WO2020166638A1 - 燃料噴射管用鋼管およびそれを用いた燃料噴射管 - Google Patents
燃料噴射管用鋼管およびそれを用いた燃料噴射管 Download PDFInfo
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- WO2020166638A1 WO2020166638A1 PCT/JP2020/005435 JP2020005435W WO2020166638A1 WO 2020166638 A1 WO2020166638 A1 WO 2020166638A1 JP 2020005435 W JP2020005435 W JP 2020005435W WO 2020166638 A1 WO2020166638 A1 WO 2020166638A1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M37/00—Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
- F02M37/0011—Constructional details; Manufacturing or assembly of elements of fuel systems; Materials therefor
- F02M37/0017—Constructional details; Manufacturing or assembly of elements of fuel systems; Materials therefor related to fuel pipes or their connections, e.g. joints or sealings
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- C21D1/18—Hardening; Quenching with or without subsequent tempering
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- C21D9/14—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes wear-resistant or pressure-resistant pipes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M55/00—Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B19/00—Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work
- B21B19/02—Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work the axes of the rollers being arranged essentially diagonally to the axis of the work, e.g. "cross" tube-rolling ; Diescher mills, Stiefel disc piercers or Stiefel rotary piercers
- B21B19/04—Rolling basic material of solid, i.e. non-hollow, structure; Piercing, e.g. rotary piercing mills
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- C21D2211/00—Microstructure comprising significant phases
- C21D2211/008—Martensite
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/90—Selection of particular materials
- F02M2200/9053—Metals
- F02M2200/9061—Special treatments for modifying the properties of metals used for fuel injection apparatus, e.g. modifying mechanical or electromagnetic properties
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Definitions
- the present invention relates to a steel pipe for a fuel injection pipe and a fuel injection pipe using the steel pipe.
- the diesel engine As an internal combustion engine that emits a small amount of CO 2 , there is a diesel engine used in automobiles and the like.
- the diesel engine has a problem that black smoke is generated while the amount of CO 2 emission is small. Black smoke occurs when oxygen is insufficient for the injected fuel.
- the fuel is partially thermally decomposed to cause a dehydrogenation reaction, a black smoke precursor is generated, and the precursor is again thermally decomposed and aggregates and coalesces into black smoke. It is feared that the black smoke thus generated will cause air pollution and adversely affect the human body.
- the amount of black smoke can be reduced by increasing the fuel injection pressure to the combustion chamber of the diesel engine.
- a steel pipe used for fuel injection is required to have high fatigue strength. The following techniques have been disclosed for such fuel injection pipes or steel pipes for fuel injection pipes.
- Patent Document 1 discloses a method of manufacturing a steel pipe used for fuel injection of a diesel engine, in which the inner surface of a hot-rolled seamless steel pipe material is ground and polished by shot blasting and then cold drawn. There is. If this manufacturing method is adopted, the depth of flaws (unevenness, balding, fine cracks, etc.) on the inner surface of the steel pipe can be set to 0.10 mm or less, and it is said that the strength of the steel pipe used for fuel injection can be enhanced.
- Patent Document 2 discloses a steel pipe for a fuel injection pipe having a maximum diameter of 20 ⁇ m or less of non-metallic inclusions existing at a depth of at least 20 ⁇ m from the inner surface of the steel pipe and a tensile strength of 500 MPa or more.
- Patent Document 3 discloses a steel pipe for a fuel injection pipe having a tensile strength of 900 N/mm 2 or more and a maximum diameter of non-metallic inclusions present at a depth of at least 20 ⁇ m from the inner surface of the steel pipe of 20 ⁇ m or less. Has been done.
- Patent Document 3 uses a steel material in which coarse inclusions of A type, B type, and C type are eliminated by reducing S, devising a casting method, reducing Ca, etc.
- the tensile strength of 900 MPa or more is achieved by quenching and tempering after adjusting the diameter to the target diameter by the method, and the limit internal pressure of 260 to 285 MPa is achieved in the examples.
- Patent Document 4 discloses a steel pipe for a fuel injection pipe having a tensile strength of 800 MPa or more, preferably 900 MPa or more and excellent in internal pressure fatigue resistance, and a fuel injection pipe using the same.
- the steel pipe used for fuel injection manufactured by the method disclosed in Patent Document 1 has high strength, but cannot obtain a fatigue life commensurate with the strength of the steel pipe material.
- the pressure applied to the inside of the steel pipe can naturally be increased.
- the internal pressure (hereinafter referred to as "limit internal pressure"), which is the limit at which fracture due to fatigue does not occur on the inner surface of the steel pipe when pressure is applied to the inside of the steel pipe, does not depend only on the strength of the steel pipe material. .. That is, even if the strength of the steel pipe material is increased, the limit internal pressure higher than expected cannot be obtained.
- the fatigue life of the steel pipe is shortened because the steel pipe is prone to fatigue due to use under high internal pressure.
- the steel pipes for fuel injection pipes disclosed in Patent Documents 2 and 3 have the features of long fatigue life and high reliability.
- the limit internal pressure of the steel pipe disclosed in Patent Document 2 is 255 MPa or less, and in Patent Document 3 it is 260 to 285 MPa.
- a higher internal pressure is required, and a fuel injection pipe having a tensile strength of 800 MPa or more and a limit internal pressure of more than 270 MPa, particularly preferably a tensile strength of 900 MPa or more and a limit internal pressure of Development of a fuel injection pipe of over 300 MPa is desired.
- the internal limit pressure generally tends to slightly increase depending on the tensile strength of the fuel injection pipe, various factors are considered to be involved, and particularly in a high-strength fuel injection pipe of 800 MPa or higher, it is stable and high. It is not always easy to secure the internal pressure limit.
- the steel pipe for a fuel injection pipe disclosed in Patent Document 4 has a tensile strength (TS) of 800 MPa or more, preferably 900 MPa or more, and has a high limit internal pressure characteristic, and thus is extremely reliable.
- TS tensile strength
- steel pipes for fuel injection pipes are required to have higher strength of 1100 MPa or more.
- An object of the present invention is to solve the above problems and to provide a steel pipe for a fuel injection pipe having high strength and excellent hydrogen embrittlement resistance, and a fuel injection pipe using the steel pipe.
- the present invention has been made in order to solve the above problems, and has as its gist the following steel pipe for fuel injection pipe and a fuel injection pipe using the same.
- a steel pipe for a fuel injection pipe The chemical composition of the steel pipe is% by mass, C: 0.17 to 0.27%, Si: 0.05 to 0.40%, Mn: 0.30 to 2.00%, P: 0.020% or less, S: 0.0100% or less, O: 0.0040% or less, Ca: 0.0010% or less, Al: 0.005-0.060%, N: 0.0020 to 0.0080%, Ti: 0.005 to 0.015%, Nb: 0.015 to 0.045%, Cr: 0 to 1.00%, Mo: 0-1.00%, Cu: 0 to 0.50%, Ni: 0 to 0.50%, V: 0 to 0.15%, Balance: Fe and impurities,
- the metal structure in the central portion of the wall thickness of the steel pipe includes tempered martensite, or tempered martensite and tempered bainite, and the total area ratio of tempered martensite and tempered bainite is 95% or more,
- the hardness of the central portion of the wall thickness of the steel pipe is 350 to
- the chemical composition of the steel pipe is% by mass, Cr: 0.03 to 1.00%, Mo: 0.03 to 1.00%, Cu: 0.01 to 0.50%, Ni: 0.01 to 0.50%, and V: 0.02 to 0.15%, Containing one or more selected from, The steel pipe for a fuel injection pipe according to the above (1).
- the metal structure In order to secure the prescribed strength, it is necessary to raise the hardness by making the metal structure substantially a single phase of tempered martensite or a multiphase structure composed of tempered martensite and tempered bainite.
- the presence of coarse carbides in the steel serves as the starting point for hydrogen cracking and the path of progress. Further, it becomes difficult to secure fine carbides that trap hydrogen, and it becomes impossible to obtain the effect of suppressing absorption of hydrogen into lattice strain and dislocation.
- C 0.17 to 0.27%
- C is an element that is effective in inexpensively increasing the strength of steel. In order to secure the desired tensile strength, it is necessary that the C content be 0.17% or more. However, if the C content exceeds 0.27%, workability is deteriorated. Therefore, the C content is 0.17 to 0.27%.
- the C content is preferably 0.20% or more.
- the C content is preferably 0.25% or less, more preferably 0.23% or less.
- Si 0.05 to 0.40%
- Si is an element that not only has a deoxidizing action, but also has a function of enhancing the hardenability of steel and improving the strength. In order to ensure these effects, the Si content needs to be 0.05% or more. However, if the Si content exceeds 0.40%, the toughness decreases. Therefore, the Si content is set to 0.05 to 0.40%.
- the Si content is preferably 0.15% or more, and preferably 0.35% or less.
- Mn 0.30 to 2.00%
- Mn is an element that not only has a deoxidizing effect, but is effective for enhancing the hardenability of steel and improving the strength and toughness. However, if the content is less than 0.30%, sufficient strength cannot be obtained, while if it exceeds 2.00%, MnS becomes coarse, and it expands during hot rolling, rather reducing toughness. .. Therefore, the Mn content is set to 0.30 to 2.00%.
- the Mn content is preferably 0.40% or more, more preferably 0.50% or more. Further, the Mn content is preferably 1.70% or less, and more preferably 1.50% or less.
- P 0.020% or less
- P is an element inevitably present in steel as an impurity. If its content exceeds 0.020%, not only the hot workability is deteriorated, but also the toughness is remarkably decreased due to the segregation of grain boundaries. Therefore, the P content needs to be 0.020% or less. The lower the P content is, the more desirable it is.
- the content of P is preferably 0.015% or less, and more preferably 0.012% or less. However, excessive lowering causes an increase in manufacturing cost, so the lower limit is preferably made 0.005%.
- S 0.0100% or less S, like P, is an element inevitably present in steel as an impurity. If the content exceeds 0.0100%, segregation occurs at the grain boundaries, and sulfide-based inclusions are likely to be generated, leading to a reduction in fatigue strength. Therefore, the S content needs to be 0.0100% or less. The lower the S content is, the more desirable it is.
- the content of S is preferably 0.0050% or less, and more preferably 0.0035% or less. However, excessive lowering causes an increase in manufacturing cost, so the lower limit is preferably made 0.0005%.
- O forms a coarse oxide and tends to cause a decrease in the limit internal pressure due to it. From such a viewpoint, the O content needs to be 0.0040% or less.
- the lower limit is preferably made 0.0005%.
- Ca 0.0010% or less
- Ca has an action of aggregating silicate-based inclusions (JIS G 0555 group C), and when the Ca content exceeds 0.0010%, it is limited due to the formation of coarse C-based inclusions. The internal pressure drops. Therefore, the Ca content is 0.0010% or less.
- the Ca content is preferably 0.0007% or less, more preferably 0.0003% or less.
- the Ca contamination of the equipment can be eliminated, so that the Ca content in the steel can be substantially 0%.
- Al 0.005-0.060%
- Al is an element effective in deoxidizing steel and is an element having an action of enhancing toughness and workability of steel. To obtain these effects, it is necessary to contain 0.005% or more of Al.
- the Al content is set to 0.005 to 0.060%.
- the Al content is preferably 0.008% or more, more preferably 0.010% or more.
- the Al content is preferably 0.050% or less, and more preferably 0.040% or less.
- Al content means content of acid-soluble Al (sol.Al).
- N 0.0020 to 0.0080%
- N is an element inevitably present in steel as an impurity.
- 0.0020% or more of N needs to remain for the purpose of preventing crystal grain coarsening due to the pinning effect of TiN.
- the N content is set to 0.0020 to 0.0080%.
- the N content is preferably 0.0025% or more, more preferably 0.0027% or more. Further, the N content is preferably 0.0065% or less, and more preferably 0.0050% or less.
- Ti 0.005 to 0.015%
- Ti is an element that contributes to the prevention of coarsening of crystal grains by finely precipitating in the form of TiN or the like. In order to obtain the effect, the Ti content needs to be 0.005% or more.
- faceted fracture surface is observed. This is a crack that was formed in the unit of crystal grains and formed by propagating in a shear type called mode II over several crystal grains around it.
- mode II a shear type
- mode I an opening type
- the growth of the faceted fracture surface depends on the former austenite grain size (hereinafter referred to as “old ⁇ grain size”), which is a dimensional unit of initial crack initiation, and is promoted when the old ⁇ grain size is large. .. This means that the fatigue strength of the matrix structure decreases if the old ⁇ grain size is coarse, even if the inclusion does not serve as the starting point.
- Ti—Al composite inclusions a thin film-like layer containing Ti as a main component Inclusions
- Ti—Al composite inclusions a thin film-like layer containing Ti as a main component Inclusions
- the Ti content is preferably 0.006% or more, more preferably 0.007% or more. Further, from the viewpoint of preventing the formation of Ti—Al composite inclusions, the Ti content is preferably 0.013% or less, and more preferably 0.012% or less.
- Nb 0.015 to 0.045%
- Nb is finely dispersed in the steel as a carbide or carbonitride and strongly pines the crystal grain boundary, thereby contributing to the refinement of the structure and improving the internal limit pressure. Further, the fine dispersion of Nb carbide or carbonitride improves the toughness of steel. For these purposes, it is necessary to contain 0.015% or more of Nb.
- the Nb content exceeds 0.045%, carbides and carbonitrides are coarsened, and the toughness is rather deteriorated. Therefore, the Nb content is set to 0.015 to 0.045%.
- the Nb content is preferably 0.018% or more, more preferably 0.020% or more. Further, the Nb content is preferably 0.040% or less, more preferably 0.035% or less.
- Cr 0-1.00% Cr is an element having an effect of improving hardenability and wear resistance, and thus may be contained if necessary. However, if the Cr content exceeds 1.00%, the toughness and cold workability deteriorate, so the Cr content in the case of being contained is 1.00% or less.
- the Cr content is preferably 0.80% or less. In order to obtain the above effect, the Cr content is preferably 0.03% or more, more preferably 0.05% or more, further preferably 0.20% or more, More preferably, it is 0.30% or more.
- Mo 0 to 1.00%
- Mo is an element that contributes to ensuring high strength because it improves hardenability and increases temper softening resistance. Therefore, Mo may be contained if necessary. However, even if the Mo content exceeds 1.00%, the effect is saturated and the alloy cost is increased. Therefore, if Mo is contained, the Mo content is 1.00% or less.
- the Mo content is preferably 0.45% or less. In order to obtain the above effect, the Mo content is preferably 0.03% or more, more preferably 0.08% or more.
- Cu 0 to 0.50%
- Cu is an element that has the effect of improving the strength and toughness by increasing the hardenability of steel. Therefore, Cu may be contained if necessary. However, even if the Cu content exceeds 0.50%, the effect is saturated and the alloy cost is increased. Therefore, the Cu content when contained is 0.50% or less.
- the Cu content is preferably 0.40% or less, more preferably 0.35% or less. In order to obtain the above effects, the Cu content is preferably 0.01% or more, more preferably 0.02% or more, and further preferably 0.05% or more.
- Ni 0 to 0.50%
- Ni is an element having the effect of improving the strength and toughness by increasing the hardenability of steel. Therefore, Ni may be contained if necessary. However, even if the Ni content exceeds 0.50%, the effect is saturated, and the alloy cost is increased. Therefore, the Ni content when contained is 0.50% or less.
- the Ni content is preferably 0.40% or less, more preferably 0.35% or less. In order to obtain the above effect, the Ni content is preferably 0.01% or more, more preferably 0.02% or more, further preferably 0.08% or more.
- V 0 to 0.15%
- V is an element that precipitates as fine carbide (VC) during tempering, enhances temper softening resistance, enables high temperature tempering, and contributes to high strength and high toughness of steel. Therefore, V may be contained if necessary. However, if the V content exceeds 0.15%, the toughness is rather deteriorated, so that the V content in the case of being contained is 0.15% or less.
- the V content is preferably 0.12% or less, more preferably 0.10% or less.
- the V content is preferably 0.02% or more, and more preferably 0.04% or more.
- the balance is Fe and impurities.
- impurity is a component that is mixed by ores, raw materials such as scrap, and various factors of the manufacturing process when industrially manufacturing steel, and is allowed within a range that does not adversely affect the present invention. Means something.
- the metal structure in the central portion of the wall thickness of the steel pipe for fuel injection pipe according to the present invention is substantially a tempered martensite structure or a mixed structure of tempered martensite and tempered bainite.
- the metal structure includes tempered martensite, or tempered martensite and tempered bainite, and the total area ratio of tempered martensite and tempered bainite is 95% or more.
- the lattice spacing of the (211) diffraction surface by CoK ⁇ characteristic X-ray diffraction is 1.1716 ⁇ or less, and the half width of the (211) diffraction surface is 1.200° or less.
- An X-ray diffractometer is used for the measurement, and the measurement conditions are a CoK ⁇ characteristic X-ray, a tube voltage of 30 kV and a tube current of 100 mA.
- the focus on the (211) diffractive surface is that when carbon is solid-dissolved, carbon atoms invade between (001) surfaces to widen the lattice spacing, and the (001) surface itself does not become a diffractive surface. This is because the change of the (001) plane geometrically affects the (211) plane.
- the diffraction angle is calibrated by using a Si standard plate and confirming that the diffraction peak position of the specific surface is not displaced from the reference position. Further, the half width is corrected by using LaB 6 (lanthanum hexaboride) as a standard sample and measuring the width spread of the device in advance.
- LaB 6 lanthanum hexaboride
- the number density of coarse cementite having a diameter of 50 nm or more is set to 20/ ⁇ m 2 or less.
- the number density of coarse cementite is measured by observation with a transmission electron microscope (TEM). Specifically, a thin film having a thickness of 100 nm is produced from the central portion of the wall thickness of the steel pipe, and observation with a TEM is performed at a magnification of 30,000 times. Then, a cementite having a diameter of 50 nm or more is specified. Each grain is approximated to an ellipse to measure its major axis and minor axis, and the average value thereof is used as the diameter of cementite. Then, the number density is obtained by dividing the number of specified coarse cementites by the visual field area.
- TEM transmission electron microscope
- the hardness of the steel pipe for fuel injection pipe according to the present invention at the central portion of the wall thickness is 350 to 460 HV1. If the hardness is less than 350 HV1, sufficient strength and internal pressure limit cannot be obtained. On the other hand, when the hardness exceeds 460 HV1, hydrogen embrittlement resistance is significantly reduced.
- HV1 means a "hardness symbol” when a Vickers hardness test is performed with a test force of 9.8 N (1 kgf) (see JIS Z 2244:2009).
- the hardness in the central part of the wall thickness is preferably 400 HV1 or more.
- the limit internal pressure is a minimum internal pressure of 18 MPa in an internal pressure fatigue test, and a cyclic internal pressure fluctuation that takes a sine wave with respect to time is given, and damage (leak) occurs even when the number of repetitions reaches 10 7 times. It means the maximum internal pressure (MPa) that does not occur. Specifically, on the SN diagram in which the vertical axis represents the maximum internal pressure and the horizontal axis represents the number of damage repetitions, the minimum value of the maximum internal pressure at which damage occurred and no damage occurred even after 10 7 times. The middle value of the maximum value is the limit internal pressure.
- the dimensions of the steel pipe for a fuel injection pipe according to the present invention are not particularly limited.
- the fuel injection pipe requires a certain amount of capacity in order to reduce internal pressure fluctuation during use. Therefore, the inner diameter of the steel pipe for fuel injection pipe according to the present invention is preferably 2.5 mm or more, and more preferably 3.0 mm or more.
- the wall thickness of the steel pipe is preferably 1.5 mm or more, and more preferably 2.0 mm or more.
- the outer diameter of the steel pipe is preferably 20 mm or less, and more preferably 10 mm or less.
- the larger the inner diameter of the steel pipe the larger the wall thickness correspondingly. If the inner diameter of the steel pipe is constant, the outer diameter of the steel pipe also increases as the wall thickness increases. That is, in order to withstand a high internal pressure, it is desirable that the larger the inner diameter of the steel pipe, the larger the outer diameter of the steel pipe.
- the outer diameter and the inner diameter of the steel pipe satisfy the following formula (i). D/d ⁇ 1.5 (i) However, in the formula (i), D is the outer diameter (mm) of the steel pipe for fuel injection pipe, and d is the inner diameter (mm).
- D/d which is the ratio of the outer diameter to the inner diameter of the steel pipe
- the upper limit of D/d is not particularly set, but if the value is too large, bending work becomes difficult. Therefore, it is preferably 3.0 or less, and more preferably 2.8 or less.
- Manufacturing method There is no particular limitation on the method for manufacturing a steel pipe for a fuel injection pipe according to the present invention, for example, when manufacturing from a seamless steel pipe, prepare a steel ingot with inclusions suppressed in advance by the following method, from the steel ingot It can be manufactured by manufacturing a blank tube by a method such as Mannesmann tube manufacturing, and after cold working to have a desired size and shape, heat treatment.
- the chemical composition as described above In order to suppress the formation of inclusions, it is preferable to adjust the chemical composition as described above and increase the cross-sectional area of the cast piece during casting. This is because large inclusions float up between the casting and the solidification. It is desirable that the cross-sectional area of the cast piece during casting is 200,000 mm 2 or more. Further, by reducing the casting speed, it is possible to levitate the light nonmetallic inclusions as slag and reduce the nonmetallic inclusions themselves in the steel. For example, continuous casting can be performed at a casting speed of 0.3 to 0.7 m/min.
- a billet for pipe making for example, by a method such as slabbing.
- piercing rolling and drawing rolling are carried out by the Mannesmann-mandrel mill tube making method, and a predetermined hot tube making size is finished by constant diameter rolling using a stretch reducer or the like.
- the cold drawing process is repeated several times to obtain a predetermined cold finish size.
- stress relief annealing may be performed before or in the middle of the cold drawing to facilitate cold drawing. Further, it is also possible to use another pipe manufacturing method such as a plug mill pipe manufacturing method.
- the quenching treatment it is preferable to perform heating and quenching to a temperature of Ac 3 transformation point +30° C. or higher.
- the heating temperature By setting the heating temperature to the Ac 3 transformation point +30° C. or higher, martensite formation by quenching becomes sufficient, and desired tensile strength can be obtained. Further, in order to reduce the number of coarse cementite particles and finely disperse them, it is necessary to completely dissolve carbon in heating. When the heating temperature is less than Ac 3 transformation point +30°C, carbon may not be completely solid-dissolved.
- the heating temperature is preferably 1150° C. or lower. This is because if the heating temperature exceeds 1150° C., the ⁇ grains are likely to become coarse.
- the heating temperature is more preferably 1000° C. or higher.
- the Ac 3 transformation point is calculated according to the following formula described in Non-Patent Document 2.
- Ac 3 (° C.) 912-230.5C+31.6Si-20.4Mn-39.8Cu-18.1Ni-14.8Cr+16.8Mo
- the element symbol in the above formula represents the content (mass %) of each element contained in the steel material, and when it is not contained, 0 is substituted.
- the heating method at the time of quenching is not particularly limited, but heating at high temperature for a long time increases the scale generated on the surface of the steel pipe in a non-protective atmosphere, which leads to deterioration in dimensional accuracy and surface quality.
- a furnace such as a walking beam furnace
- the heating atmosphere is preferably an atmosphere having a low oxygen potential or a non-oxidizing reducing atmosphere.
- the heating method heating for a short time can be realized, and it is possible to minimize the scale generated on the surface of the steel pipe, which is preferable.
- the holding time at the heating temperature is preferably 1 s or less.
- the heating rate is preferably relatively low, and preferably 20 to 80° C./s.
- the cooling rate in the temperature range of 500 to 800° C. is preferably 50° C./s or more, and more preferably 100° C./s or more, in order to obtain the desired strength in a stable and reliable manner. More preferably, it is more preferably 125° C./s or more.
- a quenching treatment such as water quenching.
- the tempering temperature is preferably 250 to 450°C, more preferably 300 to 420°C.
- the holding time at the tempering temperature is not particularly limited, but is usually about 10 to 120 min. After the tempering, the bend may be properly corrected with a straightener or the like.
- the steel pipe for a fuel injection pipe of the present invention can be made into a high-pressure fuel injection pipe by forming connection heads at both ends thereof, for example.
- a billet for pipe production was manufactured from the above steel material, piercing-rolled and stretch-rolled by the Mannesmann-Mandrel pipe-making method, and hot-pipe-formed into a dimension of 34 mm in outer diameter and 4.5 mm in wall thickness by stretch reducer constant-diameter rolling. ..
- the tip of the blank pipe was narrowed and a lubricant was applied.
- a drawing process was performed using a die and a plug, softening annealing was performed as necessary, the pipe diameter was gradually reduced, and a steel pipe having an outer diameter of 8.0 mm and an inner diameter of 4.0 mm was finished.
- quenching and tempering treatments were performed under the conditions shown in Table 2, and scale removal and smoothing treatments were performed on the outer and inner surfaces.
- the quenching treatment was performed according to the test No. In Nos. 1 to 8 and 11 to 19, high-frequency heating was performed up to 1100° C. at the temperature rising rate shown in Table 2, and rapid cooling was performed at 50° C./s or more (holding time 1 s or less). In Nos. 9 and 10, after holding at 1000° C. and 1100° C. for 10 minutes, respectively, water cooling was performed at 50° C./s or more.
- the tempering treatment was performed under the conditions of holding at 150 to 640° C. for 10 minutes and then allowing to cool. Specific tempering temperatures are also shown in Table 2.
- Non-Patent Document 1 a thin dumbbell-shaped small test piece as shown in Non-Patent Document 1 may be cut out and a tensile test may be performed.
- samples for microstructure observation were taken from each steel pipe, and the cross section perpendicular to the pipe axis direction was mechanically polished. After polishing with emery paper and buff, it was confirmed that the tempered martensite single phase or a mixed structure of tempered martensite and tempered bainite was substantially used by using a Nital etchant. That is, in all the structures, the total area ratio of tempered martensite and tempered bainite was 95% or more.
- the X-ray diffractometer was used to measure the lattice spacing and the half width of the (211) diffraction surface.
- the measurement conditions were a CoK ⁇ characteristic X-ray, a tube voltage of 30 kV, and a tube current of 100 mA.
- Calibration of the diffraction angle is carried out by confirming whether the diffraction peak position of the specific surface is no deviation with respect to the reference position using the Si standard plate, the half width, LaB 6 a (lanthanum hexaboride) It was used as a standard sample and was corrected by measuring the breadth of the device in advance.
- a thin film with a thickness of 100 nm was made from the center of the wall thickness of the steel pipe, and observation was performed with TEM at a magnification of 30,000 times, and cementite with a diameter of 50 nm or more was identified. Each particle was approximated to an ellipse to measure the major axis and the minor axis, and the average value was used as the diameter of cementite. Then, the number density of the identified coarse cementites was obtained by dividing the number of coarse cementites by the visual field area.
- the internal pressure fatigue test was carried out by the following procedure. First, each steel pipe was cut into a length of 200 mm, pipe end processing was performed, and an injection pipe test piece for internal pressure fatigue test was obtained. In the fatigue test, one end face of the sample is sealed, the working oil is sealed from the other end face as a pressure medium inside the sample, and the internal pressure of the sealed part takes a sine wave with respect to time in the range from the maximum internal pressure to the minimum 18 MPa. Thus, it is repeatedly changed. The frequency of the internal pressure fluctuation was 8 Hz. As a result of the internal pressure fatigue test, the maximum internal pressure at which breakage (leakage) did not occur even when the number of repetitions reached 10 7 was evaluated as the limit internal pressure.
- the amount of diffusible hydrogen was measured by the following method. First, each steel pipe was cut into a length of 10 mm, set in a quadrupole hydrogen analyzer, heated from room temperature to 300° C., and the total amount of released hydrogen was measured. This was defined as the diffusible hydrogen amount C 0 . ..
- a test piece having the shape shown in FIG. 1 was produced, and a hydrogen charge constant load test was performed in which the test load was applied for up to 200 hours while hydrogen charging.
- the unit of dimensions shown in FIG. 1 is mm.
- the hydrogen charging was performed by immersing the test piece in an electrolytic solution and applying a potential as a cathode.
- a salt solution containing ammonium thiocyanate was used as the electrolytic solution, and the amount of invading hydrogen was adjusted by adjusting the concentration and the current density.
- the test load was decided by the following procedure. An elasto-plastic FEM analysis using the stress-strain curve obtained from the tensile test of the steel pipe as input data was performed on the actual injection pipe, and the maximum stress was clarified. Next, an elasto-plastic analysis of the test piece was performed to clarify the load at which the maximum stress generated in the notch of the test piece was the same as that of the actual injection pipe, and this was used as the test load.
- the test piece was taken out at the time of breakage during the hydrogen charge constant load test, or at the time of 200 hours without break, and the diffusible hydrogen amount was measured, which was defined as the critical diffusible hydrogen amount C th .
- the C th in the case of no fracture is equal to or higher than the measured value.
- the C th / C 0 obtained by dividing the critical diffusible hydrogen amount C th at diffusible hydrogen content C 0 is referred to as a hydrogen resistance safety factor, and the evaluation index it.
- test No. satisfying the requirements of the present invention It can be seen that 3 to 5, 8 and 11 to 15 have a high internal limit pressure and excellent hydrogen embrittlement resistance.
- test No. 1, 2, 6, 7, 9, 10 and 16 to 19 are comparative examples which do not satisfy any of the requirements of the present invention.
- the test No. In Nos. 1 and 2 since the tempering temperature was high and the hardness was lowered, the limit internal pressure was also inferior. On the other hand, the test No. In Nos. 6, 9 and 10, the tempering temperature was low and the lattice strain could not be reduced. In Nos. 6 and 10, the hardness was excessive, so that the hydrogen embrittlement resistance deteriorated. Test No. In No. 7, since the rate of temperature rise during quenching was high, carbon could not be completely solid-dissolved, and the number density of coarse carbides became excessive, resulting in deterioration of hydrogen embrittlement resistance.
- test No. In No. 16 since the C content was too low, the hardness was low and the internal limit pressure was also inferior.
- Test No. 17 the Ti content was too high, and the test No. In No. 18, the contents of Ti and Nb are both low, and the test No. In No. 19, since Nb was not included, the results were inferior in the internal limit pressure.
- the steel pipe for a fuel injection pipe according to the present invention can be suitably used as a fuel injection pipe for automobiles in particular.
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Abstract
Description
前記鋼管の化学組成が、質量%で、
C:0.17~0.27%、
Si:0.05~0.40%、
Mn:0.30~2.00%、
P:0.020%以下、
S:0.0100%以下、
O:0.0040%以下、
Ca:0.0010%以下、
Al:0.005~0.060%、
N:0.0020~0.0080%、
Ti:0.005~0.015%、
Nb:0.015~0.045%、
Cr:0~1.00%、
Mo:0~1.00%、
Cu:0~0.50%、
Ni:0~0.50%、
V:0~0.15%、
残部:Feおよび不純物であり、
前記鋼管の肉厚中央部における金属組織が、焼戻しマルテンサイト、または焼戻しマルテンサイトおよび焼戻しベイナイトを含み、かつ焼戻しマルテンサイトおよび焼戻しベイナイトの合計面積率が95%以上であり、
前記鋼管の肉厚中央部における硬さが、350~460HV1であり、
CoKα特性X線回折による(211)回折面の格子面間隔が1.1716Å以下であり、かつ(211)回折面の半価幅が1.200°以下であり、
直径が50nm以上のセメンタイトの個数密度が20/μm2以下である、
燃料噴射管用鋼管。
Cr:0.03~1.00%、
Mo:0.03~1.00%、
Cu:0.01~0.50%、
Ni:0.01~0.50%、および
V:0.02~0.15%、
から選択される1種以上を含有する、
上記(1)に記載の燃料噴射管用鋼管。
各元素の限定理由は下記のとおりである。なお、以下の説明において含有量についての「%」は、「質量%」を意味する。
Cは、安価に鋼の強度を高めるのに有効な元素である。所望の引張強さを確保するためにはC含有量を0.17%以上とすることが必要である。しかし、C含有量が0.27%を超えると、加工性の低下を招く。したがって、C含有量は0.17~0.27%とする。C含有量は0.20%以上であるのが好ましい。また、C含有量は0.25%以下であるのが好ましく、0.23%以下であるのがより好ましい。
Siは、脱酸作用を有するだけでなく、鋼の焼入れ性を高めて強度を向上させる作用を有する元素である。これらの効果を確実にするためには、Si含有量を0.05%以上とすることが必要である。しかし、Si含有量が0.40%を超えると、靭性の低下を招く。したがって、Si含有量は0.05~0.40%とする。Si含有量は0.15%以上であるのが好ましく、0.35%以下であるのが好ましい。
Mnは、脱酸作用を有するだけでなく、鋼の焼入れ性を高めて強度と靭性とを向上させるのに有効な元素である。しかし、その含有量が0.30%未満では十分な強度が得られず、一方、2.00%を超えるとMnSの粗大化が生じて、熱間圧延時に展伸し、かえって靭性が低下する。このため、Mn含有量は0.30~2.00%とする。Mn含有量は0.40%以上であるのが好ましく、0.50%以上であるのがより好ましい。また、Mn含有量は1.70%以下であるのが好ましく、1.50%以下であるのがより好ましい。
Pは、不純物として鋼中に不可避的に存在する元素である。その含有量が0.020%を超えると、熱間加工性の低下を招くだけでなく、粒界偏析により靭性を著しく低下させる。したがって、P含有量は、0.020%以下とする必要がある。なお、Pの含有量は、低ければ低いほど望ましく、0.015%以下とするのが好ましく、0.012%以下とするのがより好ましい。しかし、過度の低下は、製造コスト上昇を招くため、その下限は、0.005%とするのが好ましい。
Sは、Pと同様に不純物として鋼中に不可避的に存在する元素である。その含有量が0.0100%を超えると粒界に偏析するとともに、硫化物系の介在物を生成して疲労強度の低下を招きやすい。したがって、S含有量は、0.0100%以下とする必要がある。なお、Sの含有量は、低ければ低いほど望ましく、0.0050%以下とするのが好ましく、0.0035%以下とするのがより好ましい。しかし、過度の低下は、製造コスト上昇を招くため、その下限は、0.0005%とするのが好ましい。
Oは、粗大な酸化物を形成し、それに起因する限界内圧の低下を生じやすくする。このような観点からO含有量は0.0040%以下とする必要がある。なお、Oの含有量は、低ければ低いほど望ましく、0.0035%以下とするのが好ましく、0.0025%以下とするのがより好ましく、0.0015%以下とするのがさらに好ましい。しかし、過度の低下は、製造コスト上昇を招くため、その下限は、0.0005%とするのが好ましい。
Caは、シリケート系介在物(JIS G 0555のグループC)を凝集させる作用があり、Ca含有量が0.0010%を超えると粗大なC系介在物の生成により限界内圧が低下する。したがってCa含有量は0.0010%以下とする。Ca含有量は0.0007%以下とすることが好ましく、0.0003%以下とすることがより好ましい。なお、製鋼精錬に係る設備で長期にわたり全くCa処理を行わなければ、設備のCa汚染を解消することができるため、鋼中のCa含有量を実質的に0%とすることが可能である。
Alは、鋼の脱酸を行う上で有効な元素であり、また鋼の靭性および加工性を高める作用を有する元素である。これらの効果を得るには0.005%以上のAlを含有する必要がある。一方、Al含有量が0.060%を超えると、介在物が発生しやすくなり、特にTiを含有する鋼においては、Ti-Al複合介在物が生じるおそれが高くなる。したがって、Al含有量は0.005~0.060%とする。Al含有量は0.008%以上であるのが好ましく、0.010%以上であるのがより好ましい。また、Al含有量は0.050%以下であるのが好ましく、0.040%以下であるのがより好ましい。なお、本発明において、Al含有量は、酸可溶性Al(sol.Al)の含有量を意味する。
Nは、不純物として鋼中に不可避的に存在する元素である。しかしながら本発明では、TiNのピニング効果(pinning effect)による結晶粒粗大化防止を目的として、0.0020%以上のNを残存させる必要がある。一方、N含有量が0.0080%を超えると大型のTi-Al複合介在物が生じるおそれが高くなる。したがって、N含有量は0.0020~0.0080%とする。N含有量は0.0025%以上であるのが好ましく、0.0027%以上であるのがより好ましい。また、N含有量は0.0065%以下であるのが好ましく、0.0050%以下であるのがより好ましい。
Tiは、TiN等の形で微細に析出することで、結晶粒の粗大化防止に貢献する元素である。その効果を得るためには、Ti含有量を0.005%以上とする必要がある。
Nbは、鋼中で炭化物または炭窒化物として微細に分散し、結晶粒界を強くピン止めすることで、組織の微細化に寄与し、限界内圧を向上させる効果を有する。また、Nbの炭化物または炭窒化物の微細分散により、鋼の靭性が向上する。これらの目的のため、0.015%以上のNbを含有させる必要がある。一方、Nb含有量が0.045%を超えると、炭化物、炭窒化物が粗大化し、かえって靭性が低下する。したがって、Nbの含有量は0.015~0.045%とする。Nb含有量は0.018%以上であるのが好ましく、0.020%以上であるのがより好ましい。また、Nb含有量は0.040%以下であるのが好ましく、0.035%以下であるのがより好ましい。
Crは、焼入れ性および耐摩耗性を向上させる効果を有する元素であるので、必要に応じて含有させてもよい。しかし、Cr含有量が1.00%を超えると靭性および冷間加工性が低下するため、含有させる場合のCr含有量は1.00%以下とする。Cr含有量は0.80%以下であるのが好ましい。なお、上記の効果を得たい場合は、Cr含有量を0.03%以上とすることが好ましく、0.05%以上とすることがより好ましく、0.20%以上とすることがさらに好ましく、0.30%以上とすることがさらに好ましい。
Moは、焼入れ性を向上させ、焼戻し軟化抵抗を高めるため、高強度確保に寄与する元素である。そのため、必要に応じてMoを含有させてもよい。しかし、Mo含有量が1.00%を超えてもその効果は飽和する上に、合金コストが嵩む結果となる。したがって、含有させる場合のMo含有量は1.00%以下とする。Mo含有量は0.45%以下であるのが好ましい。なお、上記の効果を得たい場合は、Mo含有量を0.03%以上とすることが好ましく、0.08%以上とすることがより好ましい。
Cuは、鋼の焼入れ性を高めることで強度および靭性を向上させる効果を有する元素である。そのため、必要に応じてCuを含有させてもよい。しかし、Cu含有量が0.50%を超えてもその効果は飽和する上に、合金コストの上昇を招く結果となる。したがって、含有させる場合のCu含有量は0.50%以下とする。Cu含有量は0.40%以下とするのが好ましく、0.35%以下とするのがより好ましい。なお、上記の効果を得たい場合は、Cu含有量を0.01%以上とすることが好ましく、0.02%以上とすることがより好ましく、0.05%以上とすることがさらに好ましい。
Niは、鋼の焼入れ性を高めることで強度および靭性を向上させる効果を有する元素である。そのため、必要に応じてNiを含有させてもよい。しかし、Ni含有量が0.50%を超えてもその効果は飽和する上に、合金コストの上昇を招く結果となる。したがって、含有させる場合のNi含有量は0.50%以下とする。Ni含有量は0.40%以下とするのが好ましく、0.35%以下とするのがより好ましい。なお、上記の効果を得たい場合は、Ni含有量を0.01%以上とすることが好ましく、0.02%以上とすることがより好ましく、0.08%以上とすることがさらに好ましい。
Vは、焼戻し時に微細な炭化物(VC)として析出して、焼戻し軟化抵抗を高め、高温焼戻しを可能とし、鋼の高強度化および高靭性化に寄与する元素である。そのため、必要に応じてVを含有させてもよい。しかし、V含有量が0.15%を超えるとかえって靭性の低下を招くため含有させる場合のV含有量は0.15%以下とする。V含有量は0.12%以下とするのが好ましく、0.10%以下とするのがより好ましい。なお、上記の効果を得たい場合は、V含有量を0.02%以上とすることが好ましく、0.04%以上とすることがより好ましい。
本発明に係る燃料噴射管用鋼管の肉厚中央部における金属組織は、実質的に焼戻しマルテンサイト組織または焼戻しマルテンサイトと焼戻しベイナイトとの混合組織からなるものである。具体的には、上記金属組織は、焼戻しマルテンサイト、または焼戻しマルテンサイトおよび焼戻しベイナイトを含み、かつ焼戻しマルテンサイトおよび焼戻しベイナイトの合計面積率が95%以上である。
λ=2×d×sinθ
但し、λは回折X線の波長であり、CoKα線では1.789Åである。
本発明に係る燃料噴射管用鋼管の肉厚中央部における硬さは、350~460HV1である。上記硬さが350HV1未満では、十分な強度および限界内圧を得ることができない。一方、上記硬さが460HV1を超えると、耐水素脆化性が顕著に低下する。なお、「HV1」は、試験力を9.8N(1kgf)として、ビッカース硬さ試験を実施した場合の「硬さ記号」を意味する(JIS Z 2244:2009を参照)。
本発明に係る燃料噴射管用鋼管の寸法については特に制限は設けない。しかしながら、一般的に燃料噴射管は使用時における内部の圧力変動を少なくするために、ある程度の容量が必要となる。そのため、本発明に係る燃料噴射管用鋼管の内径は2.5mm以上であることが望ましく、3.0mm以上であることがより望ましい。また、燃料噴射管は高い内圧に耐える必要があるため、鋼管の肉厚は1.5mm以上であることが望ましく、2.0mm以上であることがより望ましい。一方、鋼管の外径が大きすぎる場合、曲げ加工等が困難になる。そのため、鋼管の外径は20mm以下であることが望ましく、10mm以下であることがより望ましい。
D/d≧1.5 ・・・(i)
但し、上記(i)式中のDは燃料噴射管用鋼管の外径(mm)、dは内径(mm)である。
本発明に係る燃料噴射管用鋼管の製造方法について特に制限はないが、例えば、継目無鋼管から製造する場合、以下の方法で予め介在物を抑制した鋼塊を準備し、その鋼塊からマンネスマン製管等の手法で素管を製造し、冷間加工により所望の寸法形状にした後、熱処理をすることによって、製造することができる。
Ac3(℃)=912-230.5C+31.6Si-20.4Mn-39.8Cu-18.1Ni-14.8Cr+16.8Mo
但し、上記式中の元素記号は、鋼材中に含まれる各元素の含有量(質量%)を表し、含有されない場合には0を代入するものとする。
Claims (3)
- 燃料噴射管用の鋼管であって、
前記鋼管の化学組成が、質量%で、
C:0.17~0.27%、
Si:0.05~0.40%、
Mn:0.30~2.00%、
P:0.020%以下、
S:0.0100%以下、
O:0.0040%以下、
Ca:0.0010%以下、
Al:0.005~0.060%、
N:0.0020~0.0080%、
Ti:0.005~0.015%、
Nb:0.015~0.045%、
Cr:0~1.00%、
Mo:0~1.00%、
Cu:0~0.50%、
Ni:0~0.50%、
V:0~0.15%、
残部:Feおよび不純物であり、
前記鋼管の肉厚中央部における金属組織が、焼戻しマルテンサイト、または焼戻しマルテンサイトおよび焼戻しベイナイトを含み、かつ焼戻しマルテンサイトおよび焼戻しベイナイトの合計面積率が95%以上であり、
前記鋼管の肉厚中央部における硬さが、350~460HV1であり、
CoKα特性X線回折による(211)回折面の格子面間隔が1.1716Å以下であり、かつ(211)回折面の半価幅が1.200°以下であり、
直径が50nm以上のセメンタイトの個数密度が20/μm2以下である、
燃料噴射管用鋼管。 - 前記鋼管の化学組成が、質量%で、
Cr:0.03~1.00%、
Mo:0.03~1.00%、
Cu:0.01~0.50%、
Ni:0.01~0.50%、および
V:0.02~0.15%、
から選択される1種以上を含有する、
請求項1に記載の燃料噴射管用鋼管。 - 請求項1または請求項2に記載の燃料噴射管用鋼管を用いた燃料噴射管。
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| US17/429,404 US12305597B2 (en) | 2019-02-13 | 2020-02-13 | Steel pipe for fuel injection pipe, and fuel injection pipe using same |
| CN202080014394.XA CN113423516B (zh) | 2019-02-13 | 2020-02-13 | 燃料喷射管用钢管及使用其的燃料喷射管 |
| JP2020572292A JP7189238B2 (ja) | 2019-02-13 | 2020-02-13 | 燃料噴射管用鋼管およびそれを用いた燃料噴射管 |
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| US20260110064A1 (en) * | 2022-09-29 | 2026-04-23 | Jfe Steel Corporation | Steel pipe with good fatigue property in hydrogen and method for producing the same, and steel material and method for producing the same |
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| US12305597B2 (en) | 2025-05-20 |
| US20220136469A1 (en) | 2022-05-05 |
| CN113423516B (zh) | 2023-06-02 |
| CN113423516A (zh) | 2021-09-21 |
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