WO2020179462A1 - ポリカーボネートジオール - Google Patents
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- WO2020179462A1 WO2020179462A1 PCT/JP2020/006730 JP2020006730W WO2020179462A1 WO 2020179462 A1 WO2020179462 A1 WO 2020179462A1 JP 2020006730 W JP2020006730 W JP 2020006730W WO 2020179462 A1 WO2020179462 A1 WO 2020179462A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
- C08G18/44—Polycarbonates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
- C08G18/12—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/16—Catalysts
- C08G18/22—Catalysts containing metal compounds
- C08G18/24—Catalysts containing metal compounds of tin
- C08G18/242—Catalysts containing metal compounds of tin organometallic compounds containing tin-carbon bonds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/302—Water
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3203—Polyhydroxy compounds
- C08G18/3206—Polyhydroxy compounds aliphatic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/73—Polyisocyanates or polyisothiocyanates acyclic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
- C08G18/78—Nitrogen
- C08G18/79—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
- C08G18/791—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups
- C08G18/792—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups formed by oligomerisation of aliphatic and/or cycloaliphatic isocyanates or isothiocyanates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/02—Aliphatic polycarbonates
- C08G64/0208—Aliphatic polycarbonates saturated
- C08G64/0216—Aliphatic polycarbonates saturated containing a chain-terminating or -crosslinking agent
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/20—General preparatory processes
- C08G64/30—General preparatory processes using carbonates
- C08G64/305—General preparatory processes using carbonates and alcohols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/42—Chemical after-treatment
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/02—Emulsion paints including aerosols
- C09D5/022—Emulsions, e.g. oil in water
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2150/00—Compositions for coatings
Definitions
- the present invention relates to a polycarbonate diol.
- Polycarbonate diol is known as a material having excellent properties such as hydrolysis resistance, light resistance, oxidation deterioration resistance, and heat resistance as a soft segment such as polyurethane and thermoplastic elastomer, for example.
- a polycarbonate diol is used as a constituent material of a coating material, the adhesion to the base material may be insufficient depending on the base material.
- a polycarbonate diol in which the ratio of the ether group to the carbonate group of the polycarbonate diol is 0.01 mol% or more and 0.7 mol% or less is disclosed (for example, Patent Document 1). Further, a polycarbonate diol containing a structural unit derived from at least one diol selected from isosorbide, isomannide, and isoidide and a structural unit derived from 1,4-butanediol as part of the structure is disclosed (for example,). Patent Document 2).
- a method for producing a polyurethane resin which comprises reacting a polycarbonate diol having an allyl group at the molecular end of 0.35 mg-KOH/g or less (excluding 0 mg-KOH/g) with an isocyanate.
- a polycarbonate diol having an allyl group at the molecular end of 0.35 mg-KOH/g or less (excluding 0 mg-KOH/g) with an isocyanate for example, Patent Document 3).
- the present invention provides, for example, a polycarbonate diol capable of obtaining a coating film capable of ensuring at least one of chemical resistance and adhesion to a base material when used as a constituent material of a paint.
- a polycarbonate diol capable of obtaining a coating film capable of ensuring at least one of chemical resistance and adhesion to a base material when used as a constituent material of a paint.
- Another object of the present invention is to provide a polycarbonate diol capable of obtaining a polyurethane that can secure at least one of mechanical strength, heat resistance, and flexibility when used as a raw material for polyurethane, for example. To do.
- the present inventor has found that the purpose can be achieved by using a polycarbonate diol having a specific structure with a specific ratio of terminals, and has completed the present invention.
- R1 represents a divalent aliphatic or alicyclic hydrocarbon having 2 to 12 carbon atoms.
- m represents an integer from 1 to 6).
- the repeating unit represented by the formula (A) includes a repeating unit represented by the following formula (C) and a repeating unit represented by the following formula (D).
- the molar ratio (formula (C): formula (D)) of the repeating unit represented by the formula (C) to the repeating unit represented by the formula (D) is 10:90 to 90:10.
- R2 represents a divalent aliphatic or alicyclic hydrocarbon having 3 to 8 carbon atoms excluding the structure of the formula (C).
- [3] The polycarbonate diol according to [2], wherein the repeating unit represented by the formula (D) includes a repeating unit represented by the following formula (E).
- l represents an integer of 3 to 6, excluding 4.
- the polycarbonate diol of the present invention it is possible to provide a polycarbonate diol which, when used as a constituent material of a paint, can obtain a coating film that can secure at least one of chemical resistance and adhesion to a substrate. ..
- the polycarbonate diol of the present invention is used as a raw material for polyurethane, it is possible to obtain polyurethane which can secure at least one of mechanical strength, heat resistance and flexibility. Since these properties (at least one property selected from the group consisting of chemical resistance, adhesion to a substrate, mechanical strength, heat resistance, and flexibility) can be ensured, the polycarbonate diol of the present invention is a coating material. It can be suitably used as a constituent material of the above and as a raw material of polyurethane.
- this embodiment a mode for carrying out the present invention (hereinafter, abbreviated as “this embodiment”) will be described in detail.
- the present invention is not limited to the following embodiments, and can be variously modified and implemented within the scope of the gist.
- the polycarbonate diol of the present embodiment contains a repeating unit represented by the following formula (A) and a terminal hydroxyl group.
- R1 represents a divalent aliphatic or alicyclic hydrocarbon having 2 to 12 carbon atoms.
- a plurality of R1s contained in the repeating structure may be the same or different from each other.
- the repeating unit represented by the formula (A) includes a repeating unit represented by the following formula (C) and a repeating unit represented by the following formula (D), and the repeating unit represented by the formula (C).
- the molar ratio of the unit to the repeating unit represented by the formula (D) is preferably 10:90 to 90:10.
- R2 represents a divalent aliphatic or alicyclic hydrocarbon having 3 to 8 carbon atoms excluding the structure of the formula (C).
- a plurality of R2s contained in the repeating structure are mutually different. It may be the same or different.
- the molar ratio of the repeating unit represented by the formula (C) to the repeating unit represented by the formula (D) is 35:65 to 65:35.
- Polycarbonate diols tend to be liquid at room temperature, and more preferably 40:60 to 60:40 because polycarbonate diols tend to be liquid even at -5°C.
- the repeating unit represented by the formula (D) preferably includes a repeating unit represented by the following formula (E).
- l represents an integer of 3 to 6 excluding 4.
- the plurality of l contained in the repeating structure may be the same or different from each other.
- the repeating unit represented by the above formula (D) includes the repeating unit represented by the above formula (E), the chemical resistance of the coating film tends to be improved.
- the oxolane terminal represented by the following formula (B) is greater than 0 mol% at the terminal and 3.0 mol% or less.
- m represents an integer of 1 to 6.
- the polycarbonate diol of the present embodiment by having a specific ratio of the structure of the above formula (B) at the end, for example, when it is used as a constituent material of a paint, it has chemical resistance and adhesion to a substrate. It is possible to obtain a coating film capable of securing at least one.
- the polycarbonate diol of the present embodiment by having the structure of the above formula (B) in a specific ratio at the terminal, for example, when used as a constituent material of a paint, the chemical resistance of the obtained coating film is impaired. Adhesion to the substrate can be improved without any problem.
- the ratio of the oxolane structure of the above formula (B) at the terminal within the specific range, it is possible to prevent the ratio of the terminal OH group from being excessively lowered.
- the ratio of the terminal OH groups By preventing the ratio of the terminal OH groups from being excessively decreased, it is possible to prevent a decrease in crosslink density, and as a result, at least one property selected from the group consisting of chemical resistance, coating film strength, and heat resistance is selected.
- the presence of the oxolane structure of the above formula (B) at the terminal can control the crosslinking density within a suitable range, and as a result, the flexibility of the coating film can be secured.
- the proportion of the oxorane structure of the above formula (B) at the end of the polycarbonate diol of the present embodiment is preferably at least the detection limit when determined by the method described in Examples described later.
- the effect of the present invention is expected to be obtained if the oxolane structure of the above formula (B) is contained at a specific ratio at the terminal of the polycarbonate diol.
- the terminal 0.003 mol% or more, 0.005 mol% or more, 0.008 mol% or more, or 0.01 mol% or more is the structure of the above formula (B).
- the polycarbonate diol of the present embodiment has 2.5 mol% or less, 2.0 mol% or less, 1.5 mol% or less, 1.2 mol% or less, 1.0 mol% or less, 0.90 at the terminal.
- the structure has the structure represented by the above formula (B), mol% or less, 0.85 mol% or less, 0.70 mol% or less, 0.55 mol% or less, or 0.50 mol% or less, for example, as a constituent material of a coating material When used, it is preferable because a tougher coating film tends to be obtained.
- the polycarbonate diol of this embodiment has a high oxolane terminal ratio of 0.01 to 2.0 mol% represented by the above formula (B) when used as a raw material for thermoplastic polyurethane, for example. It is more preferable because a polyurethane having a molecular weight can be obtained and the molecular weight can be easily controlled.
- the ratio of the oxolane terminal represented by the above formula (B) at the terminal is more preferably 0.01 to 1.5 mol%, more preferably 0.02 to 1.2. More preferably, it is more preferably mol%, and particularly preferably 0.02 to 0.1 mol%.
- the ratio of the oxorane terminal represented by the above formula (B) can be determined by the method described in Examples described later.
- the oxolane terminal represented by the formula (B) preferably includes an oxolane terminal represented by the following formula (F).
- the adhesion of the obtained coating film tends to be improved when used as a constituent material of a paint.
- the method for obtaining the polycarbonate diol of the present embodiment is not particularly limited, but for example, a monomer having an oxolane structure represented by the above formula (B) (for example, 2- (1-hydroxymethoxy) oxolane, 2- (2).
- a monomer having an oxolane structure represented by the above formula (B) for example, 2- (1-hydroxymethoxy) oxolane, 2- (2).
- From -hydroxyethoxy)oxolane, 2-(3-hydroxypropoxy)oxolane, 2-(4-hydroxybutoxy)oxolane, 2-(5-hydroxypentaoxy)oxolane, and 2-(6-hydroshoxyhexoxy)oxolane At least one compound selected from the group consisting of) may be mixed with a raw material and polymerized, or may be added after reaching the desired molecular weight and heated and stirred.
- the ratio of the oxolan terminals represented by the above formula (B) can be controlled.
- stirring for example, stirring at 100 to 200 ° C. for 30 minutes to 10 hours is preferable.
- the polycarbonate diol of the present embodiment is preferable as long as it is in a liquid state at room temperature (for example, 25° C.) since it does not need to be dissolved at the time of use. Further, the polycarbonate diol of the present embodiment is more preferably liquid at ⁇ 5 ° C. In this embodiment, the liquidity of the polycarbonate diol can be confirmed by the method described in Examples described later.
- the polycarbonate diol of this embodiment may include at least one cyclic ether compound selected from the group consisting of tetrahydrofuran, tetrahydropyran, and oxepane.
- the content of the cyclic ether compound is preferably 0.01 to 50 ppm, more preferably 0.01 to 5 ppm.
- the content of the cyclic ether compound can be determined by the method described in the examples below. Further, in the present embodiment, even in the state of a composition containing trace components such as a cyclic ether compound, water or a metal element in the polycarbonate diol, it is referred to as "polycarbonate diol".
- the polycarbonate diol of the present embodiment may also contain a structure represented by a repeating unit of the following formula (G) in its molecule for the purpose of imparting flexibility.
- R' represents an alkylene group, and in the unit of all repetitions, there may be two or more kinds of the alkylene group, and x represents an integer of two or more.
- the method of introducing the repeating unit of the above formula (G) into the molecule of the polycarbonate diol is not particularly limited, and examples thereof include polyoxyethylene glycol, polyoxyethylene propylene glycol, polyoxyethylene tetramethylene glycol, and polyoxytetramethylene.
- An ether-based polyol such as glycol or polyoxypropylene glycol may be added to the raw material diol, or an ethylene oxide and / or an alkylene oxide such as propylene oxide may be added during the polymerization.
- the content of the repeating unit of the formula (G) in the molecule is not particularly limited as long as it does not affect the present invention, but the following range is preferable. That is, from the viewpoint of suppressing deterioration of heat resistance and/or chemical resistance of the obtained polyurethane, when the repeating unit represented by the formula (G) is introduced into the polycarbonate diol, it is represented by the formula (A).
- the repeating unit represented by the formula (G) (having a structure derived from ether) is preferably 0.05 to 5 mol%, preferably 0.05 to 3 mol%, based on the repeating unit of the carbonate. More preferable.
- the number average molecular weight of the polycarbonate diol of this embodiment is preferably 300 to 5000.
- the number average molecular weight of the polycarbonate diol is 300 or more, the flexibility of the coating film tends to be obtained.
- the number average molecular weight of the polycarbonate diol is 5,000 or less, when it is used as a constituent material of a paint, the solid content concentration of the paint is less likely to be restricted, and the moldability of the resulting polyurethane is less likely to decrease, which is preferable.
- the number average molecular weight of the polycarbonate diol of the present embodiment is more preferably 450 to 3000 from the same viewpoint as described above.
- the number average molecular weight of polycarbonate diol can be measured by the method described in Examples below.
- the water content is preferably 1 to 500 ppm. It is preferable that the polycarbonate diol of the present embodiment has a water content of 500 ppm or less because it is less likely to become cloudy due to a reaction between water and an isocyanate and a smooth coating film can be easily obtained. Further, the polycarbonate diol of the present embodiment is preferable when the water content is 1 ppm or more because the carbonate compound can be easily dispersed in the polycarbonate diol. When the water content is 5 to 250 ppm, the effect becomes more remarkable, and 10 to 150 ppm is more preferable.
- the water content of the polycarbonate diol can be determined by the method described in the examples below.
- the number of colors of the polycarbonate diol of this embodiment is preferably 5 to 100.
- the polycarbonate diol of the present embodiment is preferable when the number of colors is 100 or less because coloring is less likely to be seen in the coating film. Further, the polycarbonate diol of the present embodiment is preferable when the number of colors is 5 or more because the production conditions of the polycarbonate diol are not easily restricted. If the number of colors is 5 to 50, the effect becomes more remarkable, and if it is 5 to 30, it is more preferable.
- the method for obtaining a polycarbonate diol having a color number within the above range is not particularly limited, and examples thereof include a method of polymerizing at a temperature of 200° C. or lower, preferably 170° C. or lower.
- the number of colors of the polycarbonate diol can be determined by determining the number of colors of the polycarbonate diol described in Examples described later.
- the method for producing the polycarbonate diol of the present embodiment is not particularly limited.
- the polycarbonate diol of this embodiment can be produced, for example, by various methods described by Schnell, Polymer Reviews, Vol. 9, pp. 9-20 (1994).
- the polycarbonate diol of the present embodiment is not particularly limited, but is produced, for example, using a diol and a carbonate as raw materials.
- the diol used in the present embodiment is not particularly limited, but for example, ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,7- Heptanediol, 1,8-octanediol, 1,9-nonanediol, 1,10-dodecanediol, 1,11-undecanediol, 1,12-dodecanediol, 1,13-tridecanediol, 1,14- Side chain-free diols such as tetradecanediol and 1,15-pentadecanediol; 2-methyl-1,8-octanediol, 2-ethyl-1,6-hexanediol, 2-methyl-1,3-propanediol , 3-Methyl-1,5-pentan
- One type or two or more types of the diol may be used as a raw material for the polycarbonate diol.
- the ratio of these raw materials is not particularly limited. It is preferable to set the charging amount in the molar ratio between 10/90 and 90/10. Within this range, the crystallinity of the obtained polycarbonate diol is likely to decrease, and a flexible coating film is likely to be obtained. If it is 35/65 to 65/35, the obtained polycarbonate diol becomes liquid at room temperature, which is more preferable, and if it is 40/60 to 60/40, it becomes liquid even at ⁇ 5 ° C. or lower, which is more preferable.
- a compound having 3 or more hydroxyl groups in one molecule for example, trimethylolethane, trimethylolpropane, hexanetriol, pentaerythritol, etc.
- a compound having 3 or more hydroxyl groups in one molecule can be used as a raw material for the polycarbonate diol as long as the performance of the polycarbonate diol of the present embodiment is not impaired. It can also be used. If an excessively large amount of a compound having 3 or more hydroxyl groups in one molecule is used as a raw material for the polycarbonate diol, cross-linking occurs during the polymerization reaction of the polycarbonate and gelation occurs.
- the compound is 0.1 to 5 relative to the total number of moles of the diol used as a raw material for the polycarbonate diol. It is preferably set to mol %. This ratio is more preferably 0.1 to 1 mol%.
- the raw material carbonate is not particularly limited, and examples thereof include dialkyl carbonates such as dimethyl carbonate, diethyl carbonate, dipropyl carbonate, dibutyl carbonate; diaryl carbonates such as diphenyl carbonate; ethylene carbonate, tricarbonate.
- dialkyl carbonates such as dimethyl carbonate, diethyl carbonate, dipropyl carbonate, dibutyl carbonate; diaryl carbonates such as diphenyl carbonate; ethylene carbonate, tricarbonate.
- alkylene carbonates such as methylene carbonate, 1,2-propylene carbonate, 1,2-butylene carbonate, 1,3-butylene carbonate and 1,2-pentylene carbonate.
- one or more carbonates can be used as a raw material for the polycarbonate diol. It is preferable to use dimethyl carbonate, diethyl carbonate, diphenyl carbonate, dibutyl carbonate, or ethylene carbonate from the viewpoint of easy availability or easy setting of the polymerization reaction conditions.
- the catalyst is not particularly limited, but for example, alkali metals such as lithium, sodium and potassium, alcoholates of alkaline earth metals such as magnesium, calcium, strontium and barium, hydrides, oxides, amides, carbonates and hydroxides.
- alkali metals such as lithium, sodium and potassium
- alcoholates of alkaline earth metals such as magnesium, calcium, strontium and barium
- hydrides oxides, amides, carbonates and hydroxides
- examples include substances, nitrogen-containing borates, and basic alkali metal salts and alkaline earth metal salts of organic acids.
- the catalyst is not particularly limited, but for example, aluminum, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zinc, gallium, germanium, zirconium, niobium, molybdenum, ruthenium, rhodium, palladium, and silver. , Indium, tin, antimony, tungsten, rhenium, osminium, iridium, platinum, gold, tallium, lead, bismuth, ytterbium, metals, salts, alkoxides, organic compounds. One or more catalysts can be selected and used from them.
- the polycarbonate diol is successfully polymerized and obtained. It is preferable because it has little effect on the urethane reaction using the polycarbonate diol. It is more preferable to use titanium, itribium, tin, or zirconium as the catalyst.
- the polycarbonate diol of the present embodiment may contain 0.0001 to 0.02% by mass of the above catalyst as the amount of metal elements measured using an ICP (inductively coupled plasma) analyzer.
- ICP inductively coupled plasma
- the content of the catalyst is more preferably 0.0005 to 0.01% by mass.
- the content of at least one metal element selected from the group consisting of titanium, ytterbium, tin and zirconium when measured by an ICP analyzer is 0.0001 to 0.02 mass. It is preferably 0.0005 to 0.01% by mass, and more preferably 0.0005 to 0.01% by mass. Further, the polycarbonate diol of the present embodiment preferably has a total content of titanium, itribium, tin and zirconium of 0.0001 to 0.02% by mass as measured by an ICP analyzer, preferably 0.0005. More preferably, it is from about 0.01% by mass.
- the content of the metal element in the polycarbonate diol can be measured by the method described in Examples described later.
- the polycarbonate diol of the present embodiment is used as a raw material for polyurethane, for example, it is preferable to treat the catalyst used in the production of the polycarbonate diol with a phosphorus compound.
- the phosphorus compound is not particularly limited, and is, for example, a phosphoric acid triester such as trimethyl phosphate, triethyl phosphate, tributyl phosphate, di-2-ethylhexyl phosphate, triphenyl phosphate, tricresyl phosphate, cresil diphenyl phosphate; methyl acid.
- the amount of the phosphorus compound contained in the polycarbonate diol of the present embodiment is preferably 0.0001 to 0.02 mass% as the content of the phosphorus element when measured by the ICP analyzer. If the amount of the phosphorus compound in the polycarbonate diol of the present embodiment is within the above range, for example, when used as a raw material for polyurethane, the influence of the catalyst used in the production of the polycarbonate diol can be reduced in the production reaction of the polyurethane. It is possible, and the phosphorus compound has little influence on the polyurethane production reaction and the physical properties of the reaction product.
- the transesterification reaction catalyst when present in the polycarbonate diol, the decomposition of the carbonate compound present in the polycarbonate diol can be suppressed.
- the content of the phosphorus element as measured by an ICP analyzer is more preferably 0.0005 to 0.01% by mass.
- the production of the polycarbonate diol of the present embodiment is not particularly limited, but can be carried out in two steps, for example.
- the diol and carbonate are mixed in a molar ratio (diol: carbonate), for example, at a ratio of 20: 1 to 1:10, preferably at a ratio of 10: 1 to 1: 2, and 100 to 100 under normal pressure or reduced pressure.
- the first stage reaction is performed at 250°C.
- dimethyl carbonate is used as the carbonate
- the produced methanol can be removed as a mixture with dimethyl carbonate to obtain a low molecular weight polycarbonate diol.
- the produced ethanol can be removed as a mixture with diethyl carbonate to obtain a low molecular weight polycarbonate diol.
- the ethylene glycol produced can be removed as a mixture with ethylene carbonate to obtain a low molecular weight polycarbonate diol.
- the reaction product of the first stage is heated at 160 to 250 ° C. under reduced pressure to remove unreacted diols and carbonates, and to condense low molecular weight polycarbonate diols. This is a reaction for obtaining a polycarbonate diol having a predetermined molecular weight.
- the polycarbonate diol of the present embodiment can be used as a constituent material of a paint or an adhesive, as a raw material of polyurethane or a thermoplastic elastomer, and also as a modifier of polyester or polyimide.
- a coating film having a smooth surface and a well-balanced performance such as strength and chemical resistance can be obtained.
- the polycarbonate diol of the present embodiment is used as a raw material for polyurethane or a thermoplastic elastomer, it is possible to obtain a polyurethane or a thermoplastic elastomer having a smooth surface, toughness and excellent chemical resistance.
- thermoplastic polyurethane of the present embodiment can be obtained by using the above-mentioned polycarbonate diol and organic polyisocyanate.
- the coating composition of the present embodiment contains the above-mentioned polycarbonate diol and organic polyisocyanate.
- the coating composition of the present embodiment contains a urethane prepolymer obtained by reacting the above-mentioned polycarbonate diol with an organic polyisocyanate, and the urethane prepolymer preferably has an isocyanate end group.
- the coating composition of the present embodiment more preferably contains the above-mentioned polycarbonate diol, the above-mentioned organic polyisocyanate and the polyurethane resin obtained by reacting the chain extender, and water, the above-mentioned polycarbonate diol, the above-mentioned organic polyisocyanate and A water-based coating composition containing polyurethane obtained by reacting a chain extender is more preferable.
- the organic polyisocyanate used is not particularly limited, but is, for example, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, and a mixture thereof (TDI), crude TDI, diphenylmethane-4,4'-diisocyanate. (MDI), crude MDI, naphthalene-1,5-diisocyanate (NDI), 3,3'-dimethyl-4,4'-biphenylenediocyanate, polymethylene polyphenyl isocyanate, xylylene diisocyanate (XDI), phenylenedi isocyanate, etc.
- TDI 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, and a mixture thereof
- MDI crude MDI, diphenylmethane-4,4'-diisocyanate.
- NDI naphthalene-1,5-diisocyanate
- Known aromatic diisocyanates known aliphatic diisocyanates such as 4,4'-methylenebiscyclohexyldiisocyanate (hydrogenated MDI), hexamethylene diisocyanate (HMDI), isophorone diisocyanate (IPDI), cyclohexanediisocyanate (hydrogenated XDI), and Examples thereof include isocyanurate-modified products, carbodiimide-modified products, and biuret-modified products of these isocyanates.
- These organic polyisocyanates may be used alone or in combination of two or more. Further, these organic polyisocyanates may be used by masking the isocyanate group with a blocking agent.
- a chain extender can be used as a copolymerization component if desired.
- the chain extender is not particularly limited, and for example, a chain extender commonly used in the polyurethane industry, that is, water, a low molecular weight polyol, a polyamine, or the like can be used.
- chain extenders include, but are not limited to, ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, neopentyl glycol, and 1 ,10-decanediol, 1,1-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, xylylene glycol, bis(p-hydroxy)diphenyl, bis(p-hydroxyphenyl)propane and other low molecular weight polyols, ethylenediamine, Examples thereof include polyamines such as hexamethylenediamine, isophoronediamine, xylylenediamine, diphenyldiamine and diaminodiphenylmethane. These chain extenders may be used alone or in combination of two or more.
- a production method known in the industry is used.
- a two-component solvent-based coating composition in which a coating main agent obtained from the above-mentioned polycarbonate diol and a curing agent composed of an organic polyisocyanate are mixed immediately before coating; obtained by reacting the above-mentioned polycarbonate diol with an organic polyisocyanate.
- One-pack type solvent-based coating composition comprising a urethane prepolymer having an isocyanate end group;
- One-pack type solvent-based coating composition comprising a polyurethane resin obtained by reacting the above-mentioned polycarbonate diol, organic polyisocyanate and chain extender Or a one-pack water-based coating composition can be produced.
- the coating composition (paint) of the present embodiment includes, for example, a curing accelerator (catalyst), a filler, a dispersant, a flame retardant, a dye, an organic or inorganic pigment, a release agent, and a fluidity adjusting agent according to various applications.
- a curing accelerator catalyst
- a filler a filler
- a dispersant a flame retardant
- a dye an organic or inorganic pigment
- a release agent a fluidity adjusting agent
- Agents, plasticizers, antioxidants, UV absorbers, light stabilizers, defoamers, leveling agents, colorants, solvents and the like can be added.
- the solvent of the coating composition (paint) of the present embodiment is not particularly limited, for example, dimethylformamide, diethylformamide, dimethylacetamide, dimethylsulfoxide, tetrahydrofuran, acetone, methyl ethyl ketone, methyl isobutyl ketone, dioxane, cyclohexanone, benzene, Examples thereof include toluene, xylene, ethyl cellosolve, ethyl acetate, butyl acetate, ethanol, isopropanol, n-butanol, water and the like. These solvents may be used alone or in combination of two or more.
- thermoplastic polyurethane of the present embodiment is not particularly limited, and a polyurethane-forming reaction technique known in the polyurethane industry is used.
- a thermoplastic polyurethane can be produced by reacting the above-mentioned polycarbonate diol and organic polyisocyanate under atmospheric pressure at room temperature to 200 ° C.
- a chain extender is used, it may be added at the beginning of the reaction or may be added during the reaction.
- US Pat. No. 5,070,173 can be referred to.
- a known polymerization catalyst or solvent may be used.
- the polymerization catalyst used is not particularly limited, and examples thereof include dibutyltin dilaurate. It is preferable to add a stabilizer such as a heat stabilizer (for example, an antioxidant) or a light stabilizer to the thermoplastic polyurethane of the present embodiment. Further, a plasticizer, an inorganic filler, a lubricant, a colorant, a silicone oil, a foaming agent, a flame retardant and the like may be added to the thermoplastic polyurethane of the present embodiment.
- a stabilizer such as a heat stabilizer (for example, an antioxidant) or a light stabilizer
- oxolane terminal proportion The proportion of oxolane terminals represented by the following formula (B) at the polycarbonate diol terminals (hereinafter referred to as oxolane terminal proportion) was determined as follows. (In formula (B), m represents an integer from 1 to 6).
- GC analysis gas chromatography analysis
- a gas chromatography 6890 manufactured by Hewlett-Packard, USA
- DB-WAX manufactured by J & W, USA
- a hydrogen flame ionization detector manufactured by Hewlett-Packard, USA
- the temperature rise profile of the column was a profile in which the temperature was raised from 60 ° C. to 10 ° C./min to 250 ° C. and then held at that temperature for 15 minutes.
- the identification of each peak in the GC analysis was performed using the following gas chromatograph mass spectrometer (GC-MS).
- GC-MS gas chromatograph mass spectrometer
- 6890 manufactured by Hewlett-Packard, USA
- DB-WAX manufactured by J&W, USA
- MS device mass spectrometer
- Auto-massSUN manufactured by JEOL Ltd., Japan
- Oxolan terminal ratio (%) B ⁇ (A + B) ⁇ 100 (1)
- composition of the polycarbonate diol was determined as follows. First, 1 g of a sample was weighed in a 100 ml eggplant-shaped flask, and 30 g of ethanol and 4 g of potassium hydroxide were put therein to obtain a mixture. The resulting mixture was heated in an oil bath at 100 ° C. for 1 hour. After cooling the mixture to room temperature, 1 to 2 drops of phenolphthalein was added to the mixture as an indicator and neutralized with hydrochloric acid. Then, the mixture was cooled in a refrigerator for 3 hours, the precipitated salt was removed by filtration, and the filtrate was analyzed by gas chromatography (GC).
- GC gas chromatography
- the GC analysis was carried out using a gas chromatography GC14B (manufactured by Shimadzu Corporation) with a DB-WAX (manufactured by J&W Corporation, USA) 30 m and a film thickness of 0.25 ⁇ m as a column, using diethylene glycol diethyl ester as an internal standard, and a detector. This was performed using a hydrogen flame ionization detector (FID).
- FID hydrogen flame ionization detector
- the heating profile of the column was such that it was held at 60° C. for 5 minutes and then heated to 250° C. at 10° C./minute.
- the composition of the polycarbonate diol was determined based on the area value of the diol obtained by the GC analysis.
- the number-average molecular weight of polycarbonate diol can be determined by the "neutralization titration method (JIS K0070-1992)" in which acetic anhydride and pyridine are used and titrated with an ethanol solution of potassium hydroxide. ) was determined and calculated using the following formula (2).
- ICP inductively coupled plasma
- Quantitation of cyclic ether compound in polycarbonate diol The amount of cyclic ether compound in the polycarbonate diol was determined as follows. 2 g of the sample was precisely weighed and placed in a 20 ml vial and sealed. The vial was heated at 100 ° C. for 3 hours, and 1 ml of the gas phase was collected by a gas tight syringe heated to 100 ° C. and measured by GC / MS.
- the GC device used was 7890A (manufactured by Agilent), the column used was Equity-1 (manufactured by Sigma-Aldrich) 30 m, and the film thickness was 0.25 ⁇ m.
- a temperature rise profile was adopted in which the temperature was maintained at 40 ° C. for 7 minutes, the temperature was raised to 280 ° C. at 10 ° C./min, and the temperature was maintained at that temperature for 5 minutes.
- Jms-Q1000GC manufactured by JEOL Ltd.
- the quantification was performed by preparing a calibration curve with 1-butanol.
- the water content in the polycarbonate diol was measured by a volumetric method according to JIS K0068 using a water content measuring device (KF-100 type, manufactured by Mitsubishi Chemical Analytech).
- the number of colors of the polycarbonate diol was determined by measuring the number of Hazen units according to JIS K0071-1.
- the appearance of the coating film after allowing the cotton balls impregnated with oleic acid to stand on the surface of the coating film for 3 minutes in an atmosphere of 23 ° C. and 50% RH on a horizontal table was visually evaluated.
- the degree and amount of defects were represented by grades 0 to 5 according to JIS K5600-8-1, and the chemical resistance of the coating film was evaluated.
- Adhesion of coating film After attaching a required number of removable paper adhesive tapes as spacers to both ends of a polymethylmethacrylate (PMMA) plate so that the dry film thickness is 40 to 50 ⁇ m, The prepared coating composition was dropped on the top of the plate and coated with a glass rod (diameter 8 mm). After baking at 60 ° C. for 60 minutes, the coating film was dried on a horizontal table at 23 ° C. and 50% RH for 1 week to obtain a coating film. Using this coating film, the adhesion (adhesion) of the coating film was evaluated according to JIS K5600-5-6 (cross-cut method) in 6 grades from 0 to 5.
- JIS K5600-5-6 cross-cut method
- Heat resistance of polyurethane film A polyurethane film obtained from a polycarbonate diol was cut into a strip shape of 10 mm ⁇ 80 mm to obtain a test piece. The obtained test piece was left in a hot air dryer set at 120 ° C. for 5 days. Above 11. The breaking strength before and after the test was determined by the method of mechanical properties and flexibility of the polyurethane film, and the heat resistance of the polyurethane film was determined by the following formula (4).
- Example 1 In a 2 L glass flask equipped with a rectification column filled with ordered packing and a stirrer, 660 g (7.3 mol) of dimethyl carbonate, 400 g (4.4 mol) of 1,4-butanediol, 1,6- 500 g (4.2 mol) of hexanediol was charged. 0.20 g of titanium tetraisopropoxide was further added to the flask as a catalyst, and the mixture in the flask was stirred and heated at normal pressure to initiate the reaction. The reaction start temperature was adjusted to 140 ° C., and the reaction was carried out at this temperature for 20 hours.
- the temperature was gradually raised to 160° C., and the reaction was carried out while distilling off the produced mixture of methanol and dimethyl carbonate.
- the pressure in the flask was reduced to 10 kPa, and the reaction was carried out at 160 ° C. for another 10 hours while distilling off the mixture of diol and dimethyl carbonate.
- 0.04 g of 2-(4-hydroxybutoxy)oxolane was added, and the mixture was stirred at 160° C. for 1 hour.
- To the flask was added 0.22 g of 2-ethylhexyl acid phosphate as a phosphorus compound, and the mixture in the flask was heated at 100° C. for 6 hours to obtain a polycarbonate diol.
- PC-1 contained a repeating unit represented by the following formula (A), a terminal hydroxyl group, and an oxolane terminal represented by the following formula (F).
- R1 represents a divalent aliphatic or alicyclic hydrocarbon having 2 to 12 carbon atoms.
- the amount of the cyclic ether compound was 1.2 ppm, and the amount of water was 110 ppm.
- Example 2 A polycarbonate diol was obtained in the same manner as in Example 1 except that the amount of 2- (4-hydroxybutoxy) oxolane added was changed to 0.12 g. The results of analysis of the obtained polycarbonate diol are shown in Table 1.
- This polycarbonate diol is abbreviated as PC-2.
- PC-2 contained a repeating unit represented by the above formula (A), a terminal hydroxyl group, and an oxolane terminal represented by the above formula (F).
- Example 3 A polycarbonate diol was obtained in the same manner as in Example 1 except that the amount of 2- (4-hydroxybutoxy) oxolane added was changed to 0.36 g. The results of analysis of the obtained polycarbonate diol are shown in Table 1.
- This polycarbonate diol is abbreviated as PC-3.
- PC-3 contained a repeating unit represented by the above formula (A), a terminal hydroxyl group, and an oxolane terminal represented by the above formula (F).
- Example 4 A polycarbonate diol was obtained in the same manner as in Example 1 except that the amount of 2- (4-hydroxybutoxy) oxolane added was changed to 0.58 g. The results of analysis of the obtained polycarbonate diol are shown in Table 1.
- This polycarbonate diol is abbreviated as PC-4.
- PC-4 contained a repeating unit represented by the above formula (A), a terminal hydroxyl group, and an oxolane terminal represented by the above formula (F).
- Example 1A A polycarbonate diol was obtained in the same manner as in Example 1 except that the amount of 2- (4-hydroxybutoxy) oxolane added was changed to 0.01 g. The results of analysis of the obtained polycarbonate diol are shown in Table 1.
- This polycarbonate diol is abbreviated as PC-21.
- PC-21 contained a repeating unit represented by the above formula (A), a terminal hydroxyl group, and an oxolane terminal represented by the above formula (F).
- Example 1B A polycarbonate diol was obtained in the same manner as in Example 1 except that the amount of 2- (4-hydroxybutoxy) oxolane added was changed to 0.77 g.
- the results of analysis of the obtained polycarbonate diol are shown in Table 1.
- This polycarbonate diol is abbreviated as PC-22.
- PC-22 contained a repeating unit represented by the above formula (A), a terminal hydroxyl group, and an oxolane terminal represented by the above formula (F).
- Example 5 750 g (8.2 mol) of ethylene carbonate, 400 g (4.4 mol) of 1,4-butanediol, and 1,6- 500 g (4.2 mol) of hexanediol and 0.05 g of 2-(4-hydroxybutoxy)oxolane were charged. 0.20 g of titanium tetraisopropoxide was further added to the flask as a catalyst, and the mixture in the flask was stirred and heated at normal pressure to initiate the reaction. The reaction starting temperature was adjusted to 140° C., and the mixture was stirred at that temperature for 2 hours. Thereafter, the reaction temperature was adjusted to 140 to 150° C.
- PC-5 contained a repeating unit represented by the above formula (A), a terminal hydroxyl group, and an oxolane terminal represented by the above formula (F).
- Example 6 680 g (7.7 mol) of ethylene carbonate, 200 g (2.2 mol) of 1,4-butanediol, 1,6- in a 2 L glass flask equipped with a rectification column filled with a regular filling and a stirrer. 650 g (5.5 mol) of hexanediol was charged. 0.35 g of titanium tetraisopropoxide was further added to the flask as a catalyst, and the mixture in the flask was stirred and heated at normal pressure to initiate the reaction. The reaction start temperature was adjusted to 140 ° C., and the mixture was stirred at this temperature for 2 hours. After that, the reaction temperature was adjusted to 140 to 150 ° C.
- PC-6 contained a repeating unit represented by the above formula (A), a terminal hydroxyl group, and an oxolane terminal represented by the above formula (F).
- A a repeating unit represented by the above formula
- F an oxolane terminal represented by the above formula (F).
- the amount of cyclic ether compound was 0.7 ppm and the amount of water was 85 ppm.
- Example 7 In a 2 L glass flask equipped with a rectification column filled with ordered packing and a stirrer, 640 g (7.3 mol) ethylene carbonate, 260 g (2.9 mol) 1,4-butanediol, 1,6- Hexanediol (520 g, 4.4 mol) was charged. 0.35 g of titanium tetraisopropoxide was further added to the flask as a catalyst, and the mixture in the flask was stirred and heated at normal pressure to initiate the reaction. The reaction start temperature was adjusted to 140 ° C., and the mixture was stirred at this temperature for 2 hours. Thereafter, the reaction temperature was adjusted to 140 to 150° C.
- PC-7 contained a repeating unit represented by the above formula (A), a terminal hydroxyl group, and an oxolane terminal represented by the above formula (F).
- Example 8 800 g (9.1 mol) of ethylene carbonate, 510 g (5.7 mol) of 1,4-butanediol, and 1,6- were added to a 2 L glass flask equipped with a rectification column filled with ordered packing and a stirrer. 400 g (3.4 mol) of hexanediol was charged. 0.35 g of titanium tetraisopropoxide was further added to the flask as a catalyst, and the mixture in the flask was stirred and heated at normal pressure to initiate the reaction. The reaction starting temperature was adjusted to 140° C., and the mixture was stirred at that temperature for 2 hours. Thereafter, the reaction temperature was adjusted to 140 to 150° C.
- PC-8 contained a repeating unit represented by the above formula (A), a terminal hydroxyl group, and an oxolane terminal represented by the above formula (F).
- Example 9 750 g (8.5 mol) of ethylene carbonate, 550 g (6.1 mol) of 1,4-butanediol, and 1,6- 290 g (2.5 mol) of hexanediol was charged. 0.35 g of titanium tetraisopropoxide was further added to the flask as a catalyst, and the mixture in the flask was stirred and heated at normal pressure to initiate the reaction. The reaction starting temperature was adjusted to 140° C., and the mixture was stirred at that temperature for 2 hours. Thereafter, the reaction temperature was adjusted to 140 to 150° C.
- the results of analysis of the obtained polycarbonate diol are shown in Table 1.
- This polycarbonate diol is abbreviated as PC-9.
- the PC-9 contained a repeating unit represented by the above formula (A), a terminal hydroxyl group, and an oxolane terminal represented by the above formula (F).
- Example 10 In a 2 L glass flask equipped with a rectification column filled with ordered packing and a stirrer, 690 g (7.8 mol) of ethylene carbonate, 650 g (7.2 mol) of 1,4-butanediol, 1,6- 80 g (0.7 mol) of hexanediol was charged. 0.35 g of titanium tetraisopropoxide was further added to the flask as a catalyst, and the mixture in the flask was stirred and heated at normal pressure to initiate the reaction. The reaction start temperature was adjusted to 140 ° C., and the mixture was stirred at this temperature for 2 hours. Thereafter, the reaction temperature was adjusted to 140 to 150° C.
- PC-10 polycarbonate diol
- the PC-10 contained a repeating unit represented by the above formula (A), a terminal hydroxyl group, and an oxolane terminal represented by the above formula (F).
- Example 11 750 g (8.5 mol) of ethylene carbonate, 550 g (6.1 mol) of 1,4-butanediol, and 1,6- 290 g (2.5 mol) of hexanediol was charged. 0.35 g of titanium tetraisopropoxide was further added to the flask as a catalyst, and the mixture in the flask was stirred and heated at normal pressure to initiate the reaction. The reaction start temperature was adjusted to 140 ° C., and the mixture was stirred at this temperature for 2 hours. Thereafter, the reaction temperature was adjusted to 140 to 150° C.
- PC-11 contained a repeating unit represented by the above formula (A), a terminal hydroxyl group, and an oxolane terminal represented by the above formula (F).
- Example 12 In a 2 L glass flask equipped with a rectification column filled with ordered packing and a stirrer, 690 g (7.8 mol) of ethylene carbonate, 650 g (7.2 mol) of 1,4-butanediol, 1,6- 80 g (0.7 mol) of hexanediol was charged. 0.35 g of titanium tetraisopropoxide was further added to the flask as a catalyst, and the mixture in the flask was stirred and heated at normal pressure to initiate the reaction. The reaction start temperature was adjusted to 140 ° C., and the mixture was stirred at this temperature for 2 hours. Thereafter, the reaction temperature was adjusted to 140 to 150° C.
- PC-12 contained a repeating unit represented by the above formula (A), a terminal hydroxyl group, and an oxolane terminal represented by the above formula (F).
- Example 13 In a 2 L glass flask equipped with a rectification column filled with ordered packing and a stirrer, 760 g (8.6 mol) of ethylene carbonate, 380 g (4.2 mol) of 1,4-butanediol, and 2-methyl- 400 g (4.4 mol) of 1,3-propanediol was charged. 0.20 g of titanium tetraisopropoxide was further added to the flask as a catalyst, and the mixture in the flask was stirred and heated at normal pressure to initiate the reaction. The reaction start temperature was adjusted to 140 ° C., and the mixture was stirred at this temperature for 2 hours. Thereafter, the reaction temperature was adjusted to 140 to 150° C.
- PC-13 contained a repeating unit represented by the above formula (A), a terminal hydroxyl group, and an oxolane terminal represented by the above formula (F).
- Example 14 680 g (7.7 mol) of ethylene carbonate, 360 g (4.0 mol) of 1,4-butanediol and 1,5- 1,5-butanediol were placed in a 2 L glass flask equipped with a rectification column filled with ordered packing and a stirrer. 390 g (3.8 mol) of pentanediol was charged. 0.30 g of titanium tetraisopropoxide was further added to the flask as a catalyst, and the mixture in the flask was stirred and heated at normal pressure to initiate the reaction. The reaction starting temperature was adjusted to 140° C., and the mixture was stirred at that temperature for 2 hours.
- reaction temperature was adjusted to 140 to 150° C. and the pressure was adjusted to 3.0 to 5.0 kPa, and the reaction was carried out for 25 hours while distilling off the produced mixture of ethylene glycol and ethylene carbonate. Then, the pressure was reduced to 0.5 kPa, and the reaction was further performed at 150 to 160° C. for 10 hours while distilling off ethylene carbonate and the diol. Then, 0.06 g of 2-(4-hydroxybutoxy)oxolane was added, and the mixture was stirred at 160° C. for 1 hour.
- PC-14 contained a repeating unit represented by the above formula (A), a terminal hydroxyl group, and an oxolane terminal represented by the above formula (F).
- Example 1C A polycarbonate diol was obtained in the same manner as in Example 1 except that the amount of 2- (4-hydroxybutoxy) oxolane added was changed to 1.60 g. The results of analysis of the obtained polycarbonate diol are shown in Table 1.
- This polycarbonate diol is abbreviated as PC-23.
- the PC-23 contained a repeating unit represented by the above formula (A), a terminal hydroxyl group, and an oxolane terminal represented by the above formula (F).
- PC-31 contained a repeating unit represented by the above formula (A) and a terminal hydroxyl group, but the oxolane terminal represented by the above formula (F) was not detected. That is, the content ratio of the oxolane structure represented by the above formula (B) at the terminal of PC-31 is less than the detection limit (ND: Not) in the measuring method described in “1. Determination of polycarbonate diol terminal” above. It was (Detectable) (described as "ND” in Table 1).
- [Application example 1] 40 g of polycarbonate diol PC-1, 0.75 g of BYK-331 (manufactured by BYK Chemical) as a leveling agent, and dibutyl tin dissolved in thinner (xylene/butyl acetate 70/30 (mass ratio)) to a concentration of 2 mass %. 1.25 g of dilaurate solution and 40 g of thinner were mixed and stirred to obtain a paint base material.
- a coating composition was prepared by adding 7.5 g of an organic polyisocyanate (Duranate TPA-100, manufactured by Asahi Kasei Chemicals, Inc., isocyanate (NCO) content: 23.1%) as a curing agent to the obtained coating composition. The physical properties were evaluated using the coating composition. The evaluation results are shown in Table 2.
- a coating composition was obtained in the same manner as in Application Example 1 except that PC-2 to 10 and PC-13 to 14 were used as the polycarbonate diol. Physical properties were evaluated using the coating composition. The evaluation results are shown in Table 2.
- a coating composition was obtained in the same manner as in Application Example 1 except that PC-21 to 23 were used as the polycarbonate diol. Physical properties were evaluated using the coating composition. The evaluation results are shown in Table 2.
- the polycarbonate diol according to one embodiment of the present embodiment has the evaluation result of chemical resistance. It can be suppressed within the range of "0 to 4" (preferably within the range of "0 to 3", more preferably within the range of "0 to 2"), and / or the evaluation result of adhesion is "0". It was confirmed that it can be suppressed within a range of up to 4" (preferably within a range of "0-3", more preferably within a range of "0-2").
- the obtained polyurethane resin solution was cast on a glass plate and left at room temperature for 30 minutes to remove the solvent, and then placed in a dryer at 100 ° C. for 2 hours to dry to obtain a polyurethane film. Physical properties were evaluated using the polyurethane film. The evaluation results are shown in Table 3.
- a polyurethane film was obtained in the same manner as in Application Example 13 except that PC-2 to 10 and PC-13 to 14 were used as the polycarbonate diol. Physical properties were evaluated using the polyurethane film. The evaluation results are shown in Table 3.
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Abstract
Description
下記式(A)で表される繰り返し単位と末端ヒドロキシル基とを含み、末端の0モル%より大きく3.0モル%以下が下記式(B)で表されるオキソラン末端であるポリカーボネートジオール。
[2]
前記式(A)で表される繰り返し単位が、下記式(C)で表される繰り返し単位と下記式(D)で表される繰り返し単位とを含み、
前記式(C)で表される繰り返し単位と前記式(D)で表される繰り返し単位とのモル比(式(C):式(D))が、10:90~90:10である、[1]に記載のポリカーボネートジオール。
[3]
前記式(D)で表される繰り返し単位が、下記式(E)で表される繰り返し単位を含む、[2]に記載のポリカーボネートジオール。
[4]
前記式(B)で表されるオキソラン末端が、下記式(F)で表されるオキソラン末端を含む、[1]~[3]のいずれかに記載のポリカーボネートジオール。
[1]~[4]のいずれかに記載のポリカーボネートジオールと有機ポリイソシアネートとを含む、コーティング組成物。
[6]
[1]~[4]のいずれかに記載のポリカーボネートジオールと有機ポリイソシアネートとを反応させて得られるウレタンプレポリマーを含み、該ウレタンプレポリマーが末端イソシアネート基を持つ、コーティング組成物。
[7]
[1]~[4]のいずれかに記載のポリカーボネートジオール、有機ポリイソシアネート及び鎖伸長剤を反応させて得られるポリウレタン樹脂を含む、コーティング組成物。
[8]
水、[1]~[4]のいずれかに記載のポリカーボネートジオール、有機ポリイソシアネート及び鎖伸長剤を反応させて得られるポリウレタンを含む、水系コーティング組成物。
[9]
[1]~[4]のいずれかに記載のポリカーボネートジオールと有機ポリイソシアネートとを用いて得られる、熱可塑性ポリウレタン。
これらの特性(耐薬品性、基材への密着性、機械的強度、耐熱性、及び柔軟性から成る群から選択される少なくとも一つの特性)を確保できることから、本発明のポリカーボネートジオールは、塗料の構成材料として、また、ポリウレタンの原料として好適に用いることができる。
末端に上記式(B)の構造を特定割合有することで、上記の効果が得られる理由については明らかではないが、本発明者は以下のように考えている。すなわち、
一般的に、ポリカーボネートジオール(末端はOH基)は、ポリカーボネート樹脂、又はポリカーボネート樹脂に類似する構造を有するポリエステル樹脂などに対して高い密着性を有するものの、ポリメタクリル酸メチル(PMMA)樹脂などに対しては、密着性が十分でない傾向がある。他方、本実施形態のポリカーボネートジオールは、末端の特定割合が上記式(B)のオキソラン構造であるため極性が強くなり、基材への密着性が向上する。
また、一態様において、末端における上記式(B)のオキソラン構造の割合を特定範囲に収めることで、末端のOH基の割合が過度に低下することを防止できる。末端のOH基の割合が過度に低下することを防止できることで、架橋密度の低下を防止でき、その結果、耐薬品性、塗膜強度、及び耐熱性から成る群から選択され少なくとも一つの特性を確保することができる。
また、一態様において、末端における上記式(B)のオキソラン構造が存在することで、架橋密度を好適な範囲に制御でき、その結果、塗膜の柔軟性を確保することができる。
前記式(B)で表されるオキソラン末端は、下記式(F)で表されるオキソラン末端を含むことが好ましい。
本実施形態のポリカーボネートジオールは、塗料又は接着剤の構成材料として、またポリウレタン又は熱可塑性エラストマーの原料として、さらにはポリエステル又はポリイミドの改質剤などの用途に用いることができる。特に、本実施形態のポリカーボネートジオールは、塗料の構成材料として用いる場合、表面が平滑であり、強度、耐薬品性などの性能のバランスが良い塗膜が得られる。また、本実施形態のポリカーボネートジオールは、ポリウレタンや熱可塑性エラストマーの原料として用いる場合、表面が平滑であり強靱で耐薬品性に優れるポリウレタン又は熱可塑性エラストマーを得ることができる。
本実施形態の熱可塑性ポリウレタンには、熱安定剤(例えば酸化防止剤)や光安定剤などの安定剤を添加することが好ましい。また、本実施形態の熱可塑性ポリウレタンには、可塑剤、無機充填剤、滑剤、着色剤、シリコンオイル、発泡剤、難燃剤等を添加してもよい。
ポリカーボネートジオール末端における下記式(B)で表されるオキソラン末端の割合(以降、オキソラン末端割合と称する。)を以下のとおり決定した。
A:ジオール(炭素数2~15)を含むアルコール類のピーク面積の総和
B:下記式(B-1)で表される化合物のピーク面積の総和
ポリカーボネートジオールの組成を以下のとおり決定した。まず、100mlのナスフラスコに、サンプルを1g測り取り、エタノール30g、水酸化カリウム4gを入れて、混合物を得た。得られた混合物を100℃のオイルバスで1時間加熱した。前記混合物を室温まで冷却後、指示薬としてフェノールフタレインを前記混合物に1~2滴添加し、塩酸で中和した。その後、前記混合物を冷蔵庫で3時間冷却し、沈殿した塩を濾過で除去した後、濾液をガスクロマトグラフィー(GC)分析した。なお、GC分析は、カラムとしてDB-WAX(米国J&W社製)30m、膜厚0.25μmを付けたガスクロマトグラフィーGC14B(島津製作所製)を用い、ジエチレングリコールジエチルエステルを内部標準として用い、検出器に水素炎イオン化検出器(FID)を用いて行った。カラムの昇温プロファイルは、60℃で5分保持した後、10℃/分で250℃まで昇温するプロファイルとした。
GC分析により得られたジオールの面積値を元に、ポリカーボネートジオールの組成を決定した。
ポリカーボネートジオールの数平均分子量は、無水酢酸及びピリジンを用い、水酸化カリウムのエタノール溶液で滴定する「中和滴定法(JIS K0070-1992)」によって水酸基価(OH価)を決定し、下記式(2)を用いて計算した。
80℃に加熱したポリカーボネートジオールを透明なサンプル瓶に入れ、室温(25℃)まで冷えた状態を目視で観察した。透明であり、かつサンプル瓶を傾けた時に僅かでも流動性がある場合を室温で液状とし、不透明又はサンプル瓶を傾けても状態が変化しない何れかの場合及び双方の場合を室温で固体として表した。さらに、-5℃に設定した冷凍庫に8時間放置後に目視で観察し、透明であり、かつサンプル瓶を傾けた時に僅かでも流動性がある場合を-5℃で液状とし、不透明又はサンプル瓶を傾けても状態が変化しない何れかの場合及び双方の場合を-5℃で固体として表した。
ポリカーボネートジオール中に含有する各元素を以下のとおり分析した。まず、サンプルをテフロン(登録商標)製分解容器に秤取り、高純度硝酸(関東化学製)を加えてマイクロウエーブ分解装置(マイルストーンゼネラル社製、ETHOS TC)を用いて分解した。なお、サンプルは完全に分解され、得られた分解液は無色透明となった。分解液に純水を加えて検液を作製した。得られた検液について誘電結合プラズマ分析装置(サーモフィッシャーサイエンティフィック社製、iCAP6300 Duo)を用い、各元素の標準液を元に定量を行った。
ポリカーボネートジオール中の環状エーテル化合物の量を、以下のとおり決定した。サンプル2gを精秤し、20mlのバイアルに入れて密栓した。バイアルを100℃で3時間加熱し、気相1mlを100℃に加熱したガスタイトシリンジで採取し、GC/MSで測定した。GC装置は、7890A(Agident社製)を、カラムは、Equity-1(シグマ・アルドリッチ社製)30m、膜厚0.25μmを使用した。昇温プロファイルは、40℃で7分保持した後、10℃/分で280℃まで昇温し、その温度で5分間保持するという昇温プロファイルを採用した。MS装置は、Jms-Q1000GC(日本電子株式会社製)を用い、イオン化電圧70eV、スキャン範囲m/z=10~500、フォトマルゲイン1300Vで測定を行った。定量は、1-ブタノールで検量線を作成して行った。
C:環状エーテル化合物の総和(mg)
D:サンプル量(g)
水分測定装置(KF-100型、三菱化学アナリテック製)を用い、JIS K0068に準じ、容量分析法でポリカーボネートジオール中の水分量を測定した。
JIS K0071-1に準じ、ハーゼン単位式数を測定することによりポリカーボネートジオールの色数を決定した。
ガラス板(JIS R3202、75mm×150mm角、1mm厚)上に、乾燥膜厚が40~50μmになるように、板の両端に再剥離性の紙製粘着テープをスペーサーとして必要枚数貼り付けてから、調製したコーティング組成物を板の上部に滴下し、ガラス棒(直径8mm)を用いて塗工した。60℃で30分間焼付け後に、水平台の上で、23℃、50%相対湿度(RH)の雰囲気下、1週間乾燥させて塗膜を得た。水平台の上で、23℃、50%RHの雰囲気下、オレイン酸を含浸させたコットンボールを塗膜表面に3分間静置させた後の塗膜外観を目視で評価した。JIS K5600-8-1に準じて欠陥の程度及び量を等級0~5で表し、塗膜の耐薬品性を評価した。
ポリメタクリル酸メチル(PMMA)板上に、乾燥膜厚が40~50μmになるように、板の両端に再剥離性の紙製粘着テープをスペーサーとして必要枚数貼り付けてから、調製したコーティング組成物を板の上部に滴下し、ガラス棒(直径8mm)を用いて塗工した。60℃で60分間焼付け後に、水平台の上で、23℃、50%RHの雰囲気下、1週間乾燥させて塗膜を得た。該塗膜を用い、JIS K5600-5-6(クロスカット法)に準じ0~5の6段階の分類で塗膜の付着性(密着性)を評価した。
ポリカーボネートジオールから得られたポリウレタンフィルムを10mm×80mmの短冊型に切り取り、23℃、50%RHの恒温室で3日間養生したものを試験体として得た。得られた試験体について、テンシロン引張試験器(ORIENTEC製、RTC-1250A)を用い、チェック間距離50mm、引張速度100mm/分で、破断強度(単位:MPa)及び破断伸度(単位:%)を測定した。尚、10%伸長時の応力(単位:MPa)をポリウレタンフィルムの柔軟性として評価した。
ポリカーボネートジオールから得られたポリウレタンフィルムを10mm×80mmの短冊型に切り取って試験体を得た。得られた試験体を、120℃に設定した熱風乾燥機内に5日間放置した。上記11.ポリウレタンフィルムの機械的物性及び柔軟性の方法で、試験前後の破断強度を求め、下記式(4)でポリウレタンフィルムの耐熱性を求めた。
E:試験後の破断強度(MPa)
F:試験前の破断強度(MPa)
規則充填物を充填した精留塔と攪拌装置とを備えた2Lのガラス製フラスコにジメチルカーボネートを660g(7.3mol)、1,4-ブタンジオールを400g(4.4mol)、1,6-ヘキサンジオールを500g(4.2mol)仕込んだ。前記フラスコに触媒としてチタンテトライソプロポキシド0.20gをさらに加え、前記フラスコ内の混合物を常圧で攪拌及び加熱して反応を開始した。反応開始温度を140℃に調整し、該温度で20時間反応を行った。その後、160℃へ徐々に上げて、生成するメタノールとジメチルカーボネートとの混合物を留去しながら反応を行った。その後、前記フラスコ内の圧力を10kPaまで減圧し、ジオールとジメチルカーボネートとの混合物を留去しながら、160℃でさらに10時間反応を行った。その後、2-(4-ヒドロキシブトキシ)オキソランを0.04g添加し、160℃で1時間撹拌した。前記フラスコにリン化合物として2-エチルヘキシルアシッドホスフェートを0.22g加え、前記フラスコ内の混合物を100℃で6時間加熱することによりポリカーボネートジオールを得た。得られたポリカーボネートジオールを分析した結果を、表1に示す。このポリカーボネートジオールをPC-1と略す。PC-1は、下記式(A)で表される繰り返し単位と、末端ヒドロキシル基と、下記式(F)で表されるオキソラン末端とを含んでいた。
2-(4-ヒドロキシブトキシ)オキソランの添加量を0.12gに変えた以外は、実施例1と同様の方法でポリカーボネートジオールを得た。得られたポリカーボネートジオールを分析した結果を、表1に示す。このポリカーボネートジオールをPC-2と略す。PC-2は、上記式(A)で表される繰り返し単位と、末端ヒドロキシル基と、上記式(F)で表されるオキソラン末端とを含んでいた。
2-(4-ヒドロキシブトキシ)オキソランの添加量を0.36gに変えた以外は、実施例1と同様の方法でポリカーボネートジオールを得た。得られたポリカーボネートジオールを分析した結果を、表1に示す。このポリカーボネートジオールをPC-3と略す。PC-3は、上記式(A)で表される繰り返し単位と、末端ヒドロキシル基と、上記式(F)で表されるオキソラン末端とを含んでいた。
2-(4-ヒドロキシブトキシ)オキソランの添加量を0.58gに変えた以外は、実施例1と同様の方法でポリカーボネートジオールを得た。得られたポリカーボネートジオールを分析した結果を、表1に示す。このポリカーボネートジオールをPC-4と略す。PC-4は、上記式(A)で表される繰り返し単位と、末端ヒドロキシル基と、上記式(F)で表されるオキソラン末端とを含んでいた。
2-(4-ヒドロキシブトキシ)オキソランの添加量を0.01gに変えた以外は、実施例1と同様の方法でポリカーボネートジオールを得た。得られたポリカーボネートジオールを分析した結果を、表1に示す。このポリカーボネートジオールをPC-21と略す。PC-21は、上記式(A)で表される繰り返し単位と、末端ヒドロキシル基と、上記式(F)で表されるオキソラン末端とを含んでいた。
2-(4-ヒドロキシブトキシ)オキソランの添加量を0.77gに変えた以外は、実施例1と同様の方法でポリカーボネートジオールを得た。得られたポリカーボネートジオールを分析した結果を、表1に示す。このポリカーボネートジオールをPC-22と略す。PC-22は、上記式(A)で表される繰り返し単位と、末端ヒドロキシル基と、上記式(F)で表されるオキソラン末端とを含んでいた。
規則充填物を充填した精留塔と攪拌装置とを備えた2Lのガラス製フラスコにエチレンカーボネートを750g(8.2mol)、1,4-ブタンジオールを400g(4.4mol)、1,6-ヘキサンジオールを500g(4.2mol)、2-(4-ヒドロキシブトキシ)オキソランを0.05g仕込んだ。前記フラスコに触媒としてチタンテトライソプロポキシド0.20gをさらに加え、前記フラスコ内の混合物を常圧で攪拌及び加熱して反応を開始した。反応開始温度を140℃に調整し、該温度で2時間撹拌した。その後反応温度を140~150℃、圧力3.0~5.0kPaに調整し、生成するエチレングリコールとエチレンカーボネートとの混合物を留去しながら25時間反応を行った。その後、0.5kPaまで減圧し、エチレンカーボネートとジオールとを留去しながら、150~160℃でさらに10時間反応した。その後、前記フラスコにリン化合物として2-エチルヘキシルアシッドホスフェートを0.22g加え、前記フラスコ内の混合物を100℃で10時間加熱することによりポリカーボネートジオールを得た。得られたポリカーボネートジオールを分析した結果を、表1に示す。このポリカーボネートジオールをPC-5と略す。PC-5は、上記式(A)で表される繰り返し単位と、末端ヒドロキシル基と、上記式(F)で表されるオキソラン末端とを含んでいた。
規則充填物を充填した精留塔と攪拌装置とを備えた2Lのガラス製フラスコにエチレンカーボネートを680g(7.7mol)、1,4-ブタンジオールを200g(2.2mol)、1,6-ヘキサンジオールを650g(5.5mol)仕込んだ。前記フラスコに触媒としてチタンテトライソプロポキシド0.35gをさらに加え、前記フラスコ内の混合物を常圧で攪拌及び加熱して反応を開始した。反応開始温度を140℃に調整し、該温度で2時間撹拌した。その後反応温度を140~150℃、圧力3.0~5.0kPaに調整し、生成するエチレングリコールとエチレンカーボネートとの混合物を留去しながら25時間反応を行った。その後、0.5kPaまで減圧し、エチレンカーボネートとジオールとを留去しながら、150~160℃でさらに10時間反応した。その後、2-(4-ヒドロキシブトキシ)オキソランを0.08g添加し、160℃で1時間撹拌した。その後、前記フラスコにリン化合物として2-エチルヘキシルアシッドホスフェートを0.39g加え、前記フラスコ内の混合物を100℃で10時間加熱することによりポリカーボネートジオールを得た。得られたポリカーボネートジオールを分析した結果を、表1に示す。このポリカーボネートジオールをPC-6と略す。PC-6は、上記式(A)で表される繰り返し単位と、末端ヒドロキシル基と、上記式(F)で表されるオキソラン末端とを含んでいた。PC-6中、環状エーテル化合物量は0.7ppmであり、水分量は85ppmであった。
規則充填物を充填した精留塔と攪拌装置とを備えた2Lのガラス製フラスコにエチレンカーボネートを640g(7.3mol)、1,4-ブタンジオールを260g(2.9mol)、1,6-ヘキサンジオールを520g(4.4mol)仕込んだ。前記フラスコに触媒としてチタンテトライソプロポキシド0.35gをさらに加え、前記フラスコ内の混合物を常圧で攪拌及び加熱して反応を開始した。反応開始温度を140℃に調整し、該温度で2時間撹拌した。その後反応温度を140~150℃、圧力3.0~5.0kPaに調整し、生成するエチレングリコールとエチレンカーボネートとの混合物を留去しながら25時間反応を行った。その後、0.5kPaまで減圧し、エチレンカーボネートとジオールとを留去しながら、150~160℃でさらに10時間反応した。その後、2-(4-ヒドロキシブトキシ)オキソランを0.09g添加し、160℃で1時間撹拌した。その後、前記フラスコにリン化合物として2-エチルヘキシルアシッドホスフェートを0.39g加え、前記フラスコ内の混合物を100℃で10時間加熱することによりポリカーボネートジオールを得た。得られたポリカーボネートジオールを分析した結果を、表1に示す。このポリカーボネートジオールをPC-7と略す。PC-7は、上記式(A)で表される繰り返し単位と、末端ヒドロキシル基と、上記式(F)で表されるオキソラン末端とを含んでいた。
規則充填物を充填した精留塔と攪拌装置とを備えた2Lのガラス製フラスコにエチレンカーボネートを800g(9.1mol)、1,4-ブタンジオールを510g(5.7mol)、1,6-ヘキサンジオールを400g(3.4mol)仕込んだ。前記フラスコに触媒としてチタンテトライソプロポキシド0.35gをさらに加え、前記フラスコ内の混合物を常圧で攪拌及び加熱して反応を開始した。反応開始温度を140℃に調整し、該温度で2時間撹拌した。その後反応温度を140~150℃、圧力3.0~5.0kPaに調整し、生成するエチレングリコールとエチレンカーボネートとの混合物を留去しながら25時間反応を行った。その後、0.5kPaまで減圧し、エチレンカーボネートとジオールとを留去しながら、150~160℃でさらに10時間反応した。その後、2-(4-ヒドロキシブトキシ)オキソランを0.08g添加し、160℃で1時間撹拌した。その後、前記フラスコにリン化合物として2-エチルヘキシルアシッドホスフェートを0.39g加え、前記フラスコ内の混合物を100℃で10時間加熱することによりポリカーボネートジオールを得た。得られたポリカーボネートジオールを分析した結果を、表1に示す。このポリカーボネートジオールをPC-8と略す。PC-8は、上記式(A)で表される繰り返し単位と、末端ヒドロキシル基と、上記式(F)で表されるオキソラン末端とを含んでいた。
規則充填物を充填した精留塔と攪拌装置とを備えた2Lのガラス製フラスコにエチレンカーボネートを750g(8.5mol)、1,4-ブタンジオールを550g(6.1mol)、1,6-ヘキサンジオールを290g(2.5mol)仕込んだ。前記フラスコに触媒としてチタンテトライソプロポキシド0.35gをさらに加え、前記フラスコ内の混合物を常圧で攪拌及び加熱して反応を開始した。反応開始温度を140℃に調整し、該温度で2時間撹拌した。その後反応温度を140~150℃、圧力3.0~5.0kPaに調整し、生成するエチレングリコールとエチレンカーボネートとの混合物を留去しながら25時間反応を行った。その後、0.5kPaまで減圧し、エチレンカーボネートとジオールとを留去しながら、150~160℃でさらに10時間反応した。その後、2-(4-ヒドロキシブトキシ)オキソランを0.08g添加し、160℃で1時間撹拌した。その後、前記フラスコにリン化合物として2-エチルヘキシルアシッドホスフェートを0.39g加え、前記フラスコ内の混合物を100℃で10時間加熱することによりポリカーボネートジオールを得た。得られたポリカーボネートジオールを分析した結果を、表1に示す。このポリカーボネートジオールをPC-9と略す。PC-9は、上記式(A)で表される繰り返し単位と、末端ヒドロキシル基と、上記式(F)で表されるオキソラン末端とを含んでいた。
規則充填物を充填した精留塔と攪拌装置とを備えた2Lのガラス製フラスコにエチレンカーボネートを690g(7.8mol)、1,4-ブタンジオールを650g(7.2mol)、1,6-ヘキサンジオールを80g(0.7mol)仕込んだ。前記フラスコに触媒としてチタンテトライソプロポキシド0.35gをさらに加え、前記フラスコ内の混合物を常圧で攪拌及び加熱して反応を開始した。反応開始温度を140℃に調整し、該温度で2時間撹拌した。その後反応温度を140~150℃、圧力3.0~5.0kPaに調整し、生成するエチレングリコールとエチレンカーボネートとの混合物を留去しながら25時間反応を行った。その後、0.5kPaまで減圧し、エチレンカーボネートとジオールとを留去しながら、150~160℃でさらに10時間反応した。その後、2-(4-ヒドロキシブトキシ)オキソランを0.08g添加し、160℃で1時間撹拌した。その後、前記フラスコにリン化合物として2-エチルヘキシルアシッドホスフェートを0.39g加え、前記フラスコ内の混合物を100℃で10時間加熱することによりポリカーボネートジオールを得た。得られたポリカーボネートジオールを分析した結果を、表1に示す。このポリカーボネートジオールをPC-10と略す。PC-10は、上記式(A)で表される繰り返し単位と、末端ヒドロキシル基と、上記式(F)で表されるオキソラン末端とを含んでいた。
規則充填物を充填した精留塔と攪拌装置とを備えた2Lのガラス製フラスコにエチレンカーボネートを750g(8.5mol)、1,4-ブタンジオールを550g(6.1mol)、1,6-ヘキサンジオールを290g(2.5mol)仕込んだ。前記フラスコに触媒としてチタンテトライソプロポキシド0.35gをさらに加え、前記フラスコ内の混合物を常圧で攪拌及び加熱して反応を開始した。反応開始温度を140℃に調整し、該温度で2時間撹拌した。その後反応温度を140~150℃、圧力3.0~5.0kPaに調整し、生成するエチレングリコールとエチレンカーボネートとの混合物を留去しながら25時間反応を行った。その後、0.5kPaまで減圧し、エチレンカーボネートとジオールとを留去しながら、150~160℃でさらに7時間反応した。その後、2-(4-ヒドロキシブトキシ)オキソランを0.28g添加し、160℃で1時間撹拌した。その後、前記フラスコにリン化合物として2-エチルヘキシルアシッドホスフェートを0.39g加え、前記フラスコ内の混合物を100℃で10時間加熱することによりポリカーボネートジオールを得た。得られたポリカーボネートジオールを分析した結果を、表1に示す。このポリカーボネートジオールをPC-11と略す。PC-11は、上記式(A)で表される繰り返し単位と、末端ヒドロキシル基と、上記式(F)で表されるオキソラン末端とを含んでいた。
規則充填物を充填した精留塔と攪拌装置とを備えた2Lのガラス製フラスコにエチレンカーボネートを690g(7.8mol)、1,4-ブタンジオールを650g(7.2mol)、1,6-ヘキサンジオールを80g(0.7mol)仕込んだ。前記フラスコに触媒としてチタンテトライソプロポキシド0.35gをさらに加え、前記フラスコ内の混合物を常圧で攪拌及び加熱して反応を開始した。反応開始温度を140℃に調整し、該温度で2時間撹拌した。その後反応温度を140~150℃、圧力3.0~5.0kPaに調整し、生成するエチレングリコールとエチレンカーボネートとの混合物を留去しながら25時間反応を行った。その後、0.5kPaまで減圧し、エチレンカーボネートとジオールとを留去しながら、150~160℃でさらに20時間反応した。その後、2-(4-ヒドロキシブトキシ)オキソランを0.08g添加し、160℃で1時間撹拌した。その後、前記フラスコにリン化合物として2-エチルヘキシルアシッドホスフェートを0.39g加え、前記フラスコ内の混合物を100℃で10時間加熱することによりポリカーボネートジオールを得た。得られたポリカーボネートジオールを分析した結果を、表1に示す。このポリカーボネートジオールをPC-12と略す。PC-12は、上記式(A)で表される繰り返し単位と、末端ヒドロキシル基と、上記式(F)で表されるオキソラン末端とを含んでいた。
規則充填物を充填した精留塔と攪拌装置とを備えた2Lのガラス製フラスコにエチレンカーボネートを760g(8.6mol)、1,4-ブタンジオールを380g(4.2mol)、2-メチル-1,3-プロパンジオールを400g(4.4mol)仕込んだ。前記フラスコに触媒としてチタンテトライソプロポキシド0.20gをさらに加え、前記フラスコ内の混合物を常圧で攪拌及び加熱して反応を開始した。反応開始温度を140℃に調整し、該温度で2時間撹拌した。その後反応温度を140~150℃、圧力3.0~5.0kPaに調整し、生成するエチレングリコールとエチレンカーボネートとの混合物を留去しながら25時間反応を行った。その後、0.5kPaまで減圧し、エチレンカーボネートとジオールを留去しながら、150~160℃でさらに10時間反応した。その後、2-(4-ヒドロキシブトキシ)オキソランを0.05g添加し、160℃で1時間撹拌した。その後、前記フラスコにリン化合物として2-エチルヘキシルアシッドホスフェートを0.20g加え、前記フラスコ内の混合物を100℃で10時間加熱することによりポリカーボネートジオールを得た。得られたポリカーボネートジオールを分析した結果を、表1に示す。このポリカーボネートジオールをPC-13と略す。PC-13は、上記式(A)で表される繰り返し単位と、末端ヒドロキシル基と、上記式(F)で表されるオキソラン末端とを含んでいた。
規則充填物を充填した精留塔と攪拌装置とを備えた2Lのガラス製フラスコにエチレンカーボネートを680g(7.7mol)、1,4-ブタンジオールを360g(4.0mol)、1,5-ペンタンジオールを390g(3.8mol)仕込んだ。前記フラスコに触媒としてチタンテトライソプロポキシド0.30gをさらに加え、前記フラスコ内の混合物を常圧で攪拌及び加熱して反応を開始した。反応開始温度を140℃に調整し、該温度で2時間撹拌した。その後反応温度を140~150℃、圧力3.0~5.0kPaに調整とし、生成するエチレングリコールとエチレンカーボネートとの混合物を留去しながら25時間反応を行った。その後、0.5kPaまで減圧し、エチレンカーボネートとジオールとを留去しながら、150~160℃でさらに10時間反応した。その後、2-(4-ヒドロキシブトキシ)オキソランを0.06g添加し、160℃で1時間撹拌した。その後、前記フラスコにリン化合物として2-エチルヘキシルアシッドホスフェートを0.33g加え、前記フラスコ内の混合物を100℃で10時間加熱することによりポリカーボネートジオールを得た。得られたポリカーボネートジオールを分析した結果を、表1に示す。また、得られたポリカーボネートジオール中の環状エーテル化合物量は、5.4ppmであった。このポリカーボネートジオールをPC-14と略す。PC-14は、上記式(A)で表される繰り返し単位と、末端ヒドロキシル基と、上記式(F)で表されるオキソラン末端とを含んでいた。
2-(4-ヒドロキシブトキシ)オキソランの添加量を1.60gに変えた以外は、実施例1と同様の方法でポリカーボネートジオールを得た。得られたポリカーボネートジオールを分析した結果を、表1に示す。このポリカーボネートジオールをPC-23と略す。PC-23は、上記式(A)で表される繰り返し単位と、末端ヒドロキシル基と、上記式(F)で表されるオキソラン末端とを含んでいた。
2-(4-ヒドロキシブトキシ)オキソランの添加量を0.002gに変えた以外は、実施例1と同様の方法でポリカーボネートジオールを得た。得られたポリカーボネートジオールを分析した結果を、表1に示す。このポリカーボネートジオールをPC-31と略す。PC-31は、上記式(A)で表される繰り返し単位と、末端ヒドロキシル基とを含んでいたが、上記式(F)で表されるオキソラン末端は検出されなかった。すなわち、PC-31の末端における、上記式(B)で表されるオキソラン構造の含有割合は、上記の「1.ポリカーボネートジオール末端の決定」に記載する測定方法において、検出限界未満(ND:Not Detectable)であった(表1中、「ND」と記載)。
ポリカーボネートジオールPC-1を40g、レベリング剤としてBYK-331(BYKケミカル製)を0.75g、シンナー(キシレン/酢酸ブチル=70/30(質量比))に2質量%となるように溶解したジブチルスズジラウレート溶液を1.25g、並びにシンナーを40g混ぜて撹拌し、塗料主剤を得た。得られた塗料主剤に、硬化剤として有機ポリイソシアネート(デュラネートTPA-100、旭化成ケミカルズ製、イソシアネート(NCO)含量:23.1%)を7.5g加えて、コーティング組成物を調製した。該コーティング組成物を用いて物性の評価を行った。該評価結果を表2に示した。
ポリカーボネートジオールとして、PC-2~10、PC-13~14を用いた以外は、応用例1と同様にしてコーティング組成物を得た。該コーティング組成物を用いて物性の評価を行った。該評価結果を表2に示した。
ポリカーボネートジオールとして、PC-21~23を用いた以外は、応用例1と同様にしてコーティング組成物を得た。該コーティング組成物を用いて物性の評価を行った。該評価結果を表2に示した。
ポリカーボネートジオールとして、PC-31を用いた以外は、応用例1と同様にしてコーティング組成物を得た。該コーティング組成物を用いて物性の評価を行った。該評価結果を表2に示した。
セパラブルフラスコに、ポリカーボネートジオールPC-1を110g、ジフェニルメタン-4,4-ジイソシアネートを55g、N,N-ジメチルホルムアミドを100g、触媒としてジラウリン酸ジブチル錫を0.02g仕込み、80℃で2時間反応してウレタンプレポリマーを得た。その後、鎖伸長剤として1,4-ブタンジオールを9.9g、N,N-ジメチルホルムアミドを308g滴下し、更に4時間反応を行い、ポリウレタン樹脂溶液を得た。得られたポリウレタン樹脂溶液をガラス板上に流延し、室温で30分間放置して溶剤をとばした後、100℃の乾燥機に2時間入れて乾燥させてポリウレタンフィルムを得た。該ポリウレタンフィルムを用いて物性の評価を行った。該評価結果を表3に示した。
ポリカーボネートジオールとして、PC-2~10、PC-13~14を用いた以外は、応用例13と同様にしてポリウレタンフィルムを得た。該ポリウレタンフィルムを用いて物性の評価を行った。該評価結果を表3に示した。
ポリカーボネートジオールとして、PC-21~23を用いた以外は、応用例13と同様にしてポリウレタンフィルムを得た。該ポリウレタンフィルムを用いて物性の評価を行った。該評価結果を表3に示した。
ポリカーボネートジオールとして、PC-31を用いた以外は、応用例13と同様にしてポリウレタンフィルムを得た。該ポリウレタンフィルムを用いて物性の評価を行った。該評価結果を表3に示した。
Claims (9)
- 請求項1~4のいずれか一項に記載のポリカーボネートジオールと有機ポリイソシアネートとを含む、コーティング組成物。
- 請求項1~4のいずれか一項に記載のポリカーボネートジオールと有機ポリイソシアネートとを反応させて得られるウレタンプレポリマーを含み、該ウレタンプレポリマーが末端イソシアネート基を持つ、コーティング組成物。
- 請求項1~4のいずれか一項に記載のポリカーボネートジオール、有機ポリイソシアネート及び鎖伸長剤を反応させて得られるポリウレタン樹脂を含む、コーティング組成物。
- 水、請求項1~4のいずれか一項に記載のポリカーボネートジオール、有機ポリイソシアネート及び鎖伸長剤を反応させて得られるポリウレタンを含む、水系コーティング組成物。
- 請求項1~4のいずれか一項に記載のポリカーボネートジオールと有機ポリイソシアネートとを用いて得られる、熱可塑性ポリウレタン。
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| CN202080018595.7A CN113544188B (zh) | 2019-03-05 | 2020-02-20 | 聚碳酸酯二醇 |
| US17/434,597 US20220135729A1 (en) | 2019-03-05 | 2020-02-20 | Polycarbonate diols |
| JP2021503953A JP7253035B2 (ja) | 2019-03-05 | 2020-02-20 | ポリカーボネートジオール |
| EP20767117.3A EP3936551B1 (en) | 2019-03-05 | 2020-02-20 | Polycarbonate diol |
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| JP2019-039374 | 2019-03-05 | ||
| JP2019039374 | 2019-03-05 |
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| WO2020179462A1 true WO2020179462A1 (ja) | 2020-09-10 |
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| PCT/JP2020/006730 Ceased WO2020179462A1 (ja) | 2019-03-05 | 2020-02-20 | ポリカーボネートジオール |
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|---|---|
| US (1) | US20220135729A1 (ja) |
| EP (1) | EP3936551B1 (ja) |
| JP (1) | JP7253035B2 (ja) |
| CN (1) | CN113544188B (ja) |
| WO (1) | WO2020179462A1 (ja) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2022162280A (ja) * | 2021-04-12 | 2022-10-24 | 旭化成株式会社 | ポリカーボネートジオールおよびその製造方法 |
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- 2020-02-20 EP EP20767117.3A patent/EP3936551B1/en not_active Revoked
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| JP2022162280A (ja) * | 2021-04-12 | 2022-10-24 | 旭化成株式会社 | ポリカーボネートジオールおよびその製造方法 |
| JP7682006B2 (ja) | 2021-04-12 | 2025-05-23 | 旭化成株式会社 | ポリカーボネートジオールおよびその製造方法 |
Also Published As
| Publication number | Publication date |
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| US20220135729A1 (en) | 2022-05-05 |
| JPWO2020179462A1 (ja) | 2021-10-28 |
| CN113544188B (zh) | 2024-02-27 |
| EP3936551A4 (en) | 2022-03-16 |
| EP3936551B1 (en) | 2022-06-15 |
| JP7253035B2 (ja) | 2023-04-05 |
| EP3936551A1 (en) | 2022-01-12 |
| CN113544188A (zh) | 2021-10-22 |
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