WO2020004751A1 - Raw material composition for manufacturing oxygen transfer particles, oxygen transfer particles manufactured using same, and manufacturing method for oxygen transfer particles - Google Patents
Raw material composition for manufacturing oxygen transfer particles, oxygen transfer particles manufactured using same, and manufacturing method for oxygen transfer particles Download PDFInfo
- Publication number
- WO2020004751A1 WO2020004751A1 PCT/KR2019/000135 KR2019000135W WO2020004751A1 WO 2020004751 A1 WO2020004751 A1 WO 2020004751A1 KR 2019000135 W KR2019000135 W KR 2019000135W WO 2020004751 A1 WO2020004751 A1 WO 2020004751A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- oxygen transfer
- particles
- transfer particles
- oxygen
- slurry
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B13/00—Oxygen; Ozone; Oxides or hydroxides in general
- C01B13/02—Preparation of oxygen
- C01B13/08—Preparation of oxygen from air with the aid of metal oxides, e.g. barium oxide, manganese oxide
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B13/00—Oxygen; Ozone; Oxides or hydroxides in general
- C01B13/02—Preparation of oxygen
- C01B13/08—Preparation of oxygen from air with the aid of metal oxides, e.g. barium oxide, manganese oxide
- C01B13/086—Preparation of oxygen from air with the aid of metal oxides, e.g. barium oxide, manganese oxide with manganese oxide
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C10/00—Fluidised bed combustion apparatus
- F23C10/01—Fluidised bed combustion apparatus in a fluidised bed of catalytic particles
Definitions
- the present invention relates to a raw material composition for preparing oxygen transfer particles, an oxygen transfer particle and an oxygen transfer particle manufacturing method produced using the same.
- thermal power plants are the largest source of anthropogenic carbon dioxide emissions. Reduction of carbon dioxide emissions from thermal power plants can be achieved through carbon capture and storage (CCS).
- CCS carbon capture and storage
- new new technologies are required to minimize the reduction in power generation efficiency and to lower the cost of CO 2 capture.
- Chemical Looping Combustion (CLC) technology is attracting attention as a technology that can separate CO 2 with reduced power generation efficiency.
- CLC Chemical Looping Combustion
- oxygen and fuel contained in solid particles (oxygen transfer particles) mainly composed of metal oxides instead of air react with each other to cause combustion, and thus, only the water vapor and CO 2 are included in the exhaust gas. Therefore, when the water vapor condenses, so removed, leaving the CO 2 may be the CO 2 source separated.
- oxygen contained in oxygen transfer particles is transferred to a fuel, and oxygen transfer particles undergo a reaction in which a reduction reaction occurs, and oxygen transfer particles reduced by receiving oxygen contained in air are oxidized again.
- the initial stages of regenerated air reactors consist of a combination of interconnections. Both reactors use a fluidized bed reactor and the whole process is a circulating fluidized-bed process.
- Oxygen transfer particles applied to the CLC process must satisfy various conditions suitable for the fluidized bed process characteristics. First, they must have adequate physical properties, i.e. sufficient strength, shape and packing density (packing density or tapped density), average particle size and particle size distribution for the fluidized bed process. In addition, it has a high oxygen transfer capacity in terms of reactivity so that it can supply enough oxygen for the combustion of the fuel while the fuel passes through the fuel reactor.
- conventional oxygen transfer particles are manufactured by methods that are not suitable for mass production, or properties such as shape, strength, density, etc. are inappropriate or need to be improved for the fluidized bed process, and in order to reduce interaction strength between metal oxides and supports.
- a support having a stable crystal structure the oxygen transfer performance is reduced due to the increase of the firing temperature to obtain sufficient strength, or the fluidization is not performed due to the aggregation phenomenon between the particles during the reaction, or the oxygen transfer amount is low due to the low content of metal oxides. have.
- the conventional oxygen transfer particles NiO-based oxygen transfer particles, which are expensive metals, are mainly used because of excellent oxygen transfer rate, oxygen transfer amount, and durability. Therefore, in order to improve the technical, economical and environmental aspects of the chemical looping technology, it is required to develop low-cost oxygen transfer particles having excellent oxygen transfer rate, oxygen transfer amount, and wear resistance without using NiO.
- One object of the present invention is to provide a raw material composition for preparing oxygen-transfer particles having a physical property including strength, which is suitable for a fluidized bed process, which is inexpensive compared to the prior art, and which has an excellent oxygen transfer rate, oxygen transfer amount, and wear resistance.
- Another object of the present invention is to prepare a homogeneously dispersed stable colloidal slurry using the raw material composition, and using the same, the shape and particle size (size) suitable for chemical looping combustion circulating fluidized bed process ), Particle distribution (size distribution), mechanical strength or attrition resistance, and provides a low-cost, high oxygen transfer rate, oxygen transfer amount and abrasion resistance compared to the prior art and the oxygen transfer particles and a method for producing the same. .
- Another object of the present invention is to separate and collect carbon dioxide generated by combustion while burning the fuel effectively using the oxygen transfer particles, the particle filling amount in the chemical looping combustion process and abrasion generated during long time operation It is to provide a chemical looping combustion method that prevents a decrease in system thermal efficiency due to carbon dioxide capture while reducing the replenishment amount due to loss.
- One embodiment of the present invention comprises about 30% to about 50% copper oxide; About 20% to about 40% manganese oxide; About 5% to about 20% magnesium oxide or magnesium hydroxide; About 10 wt% to about 30 wt% of aluminum oxide or aluminum hydroxide in sol or powder form; It relates to a raw material composition for producing oxygen transfer particles comprising a.
- the copper oxide may have an average particle size of greater than about 0 to about 5 ⁇ m, and purity of about 98% or more.
- the manganese oxide may have an average particle size of greater than about 0 to about 5 ⁇ m, and purity of about 98% or more.
- the magnesium oxide or magnesium hydroxide may have an average particle size greater than about 0 to about 5 ⁇ m, and purity may be about 98% or more.
- the aluminum oxide or aluminum hydroxide in the form of a sol or powder may have an average particle size of greater than about 0 to about 5 ⁇ m and a purity of about 95% or more.
- Another embodiment of the present invention relates to an oxygen transfer particle formed from the above-described raw material composition for preparing oxygen transfer particles and including copper oxide, manganese oxide, magnesium oxide and aluminum oxide.
- the oxygen transfer particles may be nickel oxide-free oxygen transfer particles that do not contain nickel oxide.
- the oxygen transfer particles may have a structure of the following formula (1).
- a, b, c, and d are each independently about 0.1 to about 2.7, the sum of a + b + c + d is about 3, and x is about 0 to about 4.
- the oxygen transfer particles were subjected to abrasion test at a flow rate of 10.00 l / min (273.15 K, 1 bar) for 5 hours using an abrasion tester, and the wear index represented by the following Equation 1 was about 20% or less. Can be.
- W1 is the weight in grams before the abrasion test of the sample
- W2 is the weight in grams of the fine particles collected during the five hours the wear test of the sample.
- the oxygen carrier particles are non-blowhole spherical, have an average particle size of about 60 ⁇ m to about 150 ⁇ m, a particle size distribution of about 30 ⁇ m to about 400 ⁇ m, and a packing density of about 1.5. g / mL to about 4.0 g / mL.
- the oxygen transfer particles may have an oxygen transfer amount of about 7% by weight to about 15% by weight of the total oxygen transfer particles.
- Another embodiment of the present invention comprises the steps of (A) mixing the above-described raw material composition for preparing oxygen transfer particles with a solvent to prepare a slurry for preparing oxygen transfer particles; (B) stirring the slurry to produce a homogenized slurry; (C) spray drying the slurry to form solid particles; And (D) drying and sintering the molded solid particles to produce oxygen transfer particles.
- step (A) of preparing a slurry for preparing oxygen transport particles the raw material composition for preparing oxygen transport particles and the solvent may be mixed in a weight ratio of about 15 to 40: about 60 to 85, and the solvent may be water.
- the slurry may further include at least one additive of a dispersant, an antifoaming agent, and an organic binder.
- the dispersant may include at least one of anionic surfactants, cationic surfactants, amphoteric surfactants and nonionic surfactants.
- the anionic surfactant may include at least one of polycarboxylate and polycarboxylic acid amine salt.
- the antifoaming agent may include at least one of a silicone antifoaming agent, a metal soap antifoaming agent, an amide antifoaming agent, a polyether antifoaming agent, a polyester antifoaming agent, a polyglycol antifoaming agent, and an alcohol antifoaming agent.
- the organic binder may include one or more of polyvinyl alcohol, polyethylene glycol, and methyl cellulose.
- the additive includes all of the dispersant, the antifoaming agent and the organic binder, the additive is about 0.01 parts by weight to about 5.0 parts by weight of the dispersant, about 0.01 parts by weight to about 1.0 parts by weight of the antifoaming agent with respect to 100 parts by weight of the raw material composition for preparing oxygen transfer particles, and
- the organic binder may be added in an amount of about 1.0 part by weight to about 5.0 parts by weight.
- Step (B) of preparing a homogenized slurry by stirring the slurry may further include removing foreign matter in the stirred and ground slurry.
- step (C) of spray drying the slurry to form the solid particles after injecting the homogenized slurry into the spray dryer, the inlet temperature is about 260 ° C to about 300 ° C and the outlet temperature is about 90 ° C to about 150 ° C. It may include forming a solid particle by spraying while maintaining.
- Drying and firing the molded solid particles to prepare oxygen-transfer particles (D) is to dry the molded solid particles from about 110 °C to about 150 °C for about 2 hours to about 24 hours, and put into a high temperature kiln Heating to about 1000 ° C. to about 1350 ° C. at a rate of about 1 ° C./min to about 5 ° C./min, and firing for about 2 hours to about 10 hours.
- Another embodiment of the present invention includes the steps of reacting the aforementioned oxygen transfer particles with a fuel to reduce the oxygen transfer particles and combust the fuel, and reacting the reduced oxygen transfer particles with oxygen to regenerate the particles. It relates to a chemical looping combustion method.
- the present invention is suitable for the fluidized bed process including the physical properties including the strength, the raw material composition for the production of oxygen transfer particles and the oxygen delivery rate, oxygen transfer amount and wear resistance excellent compared to the prior art and chemical loop loop combustion fluidized bed using the raw material composition It has excellent abrasion resistance, long-term durability and oxygen transfer performance compared to the prior art because of its shape shape, particle size, particle distribution and mechanical strength or attrition resistance, which are suitable for the process. It is possible to provide an oxygen transfer particle and a manufacturing method thereof that can replace expensive nickel-based oxide, and the amount of filling in the chemical looping combustion process and the amount of replenishment due to abrasion loss generated during a long operation using the oxygen transfer particle. Can reduce the thermal efficiency of the system due to carbon dioxide capture. It can provide a chemical looping combustion method. In particular, the oxygen transfer particles made of a low cost raw material can reduce the operating cost of the chemical looping combustion process can improve the economics of the chemical looping combustion process.
- FIG. 1 is a flow chart showing a method for producing oxygen transfer particles according to an embodiment of the present invention.
- Figure 2 is a flow chart showing steps (A) and (B) of the method for producing oxygen transfer particles according to an embodiment of the present invention.
- Figure 3 is a flow chart showing step (C) of the method for producing oxygen transfer particles according to an embodiment of the present invention.
- Figure 4 is a flow chart showing step (D) of the method for producing oxygen transfer particles according to an embodiment of the present invention.
- FIG. 5 is a schematic diagram of a chemical loop combustion method according to an embodiment of the present invention.
- One embodiment of the present invention is copper oxide; Manganese oxide; Magnesium oxide or magnesium hydroxide; And it relates to a raw material composition for producing oxygen transfer particles comprising a raw material composition for preparing oxygen transfer particles, including aluminum oxide or aluminum hydroxide in the form of a sol or powder.
- the raw material composition for preparing the oxygen transfer particles of the present invention is prepared by the oxygen transfer particles according to the oxygen transfer particle production method described below by adjusting the composition (composition), formulation and homogenizing degree of the raw material, fluidized bed Alternatively, it is possible to replace oxygen, which is inexpensive and relatively expensive compared to the prior art, and has physical properties such as shape, particle size and particle distribution suitable for high speed fluidized bed process, and oxygen Oxygen transfer particles having excellent delivery rate, oxygen transfer amount and wear resistance can be prepared.
- the raw material composition for producing oxygen transport particles is copper oxide; Manganese oxide; Magnesium hydroxide; And aluminum hydroxide in sol or powder form; It may be to include.
- the raw material composition for preparing oxygen transfer particles may include about 30 wt% to about 50 wt% of copper oxide; About 20% to about 40% manganese oxide; About 5% to about 20% magnesium oxide or magnesium hydroxide; About 10 wt% to about 30 wt% of aluminum oxide or aluminum hydroxide in sol or powder form; It may include.
- Oxygen transfer particles produced by the raw material composition for the production of oxygen transfer particles deliver oxygen to gaseous fuels such as natural gas, shale gas, syngas as well as solid fuel, and again obtains oxygen from a gas containing oxygen such as air Fast regeneration characteristics are excellent and can be used repeatedly. Accordingly, when the oxygen transfer particles are applied to the chemical looping combustion process (CLC process) of gaseous fuel and / or solid fuel, the amount of refilling due to the particle filling amount and the abrasion loss generated during long time operation can be reduced, thereby reducing the chemical looping combustion. There is an effect of improving the economics while simplifying the process (CLC process). In particular, the oxygen transfer particles made of a low cost raw material can reduce the operating cost of the chemical looping combustion process can improve the economics of the chemical looping combustion process.
- gaseous fuels such as natural gas, shale gas, syngas as well as solid fuel
- F regeneration characteristics are excellent and can be used repeatedly. Accordingly, when the oxygen transfer particles are applied to the chemical loop
- the raw material composition for preparing oxygen transfer particles of the present invention includes copper oxide and manganese oxide as active material raw materials.
- Oxygen transfer particles composed of copper oxides and manganese oxides transfer oxygen while being reduced to copper (Cu) and manganese (Mn) when applied to chemical roofing combustion reactions without nickel oxide, and regenerated by receiving oxygen from air or water vapor. Play a role.
- the copper oxide (CuO, Cu 2 O, etc.) may be a commercial copper oxide having an average particle size of greater than about 0 to about 5 ⁇ m. Within this range, the oxygen transfer rate and the oxygen transfer rate may be similar or improved to those of nickel oxide.
- the copper oxide may have a purity of at least about 98%, for example at least about 99%. Within this range, the oxygen transfer particle rate and oxygen transfer amount can be further improved.
- the manganese oxide (MnO, MnO 2 , Mn 2 O 3 , Mn 3 O 4, etc.) may be a commercial manganese oxide having an average particle size of more than about 0 to about 5 ⁇ m. Within this range, it is possible to produce oxygen transfer particles excellent in heat resistance and durability.
- the manganese oxide may have a purity of at least about 98%, for example at least about 99%. Within this range, the wear resistance can be further improved.
- the raw material composition for preparing oxygen transfer particles of the present invention may use only a mixture of copper oxide and manganese oxide as an active material raw material, or may be used by mixing some other metal oxides.
- the kind of metal oxide that can be used in admixture with the copper oxide and manganese oxide is not particularly limited. Specifically, iron oxides containing iron oxides (FeO, Fe 2 O 3 , Fe 3 O 4 ) and the like and cobalt oxides containing cobalt oxides (CaO, Co 3 O 4 ) and the like can be exemplified.
- the raw material composition for the production of oxygen transfer particles of the present invention can increase the magnesium (Mg) content while maintaining excellent oxygen transfer performance, which has the effect of solving the problem of coagulation between particles that may appear during oxidation and reduction cycle reaction of chemical looping combustion. have.
- the magnesium oxide or magnesium hydroxide may be a commercial magnesium oxide or hydroxide having an average particle size of greater than about 0 to about 5 ⁇ m. Within this range, the problem of aggregation phenomenon of oxygen transfer particles can be solved.
- the magnesium oxide or hydroxide may have a purity of at least 98%, for example at least 99%. Within this range, the aggregation phenomenon can be further prevented.
- the raw material composition for preparing oxygen transfer particles of the present invention includes aluminum oxide or aluminum hydroxide as a support material.
- Aluminum oxide or aluminum hydroxide is used as an inorganic binder in the oxygen carrier particles, thus providing sufficient strength required for fluidized bed processes.
- aluminum oxide or aluminum hydroxide may be supported such that copper oxide and manganese oxide, which are active ingredients of the oxygen transfer particles, are uniformly distributed throughout the oxygen transfer particles, thereby increasing the utility of the active ingredient and promoting oxygen transfer performance.
- the aluminum oxide or aluminum hydroxide may be a commercial aluminum oxide having an average particle size of greater than about 0 to about 5 ⁇ m in sol or powder form. Within this range, the durability of the oxygen transfer particles is improved and the degree of dispersion of the active material is made uniform.
- the aluminum oxide or aluminum hydroxide may have a purity of at least about 95%, for example at least about 99%. Within this range, it is possible to further improve the oxygen transfer rate, oxygen transfer amount and wear resistance of the oxygen transfer particles.
- the raw material composition for the production of oxygen transfer particles of the present invention by using a combination of the active ingredient of copper oxide and manganese oxide and the magnesium hydroxide and aluminum hydroxide as an active material raw material, the active ingredient and magnesium oxide and / or aluminum oxide
- the active ingredient and magnesium oxide and / or aluminum oxide When compared to the case of using only one of the magnesium compound and aluminum compound as a hydroxide, it is possible to further improve the oxygen transfer amount, strength, sintering prevention effect of the oxygen transfer particles.
- Another embodiment of the present invention relates to an oxygen transfer particle formed from the above-described raw material composition for preparing oxygen transfer particles and including copper oxide, manganese oxide, magnesium oxide and aluminum oxide.
- Oxygen transfer particles are prepared using the above-described raw material composition, thereby having a particle shape, particle size, particle distribution, and mechanical strength or attrition resistance suitable for chemical looping combustion circulating fluidized bed process. It is possible to provide an oxygen transfer particle and a method of manufacturing the same, which are excellent in wear resistance, long-term durability and oxygen transfer performance, and can replace nickel-based oxide, which is more expensive than the prior art.
- the oxygen transfer particles may be nickel oxide-free oxygen transfer particles that do not contain nickel oxide.
- the oxygen transfer particles may be a structure represented by the following formula (1).
- a, b, c, and d are each independently about 0.1 to about 2.7, the sum of a + b + c + d is about 3, and x is greater than about 0 to about 4.
- the a, b, c and d are each, for example, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, and the sum of a + b + c + d is, for example, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, 3, wherein x is for example, 0.1, 0.2,
- the oxygen transfer particle of the present invention implements an excellent oxygen transfer rate, oxygen transfer amount and wear resistance by the composition and structural characteristics of the component metal.
- the oxygen transfer particles are applied to chemical looping combustion process and apparatus, it is possible to reduce the amount of particle filling and wear loss required for long time operation.
- the oxygen carrier particles of the present invention are stable and evenly dispersed oxygen solid particles in the slurry state to an average size of about 5 ⁇ m or less, for example, about 1 ⁇ m or less, so that the final firing after spray drying Long-term durability of oxygen transfer particles is excellent, and it has spherical shape and particle size, particle size distribution, packing density, strength, low firing temperature and excellent oxygen transfer performance suitable for fluidized bed process.
- the raw material composition for preparing oxygen transfer particles may be about 30 wt% to about 50 wt%, for example, 30 wt%, 31 wt%, 32 wt%, 33 wt%, 34 wt%, 35 wt%, 36 wt% of copper oxide.
- the raw material composition for producing oxygen transport particles is copper oxide; Manganese oxide; Magnesium hydroxide; And aluminum hydroxide in sol or powder form; It may be to include.
- the oxygen transfer particles were subjected to abrasion test at a flow rate of 10.00 l / min (273.15 K, 1 bar) for 5 hours using an abrasion tester, followed by a wear index of 20% or less. For example, 20%, 19%, 18%, 17%, 16%, 15%, 14%, 13%, 12%, 11%, 10%, 9%, 8%, 7%, 6%, 5 %, 4%, 3%, 2%, 1%.
- W1 is the weight in grams before the abrasion test of the sample
- W2 is the weight in grams of the fine particles collected during the five hours the wear test of the sample.
- the lower limit of the wear index is not particularly limited, and the closer to 0% is, the better. Within the above range, when the oxygen transfer particles are used for chemical looping combustion, the wear loss rate is further reduced, thereby reducing the amount of oxygen transfer particles to be replenished during the process operation, and reducing the production rate of the fine powder generated during the process. It is more advantageous for application to a circulating fluidized bed process.
- the oxygen carrier particles are non-blowhole spherical, have an average particle size of about 60 ⁇ m to about 150 ⁇ m, a particle size distribution of about 30 ⁇ m to about 400 ⁇ m, and a packing density of about 1.5 g / mL to about 4.0 g / mL.
- the wear loss rate is further reduced, so that the amount of oxygen transfer particles to be replenished during the process operation can be reduced, and the production rate of the fine powder generated during the process is lowered to circulate the fluidized bed. It has more advantageous properties for application to processes and the like.
- the non-blowhole means a spherical shape except for a shape including a blowhole such as a dimple shape and a hollow shape.
- the average particle size and particle size distribution of the oxygen transfer particles may be about 60 ⁇ m to about 150 ⁇ m, more specifically about 70 ⁇ m to about 130 ⁇ m, particle size distribution is about 30 ⁇ m About 400 ⁇ m, more specifically about 38 ⁇ m to about 350 ⁇ m.
- the packing density of the oxygen transfer particles may be specifically about 1.5 g / mL to about 3.0 g / mL, specifically about 2 g / mL to about 2.5 g / mL.
- the oxygen transfer particles may have an oxygen transfer amount of about 7 wt% to about 15 wt%, specifically about 9 wt% to about 12 wt%, for example, 7 wt%, 8 wt%, and 9 wt% of the total oxygen transfer particle weight. %, 10%, 11%, 12%, 13%, 14%, 15% by weight.
- Another embodiment of the present invention comprises the steps of (A) mixing the above-described raw material composition for preparing oxygen transfer particles with a solvent to prepare a slurry for preparing oxygen transfer particles; (B) stirring the slurry to produce a homogenized slurry; (C) spray drying the slurry to form solid particles; And (D) drying and sintering the molded solid particles to produce oxygen transfer particles.
- the slurry for preparing oxygen transfer particles may be prepared by mixing the aforementioned raw material composition for preparing oxygen transfer particles with a solvent.
- the raw material composition for preparing oxygen transfer particles may include about 30 wt% to about 50 wt% of copper oxide; About 20% to about 40% manganese oxide; About 5% to about 20% magnesium oxide or magnesium hydroxide; About 10% to about 30% by weight of aluminum oxide or hydroxide in sol or powder form; It may include.
- the slurry for preparing oxygen transport particles is prepared by mixing the above-described raw material composition for preparing oxygen transport particles in a solvent.
- the raw material composition for preparing oxygen transport particles and the solvent may be mixed in a weight ratio of about 15 to 40: about 60 to 85.
- the amount of solvent to be evaporated during spray drying and the solid content of the raw material composition for preparing oxygen-transfer particles are maintained in an appropriate range, the viscosity is maintained within an appropriate range to improve fluidity, and more easily grind when homogenizing, Excellent manufacturing efficiency can be achieved.
- the kind of the solvent is not particularly limited, and a solvent generally used in this field may be used. Specifically, water may be used as the solvent. In this case, workability and manufacturing efficiency in the homogenization and firing process can be further improved.
- the slurry may further include at least one additive of a dispersant, an antifoaming agent, and an organic binder.
- the additive may be mixed with the raw material composition for preparing oxygen transfer particles in a state previously added to the solvent described above.
- the dispersibility of the raw material composition for preparing oxygen transfer particles and the mixing property with the solvent can be further improved.
- the dispersant may prevent a phenomenon in which the components included in the raw material composition for preparing oxygen transfer particles are agglomerated with each other when the slurry is crushed to be described below.
- the efficiency of controlling the particle size of the raw material components constituting the oxygen transfer particles in the homogenization process can be further improved.
- the dispersant may use one or more of anionic surfactants, cationic surfactants and nonionic surfactants.
- the anionic surfactant may be, for example, poly carboxylate ammonium salts or poly carboxylate amine salts. In such a case, the function of controlling charge control, dispersion and aggregation of the particle surface by the dispersant can be further improved, and the slurry can be made highly concentrated.
- the dispersing agent may improve the efficiency in which the shape of the molded body (oxygen transfer particle assembly), ie, the green body, produced when the slurry is spray-dried is manufactured into a spherical shape other than a donut type, dimple type and blow type.
- the content of the dispersant is about 0.01 part by weight to about 5 parts by weight, for example 0.01 part by weight, 0.05 part by weight, 0.1 part by weight, 0.5 part by weight, 1 part by weight, based on 100 parts by weight of the raw material composition for preparing oxygen transfer particles. 1.5 parts, 2 parts, 2.5 parts, 3 parts, 3.5 parts, 4 parts, 4.5 parts, 5 parts by weight. Within this range, the dispersion effect of the oxygen transfer particles may be more excellent.
- the defoamer may be used to remove bubbles in the slurry to which the dispersant and the organic binder are applied.
- the antifoaming agent may include at least one of a silicone antifoaming agent, a metal soap antifoaming agent, an amide antifoaming agent, a polyether antifoaming agent, a polyester antifoaming agent, a polyglycol antifoaming agent, and an alcohol antifoaming agent.
- a silicone antifoaming agent e.g., silicone antifoaming agent
- a metal soap antifoaming agent e.g., a metal soap antifoaming agent
- an amide antifoaming agent e.g., a polyether antifoaming agent
- a polyester antifoaming agent e.glycol antifoaming agent
- an alcohol antifoaming agent e.glycol antifoaming agent
- the amount of the antifoaming agent may be about 0.01 parts by weight to about 1.0 parts by weight, for example, 0.01 parts by weight, 0.05 parts by weight, 0.1 parts by weight, 0.5 parts by weight, and 1 parts by weight based on 100 parts by weight of the raw material composition for preparing oxygen transfer particles. have. Within the above range, it is possible to reduce the generation of bubbles during the slurry manufacturing process, to improve the efficiency of producing the spherical oxygen transfer particles during spray drying, and to further improve the oxygen transfer amount by reducing the content of residual ash after firing. have. More specific content of the antifoaming agent can be added or subtracted according to the amount of foaming.
- the organic binder is added in the slurry manufacturing step to impart plasticity and fluidity to the slurry and ultimately to give strength to the oxygen-transferred particles assembled by spray-drying molding, that is, before drying and firing Handling of the green body can be facilitated.
- the organic binder may be used at least one of polyvinyl alcohol, polyethylene glycol, and methyl cellulose.
- the content of the organic binder is about 1 part by weight to about 5 parts by weight, for example 1 part by weight, 1.5 parts by weight, 2 parts by weight, 2.5 parts by weight, 3 parts by weight, based on 100 parts by weight of the raw material composition for preparing oxygen transfer particles. , 3.5 parts, 4 parts, 4.5 parts, 5 parts by weight.
- the binding force of the solid particles formed by spray drying is improved, so that the property of maintaining a spherical shape before drying and firing can be improved, and the content of residual ash after firing is further reduced to further improve oxygen transfer amount. You can.
- the additive includes all of the dispersant, the antifoaming agent and the organic binder, the additive is about 0.01 parts by weight to about 5.0 parts by weight of dispersant and about 1.0 parts by weight of organic binder based on 100 parts by weight of the raw material composition for preparing oxygen transfer particles.
- the additive is about 0.01 parts by weight to about 5.0 parts by weight of dispersant and about 1.0 parts by weight of organic binder based on 100 parts by weight of the raw material composition for preparing oxygen transfer particles.
- an antifoaming agent may be added in the slurry. In such a case, it is advantageous to control the average particle size, particle size distribution and shape of the oxygen transfer particles while further improving the oxygen transfer amount of the oxygen transfer particles.
- the slurry may be a flowable colloidal slurry. In this case, workability and manufacturing efficiency in the homogenization and firing process can be further improved.
- Step (B) of preparing a homogenized slurry by stirring the slurry may include homogenizing the slurry prepared by stirring and pulverizing the slurry prepared above using a stirrer.
- control properties such as the homogenization properties of the slurry, the concentration of the slurry, the viscosity, the stability, the flowability and the strength and density of the particles after spray drying can be further improved.
- the stirring may be performed in the process of adding the components included in the mixture or in a state in which all the components included are added. At this time, the stirring may be performed using, for example, a stirrer.
- the slurry prepared by mixing the solvent and / or additives with the composition for preparing oxygen-transfer particles is pulverized using a pulverizer after stirring to make the particle size in the slurry to several microns ( ⁇ m) or less.
- the particles pulverized in this process are more homogeneously dispersed in the slurry, and aggregation of the particles in the slurry is suppressed, so that a homogeneous and stable slurry can be produced.
- the grinding process may be repeated several times, and the fluidity of the slurry may be controlled by adding a dispersant and an antifoaming agent between each grinding process.
- a wet milling method may be used as the grinding method.
- the grinding effect can be improved, and problems such as blowing out of particles generated during dry grinding can be solved.
- the particle diameter of the raw material composition particles are several microns or less, a separate grinding process may be omitted.
- removing the foreign matter in the stirred and pulverized slurry may be further performed.
- step (C) of spray drying the slurry to form the solid particles the homogenized slurry is introduced into a spray dryer, and then the inlet temperature is about 260 ° C to about 300 ° C, for example, 260 ° C, 270 ° C, 280 ° C, 290 °C, 300 °C, outlet temperature is about 90 °C to about 150 °C, for example, 90 °C, 100 °C, 110 °C, 120 °C, 130 °C, 140 °C, 150 °C while maintaining the spray to form a solid particle It may include.
- Molding of the slurry may be performed using a spray dryer, and specifically, the homogenized slurry may be transferred to a spray dryer through a pump, and then the solid particles may be molded by spraying the transferred slurry composition into the spray dryer.
- Molding of the slurry may be more advantageous in that the particle shape remains spherical during spray drying when an organic binder is added.
- the shape and operating conditions of the spray dryer for forming the oxygen transfer particles in the spray dryer may apply the operating conditions generally used in this field.
- the fluidized homogenized slurry may be sprayed by a countercurrent spray method in which the fluid is sprayed in a direction opposite to that of the drying air using a pressurized nozzle, thereby forming oxygen transfer particles.
- the inlet temperature of the spray dryer may be maintained at 260 °C to 300 °C, the outlet temperature is 90 °C to 150 °C.
- the efficiency of producing the spherical oxygen transfer particles within the temperature range can be further improved.
- Drying and firing the molded solid particles to prepare oxygen-transfer particles (D) comprises drying the molded solid particles at 110 ° C. to 150 ° C. for 2 to 24 hours, and putting the molded solid particles into a high temperature baking furnace at about 1 ° C./min to Heating to about 1050 ° C. to about 1350 ° C. at a rate of about 5 ° C./min, and firing for about 2 hours to about 10 hours.
- the drying When the drying is performed at the above temperature and time conditions, it is possible to prevent the phenomenon of cracking in the particles due to expansion of moisture in the particles during firing.
- the drying may be performed in an air atmosphere.
- the dried particles are placed in a high temperature kiln, about 1 °C / min to about 5 °C / min, for example 1 °C / min, 2 °C / min, 3 °C / min, 4 °C / min, 5 Raising the final firing temperature at about 1050 ° C. to about 1350 ° C., for example 1050 ° C., 1100 ° C., 1150 ° C., 1200 ° C., 1250 ° C., 1300 ° C., 1350 ° C., at a rate of C. min.
- the organic additives disersant, antifoaming agent and organic binder
- the raw materials are bonded to each other to improve the strength of the particles.
- the firing temperature range it is possible to sufficiently improve the oxygen transfer amount while preventing the firing temperature from being insufficient to lower the strength of the oxygen transfer particles.
- the firing may be performed by a method of giving a stagnation section of about 30 minutes or more at stagnation temperatures of two or more stages up to the final firing temperature.
- a method of giving a stagnation section of about 30 minutes or more at stagnation temperatures of two or more stages up to the final firing temperature it is possible to prevent the destruction of the particle shape by the gas generated by the water evaporation and combustion of the organic additive inside the oxygen transfer particles to be produced.
- the firing may be performed by using a firing furnace such as a muffle furnace, tubular furnace or kiln.
- a firing furnace such as a muffle furnace, tubular furnace or kiln.
- the oxygen transfer particles are prepared by adding a raw material composition for preparing oxygen transfer particles to a solvent (A), preparing a mixed slurry into a homogenized slurry through grinding and dispersing (B), Spray drying the homogenized slurry into solid particles (C) and drying and firing the molded solid particles (green body of oxygen carrier particles) to prepare final oxygen carrier particles (D) It includes.
- FIG. 2 is a flow chart showing steps (A) and (B) of the method for producing oxygen transfer particles according to an embodiment of the present invention.
- 2 shows an exemplary process of preparing a mixture of raw material composition and water into a slurry.
- the slurry is prepared by adding an additive to water (S11), mixing a solid raw material into water (S12), adding an organic additive to the mixture (S21), and mixing the slurry. Grinding and dispersing to homogenize and prepare a dispersed slurry (S22), and may further comprise a step (S23) of removing foreign matter contained in the slurry.
- FIG. 3 is a flow chart showing step (C) of the method for producing oxygen transfer particles according to an embodiment of the present invention.
- 3 illustrates an exemplary process of spray drying the slurry to form oxygen transfer particles.
- the step of spray drying the slurry to form oxygen transfer particles (S30) may include transferring the slurry to the spray dryer (S31) and spraying the transferred slurry into the spray dryer to form the oxygen transfer particles.
- Step S32 may be included.
- Figure 4 is a flow chart showing step (D) of the method for producing oxygen transfer particles according to an embodiment of the present invention. 4 shows an exemplary process of dry firing the oxygen carrier particles formed by spray drying to produce final oxygen transfer particles. As shown in FIG. 4, the molded oxygen transfer particle biomaterial may be prepared as a final oxygen transfer particle through a preliminary drying process (S41) and then through a sintering process (S42).
- Another embodiment of the present invention includes chemical looping combustion comprising reacting the aforementioned oxygen transfer particles with a fuel to combust the fuel, reducing the oxygen transfer particles, and reacting the reduced oxygen transfer particles with oxygen to regenerate it. It is about a method.
- the fuel is not particularly limited and may be used in solid, liquid and gas phases, and may preferably be a gas fuel.
- the gaseous fuel used in the present invention is not particularly limited, and for example, one selected from the group consisting of hydrogen, carbon monoxide, alkanes (C n H 2n + 2 ), natural gas (LNG) and syngas (syngas). It may be abnormal.
- FIG. 5 is a schematic view of the chemical looping combustion method of the present invention.
- the oxygen carrier particles react with the fuel
- the oxygen carrier particles are reduced while delivering oxygen to the fuel and generate carbon dioxide and water.
- the reduced oxygen transfer particles react with oxygen, they are oxidized and regenerated. In the chemical looping combustion method of the present invention, the above process is repeated.
- the provision of oxygen to the reduced oxygen transfer particles may be made through contact of air and oxygen transfer particles.
- the oxygen transfer particle of the present invention When the oxygen transfer particle of the present invention is applied to a chemical looping combustion process (CLC process), carbon dioxide can be separated and collected at the source while reducing the system thermal efficiency deterioration due to carbon dioxide capture compared to the conventional combustion method.
- carbon dioxide due to the nature of the chemical looping combustion process, carbon dioxide is not collected by using a solution, so there is an advantage in that the amount of water used is small and the generation of waste water is scarce.
- the chemical looping combustion method includes a fuel reactor for reacting oxygen transfer particles with a fuel to reduce the oxygen transfer particles and burn the fuel; And an air reactor for reacting the reduced oxygen transfer particles with oxygen to oxidize it.
- the metal oxide (M x O y ) in the oxygen transfer particles reacts with the fuel to become the reduced metal oxide (M x O y ⁇ 1 ).
- the fuel is burned and reduced.
- the reduced oxygen transfer particles move to the air reactor and react with oxygen in the air to oxidize again.
- the oxidized oxygen transfer particles are circulated to the fuel reactor to repeat the above process.
- reaction schemes 1 and 2 Reactions in the fuel reactor and the air reactor are shown in the following reaction schemes 1 and 2.
- Scheme 1 is a reaction in a fuel reactor
- Scheme 2 shows a reaction occurring in an air reactor.
- M represents a metal
- X and Y represent a proportion of each atom in the metal oxide molecule.
- Schemes 1 and 2 show an example in which one oxygen atom (O) is transferred from one molecule of metal oxide, but one or more or more than one may be transferred, and in this case, schemes 1 and 2 may be changed according to the number of oxygen delivered. Can be.
- the following examples are copper oxide (CuO) to provide a copper oxide as the active component of the oxygen transfer particles; Manganese oxide (MnO) to provide another active ingredient, manganese oxide; Magnesium hydroxide (Mg (OH) 2 ) to provide magnesium oxide for preventing aggregation of oxygen transfer particles;
- the present invention relates to the preparation of oxygen transfer particles using a sol form boehmite (AlOOH) as a raw material composition to impart dispersion and strength of an active substance and to enhance oxygen transfer reaction.
- magnesium hydroxide (Mg (OH) 2 ) is magnesium oxide as water (H 2 O) is discharged when fired at a high temperature.
- the sol form boehmite (AlOOH) in the raw material composition is aluminum oxide as the water (H 2 O) is discharged when fired at a high temperature.
- the oxygen transfer particles of Examples 1 to 3 were prepared by the following method.
- the mixed slurry was first milled with a high energy ball mill. In order to facilitate the grinding, after the first grinding, water and a dispersant were further added. After the second milling, polyethylene glycol was added and the third milling was performed to prepare a stable and homogeneous colloidal slurry. After the grinding, the slurry was sieved to remove foreign substances and the solid concentration in the final slurry was measured. The total amount of additive added and the solid concentration in the final slurry measured are shown in Table 1.
- the prepared colloidal slurry was transferred to a spray dryer by a pump and spray-dried to form oxygen transfer particles.
- the oxygen transfer particle assembly thus formed that is, the green body was pre-dried for 12 hours in an air atmosphere reflux dryer at 120 ° C., and calcined at 1100 ° C. for 5 hours in a kiln to prepare oxygen transfer particles.
- the temperature was maintained at 200 ° C, 300 ° C, 400 ° C, 500 ° C, 650 ° C, 800 ° C and 950 ° C for about 1 hour, and the temperature increase rate was about 5 ° C / min.
- Example 2 also prepared oxygen transfer particles in the same manner as in Example 1.
- the main differences between Example 1 and the manufacturing method are as follows. After the raw material was calcined at a high temperature, CuO, MnO, Mg (OH) 2 , and AlOOH were 2.15 kg, 35.9 parts, 32.0 parts, 9.1 parts, and 23 parts by weight based on CuO, MnO, MgO, and Al 2 O 3 , respectively. 1.92 kg, 0.79 kg, 6.90 kg were weighed and water was prepared by adding 12 liters. The total amount of additive added and the solid concentration in the final slurry measured are shown in Table 1.
- Example 3 also prepared oxygen transfer particles in the same manner as in Example 1.
- the main differences between Example 1 and the manufacturing method are as follows. 2.74 kg of CuO, MnO, Mg (OH) 2 , AlOOH so that the raw materials were calcined at a high temperature and then 45.7 parts by weight, 27.1 parts, 7.7 parts, and 19.5 parts by weight based on CuO, MnO, MgO, Al 2 O 3 , respectively. 1.63 kg, 0.67 kg, 5.85 kg were weighed and water was prepared by adding 10 liters. The total amount of additive added and the solid concentration in the final slurry measured are shown in Table 1.
- Example 1 Example 2
- Example 3 CuO 40.5 35.9 45.7 MnO 36.2 32.0 27.1 Mg (OH) 2 10.3 9.1 7.7 MgO 0 0 0 AlOOH 13.0 23.0 19.5 Al 2 O 3 0 0 0
- Total solids content 100 100
- Dispersant 1.0 1.0
- Organic binder 3.0 3.0
- Slurry solid concentration 33.3 27.3 29.6
- the shape of the oxygen transfer particles prepared in Examples and Comparative Examples was measured using an industrial microscope.
- the average particle size and particle size distribution of the oxygen carrier particles were sorted for 10 minutes using a MEINZER-II shaker and standard for 30 minutes based on ASTM E-11 of the American Society for Testing Materials (ASTM). Calculated by The results are shown in Table 2 below.
- the packing density of the oxygen carrier particles was measured using an AutoTap (Quantachrome) packing density meter according to ASTM D 4164-88. The results are shown in Table 2 below.
- the wear resistance of the oxygen transfer particles was measured by a wear tester in accordance with ASTM D 5757-95.
- the wear index (AI) was determined at 10 stdL / min (standard volume per minute) over 5 hours as described in the ASTM method above, and the wear index represents the proportion of fines generated over 5 hours. The lower the wear index (AI), the stronger the particle.
- the abrasion index (AI) of the AkzoFCC (Fluid Catalytic Cracking) catalyst used by the refinery was 22.5%, respectively. The results are shown in Table 2 below.
- Oxygen transfer performance of the oxygen transfer particles prepared in Examples was evaluated using thermogravimetric analysis (TGA).
- TGA thermogravimetric analysis
- the composition of the reaction gas used for the reduction reaction of oxygen transfer particles was used by mixing 15 vol% CH 4 with 85 vol% CO 2 and the reaction gas for oxidizing the reduced oxygen transfer particles using air. It was. 100% nitrogen was supplied between the oxidation and reduction reactions to prevent direct fuel and air contact in the reactor.
- the oxygen transfer particle sample amount used for the experiment was about 30 mg.
- the flow rate of each reaction gas was 300 ml / min (273.5 K, 1 bar basis), and the oxidation / reduction reaction of the oxygen carrier particles was repeated at least 10 times at 950 ° C. Oxygen transfer amount was calculated from redox weight difference.
- Oxygen transfer amount is the amount of oxygen delivered to the fuel by the oxygen transfer particle, and the weight change obtained by subtracting the weight of the oxygen transfer particle measured at the end of the reduction reaction of the oxygen transfer particle based on the weight of the oxygenated particle is completed.
- Example 1 1100 97 37-302.5 2.5 2.4 11.8
- Example 2 1100 82 37-196 2.0 15.2 9.5
- Example 3 1100 98 37-302.5 2.44 2.2 10.9
- Oxygen transfer particles of Examples 1 to 3 were prepared using CuO, MnO as an active material, AlOOH as a support material, and Mg (OH) 2 as an additive material. As shown in Table 2, the oxygen transfer particles prepared by the composition according to the present embodiment has a high strength property of 3% or less of wear index at a firing temperature of 1100 ° C. and a characteristic of 15.2% superior to that of a commercial fluidized bed catalyst (22.5%). It can be seen that it possesses suitable physical properties for the commercial fluidized bed process.
- the shape of the oxygen transfer particles is spherical, the average particle size is 82 to 98 ⁇ m, the particle size distribution is in the range of 37 to 302.5 ⁇ m, the packing density is about 2.5 g / ml, the wear index is 5% or less .
- Oxygen transfer amount of the oxygen transfer particles prepared in Examples 1 to 3 was found to be high as 9.5 to 11.8 parts by weight.
- the high-performance and low-cost oxygen-transferring particles suitable for the fluidized bed process capable of effectively burning fuel in chemical looping combustion technology by using the oxygen-transferring particle raw material composition and the method for preparing oxygen-transferring particles using the same are presented. It has been shown that it can be prepared. Oxygen transfer particles by such a raw material composition and a manufacturing method can be a competitive technology because it is easy to mass-produce, and the economical efficiency of the chemical looping combustion process is brought about by the reduction of the particle usage and the size of the process according to the improvement of the particle performance.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Inorganic Compounds Of Heavy Metals (AREA)
Abstract
Description
본 발명은 산소전달입자 제조용 원료 조성물, 이를 이용하여 제조된 산소전달입자 및 산소전달입자 제조방법에 관한 것이다.The present invention relates to a raw material composition for preparing oxygen transfer particles, an oxygen transfer particle and an oxygen transfer particle manufacturing method produced using the same.
대기 중의 이산화탄소(CO2) 농도 증가에 따른 온실효과로 인해 지구의 평균기온이 상승하면서 기후변화의 피해가 지속적으로 나타나고 있다. 화력발전소는 인위적 이산화탄소 배출이 가장 많은 고정배출원이다. 화력발전소에서의 이산화탄소 배출 저감은 이산화탄소 포집 및 저장(Carbon Capture and Storage: CCS)을 통해 달성할 수 있다. 하지만, 종래의 CCS 기술을 발전소에 적용할 경우 큰 폭의 발전효율 감소와 이에 따른 발전원가상승이 뒤따른다. 이에 따라 발전효율 감소를 최소화하고 CO2 포집 비용을 낮추기 위한 새로운 신기술이 요구되고 있다.Due to the greenhouse effect of increasing the concentration of carbon dioxide (CO 2 ) in the atmosphere, the global average temperature is rising, causing damage to climate change. Thermal power plants are the largest source of anthropogenic carbon dioxide emissions. Reduction of carbon dioxide emissions from thermal power plants can be achieved through carbon capture and storage (CCS). However, when the conventional CCS technology is applied to a power plant, there is a large reduction in power generation efficiency and a power generation cost increase. Accordingly, new new technologies are required to minimize the reduction in power generation efficiency and to lower the cost of CO 2 capture.
케미컬루핑연소(Chemical Looping Combustion: CLC) 기술은 발전효율 저하를 줄이면서 CO2를 원천분리할 수 있는 기술로 주목받고 있다. CLC 기술은 공기 대신 금속산화물이 주성분인 고체 입자(산소전달입자)에 포함된 산소와 연료가 반응하여 연소가 일어나므로 배출되는 가스에는 수증기와 CO2만 포함되어 있다. 따라서 수증기를 응축 제거하면 CO2만 남게 되므로 CO2 원천분리가 가능하다. CLC 공정은 산소전달입자에 함유된 산소가 연료로 전달되면서 산소전달입자는 환원(reduction)이 되는 반응이 일어나는 연료반응기와 공기에 포함된 산소를 받아 환원된 산소전달입자가 다시 산화(oxidation)되면서 초기상태로 재생되는 공기반응기가 서로 연결된 조합으로 구성된다. 두 반응기는 유동층 반응기를 사용하며 전체 공정은 순환유동층공정(circulating fluidized-bed process)이 된다. Chemical Looping Combustion (CLC) technology is attracting attention as a technology that can separate CO 2 with reduced power generation efficiency. In the CLC technology, oxygen and fuel contained in solid particles (oxygen transfer particles) mainly composed of metal oxides instead of air react with each other to cause combustion, and thus, only the water vapor and CO 2 are included in the exhaust gas. Therefore, when the water vapor condenses, so removed, leaving the CO 2 may be the CO 2 source separated. In the CLC process, oxygen contained in oxygen transfer particles is transferred to a fuel, and oxygen transfer particles undergo a reaction in which a reduction reaction occurs, and oxygen transfer particles reduced by receiving oxygen contained in air are oxidized again. The initial stages of regenerated air reactors consist of a combination of interconnections. Both reactors use a fluidized bed reactor and the whole process is a circulating fluidized-bed process.
이러한 CLC 공정에 적용되는 산소전달입자는 유동층 공정특성에 적합한 여러 가지 조건을 만족시켜야 한다. 우선 유동층 공정에 적합한 물성, 즉 충분한 강도, 유동에 적합한 형상과 충진밀도(packing density 또는 tapped density), 평균 입자크기 및 입자크기 분포를 지녀야 한다. 또한, 반응성 측면에서 높은 산소전달량(oxygen transfer capacity)을 지니고 있어 연료의 연소에 필요한 충분한 산소를 연료가 연료반응기를 통과하는 동안 공급할 수 있어야 한다.Oxygen transfer particles applied to the CLC process must satisfy various conditions suitable for the fluidized bed process characteristics. First, they must have adequate physical properties, i.e. sufficient strength, shape and packing density (packing density or tapped density), average particle size and particle size distribution for the fluidized bed process. In addition, it has a high oxygen transfer capacity in terms of reactivity so that it can supply enough oxygen for the combustion of the fuel while the fuel passes through the fuel reactor.
그러나, 종래의 산소전달입자는 대량생산에 부적합한 방법으로 제조되었거나, 형상, 강도, 밀도 등의 물성이 유동층 공정에 적용하기에 부적합하거나 개선이 필요하며, 금속산화물과 지지체 간의 상호작용 세기를 줄이기 위해 안정된 결정구조를 지닌 지지체를 사용함으로써 충분한 강도를 얻기 위한 소성온도 상승으로 산소전달성능이 감소하거나, 반응 중에 입자 간의 응집 현상으로 인해 유동화가 되지 않거나, 금속산화물의 함량이 낮아 산소전달량이 작은 문제점이 있다.However, conventional oxygen transfer particles are manufactured by methods that are not suitable for mass production, or properties such as shape, strength, density, etc. are inappropriate or need to be improved for the fluidized bed process, and in order to reduce interaction strength between metal oxides and supports. By using a support having a stable crystal structure, the oxygen transfer performance is reduced due to the increase of the firing temperature to obtain sufficient strength, or the fluidization is not performed due to the aggregation phenomenon between the particles during the reaction, or the oxygen transfer amount is low due to the low content of metal oxides. have.
특히 종래의 산소전달입자는 우수한 산소전달속도, 산소전달량 및 내구성 때문에 고가의 금속인 NiO계 산소전달입자가 주로 이용 되었다. 따라서 케미컬루핑 기술의 기술적·경제적·환경적 측면의 향상을 위해, NiO를 사용하지 않고 산소전달속도, 산소전달량 및 내마모도가 우수한 저가의 산소전달입자 개발이 요구되고 있다.In particular, the conventional oxygen transfer particles, NiO-based oxygen transfer particles, which are expensive metals, are mainly used because of excellent oxygen transfer rate, oxygen transfer amount, and durability. Therefore, in order to improve the technical, economical and environmental aspects of the chemical looping technology, it is required to develop low-cost oxygen transfer particles having excellent oxygen transfer rate, oxygen transfer amount, and wear resistance without using NiO.
따라서, 유동층 공정에 적합한 물성과 충분한 강도를 지니면서, 산화-환원 싸이클 반응 동안 발생할 수 있는 입자 간의 응집현상을 억제하고, 고온 소성에서도 산소전달성능의 저하가 적으며, 소성온도를 낮출 수 있는 산소전달입자의 개발이 요구되고 있다.Therefore, while having sufficient physical properties and sufficient strength for the fluidized bed process, it is possible to suppress the aggregation phenomenon between particles that can occur during the oxidation-reduction cycle reaction, to reduce the oxygen transfer performance even at high temperature firing, and to lower the firing temperature. Development of delivery particles is required.
본 발명의 하나의 목적은 강도를 비롯한 물리적 특성이 유동층 공정에 적합하고, 종래의 기술에 비해 저가이고, 산소전달속도, 산소전달량 및 내마모도가 우수한 산소전달입자 제조용 원료 조성물을 제공하는 것이다.One object of the present invention is to provide a raw material composition for preparing oxygen-transfer particles having a physical property including strength, which is suitable for a fluidized bed process, which is inexpensive compared to the prior art, and which has an excellent oxygen transfer rate, oxygen transfer amount, and wear resistance.
본 발명의 다른 하나의 목적은 상기 원료 조성물을 사용하여 균질하게 분산된 안정한 유동성 콜로이드 슬러리 (colloidal slurry)를 제조하고 이를 이용하여 케미컬루핑연소 순환유동층 공정에 적합한 입자 형상(shape), 입자 크기(size), 입자 분포(size distribution), 강도(mechanical strength or attrition resistance)를 지니면서, 종래의 기술에 비해 저가이고, 산소전달속도, 산소전달량 및 내마모도가 우수한 산소전달입자 및 이의 제조 방법을 제공하는 것이다. Another object of the present invention is to prepare a homogeneously dispersed stable colloidal slurry using the raw material composition, and using the same, the shape and particle size (size) suitable for chemical looping combustion circulating fluidized bed process ), Particle distribution (size distribution), mechanical strength or attrition resistance, and provides a low-cost, high oxygen transfer rate, oxygen transfer amount and abrasion resistance compared to the prior art and the oxygen transfer particles and a method for producing the same. .
본 발명의 또 다른 하나의 목적은 상기 산소전달입자를 사용하여 연료를 효과적으로 연소시키면서 연소에 의해 발생하는 이산화탄소를 원천적으로 분리하여 포집하고, 케미컬루핑연소 공정에서의 입자 충진량 및 장시간 운전 시 발생하는 마모손실에 따른 보충량을 감소시키면서 이산화탄소 포집에 따른 시스템 열효율 저하를 방지하는 케미컬루핑연소 방법을 제공하는 것이다.Another object of the present invention is to separate and collect carbon dioxide generated by combustion while burning the fuel effectively using the oxygen transfer particles, the particle filling amount in the chemical looping combustion process and abrasion generated during long time operation It is to provide a chemical looping combustion method that prevents a decrease in system thermal efficiency due to carbon dioxide capture while reducing the replenishment amount due to loss.
본 발명의 일 구현예는 구리 산화물 약 30 중량% 내지 약 50 중량%; 망간 산화물 약 20 중량% 내지 약 40 중량%; 마그네슘 산화물 또는 마그네슘 수산화물 약 5 중량% 내지 약 20 중량%; 졸 또는 분말형태의 알루미늄 산화물 또는 알루미늄 수산화물 약 10 중량% 내지 약 30 중량%; 를 포함하는 산소전달입자 제조용 원료 조성물에 관한 것이다.One embodiment of the present invention comprises about 30% to about 50% copper oxide; About 20% to about 40% manganese oxide; About 5% to about 20% magnesium oxide or magnesium hydroxide; About 10 wt% to about 30 wt% of aluminum oxide or aluminum hydroxide in sol or powder form; It relates to a raw material composition for producing oxygen transfer particles comprising a.
상기 구리 산화물은 평균입자 크기가 약 0 초과 내지 약 5 ㎛이고, 순도가 약 98% 이상일 수 있다.The copper oxide may have an average particle size of greater than about 0 to about 5 μm, and purity of about 98% or more.
상기 망간 산화물은 평균입자 크기가 약 0 초과 내지 약 5 ㎛이고, 순도가 약 98% 이상일 수 있다.The manganese oxide may have an average particle size of greater than about 0 to about 5 μm, and purity of about 98% or more.
상기 마그네슘 산화물 또는 마그네슘 수산화물은 평균입자 크기가 약 0 초과 내지 약 5 ㎛이고, 순도가 약 98% 이상일 수 있다.The magnesium oxide or magnesium hydroxide may have an average particle size greater than about 0 to about 5 μm, and purity may be about 98% or more.
상기 졸 또는 분말형태의 알루미늄 산화물 또는 알루미늄 수산화물은 평균입자 크기가 약 0 초과 내지 약 5 ㎛이고, 순도가 약 95% 이상일 수 있다.The aluminum oxide or aluminum hydroxide in the form of a sol or powder may have an average particle size of greater than about 0 to about 5 μm and a purity of about 95% or more.
본 발명의 다른 구현예는 전술한 산소전달입자 제조용 원료 조성물로부터 형성되고, 구리 산화물, 망간 산화물, 마그네슘 산화물 및 알루미늄 산화물을 포함하는 산소전달입자에 관한 것이다.Another embodiment of the present invention relates to an oxygen transfer particle formed from the above-described raw material composition for preparing oxygen transfer particles and including copper oxide, manganese oxide, magnesium oxide and aluminum oxide.
상기 산소전달입자는 니켈 산화물을 포함하지 않는 산화니켈 비함유형 산소전달입자일 수 있다.The oxygen transfer particles may be nickel oxide-free oxygen transfer particles that do not contain nickel oxide.
상기 산소전달입자는 하기 화학식 1의 구조를 갖는 것일 수 있다. The oxygen transfer particles may have a structure of the following formula (1).
[화학식 1][Formula 1]
CuaMnbMgcAldOx Cu a Mn b Mg c Al d O x
상기 화학식 1에서 a, b, c 및 d는 각각 독립적으로 약 0.1 내지 약 2.7이고, a + b + c + d의 합은 약 3이며, x는 약 0 내지 약 4 이다.In Formula 1, a, b, c, and d are each independently about 0.1 to about 2.7, the sum of a + b + c + d is about 3, and x is about 0 to about 4.
상기 산소전달입자는 마모시험기를 이용하여 ASTM D5757-95에 따라 유량 10.00 l/min (273.15 K, 1 bar)에서 5 시간 동안 마모시험한 후, 하기 식 1로 표시되는 마모지수가 약 20% 이하일 수 있다.The oxygen transfer particles were subjected to abrasion test at a flow rate of 10.00 l / min (273.15 K, 1 bar) for 5 hours using an abrasion tester, and the wear index represented by the following Equation 1 was about 20% or less. Can be.
[식 1] [Equation 1]
AI(%) = [(W2)/(W1)]AI (%) = [(W2) / (W1)]
상기 식 1에서, W1는 시료의 마모시험 전 g 단위 무게이고, W2는 시료의 마모시험이 실시된 5 시간 동안 포집된 미세입자의 g 단위 무게이다.In Equation 1, W1 is the weight in grams before the abrasion test of the sample, W2 is the weight in grams of the fine particles collected during the five hours the wear test of the sample.
상기 산소전달입자는 형상이 비-블로홀(non-blowhole)인 구형이고, 평균 입자크기가 약 60 ㎛ 내지 약 150 ㎛이고, 입자크기분포는 약 30 ㎛ 내지 약 400 ㎛ 이며, 충진밀도가 약 1.5 g/mL 내지 약 4.0 g/mL일 수 있다.The oxygen carrier particles are non-blowhole spherical, have an average particle size of about 60 μm to about 150 μm, a particle size distribution of about 30 μm to about 400 μm, and a packing density of about 1.5. g / mL to about 4.0 g / mL.
상기 산소전달입자는 산소전달량이 전체 산소전달입자의 무게 중 약 7 중량% 내지 약 15 중량%일 수 있다.The oxygen transfer particles may have an oxygen transfer amount of about 7% by weight to about 15% by weight of the total oxygen transfer particles.
본 발명의 또 다른 구현예는 (A) 전술한 산소전달입자 제조용 원료 조성물을 용매와 혼합하여 산소전달입자 제조용 슬러리를 제조하는 단계; (B) 상기 슬러리를 교반하여 균질화된 슬러리를 제조하는 단계; (C) 상기 슬러리를 분무 건조하여 고체 입자를 성형하는 단계; 및 (D) 상기 성형된 고체 입자를 건조 및 소성시켜 산소전달입자를 제조하는 단계;를 포함하는 산소전달입자의 제조 방법에 관한 것이다.Another embodiment of the present invention comprises the steps of (A) mixing the above-described raw material composition for preparing oxygen transfer particles with a solvent to prepare a slurry for preparing oxygen transfer particles; (B) stirring the slurry to produce a homogenized slurry; (C) spray drying the slurry to form solid particles; And (D) drying and sintering the molded solid particles to produce oxygen transfer particles.
상기 산소전달입자 제조용 슬러리를 제조하는 단계(A)에서 상기 산소전달입자 제조용 원료 조성물과 상기 용매는 약 15 내지 40 : 약 60 내지 85의 중량비로 혼합되고, 상기 용매는 물일 수 있다.In step (A) of preparing a slurry for preparing oxygen transport particles, the raw material composition for preparing oxygen transport particles and the solvent may be mixed in a weight ratio of about 15 to 40: about 60 to 85, and the solvent may be water.
상기 산소전달입자 제조용 슬러리를 제조하는 단계(A)에서 슬러리는 분산제, 소포제 및 유기결합제 중 1종 이상의 첨가제를 추가로 포함하는 것일 수 있다.In the step (A) of preparing a slurry for preparing oxygen transfer particles, the slurry may further include at least one additive of a dispersant, an antifoaming agent, and an organic binder.
상기 분산제는 음이온계 계면활성제, 양이온계 계면활성제, 양쪽성 계면활성제 및 비이온계 계면활성제 중 1종 이상을 포함할 수 있다.The dispersant may include at least one of anionic surfactants, cationic surfactants, amphoteric surfactants and nonionic surfactants.
상기 음이온계 계면활성제는 폴리카르복실산염 및 폴리카르복실산아민염 중 1종 이상을 포함할 수 있다.The anionic surfactant may include at least one of polycarboxylate and polycarboxylic acid amine salt.
상기 소포제는 실리콘계 소포제, 금속비누계 소포제, 아마이드계 소포제, 폴리에테르계 소포제, 폴리에스테르계 소포제, 폴리글라이콜계 소포제 및 알코올계 소포제 중 1종 이상을 포함할 수 있다.The antifoaming agent may include at least one of a silicone antifoaming agent, a metal soap antifoaming agent, an amide antifoaming agent, a polyether antifoaming agent, a polyester antifoaming agent, a polyglycol antifoaming agent, and an alcohol antifoaming agent.
상기 유기 결합제는 폴리비닐알코올, 폴리에틸렌글라이콜 및 메틸셀룰로즈 중 1종 이상을 포함할 수 있다.The organic binder may include one or more of polyvinyl alcohol, polyethylene glycol, and methyl cellulose.
상기 첨가제는 분산제, 소포제 및 유기결합제를 모두 포함하고, 상기 첨가제는 산소전달입자 제조용 원료조성물 100 중량부에 대하여 분산제 약 0.01 중량부 내지 약 5.0 중량부, 소포제 약 0.01 중량부 내지 약 1.0 중량부 및 유기결합제 약 1.0 중량부 내지 약 5.0 중량부의 함량으로 첨가될 수 있다.The additive includes all of the dispersant, the antifoaming agent and the organic binder, the additive is about 0.01 parts by weight to about 5.0 parts by weight of the dispersant, about 0.01 parts by weight to about 1.0 parts by weight of the antifoaming agent with respect to 100 parts by weight of the raw material composition for preparing oxygen transfer particles, and The organic binder may be added in an amount of about 1.0 part by weight to about 5.0 parts by weight.
상기 슬러리를 교반하여 균질화된 슬러리를 제조하는 단계(B)는 교반 및 분쇄된 슬러리 중의 이물질을 제거하는 것을 더 포함할 수 있다. Step (B) of preparing a homogenized slurry by stirring the slurry may further include removing foreign matter in the stirred and ground slurry.
상기 슬러리를 분무 건조하여 고체 입자를 성형하는 단계(C)는 상기 균질화된 슬러리를 분무 건조기에 투입한 후, 입구온도는 약 260℃ 내지 약 300℃, 출구온도는 약 90℃ 내지 약 150℃를 유지하면서 분무하여 고체 입자로 성형하는 것을 포함할 수 있다. In step (C) of spray drying the slurry to form the solid particles, after injecting the homogenized slurry into the spray dryer, the inlet temperature is about 260 ° C to about 300 ° C and the outlet temperature is about 90 ° C to about 150 ° C. It may include forming a solid particle by spraying while maintaining.
상기 성형된 고체 입자를 건조 및 소성시켜 산소전달입자를 제조하는 단계(D)는 성형된 고체 입자를 약 110℃ 내지 약 150℃로 약 2 시간 내지 약 24 시간 동안 건조하고, 고온 소성로에 투입하여 약 1℃/min 내지 약 5℃/min 의 속도로 약 1000℃ 내지 약 1350℃으로 승온하여 약 2 시간 내지 약 10 시간 동안 소성하는 것을 포함할 수 있다.Drying and firing the molded solid particles to prepare oxygen-transfer particles (D) is to dry the molded solid particles from about 110 ℃ to about 150 ℃ for about 2 hours to about 24 hours, and put into a high temperature kiln Heating to about 1000 ° C. to about 1350 ° C. at a rate of about 1 ° C./min to about 5 ° C./min, and firing for about 2 hours to about 10 hours.
본 발명의 또 다른 구현예는 전술한 산소전달입자를 연료와 반응시켜 상기 산소전달입자를 환원시키고 연료를 연소시키는 단계, 및 상기 환원된 산소전달입자를 산소와 반응시켜 입자를 재생하는 단계를 포함하는 케미컬루핑연소 방법에 관한 것이다.Another embodiment of the present invention includes the steps of reacting the aforementioned oxygen transfer particles with a fuel to reduce the oxygen transfer particles and combust the fuel, and reacting the reduced oxygen transfer particles with oxygen to regenerate the particles. It relates to a chemical looping combustion method.
본 발명은 강도를 비롯한 물리적 특성이 유동층 공정에 적합하고, 종래의 기술에 비해 저가이면서도 산소전달속도, 산소전달량 및 내마모도가 우수한 산소전달 입자 제조용 원료 조성물 및 상기 원료 조성물을 사용하여 케미컬루핑연소 순환유동층 공정에 적합한 입자 형상(shape), 입자 크기(size), 입자 분포(size distribution), 강도(mechanical strength or attrition resistance) 지니면서, 우수한 내마모도, 장기 내구성 및 산소전달성능이 우수하여 종래의 기술에 비해 고가인 니켈계 산화물을 대체할 수 있는 산소전달입자 및 이의 제조 방법을 제공할 수 있으며, 이러한 산소전달입자를 사용하여 케미컬루핑연소 공정에서의 입자 충진량 및 장시간 운전 시 발생하는 마모손실에 따른 보충량을 감소시키면서 이산화탄소 포집에 따른 시스템 열효율 저하를 방지할 수 있는 케미컬루핑 연소 방법을 제공할 수 있다. 특히, 저가의 원료로 제조된 산소전달입자는 케미컬루핑연소 공정의 운영비를 절감시킬 수 있으므로 케미컬루핑연소 공정의 경제성을 향상시킬 수 있다.The present invention is suitable for the fluidized bed process including the physical properties including the strength, the raw material composition for the production of oxygen transfer particles and the oxygen delivery rate, oxygen transfer amount and wear resistance excellent compared to the prior art and chemical loop loop combustion fluidized bed using the raw material composition It has excellent abrasion resistance, long-term durability and oxygen transfer performance compared to the prior art because of its shape shape, particle size, particle distribution and mechanical strength or attrition resistance, which are suitable for the process. It is possible to provide an oxygen transfer particle and a manufacturing method thereof that can replace expensive nickel-based oxide, and the amount of filling in the chemical looping combustion process and the amount of replenishment due to abrasion loss generated during a long operation using the oxygen transfer particle. Can reduce the thermal efficiency of the system due to carbon dioxide capture. It can provide a chemical looping combustion method. In particular, the oxygen transfer particles made of a low cost raw material can reduce the operating cost of the chemical looping combustion process can improve the economics of the chemical looping combustion process.
도 1은 본 발명의 일 실시예에 따른 산소전달입자 제조방법을 나타낸 순서도이다.1 is a flow chart showing a method for producing oxygen transfer particles according to an embodiment of the present invention.
도 2는 본 발명의 일 실시예에 따른 산소전달입자 제조방법 중 (A) 및 (B) 단계를 나타낸 순서도이다.Figure 2 is a flow chart showing steps (A) and (B) of the method for producing oxygen transfer particles according to an embodiment of the present invention.
도 3은 본 발명의 일 실시예에 따른 산소전달입자 제조방법 중 (C) 단계를 나타낸 순서도이다.Figure 3 is a flow chart showing step (C) of the method for producing oxygen transfer particles according to an embodiment of the present invention.
도 4는 본 발명의 일 실시예에 따른 산소전달입자 제조방법 중 (D) 단계를 나타낸 순서도이다.Figure 4 is a flow chart showing step (D) of the method for producing oxygen transfer particles according to an embodiment of the present invention.
도 5는 본 발명의 일 실시예에 따른 케미컬루프 연소 방법의 모식도이다.5 is a schematic diagram of a chemical loop combustion method according to an embodiment of the present invention.
<산소전달입자 제조용 원료 조성물>Raw Material Composition for Oxygen Transfer Particle Production
본 발명의 일 구현예는 구리 산화물; 망간 산화물; 마그네슘 산화물 또는 마그네슘 수산화물; 및 졸 또는 분말형태의 알루미늄 산화물 또는 알루미늄 수산화물;을 포함하는 하기 산소전달입자 제조용 원료 조성물을 포함하는 산소전달입자 제조용 원료 조성물에 관한 것이다.One embodiment of the present invention is copper oxide; Manganese oxide; Magnesium oxide or magnesium hydroxide; And it relates to a raw material composition for producing oxygen transfer particles comprising a raw material composition for preparing oxygen transfer particles, including aluminum oxide or aluminum hydroxide in the form of a sol or powder.
이러한 본 발명의 산소전달입자 제조용 원료 조성물은 상기 조성(composition), 원료의 배합비(formulation) 및 균질화(homogenizing) 정도를 조절하여 후술하는 산소전달입자 제조 방법에 따라 산소전달입자로 제조된 후, 유동층 또는 고속 유동층 공정에 적합한 형상(shape), 입자 크기(size) 및 입자 분포(sizedistribution) 등의 물리적 특성을 지니고, 종래의 기술에 비해 저가이면서도, 비교적 고가인 니켈계 산화물을 대체할 수 있고, 산소전달속도, 산소전달량 및 내마모도가 우수한 산소전달입자를 제조할 수 있다.The raw material composition for preparing the oxygen transfer particles of the present invention is prepared by the oxygen transfer particles according to the oxygen transfer particle production method described below by adjusting the composition (composition), formulation and homogenizing degree of the raw material, fluidized bed Alternatively, it is possible to replace oxygen, which is inexpensive and relatively expensive compared to the prior art, and has physical properties such as shape, particle size and particle distribution suitable for high speed fluidized bed process, and oxygen Oxygen transfer particles having excellent delivery rate, oxygen transfer amount and wear resistance can be prepared.
상기 산소전달입자 제조용 원료 조성물은 구리 산화물; 망간 산화물; 마그네슘 수산화물; 및 졸 또는 분말형태의 알루미늄 수산화물; 을 포함하는 것일 수 있다.The raw material composition for producing oxygen transport particles is copper oxide; Manganese oxide; Magnesium hydroxide; And aluminum hydroxide in sol or powder form; It may be to include.
상기 산소전달입자 제조용 원료 조성물은 구리 산화물 약 30 중량% 내지 약 50 중량%; 망간 산화물 약 20 중량% 내지 약 40 중량%; 마그네슘 산화물 또는 마그네슘 수산화물 약 5 중량% 내지 약 20 중량%; 졸 또는 분말형태의 알루미늄 산화물 또는 알루미늄 수산화물 약 10 중량% 내지 약 30 중량%; 포함할 수 있다.The raw material composition for preparing oxygen transfer particles may include about 30 wt% to about 50 wt% of copper oxide; About 20% to about 40% manganese oxide; About 5% to about 20% magnesium oxide or magnesium hydroxide; About 10 wt% to about 30 wt% of aluminum oxide or aluminum hydroxide in sol or powder form; It may include.
상기 산소전달입자 제조용 원료 조성물에 의해 제조된 산소전달입자는 고체 연료뿐만 아니라 천연가스, shale 가스, 합성가스와 같은 가스 연료에 산소를 전달하고, 다시 공기와 같은 산소를 함유한 가스로부터 산소를 얻어 빠르게 재생되는 특성이 우수하며, 연속적으로 반복하여 사용할 수 있다. 이에 따라, 상기 산소전달입자는 가스 연료 및/또는 고체 연료의 케미컬루핑연소 공정(CLC 공정)에 적용될 경우, 입자 충진량 및 장시간 운전 시 발생하는 마모손실에 따른 보충량을 감소시킬 수 있어 케미컬루핑연소 공정(CLC 공정)을 단순화(compact)하면서도 경제성을 향상시키는 효과가 있다. 특히, 저가의 원료로 제조된 산소전달입자는 케미컬루핑연소 공정의 운영비를 절감시킬 수 있으므로 케미컬루핑연소 공정의 경제성을 향상시킬 수 있다.Oxygen transfer particles produced by the raw material composition for the production of oxygen transfer particles deliver oxygen to gaseous fuels such as natural gas, shale gas, syngas as well as solid fuel, and again obtains oxygen from a gas containing oxygen such as air Fast regeneration characteristics are excellent and can be used repeatedly. Accordingly, when the oxygen transfer particles are applied to the chemical looping combustion process (CLC process) of gaseous fuel and / or solid fuel, the amount of refilling due to the particle filling amount and the abrasion loss generated during long time operation can be reduced, thereby reducing the chemical looping combustion. There is an effect of improving the economics while simplifying the process (CLC process). In particular, the oxygen transfer particles made of a low cost raw material can reduce the operating cost of the chemical looping combustion process can improve the economics of the chemical looping combustion process.
본 발명의 산소전달입자 제조용 원료 조성물은 활성물질 원료로 구리 산화물, 망간 산화물을 포함한다. 구리 산화물과 망간 산화물로 구성된 산소전달입자는 니켈 산화물이 없이도 케미컬 루핑 연소 반응 등에 적용 시 자신은 구리(Cu) 및 망간(Mn)으로 환원되면서 산소를 전달하고, 다시 공기 또는 수증기로부터 산소를 받아 재생되는 역할을 한다.The raw material composition for preparing oxygen transfer particles of the present invention includes copper oxide and manganese oxide as active material raw materials. Oxygen transfer particles composed of copper oxides and manganese oxides transfer oxygen while being reduced to copper (Cu) and manganese (Mn) when applied to chemical roofing combustion reactions without nickel oxide, and regenerated by receiving oxygen from air or water vapor. Play a role.
상기 구리 산화물(CuO, Cu2O 등)은 평균입자크기가 약 0 초과 내지 약 5 ㎛인 상업용 구리 산화물일 수 있다. 상기 범위 내에서, 니켈 산화물과 유사하거나 향상된 수준의 산소전달속도 및 산소전달량을 가질 수 있다. The copper oxide (CuO, Cu 2 O, etc.) may be a commercial copper oxide having an average particle size of greater than about 0 to about 5 ㎛. Within this range, the oxygen transfer rate and the oxygen transfer rate may be similar or improved to those of nickel oxide.
상기 구리 산화물은 약 98 % 이상의 순도, 예를 들면, 약 99 % 이상의 순도를 가질 수 있다. 상기 범위 내에서, 산소전달입자속도 및 산소전달량이 더욱 향상될 수 있다.The copper oxide may have a purity of at least about 98%, for example at least about 99%. Within this range, the oxygen transfer particle rate and oxygen transfer amount can be further improved.
또한, 상기 망간 산화물(MnO, MnO2, Mn2O3, Mn3O4 등)은 평균입자크기가 약 0 초과 내지 약 5 ㎛인 상업용 망간 산화물일 수 있다. 상기 범위 내에서, 내열성과 내구성이 우수한 산소전달입자를 제조할 수 있다.In addition, the manganese oxide (MnO, MnO 2 , Mn 2 O 3 , Mn 3 O 4, etc.) may be a commercial manganese oxide having an average particle size of more than about 0 to about 5 ㎛. Within this range, it is possible to produce oxygen transfer particles excellent in heat resistance and durability.
상기 망간 산화물을 약 98 % 이상의 순도, 예를 들면, 약 99 % 이상의 순도를 가질 수 있다. 상기 범위 내에서, 내마모도가 더욱 향상될 수 있다.The manganese oxide may have a purity of at least about 98%, for example at least about 99%. Within this range, the wear resistance can be further improved.
본 발명의 산소전달입자 제조용 원료 조성물은 활성물질 원료로 구리 산화물 및 망간 산화물의 혼합만을 사용할 수도 있고, 이외에 다른 금속 산화물을 일부 혼합하여 사용할 수도 있다. The raw material composition for preparing oxygen transfer particles of the present invention may use only a mixture of copper oxide and manganese oxide as an active material raw material, or may be used by mixing some other metal oxides.
상기 구리 산화물 및 망간 산화물과 혼합하여 사용가능한 금속산화물의 종류는 특별히 제한되지 않는다. 구체적으로는 산화철(FeO, Fe2O3, Fe3O4)등을 포함하는 철계 산화물 및 산화코발트(CaO, Co3O4)등을 포함하는 코발트계 산화물 등을 예시할 수 있다.The kind of metal oxide that can be used in admixture with the copper oxide and manganese oxide is not particularly limited. Specifically, iron oxides containing iron oxides (FeO, Fe 2 O 3 , Fe 3 O 4 ) and the like and cobalt oxides containing cobalt oxides (CaO, Co 3 O 4 ) and the like can be exemplified.
또한 본 발명의 산소전달입자 제조용 원료 조성물에서는 우수한 산소전달성능을 유지하면서도 마그네슘(Mg) 함량을 높일 수 있어 케미컬루핑연소의 산화 및 환원 싸이클 반응 중에 나타날 수 있는 입자 간의 응집 현상 문제를 해결하는 효과가 있다.In addition, the raw material composition for the production of oxygen transfer particles of the present invention can increase the magnesium (Mg) content while maintaining excellent oxygen transfer performance, which has the effect of solving the problem of coagulation between particles that may appear during oxidation and reduction cycle reaction of chemical looping combustion. have.
상기 마그네슘 산화물 또는 마그네슘 수산화물(MgO, Mg(OH)2 등)은 평균입자크기가 약 0 초과 내지 약 5 ㎛인 상업용 마그네슘 산화물 또는 수산화물일 수 있다. 상기 범위 내에서, 산소전달입자의 응집 현상 문제를 해결할 수 있다.The magnesium oxide or magnesium hydroxide (MgO, Mg (OH) 2, etc.) may be a commercial magnesium oxide or hydroxide having an average particle size of greater than about 0 to about 5 ㎛. Within this range, the problem of aggregation phenomenon of oxygen transfer particles can be solved.
상기 마그네슘 산화물을 또는 수산화물은 98 % 이상의 순도, 예를 들면, 99% 이상의 순도를 가질 수 있다. 상기 범위 내에서, 응집 현상을 더욱 방지할 수 있다.The magnesium oxide or hydroxide may have a purity of at least 98%, for example at least 99%. Within this range, the aggregation phenomenon can be further prevented.
본 발명의 산소전달입자 제조용 원료 조성물은 지지체 원료로 알루미늄 산화물 또는 알루미늄 수산화물을 포함한다. 알루미늄 산화물 또는 알루미늄 수산화물은 산소전달입자에서 무기결합제로서 사용되므로 유동층 공정에서 요구하는 충분한 강도를 제공해 줄 수 있다.The raw material composition for preparing oxygen transfer particles of the present invention includes aluminum oxide or aluminum hydroxide as a support material. Aluminum oxide or aluminum hydroxide is used as an inorganic binder in the oxygen carrier particles, thus providing sufficient strength required for fluidized bed processes.
또한, 알루미늄 산화물 또는 알루미늄 수산화물은 산소전달입자의 활성성분인 구리 산화물 및 망간 산화물이 산소전달입자 전체에 균일하게 분포되도록 지지하여 활성성분의 활용성을 높이고 산소전달성능을 촉진시킬 수 있다.In addition, aluminum oxide or aluminum hydroxide may be supported such that copper oxide and manganese oxide, which are active ingredients of the oxygen transfer particles, are uniformly distributed throughout the oxygen transfer particles, thereby increasing the utility of the active ingredient and promoting oxygen transfer performance.
상기 알루미늄 산화물 또는 알루미늄 수산화물은 졸 또는 분말형태로 평균입자크기가 약 0 초과 내지 약 5 ㎛인 상업용 알루미늄 산화물일 수 있다. 상기 범위 내에서, 산소전달입자에 내구성을 향상시키고 활성물질의 분산 정도를 균일하게 한다.The aluminum oxide or aluminum hydroxide may be a commercial aluminum oxide having an average particle size of greater than about 0 to about 5 μm in sol or powder form. Within this range, the durability of the oxygen transfer particles is improved and the degree of dispersion of the active material is made uniform.
상기 알루미늄 산화물 또는 알루미늄 수산화물은 약 95 % 이상의 순도, 예를 들면, 약 99 % 이상의 순도를 가질 수 있다. 상기 범위 내에서, 산소전달입자의 산소전달속도, 산소전달량 및 내마모도를 더욱 향상시킬 수 있다.The aluminum oxide or aluminum hydroxide may have a purity of at least about 95%, for example at least about 99%. Within this range, it is possible to further improve the oxygen transfer rate, oxygen transfer amount and wear resistance of the oxygen transfer particles.
일 구체예에서, 본 발명의 산소전달입자 제조용 원료 조성물은 활성물질 원료로 구리 산화물 및 망간 산화물의 활성 성분과 상기 마그네슘 수산화물과 알루미늄 수산화물을 조합하여 사용함으로써, 활성 성분과 마그네슘 산화물 및/또는 알루미늄 산화물을 사용한 경우, 또는 마그네슘 화합물과 알루미늄 화합물 중 어느 하나만을 수산화물로 사용하는 경우에 비해, 산소전달입자의 산소전달량, 강도, 소결 방지 효과를 더욱 향상시킬 수 있다.In one embodiment, the raw material composition for the production of oxygen transfer particles of the present invention by using a combination of the active ingredient of copper oxide and manganese oxide and the magnesium hydroxide and aluminum hydroxide as an active material raw material, the active ingredient and magnesium oxide and / or aluminum oxide When compared to the case of using only one of the magnesium compound and aluminum compound as a hydroxide, it is possible to further improve the oxygen transfer amount, strength, sintering prevention effect of the oxygen transfer particles.
<산소전달입자>Oxygen Transporter
본 발명의 다른 구현예는 전술한 산소전달입자 제조용 원료 조성물로부터 형성되고, 구리 산화물, 망간 산화물, 마그네슘 산화물 및 알루미늄 산화물을 포함하는 산소전달입자에 관한 것이다.Another embodiment of the present invention relates to an oxygen transfer particle formed from the above-described raw material composition for preparing oxygen transfer particles and including copper oxide, manganese oxide, magnesium oxide and aluminum oxide.
전술한 원료 조성물을 사용하여 산소전달입자를 제조함으로써 케미컬루핑연소 순환유동층 공정에 적합한 입자 형상(shape), 입자 크기(size), 입자 분포(size distribution), 강도(mechanical strength or attrition resistance) 지니면서, 우수한 내마모도, 장기 내구성 및 산소전달성능이 우수하여 종래의 기술에 비해 고가인 니켈계 산화물을 대체할 수 있는 산소전달입자 및 이의 제조 방법을 제공할 수 있다.Oxygen transfer particles are prepared using the above-described raw material composition, thereby having a particle shape, particle size, particle distribution, and mechanical strength or attrition resistance suitable for chemical looping combustion circulating fluidized bed process. It is possible to provide an oxygen transfer particle and a method of manufacturing the same, which are excellent in wear resistance, long-term durability and oxygen transfer performance, and can replace nickel-based oxide, which is more expensive than the prior art.
상기 산소전달입자는 니켈 산화물을 포함하지 않는 산화니켈 비함유형 산소전달입자일 수 있다.The oxygen transfer particles may be nickel oxide-free oxygen transfer particles that do not contain nickel oxide.
상기 산소전달입자는 하기 화학식 1로 표시되는 구조일 수 있다.The oxygen transfer particles may be a structure represented by the following formula (1).
[화학식 1][Formula 1]
CuaMnbMgcAldOx Cu a Mn b Mg c Al d O x
상기 화학식 1에서 a, b, c 및 d는 각각 독립적으로 약 0.1 내지 약 2.7이고, a + b + c + d의 합은 약 3이며, x는 약 0 초과 내지 약 4 이다. 구체예에서, 상기 a, b, c 및 d는 각각 예를 들면, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7이고, 상기 a + b + c + d의 합은 예를 들면, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, 3이고, 상기 x는 예를 들면, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, 3, 3.1, 3.2, 3.3, 3.4, 3.5, 3.6, 3.7, 3.8, 3.9, 4 일 수 있다.In Formula 1, a, b, c, and d are each independently about 0.1 to about 2.7, the sum of a + b + c + d is about 3, and x is greater than about 0 to about 4. In embodiments, the a, b, c and d are each, for example, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, and the sum of a + b + c + d is, for example, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, 3, wherein x is for example, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 2.1, 2.2, 2.3, 2.4, 2.5, It can be 2.6, 2.7, 2.8, 2.9, 3, 3.1, 3.2, 3.3, 3.4, 3.5, 3.6, 3.7, 3.8, 3.9, 4.
이를 통해, 본 발명의 산소전달입자는 성분 금속의 조성 및 구조적 특성에 의해 우수한 산소전달속도, 산소전달량 및 내마모도를 구현한다. 또한, 이러한 산소전달입자를 케미컬루핑연소 공정 및 장치에 적용하는 경우, 장시간 운전 시에 요구되는 입자충진량 및 마모손실을 저감할 수 있다. Through this, the oxygen transfer particle of the present invention implements an excellent oxygen transfer rate, oxygen transfer amount and wear resistance by the composition and structural characteristics of the component metal. In addition, when the oxygen transfer particles are applied to chemical looping combustion process and apparatus, it is possible to reduce the amount of particle filling and wear loss required for long time operation.
또한, 가스연료뿐만 아니라 고체 연료의 케미컬루핑연소에 사용하는 것이 가능하며, 연료의 부분 산화 (partially oxidation), 연료의 개질(reforming), 수소생산 등에서도 유효하게 사용될 수 있다.In addition, it is possible to use not only gas fuel but also chemical looping combustion of solid fuel, and it can be effectively used also in partial oxidation of fuel, reforming of fuel, hydrogen production, and the like.
또한, 본 발명의 산소전달입자는 슬러리 상태에서 평균 약 5㎛ 이하, 예를 들면 평균 약 1㎛ 이하의 크기로 분쇄된 산소전달입자 고체 원료들이 안정하고 고르게 분산되어 있어, 분무 건조 후 소성된 최종 산소전달입자의 장기적인 내구성이 우수하며, 유동층 공정에 적합한 구형의 형상과 입자크기, 입자크기분포, 충진 밀도, 강도, 낮은 소성온도 및 우수한 산소전달성능을 갖는다.In addition, the oxygen carrier particles of the present invention are stable and evenly dispersed oxygen solid particles in the slurry state to an average size of about 5㎛ or less, for example, about 1㎛ or less, so that the final firing after spray drying Long-term durability of oxygen transfer particles is excellent, and it has spherical shape and particle size, particle size distribution, packing density, strength, low firing temperature and excellent oxygen transfer performance suitable for fluidized bed process.
상기 산소전달입자 제조용 원료 조성물은 구리 산화물 약 30 중량% 내지 약 50 중량%, 예를 들면 30 중량%, 31 중량%, 32 중량%, 33 중량%, 34 중량%, 35 중량%, 36 중량%, 37 중량%, 38 중량%, 39 중량%, 40 중량%, 41 중량%, 42 중량%, 43 중량%, 44 중량%, 45 중량%, 46 중량%, 47 중량%, 48 중량%, 49 중량%, 50 중량%; 망간 산화물 약 20 중량% 내지 약 40 중량%, 예를 들면 20 중량%, 21 중량%, 22 중량%, 23 중량%, 24 중량%, 25 중량%, 26 중량%, 27 중량%, 28 중량%, 29 중량%, 30 중량%, 31 중량%, 32 중량%, 33 중량%, 34 중량%, 35 중량%, 36 중량%, 37 중량%, 38 중량%, 39 중량%, 40 중량%; 마그네슘 산화물 또는 마그네슘 수산화물 약 5 중량% 내지 약 20 중량%, 예를 들면 5 중량%, 6 중량%, 7 중량%, 8 중량%, 9 중량%, 10 중량%, 11 중량%, 12 중량%, 13 중량%, 14 중량%, 15 중량%, 16 중량%, 17 중량%, 18 중량%, 19 중량%, 20 중량%; 졸 또는 분말형태의 알루미늄 산화물 또는 알루미늄 수산화물 약 10 중량% 내지 약 30 중량%, 예를 들면 10 중량%, 11 중량%, 12 중량%, 13 중량%, 14 중량%, 15 중량%, 16 중량%, 17 중량%, 18 중량%, 19 중량%, 20 중량%, 21 중량%, 22 중량%, 23 중량%, 24 중량%, 25 중량%, 26 중량%, 27 중량%, 28 중량%, 29 중량%, 30 중량%; 포함할 수 있다.The raw material composition for preparing oxygen transfer particles may be about 30 wt% to about 50 wt%, for example, 30 wt%, 31 wt%, 32 wt%, 33 wt%, 34 wt%, 35 wt%, 36 wt% of copper oxide. , 37%, 38%, 39%, 40%, 41%, 42%, 43%, 44%, 45%, 46%, 47%, 48%, 49 Weight percent, 50 weight percent; Manganese oxide about 20% to about 40% by weight, for example 20%, 21%, 22%, 23%, 24%, 25%, 26%, 27%, 28% by weight , 29%, 30%, 31%, 32%, 33%, 34%, 35%, 36%, 37%, 38%, 39%, 40%; About 5% to about 20% by weight magnesium oxide or magnesium hydroxide, for example 5% by weight, 6% by weight, 7% by weight, 8% by weight, 9% by weight, 10% by weight, 11% by weight, 12% by weight, 13%, 14%, 15%, 16%, 17%, 18%, 19%, 20%; About 10% to about 30% by weight of aluminum oxide or aluminum hydroxide in sol or powder form, for example 10%, 11%, 12%, 13%, 14%, 15%, 16% by weight , 17%, 18%, 19%, 20%, 21%, 22%, 23%, 24%, 25%, 26%, 27%, 28%, 29 Weight percent, 30 weight percent; It may include.
상기 산소전달입자 제조용 원료 조성물은 구리 산화물; 망간 산화물; 마그네슘 수산화물; 및 졸 또는 분말형태의 알루미늄 수산화물; 을 포함하는 것일 수 있다.The raw material composition for producing oxygen transport particles is copper oxide; Manganese oxide; Magnesium hydroxide; And aluminum hydroxide in sol or powder form; It may be to include.
이러한, 고성능의 산소전달입자를 케미컬루핑연소 공정(CLC 공정)에 적용할 경우, 종래의 연소방식에 비해 이산화탄소 포집에 따른 시스템 열효율 저하를 줄이면서 이산화탄소를 원천적으로 분리하여 포집할 수 있다.When the high-performance oxygen transfer particles are applied to the chemical looping combustion process (CLC process), carbon dioxide can be separated and collected at the source while reducing the system thermal efficiency deterioration due to carbon dioxide capture compared to the conventional combustion method.
상기 산소전달입자는 마모시험기를 이용하여 ASTM D5757-95에 따라 유량 10.00 l/min (273.15 K, 1 bar)에서 5 시간 동안 마모시험한 후, 하기 식 1로 표시되는 마모지수가 20% 이하, 예를 들면, 20%, 19%, 18%, 17%, 16%, 15%, 14%, 13%, 12%, 11%, 10%, 9%, 8%, 7%, 6%, 5%, 4%, 3%, 2%, 1%일 수 있다.The oxygen transfer particles were subjected to abrasion test at a flow rate of 10.00 l / min (273.15 K, 1 bar) for 5 hours using an abrasion tester, followed by a wear index of 20% or less. For example, 20%, 19%, 18%, 17%, 16%, 15%, 14%, 13%, 12%, 11%, 10%, 9%, 8%, 7%, 6%, 5 %, 4%, 3%, 2%, 1%.
[식 1] [Equation 1]
AI(%) = [(W2)/(W1)]AI (%) = [(W2) / (W1)]
상기 식 1에서, W1는 시료의 마모시험 전 g 단위 무게이고, W2는 시료의 마모시험이 실시된 5 시간 동안 포집된 미세입자의 g 단위 무게이다.In Equation 1, W1 is the weight in grams before the abrasion test of the sample, W2 is the weight in grams of the fine particles collected during the five hours the wear test of the sample.
상기 마모지수의 하한은 특별히 제한되지 않으며, 0%에 근접할수록 좋다. 상기 범위 내에서, 산소전달입자를 케미컬루핑연소에 이용하는 경우 마모손실율이 더욱 저감되어, 공정 운전 중 보충해주어야 하는 산소전달입자의 양을 절감할 수 있으며, 공정 중 발생하는 미세분말 등의 생성률을 낮추어 순환유동층 공정 등에 적용하기에 더욱 유리한 특성을 갖는다.The lower limit of the wear index is not particularly limited, and the closer to 0% is, the better. Within the above range, when the oxygen transfer particles are used for chemical looping combustion, the wear loss rate is further reduced, thereby reducing the amount of oxygen transfer particles to be replenished during the process operation, and reducing the production rate of the fine powder generated during the process. It is more advantageous for application to a circulating fluidized bed process.
상기 산소전달입자는 형상이 비-블로홀(non-blowhole)인 구형이고, 평균입자크기가 약 60 ㎛ 내지 약 150 ㎛이고, 입자크기분포는 약 30 ㎛ 내지 약 400 ㎛ 이며, 충진밀도가 약 1.5 g/mL 내지 약 4.0 g/mL일 수 있다. 이러한 경우, 산소전달입자를 케미컬루핑연소에 이용하는 경우 마모손실율이 더욱 저감되어, 공정 운전 중 보충해주어야 하는 산소전달입자의 양을 절감할 수 있으며, 공정 중 발생하는 미세분말 등의 생성률을 낮추어 순환유동층 공정 등에 적용하기에 더욱 유리한 특성을 갖는다.The oxygen carrier particles are non-blowhole spherical, have an average particle size of about 60 μm to about 150 μm, a particle size distribution of about 30 μm to about 400 μm, and a packing density of about 1.5 g / mL to about 4.0 g / mL. In this case, when the oxygen transfer particles are used for chemical looping combustion, the wear loss rate is further reduced, so that the amount of oxygen transfer particles to be replenished during the process operation can be reduced, and the production rate of the fine powder generated during the process is lowered to circulate the fluidized bed. It has more advantageous properties for application to processes and the like.
상기 비-블로홀(non-blowhole)은 딤플형, 중공형 등 블로홀을 포함하는 형상을 제외한 형태의 구형을 의미한다.The non-blowhole means a spherical shape except for a shape including a blowhole such as a dimple shape and a hollow shape.
상기 산소전달입자의 평균입자크기 및 입자크기분포는, 구체적으로 평균 입자 크기가 약 60㎛ 내지 약 150㎛, 보다 구체적으로 약 70㎛ 내지 약 130㎛일 수 있으며, 입자 크기 분포가 약 30㎛ 내지 약 400㎛, 보다 구체적으로 약 38㎛ 내지 약 350㎛ 일 수 있다.The average particle size and particle size distribution of the oxygen transfer particles, specifically, the average particle size may be about 60㎛ to about 150㎛, more specifically about 70㎛ to about 130㎛, particle size distribution is about 30㎛ About 400 μm, more specifically about 38 μm to about 350 μm.
상기 산소전달입자의 충진밀도는 구체적으로 약 1.5 g/mL 내지 약 3.0 g/mL, 구체적으로 약 2 g/mL 내지 약 2.5 g/mL 일 수 있다.The packing density of the oxygen transfer particles may be specifically about 1.5 g / mL to about 3.0 g / mL, specifically about 2 g / mL to about 2.5 g / mL.
상기 산소전달입자는 산소전달량이 전체 산소전달입자의 무게 중 약 7 중량% 내지 약 15 중량%, 구체적으로 약 9 중량% 내지 약 12 중량%, 예를 들면 7 중량%, 8 중량%, 9 중량%, 10 중량%, 11 중량%, 12 중량%, 13 중량%, 14 중량%, 15 중량%일 수 있다.The oxygen transfer particles may have an oxygen transfer amount of about 7 wt% to about 15 wt%, specifically about 9 wt% to about 12 wt%, for example, 7 wt%, 8 wt%, and 9 wt% of the total oxygen transfer particle weight. %, 10%, 11%, 12%, 13%, 14%, 15% by weight.
<산소전달입자의 제조 방법><Method of Preparing Oxygen Transfer Particles>
본 발명의 다른 구현예는 (A) 전술한 산소전달입자 제조용 원료 조성물을 용매와 혼합하여 산소전달입자 제조용 슬러리를 제조하는 단계; (B) 상기 슬러리를 교반하여 균질화된 슬러리를 제조하는 단계; (C) 상기 슬러리를 분무 건조하여 고체 입자를 성형하는 단계; 및 (D) 상기 성형된 고체 입자를 건조 및 소성시켜 산소전달입자를 제조하는 단계;를 포함하는 산소전달입자의 제조 방법에 관한 것이다. Another embodiment of the present invention comprises the steps of (A) mixing the above-described raw material composition for preparing oxygen transfer particles with a solvent to prepare a slurry for preparing oxygen transfer particles; (B) stirring the slurry to produce a homogenized slurry; (C) spray drying the slurry to form solid particles; And (D) drying and sintering the molded solid particles to produce oxygen transfer particles.
상기 산소전달입자 제조용 슬러리는 전술한 산소전달입자 제조용 원료 조성물을 용매에 혼합하여 제조되는 것일 수 있다.The slurry for preparing oxygen transfer particles may be prepared by mixing the aforementioned raw material composition for preparing oxygen transfer particles with a solvent.
상기 산소전달입자 제조용 원료 조성물은 구리 산화물 약 30 중량% 내지 약 50 중량%; 망간 산화물 약 20 중량% 내지 약 40 중량%; 마그네슘 산화물 또는 마그네슘 수산화물 약 5 중량% 내지 약 20 중량%; 졸 또는 분말형태의 알루미늄 산화물 또는 수산화물 약 10 중량% 내지 약 30 중량%; 포함할 수 있다.The raw material composition for preparing oxygen transfer particles may include about 30 wt% to about 50 wt% of copper oxide; About 20% to about 40% manganese oxide; About 5% to about 20% magnesium oxide or magnesium hydroxide; About 10% to about 30% by weight of aluminum oxide or hydroxide in sol or powder form; It may include.
산소전달입자 제조용 슬러리를 제조하는 단계 (A)에서 산소전달입자 제조용 슬러리는 전술한 본 발명의 산소전달입자 제조용 원료 조성물을 용매에 혼합하여 제조한다.In the step (A) of preparing a slurry for preparing oxygen transport particles, the slurry for preparing oxygen transport particles is prepared by mixing the above-described raw material composition for preparing oxygen transport particles in a solvent.
상기 산소전달입자 제조용 원료 조성물과 상기 용매는 약 15 내지 40 : 약 60 내지 85의 중량비로 혼합될 수 있다. 상기 범위 내에서, 분무건조 시 증발되어야 할 용매의 양과 산소전달입자 제조용 원료 조성물의 고체 함량이 적절한 범위로 유지되어, 점도가 적정범위 내로 유지되어 유동성이 향상되고, 균질화 시 분쇄가 더욱 용이하며, 우수한 제조 효율을 구현할 수 있다. The raw material composition for preparing oxygen transport particles and the solvent may be mixed in a weight ratio of about 15 to 40: about 60 to 85. Within the above range, the amount of solvent to be evaporated during spray drying and the solid content of the raw material composition for preparing oxygen-transfer particles are maintained in an appropriate range, the viscosity is maintained within an appropriate range to improve fluidity, and more easily grind when homogenizing, Excellent manufacturing efficiency can be achieved.
상기 용매의 종류는 특별히 제한되지 않으며, 이 분야에서 일반적으로 사용되는 용매를 사용할 수 있다. 구체적으로는 상기 용매로 물을 사용할 수 있다. 이러한 경우, 균질화 및 소성 공정에서의 작업성 및 제조 효율이 더욱 향상될 수 있다.The kind of the solvent is not particularly limited, and a solvent generally used in this field may be used. Specifically, water may be used as the solvent. In this case, workability and manufacturing efficiency in the homogenization and firing process can be further improved.
산소전달입자 제조용 슬러리를 제조하는 단계(A)에서 슬러리는 분산제, 소포제 및 유기결합제 중 1종 이상의 첨가제를 추가로 포함할 수 있다.In step (A) of preparing a slurry for preparing oxygen transfer particles, the slurry may further include at least one additive of a dispersant, an antifoaming agent, and an organic binder.
구체적으로, 상기 첨가제는 전술한 용매에 미리 투입된 상태로 산소전달입자 제조용 원료 조성물과 혼합될 수도 있다. 이러한 경우, 산소전달입자 제조용 원료 조성물의 분산성 및 용매와의 혼합성을 더욱 향상시킬 수 있다.Specifically, the additive may be mixed with the raw material composition for preparing oxygen transfer particles in a state previously added to the solvent described above. In this case, the dispersibility of the raw material composition for preparing oxygen transfer particles and the mixing property with the solvent can be further improved.
상기 분산제(dispersant)는 하기에 설명할 슬러리의 분쇄 시 산소전달입자 제조용 원료 조성물에 포함된 성분들이 서로 응집되는 현상을 방지할 수 있다. 또한, 균질화 과정에서 산소전달입자를 구성하는 원료 성분들의 입자 크기를 제어하는 효율이 더욱 향상될 수 있다.The dispersant may prevent a phenomenon in which the components included in the raw material composition for preparing oxygen transfer particles are agglomerated with each other when the slurry is crushed to be described below. In addition, the efficiency of controlling the particle size of the raw material components constituting the oxygen transfer particles in the homogenization process can be further improved.
구체적으로, 분산제는 음이온계 계면활성제, 양이온계 계면활성제 및 비이온계 계면활성제 중 1종 이상을 사용할 수 있다. 상기 음이온계 계면활성제는 예를 들면, 폴리카르복실산암모늄염(Poly carboxylate ammonium salts) 또는 폴리카르복실산아민염(Poly carboxylate amine salts) 등을 일 수 있다. 이러한 경우, 분산제에 의한 입자 표면의 전하 조절, 분산 및 응집을 조절하는 기능을 더욱 향상시키고, 슬러리를 고농도화할 수 있다.Specifically, the dispersant may use one or more of anionic surfactants, cationic surfactants and nonionic surfactants. The anionic surfactant may be, for example, poly carboxylate ammonium salts or poly carboxylate amine salts. In such a case, the function of controlling charge control, dispersion and aggregation of the particle surface by the dispersant can be further improved, and the slurry can be made highly concentrated.
또한, 분산제는 슬러리를 분무건조 시 생성되는 성형체(산소전달입자 조립체), 즉 생소지제(green body)의 형상이 도우넛형, 딤플형, 블로우형이 아닌 구형으로 제조되는 효율을 향상시킬 수 있다.In addition, the dispersing agent may improve the efficiency in which the shape of the molded body (oxygen transfer particle assembly), ie, the green body, produced when the slurry is spray-dried is manufactured into a spherical shape other than a donut type, dimple type and blow type.
상기 분산제의 함량은 산소전달입자 제조용 원료 조성물 100 중량부를 기준으로, 약 0.01 중량부 내지 약 5 중량부, 예를 들면 0.01 중량부, 0.05 중량부, 0.1 중량부, 0.5 중량부, 1 중량부, 1.5 중량부, 2 중량부, 2.5 중량부, 3 중량부, 3.5 중량부, 4 중량부, 4.5 중량부, 5 중량부일 수 있다. 상기 범위 내에서, 산소전달입자들의 분산 효과가 더욱 우수할 수 있다.The content of the dispersant is about 0.01 part by weight to about 5 parts by weight, for example 0.01 part by weight, 0.05 part by weight, 0.1 part by weight, 0.5 part by weight, 1 part by weight, based on 100 parts by weight of the raw material composition for preparing oxygen transfer particles. 1.5 parts, 2 parts, 2.5 parts, 3 parts, 3.5 parts, 4 parts, 4.5 parts, 5 parts by weight. Within this range, the dispersion effect of the oxygen transfer particles may be more excellent.
상기 소포제(defoamer)는 분산제 및 유기결합제가 적용된 슬러리의 기포를 제거하기 위해 사용될 수 있다. The defoamer may be used to remove bubbles in the slurry to which the dispersant and the organic binder are applied.
구체적으로, 상기 소포제는 실리콘계 소포제, 금속비누계 소포제, 아마이드계 소포제, 폴리에테르계 소포제, 폴리에스테르계 소포제, 폴리글라이콜계 소포제 및 알코올계 소포제 중 1종 이상을 포함할 수 있다. 이러한 경우, 소포제의 상용성이 더욱 우수하다.Specifically, the antifoaming agent may include at least one of a silicone antifoaming agent, a metal soap antifoaming agent, an amide antifoaming agent, a polyether antifoaming agent, a polyester antifoaming agent, a polyglycol antifoaming agent, and an alcohol antifoaming agent. In this case, the compatibility of the antifoaming agent is more excellent.
상기 소포제의 함량은 산소전달입자 제조용 원료 조성물 100 중량부를 기준으로, 약 0.01 중량부 내지 약 1.0 중량부, 예를 들면 0.01 중량부, 0.05 중량부, 0.1 중량부, 0.5 중량부, 1 중량부일 수 있다. 상기 범위 내에서, 슬러리 제조 과정 중에 기포가 발생하는 것을 저감하고, 분무 건조 시 구형의 산소전달입자를 제조하는 효율이 더욱 향상되며, 소성 후 잔여 회분의 함량을 저감하여 산소전달량을 더욱 향상시킬 수 있다. 소포제의 더욱 구체적인 함량은 기포 발생량에 따라 가감할 수 있다. The amount of the antifoaming agent may be about 0.01 parts by weight to about 1.0 parts by weight, for example, 0.01 parts by weight, 0.05 parts by weight, 0.1 parts by weight, 0.5 parts by weight, and 1 parts by weight based on 100 parts by weight of the raw material composition for preparing oxygen transfer particles. have. Within the above range, it is possible to reduce the generation of bubbles during the slurry manufacturing process, to improve the efficiency of producing the spherical oxygen transfer particles during spray drying, and to further improve the oxygen transfer amount by reducing the content of residual ash after firing. have. More specific content of the antifoaming agent can be added or subtracted according to the amount of foaming.
상기 유기결합제(organic binder)는 슬러리 제조 단계에서 첨가되어 슬러리에 가소성(plasticity)과 유동성을 부여하고 궁극적으로는 분무건조 성형으로 조립된 산소전달입자에 강도를 부여함으로써 예비건조 및 소성 전에 조립체, 즉 생소지체(green body)의 취급을 용이하게 할 수 있다. The organic binder is added in the slurry manufacturing step to impart plasticity and fluidity to the slurry and ultimately to give strength to the oxygen-transferred particles assembled by spray-drying molding, that is, before drying and firing Handling of the green body can be facilitated.
구체적으로, 유기결합제의 종류는 폴리비닐알코올, 폴리에틸렌글라이콜 및 메틸셀룰로즈 중 1종 이상을 사용할 수 있다. Specifically, the organic binder may be used at least one of polyvinyl alcohol, polyethylene glycol, and methyl cellulose.
상기 유기결합제의 함량은 산소전달입자 제조용 원료 조성물 100 중량부를 기준으로, 약 1 중량부 내지 약 5 중량부, 예를 들면 1 중량부, 1.5 중량부, 2 중량부, 2.5 중량부, 3 중량부, 3.5 중량부, 4 중량부, 4.5 중량부, 5 중량부일 수 있다. 상기 범위 내에서, 분무건조에 의해 성형된 고체 입자의 결합력이 향상되어, 건조 및 소성 전까지 구형의 형상을 유지하는 특성이 향상될 수 있으며, 소성 후 잔여 회분의 함량을 저감하여 산소전달량을 더욱 향상시킬 수 있다.The content of the organic binder is about 1 part by weight to about 5 parts by weight, for example 1 part by weight, 1.5 parts by weight, 2 parts by weight, 2.5 parts by weight, 3 parts by weight, based on 100 parts by weight of the raw material composition for preparing oxygen transfer particles. , 3.5 parts, 4 parts, 4.5 parts, 5 parts by weight. Within the above range, the binding force of the solid particles formed by spray drying is improved, so that the property of maintaining a spherical shape before drying and firing can be improved, and the content of residual ash after firing is further reduced to further improve oxygen transfer amount. You can.
일 구체예에서, 상기 첨가제는 분산제, 소포제 및 유기결합제를 모두 포함하고, 상기 첨가제는 산소전달입자 제조용 원료조성물 100 중량부에 대하여 분산제 약 0.01 중량부 내지 약 5.0 중량부, 유기결합제 약 1.0 중량부 내지 약 5.0 중량부, 소포제 약 0.01 중량부 내지 약 1.0 중량부로 슬러리 내에 첨가될 수 있다. 이러한 경우, 산소전달입자의 산소전달량을 더욱 향상시키면서도, 산소전달입자의 평균입자크기, 입자크기분포 및 형상을 제어하기에 유리하다.In one embodiment, the additive includes all of the dispersant, the antifoaming agent and the organic binder, the additive is about 0.01 parts by weight to about 5.0 parts by weight of dispersant and about 1.0 parts by weight of organic binder based on 100 parts by weight of the raw material composition for preparing oxygen transfer particles. To about 5.0 parts by weight, about 0.01 part by weight to about 1.0 part by weight of an antifoaming agent may be added in the slurry. In such a case, it is advantageous to control the average particle size, particle size distribution and shape of the oxygen transfer particles while further improving the oxygen transfer amount of the oxygen transfer particles.
상기 슬러리는 유동성 콜로이드 슬러리일 수 있다. 이러한 경우, 균질화 및 소성 공정에서의 작업성 및 제조 효율이 더욱 향상될 수 있다.The slurry may be a flowable colloidal slurry. In this case, workability and manufacturing efficiency in the homogenization and firing process can be further improved.
슬러리를 교반하여 균질화된 슬러리를 제조하는 단계(B)는 앞서 제조된 슬러리를 교반기를 사용하여 교반 및 분쇄한 후 균질화하는 것을 포함할 수 있다. 이러한 경우, 슬러리의 균질화 특성, 슬러리의 농도, 점도, 안정성, 유동성과 분무건조 후 입자의 강도 및 밀도 등의 제어력이 더욱 향상될 수 있다.Step (B) of preparing a homogenized slurry by stirring the slurry may include homogenizing the slurry prepared by stirring and pulverizing the slurry prepared above using a stirrer. In this case, control properties such as the homogenization properties of the slurry, the concentration of the slurry, the viscosity, the stability, the flowability and the strength and density of the particles after spray drying can be further improved.
상기 교반은 혼합물에 포함되는 성분들을 첨가하는 과정 또는 포함되는 성분 모두가 첨가된 상태에서 이루어질 수 있다. 이 때, 교반은 예를 들면, 교반기를 사용하여 수행될 수 있다.The stirring may be performed in the process of adding the components included in the mixture or in a state in which all the components included are added. At this time, the stirring may be performed using, for example, a stirrer.
구체적으로, 상기 용매 및/또는 첨가제와 산소전달입자 제조용 조성물의 혼합이 완료되어 제조된 슬러리는 교반 후 분쇄기를 사용하여 분쇄함으로써 슬러리 중의 입자크기를 수 마이크론(㎛) 이하로 만들수 있다. 이 과정에서 분쇄된 입자는 슬러리 내에 더욱 균질하게 분산되고, 슬러리 내 입자의 응집이 억제되므로 균질하고 안정한 슬러리가 제조될 수 있다. Specifically, the slurry prepared by mixing the solvent and / or additives with the composition for preparing oxygen-transfer particles is pulverized using a pulverizer after stirring to make the particle size in the slurry to several microns (μm) or less. The particles pulverized in this process are more homogeneously dispersed in the slurry, and aggregation of the particles in the slurry is suppressed, so that a homogeneous and stable slurry can be produced.
필요에 따라 분쇄 과정은 수회 반복할 수 있으며 각 분쇄 과정 사이에 분산제와 소포제가 첨가되면서 슬러리의 유동성을 조절할 수도 있다.If necessary, the grinding process may be repeated several times, and the fluidity of the slurry may be controlled by adding a dispersant and an antifoaming agent between each grinding process.
예를 들면, 분쇄 방법으로 습식 분쇄(Wet milling) 방법을 사용할 수 있다. 이러한 경우, 분쇄효과를 향상시키고, 건식 분쇄 시 발생하는 입자의 날림 등의 문제를 해소할 수 있다. 한편, 원료 조성물 입자의 입경이 수 마이크론 이하인 경우에는 별도의 분쇄과정을 생략할 수도 있다.For example, a wet milling method may be used as the grinding method. In this case, the grinding effect can be improved, and problems such as blowing out of particles generated during dry grinding can be solved. On the other hand, when the particle diameter of the raw material composition particles are several microns or less, a separate grinding process may be omitted.
본 발명에서는 교반 및 분쇄된 슬러리 중의 이물질을 제거하는 것을 추가로 수행할 수 있다. 상기 단계를 통하여, 분무 성형 시 노즐 막힘 등의 원인이 될 수 있는 이물질 또는 덩어리진 원료를 제거할 수 있다. 상기 이물질의 제거는 예를 들면, 체거름을 통해 수행될 수 있다.In the present invention, removing the foreign matter in the stirred and pulverized slurry may be further performed. Through the above step, it is possible to remove the foreign matter or agglomerated raw materials that may cause clogging of the nozzle during spray molding. Removal of the foreign matter may be carried out, for example, through sieving.
상기 균질화된 슬러리의 유동성에 대한 특별한 제한은 없으며, 펌프로 이송이 가능하다면 어떤 점도도 가능하다.There is no particular limitation on the flowability of the homogenized slurry, and any viscosity is possible if it can be transferred to a pump.
슬러리를 분무 건조하여 고체 입자를 성형하는 단계(C)는 상기 균질화된 슬러리를 분무 건조기에 투입한 후, 입구온도는 약 260℃ 내지 약 300℃, 예를 들면 260℃, 270℃, 280℃, 290℃, 300℃, 출구온도는 약 90℃ 내지 약 150℃, 예를 들면 90℃, 100℃, 110℃, 120℃, 130℃, 140℃, 150℃를 유지하면서 분무하여 고체 입자로 성형하는 것을 포함할 수 있다.In step (C) of spray drying the slurry to form the solid particles, the homogenized slurry is introduced into a spray dryer, and then the inlet temperature is about 260 ° C to about 300 ° C, for example, 260 ° C, 270 ° C, 280 ° C, 290 ℃, 300 ℃, outlet temperature is about 90 ℃ to about 150 ℃, for example, 90 ℃, 100 ℃, 110 ℃, 120 ℃, 130 ℃, 140 ℃, 150 ℃ while maintaining the spray to form a solid particle It may include.
상기 슬러리의 성형은 분무건조기를 사용하여 수행할 수 있으며, 구체적으로 균질화된 슬러리를 펌프를 통해 분무건조기로 이송시킨 뒤, 상기 이송된 슬러리 조성물을 분무건조기 내로 분사함으로써 고체 입자를 성형할 수 있다.Molding of the slurry may be performed using a spray dryer, and specifically, the homogenized slurry may be transferred to a spray dryer through a pump, and then the solid particles may be molded by spraying the transferred slurry composition into the spray dryer.
상기 슬러리의 성형은 유기결합제를 첨가하는 경우 분무 건조 시 입자 형상이 구형으로 유지되기에 더욱 유리할 수 있다.Molding of the slurry may be more advantageous in that the particle shape remains spherical during spray drying when an organic binder is added.
상기 분무건조기에서 산소전달입자를 성형하기 위한 상기 분무건조기의 형태 및 운전조건은 이 분야에서 일반적으로 사용되는 운전조건을 적용할 수 있다. The shape and operating conditions of the spray dryer for forming the oxygen transfer particles in the spray dryer may apply the operating conditions generally used in this field.
더욱 구체적으로는 유동성의 균질화된 슬러리를 가압노즐을 사용하여 건조용 공기의 흐름과 반대 방향으로 분사하는 향류식 분무방식으로 분사하여 산소전달입자를 성형할 수 있다. More specifically, the fluidized homogenized slurry may be sprayed by a countercurrent spray method in which the fluid is sprayed in a direction opposite to that of the drying air using a pressurized nozzle, thereby forming oxygen transfer particles.
이때, 분무 건조기의 입구온도는 260℃ 내지 300℃, 출구온도는 90℃ 내지 150℃로 유지될 수 있다. 상기 온도 범위 내에서 구형의 산소전달입자를 제조하는 효율이 더욱 향상될 수 있다.At this time, the inlet temperature of the spray dryer may be maintained at 260 ℃ to 300 ℃, the outlet temperature is 90 ℃ to 150 ℃. The efficiency of producing the spherical oxygen transfer particles within the temperature range can be further improved.
성형된 고체 입자를 건조 및 소성시켜 산소전달입자를 제조하는 단계(D)는 성형된 고체 입자를 110℃ 내지 150℃로 2 내지 24 시간 동안 건조하고, 고온 소성로에 투입하여 약 1℃/min 내지 약 5℃/min 의 속도로 약 1050℃ 내지 약 1350℃으로 승온하여 약 2 시간 내지 약 10 시간 동안 소성하는 것을 포함할 수 있다.Drying and firing the molded solid particles to prepare oxygen-transfer particles (D) comprises drying the molded solid particles at 110 ° C. to 150 ° C. for 2 to 24 hours, and putting the molded solid particles into a high temperature baking furnace at about 1 ° C./min to Heating to about 1050 ° C. to about 1350 ° C. at a rate of about 5 ° C./min, and firing for about 2 hours to about 10 hours.
상기 온도 및 시간 조건에서 건조를 수행하는 경우, 소성 시 입자 내 수분이 팽창하여 입자에 균열이 발생하는 현상을 방지할 수 있다. 이때, 건조는 공기 분위기에서 이루어질 수 있다.When the drying is performed at the above temperature and time conditions, it is possible to prevent the phenomenon of cracking in the particles due to expansion of moisture in the particles during firing. In this case, the drying may be performed in an air atmosphere.
상기 건조가 완료되면, 건조된 입자를 고온 소성로에 넣고 약 1℃/min 내지 약 5℃/min, 예를 들면 1℃/min, 2℃/min, 3℃/min, 4℃/min, 5℃/min의 속도로 최종 소성 온도를 약 1050℃ 내지 약 1350℃, 예를 들면 1050℃, 1100℃, 1150℃, 1200℃, 1250℃, 1300℃, 1350℃까지 올린 뒤, 약 2 시간 내지 약 10 시간, 예를 들면 2 시간, 3 시간, 4 시간, 5 시간, 6 시간, 7 시간, 8 시간, 9 시간, 10 시간 동안 소성시킬 수 있다. 상기 소성 시간 범위 내에서, 입자의 강도가 약해지거나, 소성비용이 과도하게 증가하는 것을 방지할 수 있다. 이러한 경우, 소성에 의해 슬러리의 제조 시 투입된 유기첨가제(분산제, 소포제 및 유기결합제)는 연소되고, 원료물질들 간의 결합이 이루어져 입자의 강도가 향상한다. 또한, 상기 소성 온도 범위 내에서, 소성 온도가 불충분하여 산소전달입자의 강도가 낮아지는 것을 방지하면서도 산소전달량을 충분히 향상시킬 수 있다. When the drying is completed, the dried particles are placed in a high temperature kiln, about 1 ℃ / min to about 5 ℃ / min, for example 1 ℃ / min, 2 ℃ / min, 3 ℃ / min, 4 ℃ / min, 5 Raising the final firing temperature at about 1050 ° C. to about 1350 ° C., for example 1050 ° C., 1100 ° C., 1150 ° C., 1200 ° C., 1250 ° C., 1300 ° C., 1350 ° C., at a rate of C. min. It may be calcined for 10 hours, for example 2 hours, 3 hours, 4 hours, 5 hours, 6 hours, 7 hours, 8 hours, 9 hours, 10 hours. Within the firing time range, it is possible to prevent the strength of the particles from weakening or excessively increasing the firing cost. In this case, the organic additives (dispersant, antifoaming agent and organic binder) introduced during the preparation of the slurry by firing are burned, and the raw materials are bonded to each other to improve the strength of the particles. In addition, within the firing temperature range, it is possible to sufficiently improve the oxygen transfer amount while preventing the firing temperature from being insufficient to lower the strength of the oxygen transfer particles.
보다 구체적으로, 상기 소성은 최종 소성 온도에 이르기까지 2 단계 이상의 정체 온도에서 각 약 30 분 이상의 정체 구간을 부여하는 방법으로 수행될 수 있다. 이러한 경우, 제조되는 산소전달입자 내부의 수분 증발 및 유기첨가제 연소에 따라 발생되는 기체에 의한 입자 형상 파괴를 예방할 수 있다.More specifically, the firing may be performed by a method of giving a stagnation section of about 30 minutes or more at stagnation temperatures of two or more stages up to the final firing temperature. In this case, it is possible to prevent the destruction of the particle shape by the gas generated by the water evaporation and combustion of the organic additive inside the oxygen transfer particles to be produced.
상기 소성은 박스형로(muffle furnace), 튜브형로(tubularfurnace) 또는 킬른(kiln) 등의 소성로를 사용함으로써 수행될 수 있다. The firing may be performed by using a firing furnace such as a muffle furnace, tubular furnace or kiln.
이하 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 첨부한 도면을 따라 본 발명에 따르는 실시예를 통하여 본 발명을 보다 상세히 설명하나, 본 발명의 범위가 하기 제시된 실시예에 의해 제한되는 것은 아니다.DETAILED DESCRIPTION Hereinafter, the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily practice the present invention, but the scope of the present invention is set forth below. It is not limited by.
도 1은 본 발명에 따른 산소전달입자 원료 조성물을 이용한 산소전달입자의 제조 방법(S100)을 개략적으로 나타낸 순서도(공정도)이다. 도 1에 나타낸 바와 같이, 상기 산소전달입자는 산소전달입자 제조용 원료 조성물을 용매에 첨가하여 혼합하는 단계(A), 혼합된 슬러리를 분쇄와 분산을 통해 균질화된 슬러리로 제조하는 단계(B), 균질화된 슬러리를 분무 건조시켜 고체 입자로 성형하는 단계(C) 및 성형 제조된 고체 입자(산소전달입자의 생소지체(green body))를 건조 및 소성시켜 최종 산소전달입자를 제조하는 단계(D)를 포함한다.1 is a flow chart (process diagram) schematically showing a method (S100) of manufacturing oxygen transfer particles using the oxygen transfer particle raw material composition according to the present invention. As shown in FIG. 1, the oxygen transfer particles are prepared by adding a raw material composition for preparing oxygen transfer particles to a solvent (A), preparing a mixed slurry into a homogenized slurry through grinding and dispersing (B), Spray drying the homogenized slurry into solid particles (C) and drying and firing the molded solid particles (green body of oxygen carrier particles) to prepare final oxygen carrier particles (D) It includes.
도 2는 본 발명의 일 실시예에 따른 산소전달입자 제조방법 중 (A) 및 (B) 단계를 나타낸 순서도이다. 상기 도 2는 원료 조성물 및 물의 혼합물을 슬러리로 제조하는 예시적인 과정을 나타낸다. 도 2에 표시된 바와 같이, 슬러리의 제조는 첨가제를 물에 첨가하는 단계(S11), 고체원료를 물에 혼합하는 단계(S12), 유기첨가제를 혼합물에 첨가하는 단계(S21) 및 혼합된 슬러리를 분쇄 및 분산시켜 균질화하고 분산된 슬러리를 제조하는 단계(S22)를 포함하고, 슬러리에 포함된 이물질을 제거하는 단계(S23)를 더 포함할 수 있다.Figure 2 is a flow chart showing steps (A) and (B) of the method for producing oxygen transfer particles according to an embodiment of the present invention. 2 shows an exemplary process of preparing a mixture of raw material composition and water into a slurry. As shown in FIG. 2, the slurry is prepared by adding an additive to water (S11), mixing a solid raw material into water (S12), adding an organic additive to the mixture (S21), and mixing the slurry. Grinding and dispersing to homogenize and prepare a dispersed slurry (S22), and may further comprise a step (S23) of removing foreign matter contained in the slurry.
도 3은 본 발명의 일 실시예에 따른 산소전달입자 제조방법 중 (C) 단계를 나타낸 순서도이다. 상기 도 3은 슬러리를 분무건조하여 산소전달입자를 성형하는 예시적인 과정을 나타낸다. 도 3에 표시된 바와 같이, 슬러리를 분무건조하여 산소전달입자를 성형하는 단계(S30)는 슬러리를 분무 건조기로 이송하는 단계(S31) 및 이송된슬러리를 분무 건조기 내로 분사하여 산소전달입자를 성형하는 단계(S32)를 포함할 수 있다.Figure 3 is a flow chart showing step (C) of the method for producing oxygen transfer particles according to an embodiment of the present invention. 3 illustrates an exemplary process of spray drying the slurry to form oxygen transfer particles. As shown in FIG. 3, the step of spray drying the slurry to form oxygen transfer particles (S30) may include transferring the slurry to the spray dryer (S31) and spraying the transferred slurry into the spray dryer to form the oxygen transfer particles. Step S32 may be included.
도 4는 본 발명의 일 실시예에 따른 산소전달입자 제조방법 중 (D) 단계를 나타낸 순서도이다. 상기 도 4는 분무건조법으로 성형된 산소전달입자 생소지체를 건조 소성시켜 최종 산소전달입자로 제조하는 예시적인 과정을 나타낸다. 도 4에 표시된 바와 같이, 성형된 산소전달입자 생소지체는 예비 건조과정(S41)을 거친 후, 소성과정(S42)을 통해 최종 산소전달입자로 제조될 수 있다.Figure 4 is a flow chart showing step (D) of the method for producing oxygen transfer particles according to an embodiment of the present invention. 4 shows an exemplary process of dry firing the oxygen carrier particles formed by spray drying to produce final oxygen transfer particles. As shown in FIG. 4, the molded oxygen transfer particle biomaterial may be prepared as a final oxygen transfer particle through a preliminary drying process (S41) and then through a sintering process (S42).
<케미컬루핑연소 방법><How to burn chemical looping>
본 발명의 또 다른 구현예는 전술한 산소전달입자를 연료와 반응시켜, 연료를 연소시키고 상기 산소전달입자를 환원하는 것 및 환원된 산소전달입자를 산소와 반응시켜 재생하는 것을 포함하는 케미컬루핑연소 방법에 관한 것이다.Another embodiment of the present invention includes chemical looping combustion comprising reacting the aforementioned oxygen transfer particles with a fuel to combust the fuel, reducing the oxygen transfer particles, and reacting the reduced oxygen transfer particles with oxygen to regenerate it. It is about a method.
여기서 연료는 특별히 제한되지 않으며 고체상, 액체상, 기체상 모두 사용 가능하며 바람직하게는 기체연료일 수 있다. 본 발명에서 사용되는 기체연료는 특별히 제한되지 않으며, 예를 들면, 수소, 일산화탄소, 알칸(alkane, CnH2n+2), 천연가스(LNG) 및 합성가스(syngas)로 이루어진 그룹으로부터 선택된 하나 이상일 수 있다.Herein, the fuel is not particularly limited and may be used in solid, liquid and gas phases, and may preferably be a gas fuel. The gaseous fuel used in the present invention is not particularly limited, and for example, one selected from the group consisting of hydrogen, carbon monoxide, alkanes (C n H 2n + 2 ), natural gas (LNG) and syngas (syngas). It may be abnormal.
이러한 본 발명의 케미컬루핑연소 방법에 대한 모식도를 첨부된 도 5에 나타내었다.5 is a schematic view of the chemical looping combustion method of the present invention.
산소전달입자를 연료와 반응시키면, 산소전달입자는 산소를 연료로 전달하면서 환원이 되고, 이산화탄소와 물을 발생시킨다. 상기 환원된 산소전달입자를 산소와 반응시키면 산화되어 다시 재생된다. 본 발명의 케미컬루핑연소 방법에서는 상기와 같은 과정을 반복하게 된다. 또한, 환원된 산소전달입자로의 산소의 제공은 공기와 산소전달입자의 접촉을 통해 이루어질 수 있다.When the oxygen carrier particles react with the fuel, the oxygen carrier particles are reduced while delivering oxygen to the fuel and generate carbon dioxide and water. When the reduced oxygen transfer particles react with oxygen, they are oxidized and regenerated. In the chemical looping combustion method of the present invention, the above process is repeated. In addition, the provision of oxygen to the reduced oxygen transfer particles may be made through contact of air and oxygen transfer particles.
본 발명의 산소전달입자를 케미컬루핑연소 공정(CLC 공정)에 적용할 경우, 종래의 연소방식에 비해 이산화탄소 포집에 따른 시스템 열효율 저하를 줄이면서 이산화탄소를 원천적으로 분리하여 포집할 수 있다. 이와 더불어 케미컬루핑연소공정의 특성상 용액을 사용하여 이산화탄소를 포집하지 않기 때문에 물 사용량이 적고 폐수 발생이 거의 없다는 장점이 있다.When the oxygen transfer particle of the present invention is applied to a chemical looping combustion process (CLC process), carbon dioxide can be separated and collected at the source while reducing the system thermal efficiency deterioration due to carbon dioxide capture compared to the conventional combustion method. In addition, due to the nature of the chemical looping combustion process, carbon dioxide is not collected by using a solution, so there is an advantage in that the amount of water used is small and the generation of waste water is scarce.
또한, 이러한 케미컬루핑연소 방법(CLC 공정)은 산소전달입자를 연료와 반응시켜 상기 산소전달입자를 환원시키고 연료를 연소시키는 연료반응기; 및 상기 환원된 산소전달입자를 산소와 반응시켜 산화시키는 공기반응기;를 포함하는 케미컬루핑연소장치를 통해 수행될 수 있다.In addition, the chemical looping combustion method (CLC process) includes a fuel reactor for reacting oxygen transfer particles with a fuel to reduce the oxygen transfer particles and burn the fuel; And an air reactor for reacting the reduced oxygen transfer particles with oxygen to oxidize it.
구체적으로, 연료반응기에서 산소전달입자 내의 금속 산화물(MxOy)은 연료와 반응하여 환원상태의 금속 산화물(MxOy-1)이 된다. 이때, 연료는 연소되어 환원된다. 환원된 산소전달입자는 공기반응기로 이동함으로써 공기 중의 산소와 반응하여 다시 산화된다. 상기 산화된 산소전달입자는 연료반응기로 순환되어 위의 과정을 반복하게 된다.Specifically, in the fuel reactor, the metal oxide (M x O y ) in the oxygen transfer particles reacts with the fuel to become the reduced metal oxide (M x O y −1 ). At this time, the fuel is burned and reduced. The reduced oxygen transfer particles move to the air reactor and react with oxygen in the air to oxidize again. The oxidized oxygen transfer particles are circulated to the fuel reactor to repeat the above process.
상기 연료반응기 및 공기반응기 내에서의 반응을 하기 반응식 1 및 2 로나타내었다. 하기 반응식 1은 연료반응기 내에서의 반응이며, 반응식 2는 공기반응기 내에서 일어나는 반응을 나타낸 것이다.Reactions in the fuel reactor and the air reactor are shown in the following reaction schemes 1 and 2. Scheme 1 below is a reaction in a fuel reactor, and Scheme 2 shows a reaction occurring in an air reactor.
<반응식 1><Scheme 1>
4MxOy + CH4 → 4MxOy-1 + 2H2O + CO2 4M x O y + CH 4 → 4M x O y-1 + 2H 2 O + CO 2
<반응식 2><Scheme 2>
MxOy-1 + 0.5O2 → MxOy M x O y-1 + 0.5 O 2 → M x O y
상기, 반응식 1 및 2에서, M은 금속을 나타내며, X 및 Y는 금속 산화물 분자 내의 각 원자가 차지하는 비율을 의미한다.In Schemes 1 and 2, M represents a metal, and X and Y represent a proportion of each atom in the metal oxide molecule.
반응식 1 및 2에서는 금속산화물 한 분자에서 산소원자(O) 한 개가 전달되는 예를 나타내었으나 한 개 이하 또는 한 개 이상 전달될 수도 있으며 이 경우 반응식 1 및 2는 전달되는 산소의 개수에 맞추어 변경될 수 있다.Schemes 1 and 2 show an example in which one oxygen atom (O) is transferred from one molecule of metal oxide, but one or more or more than one may be transferred, and in this case, schemes 1 and 2 may be changed according to the number of oxygen delivered. Can be.
실시예Example
이하, 본 발명의 바람직한 실시예를 통해 본 발명의 구성 및 작용을 더욱 상세히 설명하기로 한다. 다만, 이는 본 발명의 예시 중 일부로 제시된 것이며 어떠한 의미로도 이에 의해 본 발명이 제한되는 것으로 해석될 수는 없다.Hereinafter, the configuration and operation of the present invention through the preferred embodiment of the present invention will be described in more detail. However, these are presented as part of the examples of the present invention and in no sense can be construed as limiting the present invention.
여기에 기재되지 않은 내용은 이 기술 분야에서 숙련된 자이면 충분히 기술적으로 유추할 수 있는 것이므로 그 설명을 생략하기로 한다.Details that are not described herein will be omitted since those skilled in the art can sufficiently infer technically.
하기 실시예는 산소전달입자의 활성성분인 구리 산화물을 제공하기 위한 산화구리(CuO); 또 다른 활성성분인 망간 산화물을 제공하기 위한 산화망간(MnO); 산소전달입자의 응집현상을 방지하기 위한 마그네슘 산화물을 제공하기 위한 수산화마그네슘(Mg(OH)2); 활성물질의 분산(dispersion) 및 강도를 부여와 산소전달반응 증진을 위한 지지체 원료로 졸 형태의 보에마이트(AlOOH);을 원료 조성물로 사용하는 산소전달입자 제조에 관한 예이다.The following examples are copper oxide (CuO) to provide a copper oxide as the active component of the oxygen transfer particles; Manganese oxide (MnO) to provide another active ingredient, manganese oxide; Magnesium hydroxide (Mg (OH) 2 ) to provide magnesium oxide for preventing aggregation of oxygen transfer particles; The present invention relates to the preparation of oxygen transfer particles using a sol form boehmite (AlOOH) as a raw material composition to impart dispersion and strength of an active substance and to enhance oxygen transfer reaction.
상기 원료 조성물 중 수산화마그네슘(Mg(OH)2)는 고온에서 소성하면 물(H2O)이 배출되면서 산화마그네슘이 된다. In the raw material composition, magnesium hydroxide (Mg (OH) 2 ) is magnesium oxide as water (H 2 O) is discharged when fired at a high temperature.
상기 원료 조성물 중 졸 형태의 보에마이트(AlOOH)는 고온에서 소성하면 물(H2O)이 배출되면서 산화알루미늄이 된다. The sol form boehmite (AlOOH) in the raw material composition is aluminum oxide as the water (H 2 O) is discharged when fired at a high temperature.
보다 구체적으로, 실시예 1 내지 3의 산소전달입자는 하기와 같은 방법으로 제조되었다. More specifically, the oxygen transfer particles of Examples 1 to 3 were prepared by the following method.
실시예 1Example 1
산소전달입자를 제조하기 위해 공업용 CuO(순도 98 % 이상, 분말 형태), MnO(분말 형태, 순도 98 % 이상), Mg(OH)2(분말 형태, 평균입경 4.5 ㎛, 순도 98. % 이상), AlOOH (졸 형태, 용매가 물인 졸 형태의 AlOOH는 졸 중의 Al00H 함량이 졸을 건조 및 소성 했을 때 알루미나(Al2O3) 형태로 20 중량부, 분말 형태의 AlOOH는 순도 99% 이상, 용매에 분산된 상태에서의 입자 평균 크기가 1 ㎛이하)를 준비하였다. Industrial CuO (purity 98% or more, powder form), MnO (powder form, purity 98% or more), Mg (OH) 2 (powder form, average particle size 4.5㎛, purity 98.% or more) to produce oxygen transfer particles , AlOOH (sol form, AlOOH in sol form with solvent of water is 20 parts by weight in the form of alumina (Al 2 O 3 ) when Al00H content in the sol is dried and calcined, AlOOH in powder form is at least 99% pure, solvent Particles having an average particle size of 1 µm or less) were prepared.
상기 각 물질을 고온 소성 후 CuO, MnO, MgO, Al2O3 기준으로 각각 40.5 중량부, 36.2 중량부, 10.3 중량부, 13 중량부가 되도록 CuO, MnO, Mg(OH)2, AlOOH를 2.43 kg, 2.17 kg, 0.89 kg, 3.90 kg을 계량하고, 물 9 리터에 분산제(음이온계 계면활성제) 및 소포제(금속비누계)를 첨가하여 고체 원료 조성물을 교반기로 혼합하였다. 유기첨가제가 혼합된 물에 상기 고체 원료 조성물을 투입 후 교반기로 교반하면서 첨가하여 혼합 슬러리를 제조하였다.2.43 kg of CuO, MnO, Mg (OH) 2 and AlOOH so as to be 40.5 parts by weight, 36.2 parts by weight, 10.3 parts by weight and 13 parts by weight based on CuO, MnO, MgO, Al 2 O 3 , respectively , 2.17 kg, 0.89 kg, 3.90 kg were weighed, and the solid raw material composition was mixed with a stirrer by adding a dispersant (anionic surfactant) and an antifoaming agent (metal soap system) to 9 liters of water. The solid raw material composition was added to water mixed with an organic additive, and then stirred and added with a stirrer to prepare a mixed slurry.
상기 혼합 슬러리를 고에너지볼밀(High Energy Ball Mill)로 1차 분쇄하였다. 분쇄를 원활히 진행하기 위하여 1차 분쇄 후 물과 분산제를 추가로 투입하였다. 2차 분쇄 후 폴리에틸렌글라이콜을 첨가하고 3차 분쇄를 진행하여 안정되고 균질한 유동성 콜로이드 슬러리(colloidal slurry)를 제조하였다. 분쇄를 마친 슬러리를 체거름을 통해 이물질을 제거하고 최종 슬러리 내 고체농도를 측정하였다. 총 투입된 첨가제의 양과 측정된 최종 슬러리 내 고체농도는 표 1에 나타낸 바와 같다.The mixed slurry was first milled with a high energy ball mill. In order to facilitate the grinding, after the first grinding, water and a dispersant were further added. After the second milling, polyethylene glycol was added and the third milling was performed to prepare a stable and homogeneous colloidal slurry. After the grinding, the slurry was sieved to remove foreign substances and the solid concentration in the final slurry was measured. The total amount of additive added and the solid concentration in the final slurry measured are shown in Table 1.
상기 제조된 콜로이드 슬러리를 펌프로 분무건조기로 이송하고 분무건조하여 산소전달입자를 성형하였다. 이렇게 성형 제조된 산소전달입자 조립체, 즉 생소지체(green body)를 120℃의 공기분위기 환류 건조기에서 12시간 동안 예비 건조하고, 소성로에서 1100℃에서 5시간 소성시켜 산소전달입자를 제조하였다. 소성 온도에 도달하기 전 200℃, 300℃, 400℃, 500℃, 650℃, 800℃, 950℃에서 1시간 정도 체류하였고, 승온 속도는 약 5℃/min이었다.The prepared colloidal slurry was transferred to a spray dryer by a pump and spray-dried to form oxygen transfer particles. The oxygen transfer particle assembly thus formed, that is, the green body was pre-dried for 12 hours in an air atmosphere reflux dryer at 120 ° C., and calcined at 1100 ° C. for 5 hours in a kiln to prepare oxygen transfer particles. Before reaching the firing temperature, the temperature was maintained at 200 ° C, 300 ° C, 400 ° C, 500 ° C, 650 ° C, 800 ° C and 950 ° C for about 1 hour, and the temperature increase rate was about 5 ° C / min.
실시예 2Example 2
실시예 2도 실시예 1과 같은 방법으로 산소전달입자를 제조하였다. 실시예 1과 제조 방법상의 주요 차이점은 다음과 같다. 원료 물질을 고온 소성 후 CuO, MnO, MgO, Al2O3 기준으로 각각 35.9 중량부, 32.0 중량부, 9.1 중량부, 23 중량부가 되도록 CuO, MnO, Mg(OH)2, AlOOH를 2.15 kg, 1.92 kg, 0.79 kg, 6.90 kg을 계량하고, 물은 12 리터를 투입하여 제조하였다. 총 투입된 첨가제의 양과 측정된 최종 슬러리 내 고체농도는 표 1에 나타낸 바와 같다.Example 2 also prepared oxygen transfer particles in the same manner as in Example 1. The main differences between Example 1 and the manufacturing method are as follows. After the raw material was calcined at a high temperature, CuO, MnO, Mg (OH) 2 , and AlOOH were 2.15 kg, 35.9 parts, 32.0 parts, 9.1 parts, and 23 parts by weight based on CuO, MnO, MgO, and Al 2 O 3 , respectively. 1.92 kg, 0.79 kg, 6.90 kg were weighed and water was prepared by adding 12 liters. The total amount of additive added and the solid concentration in the final slurry measured are shown in Table 1.
실시예 3Example 3
실시예 3도 실시예 1과 같은 방법으로 산소전달입자를 제조하였다. 실시예 1과 제조 방법상의 주요 차이점은 다음과 같다. 원료 물질을 고온 소성 후 CuO, MnO, MgO, Al2O3 기준으로 각각 45.7 중량부, 27.1 중량부, 7.7 중량부, 19.5 중량부가 되도록 CuO, MnO, Mg(OH)2, AlOOH를 2.74 kg, 1.63 kg, 0.67 kg, 5.85 kg을 계량하고, 물은 10 리터를 투입하여 제조하였다. 총 투입된 첨가제의 양과 측정된 최종 슬러리 내 고체농도는 표 1에 나타낸 바와 같다.Example 3 also prepared oxygen transfer particles in the same manner as in Example 1. The main differences between Example 1 and the manufacturing method are as follows. 2.74 kg of CuO, MnO, Mg (OH) 2 , AlOOH so that the raw materials were calcined at a high temperature and then 45.7 parts by weight, 27.1 parts, 7.7 parts, and 19.5 parts by weight based on CuO, MnO, MgO, Al 2 O 3 , respectively. 1.63 kg, 0.67 kg, 5.85 kg were weighed and water was prepared by adding 10 liters. The total amount of additive added and the solid concentration in the final slurry measured are shown in Table 1.
<물성평가><Property evaluation>
(1) 산소전달입자의 형상 측정(1) Shape Measurement of Oxygen Transfer Particles
실시예 및 비교예에서 제조된 산소전달입자의 형상은 산업용 현미경을 이용하여 측정하였다. The shape of the oxygen transfer particles prepared in Examples and Comparative Examples was measured using an industrial microscope.
(2) 평균 입자 크기 및 입자 크기 분포의 측정(2) measurement of average particle size and particle size distribution
산소전달입자의 평균 입자 크기 및 입자 크기 분포는 미국재료시험협회(ASTM; American Society for Testing Materials)의 ASTM E-11에 기초하여 MEINZER-ⅡShaker와 표준체를 사용하여 10 g의 시료를 30분 동안 분류하여 계산하였다. 결과는 하기 표 2에 나타내었다.The average particle size and particle size distribution of the oxygen carrier particles were sorted for 10 minutes using a MEINZER-II shaker and standard for 30 minutes based on ASTM E-11 of the American Society for Testing Materials (ASTM). Calculated by The results are shown in Table 2 below.
(3) 충진 밀도 측정(3) filling density measurement
산소전달입자의 충진 밀도는 ASTM D 4164-88에 준한 AutoTap(Quantachrome) 충진밀도측정기를 사용하여 측정하였다. 결과는 하기 표 2에 나타내었다.The packing density of the oxygen carrier particles was measured using an AutoTap (Quantachrome) packing density meter according to ASTM D 4164-88. The results are shown in Table 2 below.
(4) 내마모도 측정(4) wear resistance measurement
산소전달입자의 내마모도는 ASTM D 5757-95에 따라 마모 시험기로 측정하였다. 마모지수(AI)는 상기 ASTM 방법에 기재된 대로 5시간에 걸쳐 10 stdL/분 (분당 표준부피)에서 결정하였으며, 상기 마모지수는 5시간에 걸쳐발생된 미세분말(fine)의 비율을 나타낸다. 마모지수(AI)가 낮을수록 입자의 강도는 강하다는 것을 의미한다. 비교를 위해 동일 방법으로 측정한 정유회사에서 사용되고 있는 AkzoFCC (Fluid Catalytic Cracking) 촉매의 마모지수(AI)는 각각 22.5 %였다. 결과는 하기 표 2에 나타내었다.The wear resistance of the oxygen transfer particles was measured by a wear tester in accordance with ASTM D 5757-95. The wear index (AI) was determined at 10 stdL / min (standard volume per minute) over 5 hours as described in the ASTM method above, and the wear index represents the proportion of fines generated over 5 hours. The lower the wear index (AI), the stronger the particle. For comparison, the abrasion index (AI) of the AkzoFCC (Fluid Catalytic Cracking) catalyst used by the refinery was 22.5%, respectively. The results are shown in Table 2 below.
(5) 산소전달성능 측정(5) Oxygen transfer performance measurement
실시예에서 제조된 산소전달입자의 산소전달성능은 열중량 분석법(thermogravimetric analysis, TGA)를 이용하여 평가하였다. 실시예 및 비교예에서 산소전달입자의 환원반응에 사용한 반응가스의 조성은 15 vol% CH4를 85 vol% CO2와 혼합하여 사용하였고 환원된 산소전달입자를 산화시키기 위한 반응가스는 공기를 사용하였다. 산화반응과 환원반응 사이에는 100% 질소를 공급하여 연료와 공기가 반응기 내에서 직접 접촉하지 않도록 하였다. 실험에 사용한 산소전달입자 샘플량은 약 30 mg이었다. 각 반응 가스의 유량은 300 ml/분(273.5K, 1bar 기준)이었고, 산소전달입자의 산화/환원 반응을 950 ℃에서 최소 10회 이상 반복 실시하였다. 산화 환원 무게 차이로부터 산소전달량을 계산하였다. 산소전달량은 산소전달입자가 연료로 전달한 산소의 양으로, 산소전달입자의 완전산화상태 무게를 기준으로 산소전달입자의 환원반응이 종료되었을 때 측정된 산소전달입자 무게를 감하여 얻은 무게변화량을 산소전달입자의 완전산화상태 무게로 나누어 무게 백분율로 표시한 값이다. 결과는 하기 표 2에 나타내었다.Oxygen transfer performance of the oxygen transfer particles prepared in Examples was evaluated using thermogravimetric analysis (TGA). In the examples and comparative examples, the composition of the reaction gas used for the reduction reaction of oxygen transfer particles was used by mixing 15 vol% CH 4 with 85 vol% CO 2 and the reaction gas for oxidizing the reduced oxygen transfer particles using air. It was. 100% nitrogen was supplied between the oxidation and reduction reactions to prevent direct fuel and air contact in the reactor. The oxygen transfer particle sample amount used for the experiment was about 30 mg. The flow rate of each reaction gas was 300 ml / min (273.5 K, 1 bar basis), and the oxidation / reduction reaction of the oxygen carrier particles was repeated at least 10 times at 950 ° C. Oxygen transfer amount was calculated from redox weight difference. Oxygen transfer amount is the amount of oxygen delivered to the fuel by the oxygen transfer particle, and the weight change obtained by subtracting the weight of the oxygen transfer particle measured at the end of the reduction reaction of the oxygen transfer particle based on the weight of the oxygenated particle is completed. The total oxidation state of a particle divided by its weight, expressed as a percentage of weight. The results are shown in Table 2 below.
실시예 1 내지 3의 산소전달입자는 활성물질 원료로 CuO, MnO, 지지체 원료로 AlOOH, 첨가제 원료로 Mg(OH)2를 사용하여 제조되었다. 상기 표 2에서 보는 바와 같이, 본 실시예에 의한 조성물로 제조된 산소전달입자는 소성온도 1100℃에서 마모지수 3% 이하의 고강도 특성과 상용 유동층 촉매 기준(22.5 %)보다 우수한 15.2%의 특성을 보유하고 있어 상업용 유동층 공정에 적합한 물성을 갖추고 있음을 알 수 있다.Oxygen transfer particles of Examples 1 to 3 were prepared using CuO, MnO as an active material, AlOOH as a support material, and Mg (OH) 2 as an additive material. As shown in Table 2, the oxygen transfer particles prepared by the composition according to the present embodiment has a high strength property of 3% or less of wear index at a firing temperature of 1100 ° C. and a characteristic of 15.2% superior to that of a commercial fluidized bed catalyst (22.5%). It can be seen that it possesses suitable physical properties for the commercial fluidized bed process.
또한, 산소전달입자의 형상은 구형이며, 평균 입자크기가 82 내지 98 ㎛이고, 입자크기 분포는 37 ~ 302.5 ㎛ 범위 이내이며, 충진밀도는 약 2.5 g/ml이고, 마모지수는 5 % 이하이다. In addition, the shape of the oxygen transfer particles is spherical, the average particle size is 82 to 98 ㎛, the particle size distribution is in the range of 37 to 302.5 ㎛, the packing density is about 2.5 g / ml, the wear index is 5% or less .
산소전달입자의 형상 측정 결과 실시예에 의해 제조된 산소전달입자는 구형의 형상을 지님을 확인하였다. 실시예 1 내지 3에서 제조된 산소전달입자의 산소전달량은 9.5 내지 11.8 중량부로 높게 나타났다.As a result of measuring the shape of the oxygen transfer particles, it was confirmed that the oxygen transfer particles prepared in Example had a spherical shape. Oxygen transfer amount of the oxygen transfer particles prepared in Examples 1 to 3 was found to be high as 9.5 to 11.8 parts by weight.
상기 결과로부터 본 발명에서 제시하는 산소전달입자 원료조성물 및 이를 사용한 산소전달입자 제조방법을 이용하여 케미컬루핑연소기술에서 연료를 효과적으로 연소시킬 수 있는 유동층 공정에 적합한 형태의 고성능 및 저가의 산소전달입자를 제조할 수 있음을 보여주었다. 이러한 원료 조성물 및 제조 방법에 의한 산소전달입자는 대량제조가 용이하고 입자 성능향상에 따른 입자 사용량 감소와 공정규모 축소로 케미컬루핑연소 공정의 경제성 향상을 가져오므로 경쟁력 있는 기술이 될 수 있다.From the above results, the high-performance and low-cost oxygen-transferring particles suitable for the fluidized bed process capable of effectively burning fuel in chemical looping combustion technology by using the oxygen-transferring particle raw material composition and the method for preparing oxygen-transferring particles using the same are presented. It has been shown that it can be prepared. Oxygen transfer particles by such a raw material composition and a manufacturing method can be a competitive technology because it is easy to mass-produce, and the economical efficiency of the chemical looping combustion process is brought about by the reduction of the particle usage and the size of the process according to the improvement of the particle performance.
이상에서 설명한 바와 같이, 본 발명의 구성 및 작용을 본 발명에 따른 바람직한 실시예를 기초로 설명하였으나, 본 발명은 특정 실시예에 한정되는 것은 아니며, 해당분야 통상의 지식을 갖는 자라면 후술될 특허청구범위에 기재된 본 발명의 사상 및 기술 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경시킬 수 있다.As described above, the configuration and operation of the present invention have been described based on the preferred embodiments according to the present invention, but the present invention is not limited to the specific embodiments, and those skilled in the art will be described below. Various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention as set forth in the claims.
Claims (23)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2018-0072611 | 2018-06-25 | ||
| KR1020180072611A KR102122327B1 (en) | 2018-06-25 | 2018-06-25 | Raw material composition for oxygen carrier, oxygen carrier using the same and method of manufacturing the oxygen carrier |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2020004751A1 true WO2020004751A1 (en) | 2020-01-02 |
Family
ID=68985068
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/KR2019/000135 Ceased WO2020004751A1 (en) | 2018-06-25 | 2019-01-04 | Raw material composition for manufacturing oxygen transfer particles, oxygen transfer particles manufactured using same, and manufacturing method for oxygen transfer particles |
Country Status (2)
| Country | Link |
|---|---|
| KR (1) | KR102122327B1 (en) |
| WO (1) | WO2020004751A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12350652B1 (en) | 2025-01-25 | 2025-07-08 | Imam Mohammad Ibn Saud Islamic University | CuMg0.5Mn1.5O4/CuO nanocomposite material and method of making |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102574042B1 (en) * | 2021-09-30 | 2023-09-07 | 한국전력공사 | A composition for oxygen carrier material, oxygen carrier using the same and manufacturing method thereof |
| KR102768984B1 (en) * | 2021-12-29 | 2025-02-20 | 한국전력공사 | A composition for oxygen carrier material, oxygen carrier using the same and manufacturing method thereof |
| KR102719862B1 (en) * | 2022-08-31 | 2024-10-22 | 한국전력공사 | A composition for oxygen carrier material, oxygen carrier using the same and manufacturing method thereof |
| KR102822438B1 (en) * | 2023-05-24 | 2025-06-20 | 한국전력공사 | A composition for oxygen carrier material, oxygen carrier using the same and manufacturing method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20120013151A (en) * | 2010-08-04 | 2012-02-14 | 한국전력공사 | Oxygen donor particle and its manufacturing method |
| KR20130035642A (en) * | 2011-09-30 | 2013-04-09 | 한국전력공사 | Oxygen carriers and manufacturing method thereof |
| KR20170016389A (en) * | 2014-06-03 | 2017-02-13 | 사우디 아라비안 오일 컴퍼니 | Activation of waste metal oxide as an oxygen carrier for chemical looping combustion applications |
| US9797594B1 (en) * | 2013-09-20 | 2017-10-24 | U.S. Department Of Energy | Tri-metallic ferrite oxygen carriers for chemical looping combustion |
| KR20180033015A (en) * | 2016-09-23 | 2018-04-02 | 한국전력공사 | Raw material composition for oxygen carrier, oxygen carrier using the same and method of manufacturing the oxygen carrier |
-
2018
- 2018-06-25 KR KR1020180072611A patent/KR102122327B1/en active Active
-
2019
- 2019-01-04 WO PCT/KR2019/000135 patent/WO2020004751A1/en not_active Ceased
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20120013151A (en) * | 2010-08-04 | 2012-02-14 | 한국전력공사 | Oxygen donor particle and its manufacturing method |
| KR20130035642A (en) * | 2011-09-30 | 2013-04-09 | 한국전력공사 | Oxygen carriers and manufacturing method thereof |
| US9797594B1 (en) * | 2013-09-20 | 2017-10-24 | U.S. Department Of Energy | Tri-metallic ferrite oxygen carriers for chemical looping combustion |
| KR20170016389A (en) * | 2014-06-03 | 2017-02-13 | 사우디 아라비안 오일 컴퍼니 | Activation of waste metal oxide as an oxygen carrier for chemical looping combustion applications |
| KR20180033015A (en) * | 2016-09-23 | 2018-04-02 | 한국전력공사 | Raw material composition for oxygen carrier, oxygen carrier using the same and method of manufacturing the oxygen carrier |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12350652B1 (en) | 2025-01-25 | 2025-07-08 | Imam Mohammad Ibn Saud Islamic University | CuMg0.5Mn1.5O4/CuO nanocomposite material and method of making |
Also Published As
| Publication number | Publication date |
|---|---|
| KR102122327B1 (en) | 2020-06-12 |
| KR20200000598A (en) | 2020-01-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2020004751A1 (en) | Raw material composition for manufacturing oxygen transfer particles, oxygen transfer particles manufactured using same, and manufacturing method for oxygen transfer particles | |
| WO2012043960A1 (en) | Oxygen carrier particles and method for manufacturing same | |
| KR100327034B1 (en) | Method of producing reduced iron pellets | |
| WO2013065880A1 (en) | Solid carbon dioxide absorbent including amine or a compound thereof for use in the capturing process of dry carbon dioxide, and method for manufacturing same | |
| WO2015046715A1 (en) | Solid carbon dioxide absorbent composition and solid carbon dioxide absorbent containing same | |
| WO2014051271A1 (en) | Catalyst composition for the synthesis of multi-walled carbon nanotube | |
| CN101386539A (en) | Aluminum nitride ceramic material and preparation method thereof | |
| WO2013048191A2 (en) | Carbon dioxide absorbent, and preparation method thereof | |
| KR101854255B1 (en) | Raw material composition for oxygen carrier, oxygen carrier using the same and method of manufacturing the oxygen carrier | |
| WO2012018156A1 (en) | Oxygen carrier and method for manufacturing same | |
| WO2019078413A1 (en) | Material composition for preparing oxygen transfer particles, oxygen transfer particles prepared using same, and method for preparing oxygen transfer particles | |
| WO2013176358A1 (en) | Method for manufacturing alumina-based abrasive grains for abrasive material, and alumina-based abrasive grains for abrasive material manufactured thereby | |
| WO2012043904A1 (en) | Hybrid particle for fluidized bed sorption-enhanced water gas shift reaction process and method for preparing same | |
| WO2016052838A1 (en) | Mesophilic active solid carbon dioxide sorbent, slurry composition, and method for preparing same | |
| WO2012036336A1 (en) | Desulfurizing agent and preparation method thereof | |
| WO2012043905A1 (en) | Catalyst for sorption enhanced water gas shift and preparation method thereof | |
| WO2018056766A1 (en) | Raw material composition for preparing oxygen carrier particles, oxygen carrier particles prepared by using same, and method for preparing oxygen carrier particles | |
| WO2023095954A1 (en) | Black alumina sintered body and method for manufacturing same | |
| KR20230102028A (en) | A composition for oxygen carrier material, oxygen carrier using the same and manufacturing method thereof | |
| CN109020504A (en) | A kind of magnesium silicon carbide brick and its production method | |
| KR20130035642A (en) | Oxygen carriers and manufacturing method thereof | |
| WO2023277220A1 (en) | Solid binder for refractory material and refractory material comprising same | |
| WO2024258169A1 (en) | Low-oxygen vanadium aluminum carbide max and manufacturing method therefor | |
| WO2011052828A1 (en) | Zinc-based desulfurizing agent formed by spray drying method, and preparation method thereof | |
| KR20240030641A (en) | A composition for oxygen carrier material, oxygen carrier using the same and manufacturing method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 19826095 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 19826095 Country of ref document: EP Kind code of ref document: A1 |