WO2020176049A1 - Machine à conformer les articles tricotés - Google Patents

Machine à conformer les articles tricotés Download PDF

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Publication number
WO2020176049A1
WO2020176049A1 PCT/TR2019/050214 TR2019050214W WO2020176049A1 WO 2020176049 A1 WO2020176049 A1 WO 2020176049A1 TR 2019050214 W TR2019050214 W TR 2019050214W WO 2020176049 A1 WO2020176049 A1 WO 2020176049A1
Authority
WO
WIPO (PCT)
Prior art keywords
autoclave
socks
boarding machine
unit
forms
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/TR2019/050214
Other languages
English (en)
Inventor
Cemil Mehmet TORFİLLİ
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Heliot International Tekstil Sanayi Ve Ticaret AS
Original Assignee
Heliot International Tekstil Sanayi Ve Ticaret AS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Heliot International Tekstil Sanayi Ve Ticaret AS filed Critical Heliot International Tekstil Sanayi Ve Ticaret AS
Publication of WO2020176049A1 publication Critical patent/WO2020176049A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C5/00—Shaping or stretching of tubular fabrics upon cores or internal frames
    • D06C5/005—Shaping or stretching of tubular fabrics upon cores or internal frames of articles, e.g. stockings
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F59/00—Supports adapted to retain the shape of particular articles being dried, e.g. incorporating heating means
    • D06F59/02—Supports adapted to retain the shape of particular articles being dried, e.g. incorporating heating means for garments
    • D06F59/06—Supports adapted to retain the shape of particular articles being dried, e.g. incorporating heating means for garments for stockings
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D06C7/02—Setting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F69/00—Ironing machines not otherwise provided for
    • D06F69/04—Ironing machines not otherwise provided for with relatively-sliding flat surfaces

Definitions

  • This invention relates to a hosiery boarding machine that performs finishing operations setting, ironing under steam pressure before packaging, after knitting process of hosiery and similar 3D textile products.
  • This invention is particularly relating to a hosiery boarding machine with decreased number of forms to reduce the area that machine occupies in the facility, which has a compact and easy-to-control structure with lower energy consumption and reduced labor force requirement as well as the decreased labor cost.
  • the first step in production of socks is to manufacture the product. To manufacture the first product, it is required to determine the yarns of the sock, to install the yarns in the machine and to introduce the yarns into the shuttle and finally to enter the directions for manufacture of the sock into the machine. Then, the toe of the knitted socks with required color, pattern and yarn are closed.
  • the final step of manufacture of the socks which starts to reach the final appearance after sewing the toes, is ironing (forming) and packaging.
  • the ironing process is basically performed by applying steam at pressure and temperature determined according to the characteristics of the yarn used to manufacture the socks. The most important factor in ironing process is the duration of applying pressure.
  • the duration of applying pressure to the socks directly effects the quality.
  • the socks can be transferred to a specialized press after the ironing process. This process allows that the socks keep the ironed form for a longer time. Finally, the socks are labeled, packed and made ready for marketing.
  • the socks are collected in an area after they are loaded by the operators and then they are transferred into the steam room in batches for setting.
  • the socks can be applied with the pressurized steam for a longer time and this allows socks with higher quality, so the manufacturer companies have to use such machine to manufacture all socks with medium or higher quality according to the requirements of their customers.
  • the machines that transfer the socks into the steam room in batches are required for high-quality products, they have some disadvantages such that they require a wide area for installation and higher labor force required for forming process.
  • Such machines consist of a total of 120 and more aluminum forms as a result of combining the 4 separate groups, each consisting of 30 forms, in order to create groups and perform steaming process in batches.
  • This invention relates to a method and machine for industrial ironing of the socks, in which the pre-damped forms move along a predetermined path, where the socks are applied with pressing up to the cycling operations purified with air and steam between the heated plates.
  • the machine has a rotating table and there is at least one pair of forms for the socks applied to each side of the said table and a series of pressing stations in cycle with the stop or steam stations starting from a loading station for the socks on the said forms.
  • the invention consists of a framework that shapes a flat bed that extends on a horizontal or almost horizontal plane; here, a series of work stations are arranged between the polyangular or elliptical closed lines. Along this closed line, there are multiple transfer mechanisms that allow transferring at least one form, in which the textile products are placed with steam.
  • the work stations of the apparatus comprise a steam load station consisting of a first loading room and second loading room arranged on the said closed line in the feeding direction of the said transfer mechanism.
  • the invention consists of an auxiliary rotating table equipped with a rotating platform with at least one pair of pipe-shaped former to control the socks.
  • the said auxiliary rotating table can be driven to the related steps with a control station for socks and another station to remove the said socks.
  • the rotating table in the boarding machine drives a series of boarding forms in one station for placing the socks adjacent to the extraction station of the auxiliary rotating table.
  • a robot unit is equipped with a guided frame operating vertically between a lower position and a raised position and it has a double clamp to process the socks between a position aligned with the removing station and a position aligned with the station for placement.
  • the said boarding forms can run with increasing stroke to remove the socks from the clamps and pipe-shaped forms and with decreasing stroke to load the said socks in the boarding forms.
  • the invention relates to a machine that reverses the socks and similar textile products.
  • the invention is characterized in that the gloves loaded into the form in a glove-shaped form fixed to a rotating plate driven by a motor are loaded onto a female form by the stripper driven by a timing belt and then compressed by a compressor driven by press piston and collected on the collection plate by being released from the female form by pulling back the female form, when the glove is inside out.
  • the invention allows performing both the setting and pressing processes during reversing operation.
  • This invention relates to a socks boarding machine that performs finishing operation before packaging under pressurized steam after knitting of hosiery and 3D textile products, which meets the aforementioned requirements, eliminates the current disadvantages and offers some additional advantages.
  • the purpose of this invention is to decrease the number of forms in the said boarding machine and thereby to ensure that machine occupies less area by reducing the total volume of the machine and thereby to ensure that the manufacturers can use their area more ergonomically.
  • the purpose of this invention is to decrease the total volume of the boarding machine and to provide a more compact and easy-to-control machine. Another purpose of this machine is to decrease the power required for the setting process by reducing the total volume of the boarding machine and thereby to provide a machine with high energy efficiency, which consumes less power.
  • Another purpose of this invention is to ensure that the medium- and long-term profitability of the manufacturer is increased by decreasing the power requirement of the boarding machine for setting process.
  • Another purpose of this invention is to ensure that the number of operators required to operate the machine is decreased by decreasing the number of aluminum forms in the boarding machine and that a more efficient machine with lower labor costs is provided.
  • Another purpose of this invention is to ensure that the forms are replaced more quickly in case of any change in the size of the socks to be fixed thanks to the decrease in the number of aluminum forms in the ironing and fi boarding machine.
  • Another purpose of this invention is to ensure that a more efficient machine is provided due to the fact that the aluminum forms can be replaced in a shorter time in case that the size of the socks to be fixed in the boarding machine is changed.
  • Figure-1 is the schematic general view of the installed boarding machine
  • Figure-2 is the schematic general front view of the boarding machine
  • Figure-3 is the schematic general side view of the boarding machine
  • Figure-4 is the schematic general back view of the boarding machine
  • Figure-5 is the schematic general view of the dismantled autoclave section
  • Figure-6 is the schematic general side view of the dismantled autoclave section
  • Figure-7 is the schematic general back view of the dismantled autoclave section
  • Figure-8 is the detailed view of the multiple forms on the carrier chain system in the autoclave
  • Figure-9 is the schematic general top view of the collection area before autoclave
  • Figure-10 is the schematic general view of the economizer unit
  • Figure-1 1 is the schematic general top view of the main driving group chain wheel and the chain that carry the forms.
  • Boarding machine 1 10. Carrier chain system 1 1 1. Drive group moto-reducer 1 12. Chain wheels 120. Forms 130. Collection area before autoclave 140. Transfer unit 150. Autoclave unit 151. Drive moto-reducer 152. Drive actuator system 153. Drive pulley system 154. Lock system 155. Lock angles 156. Lock piston mechanism 160. Drying unit 170. Automatic remover system 180. Racket system 190. Conveyor carrying system 200. Economizer unit
  • the boarding machine (100) in Figure-1 is developed to iron and set the socks, hosiery and similar 3D textile products under steam before packaging.
  • the said boarding machine (100) consists of a carrier chain system (1 10) moving through the chain wheels (1 12) with pitch of 138 mm or less and outer diameter of 294.2 mm or less driven by the drive group moto-reducer (1 1 1 ) shown in figure-1 1 ; the forms (120) secured to this carrier chain system (1 10), made of aluminum material and on which the socks are loaded, and the collection area before autoclave (130), where the forms (120) are grouped and waited before being transferred to the autoclave unit (150).
  • the socks loaded on the aluminum forms (120) manually are waited in the collection area before autoclave (130) until a group of minimum 1 to maximum 16 forms (120) is created.
  • a transfer unit (140) which allows to transfer the form (120) group collected in the collection area before autoclave (130) to the autoclave unit (150) in batches, an autoclave unit (150), where setting process is performed by keeping the socks to be processed during a required period of time at the temperature and pressure determined according to the type of the socks and a drying unit (160), where the fixed socks from the autoclave unit (150) are dried.
  • an automatic unloading system (170) which allows unload the socks from the form (120) after being dried in the drying unit (160).
  • the conveyor carrying system (190) in the said boarding machine (100) allows transferring the steam-setted socks to the related personnel for packaging.
  • a racket system (180) which allows the socks removed by the automatic remover system (107) after being dried in the drying unit (160) to be dropped on the conveyor belt.
  • the steam-setted socks dropped on the conveyor belt by the said racket system (180) are transferred by the conveyor carrying system (190) to the packaging line.
  • an economizer unit (200) which allows recycling of the air heated in it in order to increase energy efficiency in the heater system used and to minimize the energy consumption.
  • the autoclave unit (150) in the said boarding machine (100) consists of a drive moto- reducer (151 ), which is shown in figure-6 and allows collecting the socks on the forms (120), a drive actuator system (152), which is shown in figure-6 and transfers the motion provided by the drive moto-reducer (151 ), a drive pulley system (153), on which the autoclave unit (150) moves, a lock system (154), which is shown in figure-7 and closes and locks the autoclave unit (150) being driven by the lock piston mechanism (156), lock angles (155), which are shown in figure-8 and secure the lock system (154) and a lock piston mechanism (156), which drives and moves the lock system (154).
  • the socks are manually loaded in the sock-shaped aluminum forms (120) secured to the carrier chain system (110) driven by the motor.
  • the socks loaded are collected in the collection area before autoclave (130) and after creation of a group consisting of minimum 1 to maximum 16 forms (120) optionally, they are driven and transferred by the transfer unit (4) to the autoclave unit (150), which is the steam chamber, in batches and they are steam-setted by keeping them under pressurized steam at the temperature and pressure determined according to the type of the socks to be processed during the required period of time.
  • a total of maximum 48 aluminum forms (120) are formed in 3 groups, each consisting of 16 forms.
  • the transfer unit (140) is driven by the transfer unit (140) to be transferred to the autoclave unit (150) for setting process.
  • the autoclave unit drive moto-reducer (151 ) is driven by the autoclave unit drive moto-reducer (151 ) and transferred to the autoclave body through the autoclave unit drive actuator system (152) and so the autoclave unit (150) moves on the autoclave system drive pulley system (153) to switch to closed position.
  • the autoclave unit lock system (140) secured by the autoclave unit lock angles (155) is actuated by being pneumatically driven by the autoclave unit lock piston mechanism (156) to close and lock the autoclave unit (150) in order to give steam to the first group of maximum 16 forms inside the unit at temperature, pressure and during the time to be determined based on the required quality of finished socks as well as the type of the yarn used for knitting the socks.
  • the autoclave unit (150) in the said closed position intakes steam by opening the pneumatic steam valves.
  • the steam inlet valves are turn off to keep the form (120) group in the autoclave unit (150) under steam at this temperature and pressure during the required period of time.
  • the compressed steam in the autoclave unit (150) is safely discharged by the steam discharge pneumatic valves.
  • the autoclave unit lock system (154) moves to the opening direction and is opened by being pneumatically driven by the autoclave unit lock piston mechanism (156).
  • the autoclave unit (150) moves on the autoclave system drive pulley system (153) to switch to closed position.
  • the first group consisting of maximum 16 aluminum forms (120) processed in the said autoclave unit (150) is transferred to the drying unit (160) by being pushed by the 2nd Group, which follows the first group and which is collected in the collection area before autoclave (130) during processing of the first group in the autoclave unit (150) and which also consists of the 16 aluminum forms (120) and on which the operators load socks manually.
  • the drying unit (160) shown in Figure-10 is heated to the set temperature according to the type of the socks processed as a result of circulating the hot air through the heat exchanger for heating up, by the circulation fan.
  • the steam or electrical heaters can be used as the energy sources.
  • the boarding machine (100) has an economizer unit (200) that allows recycling of the air heated in it.
  • the dried socks from the said drying unit (160) are transferred under the automatic unloading system (170) on the path followed by the carrier chain system (1 10).
  • the socks removed from the aluminum forms (120) by the automatic unloading system (170) are transferred on the conveyor carrying system (190) as a result of movement of the racket system (180) from vertical position to horizontal position by 90° and transferred outside the machine to be packed. All of these operations are performed successively and automatically to set the socks.
  • the setting medium consists of a total of 48 aluminum forms (120), which is formed by 3 groups of aluminum forms (120), each consisting of maximum 16 forms.
  • the said boarding machine (100) is designed to operate with a total of 24 aluminum forms (120) in 3 groups, each consisting of 8 aluminum forms (120); a total of 30 aluminum forms (120) in 3 groups, each consisting of 10 aluminum forms (120); a total of 36 aluminum forms (120) in 3 groups, each consisting of 12 aluminum forms (120); a total of 42 aluminum forms (120) in 3 groups, each consisting of 14 aluminum forms (120) and a total of 48 aluminum forms (120) in 3 groups, each consisting of 16 aluminum forms (120).
  • the boarding machine (100) comprises a moto-reducer, pneumatic piston, hydromotor, hydro-pneumatic, hydraulic piston, motor belt and pulley system, cam system and similar systems as the driving system.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

La présente invention concerne une machine à conformer les chaussettes (100) qui effectue des opérations de finition avant l'emballage au moyen d'une vapeur sous pression après le tricotage de l'article tricoté et de produits textiles 3D similaires. Ladite machine à conformer les chaussettes (100) est constituée de 16 formes maximales (120) qui sont fixées au système de chaîne transporteuse (110), qui sont constituées d'aluminium et sur lesquelles les chaussettes sont chargées ; un autoclave (150), dans lequel les chaussettes devant être traitées par la vapeur sont maintenues en fonction de la température et de la pression déterminées selon le type des chaussettes et qui est verrouillé par un système de verrouillage d'autoclave (14) et une unité d'économiseur (200), qui permet le recyclage de l'air chauffé à l'intérieur pour augmenter l'efficacité énergétique du système de chauffage utilisé et pour réduire au minimum la consommation d'énergie.
PCT/TR2019/050214 2019-02-27 2019-04-02 Machine à conformer les articles tricotés Ceased WO2020176049A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TR2019/02979A TR201902979A2 (tr) 2019-02-27 2019-02-27 Çorap ütü ve fi̇kseleme maki̇nasi
TR2019/02979 2019-02-27

Publications (1)

Publication Number Publication Date
WO2020176049A1 true WO2020176049A1 (fr) 2020-09-03

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ID=67980545

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/TR2019/050214 Ceased WO2020176049A1 (fr) 2019-02-27 2019-04-02 Machine à conformer les articles tricotés

Country Status (2)

Country Link
TR (1) TR201902979A2 (fr)
WO (1) WO2020176049A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114855397A (zh) * 2022-04-01 2022-08-05 海宁宇力袜业有限公司 一种高弹针织袜定型装置

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB702626A (en) * 1951-12-13 1954-01-20 Dexdale Hosiery Mills Improvements in or relating to a textile machine
ES8700709A3 (es) * 1986-04-15 1986-11-16 Tubert Tubert Ramon Maquina planchadora de calcetines
CN102251366A (zh) * 2011-07-06 2011-11-23 叶国宣 袜子定型装置及袜子定型方法
CN204311235U (zh) * 2014-10-25 2015-05-06 东莞市科美机械有限公司 全自动旋转式蒸汽定型机
EP2886695A1 (fr) * 2013-12-17 2015-06-24 Prima-Tech S.r.l. Procédé et appareil automatique pour repasser des chaussettes
CN107503063A (zh) * 2017-09-12 2017-12-22 海宁市力天袜业有限公司 一种袜子定型机中蒸汽回收再利用结构

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB702626A (en) * 1951-12-13 1954-01-20 Dexdale Hosiery Mills Improvements in or relating to a textile machine
ES8700709A3 (es) * 1986-04-15 1986-11-16 Tubert Tubert Ramon Maquina planchadora de calcetines
CN102251366A (zh) * 2011-07-06 2011-11-23 叶国宣 袜子定型装置及袜子定型方法
EP2886695A1 (fr) * 2013-12-17 2015-06-24 Prima-Tech S.r.l. Procédé et appareil automatique pour repasser des chaussettes
CN204311235U (zh) * 2014-10-25 2015-05-06 东莞市科美机械有限公司 全自动旋转式蒸汽定型机
CN107503063A (zh) * 2017-09-12 2017-12-22 海宁市力天袜业有限公司 一种袜子定型机中蒸汽回收再利用结构

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114855397A (zh) * 2022-04-01 2022-08-05 海宁宇力袜业有限公司 一种高弹针织袜定型装置
CN114855397B (zh) * 2022-04-01 2024-06-04 海宁宇力袜业有限公司 一种高弹针织袜定型装置

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