WO2020230822A1 - フルオロラクトン及びその製造方法 - Google Patents
フルオロラクトン及びその製造方法 Download PDFInfo
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- WO2020230822A1 WO2020230822A1 PCT/JP2020/019137 JP2020019137W WO2020230822A1 WO 2020230822 A1 WO2020230822 A1 WO 2020230822A1 JP 2020019137 W JP2020019137 W JP 2020019137W WO 2020230822 A1 WO2020230822 A1 WO 2020230822A1
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- 0 *C(C(OC1(F)I)(F)F)(OC1=O)F Chemical compound *C(C(OC1(F)I)(F)F)(OC1=O)F 0.000 description 4
- KWODRFMHYOQUPA-UHFFFAOYSA-N FC(C(OC1(C(F)(F)F)F)OC1(F)F)(F)F Chemical compound FC(C(OC1(C(F)(F)F)F)OC1(F)F)(F)F KWODRFMHYOQUPA-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D319/00—Heterocyclic compounds containing six-membered rings having two oxygen atoms as the only ring hetero atoms
- C07D319/10—1,4-Dioxanes; Hydrogenated 1,4-dioxanes
- C07D319/12—1,4-Dioxanes; Hydrogenated 1,4-dioxanes not condensed with other rings
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D317/00—Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms
- C07D317/08—Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms having the hetero atoms in positions 1 and 3
- C07D317/10—Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms having the hetero atoms in positions 1 and 3 not condensed with other rings
- C07D317/32—Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms having the hetero atoms in positions 1 and 3 not condensed with other rings with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
- C07D317/42—Halogen atoms or nitro radicals
Definitions
- This disclosure relates to fluorolactone and a method for producing the same.
- Non-Patent Document 1 a two-step method using hexafluoropropylene oxide as a raw material as shown in the following formula is known (for example, Non-Patent Document 1).
- Perfluorinated dioxolanes 1. Synthesis of some derivatives of perfluoro-4-oxo-1,3-dioxolane”, V. S. Yuminov, S. V. Kartsov, V. L. Maksimov, and A. V. Fokin, Bulletin of the Academy of Sciences of the USSR, 1988, 37 (2), 311-315.
- a main object of the present disclosure is to provide a method for producing a fluorolactone compound from hexafluoropropylene oxide or the like in one step.
- Equation (1) [In the formula, the two R 1s are the same and are fluorine atoms or fluoroalkyl groups. ] It is a method for producing a compound represented by Equation (2): [In the formula, R 1 has the same meaning as described above. ] And the compound represented by Equation (3): [During the ceremony, R 31 , R 32 , and R 33 are the same or different, hydrogen atoms or alkyl groups, or two can be bonded to each other to form a ring that may have one or more substituents. May be.
- R 41 , R 42 , R 43 , and R 44 are The same or different, they may be hydrogen atoms or alkyl groups, or the two may be bonded to each other to form a ring that may have one or more substituents.
- R 47 , R 48 , R 49 , and R 50 are the same or different, hydrogen atoms or alkyl groups, or R 47 and R 48 are attached to each other and have one or more substituents.
- Item 2. The production method according to Item 1, wherein the step A is carried out in the presence of an organic solvent (the compound represented by the formula (3) and the compound (4) are excluded from the organic solvent).
- Item 3. Item 2.
- Item 4. Item 6. The production method according to any one of Items 1 to 3, wherein the compound (4) is a compound represented by the formula (4-1). Item 5. R 41 , R 42 , R 43 , and R 44 are the same or different, either a hydrogen atom or a C 1-10 alkyl group, or two bonded to each other and have one or more substituents.
- R 41 and R 42 are the same or different and are C 1-5 alkyl groups. Items 1 to 5, wherein R 43 and R 44 are the same or different and are C 1-5 alkyl groups or are bonded to each other to form a ring which may have one or more substituents.
- the compound represented by the formula (4-1) is at least one compound selected from the group consisting of N, N'-dimethylpropylene urea, N, N'-dimethylethyleneurea, and tetramethylurea. , The production method according to any one of Items 1 to 6.
- Item 8 is at least one compound selected from the group consisting of N, N'-dimethylpropylene urea, N, N'-dimethylethyleneurea, and tetramethylurea.
- step A the compound represented by the formula (2) is supplied as a gas, and the amount of the compound represented by the formula (2) is 70% by mass to 99.8% by mass with respect to the weight of the gas.
- Item 4. The production according to any one of Items 4 to 7, wherein the amount of the compound represented by (4-1) is 0.001 to 0.3 mol with respect to 1 mol of the compound represented by the formula (2). Method.
- Item 9. Item 10. The production method according to any one of Items 4 to 8, wherein the step A does not contain CsF.
- Item 6. The production method according to any one of Items 1 to 3, wherein the compound (4) is a compound represented by the formula (4-2). Item 11.
- R 46 is a C 1-4 alkyl group, a 1-pyrrolidinyl group, a 1-piperidinyl group, a phenyl group optionally substituted with 1, 2, or 3 C 1-4 alkyl groups, or two C 1s.
- -Amino group substituted with an alkyl group, R 47 , R 48 , R 49 , and R 50 are the same or different, hydrogen atoms or C 1-4 alkyl groups, or R 47 and R 48 combine with each other to form a pyrrolidine or piperidine ring.
- R 48 and R 50 may be bonded to each other to form a pyrrolidine ring or a piperidine ring, and R 49 and R 50 may be bonded to each other to form a pyrrolidine ring or a piperidine ring.
- Item 8. The production method according to Item 1 to 3 or 10.
- Item 12. Item 6. The production method according to any one of Items 1 to 3, 10 or 11, wherein the compound represented by the formula (4-2) is hexamethylphosphoric acid triamide and / or tripyrrolidinophosphine oxide.
- step A the compound represented by the formula (2) is supplied as a gas, and the amount of the compound represented by the formula (2) is 90% by mass to 99.8% by mass with respect to the weight of the gas.
- Equation (9-1) MH n F m (9-1) [In the formula, M is a metal atom, n is 0 or 1, and the sum of the valence of M and n is m. ]
- Step C to produce the compound represented by The compound represented by the formula (6) is reacted with a base to formulate (8): [In the formula, R 81 is a group corresponding to the base, and R 1 has the same meaning as described above. ] Step D to produce the compound represented by the formula (8), and step E to heat the compound represented by the formula (8) to produce the compound represented by the formula (5). Including methods. Item 15. Instead of step D, The compound represented by the formula (6) is reacted with water or an alkyl alcohol to formulate (7): [In the formula, R 71 is a hydrogen atom or an alkyl group, and R 1 has the same meaning as described above.
- the production method according to Item 14. Item 18. Equation (1): [In the formula, the two R 1s are the same and are fluorine atoms or fluoroalkyl groups.
- R 47 , R 48 , R 49 , and R 50 are the same or different, hydrogen atoms or alkyl groups, or R 47 and R 48 are attached to each other and have one or more substituents. also form a even better ring in good, R 48 and R 50 is bonded to each other, they may form a ring which may have one or more substituents, R 49 and R 50 may be bonded to each other to form a ring which may have one or more substituents.
- a method capable of producing a fluorolactone compound from hexafluoropropylene oxide or the like in one step is provided.
- a novel fluorodioxolane compound and a method for producing the same are provided.
- the production rate of the fluorolactone compound in step A is high, which facilitates the purification of the fluorolactone, or other reactions using the fluorolactone compound as a raw material or an intermediate (eg, a fluorodioxolane compound).
- the reaction solution obtained in step A can be used as it is for synthesis).
- room temperature can mean a temperature in the range of 10 to 40 ° C.
- C nm (where n and m are numbers, respectively) has a carbon number of n or more and m or less, as is usually understood by those skilled in the art. Represents that.
- halogen atoms can include fluorine, chlorine, bromine, and iodine.
- the "ring that may have one or more substituents" in the formula (3) can include a pyrrolidine ring, a piperidine ring, a pyrrolidone ring, and a piperidinone ring. Specific examples thereof can include a 1-pyrrolidine ring, a 1-piperidin ring, a 2-pyrrolidone ring, and a 2-piperidone ring.
- the "rings which may have one or more substituents" in the formula (4-1) are tetrahydropyrimidinone ring, imidazolidinone ring, pyrrolidine ring, and the like. It can include a piperidine ring. Specific examples thereof can include a tetrahydropyrimidine-2-one ring, a 2-imidazolidinone ring, a 1-pyrrolidine ring, and a 1-piperidine ring.
- the "ring which may have one or more substituents" in the formula (4-2) includes a diazaphosphoridine oxide ring, a pyrrolidine ring, and a piperidine ring. it can. Specific examples thereof can include diazaphosphoridine-2-oxide ring, 1-pyrrolidine ring, 1-piperidine ring.
- examples of the "substituent” include a halogen atom, an alkyl group, a cyano group, an amino group, an alkoxy group, and an alkylthio group.
- the number of the substituents can be in the range of 1 to the maximum number of replaceable groups (eg: 1, 2, 3, 4, 5, 6), preferably 1 to 4.
- the number can be 1, more preferably 1 to 3, particularly preferably 1 or 2.
- the two or more substituents may be the same or different from each other.
- organic group means a group formed by removing one hydrogen atom from an organic compound. As will be understood, an organic group has one or more carbon atoms. Unless otherwise specified, the term “organic group” is used herein. Includes (1) hydrocarbon groups and (2) hydrocarbon groups having one or more heteroatoms (eg, nitrogen, oxygen, sulfur, phosphorus, halogens).
- hydrocarbon group means a group consisting only of carbon and hydrogen. Hydrocarbon groups can also be referred to as hydrocarbyl groups. Unless otherwise noted, examples of “hydrocarbon groups” in this specification are: (1) an aliphatic hydrocarbon group which may be substituted with one or more aromatic hydrocarbon groups (eg, a benzyl group), and (2) an aliphatic hydrocarbon group which may be substituted with one or more aliphatic hydrocarbon groups. Includes good aromatic hydrocarbon groups. Aromatic hydrocarbon groups can also be referred to as aryl groups.
- the "aliphatic hydrocarbon group” may have a structure in which it is linear, branched, cyclic, or a combination thereof. Unless otherwise specified in the present specification, the “aliphatic hydrocarbon group” may be saturated or unsaturated. Unless otherwise specified, the examples of “aliphatic hydrocarbon groups” in the present specification include alkyl groups, alkenyl groups, alkynyl groups, and cycloalkyl groups.
- alkyl group in the present specification includes, for example, methyl, ethyl, propyl (eg, n-propyl, isopropyl), butyl (eg, n-butyl, isobutyl, sec-butyl, tert). -Butyl), pentyl (eg n-pentyl, tert-pentyl, neopentyl, isopentyl, sec-pentyl, 3-pentyl), hexyl, heptyl, octyl, nonyl, and decyl, linear or branched.
- An alkyl group having 1 to 10 carbon atoms can be mentioned.
- alkenyl groups in the present specification include linear or branched alkenyl groups having 1 to 10 carbon atoms, and specific examples thereof include vinyl, 1-.
- Propenyl, isopropenyl, 2-methyl-1-propenyl, 1-butenyl, 2-butenyl, 3-butenyl, 2-ethyl-1-butenyl, 1-pentenyl, 2-pentenyl, 3-pentenyl, 4-pentenyl, 4 Includes -methyl-3-pentenyl, 1-hexenyl, 2-hexenyl, 3-hexenyl, 4-hexenyl, and 5-hexenyl.
- alkynyl groups in the present specification include linear or branched alkynyl groups having 2 to 6 carbon atoms, and specific examples thereof include ethynyl and 1 -Propinyl, 2-propynyl, 1-butynyl, 2-butynyl, 3-butynyl, 1-pentynyl, 2-pentynyl, 3-pentynyl, 4-pentynyl, 1-hexynyl, 2-hexynyl, 3-hexynyl, 4-hexynyl , And 5-hexynyl.
- cycloalkyl groups include cycloalkyl groups having 3 to 10 carbon atoms, and specific examples thereof include cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, and the like. Includes cyclooctyl and adamantyl.
- aromatic hydrocarbon groups in the present specification include aromatic hydrocarbon groups having 6-14 carbon atoms (aryl groups having 6-14 carbon atoms).
- specific examples thereof include phenyl, naphthyl, phenanthryl, anthryl, and pyrenyl.
- aromatic hydrocarbon rings include C 6-14 aromatic hydrocarbon rings, and specific examples thereof include benzene rings, naphthalene rings, anthracene rings, and the like. And the phenanthrene ring.
- the "alkoxy group” is RO- [in the formula, R is an alkyl group (eg, C 1-11 alkyl group). ] Can be a group represented by [eg, C 1-11 alkoxy group (eg, methoxy, ethoxy, propoxy, isopropoxy, n-butoxy, isobutoxy, sec-butoxy, pentyloxy, and hexyloxy)]. ..
- fluoroalkyl group means a group in which one or more hydrogen atoms are substituted with fluorine atoms from the alkyl group, and all hydrogen atoms of the alkyl group are substituted. Also includes perfluoroalkyl groups.
- fluoroalkyl group examples include mono, di or trifluoromethyl, mono, di, tri, tetra or hexafluoroethyl, mono, di, tri, tetra, hexa or heptafluorobutyl, and mono, di, Linear or branched, 1 carbon atoms such as tri, tetra, hexa, hepta, octa or nonafluorobutyl, mono, di, tri, tetra, hexa, hepta, octa, nona, deca or undecafluoropentyl. Included are ⁇ 10 fluoroalkyl groups.
- the "amino group which may have one or more substituents” is an amino group, a mono-C 1-10 alkylamino group, or a diC 1-10 alkylamino group.
- the two alkyls may be the same or different and may be bonded to each other to form a ring).
- Specific examples thereof are amino, methylamino, ethylamino, propylamino, isopropylamino, dimethylamino, diethylamino, dipropylamino, diisopropylamino, ethylmethylamino, methylpropylamino and methylisopropylamino, unless otherwise specified.
- Ethylpropylamino, pyrrolidyl, piperidil and ethylisopropylamino is an amino group, a mono-C 1-10 alkylamino group, or a diC 1-10 alkylamino group.
- the two alkyls may
- One embodiment of the present disclosure includes formula (1): [In the formula, the two R 1s are the same and are fluorine atoms or fluoroalkyl groups. ] It is a method for producing a compound represented by (in the present specification, it may be referred to as compound (1)).
- R 1 has the same meaning as described above.
- Equation (3) [During the ceremony, R 31 , R 32 , and R 33 are the same or different, hydrogen atoms or alkyl groups, or two can be bonded to each other to form a ring that may have one or more substituents. May be. ] (In this specification, it may be referred to as compound (3)) and the compound represented by.
- Equation (4-1) [In the formula, R 41 , R 42 , R 43 , and R 44 are The same or different, they may be hydrogen atoms or alkyl groups, or the two may be bonded to each other to form a ring that may have one or more substituents. ] (In the present specification, it may be referred to as compound (4-1)), and formula (4-2): [During the ceremony, R 46 is a hydrogen atom, an organic group, or an amino group which may have one or more substituents. R 47 , R 48 , R 49 , and R 50 are the same or different, hydrogen atoms or alkyl groups, or R 47 and R 48 are attached to each other and have one or more substituents.
- R 48 and R 50 is bonded to each other, they may form a ring which may have one or more substituents, R 49 and R 50 may be bonded to each other to form a ring which may have one or more substituents.
- compound (4-2) With at least one compound (4) selected from the group consisting of The step A to react is included.
- R 1 is preferably a fluorine atom or a C 1-10 fluoroalkyl group, more preferably a fluorine atom or a C 1-5 perfluoroalkyl group, and even more preferably a fluorine atom or C 1-3 per. It is a fluoroalkyl group, particularly preferably a C 1-3 perfluoroalkyl group.
- Suitable specific examples of compound (2) are hexafluoropropylene oxide, 2,2,3-trifluoro-3- (perfluoroethyl) oxylane, and 2,2,3-trifluoro-3- (perfluoropropyl). ) Includes oxylan.
- R 31 , R 32 , and R 33 are the same or different, hydrogen atoms or C 1-5 alkyl groups
- R 31 is a hydrogen atom or a C 1-5 alkyl group
- R 32 and R 33 are bonded to form a pyrrolidine ring or a piperidine ring which may have one or two substituents on the carbon atom on the ring.
- the substituents are methyl or ethyl and may be the same or different if there are more than one, or R 31 and R 32 are bonded and have one or two substituents at the carbon atom on the ring.
- R 33 is a hydrogen atom or a C 1-5 alkyl group.
- R 31 , R 32 , and R 33 are the same or different, hydrogen atoms or C 1-3 alkyl groups
- R 31 is a hydrogen atom or C 1-3 alkyl group
- R 32 and R 33 are bonded to form a pyrrolidine ring or a piperidine ring
- R 31 and R 32 are bonded to form a pyrrolidine ring or a piperidinone ring
- R 33 is a hydrogen atom or a C 1-3 alkyl group.
- R 31 , R 32 , and R 33 are the same or different, hydrogen atoms or C 1-3 alkyl groups
- R 31 is a hydrogen atom or a C 1-3 alkyl group
- R 32 and R 33 are bonded to form a pyrrolidine ring
- R 31 and R 32 are bonded to form a pyrrolidone ring
- R 33 is formed.
- R 31 , R 32 , and R 33 are the same or different, hydrogen atom, methyl, or ethyl
- R 31 is a hydrogen atom, methyl, or ethyl
- R 32 and R 33 are bonded to form a pyrrolidine ring
- R 31 and R 32 are bonded to form a pyrrolidone ring
- R 33 is It is a hydrogen atom, methyl, or ethyl.
- Suitable specific examples of compound (3) include formic acid amide, N, N-dimethylacetamide, N, N-dimethylformamide, N-methyl-2-pyrrolidone, and N-ethyl-2-pyrrolidone.
- R 41 , R 42 , R 43 , and R 44 are the same or different, hydrogen atoms or C 1-10 alkyl groups, or two are bonded to each other and have one or more substituents. You may form a ring.
- the remaining groups are as defined above, i.e. a hydrogen atom or C 1-. It is a 10 alkyl group. The same applies when there is an expression for a ring formed by two groups in the formulas (3), (4-1), and (4-2) in the present specification.
- R 41 and R 42 are the same or different and are C 1-5 alkyl groups.
- R 43 and R 44 are the same or different and are C 1-5 alkyl groups or are bonded to each other to form a ring which may have one or more substituents.
- R 41 , R 42 , R 43 , and R 44 are the same or different, hydrogen atom or C 1-5 alkyl group, or R 41 and R 42 are the same or different, hydrogen atom or C 1 A tetrahydropyrimidinone ring or an imidazolidinone ring which is a -5 alkyl group and may have one or two substituents on the carbon atom on the ring by bonding R 43 and R 44 to each other. Formed and the substituent is methyl or ethyl.
- R 41 , R 42 , R 43 , and R 44 are the same or different, hydrogen atom or C 1-3 alkyl group, or R 41 and R 42 are the same or different, hydrogen atom or C 1 It is a -3 alkyl group, and R 43 and R 44 are bonded to each other to form a tetrahydropyrimidinone ring or an imidazolidinone ring.
- R 41 , R 42 , R 43 , and R 44 are the same or different, hydrogen atom, methyl, or ethyl, or R 41 and R 42 are the same or different, hydrogen atom, methyl, or ethyl.
- R 43 and R 44 combine with each other to form a tetrahydropyrimidinone ring or an imidazolidinone ring.
- R 41 , R 42 , R 43 , and R 44 are identically methyl or ethyl, or R 41 and R 42 are identically methyl or ethyl, and R 43 and R 44 are attached to each other. To form a tetrahydropyrimidinone ring.
- Suitable specific examples of compound (4-1) include N, N'-dimethylpropylene urea, N, N'-dimethylethyleneurea, tetraethylurea and tetramethylurea.
- R 46 is a hydrogen atom, an organic group, or an amino group which may have one or more substituents.
- R 47 , R 48 , R 49 , and R 50 are the same or different, hydrogen atoms or alkyl groups, or R 47 and R 48 are attached to each other and have one or more substituents. also form a even better ring in good, R 48 and R 50 is bonded to each other, they may form a ring which may have one or more substituents, R 49 and R 50 may be bonded to each other to form a ring which may have one or more substituents.
- R 46 is a C 1-5 alkyl group, a 1-pyrrolidinyl group, a 1-piperidinyl group, a phenyl group optionally substituted with 1, 2, or 3 C 1-5 alkyl groups, or two C 1s. It is an amino group substituted with a -5 alkyl group and R 47 , R 48 , R 49 , and R 50 are the same or different and are hydrogen atoms or C 1-4 alkyl groups, or R 47 and R 48 combine with each other to form a pyrrolidine ring or a piperidine ring.
- R 47 and R 49 may be bonded to each other to form a pyrrolidine ring or a piperidine ring
- R 49 and R 50 may be bonded to each other to form a pyrrolidine ring or a piperidine ring.
- the alkyl groups may be the same or different
- the two C 1-4 alkyls of the amino group The groups may be the same or different.
- R 46 is C 1-4 alkyl groups, 1, 2, or 3 C 1-4 alkyl phenyl group which may be substituted with a group, amino substituted with two C 1-4 alkyl groups A group or 1-pyrrolidinyl group, R 47 and R 48 bind to each other to form a pyrrolidine ring, and R 49 and R 50 bind to each other to form a pyrrolidine ring.
- R 46 is C 1-4 alkyl groups, 1, 2, or 3 C 1-4 alkyl phenyl group which may be substituted with a group, amino substituted with two C 1-4 alkyl groups A group, or 1-piperidinyl group, R 47 and R 48 bond with each other to form a piperidin ring, and R 49 and R 50 bond with each other to form a piperidin ring.
- R 46 is substituted by a C 1-4 alkyl group, 1, 2 or 3 C 1-4 alkyl phenyl group which may be substituted with a group, or two C 1-4 alkyl groups It is an amino group, and R 47 , R 48 , R 49 , and R 50 are the same or different hydrogen atoms or C 1-4 alkyl groups, or R 48 and R 50 are bonded to each other to form a pyrrolidine ring or. It may form a piperidine ring.
- R 47 and R 48 combine with each other to form a pyrrolidine ring, and
- R 49 and R 50 combine with each other to form a pyrrolidine ring.
- R 47 and R 48 combine with each other to form a piperidine ring, and R 49 and R 50 combine with each other to form a piperidine ring.
- R 46 is an amino group substituted with the same two C 1-4 alkyl groups, and -NR 47 R 48 and -NR 49 R 50 are the same groups as the amino group.
- R 46 is a phenyl group, and R 47 , R 48 , R 49 , and R 50 are the same or different C 1-4 alkyl groups.
- R 46 is a C 1-4 alkyl group and R 47 , R 48 , R 49 , and R 50 are the same or different C 1-4 alkyl groups, or R 48 and R 50 are mutually exclusive. They may be combined to form a pyrrolidine ring.
- R 46 is a 1-pyrrolidinyl group, R 47 and R 48 bind to each other to form a pyrrolidine ring, and R 49 and R 50 bind to each other to form a pyrrolidine ring.
- R 46 is a 1-piperidinyl group, R 47 and R 48 bond with each other to form a piperidine ring, and R 49 and R 50 bond with each other to form a piperidine ring.
- R 46 is dimethylamino, diethylamino, dipropylamino, or diisopropylamino, and -NR 47 R 48 and -NR 49 R 50 are the same group as the amino.
- R 46 is a phenyl group, and R 47 , R 48 , R 49 , and R 50 are the same methyl, ethyl, propyl, or isopropyl.
- R 46 is methyl or ethyl, R 47 and R 49 are identically methyl, ethyl, propyl, or isopropyl, and R 48 and R 50 combine with each other to form a pyrrolidine ring.
- R 46 is methyl or ethyl, and R 47 and R 48 , R 49 , and R 50 are identically methyl, ethyl, propyl, or isopropyl.
- Suitable specific examples of compound (4-2) are hexamethylphosphoric acid triamides (sometimes referred to herein as HMPA), 1,2,3-trimethyl-1,3,2-diazaphospho. Includes lysine 2-oxide, methylbis (dimethylamino) phosphine oxide, phenylbis (dimethylamino) phosphine oxide, tripyrolidylphosphine oxide and methylbis (diethylamino) phosphine oxide.
- HMPA hexamethylphosphoric acid triamides
- preferred specific examples of compound (4) are N, N'-dimethylpropylene urea, N, N'-dimethylethyleneurea, tetramethylurea, tetraethylurea, 1,2,3-. Select from the group consisting of trimethyl-1,3,2-diazaphosphoridine2-oxide, methylbis (dimethylamino) phosphine oxide, phenylbis (dimethylamino) phosphine oxide, tripyrolidylphosphine oxide and methylbis (diethylamino) phosphine oxide. At least one compound to be made.
- the compound (2) is preferably supplied as a gas into the reaction system.
- the amount of compound (2) in the gas is, for example, in the range of 70% by mass to 99.8% by mass, preferably in the range of 90% by mass to 99.8% by mass, based on the weight of the gas. , More preferably in the range of 92% by mass to 99.8% by mass, and particularly preferably in the range of 95% by mass to 99.8% by mass.
- the amount of compound (3) used in step A is preferably in the range of 0.05 to 10 mol, more preferably in the range of 0.08 to 5 mol, and further, with respect to 1 mol of compound (2). It may be preferably in the range of 0.1 to 2 mol.
- the amount of the compound (4) used in the step A is preferably in the range of 0.001 to 0.3 mol, more preferably 0.005 to 0.1 mol, based on 1 mol of the compound (2). It may be in the range, more preferably in the range of 0.005 to 0.05 mol.
- the amount of compound (4-1) is more preferably in the range of 0.001 to 0.3 mol with respect to 1 mol of compound (2). May be in the range of 0.005 to 0.1 mol, more preferably in the range of 0.005 to 0.05 mol.
- the amount of compound (4-2) is more preferably in the range of 0.005 to 0.05 mol with respect to 1 mol of compound (2). May be in the range of 0.005 to 0.045 mol, more preferably in the range of 0.005 to 0.04 mol.
- the selectivity of compound 1 is greatly improved, the yield and purity of compound 1 are improved, and the purification of compound 1 is simplified.
- the product purified in step A eg, product solution
- Step A is preferably performed in the presence of an organic solvent.
- compounds (3) and (4) are believed to act as reactants in step A.
- Compounds (3) and (4) are excluded from the organic solvent in step A.
- organic solvents examples include aromatic solvents, ester solvents, ketone solvents, saturated hydrocarbon solvents, nitrile solvents, ether solvents, sulfoxide solvents, and halogenated hydrocarbon solvents.
- the organic solvent may be used alone or in combination of two or more.
- organic solvents include ether solvents, ester solvents, halogenated hydrocarbon solvents, and nitrile solvents.
- Suitable specific examples of aromatic solvents include benzene, toluene, and xylene.
- Suitable specific examples of ester solvents include methyl formate, ethyl formate, methyl acetate, ethyl acetate, isopropyl acetate, methyl propionate, ethyl propionate, and n-butyl acetate.
- Suitable specific examples of ketone solvents include acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone.
- Suitable specific examples of saturated hydrocarbon solvents include n-pentane, n-hexane, cyclohexane, and n-heptane.
- Suitable specific examples of nitrile solvents include 1,4-dicyanobutane, acetonitrile and benzonitrile.
- Suitable specific examples of ether solvents include diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, diethyl ether, diisopropyl ether, dioxane, tetrahydrofuran, and 1,2-dimethoxyethane, crown ether.
- Suitable specific examples of sulfoxide solvents include dimethyl sulfoxide and sulfolanes.
- halogenated hydrocarbon solvents include methylene chloride, chloroform, carbon tetrachloride, 1,2-dichloroethane, 1,2-dichlorobenzene, and chlorobenzene, perfluorohexane.
- organic solvent examples include ethyl acetate, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, 1,4-dicyanobutane, methylene chloride, chloroform, tetrahydrofuran, perfluorohexane, and acetonitrile.
- the amount of the organic solvent used in step A can be an amount that can function as a solvent based on common general technical knowledge and the like.
- the amount of the organic solvent used in the step A is preferably in the range of 0.1 to 50 mol, more preferably in the range of 0.1 to 20 mol, still more preferably in the range of 0.1 to 50 mol, based on 1 mol of the compound (2). It may be in the range of 0.1-10 mol.
- the reaction temperature in step A may be preferably in the range of ⁇ 30 to 40 ° C., more preferably in the range of ⁇ 30 to 30 ° C., and even more preferably in the range of ⁇ 20 to 30 ° C.
- the lower the reaction temperature in step A the better the selectivity of compound (1) tends to be.
- the higher the reaction temperature in step A the better the reactivity tends to be.
- the reaction time of step A is preferably in the range of 0.5 to 48 hours, more preferably in the range of 0.5 to 24 hours, and even more preferably in the range of 0.5 to 12 hours. It may be there.
- step A can be carried out in the presence or absence of an inert gas (eg, nitrogen gas), preferably in the absence.
- an inert gas eg, nitrogen gas
- Step A can be performed under reduced pressure, atmospheric pressure, or pressurized conditions.
- step A the compound (2), the compound (3), and the compound (4) may be reacted in an organic solvent, and the compound (3), the compound (4), and the organic solvent are preferably mixed. It can be carried out by cooling (eg, ⁇ 10 ° C.) and adding compound (2) to it.
- the compound (1) produced in the step A can be isolated or purified by a conventional method such as extraction, dissolution, concentration, precipitation, dehydration, adsorption, distillation, rectification, chromatography, or a combination thereof, if desired. ..
- Step A preferably does not contain CsF (cesium fluoride).
- Step A is more preferably Equation (9-1): MH n F m (9-1) [In the formula, M is a metal atom, n is 0 or 1, and the sum of the valence of M and n is m. ] (In this specification, it may be referred to as compound (9-1)), Equation (9-2): LR 91 4 F (9-2) [In the formula, L is a nitrogen atom or a phosphorus atom, and R 91 is the same or different, C 1-5 alkyl group.
- M is an alkali metal atom and n is 0 or 1, or M is an alkaline earth metal atom and n is 0.
- M is a sodium atom, a potassium atom, or a cesium atom and n is 0 or 1, or M is a calcium atom and n is 0.
- M is a potassium atom or a cesium atom and n is 0 or 1, or M is a calcium atom and n is 0.
- compound (9-1) include cesium fluoride, potassium hydrogen fluoride, calcium fluoride, sodium fluoride, potassium fluoride, and sodium hydrogen fluoride.
- L is a nitrogen atom or a phosphorus atom
- R 91 is the same or different, C 1-4 alkyl group.
- L is a nitrogen atom or a phosphorus atom
- R 91 is also a C 1-4 alkyl group.
- L is a nitrogen atom or a phosphorus atom
- R 91 is also a linear C 1-4 alkyl group.
- L is a nitrogen atom or a phosphorus atom
- R 91 is the same as methyl, ethyl, or n-butyl.
- compound (9-2) examples include tetrabutylammonium fluoride, tetraethylammonium fluoride, tetramethylammonium fluoride, tetrabutylphosphonium fluoride, and triethylmethylammonium fluoride.
- the salt of hydrofluoric acid includes an amine salt, an ammonium salt, an imidazolium salt, a pyridinium salt, a phosphonium salt and the like, and the salt may contain one or more substituents, and is the same when there are a plurality of substituents. But it may be different.
- the amine salt of hydrofluoric acid may be substituted.
- the number of substituents is, for example, 1 to 3, 2 or 3, and 3. When there are a plurality of substituents, they may be the same or different. Examples of the substituent include a C 1-10 alkyl group, a C 1-5 alkyl group, and a C 1-4 alkyl group.
- amine salts of hydrofluoric acid include hydrofluoric acid salts of tri-C 1-4 alkylamines (the number of HF ⁇ may be any integer from 1 to 7).
- hydrofluoric acid salts of trimethylamine the number of HF ⁇ may be any integer from 1 to 7, for example 3, 4, or 5
- triethylamine examples of the amine salt of hydrofluoric acid.
- hydrofluoric acid salts the number of HF ⁇ may be any integer from 1 to 7, for example 3, 4, or 5).
- the number of substituents is, for example, 1 to 4, 2 to 4, 3 or 4, or 4.
- substituents include a C 1-10 alkyl group, and a C 1-5 alkyl group and a C 1-4 alkyl group may be used.
- ammonium salts of hydrofluoric acid examples include ammonium fluoride, ammonium hydrogen fluoride, tetra C 1-4 alkylammonium fluoride.
- ammonium salts of hydrofluoric acid include ammonium fluoride, ammonium hydrogen fluoride, tetramethylammonium fluoride, tetraethylammonium fluoride, and tetrabutylammonium fluoride.
- the nitrogen atom on the imidazolium ring may have a substituent.
- the number of substituents is, for example, 1 to 3, 2 or 3, and 2. When there are a plurality of substituents, they may be the same or different.
- Substituents include, for example, C 1-10 alkyl groups (eg, methyl, ethyl, n-propyl, isopropyl, n-butyl, tert-butyl), cyclohexyl, vinyl, or allyl.
- the substituent may be a C 1-3 alkyl group.
- imidazolium salt of hydrofluoric acid examples include 1-methyl-3-methylimidazolium flolide and 1-ethyl-3-methylimidazolium flolide.
- the pyridinium salt of hydrofluoric acid may be substituted, and the number of substituents is, for example, 1 to 3, 1 or 2. When there are a plurality of substituents, they may be the same or different. Examples of the substituent include a C 1-10 alkyl group. The substituent may be a C 1-5 alkyl group or a C 1-4 alkyl group.
- pyridinium salts of hydrofluoric acid include pyridinium poly (hydrogen fluoride) (the number of HF ⁇ may be any integer from 1 to 9, eg 1 or 9).
- the phosphonium salt of hydrofluoric acid may be substituted, and the number of substituents is, for example, 1 to 4, 3 or 4, or 4.
- substituents include a C 1-10 alkyl group, phenyl which may have a substituent, and benzyl which may have a substituent.
- the substituent may be a C 1-5 alkyl group or a C 1-4 alkyl group.
- phosphonium salt of hydrofluoric acid examples include tetramethylphosphonium hydrofluorate, tetraethylphosphonium hydrofluorate, tetrapropylphosphonium hydrofluorate, tetrabutylphosphonium hydrofluorate, and tetraoctylphosphonium fluoride.
- Hydrochloride trimethylethylphosphonium hydrofluorate, triethylmethylphosphonium hydrofluorate, hexyltrimethylphosphonium hydrofluorate, trimethyloctylphosphonium hydrofluorate, triethyl (methoxymethyl) phosphonium hydrofluoric acid Includes salts and triethyl (methoxymethyl) phosphonium hydrofluorate.
- specific examples of compound (9) are cesium fluoride, potassium hydrogen fluoride, calcium fluoride, sodium fluoride, potassium fluoride, sodium hydrogen fluoride, tetrabutylammonium fluoride, tetraethyl.
- Ammonium fluoride tetramethylammonium fluoride, tetrabutylphosphonium fluoride, triethylmethylammonium fluoride, triethylamine trihydrofluorate, triethylamine pentahydrofluorate, triethylamine 7 hydrofluorate, pyridinium poly (hydro) At least one selected from the group consisting of genfluoride), pyridine monohydrofluorate, pyridinium poly (hydrogen fluoride), pyridine 9 hydrofluorate, ammonium hydrogen fluoride, and ammonium fluoride. It is a fluorine compound.
- Hexafluoropropylene oxide was reacted with N, N-dimethylformamide at 0 ° C. (first reaction), and then heated to 140 ° C. (second reaction) in diethylene glycol dimethyl ether in the presence of cesium fluoride to compound (1).
- first reaction N, N-dimethylformamide
- second reaction diethylene glycol dimethyl ether
- cesium fluoride cesium fluoride
- the difluoroamine is transferred to the solvent and the contact between the difluoroamine and the compound (1) is suppressed, so that it is not necessary to trap the difluoroamine with HCl gas.
- Patent Document 1 The method disclosed in Patent Document 1 is difficult and dangerous in the production of 3,5,5,6-tetrafluoro-3,6-bis (trifluoromethyl) -1,4-dioxane-2-one. Fluorine gas is used. Further, by the method disclosed in Patent Document 1, 3,5,5,6-tetrafluoro-3,6-bis (trifluoromethyl) -1,4-dioxane-2-one is produced as a mixture and difficult to purify. .. On the other hand, in the step A of the present disclosure, it is not necessary to use fluorine gas, and the product liquid obtained in the step A can be easily purified, for example, by separating the liquid.
- Process B The method for producing a compound represented by the formula (1) of the present disclosure may further include step B for liquid separation in addition to step A.
- the reaction solution produced in step A can be composed of two layers, an upper liquid layer and a lower liquid layer, and one layer (preferably the lower liquid layer) contains the compound (1). Therefore, the liquid layer containing the target compound (1) can be easily obtained by separating the reaction liquid.
- the method for isolating compound (1) from the liquid layer may be a conventional method such as extraction, dissolution, concentration, precipitation, dehydration, adsorption, distillation, rectification, chromatography, or a combination thereof. Since the liquid layer containing the compound (1) obtained in the step B contains few contaminant compounds having a boiling point close to the boiling point of the compound (1), the compound (1) can be easily obtained by distilling the liquid layer. Alternatively, the liquid layer may be used as it is for the synthesis of compound (5).
- Equation (5) [In the formula, R 1 is a fluorine atom or a fluoroalkyl group. ] It is a method for producing a compound represented by (in the present specification, it may be referred to as compound (5)). In the method, the compound represented by the formula (1) produced in the step A or B is used. Equation (9-1): MH n F m (9-1) [In the formula, M is a metal atom, n is 0 or 1, and the sum of the valence of M and n is m.
- Equation (9-2) LR 91 4 F (9-2) [In the formula, L is a nitrogen atom or a phosphorus atom, and R 91 is the same or different, C 1-5 alkyl group. ] At least one fluorine compound (9) selected from the group consisting of the compound represented by, and hydrofluoric acid or a salt thereof (may be referred to as compound (9) in the present specification). Heating in the presence of equation (6): [In the formula, R 1 has the same meaning as described above.
- Step C to produce the compound represented by in the present specification, it may be referred to as compound (6)
- the compound represented by the formula (6) is reacted with a base (sometimes referred to as a base (d) in the present specification) to react with the formula (8):
- a base sometimes referred to as a base (d) in the present specification
- R 81 is a group corresponding to the base, and R 1 has the same meaning as described above.
- the step D for producing the compound represented by the formula (8) and the compound represented by the formula (8) (sometimes referred to as the compound (8) in the present specification) are heated and represented by the formula (5).
- Step E to produce the compound to be including
- Compound (8) is the carboxylate of compound (6) corresponding to base (d).
- R 81 is preferably an amino that may be substituted with an alkali metal atom, an alkaline earth metal atom, pyridinium, ammonium, or an organic group, and more preferably a potassium atom, a sodium atom, or ammonium, particularly. It is preferably a sodium atom or a potassium atom.
- step C, step D, step E, and step F are carried out by a known method except that the formula (1) produced in the step A or B is used as a raw material in the step C.
- it may be carried out according to the method described in JP-A-2005-002014, US Pat. No. 3,308107, or US Pat. No. 6,664,431. The publication is incorporated herein by reference.
- step C the compound (1) produced in the step A or B is heated in the presence of the compound (9) to be isomerized to produce the compound (6).
- step C the compound (1) produced in the step A or B may be isolated and used, or the liquid layer of the reaction solution obtained in the step B containing the compound (1) is used. May be done.
- the details of compound (9) in step C apply to the details of compound (9) in step (A).
- the amount of compound (9) used in step C is preferably in the range of 0.001 to 10 mol, more preferably in the range of 0.002 to 5.0 mol, based on 1 mol of compound (1). , More preferably in the range of 0.006 to 1.0 mol.
- Step C may preferably be carried out in an organic solvent.
- organic solvents and suitable examples are the same as described above.
- Suitable specific examples of organic solvents include diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, 1,4-dicyanobutane, acetonitrile, 1,2-dimethyl ether, tetrahydrofuran, and dimethyl sulfoxide.
- the amount of the organic solvent used in step C may be an amount that can function as a solvent based on common general technical knowledge.
- the reaction temperature in step C may be preferably in the range of 50 to 300 ° C., more preferably in the range of 50 to 200 ° C., and even more preferably in the range of 100 to 180 ° C.
- the reaction time of step C may be preferably in the range of 0.5 hour to 60 hours, more preferably in the range of 1 hour to 24 hours, and further preferably in the range of 2 hours to 24 hours.
- the compound (6) produced in step C can be isolated or purified by conventional methods such as extraction, dissolution, concentration, precipitation, dehydration, adsorption, distillation, rectification, chromatography, or a combination thereof, if desired. ..
- step D compound (6) is reacted with base (d) to produce compound (8).
- Compound (8) is a carboxylate of compound (6) corresponding to the base (d).
- the base (d) is, for example, (1) an alkali or alkaline earth metal, acetate, carbonate, bicarbonate, phosphate, hydrogen phosphate, alkoxide salt, hydroxide salt, hydride salt, etc. At least one selected from the group consisting of ammonium salts or amide salts, (2) alkali metals, and (3) amines.
- alkoxide salts include sodium methoxide, sodium ethoxide, sodium butoxide, potassium methoxide, potassium ethoxide, potassium butoxide, lithium methoxide, and lithium ethoxide.
- hydroxide salts include sodium hydroxide, potassium hydroxide, lithium hydroxide, rubidium hydroxide, cesium hydroxide, magnesium hydroxide, calcium hydroxide, and barium hydroxide.
- hydride salts include sodium hydride, potassium hydride, lithium hydride, and calcium hydride.
- alkali metals include sodium, potassium, and lithium.
- amines include aliphatic amines, alicyclic amines, aromatic amines, and heterocyclic amines. The amine can preferably be a tertiary amine.
- the base (d) is preferably at least one selected from the group consisting of sodium methoxide, sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, sodium hydrogen carbonate, potassium hydrogen carbonate, cesium carbonate and ammonia. is there.
- the base (d) is more preferably at least one selected from the group consisting of potassium hydroxide, sodium hydroxide, potassium hydrogencarbonate, sodium bicarbonate, potassium carbonate, and sodium carbonate.
- Step D may preferably be carried out in an organic solvent.
- organic solvents and suitable examples are the same as described above.
- Suitable specific examples of organic solvents include methanol, ethanol, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, 1,4-dicyanobutane, 1,2-dimethyl ether, tetrahydrofuran, and acetonitrile.
- the amount of the base (d) used in the step D is preferably in the range of 0.05 to 10 mol, more preferably in the range of 0.1 to 10 mol, and further, with respect to 1 mol of the compound (6). It may be preferably in the range of 0.1 to 5 mol.
- the amount of the organic solvent used in step D may be an amount that can function as a solvent based on common general technical knowledge.
- the reaction temperature in step D may be preferably in the range of ⁇ 50 to 120 ° C., more preferably in the range of ⁇ 20 to 100 ° C., and even more preferably in the range of ⁇ 10 to 70 ° C.
- the reaction time of step D is preferably in the range of 0.1 to 24 hours, more preferably in the range of 0.1 to 12 hours, still more preferably in the range of 0.1 to 6 hours. It may be there.
- the compound (8) produced in step D can be isolated or purified by conventional methods such as extraction, dissolution, concentration, precipitation, dehydration, adsorption, distillation, rectification, chromatography, or a combination thereof, if desired. ..
- step E compound (8) is heated and thermally decomposed to produce compound (5).
- Compound (5) is useful as an intermediate or the like for producing a raw material for a resin material.
- Step E may be carried out in an organic solvent or in a solvent-free manner.
- organic solvents and suitable examples are the same as described above.
- Suitable specific examples of organic solvents are ethyl acetate, butyl acetate, propyl acetate, methyl propionate, ethyl propionate, 1,2-dimethoxyethane, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, 1,4-. Includes dicyanobutane and acetonitrile.
- the amount of the organic solvent used in the step E may be an amount that can function as a solvent based on common general technical knowledge and the like.
- the reaction temperature in step E may be preferably in the range of 100 to 400 ° C., more preferably in the range of 100 to 300 ° C., and even more preferably in the range of 100 to 200 ° C. when the solvent is contained. .. When it does not contain a solvent, it may be preferably in the range of 100 to 400 ° C, more preferably in the range of 150 to 400 ° C, and further preferably in the range of 150 to 350 ° C.
- the reaction time of step E is preferably in the range of 0.1 to 24 hours, more preferably in the range of 0.1 to 12 hours, and even more preferably in the range of 0.1 to 6 hours. It may be there.
- step E can be carried out in the presence or absence of an inert gas (eg, nitrogen gas), preferably in the absence.
- an inert gas eg, nitrogen gas
- Step E can be performed under reduced pressure, atmospheric pressure, or pressurized conditions.
- the compound (5) produced in the step E can be isolated or purified by a conventional method such as extraction, dissolution, concentration, precipitation, dehydration, adsorption, distillation, rectification, chromatography, or a combination thereof, if desired. ..
- One embodiment of the present disclosure is a method for producing a compound represented by the above formula (5).
- step D The compound represented by the formula (6) is reacted with water or an alkyl alcohol to formulate (7):
- R 71 is a hydrogen atom or an alkyl group, and R 1 has the same meaning as described above.
- Step D1 for producing the compound represented by (in the present specification, sometimes referred to as compound (7)), and the compound represented by the formula (7) are bases (in the present specification, base (d2)).
- R 71 is preferably a hydrogen atom or a linear or branched C 1-10 alkyl group, more preferably a hydrogen atom or a linear or branched C 1-5 alkyl group, and further. It is preferably a linear or branched C 1-4 alkyl group, particularly preferably methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, or tert-butyl, and even more particularly. It is preferably methyl or ethyl.
- step D1 compound (6) is reacted with water or an alkyl alcohol to convert it to the corresponding carboxylic acid or alkyl ester to produce compound (7).
- step D1 compound (6) may be isolated, or the product solution produced in step C containing compound (6) may be used as it is.
- the use of the product solution is preferable because it has the advantage of eliminating the need for purification of compound (6).
- the alkyl alcohol is preferably a linear or branched C 1-10 alkyl alcohol, more preferably a linear or branched C 1-5 alkyl alcohol, and even more preferably a linear or branched C 1-5 alkyl alcohol. It is a branched C 1-4 alkyl alcohol, particularly preferably methanol, ethanol, n-propanol, isopropanol, n-butyl alcohol, sec-butyl alcohol, or tert-butyl alcohol, and even more preferably. It is methanol or ethanol.
- the amount of water, alkyl alcohol, or a mixture of water and the alcohol used in step D1 is preferably in the range of 0.1 to 50 mol, more preferably 0, with respect to 1 mol of compound (6). It may be in the range of 2 to 20 mol, more preferably in the range of 0.5 to 10 mol.
- step D1 in addition to water and the above-mentioned alkyl alcohol, other organic solvents can also be used.
- organic solvents examples include 1,2-dimethoxyethane, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, 1,4-dicyanobutane, and acetonitrile.
- the amount of the organic solvent can be preferably in the range of 0.01 to 50 mol, more preferably in the range of 0.1 to 50 mol, relative to 1 mol of compound (6).
- the reaction temperature in step D1 may be preferably in the range of ⁇ 50 to 50 ° C., more preferably in the range of ⁇ 20 to 30 ° C., and even more preferably in the range of ⁇ 20 to 20 ° C.
- the reaction time of step D1 is preferably in the range of 0.1 to 24 hours, more preferably in the range of 0.1 to 12 hours, and even more preferably in the range of 0.1 to 6 hours. It may be there.
- step D1 can be carried out in the presence or absence of an inert gas (eg, nitrogen gas), preferably in the absence.
- an inert gas eg, nitrogen gas
- Step D1 can be performed under reduced pressure, atmospheric pressure, or pressurized conditions.
- the compound (7) produced in step D1 can be isolated or purified by a conventional method such as extraction, dissolution, concentration, precipitation, dehydration, adsorption, distillation, rectification, chromatography, or a combination thereof, if desired. ..
- the compound (7) is produced in the reaction solution by reacting the alkyl alcohol with the compound (6), the organic layer formed by adding water to the reaction solution is recovered, and the organic layer is distilled to obtain the compound (7). 7) can be easily purified, which is preferable.
- step D2 compound (7) is reacted with the base (d2) to produce compound (8).
- the description regarding the details of the base in step D applies to the details of the base (d2) in step D2.
- the amount of the base (d2) used in step D2 is preferably in the range of 0.1 to 20 mol, more preferably in the range of 0.5 to 15 mol, based on 1 mol of compound (7). More preferably, it may be in the range of 1 to 10 mol.
- Step D2 is preferably carried out in the presence of an organic solvent.
- organic solvent examples of organic solvents and suitable examples are the same as described above.
- the organic solvent is preferably methanol, ethanol, 1,2-dimethoxyethane, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, 1,4-dicyanobutane, acetonitrile or tetrahydrofuran, and may be used alone. 2 or more may be mixed and used.
- the reaction temperature in step D2 may be preferably in the range of ⁇ 50 to 120 ° C., more preferably in the range of ⁇ 20 to 100 ° C., and even more preferably in the range of ⁇ 10 to 70 ° C.
- the reaction time of step D2 is preferably in the range of 0.1 to 24 hours, more preferably in the range of 0.1 to 12 hours, and even more preferably in the range of 0.1 to 6 hours. It may be there.
- step D2 can be carried out in the presence or absence of an inert gas (eg, nitrogen gas), preferably in the absence.
- an inert gas eg, nitrogen gas
- Step D2 can be performed under reduced pressure, atmospheric pressure, or pressurized conditions.
- step D2 compound (8) can be precipitated as a solid in a solvent, and if precipitated, compound (8) can be easily isolated by removing the solvent.
- a known method may be adopted as the method for removing the solvent.
- One embodiment of the present disclosure is a method for producing a compound represented by the formula (5), wherein the product (preferably the product liquid) of the step D1 is purified and represented by the formula (7).
- the step D1a for obtaining the compound is further included.
- the purified compound (7) may be subjected to the step D2.
- step D1a the product (eg, reaction solution) produced in step D1 is purified to obtain compound (7).
- Compound (7) can be isolated or purified by conventional methods such as extraction, dissolution, concentration, precipitation, dehydration, adsorption, distillation, rectification, chromatography, or a combination thereof.
- the organic layer in the reaction solution produced in step D1 is purified, and more preferably, the organic layer is purified by distillation to easily obtain compound (7). In many cases, the organic layer does not contain or contains only a small amount of other substances having a boiling point near the boiling point of compound (7), and is therefore suitable for purification by distillation.
- One embodiment of the present disclosure is a method for producing a compound represented by the formula (5), wherein the compound represented by the formula (6) is used as a base instead of the steps D and E (the present specification). In the book, it includes a step F of heating in the presence of a base (f) to produce a compound represented by the formula (5).
- Step F the compound (6) is heated in the presence of the base (f) to produce the compound represented by the formula (5).
- Step F may be carried out by a known method, for example, according to the method described in US Pat. No. 3,308107 or US Pat. No. 6,664,431. The publication is incorporated herein by reference.
- step F compound (6) may be isolated, or the product solution produced in step C containing compound (6) may be used as it is.
- the use of the product solution is preferable because it has an advantage that the work of purifying the compound (6) becomes unnecessary.
- step D the description regarding the details of the base in step D is applied to the details of the base (f) in step F.
- the base (f) is preferably an alkali metal hydroxide, halide, carbonate or bicarbonate, or ammonia.
- the alkali metal halide may be supported on a carrier such as activated carbon or an inorganic oxide.
- the base (f) is more preferably sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, cesium carbonate, sodium hydrogen carbonate, potassium hydrogen carbonate, ammonia, potassium fluoride, sodium fluoride, cesium fluoride, chloride. It is at least one selected from the group consisting of sodium and potassium iodide.
- the base (f) is more preferably selected from the group consisting of potassium hydroxide, potassium hydrogen carbonate, potassium carbonate, sodium carbonate, potassium fluoride, sodium fluoride, cesium fluoride, sodium chloride, and potassium iodide. At least one species.
- the carrier of the base (f) is preferably activated carbon, alkali metal oxide, alkaline earth metal oxide, zinc oxide, aluminum oxide, nickel oxide, or silicon dioxide.
- the carrier of the base (f) is more preferably at least one selected from the group consisting of alkaline earth metal oxides, aluminum oxide, and silicon dioxide.
- alkali metal oxides include lithium oxide, sodium oxide, potassium oxide, rubidium oxide, and cesium oxide.
- alkaline earth metal oxides include magnesium oxide, calcium oxide, and barium oxide.
- Step F may be carried out in an organic solvent or in a solvent-free manner.
- organic solvents and suitable examples are the same as described above.
- Suitable specific examples of organic solvents are ethyl acetate, propyl acetate, butyl acetate, methyl propionate, ethyl propionate, 1,2-dimethoxyethane, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, 1,4-. Includes dicyanobutane, tetrahydrofuran, and acetonitrile.
- the amount of the base (f) used in the step F is preferably in the range of 0.1 to 200 mol, more preferably in the range of 0.5 to 100 mol, based on 1 mol of the compound (6). More preferably, it may be in the range of 1 to 50 mol.
- the amount of the inorganic oxide used in the step F is preferably in the range of 0.2 to 400 mol, more preferably in the range of 1 to 200 mol, and further preferably in the range of 2 to 1 mol of the compound (6). It may be in the range of ⁇ 100 mol.
- the amount of the organic solvent used in step F may be an amount that can function as a solvent based on common general technical knowledge.
- the reaction temperature in step F may be preferably in the range of 80 to 400 ° C., more preferably in the range of 100 to 350 ° C., and even more preferably in the range of 100 to 300 ° C. when the solvent is contained. .. When it does not contain a solvent, it may be preferably in the range of 100 to 400 ° C, more preferably in the range of 150 to 400 ° C, and further preferably in the range of 150 to 350 ° C.
- the reaction time of step F is preferably in the range of 0.01 to 24 hours, more preferably in the range of 0.01 to 12 hours, and even more preferably in the range of 0.01 to 6 hours. It may be there.
- step F can be carried out in the presence or absence of an inert gas (eg, nitrogen gas), preferably in the absence.
- an inert gas eg, nitrogen gas
- Step F can be carried out under reduced pressure, atmospheric pressure, or pressurized conditions.
- the compound (5) produced in step F can be isolated or purified by conventional methods such as extraction, dissolution, concentration, precipitation, dehydration, adsorption, distillation, rectification, chromatography, or a combination thereof, if desired. ..
- compositions containing the compound represented by the formula (1), further based on 100 parts by mass of the compound represented by the formula (1).
- Equation (10) [In the formula, R 41 , R 42 , R 43 , and R 44 are The same or different, they may be hydrogen atoms or alkyl groups, or the two may be bonded to each other to form a ring that may have one or more substituents. ]
- the compound represented by (in the present specification, sometimes referred to as compound (10)) is 0.00001 to 1 part by mass, and / or formula (11) :.
- R 46 is a hydrogen atom, an organic group, or an amino group which may have one or more substituents.
- R 47 , R 48 , R 49 , and R 50 are the same or different, hydrogen atoms or alkyl groups, or R 47 and R 48 are attached to each other and have one or more substituents. also form a even better ring in good, R 48 and R 50 is bonded to each other, they may form a ring which may have one or more substituents, R 49 and R 50 may be bonded to each other to form a ring which may have one or more substituents.
- the method for producing a compound represented by the formula (1) of the present disclosure can also produce the composition.
- the composition may further contain compound (3), compound (4-1), compound (4-2), polymerization inhibitor, water, or polar solvent.
- the amount of the various components contained in the composition can be adjusted by setting reaction conditions (eg, temperature, time, raw material type and amount, solvent type and amount, catalyst type and amount). In addition, the amount of the various components can be adjusted by purification after the production of compound (1).
- Compound (10) and compound (11) are produced, for example, by fluorinating compound (4-1) and compound (4-2), respectively, in the process of producing compound (1).
- R 41 to R 44 in the formula (10) and R 46 to R 50 in the formula (11) in the composition are R 41 to R 44 and the formula (4-2) in the formula (4-1), respectively.
- S) applies to the details of R 46 to R 50 .
- the fluorinated compounds of the above-mentioned suitable specific examples of the compound (4-1) and the compound (4-2) are suitable specific examples of the compound (10) and the compound (11), respectively.
- the amount ratio of compound (10) in the composition is preferably 0.00001 to 1 part by mass, more preferably 0.00001 to 0.8 part by mass, based on 100 parts by mass of compound (1). More preferably, it is 0.00001 to 0.5 parts by mass, and particularly preferably 0.0001 to 0.1 parts by mass.
- the amount ratio of compound (11) in the composition is preferably 0.00001 to 1 part by mass, more preferably 0.00001 to 0.8 part by mass, based on 100 parts by mass of compound (1). More preferably, it is 0.00001 to 0.5 parts by mass, and particularly preferably 0.0001 to 0.1 parts by mass.
- the composition may contain either or both of compound (10) and compound (11).
- the compound (10) is contained in an amount of 0.00001 to 0.8 parts by mass and / or the compound (11) is contained in an amount of 0.00001 to 0.8 parts by mass with respect to 100 parts by mass of the compound (1).
- the compound (10) is contained in an amount of 0.00001 to 0.5 parts by mass and / or the compound (11) is contained in an amount of 0.00001 to 0.5 parts by mass, and particularly preferably, the compound (10) is contained in an amount of 0.0001 to 0.0001. It contains 0.1 parts by mass and / or 0.0001 to 0.1 parts by mass of compound (11).
- polar solvents include alcohol solvents, ether solvents, ester solvents, and nitrile solvents.
- alcoholic solvents include methanol, ethanol, isopropanol, and tert-butyl alcohol.
- ester solvents include methyl formate, ethyl formate, methyl acetate, ethyl acetate, isopropyl acetate, methyl propionate, ethyl propionate, and n-butyl acetate.
- nitrile solvents include 1,4-dicyanobutane, acetonitrile and benzonitrile.
- ether solvents include diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, diethyl ether, diisopropyl ether, dioxane, tetrahydrofuran, and 1,2-dimethoxyethane.
- protic solvents include methanol, ethanol, isopropanol, tert-butyl alcohol, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, 1,4-dicyanobutane, acetonitrile, and tetrahydrofuran.
- polymerization inhibitors include 4-methoxy-1-naphthol, hydroquinone, hydroquinone methyl ether, dimethyl-t-butylphenol, 2,6-di-tert-butyl-p-cresol, and benzotriazole.
- the amount ratio of compound (3) in the composition is preferably 0.00001 to 10 parts by mass, more preferably 0.00001 to 8 parts by mass, still more preferably, with respect to 100 parts by mass of compound (1). Is 0.00001 to 5 parts by mass, particularly preferably 0.0001 to 1 part by mass.
- the amount ratio of the compound (4-1) in the composition is preferably 0.00001 to 1 part by mass, more preferably 0.00001 to 0.8 part by mass with respect to 100 parts by mass of the compound (1). Parts, more preferably 0.00001 to 0.5 parts by mass, and particularly preferably 0.0001 to 0.1 parts by mass.
- the amount ratio of the compound (4-2) in the composition is preferably 0.00001 to 1 part by mass, more preferably 0.00001 to 0.8 part by mass with respect to 100 parts by mass of the compound (1). Parts, more preferably 0.00001 to 0.5 parts by mass, and particularly preferably 0.0001 to 0.1 parts by mass.
- the amount ratio of the polar solvent in the composition is preferably 0.00001 to 1 part by mass, more preferably 0.00001 to 0.8 part by mass, still more preferably, with respect to 100 parts by mass of the compound (1). Is 0.00001 to 0.5 parts by mass, particularly preferably 0.0001 to 0.1 parts by mass.
- the amount ratio of the polymerization inhibitor in the composition is preferably 0.00001 to 1 part by mass, more preferably 0.00001 to 0.8 part by mass, and further to 100 parts by mass of compound (1). It is preferably 0.00001 to 0.5 parts by mass, and particularly preferably 0.00001 to 0.1 parts by mass.
- the amount ratio of water in the composition is preferably 0.00001 to 0.1 parts by mass, more preferably 0.00001 to 0.08 parts by mass, and further, with respect to 100 parts by mass of compound (1). It is preferably 0.00001 to 0.05 parts by mass, and particularly preferably 0.00001 to 0.01 parts by mass.
- composition of the present disclosure can be suitably used as a raw material for producing compound (5), for example, by being within the range of the above-mentioned amount ratio.
- Example 1 Steps A and B 0.8 g of tetramethylurea (7.0 mmol), 5.1 g of DMF (70 mmol), and 9.4 g of jiglime (70 mmol) were added to the reactor and cooled to ⁇ 20 ° C. 24 g of propylene oxide (0.14 mol) hexafluoride was added to the reactor at ⁇ 20 ° C., and the mixture was stirred at room temperature for 1 hour. After the hexafluoride propylene oxide disappeared, the reaction solution was recovered. This reaction solution is the composition of the present disclosure. The reaction solution was separated into two layers, an upper layer solution and a lower layer solution.
- the reaction solution was separated and 19 g of the upper layer solution and 20 g of the lower layer solution were recovered.
- the underlayer was analyzed by GC.
- a 73 GC% compound 1a was obtained in 70% yield.
- the amount of tetrafluoromethylurea (compound (10)) in the lower layer was 0.1 GC%.
- the tetrafluoromethylurea is a mixture of fluorinated compounds in which at least one hydrogen atom of a methyl group in the tetramethylurea is replaced with a fluorine atom.
- Example 2 Steps A and B 0.3 g of HMPA (1.6 mmol), 5.7 g of DMF (78 mol) and 10 g of jiglime (78 mol) were added to the reactor and cooled to ⁇ 20 ° C. 26 g of hexafluoride propylene oxide (0.15 mol) was added to the reactor at ⁇ 20 ° C., and the mixture was stirred at room temperature for 1 hour. After the hexafluoride propylene oxide disappeared, the reaction solution was recovered. The reaction solution was separated into two layers, an upper layer solution and a lower layer solution. The reaction solution was separated and 19 g of the upper layer solution and 22 g of the lower layer solution were recovered. The underlayer was analyzed by GC. A 65 GC% compound 1a was obtained in a yield of 54%. Compound (11) in the lower layer was 0.2 GC%.
- Reference example 1 0.83 g of CsF (2.5 mmol), 9.03 g of DMF (0.12 mol) and 16.6 g of jiglime (0.12 mol) were added to the reactor and cooled to ⁇ 20 ° C. 44 g of hexafluoride propylene oxide (0.27 mol) was added to the reactor, and the mixture was stirred for 2 hours. After the hexafluoride propylene oxide disappeared, the reaction solution was recovered. The reaction solution was separated into two layers, an upper layer solution and a lower layer solution. The reaction solution was separated and 29 g of the upper layer solution and 40 g of the lower layer solution were recovered. The underlayer was analyzed by GC. A 63 GC% compound 1a was obtained in a yield of 52%.
- Comparative Example 1 Synthesis of Compound 1a in Two Steps 4.27 g of DMF (0.06 mol) was added to the reactor and cooled to ⁇ 27 ° C. 12 g of propylene oxide hexafluoride (0.07 mol) was added to the reactor, and the mixture was stirred for 1 hour. After stirring, the reaction solution was recovered. The reaction solution was analyzed by NMR. The precursor of the desired product, 4-fluoro-5-oxo-2,4-bis (trifluoromethyl) -1,3-dioxolane-2-carbonylfluoride, was obtained in a yield of 5%. It is considered that the yield was low because HCl gas was not used in this synthesis. The second step was not carried out because the yield of the precursor was very low.
- Example 2 Step C 13 g of underlayer solution (containing 9 g of compound 1a) obtained in the same manner as in Example 1 and 2.3 g of CsF (15 mmol) and 4.0 g of jiglime (30 mmol) were added to the reactor and 12 at 120 ° C. The reaction solution was obtained by heating for hours. As the reaction solution, the upper layer solution and the lower layer solution were analyzed by GC. 12 g of compound 6a was obtained with a purity of 60%.
- Example 3 Step D Add 9.8 g of the underlayer solution containing the compound 6a having a purity of 74% obtained in the same manner as in Example 2 to 3.2 g of potassium carbonate (0.02 mol) and 23 g of dimethoxyethane (0.26 mol). The reaction mixture was obtained by stirring at ° C. for 2 hours. The reaction solution was filtered to obtain a filtrate, and the filtrate was concentrated. When analyzed by NMR, a concentrate containing 8.8 g of compound 8a was obtained (yield 44%).
- Example 4 Step E 6.7 g of compound 8a obtained in the same manner as in Example 3 was added to the reactor and heated at 200 ° C. for 4 hours and at 300 ° C. for 1 hour. The product was collected in a trap at ⁇ 78 ° C. and analyzed by NMR and GC to obtain compound 5a in a yield of 60% and a purity of 95%.
- Example 5 Step E 8.1 g of compound 8b and 24 g of triglime obtained in the same manner as in Example 3 except that potassium carbonate was replaced with 0.02 mol of sodium carbonate were added to the reactor and heated at 120 ° C. for 0.5 hours. The product was collected in a trap at ⁇ 78 ° C. and analyzed by NMR and GC to obtain compound 5a at a conversion of 65%, a selectivity of 88%, and compound 12 at a selectivity of 12%.
- Example 6 Step D1 3.2 g (0.1 mol) of methanol and 10 g of water were added to the 22 g of the solution obtained in Example 2, and the mixture was stirred for 2 hours. The product liquid was separated into two layers, and the lower layer liquid was recovered by liquid separation to obtain compound 7a with a purity of 50% (GC). The yield was 58%.
- Example 7 Step D2 0.09 mol of sodium hydroxide was added to 70 g of methanol in a glass reactor. 0.09 mol of compound 7a was gradually added to this methanol solution, and the mixture was stirred at 20 ° C. for 1 hour. The solvent was distilled off from the reaction solution with a concentrator, and the produced solid was recovered. This individual was dried under reduced pressure to give compound 8b in stoichiometric quantities.
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Abstract
Description
このパーフルオロジオキソランを製造する方法としては、次式に示すような、3,5,5,6-テトラフルオロ-3,6-ビス(トリフルオロメチル)-1,4-ジオキサン-2-オンを原料とする方法が知られている(例えば、特許文献1)。
本開示は、ヘキサフルオロプロピレンオキシド等から1工程でフルオロラクトン化合物を製造できる方法等を提供することを主な目的とする。
項1.
式(1):
で表される化合物の製造方法であって、
式(2):
で表される化合物と、
式(3):
R31、R32、及びR33は、同一又は異なって、水素原子又はアルキル基であるか、或いは2つが互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよい。]
で表される化合物と、
式(4-1):
同一又は異なって、水素原子又はアルキル基であるか、或いは
2つが互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよい。]
で表される化合物、及び
式(4-2):
R46は、水素原子、有機基、又は1個以上の置換基を有していてもよいアミノ基であり、
R47、R48、R49、及びR50は、同一又は異なって、水素原子又はアルキル基であるか、或いはR47及びR48は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよく、R48及びR50は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよく、R49及びR50は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよい。]
で表される化合物
からなる群から選択される少なくとも1種の化合物(4)とを、
反応させる工程A
を含む製造方法。
項2.
工程Aは有機溶媒(当該有機溶媒からは、前記式(3)で表される化合物及び化合物(4)は除外される。)の存在下で行われる、項1に記載の製造方法。
項3.
前記工程Aが上液層及び下液層が生成する工程であって、これらを分液する工程Bをさらに含む、項1又は2に記載の製造方法。
項4.
前記化合物(4)は、前記式(4-1)で表される化合物である、項1~3のいずれかに記載の製造方法。
項5.
R41、R42、R43、及びR44は、同一又は異なって、水素原子又はC1-10アルキル基であるか、或いは2つが互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよい、項1~4のいずれかに記載の製造方法。
項6.
R41及びR42は、同一又は異なって、C1-5アルキル基であり、
R43及びR44は、同一又は異なって、C1-5アルキル基であるか、或いは互いに結合して、1個以上の置換基を有していてもよい環を形成する、項1~5のいずれかに記載の製造方法。
項7.
前記式(4-1)で表される化合物は、N,N’-ジメチルプロピレンウレア、N,N’-ジメチルエチレンウレア、及びテトラメチルウレアからなる群から選択される少なくとも1種の化合物である、項1~6のいずれかに記載の製造方法。
項8.
工程Aにおいて、式(2)で表される化合物がガスとして供給され、式(2)で表される化合物の量は当該ガス重量に対して70質量%~99.8質量%であり、式(4-1)で表される化合物の量が、式(2)で表される化合物1モルに対して0.001~0.3モルである、項4~7のいずれかに記載の製造方法。
項9.
前記工程AはCsFを含まない、項4~8のいずれかに記載の製造方法
項10.
前記化合物(4)は、前記式(4-2)で表される化合物である、項1~3のいずれかに記載の製造方法。
項11.
R46は、C1-4アルキル基、1-ピロリジニル基、1-ピペリジニル基、1、2、又は3個のC1-4アルキル基で置換されていてもよいフェニル基、或いは2つのC1-4アルキル基で置換されたアミノ基であり、
R47、R48、R49、及びR50は、同一又は異なって、水素原子又はC1-4アルキル基であるか、或いはR47及びR48は互いに結合してピロリジン環又はピペリジン環を形成していてもよく、R48及びR50は互いに結合してピロリジン環又はピペリジン環を形成していてもよく、R49及びR50は互いに結合してピロリジン環又はピペリジン環を形成していてもよい、項1~3又は10に記載の製造方法。
項12.
前記式(4-2)で表される化合物は、ヘキサメチルリン酸トリアミド及び/又はトリピロリジノホスフィンオキシドである、項1~3、10又は11のいずれかに記載の製造方法。
項13.
工程Aにおいて、式(2)で表される化合物がガスとして供給され、式(2)で表される化合物の量は当該ガス重量に対して90質量%~99.8質量%であり、式(4-2)で表される化合物の量が、式(2)で表される化合物1モルに対して0.005~0.05モルである、項10~12のいずれかに記載の製造方法。
項14.
式(5):
で表される化合物の製造方法であって、
前記工程A又はBで生成した式(1):
で表される化合物を、
式(9-1):
MHnFm (9-1)
[式中、Mは金属原子であり、nは0又は1であり、Mの原子価数とnの和はmである。]
で表される化合物、
式(9-2):
LR91 4F (9-2)
[式中、Lは窒素原子又はリン原子であり、R91は、同一又は異なって、C1-5アルキル基である。]
で表される化合物、及び
フッ酸又はその塩
からなる群から選択される少なくとも1種のフッ素化合物(9)
の存在下に加熱して
式(6):
で表される化合物を生成させる工程C、
該式(6)で表される化合物を塩基と反応させて式(8):
で表される化合物を生成させる工程D、及び
該式(8)で表される化合物を加熱して前記式(5)で表される化合物を生成させる工程E
を含む、方法。
項15.
前記工程Dに代えて、
前記式(6)で表される化合物を水、或いはアルキルアルコールと反応させて式(7):
で表される化合物を生成させる工程D1、及び
該式(7)で表される化合物を塩基と反応させて前記式(8)で表される化合物を生成させる工程D2
を含む、項14に記載の製造方法。
項16.
前記工程D1の生成物を精製して前記式(7)で表される化合物を得る工程D1aをさらに含む、項15に記載の製造方法。
項17.
前記工程D及び工程Eに代えて、
前記式(6)で表される化合物を塩基の存在下に加熱して前記式(5)で表される化合物を生成する工程F
を含む、項14に記載の製造方法。
項18.
式(1):
で表される化合物を含有する組成物であって、
さらに、式(1)で表される化合物100質量部に対して、
式(10):
同一又は異なって、水素原子又はアルキル基であるか、或いは
2つが互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよい。]
で表される化合物を0.00001~1質量部、及び/又は
式(11):
R46は、水素原子、有機基、又は1個以上の置換基を有していてもよいアミノ基であり、
R47、R48、R49、及びR50は、同一又は異なって、水素原子又はアルキル基であるか、或いはR47及びR48は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよく、R48及びR50は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよく、R49及びR50は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよい。]
で表される化合物を0.00001~1質量部
含有する組成物。
項19.
前記式(1)で表される化合物100質量部に対して、
前記式(10)で表される化合物の含有量が0.00001~0.5質量部であり、
前記式(11)で表される化合物の含有量が0.00001~0.5質量部である、
項18に記載の組成物。
本開示の後記説明は、実例の実施形態をより具体的に例示する。
本開示のいくつかの箇所では、例示を通してガイダンスが提供され、及びこの例示は、様々な組み合わせにおいて使用できる。
それぞれの場合において、例示の群は、非排他的な、及び代表的な群として機能できる。
本明細書で引用した全ての刊行物、特許及び特許出願はそのまま引用により本明細書に組み入れられる。
本明細書中の記号及び略号は、特に限定のない限り、本明細書の文脈に沿い、本開示が属する技術分野において通常用いられる意味に理解できる。
本明細書中、特に断りのない限り、「有機基」は、
(1)炭化水素基、及び
(2)1個以上のヘテロ原子(例:窒素、酸素、硫黄、リン、ハロゲン)を有する炭化水素基
を包含する。
本明細書中、特に断りのない限り、「炭化水素基」の例は、
(1)1個以上の芳香族炭化水素基で置換されていてもよい脂肪族炭化水素基(例:ベンジル基)、及び
(2)1個以上の脂肪族炭化水素基で置換されていてもよい芳香族炭化水素基
を包含する。芳香族炭化水素基は、アリール基とも称され得る。
本明細書中、特に断りのない限り、当該「脂肪族炭化水素基」は、飽和又は不飽和であることができる。
本明細書中、特に断りのない限り、当該「脂肪族炭化水素基」の例は、アルキル基、アルケニル基、アルキニル基、及びシクロアルキル基を包含する。
その具体例は、ビニル、1-プロペニル、イソプロペニル、2-メチル-1-プロペニル、1-ブテニル、2-ブテニル、3-ブテニル、2-エチル-1-ブテニル、1-ペンテニル、2-ペンテニル、3-ペンテニル、4-ペンテニル、4-メチル-3-ペンテニル、1-ヘキセニル、2-ヘキセニル、3-ヘキセニル、4-ヘキセニル、及び5-ヘキセニルを包含する。
その具体例は、エチニル、1-プロピニル、2-プロピニル、1-ブチニル、2-ブチニル、3-ブチニル、1-ペンチニル、2-ペンチニル、3-ペンチニル、4-ペンチニル、1-ヘキシニル、2-ヘキシニル、3-ヘキシニル、4-ヘキシニル、及び5-ヘキシニルを包含する。
その具体例はシクロプロピル、シクロブチル、シクロペンチル、シクロヘキシル、シクロヘプチル、シクロオクチル、及びアダマンチルを包含する。
その具体例は、フェニル、ナフチル、フェナンスリル、アンスリル、及びピレニルを包含する。
その具体例は、ベンゼン環、ナフタレン環、アントラセン環、及びフェナントレン環を包含する。
本開示の一実施態様は、式(1):
で表される化合物(本明細書中、化合物(1)と称する場合がある。)の製造方法である。
で表される化合物(本明細書中、化合物(2)と称する場合がある。)と、
式(3):
R31、R32、及びR33は、同一又は異なって、水素原子又はアルキル基であるか、或いは2つが互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよい。]
で表される化合物(本明細書中、化合物(3)と称する場合がある。)と、
式(4-1):
同一又は異なって、水素原子又はアルキル基であるか、或いは
2つが互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよい。]
で表される化合物(本明細書中、化合物(4-1)と称する場合がある。)、及び
式(4-2):
R46は、水素原子、有機基、又は1個以上の置換基を有していてもよいアミノ基であり、
R47、R48、R49、及びR50は、同一又は異なって、水素原子又はアルキル基であるか、或いはR47及びR48は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよく、R48及びR50は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよく、R49及びR50は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよい。]
で表される化合物(本明細書中、化合物(4-2)と称する場合がある。)
からなる群から選択される少なくとも1種の化合物(4)とを、
反応させる工程Aを含む。
R31、R32、及びR33は、同一又は異なって、水素原子又はC1-5アルキル基であるか、
R31が水素原子又はC1-5アルキル基であり、R32及びR33が結合して、環上の炭素原子において1又は2個の置換基を有してもよいピロリジン環又はピペリジン環を形成し、当該置換基はメチル又はエチルであり複数ある場合は同一でも異なってもよく、或いは
R31及びR32が結合して、環上の炭素原子において1又は2個の置換基を有してもよいピロリドン環又はピペリジノン環を形成し、当該置換基はメチル又はエチルであり複数ある場合は同一でも異なってもよく、R33が水素原子又はC1-5アルキル基である。
R31、R32、及びR33は、同一又は異なって、水素原子又はC1-3アルキル基であるか、
R31が水素原子又はC1-3アルキル基であり、R32及びR33が結合してピロリジン環又はピペリジン環を形成するか、或いは
R31及びR32が結合してピロリドン環又はピペリジノン環を形成し、R33が水素原子又はC1-3アルキル基である。
R31、R32、及びR33は、同一又は異なって、水素原子又はC1-3アルキル基であるか、
R31が水素原子又はC1-3アルキル基であり、R32及びR33が結合してピロリジン環を形成するか、或いは
R31及びR32が結合してピロリドン環を形成し、R33がC1-3アルキル基である。
R31、R32、及びR33は、同一又は異なって、水素原子、メチル、又はエチルであるか、
R31が水素原子、メチル、又はエチルであり、R32及びR33が結合してピロリジン環を形成するか、或いは
R31及びR32が結合してピロリドン環を形成しており、R33が水素原子、メチル、又はエチルである。
R41、R42、R43、及びR44は、同一又は異なって、水素原子又はC1-10アルキル基であるか、或いは2つが互いに結合して、1個以上の置換基を有していてもよい環を形成してもよい。なお、当業者が通常に理解するように、2つの基が互いに結合して環(例えばピロリジン環)を形成するときは、残りの基は、上記の定義のとおり、つまり水素原子又はC1-10アルキル基である。本明細書中、式(3)、(4-1)、及び(4-2)において2つの基により形成される環についての表現があったときも同様である。
R41及びR42は、同一又は異なって、C1-5アルキル基であり、
R43及びR44は、同一又は異なって、C1-5アルキル基であるか、或いは互いに結合して、1個以上の置換基を有していてもよい環を形成する。
R41、R42、R43、及びR44は、同一又は異なって、水素原子又はC1-5アルキル基であるか、或いは
R41及びR42は、同一又は異なって、水素原子又はC1-5アルキル基であり、R43とR44とは互いに結合して、環上の炭素原子において1又は2個の置換基を有してもよい、テトラヒドロピリミジノン環又はイミダゾリジノン環を形成し、当該置換基は、メチル又はエチルである。
R41、R42、R43、及びR44は、同一又は異なって、水素原子又はC1-3アルキル基であるか、或いは
R41及びR42は、同一又は異なって、水素原子又はC1-3アルキル基であり、R43とR44とは互いに結合して、テトラヒドロピリミジノン環又はイミダゾリジノン環を形成する。
R41、R42、R43、及びR44は、同一又は異なって、水素原子、メチル、又はエチルであるか、或いは
R41及びR42は、同一又は異なって、水素原子、メチル、又はエチルであり、R43とR44とは互いに結合して、テトラヒドロピリミジノン環又はイミダゾリジノン環を形成する。
R41、R42、R43、及びR44は、同一に、メチル又はエチルであるか、或いはR41及びR42は、同一に、メチル又はエチルであり、R43及びR44は互いに結合して、テトラヒドロピリミジノン環を形成する。
R46は、水素原子、有機基、又は1個以上の置換基を有していてもよいアミノ基であり、
R47、R48、R49、及びR50は、同一又は異なって、水素原子又はアルキル基であるか、或いはR47及びR48は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよく、R48及びR50は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよく、R49及びR50は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよい。
R46は、C1-5アルキル基、1-ピロリジニル基、1-ピペリジニル基、1、2、又は3個のC1-5アルキル基で置換されていてもよいフェニル基、或いは2つのC1-5アルキル基で置換されたアミノ基であり、
R47、R48、R49、及びR50は、同一又は異なって、水素原子又はC1-4アルキル基であるか、或いはR47及びR48は互いに結合してピロリジン環又はピペリジン環を形成していてもよく、R47及びR49は互いに結合してピロリジン環又はピペリジン環を形成していてもよく、R49及びR50は互いに結合してピロリジン環又はピペリジン環を形成していてもよい。なお、この場合において、上記フェニル基が2又は3個のC1-4アルキル基で置換されるときは当該アルキル基は同一でも異なってもよく、上記アミノ基の有する2つのC1-4アルキル基は、同一でも異なってもよい。
(1)R46がC1-4アルキル基、1、2、又は3個のC1-4アルキル基で置換されていてもよいフェニル基、2つのC1-4アルキル基で置換されたアミノ基、或いは1-ピロリジニル基であり、R47及びR48が互いに結合してピロリジン環を形成し、R49及びR50が互いに結合してピロリジン環を形成する、
(2)R46がC1-4アルキル基、1、2、又は3個のC1-4アルキル基で置換されていてもよいフェニル基、2つのC1-4アルキル基で置換されたアミノ基、或いは1-ピペリジニル基であり、R47及びR48が互いに結合してピペリジン環を形成し、R49及びR50が互いに結合してピペリジン環を形成する、
(3)R46がC1-4アルキル基、1、2、又は3個のC1-4アルキル基で置換されていてもよいフェニル基、或いは2つのC1-4アルキル基で置換されたアミノ基であり、R47、R48、R49、及びR50が同一又は異なって水素原子又はC1-4アルキル基でああるか、或いはR48及びR50が互いに結合してピロリジン環又はピペリジン環を形成していてもよい。
(1)R46が1、2、又は3個のC1-4アルキル基で置換されていてもよいフェニル基、2つのC1-4アルキル基で置換されたアミノ基、或いは1-ピロリジニル基であり、R47及びR48が互いに結合してピロリジン環を形成し、R49及びR50が互いに結合してピロリジン環を形成する、
(2)R46が1、2、又は3個のC1-4アルキル基で置換されていてもよいフェニル基、2つのC1-4アルキル基で置換されたアミノ基、或いは1-ピペリジニル基であり、R47及びR48が互いに結合してピペリジン環を形成し、R49及びR50が互いに結合してピペリジン環を形成する、
(3)R46が同一の2つのC1-4アルキル基で置換されたアミノ基であり、-NR47R48及び-NR49R50が当該アミノ基と同一の基である、
(4)R46がフェニル基であり、R47、R48、R49、及びR50が同一又は異なってC1-4アルキル基である、
(5)R46がC1-4アルキル基であり、R47、R48、R49、及びR50が同一又は異なってC1-4アルキル基であるか、或いはR48及びR50が互いに結合してピロリジン環を形成していてもよい。
(1)R46が1-ピロリジニル基であり、R47及びR48が互いに結合してピロリジン環を形成し、R49及びR50が互いに結合してピロリジン環を形成する、
(2)R46が1-ピペリジニル基であり、R47及びR48が互いに結合してピペリジン環を形成し、R49及びR50が互いに結合してピペリジン環を形成する、
(3)R46がジメチルアミノ、ジエチルアミノ、ジプロピルアミノ、又はジイソプロピルアミノであり、-NR47R48及び-NR49R50が当該アミノと同一の基である、
(4)R46がフェニル基であり、R47、R48、R49、及びR50が同一にメチル、エチル、プロピル、又はイソプロピルである、
(5)R46がメチル又はエチルであり、R47及びR49が同一にメチル、エチル、プロピル、又はイソプロピルであり、R48及びR50が互いに結合してピロリジン環を形成する、
(6)R46がメチル又はエチルであり、R47及びR48、R49、及びR50が同一にメチル、エチル、プロピル、又はイソプロピルである。
工程Aにおいて化合物(2)はガスとして反応系内に供給されることが好ましい。当該ガスにおける化合物(2)の量は、当該ガス重量に対して、例えば70質量%~99.8質量%の範囲内であり、好ましくは90質量%~99.8質量%の範囲内であり、より好ましくは92質量%~99.8質量%の範囲内であり、特に好ましくは95質量%~99.8質量%の範囲内であってよい。
エステル系溶媒の好適な具体例は、蟻酸メチル、蟻酸エチル、酢酸メチル、酢酸エチル、酢酸イソプロピル、プロピオン酸メチル、プロピオン酸エチル、及び酢酸n-ブチルを包含する。
ケトン系溶媒の好適な具体例は、アセトン、メチルエチルケトン、メチルイソブチルケトン、及びシクロヘキサノンを包含する。
飽和炭化水素系溶媒の好適な具体例は、n-ペンタン、n-ヘキサン、シクロヘキサン、及びn-ヘプタンを包含する。
ニトリル系溶媒の好適な具体例は、1,4-ジシアノブタン、アセトニトリル及びベンゾニトリルを包含する。
エーテル系溶媒の好適な具体例は、ジエチレングリコールジメチルエーテル、トリエチレングリコールジメチルエーテル、テトラエチレングリコールジメチルエーテル、ジエチルエーテル、ジイソプロピルエーテル、ジオキサン、テトラヒドロフラン、及び1,2-ジメトキシエタン、クラウンエーテルを包含する。
スルホキシド系溶媒の好適な具体例は、ジメチルスルホキシド及びスルホランを包含する。
ハロゲン化炭化水素系溶媒の好適な具体例は、塩化メチレン、クロロホルム、四塩化炭素、1,2-ジクロロエタン、1,2-ジクロロベンゼン、及びクロロベンゼン、パーフルオロヘキサンを包含する。
式(9-1):
MHnFm (9-1)
[式中、Mは金属原子であり、nは0又は1であり、Mの原子価数とnの和はmである。]
で表される化合物(本明細書中、化合物(9-1)と称する場合がある。)、
式(9-2):
LR91 4F (9-2)
[式中、Lは窒素原子又はリン原子であり、R91は、同一又は異なって、C1-5アルキル基である。]
で表される化合物(本明細書中、化合物(9-2)と称する場合がある。)、及び
フッ酸又はその塩
からなる群から選択される少なくとも1種のフッ素化合物(9)(本明細書中、化合物(9)と称する場合がある。)
を含まない。
本開示の式(1)で表される化合物の製造方法は、工程Aに加え、分液する工程Bをさらに含んでよい。工程Aで生成する反応液は、上液層と下液層との2層で構成され得、一方の層(好適には下液層)には化合物(1)が含まれる。このため、当該反応液を分液することで目的とする化合物(1)を含む液層を簡便に取得できる。
本開示の一実施態様は、式(5):
式(5):
で表される化合物(本明細書中、化合物(5)と称する場合がある。)の製造方法である。
当該方法は、前記工程A又はBで生成した前記式(1)で表される化合物
を、
式(9-1):
MHnFm (9-1)
[式中、Mは金属原子であり、nは0又は1であり、Mの原子価数とnの和はmである。]
で表される化合物、
式(9-2):
LR91 4F (9-2)
[式中、Lは窒素原子又はリン原子であり、R91は、同一又は異なって、C1-5アルキル基である。]
で表される化合物、及び
フッ酸又はその塩
からなる群から選択される少なくとも1種のフッ素化合物(9)(本明細書中、化合物(9)と称する場合がある。)
の存在下に加熱して
式(6):
で表される化合物(本明細書中、化合物(6)と称する場合がある。)を生成させる工程C、
該式(6)で表される化合物を塩基(本明細書中、塩基(d)と称する場合がある。)と反応させて式(8):
で表される化合物を生成させる工程D、及び
該式(8)で表される化合物(本明細書中、化合物(8)と称する場合がある。)を加熱して前記式(5)で表される化合物を生成させる工程E、
を含む。
R81は、好ましくは、アルカリ金属原子、アルカリ土類金属原子、ピリジニウム、アンモニウム、有機基で置換されていてもよいアミノであり、より好ましくは、カリウム原子、ナトリウム原子、又はアンモニウムであり、特に好ましくは、ナトリウム原子又はカリウム原子である。
工程Cでは、前記工程A又はBで生成した化合物(1)を化合物(9)の存在下に加熱して異性化し、化合物(6)を生成させる。
工程Cにおいて、前記工程A又はBで生成した化合物(1)は、単離されて使用されてもよいし、又は化合物(1)を含む前記工程Bで取得された反応液の液層を使用されてもよい。
工程Cに用いる化合物(9)の量は、化合物(1)の1モルに対して、好ましくは、0.001~10モルの範囲内、より好ましくは0.002~5.0モルの範囲内、さらに好ましくは0.006~1.0モルの範囲内であってよい。
工程Dでは、化合物(6)を、塩基(d)と反応させて、化合物(8)を生成させる。化合物(8)は、当該塩基(d)に対応する、化合物(6)のカルボン酸塩である。
アルコキシド塩の例は、ナトリウムメトキシド、ナトリウムエトキシド、ナトリウムブトキシド、カリウムメトキシド、カリウムエトキシド、カリウムブトキシド、リチウムメトキシド、及びリチウムエトキシドを包含する。
水酸化物塩の例は、水酸化ナトリウム、水酸化カリウム、水酸化リチウム、水酸化ルビジウム、水酸化セシウム、水酸化マグネシウム、水酸化カルシウム、及び水酸化バリウムを包含する。
水素化物塩の例は、水素化ナトリウム、水素化カリウム、水素化リチウム、及び水素化カルシウムを包含する。
アルカリ金属の例は、ナトリウム、カリウム、及びリチウムを包含する。
アミンの例は、脂肪族アミン、脂環式アミン、芳香族アミン、及び複素環式アミンを包含する。当該アミンは、好適に、第三級アミンであることができる。
塩基(d)は、より好ましくは、水酸化カリウム、水酸化ナトリウム、炭酸水素カリウム、炭化水素ナトリウム、炭酸カリウム、及び炭酸ナトリウムからなる群より選択される少なくとも1種である。
工程Eでは、化合物(8)を加熱し、熱分解することにより化合物(5)を生成させる。化合物(5)は、樹脂材料の原料を製造するための中間体等として有用である。
前記工程Dに代えて、
前記式(6)で表される化合物を水又はアルキルアルコールと反応させて式(7):
で表される化合物(本明細書中、化合物(7)と称する場合がある。)を生成させる工程D1、及び
該式(7)で表される化合物を塩基(本明細書中、塩基(d2)と称する場合がある。)と反応させて前記式(8)で表される化合物を生成させる工程D2
を含む。
工程D1では、化合物(6)を、水又はアルキルアルコールと反応させて、対応するカルボン酸又はアルキルエステルに転換し、化合物(7)を生成させる。
工程D2では、化合物(7)を塩基(d2)と反応させて化合物(8)を生成させる。
工程D2における塩基(d2)の詳細は、特に断りのない限り、工程Dにおける塩基の詳細に関する記載が適用される。
有機溶媒は、好ましくは、メタノール、エタノール、1,2-ジメトキシエタン、ジエチレングリコールジメチルエーテル、トリエチレングリコールジメチルエーテル、テトラエチレングリコールジメチルエーテル、1,4-ジシアノブタン、アセトニトリル又はテトラヒドロフランであり、1種単独で用いても2種以上混合して用いてもよい。
工程D1aでは、工程D1で生成する生成物(例:反応液)を精製して化合物(7)を得る。化合物(7)は、抽出、溶解、濃縮、析出、脱水、吸着、蒸留、精留、クロマトグラフィー等の慣用の方法、又はこれらの組み合わせにより単離、又は精製できる。好ましくは、工程D1で生成する反応液中の有機層を精製し、より好ましくは当該有機層を蒸留により精製して簡便に化合物(7)を得る。当該有機層は多くの場合、化合物(7)の沸点近傍の沸点を有する他の物質が含まれないか少量しか含まれないため、蒸留による精製に適している。
工程Fでは、化合物(6)を塩基(f)の存在下に加熱して前記式(5)で表される化合物を生成させる。工程Fは、公知の方法で実施してもよく、例えば、米国特許第3308107号明細書、又は米国特許第6664431号明細書に記載の方法に準じて実施してもよい。当該公報は、引用により本明細書に組み入れられる。
塩基(f)は、さらに好ましくは、水酸化カリウム、炭酸水素カリウム、炭酸カリウム、炭酸ナトリウム、フッ化カリウム、フッ化ナトリウム、フッ化セシウム、塩化ナトリウム、及びヨウ化カリウムからなる群より選択される少なくとも1種である。
塩基(f)の担体は、より好ましくはアルカリ土類金属酸化物、酸化アルミニウム、及び二酸化ケイ素からなる群より選択される少なくとも1種である。
アルカリ金属酸化物の具体的な例は、酸化リチウム、酸化ナトリウム、酸化カリウム、酸化ルビジウム、及び酸化セシウムを包含する。
アルカリ土類金属酸化物の具体的な例は、酸化マグネシウム、酸化カルシウム、及び酸化バリウムを包含する。
本開示の一実施形態は、前記式(1)で表される化合物を含有する組成物であって、さらに、式(1)で表される化合物100質量部に対して、
式(10):
同一又は異なって、水素原子又はアルキル基であるか、或いは
2つが互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよい。]
で表される化合物(本明細書中、化合物(10)と称する場合がある。)を0.00001~1質量部、及び/又は
式(11):
R46は、水素原子、有機基、又は1個以上の置換基を有していてもよいアミノ基であり、
R47、R48、R49、及びR50は、同一又は異なって、水素原子又はアルキル基であるか、或いはR47及びR48は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよく、R48及びR50は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよく、R49及びR50は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよい。]
で表される化合物(本明細書中、化合物(11)と称する場合がある。)を0.00001~1質量部
含有する組成物である。
前記組成物に含有される前記の各種成分の量は、反応条件(例:温度、時間、原料種及び量、溶媒種及び量、触媒種及び量)を設定することにより調整し得る。また、当該各種成分の量は、化合物(1)の生成後の精製により調整し得る。
アルコール系溶媒の好適な具体例は、メタノール、エタノール、イソプロパノール、及びtert-ブチルアルコールを包含する。
エステル系溶媒の好適な具体例は、蟻酸メチル、蟻酸エチル、酢酸メチル、酢酸エチル、酢酸イソプロピル、プロピオン酸メチル、プロピオン酸エチル、及び酢酸n-ブチルを包含する。
ニトリル系溶媒の好適な具体例は、1,4-ジシアノブタン、アセトニトリル及びベンゾニトリルを包含する。
エーテル系溶媒の好適な具体例は、ジエチレングリコールジメチルエーテル、トリエチレングリコールジメチルエーテル、テトラエチレングリコールジメチルエーテル、ジエチルエーテル、ジイソプロピルエーテル、ジオキサン、テトラヒドロフラン、及び1,2-ジメトキシエタンを包含する。
DMF:N,N-ジメチルホルムアミド
ジグライム:ジエチレングリコールジメチルエーテル
GC:ガスクロマトグラフィー
HMPA:ヘキサメチルリン酸トリアミド
CsF:フッ化セシウム
化合物1a:次式(1a)で表される化合物
0.8gのテトラメチルウレア(7.0mmol)、5.1gのDMF(70 mmol)、及び9.4gのジグライム(70mmol)を反応器に加え-20℃に冷却した。前記反応器に24gの6フッ化プロピレンオキシド(0.14 mol)を-20℃で加え、室温で1時間撹拌した。6フッ化プロピレンオキシドが消失したのち、反応液を回収した。この反応液は本開示の組成物である。反応液は上層液と下層液の2層に分離していた。反応液を分液し上層液19gと下層液20gを各々回収した。下層液をGCで分析した。73GC%の化合物1aを収率70%で得た。下層中のテトラフルオロメチルウレア(化合物(10))は0.1GC%であった。なお、このテトラフルオロメチルウレアは、テトラメチルウレア中のメチル基の少なくとも1個の水素原子がフッ素原子で置換されたフッ素化物の混合物である。
0.3gのHMPA(1.6mmol)、5.7gのDMF(78 mol)、及び10gのジグライム(78 mol)を反応器に加え-20℃に冷却した。前記反応器に26gの6フッ化プロピレンオキシド(0.15 mol)を-20℃で加え、室温で1時間撹拌した。6フッ化プロピレンオキシドが消失したのち、反応液を回収した。反応液は上層液と下層液の2層に分離していた。反応液を分液し上層液19gと下層液22gを各々回収した。下層液をGCで分析した。65GC%の化合物1aを収率54%で得た。下層中の化合物(11)は0.2GC%だった。
0.83gのCsF(2.5mmol)、9.03gのDMF(0.12 mol)、及び16.6gのジグライム(0.12 mol)を反応器に加え-20℃に冷却した。前記反応器に44gの6フッ化プロピレンオキシド(0.27 mol)を加え2時間撹拌した。6フッ化プロピレンオキシドが消失したのち、反応液を回収した。反応液は上層液と下層液の2層に分離していた。反応液を分液し上層液29gと下層液40gを各々回収した。下層液をGCで分析した。63GC%の化合物1aを収率52%で得た。
4.27gのDMF(0.06 mol)を反応器に加え-27℃に冷却した。前記反応器に12gの6フッ化プロピレンオキシド(0.07 mol)を加え1時間撹拌した。撹拌後反応液を回収した。反応液をNMRで分析した。目的物の前駆体である4-フルオロ-5-オキソ-2,4-ビス(トリフルオロメチル)-1,3-ジオキソラン-2-カルボニルフルオリドが5%の収率で得られた。本合成ではHClガスを使用しなかったため低収率になったと考えられる。前駆体の収率が非常に低かったため第2工程を実施しなかった。
実施例1と同様にして得られた13gの下層液(9gの化合物1aを含む)、2.3gのCsF(15 mmol)、4.0gのジグライム(30mmol)を反応器に加え120℃で12時間加熱し反応液を得た。反応液は上層液と下層液をGCで分析した。12gの化合物6aを純度60%で得た。
実施例2と同様にして得られた純度74%の化合物6aを含む下層液9.8gを、3.2gの炭酸カリウム(0.02mol)、23gのジメトキシエタン(0.26 mol)に加え60℃で2時間撹拌し反応液を得た。反応液を濾過してろ液を取得し、ろ液を濃縮した。NMRで解析したところ8.8gの化合物8aを含む濃縮物を得た(収率44%)。
実施例3と同様にして得られた6.7gの化合物8aを反応器に加え、200℃で4時間、300℃で1時間加熱した。生成物を-78℃でトラップに回収しNMR、GCで解析したところ化合物5aを収率60%、純度95%で得た。
炭酸カリウムを0.02molの炭酸ナトリウムに代えた他は実施例3と同様にして得られた8.1gの化合物8bと24gのトリグライムを反応器に加え、120℃で0.5時間加熱した。生成物を-78℃でトラップに回収しNMR、GCで解析したところ化合物5aを転化率65%、選択率88%、化合物12を選択率12%で得た。
実施例2で得られた22gの液にメタノール3.2g(0.1 mol)及び10gの水を加えて2時間撹拌した。生成液は2層に分離しており分液により下層液を回収して化合物7aを純度50%(GC)で得た。収率は58%であった。
ガラスの反応器に70gのメタノールに0.09molの水酸化ナトリウムを加えた。このメタノール液に0.09molの化合物7aを徐々に加え20℃で1時間撹拌した。反応液から溶媒を濃縮器で留去し生成した固体を回収した。この個体を減圧乾燥して化合物8bを化学量論量で得た。
Claims (19)
- 式(1):
[式中、2つのR1は同一であり、フッ素原子又はフルオロアルキル基である。]
で表される化合物の製造方法であって、
式(2):
[式中、R1は前記と同意義である。]
で表される化合物と、
式(3):
[式中、
R31、R32、及びR33は、同一又は異なって、水素原子又はアルキル基であるか、或いは2つが互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよい。]
で表される化合物と、
式(4-1):
[式中、R41、R42、R43、及びR44は、
同一又は異なって、水素原子又はアルキル基であるか、或いは
2つが互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよい。]
で表される化合物、及び
式(4-2):
[式中、
R46は、水素原子、有機基、又は1個以上の置換基を有していてもよいアミノ基であり、
R47、R48、R49、及びR50は、同一又は異なって、水素原子又はアルキル基であるか、或いはR47及びR48は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよく、R48及びR50は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよく、R49及びR50は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよい。]
で表される化合物
からなる群から選択される少なくとも1種の化合物(4)とを、
反応させる工程A
を含む製造方法。 - 工程Aは有機溶媒(当該有機溶媒からは、前記式(3)で表される化合物及び化合物(4)は除外される。)の存在下で行われる、請求項1に記載の製造方法。
- 前記工程Aが上液層及び下液層が生成する工程であって、これらを分液する工程Bをさらに含む、請求項1又は2に記載の製造方法。
- 前記化合物(4)は、前記式(4-1)で表される化合物である、請求項1~3のいずれかに記載の製造方法。
- R41、R42、R43、及びR44は、同一又は異なって、水素原子又はC1-10アルキル基であるか、或いは2つが互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよい、請求項1~4のいずれかに記載の製造方法。
- R41及びR42は、同一又は異なって、C1-5アルキル基であり、
R43及びR44は、同一又は異なって、C1-5アルキル基であるか、或いは互いに結合して、1個以上の置換基を有していてもよい環を形成する、請求項1~5のいずれかに記載の製造方法。 - 前記式(4-1)で表される化合物は、N,N’-ジメチルプロピレンウレア、N,N’-ジメチルエチレンウレア、及びテトラメチルウレアからなる群から選択される少なくとも1種の化合物である、請求項1~6のいずれかに記載の製造方法。
- 工程Aにおいて、式(2)で表される化合物がガスとして供給され、式(2)で表される化合物の量は当該ガス重量に対して70質量%~99.8質量%であり、式(4-1)で表される化合物の量が、式(2)で表される化合物1モルに対して0.001~0.3モルである、請求項4~7のいずれかに記載の製造方法。
- 前記工程AはCsFを含まない、請求項4~8のいずれかに記載の製造方法
- 前記化合物(4)は、前記式(4-2)で表される化合物である、請求項1~3のいずれかに記載の製造方法。
- R46は、C1-4アルキル基、1-ピロリジニル基、1-ピペリジニル基、1、2、又は3個のC1-4アルキル基で置換されていてもよいフェニル基、或いは2つのC1-4アルキル基で置換されたアミノ基であり、
R47、R48、R49、及びR50は、同一又は異なって、水素原子又はC1-4アルキル基であるか、或いはR47及びR48は互いに結合してピロリジン環又はピペリジン環を形成していてもよく、R48及びR50は互いに結合してピロリジン環又はピペリジン環を形成していてもよく、R49及びR50は互いに結合してピロリジン環又はピペリジン環を形成していてもよい、請求項1~3又は10に記載の製造方法。 - 前記式(4-2)で表される化合物は、ヘキサメチルリン酸トリアミド及び/又はトリピロリジノホスフィンオキシドである、請求項1~3、10又は11のいずれかに記載の製造方法。
- 工程Aにおいて、式(2)で表される化合物がガスとして供給され、式(2)で表される化合物の量は当該ガス重量に対して90質量%~99.8質量%であり、式(4-2)で表される化合物の量が、式(2)で表される化合物1モルに対して0.005~0.05モルである、請求項10~12のいずれかに記載の製造方法。
- 式(5):
[式中、R1はフッ素原子又はフルオロアルキル基である。]
で表される化合物の製造方法であって、
前記工程A又はBで生成した式(1):
[式中、2つのR1は同一であり、フッ素原子又はフルオロアルキル基である。]
で表される化合物を、
式(9-1):
MHnFm (9-1)
[式中、Mは金属原子であり、nは0又は1であり、Mの原子価数とnの和はmである。]
で表される化合物、
式(9-2):
LR91 4F (9-2)
[式中、Lは窒素原子又はリン原子であり、R91は、同一又は異なって、C1-5アルキル基である。]
で表される化合物、及び
フッ酸又はその塩
からなる群から選択される少なくとも1種のフッ素化合物(9)
の存在下に加熱して
式(6):
[式中、R1は前記と同意義である。]
で表される化合物を生成させる工程C、
該式(6)で表される化合物を塩基と反応させて式(8):
[式中、R81は前記塩基に対応する基であり、R1は前記と同意義である。]
で表される化合物を生成させる工程D、及び
該式(8)で表される化合物を加熱して前記式(5)で表される化合物を生成させる工程E
を含む、方法。 - 前記工程D1の生成物を精製して前記式(7)で表される化合物を得る工程D1aをさらに含む、請求項15に記載の製造方法。
- 前記工程D及び工程Eに代えて、
前記式(6)で表される化合物を塩基の存在下に加熱して前記式(5)で表される化合物を生成する工程F
を含む、請求項14に記載の製造方法。 - 式(1):
[式中、2つのR1は同一であり、フッ素原子又はフルオロアルキル基である。]
で表される化合物を含有する組成物であって、
さらに、式(1)で表される化合物100質量部に対して、
式(10):
[式中、R41、R42、R43、及びR44は、
同一又は異なって、水素原子又はアルキル基であるか、或いは
2つが互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよい。]
で表される化合物を0.00001~1質量部、及び/又は
式(11):
[式中、
R46は、水素原子、有機基、又は1個以上の置換基を有していてもよいアミノ基であり、
R47、R48、R49、及びR50は、同一又は異なって、水素原子又はアルキル基であるか、或いはR47及びR48は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよく、R48及びR50は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよく、R49及びR50は、互いに結合して、1個以上の置換基を有していてもよい環を形成していてもよい。]
で表される化合物を0.00001~1質量部
含有する組成物。 - 前記式(1)で表される化合物100質量部に対して、
前記式(10)で表される化合物の含有量が0.00001~0.5質量部であり、
前記式(11)で表される化合物の含有量が0.00001~0.5質量部である、
請求項18に記載の組成物。
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| CN117355511A (zh) * | 2021-05-17 | 2024-01-05 | 东曹株式会社 | 1,4-二噁烷衍生物的制造方法、1,4-二噁烷衍生物及含有1,4-二噁烷衍生物的组合物、以及(1,3-二氧戊环)-2-羧酸衍生物的制造方法、(1,3-二氧戊环)-2-羧酸衍生物及含有(1,3-二氧戊环)-2-羧酸衍生物的组合物 |
| WO2024176981A1 (ja) * | 2023-02-22 | 2024-08-29 | ダイキン工業株式会社 | 含フッ素ジオキソランの製造方法及びその製造に有用な組成物 |
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| CN104072483B (zh) * | 2010-03-12 | 2016-04-13 | 日本曹达株式会社 | 含有吡啶环的化合物、及卤代甲基吡啶衍生物以及四唑基肟衍生物的制造方法 |
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2020
- 2020-05-13 KR KR1020217040085A patent/KR102731001B1/ko active Active
- 2020-05-13 WO PCT/JP2020/019137 patent/WO2020230822A1/ja not_active Ceased
- 2020-05-13 CN CN202410575996.2A patent/CN118440045A/zh active Pending
- 2020-05-13 EP EP20806085.5A patent/EP3971173A4/en active Pending
- 2020-05-13 CN CN202080035249.XA patent/CN113825747B/zh active Active
- 2020-05-13 JP JP2020084532A patent/JP6819808B2/ja active Active
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2021
- 2021-11-08 US US17/521,155 patent/US12043606B2/en active Active
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- 2024-06-12 US US18/741,170 patent/US12552762B2/en active Active
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| CN117355511A (zh) * | 2021-05-17 | 2024-01-05 | 东曹株式会社 | 1,4-二噁烷衍生物的制造方法、1,4-二噁烷衍生物及含有1,4-二噁烷衍生物的组合物、以及(1,3-二氧戊环)-2-羧酸衍生物的制造方法、(1,3-二氧戊环)-2-羧酸衍生物及含有(1,3-二氧戊环)-2-羧酸衍生物的组合物 |
| WO2023033073A1 (ja) * | 2021-09-02 | 2023-03-09 | ダイキン工業株式会社 | 含フッ素ジオキソランの製造方法及びその製造に有用な組成物 |
| JP2023036452A (ja) * | 2021-09-02 | 2023-03-14 | ダイキン工業株式会社 | 含フッ素ジオキソランの製造方法及びその製造に有用な組成物 |
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| JP2024046658A (ja) * | 2021-09-02 | 2024-04-03 | ダイキン工業株式会社 | 含フッ素ジオキソランの製造方法及びその製造に有用な組成物 |
| JP7839417B2 (ja) | 2021-09-02 | 2026-04-02 | ダイキン工業株式会社 | 含フッ素ジオキソランの製造方法及びその製造に有用な組成物 |
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| JP7633575B2 (ja) | 2023-02-22 | 2025-02-20 | ダイキン工業株式会社 | 含フッ素ジオキソランの製造方法及びその製造に有用な組成物 |
| JP2025029027A (ja) * | 2023-02-22 | 2025-03-05 | ダイキン工業株式会社 | 含フッ素ジオキソランの製造方法及びその製造に有用な組成物 |
| JP7824545B2 (ja) | 2023-02-22 | 2026-03-05 | ダイキン工業株式会社 | 含フッ素ジオキソランの製造方法及びその製造に有用な組成物 |
Also Published As
| Publication number | Publication date |
|---|---|
| US20240327373A1 (en) | 2024-10-03 |
| KR20220007114A (ko) | 2022-01-18 |
| CN113825747A (zh) | 2021-12-21 |
| CN113825747B (zh) | 2025-04-25 |
| JP2020186237A (ja) | 2020-11-19 |
| EP3971173A1 (en) | 2022-03-23 |
| JP6819808B2 (ja) | 2021-01-27 |
| EP3971173A4 (en) | 2023-03-22 |
| US12552762B2 (en) | 2026-02-17 |
| US20220064139A1 (en) | 2022-03-03 |
| KR102731001B1 (ko) | 2024-11-19 |
| CN118440045A (zh) | 2024-08-06 |
| US12043606B2 (en) | 2024-07-23 |
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