roller 19, back pressure steel roller Support 20, first back pressure steel roller swing arm 21, second rubber roller swing arm 22, reset tension spring, first cylinder 23, second cylinder 24, positioning flat pin, rotating sleeve 35 and set screw, composite steel roller 13 is connected with the second composite wall panel 2, the first rubber roller arm 16 is fixedly mounted on both ends of the rubber roller support 15, and the first pressure rubber roller 14 is mounted on the first rubber roller swing arm 16, the first back pressure Steel roller swing arm 21 fixed Mounted on both ends of the back pressure steel roll support 20, the first back pressure steel roll 18 is mounted on the first back pressure steel roll arm 21, and the fixed support shaft 17 passes through the first rubber roll arm 16 and the first back The steel roll swing arm 21 is connected,
  • Rotating, the first rubber roller arm 16 and the first back pressure steel roller swing arm 21 are connected by a reset tension spring, and the first cylinder 23 is fixedly mounted on the second composite wall panel 2 at one end, and the other end of the first cylinder 23 is A back pressure steel roller swing arm 21 is connected, one end of the second cylinder 24 is fixedly mounted on the second composite wall panel 2, and the other end of the second cylinder 24 is connected to the second rubber roller swing arm 22, and the second pressure rubber roller 19 is connected.
  • the second pressure rubber roller 19 is at the left end of the composite steel roller 13, and the first back pressure steel roller 18 and the first pressure rubber roller 14 are at the composite steel roller 13 At the right end, the rotating sleeve 35 is mounted on the first rubber roller swing arm 16, and the positioning flat pin is mounted in the rotary sleeve 35. Two or more positioning grooves are provided on the rotary sleeve 35, and the positioning screw is disposed on the first rubber roller.
  • the swing arm 16 is matched with the positioning groove, and the first back pressure steel roller 18, the composite steel roller 13, the first pressure rubber roller 14, and the second pressure rubber roller 19 are arranged from left to right.
  • the binder device 10 includes a binder mount 29 and a binder bar 30, One end of the pressing rod 30 is provided with a nip roller 31, and the other end of the pressing rod 30 is hinged with the second composite wall panel 2, and the pressing material mounting seat 29 is connected with the second composite wall panel 2 on the pressing material mounting seat 29.
  • the pressing cylinder 32 is hinged, and a plurality of positioning through holes 33 are arranged on the pressing rod 30, and the driving end of the pressing cylinder 32 is connected with one of the positioning through holes 33, in the first composite wall panel 1 and the second composite wall
  • the plate 2 and the top 3 are also provided with a plurality of wide groove bidirectional deflection rollers 34.
  • the multi-functional laminating machine can realize a forward single composite process, a forward double composite process and a reverse single composite process to meet different use requirements.
  • the forward single composite process is performed, the first substrate on the first unwinding device is sequentially passed through the first swing roller device, the first unwinding tension device 5, the coating mechanism 7, and the first coating channel tension control pendulum
  • the roller device 6 and the second guide roller 26 enter the right side of the composite steel roll 13 of the composite device 12
  • the second substrate on the second unwinding device passes through the second unwinding tension device 11 and the third guide roller 27 in sequence. Thereafter, it enters to the right side of the composite steel roll 13 of the composite device 12; the first substrate and the second substrate are composited at the composite device 12 and then wound up at the winding device.
  • the first substrate on the first unwinding device is sequentially passed through the first swing roller device, the first unwinding tension device 5, the coating mechanism 7, and the first coating channel tension control pendulum
  • the roller device 6 and the second guide roller 26 enter the right side of the composite steel roller 13 of the composite device 12
  • the second substrate on the second unwinding device is sequentially passed through the second unwinding tension device 11 and the third guide roller 27
  • the first substrate and the second substrate are first compounded on the right side of the composite device 12, and then passed through the left side of the composite device 12 for the first time.
  • the winding is completed at the winding device after passing through the first guiding roller 25.
  • the first laminating rubber roller 14 and the second laminating rubber roller 19 perform two compounding processes to solve the phenomenon that the rubber layer is uneven due to the unevenness of the printing film, and the rubber coating itself is solved.
  • the phenomenon of unevenness of the rubber layer caused by insufficient leveling solves the phenomenon that the first pressure-bonding rubber roller 14 is uneven due to local defects, and double insurance effect is achieved.
  • the first substrate on the first unwinding device is sequentially passed through the first swing roller device, the first unwinding tension device 5, the coating mechanism 7, and the first coating channel tension control pendulum
  • the roller device 6 and the second guide roller 26 then enter the left side of the composite steel roll 13 of the composite device 12; the second substrate on the second unwinding device passes through the second unwinding tension device 11 and the third guide roller 27 in sequence. Then, it enters to the left side of the composite steel roll 13 of the composite device 12; the composite steel roll 13 and the second press roll 19 are rotated in opposite directions, and the first substrate and the second substrate are performed on the left side of the composite device 12.
  • the winding is completed at the winding device after passing through the fourth guiding roller 28.
  • the film on the first unwinding mechanism 4 has unevenness.
  • the unevenness is brought to the aluminum foil by contact with the composite steel roll 13, and the reverse single composite process can solve the problem of the flatness of the aluminum foil composite.
  • the invention also includes a composite method of a multifunctional composite machine, comprising a forward single composite process, a forward double composite process and a reverse single composite process;
  • the forward single composite process includes the following steps:
  • the first substrate on the first unwinding device is sequentially passed through the first swing roller device, the first unwinding tension device, the coating mechanism, the first coating channel tension control swing roller device, and the second guiding roller.
  • the first swing roller device sequentially passed through the first swing roller device, the first unwinding tension device, the coating mechanism, the first coating channel tension control swing roller device, and the second guiding roller.
  • the second substrate on the second unwinding device is sequentially passed through the second unwinding tension device and the third guiding roller, and then enters the right side of the composite steel roller of the composite device;
  • the first substrate and the second substrate are composited at the composite device, and then the winding is completed at the winding device;
  • the forward dual composite process includes the following steps:
  • the first substrate on the first unwinding device is sequentially passed through the first swing roller device, the first unwinding tension device, the coating mechanism, the first coating channel tension control swing roller device, and the second guiding roller.
  • the second substrate on the second unwinding device is sequentially passed through the second unwinding tension device and the third guiding roller, and then enters the right side of the composite steel roller of the composite device;
  • the first substrate and the second substrate are first compounded through the left side of the composite device, and then passed through the first guiding roller at the winding device. Complete the winding;
  • the reverse single composite process includes the following steps:
  • the first substrate on the first unwinding device is sequentially passed through the first swing roller device, the first unwinding tension device, the coating mechanism, the first coating channel tension control roll device, and the second guiding roller.
  • the first swing roller device the first unwinding tension device, the coating mechanism, the first coating channel tension control roll device, and the second guiding roller.
  • the second substrate on the second unwinding device is sequentially passed through the second unwinding tension device and the third guiding roller, and then enters to the left side of the composite steel roller of the composite device;
  • the composite steel roll and the second press roll are rotated in opposite directions, and the first substrate and the second substrate are composited on the left side of the composite device, and then finished at the winding device after passing through the fourth guide roller. Winding.

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Coating Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

一种多功能复合机，包括设备机架，设备机架包括第一复合墙板（1）、第二复合墙板（2）和机顶（3），机顶（3）设于第一复合墙板（1）、第二复合墙板（2）的顶部，在第一复合墙板（1）上设有第一放卷机构（4）、第一放卷张力装置（5）、第一涂布通道张力控制摆辊装置（6）和涂布机构（7），在第二复合墙板（2）上设有第二放卷机构（8）、收卷机构（9）、压料装置（10）、第二放卷张力装置（11）和复合装置（12），该多功能复合机可以实现正向单复合工艺、正向双复合工艺和反向单复合工艺，满足了不同的使用需求。

Description

一种多功能复合机及其复合方法 技术领域
本发明涉及一种多功能复合机及其复合方法。
背景技术
目前在用复合机对基材进行复合的时候，当基材不平的时候，会造成胶层不均，如果涂胶本身流平不充分时，胶层也会不均，如果复合胶辊的局部有缺陷，也会造成胶层不均。
发明内容
本发明要解决的技术问题是提供一种结构设计合理、可以满足多种复合需求的多功能复合机。
为了解决上述技术问题，本发明包括设备机架，所述设备机架包括第一复合墙板、第二复合墙板和机顶，机顶设于第一复合墙板、第二复合墙板的顶部，在第一复合墙板上设有第一放卷机构、第一放卷张力装置、第一涂布通道张力控制摆辊装置和涂布机构，在第二复合墙板上设有第二放卷机构、收卷机构、压料装置、第二放卷张力装置和复合装置，所述复合装置包括复合钢辊、第一压合胶辊、胶辊撑档、第一胶辊摆臂、固定支轴、第一背压钢辊、第二压合胶辊、背压钢辊撑档、第一背压钢辊摆臂、第二胶辊摆臂、复位拉簧、第一气缸、第二气缸，复合钢辊与第二复合墙板连接，第一胶辊摆臂固定安装在胶辊撑档两端，第一压合胶辊安装在第一胶辊摆臂上，第一背压钢辊摆臂固定安装在背压钢辊撑档的两端，第一背压钢辊安装在第一背压钢辊摆臂上，固定支轴穿过第一胶辊摆臂与第一背压钢辊摆臂连接，固定支轴的两端固定安装在第二复合墙板上，第一胶辊摆臂与第一背压钢辊摆臂可在固定支轴上转动，第一胶辊摆臂与第一背压钢辊摆臂用复位拉簧连接，第一气缸一端固定安装在第二复合墙板上，第一气缸的另一端与第一背压钢辊摆臂连接， 第二气缸一端固定安装在第二复合墙板上，第二气缸的另一端与第二胶辊摆臂连接，第二压合胶辊安装在第二胶辊摆臂上，所述第二压合胶辊处于复合钢辊的左端，所述第一背压钢辊、第一压合胶辊处于复合钢辊的右端，在第一背压钢辊、复合钢辊、第一压合胶辊、第二压合胶辊的上方从左至右依次设有第一导向辊、第二导向辊和第三导向辊，在复合钢辊的下方设有第四导向辊。
作为本发明的进一步改进，所述复合装置还包括定位扁销、旋转套和定位螺钉，旋转套安装在第一胶辊摆臂上，定位扁销安装在旋转套内，在旋转套上设有两个以上的定位凹槽，定位螺钉设在第一胶辊摆臂上且与定位凹槽配合。
作为本发明的进一步改进，所述压料装置包括压料安装座和压料杆，压料杆的一端设有压料辊，压料杆的另一端与第二复合墙板铰接，压料安装座与第二复合墙板连接，在压料安装座上铰接有压料气缸，在压料杆上设有若干个定位通孔，压料气缸的驱动端与其中一个定位通孔连接。
作为本发明的进一步改进，在第一复合墙板、第二复合墙板和机顶上还设有若干个宽槽双向偏导向辊。
本发明的有益效果：该多功能复合机可以实现正向单复合工艺、正向双复合工艺和反向单复合工艺，满足了不同的使用需求。
本发明还包括一种多功能复合机的复合方法，包括正向单复合工艺、正向双复合工艺和反向单复合工艺；
正向单复合工艺包括以下步骤：
A1、将第一放卷装置上的第一基材依次通过第一摆辊装置、第一放卷张力装置、涂布机构、第一涂布通道张力控制摆辊装置、第二导向辊后进入到复合装置的复合钢辊右侧；
B1、将第二放卷装置上的第二基材依次通过第二放卷张力装置、第 三导向辊后进入到复合装置的复合钢辊右侧；
C1、第一基材和第二基材在复合装置处进行复合后在收卷装置处完成收卷；
正向双复合工艺包括以下步骤：
A2、将第一放卷装置上的第一基材依次通过第一摆辊装置、第一放卷张力装置、涂布机构、第一涂布通道张力控制摆辊装置、第二导向辊后进入到复合装置的复合钢辊右侧；
B2、将第二放卷装置上的第二基材依次通过第二放卷张力装置、第三导向辊后进入到复合装置的复合钢辊右侧；
C2、第一基材和第二基材在复合装置处的右侧进行第一次复合后，经过复合装置处的左侧进行第一次复合，再经过第一导向辊后在收卷装置处完成收卷；
反向单复合工艺包括以下步骤：
A3、将第一放卷装置上的第一基材依次通过第一摆辊装置、第一放卷张力装置、涂布机构、第一涂布通道张力控制摆辊装置、第二导向辊后进入到复合装置的复合钢辊左侧；
B3、将第二放卷装置上的第二基材依次通过第二放卷张力装置、第三导向辊后进入到复合装置的复合钢辊左侧；
C3、使复合钢辊和第二压合胶辊相对反方向转动，第一基材和第二基材在复合装置处的左侧进行复合后，经过第四导向辊后在收卷装置处完成收卷。
附图说明
下面结合附图和具体实施方式来对本发明做进一步详细的说明。
图1为本发明的示意图。
图2为本发明进行正向单复合工艺时第二复合墙板上第一基材和第二基材的布局图。
图3为本发明进行正向双复合工艺时第二复合墙板上第一基材和第二基材的布局图。
图4为本发明进行反向单复合工艺时第二复合墙板上第一基材和第二基材的布局图。
具体实施方式
由图1至图4所示，本发明包括设备机架，所述设备机架包括第一复合墙板1、第二复合墙板2和机顶3，机顶3设于第一复合墙板1、第二复合墙板2的顶部，在第一复合墙板1上设有第一放卷机构4、第一放卷张力装置5、第一涂布通道张力控制摆辊装置6和涂布机构7，在第二复合墙板2上设有第二放卷机构8、收卷机构9、压料装置10、第二放卷张力装置11和复合装置12，所述复合装置12包括复合钢辊13、第一压合胶辊14、胶辊撑档15、第一胶辊摆臂16、固定支轴17、第一背压钢辊18、第二压合胶辊19、背压钢辊撑档20、第一背压钢辊摆臂21、第二胶辊摆臂22、复位拉簧、第一气缸23、第二气缸24、定位扁销、旋转套35和定位螺钉，复合钢辊13与第二复合墙板2连接，第一胶辊摆臂16固定安装在胶辊撑档15两端，第一压合胶辊14安装在第一胶辊摆臂16上，第一背压钢辊摆臂21固定安装在背压钢辊撑档20的两端，第一背压钢辊18安装在第一背压钢辊摆臂21上，固定支轴17穿过第一胶辊摆臂16与第一背压钢辊摆臂21连接，固定支轴17的两端固定安装在第二复合墙板2上，第一胶辊摆臂16与第一背压钢辊摆臂21可在固定支轴17上转动，第一胶辊摆臂16与第一背压钢辊摆臂21用复位拉簧连接，第一气缸23一端固定安装在第二复合墙板2上，第一气缸23的另一端与第一背压钢辊摆臂21连接，第二气缸24一端固定安装在第二复合墙板2上，第二气缸24的另一端与第二胶辊摆臂22连接，第二压合胶辊 19安装在第二胶辊摆臂22上，所述第二压合胶辊19处于复合钢辊13的左端，所述第一背压钢辊18、第一压合胶辊14处于复合钢辊13的右端，旋转套35安装在第一胶辊摆臂16上，定位扁销安装在旋转套35内，在旋转套35上设有两个以上的定位凹槽，定位螺钉设在第一胶辊摆臂16上且与定位凹槽配合，在第一背压钢辊18、复合钢辊13、第一压合胶辊14、第二压合胶辊19的上方从左至右依次设有第一导向辊25、第二导向辊26和第三导向辊27，在复合钢辊13的下方设有第四导向辊28，所述压料装置10包括压料安装座29和压料杆30，压料杆30的一端设有压料辊31，压料杆30的另一端与第二复合墙板2铰接，压料安装座29与第二复合墙板2连接，在压料安装座29上铰接有压料气缸32，在压料杆30上设有若干个定位通孔33，压料气缸32的驱动端与其中一个定位通孔33连接，在第一复合墙板1、第二复合墙板2和机顶3上还设有若干个宽槽双向偏导向辊34。
该多功能复合机可以实现正向单复合工艺、正向双复合工艺和反向单复合工艺，满足了不同的使用需求。当进行正向单复合工艺时，将第一放卷装置上的第一基材依次通过第一摆辊装置、第一放卷张力装置5、涂布机构7、第一涂布通道张力控制摆辊装置6、第二导向辊26后进入到复合装置12的复合钢辊13右侧，将第二放卷装置上的第二基材依次通过第二放卷张力装置11、第三导向辊27后进入到复合装置12的复合钢辊13右侧；第一基材和第二基材在复合装置12处进行复合后在收卷装置处完成收卷。当进行正向双复合工艺时，将第一放卷装置上的第一基材依次通过第一摆辊装置、第一放卷张力装置5、涂布机构7、第一涂布通道张力控制摆辊装置6、第二导向辊26后进入到复合装置12的复合钢辊13右侧；将第二放卷装置上的第二基材依次通过第二放卷张力装置11、第三导向辊27后进入到复合装置12的复合钢辊13右侧；第一基材和第二基材在复合装置12处的右侧进行第一次复合后，经过复合装置12 处的左侧进行第一次复合，再经过第一导向辊25后在收卷装置处完成收卷。在正向双复合工艺中，通过第一压合胶辊14、第二压合胶辊19进行两次复合工序，解决了印刷薄膜不平造成的胶层不均的现象，解决了涂胶本身的流平不充分造成的胶层不均的现象，解决了第一压合胶辊14因为自身的局部缺陷造成的胶层不均的现象，起到双重保险的效果。当进行反向单复合工艺时，将第一放卷装置上的第一基材依次通过第一摆辊装置、第一放卷张力装置5、涂布机构7、第一涂布通道张力控制摆辊装置6、第二导向辊26后进入到复合装置12的复合钢辊13左侧；将第二放卷装置上的第二基材依次通过第二放卷张力装置11、第三导向辊27后进入到复合装置12的复合钢辊13左侧；使复合钢辊13和第二压合胶辊19相对反方向转动，第一基材和第二基材在复合装置12处的左侧进行复合后，经过第四导向辊28后在收卷装置处完成收卷，当第二放卷机构8上的基材为铝箔时，因为第一放卷机构4上的薄膜有不平整的现象，会通过与复合钢辊13接触而将不平整带给铝箔，反向单复合工艺可以解决铝箔复合平整性的问题。
本发明还包括一种多功能复合机的复合方法，包括正向单复合工艺、正向双复合工艺和反向单复合工艺；
正向单复合工艺包括以下步骤：
A1、将第一放卷装置上的第一基材依次通过第一摆辊装置、第一放卷张力装置、涂布机构、第一涂布通道张力控制摆辊装置、第二导向辊后进入到复合装置的复合钢辊右侧；
B1、将第二放卷装置上的第二基材依次通过第二放卷张力装置、第三导向辊后进入到复合装置的复合钢辊右侧；
C1、第一基材和第二基材在复合装置处进行复合后在收卷装置处完成收卷；
正向双复合工艺包括以下步骤：
A2、将第一放卷装置上的第一基材依次通过第一摆辊装置、第一放卷张力装置、涂布机构、第一涂布通道张力控制摆辊装置、第二导向辊后进入到复合装置的复合钢辊右侧；
B2、将第二放卷装置上的第二基材依次通过第二放卷张力装置、第三导向辊后进入到复合装置的复合钢辊右侧；
C2、第一基材和第二基材在复合装置处的右侧进行第一次复合后，经过复合装置处的左侧进行第一次复合，再经过第一导向辊后在收卷装置处完成收卷；
反向单复合工艺包括以下步骤：
A3、将第一放卷装置上的第一基材依次通过第一摆辊装置、第一放卷张力装置、涂布机构、第一涂布通道张力控制摆辊装置、第二导向辊后进入到复合装置的复合钢辊左侧；
B3、将第二放卷装置上的第二基材依次通过第二放卷张力装置、第三导向辊后进入到复合装置的复合钢辊左侧；
C3、使复合钢辊和第二压合胶辊相对反方向转动，第一基材和第二基材在复合装置处的左侧进行复合后，经过第四导向辊后在收卷装置处完成收卷。

Claims (5)

  1. 一种多功能复合机，其特征在于：包括设备机架，所述设备机架包括第一复合墙板、第二复合墙板和机顶，机顶设于第一复合墙板、第二复合墙板的顶部，在第一复合墙板上设有第一放卷机构、第一放卷张力装置、第一涂布通道张力控制摆辊装置和涂布机构，在第二复合墙板上设有第二放卷机构、收卷机构、压料装置、第二放卷张力装置和复合装置，所述复合装置包括复合钢辊、第一压合胶辊、胶辊撑档、第一胶辊摆臂、固定支轴、第一背压钢辊、第二压合胶辊、背压钢辊撑档、第一背压钢辊摆臂、第二胶辊摆臂、复位拉簧、第一气缸、第二气缸，复合钢辊与第二复合墙板连接，第一胶辊摆臂固定安装在胶辊撑档两端，第一压合胶辊安装在第一胶辊摆臂上，第一背压钢辊摆臂固定安装在背压钢辊撑档的两端，第一背压钢辊安装在第一背压钢辊摆臂上，固定支轴穿过第一胶辊摆臂与第一背压钢辊摆臂连接，固定支轴的两端固定安装在第二复合墙板上，第一胶辊摆臂与第一背压钢辊摆臂可在固定支轴上转动，第一胶辊摆臂与第一背压钢辊摆臂用复位拉簧连接，第一气缸一端固定安装在第二复合墙板上，第一气缸的另一端与第一背压钢辊摆臂连接，第二气缸一端固定安装在第二复合墙板上，第二气缸的另一端与第二胶辊摆臂连接，第二压合胶辊安装在第二胶辊摆臂上，所述第二压合胶辊处于复合钢辊的左端，所述第一背压钢辊、第一压合胶辊处于复合钢辊的右端，在第一背压钢辊、复合钢辊、第一压合胶辊、第二压合胶辊的上方从左至右依次设有第一导向辊、第二导向辊和第三导向辊，在复合钢辊的下方设有第四导向辊。
  2. 按权利要求1所述的多功能复合机，其特征在于：所述复合装置还包 括定位扁销、旋转套和定位螺钉，旋转套安装在第一胶辊摆臂上，定位扁销安装在旋转套内，在旋转套上设有两个以上的定位凹槽，定位螺钉设在第一胶辊摆臂上且与定位凹槽配合。
  3. 按权利要求1所述的多功能复合机，其特征在于：所述压料装置包括压料安装座和压料杆，压料杆的一端设有压料辊，压料杆的另一端与第二复合墙板铰接，压料安装座与第二复合墙板连接，在压料安装座上铰接有压料气缸，在压料杆上设有若干个定位通孔，压料气缸的驱动端与其中一个定位通孔连接。
  4. 按权利要求1所述的多功能复合机，其特征在于：在第一复合墙板、第二复合墙板和机顶上还设有若干个宽槽双向偏导向辊。
  5. 一种多功能复合机的复合方法，其特征在于：包括正向单复合工艺、正向双复合工艺和反向单复合工艺；
    正向单复合工艺包括以下步骤：
    A1、将第一放卷装置上的第一基材依次通过第一摆辊装置、第一放卷张力装置、涂布机构、第一涂布通道张力控制摆辊装置、第二导向辊后进入到复合装置的复合钢辊右侧；
    B1、将第二放卷装置上的第二基材依次通过第二放卷张力装置、第三导向辊后进入到复合装置的复合钢辊右侧；
    C1、第一基材和第二基材在复合装置处进行复合后在收卷装置处完成收卷；
    正向双复合工艺包括以下步骤：
    A2、将第一放卷装置上的第一基材依次通过第一摆辊装置、第一放卷张力装置、涂布机构、第一涂布通道张力控制摆辊装置、第二导向辊后进入到复合装置的复合钢辊右侧；
    B2、将第二放卷装置上的第二基材依次通过第二放卷张力装置、第三导向辊后进入到复合装置的复合钢辊右侧；
    C2、第一基材和第二基材在复合装置处的右侧进行第一次复合后，经过复合装置处的左侧进行第一次复合，再经过第一导向辊后在收卷装置处完成收卷；
    反向单复合工艺包括以下步骤：
    A3、将第一放卷装置上的第一基材依次通过第一摆辊装置、第一放卷张力装置、涂布机构、第一涂布通道张力控制摆辊装置、第二导向辊后进入到复合装置的复合钢辊左侧；
    B3、将第二放卷装置上的第二基材依次通过第二放卷张力装置、第三导向辊后进入到复合装置的复合钢辊左侧；
    C3、使复合钢辊和第二压合胶辊相对反方向转动，第一基材和第二基材在复合装置处的左侧进行复合后，经过第四导向辊后在收卷装置处完成收卷。
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CN107498980A (zh) * 2017-09-18 2017-12-22 广州通泽机械有限公司 一种双涂型无溶剂复合机及其复合方法

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CN110901213A (zh) * 2019-12-18 2020-03-24 辛格顿(常州)新材料科技有限公司 压敏胶贴合装置及贴合方法
CN114030265A (zh) * 2021-12-03 2022-02-11 广东厚海环保新材料有限公司 无纺布三合一涂胶复合机
CN119952959A (zh) * 2023-11-08 2025-05-09 厦门文仪电脑材料有限公司 一种膜复合机构

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