Classifications

• • D—TEXTILES; PAPER
  • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
  • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
  • D06F39/00—Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
  • D06F39/12—Casings; Tubs
  • D06F39/14—Doors or covers; Securing means therefor
• • E—FIXED CONSTRUCTIONS
  • E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
  • E05B—LOCKS; ACCESSORIES THEREFOR; HANDCUFFS
  • E05B47/00—Operating or controlling locks or other fastening devices by electric or magnetic means
  • E05B47/0001—Operating or controlling locks or other fastening devices by electric or magnetic means with electric actuators; Constructional features thereof
  • E05B47/0012—Operating or controlling locks or other fastening devices by electric or magnetic means with electric actuators; Constructional features thereof with rotary electromotors
• • E—FIXED CONSTRUCTIONS
  • E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
  • E05C—BOLTS OR FASTENING DEVICES FOR WINGS, SPECIALLY FOR DOORS OR WINDOWS
  • E05C3/00—Fastening devices with bolts moving pivotally or rotatively
  • E05C3/12—Fastening devices with bolts moving pivotally or rotatively with latching action
  • E05C3/16—Fastening devices with bolts moving pivotally or rotatively with latching action with operating handle or equivalent member moving otherwise than rigidly with the latch
  • E05C3/22—Fastening devices with bolts moving pivotally or rotatively with latching action with operating handle or equivalent member moving otherwise than rigidly with the latch the bolt being spring controlled
  • E05C3/24—Fastening devices with bolts moving pivotally or rotatively with latching action with operating handle or equivalent member moving otherwise than rigidly with the latch the bolt being spring controlled in the form of a bifurcated member
• • D—TEXTILES; PAPER
  • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
  • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
  • D06F34/00—Details of control systems for washing machines, washer-dryers or laundry dryers
  • D06F34/14—Arrangements for detecting or measuring specific parameters
  • D06F34/20—Parameters relating to constructional components, e.g. door sensors
• • E—FIXED CONSTRUCTIONS
  • E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
  • E05B—LOCKS; ACCESSORIES THEREFOR; HANDCUFFS
  • E05B47/00—Operating or controlling locks or other fastening devices by electric or magnetic means
  • E05B47/0001—Operating or controlling locks or other fastening devices by electric or magnetic means with electric actuators; Constructional features thereof
  • E05B2047/0014—Constructional features of actuators or power transmissions therefor
  • E05B2047/0018—Details of actuator transmissions
  • E05B2047/002—Geared transmissions

Definitions

• the present invention relates to a door-lock for household appliances, such as washing machines, dryers, washer-dryer machines and the like.
• a door-lock for household appliances typically includes :
• cam rotatable relative to the housing about an axis of rotation between a retaining position and a release position, wherein in the retaining position the cam is adapted to lock the hook in a closed-door position
• a locking slider cooperating with the cam and movable between a release position and a locking position, wherein in the release position the cam is free to rotate around said axis of rotation and wherein in the locking position the slider locks the cam in the retaining position, and
• an actuator including a locking pin adapted to lock the locking slider in the locking position.
• the locking slider may have a linear movement, as disclosed, for instance, in WO2013181289, or a rotating movement as disclosed in DE 20 2015 100 627.
• the arrangement of parts of the locking mechanisms in prior art door-locks is such that the locking pin (moved by the actuator, e.g. a solenoid) moves perpendicularly to the main slider, whose position depends on the position of the appliance door.
• the actuator e.g. a solenoid
• the main slider moves perpendicularly to the main slider, whose position depends on the position of the appliance door.
• the actuator of the locking mechanism is unable to move the locking pin toward the unlocking position, the door remains locked and the user cannot remove the load from the machine. This situation may require a service call to unlock the door-lock and open the door.
• the object of the present invention is to provide a door-lock for household appliances which can overcome these drawbacks .
• this object is achieved by a door-lock having the characteristics forming the subject of Claim 1.
• FIG. 1 is an exploded perspective view of a door- lock according to the present invention with some components removed for better clarity,
• FIG. 2 is a perspective view of some parts of the door-lock indicated by the arrow II in Figure 1,
• FIG. 3 is a plan view according to the arrow III of
• FIG. 4 is a partially sectioned perspective view according to the arrows IV of Figure 3,
• FIG. 5 is an exploded perspective view of a door- lock with some components removed
• FIGS. 6 and 7 are plan views of the part indicated by the arrow VI in figure 5 in a locked and unlocked position, respectively.
• numeral 10 indicates a door-lock for household appliances according to the present invention.
• the door-lock 10 comprises a locking unit 12 and an electrical control unit 14.
• the locking unit 12 and the electric control unit 14 may be two independent units separated from one another.
• the locking unit 12 and the electric control unit 14 comprise respective housings 16, 18 having respective covers 16', 18'.
• the locking unit 12 and the electric control unit 14 may be integrated in a single housing.
• the locking unit 12 comprises a cam 20 rotatable relative to the housing 16 about a first axis A.
• the cam 20 is rotatable about the first axis A between a retaining position and a release position.
• the cam 20 is associated to a spring 42 having a bi-stable function.
• the spring 42 cooperates with the cam 20 through a transmission mechanism which will be described in the following. When the door of appliance is in the open position the spring 42 pushes the cam 20 to the release position. When the door of appliance is closed, the spring 42 pushes the cam 20 to the retaining position.
• the cam 20 has a hooking portion 22 which is intended to engage a hook 24 (schematically represented by a cylindrical pin) carried by a door (not shown) of a household appliance .
• a hook 24 (schematically represented by a cylindrical pin) carried by a door (not shown) of a household appliance .
• the hook 24 penetrates inside the housing 16 through an opening of the housing 16 and engages the cam 20 when it is in the release position.
• the hook 24 rotates the cam 20 around the first axis A from the release position toward the retention position and after a rotation of the cam 20 of a certain angle the spring 42 pushes the cam 20 with the hook 24 engaged therein to the retaining position.
• the locking unit 12 of the door-lock 10 comprises an auxiliary slider 26 which is movable relative to the housing 16 along a first linear direction B orthogonal to the first axis A.
• the auxiliary slider 26 has a face 28 which abuts against a back portion of the cam 20.
• the back portion of the cam 20 may have a roller 30 against which abuts the face 28 of the auxiliary slider 26.
• the roller 30 is rotatable on a pin 32 having an axis M parallel to the first axis A.
• the locking unit 12 of the door-lock 10 comprises a lever 34 rotatable relative to the housing 16 about a second axis C orthogonal to the first axis A.
• the lever 34 has a first end 36 and a second end 38, located on opposite sides with respect to the second axis C.
• the first end 36 of the lever 34 is pressed elastically against the auxiliary slider 26.
• the locking unit 12 comprises a main slider 40 which is movable relative to the housing 16 along a second liner direction D, in a first direction D' and a second direction D".
• the spring 42 is set between the main slider 40 and the housing 16 and biases elastically the main slider 40 in the first direction D' .
• the spring 42 pushes the main slider 40 in abutment against the second end 38 of the lever 34.
• the main slider 40 is connected to the cam 20 through the lever 34 and the auxiliary slider 26. Therefore, the position of the main slider 40 along the second linear direction D" is directly connected to the position of the cam 20 about the first axis A.
• the cam 20 is in the retaining position (closed-door position) the main slider 40 is in a locking position.
• the locking unit 12 comprises a locking pin 44 for locking the main slider 40 in the locking position.
• the locking pin 44 is articulated to the housing 16 about a third axis E parallel to the second axis C.
• the locking unit 12 comprises a force-reducing mechanism 46 interconnected between the main slider 40 and the locking pin 44, which reduces the locking force which the main slider 40 transmits to the locking pin 44.
• the force-reducing mechanism 46 comprises a rack 48 fixed to or integrally formed with the main slider 40.
• the force-reducing mechanism 46 comprises a double gear wheel 50 rotatable with respect to the housing 16 about a fourth axis F parallel to the third axis E.
• the double gear wheel 50 comprises a smaller gear wheel 52 and a larger gear wheel 54, coaxially fixed to each other, preferably formed in one piece.
• the smaller gear wheel 52 meshes with the rack 48 of the main slider 40.
• the force-reducing mechanism 46 comprises a locking wheel 56 rotatable with respect to the housing 16 about a fifth axis G parallel to the fourth axis F.
• the locking wheel 56 comprises a third gear wheel 58.
• the third gear wheel 58 is fixed or integral with the locking wheel 56 and meshes with the larger gear wheel 54 of the double gear wheel 50.
• the third gear wheel 58 is smaller than the larger gear wheel
• the locking wheel 56 has a step 60 which can be engaged by a tooth 62 of the locking pin 44.
• the tooth 62 of the locking pin 44 engages the step 60 of the locking wheel 56, the locking wheel 56 is prevented from rotating in the clockwise direction indicated by the arrow H in Figures 6 and 7.
• the main slider 40 is connected to locking wheel 56 through rack 48 and gear wheels 52, 54 and 58, when the tooth 62 of the locking pin 44 engages the step 60 of the locking wheel 56 the main slider 40 is prevented from moving in the second direction D" .
• the electric control unit 14 of the door-lock 10 comprises an actuator 64 housed in the housing 18.
• the actuator 64 has a shaft 66 which is movable in a third linear direction L.
• a connecting element 68 is fixed to the shaft 66 of the actuator 64.
• the shaft 66 of the actuator 64 and the connecting element 68 are movable along the third linear direction L between two stable positions, namely an unlocking position shown in figure 6 and a locking position shown in Figure 7.
• the third linear direction L along which the connecting element 68 is movable is orthogonal to the third axis E about which the locking pin 44 is articulated.
• the actuator 64 may be a solenoid electromagnetic actuator, for instance as disclosed in DE 10 2014 226 049 of the same Applicant.
• the actuator 64 may be powered with directional current pulses, namely a locking pulse which moves the shaft 66 and the connecting element 68 from the unlocking position to the locking position and an unlocking pulse which moves the shaft 66 and the connecting element 68 from the locking position to the unlocking position.
• a compression spring 70 may be set between the housing 16 and the connecting element 68, for biasing the connecting element 68 toward the locking position.
• the connecting element 68 is connected to the locking pin 44 by means of a lever 71 having opposite ends articulated respectively to the connecting element 68 and to the locking pin 44 about respective axes parallel to the third axis E.
• the arrangement of the lever 71 is such that the linear movement of the connecting element 68 along the liner direction L causes the locking pin 44 to oscillate about the third axis E. More specifically, the linear movement of the connecting element 68 along the liner direction L between the unlocking position ( Figure 6) to the locking position ( Figure 7) causes oscillation of the locking pin 44 about the third axis E between a disengaged position and an engaged position with respect to the locking wheel
• Disengagement of the mutually engaged surfaces 60, 62 occurs by the oscillating movement of the locking pin 44, which significantly reduces the friction as compared with prior art solutions wherein the locking pin is movable in a linear direction with respect to a locking element.
• the oscillating locking pin 44 may cooperate with a generic locking element (not necessarily with a locking wheel) which directly or indirectly locks the cam 20 in the retaining position.
• the electrical control unit 14 of the door-lock 10 may comprise a printed circuit board 72 containing the electric circuit that powers the actuator 64.
• At least one first sensor (not shown) , for instance a Hall sensor or a magnetoresistive sensor, may be provided on the printed circuit board 72 for detecting at least one first magnet 74 ( Figures 1, 2) carried by the main slider 40.
• the first sensor provides to an electronic control unit of the appliance a signal indicative of the open/closed state of the door.
• At least one second sensor (not shown) , for instance a Hall sensor or a magneto-resistive sensor, may be provided on the printed circuit board 72 for detecting at least one second magnet 76 ( Figure 5) carried by the connecting element 68.
• the second sensor provides to an electronic control unit of the appliance a signal indicative of the locked/unlocked state of the door.
• a pair of first magnets 74 and a pair of second magnets 76 which cooperate, respectively, with a pair of first sensors and with a pair of second sensors.
• the actuator 64 is powered with a locking pulse.
• the actuator moves the connecting element 68, which oscillates the locking pin 44 to the locking position shown in Figure 7.
• the interaction between the locking pin 44 and the locking wheel 56 inhibits rotation of the locking wheel 56 in clockwise direction K. Therefore, the main slider 40 cannot move in the second direction D" and the cam 20 remains locked in the retaining position so the door of the appliance cannot be opened.
• the hook 24 can still move deeper inside the housing 16 of the door-lock.
• the force of the actuator 64 is bigger than the force of the spring 70 and, through the movement of the shaft 66 of the actuator 64, moves the connecting element 68 towards the unlocking position.
• the connecting element 68 causes rotation of the locking pin 44 away from the locking wheel 56, which disengages the interaction between the locking pin 44 and the locking wheel 56. Accordingly, the door-lock is unlocked as the cam 20 can rotate to release the hook 24.
• the force reducing mechanism 46 reduces the force transferred from the hook 24 of the appliance to the locking pin 44.
• the reduction of the force transferred to the locking pin 44 enables unlocking of door-lock even in circumstances when the laundry acts on the door with relatively high force (e.g. 250 N) .
• the solution according to the present invention therefore enables the release the door-lock even in the most critical conditions, in which door-lock according to the prior art risk to remain locked with the door closed.
• the door-lock 10 may use a solenoid actuator, which is a preferred actuator in such applications, so no change of the control unit of the appliance is needed if the appliance producer uses the door- lock according to the present invention instead of prior art door-locks .

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• Engineering & Computer Science (AREA)
• Textile Engineering (AREA)
• Mechanical Engineering (AREA)
• Main Body Construction Of Washing Machines And Laundry Dryers (AREA)
• Washing And Drying Of Tableware (AREA)

Priority Applications (3)

Applications Claiming Priority (2)

Publications (1)

Family

ID=62530507

Family Applications (1)

Country Status (5)

Cited By (1)

Families Citing this family (1)

Citations (8)

Family Cites Families (5)

• 2018
  • 2018-03-27 IT IT102018000004012A patent/IT201800004012A1/it unknown
• 2019
  • 2019-03-25 PL PL19714296.1T patent/PL3775352T3/pl unknown
  • 2019-03-25 WO PCT/US2019/023859 patent/WO2019190976A1/en not_active Ceased
  • 2019-03-25 CN CN201980021437.4A patent/CN112272718B/zh active Active
  • 2019-03-25 EP EP19714296.1A patent/EP3775352B1/en active Active

Patent Citations (8)

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