WO2022118620A1 - 感光性ポリイミド樹脂組成物、樹脂膜及び電子装置 - Google Patents
感光性ポリイミド樹脂組成物、樹脂膜及び電子装置 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
- C08F2/50—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/06—Polymers provided for in subclass C08G
- C08F290/065—Polyamides; Polyesteramides; Polyimides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/44—Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1003—Preparatory processes
- C08G73/1007—Preparatory processes from tetracarboxylic acids or derivatives and diamines
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1003—Preparatory processes
- C08G73/1007—Preparatory processes from tetracarboxylic acids or derivatives and diamines
- C08G73/1025—Preparatory processes from tetracarboxylic acids or derivatives and diamines polymerised by radiations
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1039—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors comprising halogen-containing substituents
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1046—Polyimides containing oxygen in the form of ether bonds in the main chain
- C08G73/105—Polyimides containing oxygen in the form of ether bonds in the main chain with oxygen only in the diamino moiety
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1075—Partially aromatic polyimides
- C08G73/1078—Partially aromatic polyimides wholly aromatic in the diamino moiety
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D151/00—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers
- C09D151/08—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/037—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polyamides or polyimides
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
Definitions
- the present invention relates to a photosensitive polyimide resin composition, a resin film, and an electronic device.
- a resin film obtained by exposing a photosensitive polyimide resin composition having excellent heat resistance and insulating properties is widely used.
- Examples of the technique relating to such a photosensitive polyimide resin composition include those described in Patent Documents 1 and 2.
- Patent Document 1 describes a photosensitive polyimide composition containing a photosensitive polyimide obtained by reacting a first polyimide having a closed ring imide structure with an isocyanate compound having a carbon-carbon double bond.
- Patent Document 2 describes polyimides having an alkoxymethyl group or a methylol group, polybenzoxazoles, polyamideimides, precursors thereof or copolymers thereof, and compounds having at least two alkoxymethyl groups or methylol groups. The photosensitive resin composition contained is described.
- the present invention has been made in view of the above circumstances, and provides a photosensitive polyimide resin composition having an excellent balance between thick film heat resistance and thick film flexibility.
- the present inventors have made extensive studies to solve the above problems. As a result, a polyfunctional radical polymerization having a closed ring polyimide resin (A) having a specific structure, 3 or more and 100 or less radically polymerizable functional groups, and an oxyalkylene group having a total addition molar number of 5 or more and 100 or less.
- the present invention has been completed by finding that the balance between the thick film heat resistance and the thick film flexibility of the photosensitive polyimide resin composition can be improved by combining with the sex compound (B).
- the photosensitive polyimide resin composition the resin film, and the electronic device shown below are provided.
- the number of the radically polymerizable functional groups in the polyfunctional radically polymerizable compound (B) is 3 or more and 100 or less.
- a photosensitive polyimide resin composition having a total number of moles of 5 or more and 100 or less of the oxyalkylene groups in the polyfunctional radically polymerizable compound (B).
- R is a tetravalent group having a cyclic structure, an acyclic structure, or a cyclic structure and a non-cyclic structure and having 4 or more and 10 or less carbon atoms.
- A has at least one group selected from the group consisting of an aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group, and an organosiloxane group, and has 2 or more and 39 or less carbon atoms. It is the basis of the price.
- the main chain of A is selected from the group consisting of -O-, -SO 2- , -CO-, -CH 2- , -C (CH 3 ) 2- , -C 2 H 4 O-, and -S-.
- n indicates the number of repeating units.
- the end of the above formula (1) is either the group represented by the following formula (2) or the formula (3), or a hydrogen atom, and at least one of the ends is the following formula (2) or the formula (3). It is the group shown. ]
- X and X 2 are independently groups having 2 or more and 15 or less carbon atoms, and at least one group selected from the group consisting of an ester bond and a double bond is used. You may have.
- Y and Y 2 are independently hydrogen atoms or methyl groups, respectively.
- the photosensitive polyimide resin composition according to any one of the above [1] to [7], wherein the polyfunctional radically polymerizable compound (B) has a number average molecular weight of 500 or more and 10,000 or less.
- the above photosensitive polyimide resin composition was prebaked at 100 ° C. for 5 minutes, and the light of a high-pressure mercury lamp having a wavelength of less than 365 nm cut was optimally exposed within the range of 250 mJ / cm 2 or more and 5,000 mJ / cm 2 or less.
- the photosensitive polyimide resin composition according to any one of. [10] The above photosensitive polyimide resin composition was prebaked at 100 ° C. for 5 minutes, and the light of a high-pressure mercury lamp having a wavelength of less than 365 nm cut was optimally exposed within the range of 250 mJ / cm 2 or more and 5,000 mJ / cm 2 or less.
- the glass transition temperature of the resin film having a film thickness of 30 ⁇ m obtained by heat-treating at 200 ° C. for 2 hours in a nitrogen atmosphere after irradiation with an amount of light is 180 ° C.
- the photosensitive polyimide resin composition according to any one of. [11] The photosensitive polyimide according to any one of [1] to [10] above, wherein the light transmittance at a wavelength of 365 nm is 80% or more when the closed ring polyimide resin (A) is used as a solution having a solid content concentration of 3% by mass. Resin composition.
- a in the above formula (1) contains an aromatic ring as an aromatic hydrocarbon group.
- the photosensitive polyimide resin composition according to any one of the above [1] to [12], wherein A of the above formula (1) contains at least one selected from the group consisting of the structures shown below. [In the formula, * indicates a bond. ] [14]
- the closed ring polyimide resin (A) is 4,4'-diamino-2,2'-bis (trifluoromethyl) biphenyl, 1- (4-aminophenyl) -2,3-dihydro-1,3,3.
- the photosensitive polyimide resin composition according to any one of the above [1] to [13], which comprises at least one unit composed of. [15] The photosensitive according to any one of the above [1] to [14], further comprising at least one selected from the group consisting of a photopolymerization initiator, a solvent, an adhesion improver, a surface conditioner, and a sensitizer. Polyimide resin composition.
- the present embodiment The embodiment for carrying out the present invention (hereinafter, simply referred to as "the present embodiment") will be described in detail.
- the following embodiments are examples for explaining the present invention, and do not limit the contents of the present invention.
- the present invention can be appropriately modified and carried out within the scope of the gist thereof.
- the preferable provisions can be arbitrarily adopted, and it can be said that the combination of preferable ones is more preferable.
- the description of "XX to YY" means "XX or more and YY or less”.
- (meth) acrylate in the present embodiment means both “acrylate” and “methacrylate”. The same applies to other similar terms (“(meth) acrylic acid”, “(meth) acryloyl group”, etc.).
- the photosensitive polyimide resin composition according to the present embodiment has a closed ring polyimide resin (A) having a structure represented by the following formula (1), a radically polymerizable functional group and an oxyalkylene group.
- the polyfunctional radical polymerizable compound (B) contains a polyfunctional radical polymerizable compound (B), and the number of radically polymerizable functional groups in the polyfunctional radical polymerizable compound (B) is 3 or more and 100 or less, and the polyfunctional radical polymerizable compound (B) is used.
- the total number of added moles of the oxyalkylene group in the above is 5 or more and 100 or less.
- R is a tetravalent group having a cyclic structure, an acyclic structure, or a cyclic structure and an acyclic structure and having 4 or more and 10 or less carbon atoms.
- A has at least one group selected from the group consisting of an aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group, and an organosiloxane group, and has 2 or more and 39 or less carbon atoms. It is the basis of the price.
- the main chain of A is selected from the group consisting of -O-, -SO 2- , -CO-, -CH 2- , -C (CH 3 ) 2- , -C 2 H 4 O-, and -S-.
- n indicates the number of repeating units.
- the end of the above formula (1) is either the group represented by the following formula (2) or the formula (3), or a hydrogen atom, and at least one of the ends is the following formula (2) or the formula (3). It is the group shown.
- X and X 2 are independently groups having 2 or more and 15 or less carbon atoms, and have at least one group selected from the group consisting of an ester bond and a double bond. You may.
- Y and Y 2 are independently hydrogen atoms or methyl groups, respectively.
- the photosensitive polyimide resin composition according to the present embodiment includes a closed ring polyimide resin (A) having a structure represented by the above formula (1), 3 or more and 100 or less radically polymerizable functional groups, and the total number of moles added.
- the composition contains a polyfunctional radically polymerizable compound (B) having an oxyalkylene group having a value of 5 or more and 100 or less, and has an excellent balance between thick film heat resistance and thick film flexibility. Further, since the photosensitive polyimide resin composition according to the present embodiment has an excellent balance between thick film heat resistance and thick film flexibility, it is possible to effectively suppress the occurrence of cracks, chips, tears, etc. of the obtained resin film. Can be done.
- excellent in heat resistance to thick film means that the glass transition temperature is high when the thickness of the resin film is, for example, a thick film of 20 ⁇ m or more.
- excellent in thick film flexibility means that when the thickness of the resin film is, for example, a thick film of 20 ⁇ m or more, the elongation at break is high.
- the photosensitive polyimide resin composition according to the present embodiment includes the closed ring polyimide resin (A) having the structure represented by the above formula (1), 3 or more and 100 or less radically polymerizable functional groups, and the total number of moles added.
- the polyfunctional radically polymerizable compound (B) having an oxyalkylene group having a value of 5 or more and 100 or less the balance between the heat resistance of the thick film and the flexibility of the thick film is excellent. The reason is not clear, but it can be considered as follows.
- the closed ring polyimide resin (A) having the structure represented by the above formula (1) has excellent transparency, even if the resin film is thickened, the light at the time of exposure easily reaches the lower part of the film, and the resin film is further formed. It is considered that the resin film can be crosslinked uniformly, has excellent thick film curability, and further, by combining with the polyfunctional radically polymerizable compound (B), the crosslink density of the resin film can be improved and the heat resistance of the thick film can be improved. .. Further, since the closed ring polyimide resin (A) is a resin for which imidization has already been completed, a dehydration ring closure step is not required.
- the curing shrinkage of the resin film at the time of exposure can be suppressed and the flexibility of the thick film can be improved by combining with the polyfunctional radically polymerizable compound (B) having an oxyalkylene group.
- the flexibility of the obtained resin film can be improved, but the heat resistance of the resin film tends to decrease.
- the crosslinked structure of the obtained resin film has both heat resistance and flexibility.
- the structure is well-balanced and the flexibility can be improved while suppressing the decrease in the heat resistance of the resin film.
- the photosensitive polyimide resin composition according to the present embodiment by combining the closed ring polyimide resin (A) and the polyfunctional radically polymerizable compound (B), thick film heat resistance and thick film flexibility are obtained. It is thought that the sexual balance can be improved.
- the closed ring polyimide resin (A) has a structure represented by the following formula (1).
- R is a tetravalent group having a cyclic structure, an acyclic structure, or a cyclic structure and an acyclic structure and having 4 or more and 10 or less carbon atoms.
- A has at least one group selected from the group consisting of an aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group, and an organosiloxane group, and has 2 or more and 39 or less carbon atoms. It is the basis of the price.
- the main chain of A is selected from the group consisting of -O-, -SO 2- , -CO-, -CH 2- , -C (CH 3 ) 2- , -C 2 H 4 O-, and -S-.
- n indicates the number of repeating units.
- the end of the above formula (1) is either the group represented by the following formula (2) or the formula (3), or a hydrogen atom, and at least one of the ends is the following formula (2) or the formula (3). It is the group shown.
- X and X 2 are independently groups having 2 or more and 15 or less carbon atoms, and have at least one group selected from the group consisting of an ester bond and a double bond. You may.
- Y and Y 2 are independently hydrogen atoms or methyl groups, respectively.
- R in the above formula (1) has at least a cyclic structure
- the cyclic structure includes, for example, cyclohexane, cyclopentane, cyclobutane, bicyclopentane and steric isomers thereof except for four hydrogen atoms.
- examples thereof include tetravalent groups to be formed. More specifically, the tetravalent group includes a group represented by the following structural formula.
- a tetravalent group formed by removing four hydrogen atoms from cyclohexane is preferable.
- a in the above formula (1) has at least one group selected from the group consisting of an aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group, and an organosiloxane group, and has 2 carbon atoms. It is a divalent group of 39 or more and 39 or less.
- the main chain of A is selected from the group consisting of -O-, -SO 2- , -CO-, -CH 2- , -C (CH 3 ) 2- , -C 2 H 4 O-, and -S-. At least one group may be intervened.
- A is cyclohexane, dicyclohexylmethane, dimethylcyclohexane, isophorone, norbornan and alkyl-substituted products thereof, and halogen-substituted products thereof; benzene, naphthalene, biphenyl, diphenylmethane, diphenyl ether, diphenyl sulfone, benzophenone and these. Alkyl-substituted products of the above, as well as these halogen-substituted products; divalent groups formed by removing two hydrogen atoms from compounds such as organo (poly) siloxane.
- A preferably has a cyclic structure, and more preferably has at least one selected from an alicyclic hydrocarbon group and an aromatic ring. It is more preferable that A has an aromatic ring as an aromatic hydrocarbon group. More specifically, a divalent group having 6 or more and 27 or less carbon atoms represented by the following structural formula is preferably mentioned.
- the divalent group having 2 or more and 39 or less carbon atoms indicated by A contains at least one selected from the group consisting of the structures shown below.
- the divalent group having 2 or more and 39 or less carbon atoms indicated by A includes at least one group (IA) selected from the group consisting of the structures shown below.
- the divalent group having 2 or more and 39 or less carbon atoms indicated by A includes at least one group (Ib) selected from the group consisting of the structures shown below.
- the closed ring polyimide resin (A) according to the present embodiment has at least one configuration selected from the above (Ia), (Ib) and (Ic) as A in the above formula (1). It is preferable that the unit ratio is 60 mol% or more from the viewpoint of solubility in a developing solution (hereinafter, also simply referred to as “developer solubility”).
- the ratio of at least one structural unit selected from the above (Ia), (Ib) and (Ic) in A in the above formula (1) is more preferably 70 mol% or more, still more preferably 70 mol% or more. It is 80 mol% or more, more preferably 95 mol% or more, still more preferably 100 mol%. Above all, it is preferable to include the structural unit derived from the diamine represented by the formula (Ic) in the above ratio.
- N indicating the number of repeating units of the structural unit represented by the above formula (1) is preferably 5 or more, more preferably 10 or more, still more preferably 15 or more, from the viewpoint of further improving the mechanical properties of the obtained resin film. From the viewpoint of further improving the developer solubility of the obtained photosensitive polyimide resin composition, it is preferably 250 or less, more preferably 200 or less, still more preferably 150 or less.
- the closed ring polyimide resin (A) has either a group represented by the above formula (2) or the above formula (3) or a hydrogen atom at the end, and at least one of the ends is the above formula (2). ) Or the group represented by the formula (3).
- the closed ring polyimide resin (A) may have one end having a structure represented by the above formula (2) or the above formula (3), or both ends may be represented by the above formula (2) or the above formula (3). It may have a structure to be used.
- the group represented by X or X2 in the above formula ( 2 ) or formula (3) is a group having 2 or more carbon atoms and 15 or less carbon atoms, and is at least one selected from the group consisting of an ester bond and a double bond. It may have a group.
- the group represented by Y or Y 2 is a hydrogen atom or a methyl group.
- the structure represented by the above formula (2) or formula (3) more specifically corresponds to a structure obtained by reacting a terminal amine of a polyimide resin with a functional group-containing compound.
- the functional group-containing compound include compounds having an isocyanate group or an epoxy group and a (meth) acrylic group.
- the compound include 2-isocyanatoethyl methacrylate, 2-isocyanatoethyl acrylate, 1,1-bis (acryloyloxymethyl) ethyl isocyanate, glycidyl methacrylate, glycidyl acrylate, and allyl glycidyl ether.
- the structure represented by the above formula (2) or the formula (3) may have a structure in which the compound and the amine terminal of the polyimide resin are reacted.
- the weight average molecular weight of the closed ring polyimide resin (A) is preferably 70,000 or less, more preferably 60,000 or less, from the viewpoint of further improving the developer solubility and thick film developability of the photosensitive polyimide resin composition. It is more preferably 50,000 or less, still more preferably 45,000 or less, still more preferably 40,000 or less, still more preferably 35,000 or less, and is preferable from the viewpoint of further improving the mechanical properties of the obtained resin film. Is 5,000 or more, more preferably 10,000 or more, still more preferably 13,000 or more, still more preferably 15,000 or more.
- the weight average molecular weight of the closed ring polyimide resin (A) is in the above range, the solubility in the developing solution can be improved, so that the residual film ratio of the unexposed portion can be further lowered, and the photosensitive polyimide resin composition can be developed.
- the sex can be further improved.
- the weight average molecular weight is a polystyrene-equivalent weight average molecular weight.
- the photosensitive polyimide resin composition according to the present embodiment has a structure represented by the above formula (1) and has a weight average molecular weight of 70,000 or less, and a closed ring polyimide resin (A) having 3 or more and 100 pieces.
- thick film developability By containing the following radically polymerizable functional group and the polyfunctional radically polymerizable compound (B) having an oxyalkylene group having a total added molar number of 5 or more and 100 or less, thick film developability, thick film heat resistance and thick film heat resistance can be obtained. Excellent balance of thick film flexibility.
- the reason why the thick film developability can be improved is not clear, but it is considered as follows. First, the developability is better as the difference in developer solubility between the exposed and unexposed areas is larger, and it is important to widen the difference in developer solubility between the exposed and unexposed areas in order to improve the developability. Is.
- the closed ring polyimide resin (A) having the structure represented by the above formula (1) and having a weight average molecular weight of 70,000 or less has high developer solubility, and therefore is not yet thickened even if the resin film is thickened. It is considered that the developer solubility of the exposed part is high. Further, since the closed ring polyimide resin (A) having the structure represented by the above formula (1) is excellent in transparency, even if the resin film is thickened, the light at the time of exposure easily reaches the lower part of the film, and the resin film is further formed.
- the cross-linking can be uniformly performed, and further, by combining with the polyfunctional radically polymerizable compound (B), the cross-linking density of the resin film can be improved and the solubility of the developing solution in the exposed portion can be lowered.
- the photosensitive polyimide resin composition according to the present embodiment by combining the closed ring polyimide resin (A) and the polyfunctional radically polymerizable compound (B), the developing liquid in the exposed portion and the unexposed portion is used. Since the difference in solubility can be increased, it is considered that the thick film developability can be improved.
- the closed ring polyimide resin (A) can be obtained by reacting the diamine component described in detail below with the tetracarboxylic acid component.
- diamine component examples include diamines, diisocyanates and diaminodisilanes, and diamines are preferable.
- the diamine content in the diamine component used as a raw material is preferably 50 mol% or more, more preferably 70 mol% or more, further preferably 90 mol% or more, still more preferably 95 mol% or more, and preferably 100 mol%. It is as follows.
- the diamine may be either an aliphatic diamine or an aromatic diamine, or a mixture thereof.
- the "aromatic diamine” represents a diamine in which an amino group is directly bonded to an aromatic ring, and a part of its structure contains an aliphatic group, an alicyclic group, and other substituents. May be good.
- the "aliphatic diamine” represents a diamine in which an amino group is directly bonded to an aliphatic group or an alicyclic group, and an aromatic group or other substituent may be contained as a part of the structure thereof.
- Examples of the aliphatic diamine include 4,4'-diaminodicyclohexylmethane, ethylenediamine, hexamethylenediamine, polyethylene glycol bis (3-aminopropyl) ether, polypropylene glycol bis (3-aminopropyl) ether, and 1,3-.
- Examples thereof include bis (aminomethyl) cyclohexane, 1,4-bis (aminomethyl) cyclohexane, m-xylylene diamine, p-xylylene diamine, isophorone diamine, norbornan diamine and siloxane diamines.
- aromatic diamine examples include 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylsulfone, m-phenylenediamine, p-phenylenediamine, diaminobenzophenone, 2,6.
- the diamine component is 4,4'-diamino-2,2'-bis (trifluoromethyl) biphenyl, 1- (4-aminophenyl) -2,3-dihydro-1,3,3-trimethyl-1H-. At least selected from inden-5-amine, 4,4'-oxybis [3- (trifluoromethyl) benzeneamine], and 1,3-bis [2- (4-aminophenyl) -2-propyl] benzene. It is preferable to include one kind. By containing at least these diamines as the diamine component, the light transmittance and the developer solubility of the obtained photosensitive polyimide resin composition at a specific wavelength can be further improved.
- the closed ring polyimide resin (A) is 4,4'-diamino-2,2'-bis (trifluoromethyl) biphenyl, 1- (4-aminophenyl) -2,3-dihydro-1. , 3,3-trimethyl-1H-inden-5-amine, 4,4'-oxybis [3- (trifluoromethyl) benzeneamine] or 1,3-bis [2- (4-aminophenyl) -2- It preferably contains at least one unit composed of [propyl] benzene.
- tetracarboxylic acid component examples include cyclohexanetetracarboxylic acid, cyclohexanetetracarboxylic acid esters, cyclohexanetetracarboxylic acid dianhydride, cyclobutanetetracarboxylic acid, cyclobutanetetracarboxylic acid esters, cyclobutanetetracarboxylic acid dianhydride, and cyclo.
- the tetracarboxylic acid component preferably contains at least one selected from cyclohexanetetracarboxylic acid dianhydride, cyclobutanetetracarboxylic acid dianhydride, and cyclopentanetetracarboxylic acid dianhydride, and cyclohexanetetracarboxylic acid. More preferably, it contains an acid dianhydride.
- the various tetracarboxylic acid components described above contain positional isomers.
- tetracarboxylic acid component is 1,2,4,5-cyclohexanetetracarboxylic acid, 1,2,4,5-cyclohexanetetracarboxylic acid dianhydride, 1,2,4,5- Cyclohexanetetracarboxylic acid methyl ester, 1,2,3,4-butanetetracarboxylic acid, 1,2,3,4-butanetetracarboxylic acid dianhydride, 1,2,3,4-butanetetracarboxylic acid methyl ester , 1,2,3,4-cyclobutanetetracarboxylic acid, 1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,2,3,4-cyclobutanetetracarboxylic acid methyl ester, 1,2,4 , 5-Cyclopentanetetracarboxylic acid, 1,2,4,5-cyclopentanetetracarboxylic acid dianhydride, 1,2,4,5-cyclopentanetetracarboxylic acid dianhydride
- the tetracarboxylic acid component is 1,2,4,5-cyclohexanetetra because it is easy to increase the molecular weight when producing a polyimide resin and it is advantageous in that a flexible resin film can be easily obtained.
- the tetracarboxylic acid component may contain another tetracarboxylic acid or a derivative thereof, for example, as long as the flexibility and thermocompression bonding property of the resin film are not impaired.
- these other tetracarboxylic acids or derivatives thereof include pyromellitic acid, 3,3', 4,4'-biphenyltetracarboxylic acid, 2,3,3', 4'-biphenyltetracarboxylic acid, 2, 2-Bis (3,4-dicarboxyphenyl) propane, 2,2-bis (2,3-dicarboxyphenyl) propane, 2,2-bis (3,4-dicarboxyphenyl) -1,1,1 , 3,3,3-hexafluoropropane, 2,2-bis (2,3-dicarboxyphenyl) -1,1,1,3,3,3-hexafluoropropane, bis (3,4-dicarboxyphenyl) Phenyl) sulfone, bis (3,
- the light transmittance at a wavelength of 365 nm when the closed ring polyimide resin (A) according to the present embodiment is used as a solution having a solid content concentration of 3% by mass causes the resin film to be crosslinked more uniformly, and has thick film curability and thick film patterning property. From the viewpoint of further improving the above, it is preferably 80% or more, more preferably 85% or more, still more preferably 88% or more, still more preferably 90% or more.
- the closed ring polyimide resin (A) according to the present embodiment can be obtained, for example, by a production method including the following steps (1) and (2).
- Step (1) The tetracarboxylic acid component and the diamine component are reacted to obtain a polyimide resin having an amino group at the terminal.
- Step (2) The polyimide resin having an amino group at the terminal obtained in the above step (1) is reacted with the above functional group-containing compound (a compound having an isocyanate group or an epoxy group and a (meth) acrylic group). Let me.
- Step (1) the tetracarboxylic acid and the diamine component are reacted to obtain a polyimide resin having an amino group at the terminal.
- the organic solvent used for reacting the tetracarboxylic acid component and the diamine component is not particularly limited, but is an organic solvent containing at least one selected from the group consisting of, for example, cyclic ethers, cyclic ketones, cyclic esters, amides and ureas. Is preferable.
- the suitable solvent are not particularly limited, but ⁇ -butyrolactone, N, N-dimethylacetamide, N, N-dimethylformamide, N-methyl-2-pyrrolidone, dimethyl sulfoxide, hexamethylphosphoramide, cyclo.
- aprotonic polar organic solvents such as pentanone, cyclohexanone, 1,3-dioxolane, 1,4-dioxane, tetramethylurea and tetrahydrofuran can be mentioned.
- ⁇ -butyrolactone, N, N-dimethylacetamide, N, N-dimethylformamide and N-methyl-2-pyrrolidone is more preferable.
- An imidization catalyst can be used when the tetracarboxylic acid component and the diamine component are reacted in the step (1).
- a tertiary amine compound is preferable, and specifically, trimethylamine, triethylamine, tripropylamine, tributylamine, triethanolamine, N, N-dimethylethanolamine, N, N-diethylethanolamine and triethylenediamine.
- the reaction temperature in the step (1) is, for example, 160 ° C. or higher and 230 ° C. or lower, preferably 170 ° C. or higher and 210 ° C. or lower, and more preferably 180 ° C. or higher and 200 ° C. or lower.
- the reaction temperature in the step (1) is equal to or higher than the above lower limit value, imidization and molecular weight increase can be promoted more effectively.
- the reaction temperature in the step (1) is not more than the above upper limit value, the solution viscosity can be maintained more appropriately, and problems such as the resin being burnt on the wall surface of the reaction vessel can be further avoided.
- an azeotropic dehydrating agent such as toluene or xylene may be used.
- the reaction pressure is usually normal pressure, but if necessary, the reaction can be carried out under pressure.
- the holding time of the reaction temperature is preferably 1 hour or longer, more preferably 3 hours or longer. When the holding time of the reaction temperature is equal to or longer than the above lower limit value, imidization and molecular weight increase can be promoted more effectively. There is no particular upper limit to the reaction time, but the reaction time can be, for example, 10 hours or less.
- the step (1) it is preferable to react the tetracarboxylic acid component “A mol” and the diamine component “B mol” in the range of 0.80 ⁇ A / B ⁇ 0.99, preferably 0.85 ⁇ A. It is more preferable to react in the range of / B ⁇ 0.97.
- a / B ⁇ 0.99
- it is possible to make the end of the polyimide an excess of diamine a polyimide resin having an amino group at the end can be obtained, and the molecular weight has sufficient developer solubility.
- Polyimide resin can be obtained.
- 0.80 ⁇ A / B a polyimide resin having a molecular weight that exhibits sufficient flexibility can be obtained.
- a / B approaches 1.0, a polyimide resin having a high molecular weight can be obtained. Therefore, by appropriately adjusting the A / B, a polyimide resin having a desired molecular weight can be obtained.
- the step (2) is a step of modifying the end of the polyimide resin obtained in the above step (1). Specifically, as described above, the polyimide is reacted with the functional group-containing compound (a compound having an isocyanate group or an epoxy group and a (meth) acrylic group) to have a (meth) acrylic group at the terminal. Obtain a polyimide resin.
- the functional group-containing compound a compound having an isocyanate group or an epoxy group and a (meth) acrylic group
- the functional group-containing compound that modifies the terminal of the polyimide resin is a compound having an isocyanate group or an epoxy group and a (meth) acrylic group, and specifically, 2-isocyanatoethyl methacrylate and 2-isocyanatoethyl. Examples thereof include acrylate, 1,1-bis (acryloyloxymethyl) ethyl isocyanate, glycidyl methacrylate, glycidyl acrylate, and allyl glycidyl ether. These functional group-containing compounds may be used alone or in combination of two or more.
- the functional group-containing compound is preferably used at a ratio of 0.1 to 30 mol times that of the polyimide resin having an amino group at the terminal.
- the reaction temperature in the step (2) is preferably in the range of 30 ° C. or higher and 100 ° C. or lower, and the reaction time is preferably 1 hour or longer and 10 hours or lower.
- the reaction may be carried out as it is, or may be reacted in the presence of a catalyst if necessary.
- the catalyst include amine compounds such as triethylamine and organophosphorus compounds such as triphenylphosphine, which may be used alone or in combination of two or more.
- a polymerization inhibitor may be used to suppress side reactions during the reaction. Examples of the polymerization inhibitor include hydroquinone, hydroquinone monomethyl ether, and methylhydroquinone, and these may be used alone or in combination of two or more.
- the content of the closed ring polyimide resin (A) in the photosensitive polyimide resin composition according to the present embodiment further improves the thick film patterning property when the total solid content of the photosensitive polyimide resin composition is 100% by mass. From the viewpoint of the above, it is preferably 30% by mass or more, more preferably 40% by mass or more, further preferably 50% by mass or more, still more preferably 60% by mass or more, and preferably 90% by mass or less, more preferably 80% by mass. % Or less, more preferably 70% by mass or less.
- the total solid content of the photosensitive polyimide resin composition is a component that remains as a solid content when the photosensitive polyimide resin composition is cured, and is volatilized by heating, for example, a solvent or the like. Ingredients are excluded.
- the components incorporated into the resin film when heat-cured are included in the total solid content.
- the polyfunctional radically polymerizable compound (B) has 3 or more and 100 or less radically polymerizable functional groups and an oxyalkylene group having a total addition molar number of 5 or more and 100 or less.
- the polyfunctional radically polymerizable compound (B) contains two or more kinds of polyfunctional radically polymerizable compounds having different numbers of radically polymerizable functional groups, the polyfunctional radically polymerizable compound (B) is used.
- the number of radically polymerizable functional groups a weighted average value of the number of radically polymerizable functional groups of each polyfunctional radically polymerizable compound can be adopted.
- the polyfunctional radical polymerizable compound (B) contains two or more kinds of polyfunctional radical polymerizable compounds having different total addition moles of oxyalkylene groups, the polyfunctional radical polymerizable compound (B). ), The weighted average value of the total number of added moles of the oxyalkylene group of each polyfunctional radically polymerizable compound can be adopted as the total number of added moles of the oxyalkylene group.
- the number of radically polymerizable functional groups of the polyfunctional radically polymerizable compound (B) is 3 or more and 100 or less, but preferably 4 from the viewpoint of further improving the balance between thick film heat resistance and thick film flexibility.
- the above more preferably 5 or more, still more preferably 6 or more, and preferably 50 or less, still more preferably 30 or less, still more preferably 15 or less, still more preferably 10 or less, still more preferably.
- the number is 8 or less, more preferably 7 or less.
- the total number of moles of oxyalkylene groups added to the polyfunctional radically polymerizable compound (B) is 5 or more and 100 or less, but is preferably 6 from the viewpoint of further improving the balance between thick film heat resistance and thick film flexibility.
- the above is more preferably 8 or more, still more preferably 10 or more, and preferably 90 or less, still more preferably 80 or less, still more preferably 70 or less, still more preferably 65 or less.
- the oxyalkylene group of the polyfunctional radically polymerizable compound (B) contains at least one selected from an oxyethylene group and an oxypropylene group from the viewpoint of further improving the balance between thick film heat resistance and thick film flexibility. Is preferable, and it is more preferable to contain an oxyethylene group.
- the number average molecular weight of the polyfunctional radically polymerizable compound (B) is preferably 500 or more, more preferably 600 or more, still more preferably 800 or more, from the viewpoint of further improving the balance between thick film heat resistance and thick film flexibility. It is more preferably 1,000 or more, and preferably 10,000 or less, more preferably 8,000 or less, still more preferably 5,000 or less.
- Examples of the radically polymerizable functional group include a (meth) acryloyl group, a vinyl group and the like, and a (meth) acryloyl group is preferable.
- Examples of the polyfunctional radically polymerizable compound constituting the polyfunctional radically polymerizable compound (B) include polypropylene glycol di (meth) acrylate, ethoxylated trimethylolpropane tri (meth) acrylate, and propoxylated trimethylolpropane tri (meth).
- polyfunctional radically polymerizable compounds may be used alone or in combination of two or more. Further, these polyfunctional radically polymerizable compounds may be used alone to adjust the number of radically polymerizable functional groups and the total number of added moles of oxyalkylene groups within the above ranges, or a combination of two or more thereof may be used for radical polymerization. The number of sex functional groups and the total number of moles of oxyalkylene groups added may be adjusted within the above ranges.
- the ethoxylated or propoxylated polyglycerin-based (meth) acrylate refers to a compound having a polyglycerin skeleton and a (meth) acryloyl group. Examples of the ethoxylated or propoxylated polyglycerin-based (meth) acrylate include SA-TE6 and SA-TE60 manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.
- the content of the polyfunctional radically polymerizable compound (B) in the photosensitive polyimide resin composition according to the present embodiment is 100 parts by mass based on the amount of the closed ring polyimide resin (A) contained in the photosensitive polyimide resin composition.
- the thickness is preferably 20 parts by mass or more, more preferably 30 parts by mass or more, still more preferably 40 parts by mass or more, and thick film heat resistance.
- the thick film pattern preferably 100 parts by mass or less, more preferably 90 parts by mass or less, still more preferably 80 parts by mass or less. It is more preferably 70 parts by mass or less, still more preferably 60 parts by mass or less.
- the photosensitive polyimide resin composition according to the present embodiment contains, for example, a photopolymerization initiator, a solvent, and an adhesion improver as other components other than the closed ring polyimide resin (A) and the polyfunctional radically polymerizable compound (B). It is preferable to further contain at least one selected from the group consisting of a surface conditioner and a sensitizer, and more preferably to further contain at least one selected from the group consisting of a photopolymerization initiator and a solvent.
- the photopolymerization initiator is not particularly limited, and known photopolymerization initiators can be used.
- photopolymerization initiators may be used alone or in combination of two or more.
- the content of the photopolymerization initiator in the photosensitive polyimide resin composition according to the present embodiment is, for example, 0 when the amount of the closed ring polyimide resin (A) contained in the photosensitive polyimide resin composition is 100 parts by mass. .1 part by mass or more and 10 parts by mass or less.
- solvent an aprotic polar solvent is desirable from the viewpoint of solubility.
- the solvent include N-methyl-2-pyrrolidone, N-acetyl-2-pyrrolidone, N-benzyl-2-pyrrolidone, N, N-dimethylformamide, N, N-dimethylacetamide, dimethyl sulfoxide, and hexamethylphospho.
- examples thereof include rutriamide, N-acetyl- ⁇ -caprolactum, dimethylimidazolidonene, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether and ⁇ -butyrolactone. These solvents may be used alone or in combination of two or more.
- solvents such as toluene, xylene, diethyl ketone, methoxybenzene and cyclopentanone may be mixed as long as they do not adversely affect the solubility of the polymer.
- solvents such as toluene, xylene, diethyl ketone, methoxybenzene and cyclopentanone may be mixed as long as they do not adversely affect the solubility of the polymer.
- the photosensitive polyimide resin composition according to the present embodiment can be used in a solution (varnish) state, and the film forming property can be improved.
- the adhesion improver is not particularly limited, and known ones can be used, and an amino group-containing silane coupling agent, an epoxy group-containing silane coupling agent, a mercapto group-containing silane coupling agent, and a (meth) acrylic group-containing silane coupling agent can be used.
- Known coupling agents such as silane coupling agents such as agents, titanate coupling agents, and aluminate coupling agents can be used.
- the coupling agent include KP-390, KA-1003, KBM-1003, KBE-1003, KBM-303, KBM-403, KBE-402, KBE-403, KBM-1403, KBM-502, KBM-.
- the content of the adhesion improver in the photosensitive polyimide resin composition according to the present embodiment is, for example, 0 when the amount of the closed ring polyimide resin (A) contained in the photosensitive polyimide resin composition is 100 parts by mass. It is 0005 parts by mass or more and 20 parts by mass or less.
- the surface conditioner is not particularly limited, and known ones can be used.
- a silicon-based surface conditioner an acrylic surface conditioner, a fluorine-based surface conditioner, a nonionic surface conditioner, a cationic surface conditioner, and an anionic surface conditioner can be used.
- Various surface conditioners such as surface conditioners can be used. These may be used alone or in combination of two or more.
- the content of the surface conditioner in the photosensitive polyimide resin composition according to the present embodiment is, for example, 0. It is 001 parts by mass or more and 20 parts by mass or less.
- the sensitizer is not particularly limited, and known ones can be used.
- an amino group-containing sensitizer can be mentioned, and a compound having an amino group and a phenyl group in the same molecule can be preferably exemplified.
- the elongation at break is preferably 8% or more, more preferably 10% or more from the viewpoint of further improving the heat resistance of the thick film. , More preferably 12% or more, still more preferably 15% or more.
- the upper limit of the elongation at break is not particularly limited, but is, for example, 200% or less, preferably 150% or less, and more preferably 100% or less.
- the resin film having a thickness of 30 ⁇ m is a resin film obtained by the following method.
- the photosensitive polyimide resin composition according to the present embodiment is applied onto a substrate such as a silicon wafer so that the film thickness after removing the solvent is 30 ⁇ m, and then the photosensitive polyimide formed on the substrate is applied.
- the resin composition was prebaked (dried) at 100 ° C. for 5 minutes, and then the light of a high-pressure mercury lamp having a wavelength of less than 365 nm cut was emitted as an integrated irradiation dose (calculated from the illuminance of 365 nm) 250 mJ / cm 2 or more 5, Exposure is performed by irradiating with an optimum exposure amount within the range of 000 mJ / cm 2 or less.
- the optimum exposure amount is a plurality of different integrated irradiation amounts (250 mJ / cm 2 , 1,500 mJ / cm 2 , 2,000 mJ) within the range of 250 mJ / cm 2 or more and 5,000 mJ / cm 2 or less.
- the balance between thick film curability, thick film flexibility, and thick film heat resistance was the best.
- excellent in thick film curability means that when the thickness of the resin film is, for example, a thick film of 20 ⁇ m or more, a self-supporting film can be obtained, and a developing solution (for example, ⁇ -butyrolactone) can be obtained. It means that it has low solubility in.
- the glass transition temperature when the photosensitive polyimide resin composition according to the present embodiment is formed into a resin film having a thickness of 30 ⁇ m is preferably 180 ° C. or higher, more preferably 190 ° C. or higher, from the viewpoint of further improving the heat resistance of the thick film. It is more preferably 200 ° C. or higher, further preferably 210 ° C. or higher, still more preferably 230 ° C. or higher.
- the upper limit of the glass transition temperature is not particularly limited, but is, for example, 300 ° C. or lower, preferably 280 ° C. or lower.
- the glass transition temperature can be obtained by thermomechanical analysis (TMA).
- TMA thermomechanical analysis
- the resin film having a thickness of 30 ⁇ m is a resin film obtained by the following method.
- the photosensitive polyimide resin composition according to the present embodiment is applied onto a substrate such as a silicon wafer so that the film thickness after removing the solvent is 30 ⁇ m, and then the photosensitive polyimide formed on the substrate is applied.
- the resin composition was prebaked (dried) at 100 ° C. for 5 minutes, and then the light of a high-pressure mercury lamp having a wavelength of less than 365 nm cut was emitted as an integrated irradiation dose (calculated from the illuminance of 365 nm) 250 mJ / cm 2 or more 5, Exposure is performed by irradiating with an optimum exposure amount within the range of 000 mJ / cm 2 or less.
- the optimum exposure amount is a plurality of different integrated irradiation amounts (250 mJ / cm 2 , 1,500 mJ / cm 2 , 2,000 mJ) within the range of 250 mJ / cm 2 or more and 5,000 mJ / cm 2 or less.
- the balance between thick film curability, thick film flexibility, and thick film heat resistance was the best. The amount of irradiation.
- the photosensitive polyimide resin composition according to the present embodiment is not particularly limited, and for example, the closed ring polyimide resin (A) and the polyfunctional radically polymerizable compound (B) are, if necessary, a photopolymerization initiator, a solvent, and the like. It can be obtained by mixing at least one selected from the group consisting of an adhesion improver, a surface conditioner, and a sensitizer.
- the photosensitive polyimide resin composition according to the present embodiment can be used, for example, to form a resin film such as a resist used in manufacturing an electronic device or a permanent film (cured film) constituting the electronic device.
- the resin film according to the present embodiment is made of a photosensitive polyimide resin composition or a cured product of the photosensitive polyimide resin composition.
- the resist is composed of, for example, a resin film obtained by applying the photosensitive polyimide resin composition according to the present embodiment on a substrate and removing a solvent as needed.
- the permanent film is composed of a cured film obtained by exposing and developing the resin film, patterning it into a desired shape, and then curing it by heat treatment or the like.
- the permanent film can be suitably used as an insulating film such as a surface protective film and an interlayer insulating film.
- the surface protective film is formed on the surface of an electronic component or electronic device or the surface of wiring of a wiring board, and refers to an insulating film for protecting the surface, and the type thereof is not particularly limited.
- Examples of such a surface protective film include a passivation film or buffer coat layer provided on a semiconductor element, or a cover coat provided on a flexible substrate.
- the interlayer insulating film refers to an insulating film provided in a multilayer structure, and the type thereof is not particularly limited.
- the interlayer film include those used in semiconductor device applications such as an interlayer insulating film constituting a multilayer wiring structure of a semiconductor element, a build-up layer or a core layer constituting a wiring substrate, and the like.
- the interlayer film for example, a flattening film covering a thin film transistor in a display device, a liquid crystal alignment film, a protrusion provided on a color filter substrate of the liquid crystal display device, a partition wall for forming a cathode of an organic EL element, or the like. Some are used in display device applications.
- the method for applying the photosensitive polyimide resin composition according to the present embodiment to the substrate is not particularly limited, and for example, an inkjet method, a spin coating method, a casting method, a micro gravure method, a gravure coating method, a bar coating method, and the like. Examples thereof include a roll coating method, a wire bar coating method, a dip coating method, a spray coating method, a screen printing method, a flexographic printing method, and a die coating method.
- the solid content concentration of the photosensitive polyimide resin composition according to the present embodiment When applied onto a substrate, it is preferable to adjust the solid content concentration of the photosensitive polyimide resin composition according to the present embodiment so as to be in the range of 5% by mass or more and 50% by mass or less.
- an aprotic polar solvent is preferable from the viewpoint of solubility. Specifically, N-methyl-2-pyrrolidone, N-acetyl-2-pyrrolidone, N-benzyl-2-pyrrolidone, N, N-dimethylformamide, N, N-dimethylacetamide, dimethyl sulfoxide, hexamethylphosphortri.
- Suitable examples include amide, N-acetyl- ⁇ -caprolactam, dimethylimidazolidonene, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, ⁇ -butyrolactone and the like. These solvents may be used alone or in combination of two or more. In order to further improve the coatability, solvents such as toluene, xylene, diethyl ketone, methoxybenzene and cyclopentanone may be mixed as long as they do not adversely affect the solubility of the polymer.
- Examples of the base material include glass, silicon wafers, metal foils, plastic films and the like. Among the above base materials, silicon wafers and copper foils are preferable.
- the exposure of the film may be performed, for example, by irradiating a film made of a photosensitive polyimide resin composition formed on a substrate with light (usually using ultraviolet rays) through a photomask having a predetermined pattern. can.
- the exposed film has a portion where light is blocked by a photomask and a portion irradiated with light, that is, an exposed portion and an unexposed portion.
- the polyimide resin in the photosensitive polyimide resin composition is crosslinked to form a crosslinked polyimide film, and a pattern is formed by the next developing step.
- the polyimide resin since the polyimide resin is not crosslinked in the unexposed portion, it becomes an uncrosslinked polyimide film that is dissolved and removed by development.
- the ultraviolet irradiation amount is preferably 100 mJ / cm 2 or more and 8,000 mJ / cm 2 or less, and more preferably 200 mJ / cm 2 or more and 6,000 mJ / cm 2 or less as the integrated irradiation amount.
- an organic solvent as the developing solution.
- the developer is not particularly limited as long as it can dissolve the photosensitive polyimide resin composition according to the present embodiment. Specifically, N-methyl-2-pyrrolidone, N-acetyl-2-pyrrolidone, N-benzyl-2-pyrrolidone, N, N-dimethylformamide, N, N-dimethylacetamide, dimethyl sulfoxide, hexamethylphosphortri.
- Preferable examples include amide, N-acetyl- ⁇ -caprolactam, dimethylimidazolidonene, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, ⁇ -butyrolactone and the like. These developers may be used alone or in combination of two or more.
- the relief pattern formed by development is washed with a rinsing solution to remove the developer.
- a rinsing solution include methanol, ethanol, isopropyl alcohol, and water, which are miscible with the developing solution.
- the relief pattern obtained by the above-mentioned treatment is heat-treated at a temperature selected from the range of 80 ° C. or higher and 250 ° C. or lower, the solvent is dried, and the photosensitive polyimide resin composition according to the present embodiment is cured.
- a film (pattern) can be obtained.
- the obtained relief pattern can be obtained with high resolution. Can be done.
- the film thickness of the resin film according to the present embodiment is preferably 20 ⁇ m or more, more preferably 25 ⁇ m or more, further preferably 30 ⁇ m or more, and preferably 85 ⁇ m or less, more preferably 60 ⁇ m or less.
- the film thickness is in the above range, it can be used as an excellent insulating film.
- the thicker the film that is, the more photosensitive polyimide resin composition to be applied to the substrate, the more often problems occur in the developer solubility of the polyimide resin.
- the closed ring polyimide resin (A) having a specific structure and a specific terminal structure and having a specific molecular weight range, excellent developer solubility can be achieved even in such a situation.
- the resin film according to the present embodiment can be suitably used, for example, in an insulating film application where a high voltage is expected to be applied.
- the resin film obtained from the photosensitive polyimide resin composition according to the present embodiment containing the closed ring polyimide resin (A) and the polyfunctional radically polymerizable compound (B) can effectively suppress the generation of cracks and the like. It can be made and has excellent physical properties.
- the electronic device according to the present embodiment includes the resin film according to the present embodiment.
- the electronic device according to the present embodiment is not particularly limited as long as it includes a resin film formed by the photosensitive polyimide resin composition according to the present embodiment.
- the resin film according to the present embodiment is flattened.
- Semiconductor device Examples thereof include a semiconductor device using the resin film according to the present embodiment as a build-up layer or a core layer constituting a wiring substrate.
- the semiconductor device is preferable as the electronic device according to the present embodiment.
- the electronic device according to the present embodiment can be manufactured based on known information except that the resin film according to the present embodiment is used. Since the electronic device according to the present embodiment includes a resin film having an excellent balance between thick film heat resistance and thick film flexibility, dielectric breakdown and the like are unlikely to occur, and the reliability is excellent.
- Weight average molecular weight (Mw) Mw was determined by GPC analysis.
- the equipment and analysis conditions used for the analysis are as follows.
- a photosensitive polyimide resin composition varnish was prepared in Examples and Comparative Examples described below.
- the varnishes obtained in each Example and Comparative Example were applied on a silicon wafer with a spin coater so that the film thickness after removing the solvent was 30 ⁇ m, and then heated at 100 ° C. for 5 minutes to remove the solvent. It was exposed to a predetermined amount with a mask aligner and allowed to stand at room temperature for 15 minutes. Then, the unexposed portion was removed by spraying ⁇ -butyrolactone of the developing solution for 30 seconds, washed with methanol as a rinsing solution, and the solvent was removed under air flow.
- the equipment used and the measurement conditions for measuring the elongation at break are as follows.
- Universal testing machine Autograph AGS-X10kN (manufactured by Shimadzu Corporation) Tensile rate: 1 mm / min Specimen size: Dumbbell-shaped No. 6 type (JIS K6251: 2017), thickness 30 ⁇ m
- the equipment used and the measurement conditions for measuring the glass transition temperature are as follows.
- the inflection point at the time of the second heating of the TMA measurement was defined as Tg.
- Thermomechanical analyzer TMASS6100 (manufactured by Hitachi High-Tech Science Corporation) Load: 100mN Temperature conditions: 30 ° C ⁇ 220-300 ° C ⁇ 30 ° C ⁇ 300 ° C Temperature rise rate: 5-10 ° C / min
- Example 1 8.1 g of the closed ring polyimide resin (A1) obtained in Synthesis Example 1 was dissolved in 10.0 g of GBL, and 4.065 g of ethoxylated polyglycerin-based acrylate (SA-TE60 manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.), 1-hydroxycyclohexyl.
- SA-TE60 ethoxylated polyglycerin-based acrylate manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.
- Phenylketone (BASF, Omnirad184) 0.122 g, bis (2,4,6-trimethylbenzoyl) phenylphosphine oxide (BASF, Omnirad819) 0.285 g, silicone-containing polymer as a surface conditioner (Kyoeisha Chemical Co., Ltd.) (LE-304, Silicon-based surface conditioner) 0.008 g was added and stirred until dissolved to obtain a photosensitive polyimide resin composition varnish.
- This photosensitive polyimide resin composition varnish was applied onto a silicon wafer so that the film thickness after drying was 30 ⁇ m, and dried at 100 ° C. for 5 minutes.
- a mask aligner (MA-10B manufactured by Mikasa Co., Ltd.) was used to irradiate and expose the light of a high-pressure mercury lamp whose wavelength was less than 365 nm at an integrated irradiation amount (calculated from the illuminance of 365 nm) of 250 mJ / cm 2 . It was allowed to stand for a while. The cured resin film was peeled off from the silicon wafer, and the elongation at break and Tg were measured, respectively.
- Examples 2 to 7 and Comparative Examples 1 to 3 A photosensitive resin composition was prepared in the same manner as in Example 1 above, except that the type of the polyfunctional radically polymerizable compound was changed to the compound shown in Table 1 below and the integrated irradiation dose was changed to the value shown in Table 1 below. And evaluated its characteristics. The results are shown in Table 1. However, in Examples and Comparative Examples, the integrated irradiation amount (exposure amount) is 250 mJ / cm 2 or more and 5,000 mJ / cm 2 or less, and a plurality of different integrated irradiation amounts (250 mJ / cm 2 , 1,500 mJ).
- the photosensitive polyimide resin composition of the example when used, a resin film having a high glass transition temperature and a break elongation rate could be obtained with a thick film having a thickness of 30 ⁇ m. Further, when the photosensitive polyimide resin composition of the example was used, a pattern without a residue was obtained in the space portion, and the photosensitive polyimide resin composition of the example was excellent in thick film developability. That is, the photosensitive polyimide resin composition of the example was excellent in the balance of thick film heat resistance, thick film flexibility and thick film developability. On the other hand, the photosensitive polyimide resin compositions of Comparative Examples 1 to 3 had a thick film having a thickness of 30 ⁇ m, a low elongation at break, and were inferior in the flexibility of the thick film.
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Abstract
Description
このような感光性ポリイミド樹脂組成物に関する技術としては、例えば、特許文献1及び2に記載のものが挙げられる。
特許文献2には、アルコキシメチル基又はメチロール基を有するポリイミド、ポリベンゾオキサゾール、ポリアミドイミド、それらいずれかの前駆体又はそれらの共重合体、及びアルコキシメチル基又はメチロール基を少なくとも2つ有する化合物を含有する感光性樹脂組成物が記載されている。
ここで、本発明者らの検討によれば、従来の既閉環型のポリイミド樹脂を用いた感光性ポリイミド樹脂組成物は、厚膜にした場合の可撓性の点で改善の余地があることが明らかになった。
下記式(1)で示される構造を有する既閉環ポリイミド樹脂(A)と、ラジカル重合性官能基及びオキシアルキレン基を有する多官能ラジカル重合性化合物(B)と、を含み、
上記多官能ラジカル重合性化合物(B)における上記ラジカル重合性官能基の数が3個以上100個以下であり、
上記多官能ラジカル重合性化合物(B)における上記オキシアルキレン基の合計付加モル数が5以上100以下である、感光性ポリイミド樹脂組成物。
[上記式(1)中、Rは、環状構造、非環状構造、又は環状構造と非環状構造とを有する炭素数4以上10以下の4価の基である。Aは、脂肪族炭化水素基、脂環式炭化水素基、芳香族炭化水素基、及びオルガノシロキサン基からなる群から選択される少なくとも1種の基を有し、炭素数2以上39以下の2価の基である。Aの主鎖には-O-、-SO2-、-CO-、-CH2-、-C(CH3)2-、-C2H4O-、及び-S-からなる群から選択される少なくとも1種の基が介在していてもよい。nは繰り返し単位数を示す。上記式(1)の末端は、下記式(2)若しくは式(3)で示される基、又は水素原子のいずれかであって、末端の少なくとも一方は下記式(2)若しくは式(3)で示される基である。]
[上記式(2)及び(3)中、X及びX2はそれぞれ独立に、炭素数2以上15以下の基であり、エステル結合及び二重結合からなる群から選択される少なくとも1つの基を有してもよい。Y及びY2はそれぞれ独立に、水素原子又はメチル基である。]
[2]
上記既閉環ポリイミド樹脂(A)の重量平均分子量が5,000以上70,000以下である、上記[1]に記載の感光性ポリイミド樹脂組成物。
[3]
上記既閉環ポリイミド樹脂(A)の含有量が、上記感光性ポリイミド樹脂組成物の全固形分を100質量%としたとき、30質量%以上である、上記[1]又は[2]に記載の感光性ポリイミド樹脂組成物。
[4]
上記多官能ラジカル重合性化合物(B)の含有量が、上記感光性ポリイミド樹脂組成物に含まれる上記既閉環ポリイミド樹脂(A)の量を100質量部としたとき、20質量部以上100質量部以下である、上記[1]~[3]のいずれかに記載の感光性ポリイミド樹脂組成物。
[5]
上記ラジカル重合性官能基が(メタ)アクリロイル基を含む、上記[1]~[4]のいずれかに記載の感光性ポリイミド樹脂組成物。
[6]
上記オキシアルキレン基がオキシエチレン基及びオキシプロピレン基から選択される少なくとも一種を含む、上記[1]~[5]のいずれかに記載の感光性ポリイミド樹脂組成物。
[7]
上記多官能ラジカル重合性化合物(B)における上記ラジカル重合性官能基の数が6個以上である、上記[1]~[6]のいずれかに記載の感光性ポリイミド樹脂組成物。
[8]
上記多官能ラジカル重合性化合物(B)の数平均分子量が500以上10,000以下である、上記[1]~[7]のいずれかに記載の感光性ポリイミド樹脂組成物。
[9]
上記感光性ポリイミド樹脂組成物を100℃で5分間の条件でプリベークし、波長365nm未満の波長をカットした高圧水銀灯の光を250mJ/cm2以上5,000mJ/cm2以下の範囲内の最適露光量で照射して露光を行った後、窒素雰囲気下で200℃、2時間の条件で加熱処理することにより得られる膜厚30μmの樹脂膜の破断伸び率が8%以上である、上記[1]~[8]のいずれかに記載の感光性ポリイミド樹脂組成物。
[10]
上記感光性ポリイミド樹脂組成物を100℃で5分間の条件でプリベークし、波長365nm未満の波長をカットした高圧水銀灯の光を250mJ/cm2以上5,000mJ/cm2以下の範囲内の最適露光量で照射して露光を行った後、窒素雰囲気下で200℃、2時間の条件で加熱処理することにより得られる膜厚30μmの樹脂膜のガラス転移温度が180℃以上である、上記[1]~[9]のいずれかに記載の感光性ポリイミド樹脂組成物。
[11]
上記既閉環ポリイミド樹脂(A)の固形分濃度3質量%溶液とした際の波長365nmにおける光線透過率が80%以上である、上記[1]~[10]のいずれかに記載の感光性ポリイミド樹脂組成物。
[12]
上記式(1)中のAが芳香族炭化水素基として芳香環を含む、上記[1]~[11]のいずれかに記載の感光性ポリイミド樹脂組成物。
[13]
上記式(1)のAが、以下に示される構造からなる群から選択される少なくとも1種以上を含む、上記[1]~[12]のいずれかに記載の感光性ポリイミド樹脂組成物。
[式中、*は結合手を示す。]
[14]
上記既閉環ポリイミド樹脂(A)が、4,4’-ジアミノ-2,2’-ビス(トリフルオロメチル)ビフェニル、1-(4-アミノフェニル)-2,3-ジヒドロ-1,3,3-トリメチル-1H-インデン-5-アミン、4,4’-オキシビス[3-(トリフルオロメチル)ベンゼンアミン]、又は1,3-ビス[2-(4-アミノフェニル)-2-プロピル]ベンゼンから構成される単位の少なくとも1種を含む、上記[1]~[13]のいずれかに記載の感光性ポリイミド樹脂組成物。
[15]
光重合開始剤、溶剤、密着性向上剤、表面調整剤、及び増感剤からなる群から選択される少なくとも1種を更に含む、上記[1]~[14]のいずれかに記載の感光性ポリイミド樹脂組成物。
[16]
絶縁膜形成用である、上記[1]~[15]のいずれかに記載の感光性ポリイミド樹脂組成物。
[17]
上記[1]~[16]のいずれかに記載の感光性ポリイミド樹脂組成物又は上記感光性ポリイミド樹脂組成物の硬化物からなる、樹脂膜。
[18]
膜厚が20μm以上である、上記[17]に記載の樹脂膜
[19]
上記[18]に記載の樹脂膜を備える電子装置。
本実施形態に係る感光性ポリイミド樹脂組成物は、下記式(1)で示される構造を有する既閉環ポリイミド樹脂(A)と、ラジカル重合性官能基及びオキシアルキレン基を有する多官能ラジカル重合性化合物(B)と、を含み、多官能ラジカル重合性化合物(B)におけるラジカル重合性官能基の数が3個以上100個以下であり、多官能ラジカル重合性化合物(B)におけるオキシアルキレン基の合計付加モル数が5以上100以下である。
上記式(1)中、Rは、環状構造、非環状構造、又は環状構造と非環状構造とを有する炭素数4以上10以下の4価の基である。Aは、脂肪族炭化水素基、脂環式炭化水素基、芳香族炭化水素基、及びオルガノシロキサン基からなる群から選択される少なくとも1種の基を有し、炭素数2以上39以下の2価の基である。Aの主鎖には-O-、-SO2-、-CO-、-CH2-、-C(CH3)2-、-C2H4O-、及び-S-からなる群から選択される少なくとも1種の基が介在していてもよい。nは繰り返し単位数を示す。上記式(1)の末端は、下記式(2)若しくは式(3)で示される基、又は水素原子のいずれかであって、末端の少なくとも一方は下記式(2)若しくは式(3)で示される基である。
上記式(2)及び(3)中、X及びX2はそれぞれ独立に、炭素数2以上15以下の基であり、エステル結合及び二重結合からなる群から選択される少なくとも1つの基を有してもよい。Y及びY2はそれぞれ独立に、水素原子又はメチル基である。
まず、上記式(1)で示される構造を有する既閉環ポリイミド樹脂(A)は透明性に優れるため、樹脂膜を厚くしても露光時の光が膜の下部まで届きやすく、樹脂膜をより均一に架橋させることができ、厚膜硬化性に優れ、更に、多官能ラジカル重合性化合物(B)と組み合わせることにより、樹脂膜の架橋密度が向上し、厚膜耐熱性を向上できると考えられる。
また、既閉環ポリイミド樹脂(A)は既にイミド化が完了している樹脂であるため、脱水閉環工程が不要である。そのため、オキシアルキレン基を有する多官能ラジカル重合性化合物(B)と組み合わせることにより、露光時の樹脂膜の硬化収縮を抑制でき、厚膜可撓性を向上できると考えられる。ここで、オキシアルキレン基を有する多官能ラジカル重合性化合物を用いることにより、得られる樹脂膜の可撓性を向上させることができるが、樹脂膜の耐熱性は低下する傾向にある。しかし、ラジカル重合性官能基及び合計付加モル数が上記範囲内である多官能ラジカル重合性化合物(B)を使用することにより、得られる樹脂膜の架橋構造が、耐熱性及び可撓性を両立する観点においてバランスの良い構造となり、樹脂膜の耐熱性の低下を抑制しながら、可撓性を向上させることができると考えられる。
以上から、本実施形態に係る感光性ポリイミド樹脂組成物によれば、既閉環ポリイミド樹脂(A)と多官能ラジカル重合性化合物(B)とを組み合わせることによって、厚膜耐熱性及び厚膜可撓性のバランスを向上できると考えられる。
本実施形態に係る既閉環ポリイミド樹脂(A)は、下記式(1)で示される構造を有する。
上記式(1)中、Rは、環状構造、非環状構造、又は環状構造と非環状構造とを有する炭素数4以上10以下の4価の基である。Aは、脂肪族炭化水素基、脂環式炭化水素基、芳香族炭化水素基、及びオルガノシロキサン基からなる群から選択される少なくとも1種の基を有し、炭素数2以上39以下の2価の基である。Aの主鎖には-O-、-SO2-、-CO-、-CH2-、-C(CH3)2-、-C2H4O-、及び-S-からなる群から選択される少なくとも1種の基が介在していてもよい。nは繰り返し単位数を示す。上記式(1)の末端は、下記式(2)若しくは式(3)で示される基、又は水素原子のいずれかであって、末端の少なくとも一方は下記式(2)若しくは式(3)で示される基である。
上記式(2)及び(3)中、X及びX2はそれぞれ独立に、炭素数2以上15以下の基であり、エステル結合及び二重結合からなる群から選択される少なくとも1つの基を有してもよい。Y及びY2はそれぞれ独立に、水素原子又はメチル基である。
上記式(2)又は式(3)中のX又はX2で表される基は、炭素数2以上15以下の基であり、エステル結合及び二重結合からなる群から選択される少なくとも1つの基を有してもよい。Y又はY2で示される基は、水素原子又はメチル基である。
本実施形態に係る感光性ポリイミド樹脂組成物は、上記式(1)で示される構造を有し、重量平均分子量が70,000以下である既閉環ポリイミド樹脂(A)と、3個以上100個以下のラジカル重合性官能基及び合計付加モル数が5以上100以下であるオキシアルキレン基を有する多官能ラジカル重合性化合物(B)とを含有することで、厚膜現像性、厚膜耐熱性及び厚膜可撓性のバランスに優れる。厚膜現像性を向上できる理由は定かではないが、以下のように考えられる。
まず、現像性は露光部と未露光部の現像液溶解性の差が大きいほど良好であり、現像性を向上させるには露光部と未露光部の現像液溶解性の差を広げることが重要である。
ここで、上記式(1)で示される構造を有し、重量平均分子量が70,000以下である既閉環ポリイミド樹脂(A)は現像液溶解性が高いため、樹脂膜を厚くしても未露光部の現像液溶解性が高いと考えられる。
また、上記式(1)で示される構造を有する既閉環ポリイミド樹脂(A)は透明性に優れるため、樹脂膜を厚くしても露光時の光が膜の下部まで届きやすく、樹脂膜をより均一に架橋させることができ、更に多官能ラジカル重合性化合物(B)と組み合わせることにより、樹脂膜の架橋密度が向上し、露光部の現像液溶解性を低下させることができると考えられる。
以上から、本実施形態に係る感光性ポリイミド樹脂組成物によれば、既閉環ポリイミド樹脂(A)と多官能ラジカル重合性化合物(B)とを組み合わせることによって、露光部と未露光部の現像液溶解性の差を大きくすることができるため、厚膜現像性を向上させることができると考えられる。
ジアミン成分としては、例えば、ジアミン、ジイソシアネート及びジアミノジシラン類等を挙げることができ、ジアミンであることが好ましい。原料として用いるジアミン成分中のジアミン含量は、好ましくは50モル%以上、より好ましくは70モル%以上、更に好ましくは90モル%以上、更に好ましくは95モル%以上であり、そして好ましくは100モル%以下である。
ジアミン成分として、これらのジアミンを少なくとも含むことにより、得られる感光性ポリイミド樹脂組成物の、特定波長における光線透過率及び現像液溶解性をより向上させることができる。そのため、露光部の硬化性を向上でき、かつ未露光部の残膜率を低くすることができるため、得られる感光性ポリイミド樹脂組成物の現像性をより向上させることができる。
本実施形態に係る既閉環ポリイミド樹脂(A)は、4,4’-ジアミノ-2,2’-ビス(トリフルオロメチル)ビフェニル、1-(4-アミノフェニル)-2,3-ジヒドロ-1,3,3-トリメチル-1H-インデン-5-アミン、4,4’-オキシビス[3-(トリフルオロメチル)ベンゼンアミン]又は1,3-ビス[2-(4-アミノフェニル)-2-プロピル]ベンゼンから構成される単位の少なくとも1種を含むことが好ましい。
テトラカルボン酸成分としては、例えば、シクロヘキサンテトラカルボン酸、シクロヘキサンテトラカルボン酸エステル類、シクロヘキサンテトラカルボン酸二無水物、シクロブタンテトラカルボン酸、シクロブタンテトラカルボン酸エステル類、シクロブタンテトラカルボン酸二無水物、シクロペンタンテトラカルボン酸、シクロペンタンテトラカルボン酸エステル類、シクロペンタンテトラカルボン酸二無水物、ビシクロペンタンテトラカルボン酸二無水物等が挙げられる。これらの中でも、テトラカルボン酸成分は、シクロヘキサンテトラカルボン酸二無水物、シクロブタンテトラカルボン酸二無水物、及びシクロペンタンテトラカルボン酸二無水物から選択される少なくとも一種を含むことが好ましく、シクロヘキサンテトラカルボン酸二無水物を含むことがより好ましい。上記した各種テトラカルボン酸成分は位置異性体を含む。
これらの中でも、ポリイミド樹脂を製造する際に高分子量化が容易で、フレキシブルな樹脂膜が得られ易い面で有利である点から、テトラカルボン酸成分は、1,2,4,5-シクロヘキサンテトラカルボン酸、1,2,4,5-シクロヘキサンテトラカルボン酸二無水物、1,2,3,4-シクロブタンテトラカルボン酸二無水物、及び1,2,4,5-シクロヘキサンテトラカルボン酸メチルエステルから選択される少なくとも一種を含むことが好ましい。
本実施形態に係る既閉環ポリイミド樹脂(A)は、例えば、以下の工程(1)及び(2)を含む製造方法により得ることができる。
工程(1):テトラカルボン酸成分とジアミン成分を反応させ、末端にアミノ基を有するポリイミド樹脂を得る。
工程(2):上記工程(1)で得られた末端にアミノ基を有するポリイミド樹脂と、上記官能基含有化合物(イソシアネート基又はエポキシ基と、(メタ)アクリル基とを有する化合物)とを反応させる。
工程(1)では、テトラカルボン酸とジアミン成分とを反応させて、末端にアミノ基を有するポリイミド樹脂を得る。
テトラカルボン酸成分とジアミン成分とを反応させる際に使用する有機溶媒は特に限定されないが、例えば環状エーテル、環状ケトン、環状エステル、アミド及びウレアからなる群から選択される少なくとも1種を含む有機溶媒が好ましい。好適な溶媒の具体例としては、特に限定されないが、γ-ブチロラクトン、N,N-ジメチルアセトアミド、N,N-ジメチルホルムアミド、N-メチル-2-ピロリドン、ジメチルスルホキシド、ヘキサメチルホスホルアミド、シクロペンタノン、シクロヘキサノン、1,3-ジオキソラン、1,4-ジオキサン、テトラメチルウレア及びテトラヒドロフラン等の非プロトン性の極性有機溶媒からなる群から選択される少なくとも1種を挙げることができる。これらの中でも、γ-ブチロラクトン、N,N-ジメチルアセトアミド、N,N-ジメチルホルムアミド及びN-メチル-2-ピロリドンからなる群から選択される1種以上であることがより好ましい。
A/Bが1.0に近づくほど高分子量のポリイミド樹脂が得られるため、A/Bを適宜調整することで、目的の分子量のポリイミド樹脂を得ることができる。
工程(2)は、上記工程(1)で得られたポリイミド樹脂の末端を変性する工程である。具体的には、上述した通り、ポリイミドと、上記官能基含有化合物(イソシアネート基又はエポキシ基と、(メタ)アクリル基とを有する化合物)とを反応させて、末端に(メタ)アクリル基を有するポリイミド樹脂を得る。
ポリイミド樹脂のアミノ基末端と、官能基含有化合物のイソシアネート基又はエポキシ基とを反応させる際には、そのまま反応させてもよいし、必要に応じて触媒の存在下で反応させてもよい。該触媒としては、トリエチルアミン等のアミン化合物、トリフェニルホスフィン等の有機リン系化合物等が挙げられ、これらを単独で用いてもよいし、2種類以上を組み合わせて用いてもよい。反応時の副反応を抑制させるために重合禁止剤を使用してもよい。重合禁止剤としては、ハイドロキノン、ハイドロキノンモノメチルエーテル、及びメチルハイドロキノン等が挙げられ、これらを単独で用いてもよいし、2種類以上を組み合わせて用いてもよい。
ここで、本実施形態において、感光性ポリイミド樹脂組成物の全固形分とは、当該感光性ポリイミド樹脂組成物を硬化した際に固形分として残る成分であり、例えば、溶剤等の加熱により揮発する成分は除かれる。一方で、液状成分でも、加熱硬化した際に樹脂膜に取り込まれる成分は全固形分に含まれる。
本実施形態に係る多官能ラジカル重合性化合物(B)は、3個以上100個以下のラジカル重合性官能基及び合計付加モル数が5以上100以下であるオキシアルキレン基を有する。
ここで、本実施形態において、多官能ラジカル重合性化合物(B)が、ラジカル重合性官能基数が異なる2種類以上の多官能ラジカル重合性化合物を含む場合、多官能ラジカル重合性化合物(B)のラジカル重合性官能基数は、各多官能ラジカル重合性化合物のラジカル重合性官能基数の加重平均値を採用することができる。
また、本実施形態において、多官能ラジカル重合性化合物(B)が、オキシアルキレン基の合計付加モル数が異なる2種類以上の多官能ラジカル重合性化合物を含む場合、多官能ラジカル重合性化合物(B)のオキシアルキレン基の合計付加モル数は、各多官能ラジカル重合性化合物のオキシアルキレン基の合計付加モル数の加重平均値を採用することができる。
多官能ラジカル重合性化合物(B)のオキシアルキレン基の合計付加モル数は、5以上100以下であるが、厚膜耐熱性及び厚膜可撓性のバランスをより向上させる観点から、好ましくは6以上、より好ましくは8以上、更に好ましくは10以上であり、そして、好ましくは90以下、更に好ましくは80以下、更に好ましくは70以下、更に好ましくは65以下である。
多官能ラジカル重合性化合物(B)を構成する多官能ラジカル重合性化合物としては、例えば、ポリプロピレングリコールジ(メタ)アクリレート、エトキシ化トリメチロールプロパントリ(メタ)アクリレート、プロポキシ化トリメチロールプロパントリ(メタ)アクリレート、エトキシ化ペンタエリスリトールテトラ(メタ)アクリレート、プロポキシ化ペンタエリスリトールテトラ(メタ)アクリレート、エトキシ化ペンタエリスリトールトリ(メタ)アクリレート、プロポキシ化ペンタエリスリトールトリ(メタ)アクリレート、エトキシ化トリス-(2-(メタ)アクリロキシエチル)イソシアヌレート、プロポキシ化トリス-(2-(メタ)アクリロキシエチル)イソシアヌレート、エトキシ化ジトリメチロールプロパンテトラ(メタ)アクリレート、プロポキシ化ジトリメチロールプロパンテトラ(メタ)アクリレート、エトキシ化ジトリメチロールプロパンペンタ(メタ)アクリレート、プロポキシ化ジトリメチロールプロパンペンタ(メタ)アクリレート、エトキシ化ジトリメチロールプロパンヘキサ(メタ)アクリレート、プロポキシ化ジトリメチロールプロパンヘキサ(メタ)アクリレート、エトキシ化ジペンタエリスリトールペンタ(メタ)アクリレート、プロポキシ化ジペンタエリスリトールペンタ(メタ)アクリレート、エトキシ化ジペンタエリスリトールヘキサ(メタ)アクリレート、プロポキシ化ジペンタエリスリトールヘキサ(メタ)アクリレート、エトキシ化トリペンタエリスリトール(メタ)アクリレート、プロポキシ化トリペンタエリスリトール(メタ)アクリレート、エトキシ化グリセリン(メタ)アクリレート、プロポキシ化グリセリン(メタ)アクリレート、エトキシ化ジグリセリン(メタ)アクリレート、プロポキシ化ジグリセリン(メタ)アクリレート、エトキシ化トリグリセリン(メタ)アクリレート、プロポキシ化トリグリセリン(メタ)アクリレート、エトキシ化ポリグリセリン系(メタ)アクリレート、プロポキシ化ポリグリセリン系(メタ)アクリレート等が挙げられる。これらの多官能ラジカル重合性化合物は単独で用いてもよいし、2種以上を組み合わせて用いてもよい。また、これらの多官能ラジカル重合性化合物を単独で用いてラジカル重合性官能基数及びオキシアルキレン基の合計付加モル数を上記範囲内にそれぞれ調整してもよいし、2種以上を組み合わせてラジカル重合性官能基数及びオキシアルキレン基の合計付加モル数を上記範囲内にそれぞれ調整してもよい。
ここで、エトキシ化又はプロポキシ化ポリグリセリン系(メタ)アクリレートとは、ポリグリセリン骨格及び(メタ)アクリロイル基を有する化合物のことをいう。エトキシ化又はプロポキシ化ポリグリセリン系(メタ)アクリレートとしては、例えば、阪本薬品工業株式会社製のSA-TE6、SA-TE60等が挙げられる。
本実施形態に係る感光性ポリイミド樹脂組成物は、既閉環ポリイミド樹脂(A)及び多官能ラジカル重合性化合物(B)以外のその他の成分として、例えば、光重合開始剤、溶剤、密着性向上剤、表面調整剤、及び増感剤からなる群から選択される少なくとも1種を更に含むことが好ましく、光重合開始剤及び溶剤からなる群から選択される少なくとも1種を更に含むことがより好ましい。
光重合開始剤は特に限定されず公知のものを使用することができる。例えば、2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン、1-ヒドロキシシクロヘキシルフェニルケトン、2-ヒドロキシ-2-メチル-1-フェニル-プロパン-1-オン、1-[4-(2-ヒドロキシエトキシ)-フェニル]-2-ヒドロキシ-2-メチル-1-プロパン-1-オン、2-ヒドロキシ-1-{4-[4-(2-ヒドロキシ-2-メチル-プロピオニル)-ベンジル]フェニル}-2-メチル-プロパン-1-オン、2-メチル-1-(4-メチルチオフェニル)-2-モルホリノプロパン-1-オン、2-ベンジル-2-ジメチルアミノ-1-(4-モルホリノフェニル)-ブタノン-1,2-(ジメチルアミノ)-2-[(4-メチルフェニル)メチル]-1-[4-(4-モルホリニル)フェニル]-1-ブタノン、2,4,6-トリメチルベンゾイル-ジフェニルホスフィンオキサイド及びビス(2,4,6-トリメチルベンゾイル)フェニルホスフィンオキサイド等を挙げることができる。これらの光重合開始剤は単独で用いてもよいし、2種以上を組み合わせて用いてもよい。
本実施形態に係る感光性ポリイミド樹脂組成物中の光重合開始剤の含有量は、感光性ポリイミド樹脂組成物に含まれる既閉環ポリイミド樹脂(A)の量を100質量部としたとき、例えば0.1質量部以上10質量部以下である。
溶剤としては、溶解性の観点から非プロトン性極性溶媒が望ましい。溶剤としては、例えば、N-メチル-2-ピロリドン、N-アセチル-2-ピロリドン、N-ベンジル-2-ピロリドン、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、ジメチルスルホキシド、ヘキサメチルホスホルトリアミド、N-アセチル-ε-カプロラクタム、ジメチルイミダゾリジノン、ジエチレングリコールジメチルエーテル、トリエチレングリコールジメチルエーテル及びγ-ブチロラクトン等を挙げることができる。これらの溶剤は単独で用いてもよいし、2種以上を組み合わせて用いてもよい。塗布性をより改善するために、トルエン、キシレン、ジエチルケトン、メトキシベンゼン、シクロペンタノン等の溶媒をポリマーの溶解性に悪影響を及ぼさない範囲で混合してもよい。
適切な溶剤を用いることで、本実施形態に係る感光性ポリイミド樹脂組成物を溶液(ワニス)状態で使用することができ、成膜性を向上させることができる。
密着性向上剤は特に限定されず、公知のものを使用でき、アミノ基含有シランカップリング剤、エポキシ基含有シランカップリング剤、メルカプト基含有シランカップリング剤、(メタ)アクリル基含有シランカップリング剤等のシランカップリング剤、チタネートカップリング剤、アルミネートカップリング剤等の公知のカップリング剤等を用いることができる。カップリング剤としては、例えば、KP-390、KA-1003、KBM-1003、KBE-1003、KBM-303、KBM-403、KBE-402、KBE-403、KBM-1403、KBM-502、KBM-503、KBE-502、KBE-503、KBM-5103、KBM-602、KBM-603、KBE-603、KBM-903、KBE-903、KBE-9103、KBM-9103、KBM-573、KBM-575、KBM-6123、KBE-585、KBM-703、KBM-802、KBM-803、KBE-846、KBE-9007(いずれも商品名;信越化学工業株式会社製)等を挙げることができる。これらは1種を単独で用いてもよく2種以上を併用してもよい。
本実施形態に係る感光性ポリイミド樹脂組成物中の密着性向上剤の含有量は、感光性ポリイミド樹脂組成物に含まれる既閉環ポリイミド樹脂(A)の量を100質量部としたとき、例えば0.0005質量部以上20質量部以下である。
表面調整剤は特に限定されず、公知のものを使用でき、例えば、シリコン系表面調整剤、アクリル系表面調整剤、フッ素系表面調整剤、ノニオン性表面調整剤、カチオン性表面調整剤、アニオン性表面調整剤等の各種表面調整剤等を用いることができる。これらは1種を単独で用いてもよく2種以上を併用してもよい。
本実施形態に係る感光性ポリイミド樹脂組成物中の表面調整剤の含有量は、感光性ポリイミド樹脂組成物に含まれる既閉環ポリイミド樹脂(A)の量を100質量部としたとき、例えば0.001質量部以上20質量部以下である。
増感剤は特に限定されず、公知のものを使用できる。例えば、アミノ基含有増感剤を挙げることができ、アミノ基及びフェニル基を同一分子内に有する化合物を好ましくは例示できる。より具体的には、4,4’-ジメチルアミノベンゾフェノン、4,4’-ジエチルアミノベンゾフェノン、2-アミノベンゾフェノン、4-アミノベンゾフェノン、4,4’-ジアミノベンゾフェノン、3,3’-ジアミノベンゾフェノン、3,4-ジアミノベンゾフェノン等のベンゾフェノン系化合物;2-(p-ジメチルアミノフェニル)ベンゾオキサゾール、2-(p-ジエチルアミノフェニル)ベンゾオキサゾール、2-(p-ジメチルアミノフェニル)ベンゾ[4,5]ベンゾオキサゾール、2-(p-ジメチルアミノフェニル)ベンゾ[6,7]ベンゾオキサゾール、2,5-ビス(p-ジエチルアミノフェニル)-1,3,4-オキサジアゾール、2-(p-ジメチルアミノフェニル)ベンゾチアゾール、2-(p-ジエチルアミノフェニル)ベンゾチアゾール、2-(p-ジメチルアミノフェニル)ベンズイミダゾール、2-(p-ジエチルアミノフェニル)ベンズイミダゾール、2,5-ビス(p-ジエチルアミノフェニル)-1,3,4-チアジアゾール、(p-ジメチルアミノフェニル)ピリジン、(p-ジエチルアミノフェニル)ピリジン、(p-ジメチルアミノフェニル)キノリン、(p-ジエチルアミノフェニル)キノリン、(p-ジメチルアミノフェニル)ピリミジン、(p-ジエチルアミノフェニル)ピリミジン等のp-ジアルキルアミノフェニル基含有化合物等を挙げることができる。これらの増感剤は単独で用いてもよいし、2種以上を組み合わせて用いてもよい。
本実施形態に係る感光性ポリイミド樹脂組成物中の増感剤の含有量は、感光性ポリイミド樹脂組成物に含まれる既閉環ポリイミド樹脂(A)の量を100質量部としたとき、例えば0.001質量部以上10質量部以下である。
ここで、厚さ30μmの樹脂膜は、以下の方法により得られる樹脂膜である。
まず、本実施形態に係る感光性ポリイミド樹脂組成物を、溶媒除去後の膜厚が30μmとなるようにシリコンウェハー等の基材上に塗布し、次いで、基材上に形成された感光性ポリイミド樹脂組成物を100℃で5分間の条件でプリベーク(乾燥)し、次いで、波長365nm未満の波長をカットした高圧水銀灯の光を積算照射量(365nmの照度から算出)250mJ/cm2以上5,000mJ/cm2以下の範囲内の最適露光量で照射して露光を行う。15分間室温で静置した後、水に浸漬させ、樹脂膜を基材から剥離し、窒素雰囲気下で200℃、2時間の条件で加熱処理することにより得ることができる。
本実施形態において、最適露光量とは、250mJ/cm2以上5,000mJ/cm2以下の範囲内で、複数の異なる積算照射量(250mJ/cm2、1,500mJ/cm2、2,000mJ/cm2、4,000mJ/cm2、及び5,000mJ/cm2の5点)で露光したとき、厚膜硬化性、厚膜可撓性及び厚膜耐熱性のバランスが最も優れていた積算照射量である。ここで、本実施形態において「厚膜硬化性に優れる」とは、樹脂膜の厚さを例えば20μm以上の厚膜とした場合に、自立膜が得られ、現像液(例えば、γ-ブチロラクトン)に対する溶解性が低いことを意味する。
ここで、厚さ30μmの樹脂膜は、以下の方法により得られる樹脂膜である。
まず、本実施形態に係る感光性ポリイミド樹脂組成物を、溶媒除去後の膜厚が30μmとなるようにシリコンウェハー等の基材上に塗布し、次いで、基材上に形成された感光性ポリイミド樹脂組成物を100℃で5分間の条件でプリベーク(乾燥)し、次いで、波長365nm未満の波長をカットした高圧水銀灯の光を積算照射量(365nmの照度から算出)250mJ/cm2以上5,000mJ/cm2以下の範囲内の最適露光量で照射して露光を行う。15分間室温で静置した後、水に浸漬させ、樹脂膜を基材から剥離し、窒素雰囲気下で200℃、2時間の条件で加熱処理することにより得ることができる。
本実施形態において、最適露光量とは、250mJ/cm2以上5,000mJ/cm2以下の範囲内で、複数の異なる積算照射量(250mJ/cm2、1,500mJ/cm2、2,000mJ/cm2、4,000mJ/cm2、及び5,000mJ/cm2の5点)で露光したとき、厚膜硬化性、厚膜可撓性及び厚膜耐熱性のバランスが最も優れていた積算照射量である。
本実施形態に係る感光性ポリイミド樹脂組成物は、例えば、電子装置を製造する際に用いるレジストや電子装置を構成する永久膜(硬化膜)等の樹脂膜を形成するために用いることができる。すなわち、本実施形態に係る樹脂膜は、感光性ポリイミド樹脂組成物又は感光性ポリイミド樹脂組成物の硬化物からなる。
上記レジストは、例えば、本実施形態に係る感光性ポリイミド樹脂組成物を基材上に塗布し、必要に応じて溶剤を除去することにより得られた樹脂膜で構成される。
上記永久膜は、上記樹脂膜に対して露光及び現像を行い、所望の形状にパターニングした後、熱処理等によって硬化させることにより得られた硬化膜で構成される。
永久膜は、例えば、表面保護膜、層間絶縁膜等の絶縁膜として好適に用いることができる。
紫外線照射量は、積算照射量として好ましくは100mJ/cm2以上8,000mJ/cm2以下、より好ましくは200mJ/cm2以上6,000mJ/cm2以下である。
これらの現像液は単独で用いてもよいし、2種以上を組み合わせて用いてもよい。
上述する処理によって得られたレリーフパターンを、80℃以上250℃以下の範囲から選ばれる温度で加熱処理し、溶剤を乾燥し、本実施形態に係る感光性ポリイミド樹脂組成物を硬化してなる硬化膜(パターン)を得ることができる。本実施形態によれば、優れた現像性、すなわち露光部は十分に硬化し、未露光部は十分に除去される感光性ポリイミド樹脂組成物を用いるため、得られるレリーフパターンを高解像度で得ることができる。
したがって、本実施形態に係る樹脂膜は、例えば、高い電圧の印加が想定される絶縁性膜用途において好適に用いることができる。既閉環ポリイミド樹脂(A)及び多官能ラジカル重合性化合物(B)を含む、本実施形態に係る感光性ポリイミド樹脂組成物から得られる樹脂膜は、クラック等の発生を効果的に抑制することができ、物性に優れる。
本実施形態に係る電子装置は、本実施形態に係る樹脂膜を備える。
本実施形態に係る電子装置は、本実施形態に係る感光性ポリイミド樹脂組成物により形成される樹脂膜を備えるものであれば特に限定されないが、例えば、本実施形態に係る樹脂膜を平坦化膜やマイクロレンズとして有する表示装置;本実施形態に係る樹脂膜を層間絶縁膜として用いた多層配線構造を備える半導体装置;本実施形態に係る樹脂膜を半導体素子や配線基板の表面保護膜として用いた半導体装置;本実施形態に係る樹脂膜を配線基板を構成するビルドアップ層もしくはコア層として用いた半導体装置等が挙げられる。これらの中でも、本実施形態に係る電子装置としては半導体装置が好ましい。
本実施形態に係る電子装置は、本実施形態に係る樹脂膜を使用する以外は、公知の情報に基づいて製造することができる。
本実施形態に係る電子装置は、厚膜耐熱性及び厚膜可撓性のバランスに優れる樹脂膜を備えるため、絶縁破壊等が起こり難く、信頼性に優れている。
本実施例及び比較例で採用した評価方法は以下の通りである。
GPC分析により、Mwを求めた。分析に用いた装置及び分析条件は下記の通りである。
装置:Ecosec Elite HLC8420GPC(東ソー株式会社製)
カラム:TSKGelsuperAWM-H(カラムサイズ:6.0mm×15cm、充填ゲル粒子径:9μm)×2(東ソー株式会社製)
溶離液:(20mM臭化リチウム及び100mMリン酸)添加ジメチルホルムアミド
標準ポリスチレン:PStQuick Kit-H(東ソー株式会社製)
流速:0.6mL/min
カラム温度:40℃
検出器:RI(屈折率検出器)
以下に記載する実施例及び比較例にて、感光性ポリイミド樹脂組成物ワニスを調製した。スピンコーターでシリコンウェハー上に、各実施例及び比較例でそれぞれ得られたワニスを溶媒除去後の膜厚が30μmとなるよう塗布した後、100℃で5分間加熱し、溶媒を除去した。マスクアライナーにて所定量露光し、15分間室温で静置した。その後、現像液のγ-ブチロラクトンを30秒間吹きかけて未露光部を除去し、リンス液としてメタノールを用いて洗浄し、空気流通下にて、溶媒を除去した。
マスクアライナー:MA-10B(ミカサ株式会社製)
光源:高圧水銀ランプ
照度:12W/cm2(波長365nm)
積算照射量:250~5,000mJ/cm2
現像液:γ-ブチロラクトン
リンス液:メタノール
シリコンウェハー:4インチシリコンウェハー(株式会社アドバンテック製)
上記(2)で作製したパターン(ライン/スペース=30μm/30μmのパターン又は30μm/150μmのパターン)を割断し、断面をSEM(TM3030plus(株式会社日立製作所製))で観察し、スペース部(未露光部)における残渣の有無を確認した。スペース部に残渣がない場合を「〇」とし、スペース部に残渣がある場合を「×」とした。
合成例で得られた既閉環ポリイミド樹脂(A)をγ-ブチロラクトンに溶解し、固形分濃度3質量%のポリイミド樹脂溶液を得た。次いで、このポリイミド樹脂溶液の波長365nmにおける光線透過率を株式会社日立製作所製の分光光度計「製品名:U3900H」及び光路長10mmのセルを用いて測定した。
以下に記載する実施例及び比較例にて、感光性ポリイミド樹脂組成物ワニスを調製した。スピンコーターでシリコンウェハー上に、各実施例及び比較例でそれぞれ得られたワニスを溶媒除去後の膜厚が30μmとなるよう塗布した後、100℃で5分間加熱し、溶媒を除去した。マスクアライナーにて所定量露光し、15分間室温で静置した。その後、水に浸漬させ、樹脂膜をシリコンウェハーから剥離し、窒素雰囲気下で200℃、2時間焼成した。得られた樹脂膜の破断伸び率及びガラス転移温度(Tg)を以下の条件により測定した。
万能試験機:Autograph AGS-X10kN(株式会社島津製作所製)
引張速度:1mm/分
試験片サイズ:ダンベル状6号形(JIS K6251:2017)、厚み30μm
TMA測定の2回目の加熱時の変曲点をTgとした。
熱機械分析装置:TMASS6100(株式会社日立ハイテクサイエンス製)
荷重:100mN
温度条件:30℃→220~300℃→30℃→300℃
昇温速度:5~10℃/分
合成例1
窒素導入管、撹拌装置、温度計、冷却器を備えた500mlの5つ口フラスコに、窒素導入下、4,4’-オキシビス[3-(トリフルオロメチル)ベンゼンアミン]を215.8492g(0.642mоl)、トリエチルアミンを3.083g(0.030mоl)、γ-ブチロラクトン(以下、GBL)を430.5g投入し、撹拌しながら70℃まで加熱した。ここに、1,2,4,5-シクロヘキサンテトラカルボン酸二無水物136.6360g(0.609mоl)を加え、190℃で5時間反応させた。GBL339.1gで希釈し、固形分濃度30質量%のポリイミドワニス1069gを得た。GPCでの測定の結果、得られたポリイミドのポリスチレン換算重量平均分子量は34,046であった。
次いで、撹拌装置、温度計、冷却器を備えた500mLの4つ口フラスコに、得られたポリイミドワニス300.56g、2-イソシアナトエチルアクリレート(昭和電工株式会社製、カレンズAOI)7.7102gを入れ、50℃で5時間反応させた。その後、反応液を水中に滴下してポリイミドを析出させ、70℃で一晩乾燥させ、既閉環ポリイミド樹脂(A1)を得た。得られた既閉環ポリイミド樹脂(A1)のポリスチレン換算重量平均分子量は34,664であった。また、得られた既閉環ポリイミド樹脂(A1)の波長365nmにおける光線透過率は92.0%であった。
実施例1
合成例1で得られた既閉環ポリイミド樹脂(A1)8.1gをGBL10.0gに溶解させ、エトキシ化ポリグリセリン系アクリレート(阪本薬品工業株式会社製SA-TE60)4.065g、1-ヒドロキシシクロヘキシルフェニルケトン(BASF社製,Omnirad184)0.122g、ビス(2,4,6-トリメチルベンゾイル)フェニルホスフィンオキサイド(BASF社製,Omnirad819)0.285g、表面調整剤としてシリコーン含有ポリマー(共栄社化学株式会社製、LE-304、シリコン系表面調整剤)0.008gを加え、溶解するまで撹拌し、感光性ポリイミド樹脂組成物ワニスを得た。この感光性ポリイミド樹脂組成物ワニスを、乾燥後の膜厚が30μmとなるようシリコンウェハー上に塗布し、100℃で5分間乾燥させた。次いで、マスクアライナー(ミカサ株式会社製、MA-10B)で波長365nm未満の波長をカットした高圧水銀灯の光を積算照射量(365nmの照度から算出)250mJ/cm2で照射して露光し、15分静置させた。硬化した樹脂膜をシリコンウェハーから剥離させ、破断伸び率及びTgをそれぞれ測定した。ここで、厚膜現像性の評価を行う際は、上記感光性ポリイミド樹脂組成物ワニスに、密着性向上剤としてKP-390(信越化学工業株式会社製、塗料添加剤)0.004gをさらに添加した。結果を表1に示す。
多官能ラジカル重合性化合物の種類を下記表1に示す化合物に変更し、更に積算照射量を下記表1に示す値に変更した以外は、上記実施例1と同様に感光性樹脂組成物を調製し、その特性を評価した。結果を表1に合わせて示す。
ただし、実施例及び比較例において、積算照射量(露光量)は、250mJ/cm2以上5,000mJ/cm2以下の範囲内で、複数の異なる積算照射量(250mJ/cm2、1,500mJ/cm2、2,000mJ/cm2、4,000mJ/cm2、及び5,000mJ/cm2の5点)で露光したとき、厚膜硬化性、厚膜可撓性及び厚膜耐熱性のバランスが最も優れていた積算照射量を採用した。
一方、比較例1~3の感光性ポリイミド樹脂組成物は、厚さ30μmの厚膜で破断伸び率が低く、厚膜可撓性に劣っていた。
Claims (19)
- 下記式(1)で示される構造を有する既閉環ポリイミド樹脂(A)と、ラジカル重合性官能基及びオキシアルキレン基を有する多官能ラジカル重合性化合物(B)と、を含み、
前記多官能ラジカル重合性化合物(B)における前記ラジカル重合性官能基の数が3個以上100個以下であり、
前記多官能ラジカル重合性化合物(B)における前記オキシアルキレン基の合計付加モル数が5以上100以下である、感光性ポリイミド樹脂組成物。
[前記式(1)中、Rは、環状構造、非環状構造、又は環状構造と非環状構造とを有する炭素数4以上10以下の4価の基である。Aは、脂肪族炭化水素基、脂環式炭化水素基、芳香族炭化水素基、及びオルガノシロキサン基からなる群から選択される少なくとも1種の基を有し、炭素数2以上39以下の2価の基である。Aの主鎖には-O-、-SO2-、-CO-、-CH2-、-C(CH3)2-、-C2H4O-、及び-S-からなる群から選択される少なくとも1種の基が介在していてもよい。nは繰り返し単位数を示す。前記式(1)の末端は、下記式(2)若しくは式(3)で示される基、又は水素原子のいずれかであって、末端の少なくとも一方は下記式(2)若しくは式(3)で示される基である。]
[前記式(2)及び(3)中、X及びX2はそれぞれ独立に、炭素数2以上15以下の基であり、エステル結合及び二重結合からなる群から選択される少なくとも1つの基を有してもよい。Y及びY2はそれぞれ独立に、水素原子又はメチル基である。] - 前記既閉環ポリイミド樹脂(A)の重量平均分子量が5,000以上70,000以下である、請求項1に記載の感光性ポリイミド樹脂組成物。
- 前記既閉環ポリイミド樹脂(A)の含有量が、前記感光性ポリイミド樹脂組成物の全固形分を100質量%としたとき、30質量%以上である、請求項1又は2に記載の感光性ポリイミド樹脂組成物。
- 前記多官能ラジカル重合性化合物(B)の含有量が、前記感光性ポリイミド樹脂組成物に含まれる前記既閉環ポリイミド樹脂(A)の量を100質量部としたとき、20質量部以上100質量部以下である、請求項1~3のいずれかに記載の感光性ポリイミド樹脂組成物。
- 前記ラジカル重合性官能基が(メタ)アクリロイル基を含む、請求項1~4のいずれかに記載の感光性ポリイミド樹脂組成物。
- 前記オキシアルキレン基がオキシエチレン基及びオキシプロピレン基から選択される少なくとも一種を含む、請求項1~5のいずれかに記載の感光性ポリイミド樹脂組成物。
- 前記多官能ラジカル重合性化合物(B)における前記ラジカル重合性官能基の数が6個以上である、請求項1~6のいずれかに記載の感光性ポリイミド樹脂組成物。
- 前記多官能ラジカル重合性化合物(B)の数平均分子量が500以上10,000以下である、請求項1~7のいずれかに記載の感光性ポリイミド樹脂組成物。
- 前記感光性ポリイミド樹脂組成物を100℃で5分間の条件でプリベークし、波長365nm未満の波長をカットした高圧水銀灯の光を250mJ/cm2以上5,000mJ/cm2以下の範囲内の最適露光量で照射して露光を行った後、窒素雰囲気下で200℃、2時間の条件で加熱処理することにより得られる膜厚30μmの樹脂膜の破断伸び率が8%以上である、請求項1~8のいずれかに記載の感光性ポリイミド樹脂組成物。
- 前記感光性ポリイミド樹脂組成物を100℃で5分間の条件でプリベークし、波長365nm未満の波長をカットした高圧水銀灯の光を250mJ/cm2以上5,000mJ/cm2以下の範囲内の最適露光量で照射して露光を行った後、窒素雰囲気下で200℃、2時間の条件で加熱処理することにより得られる膜厚30μmの樹脂膜のガラス転移温度が180℃以上である、請求項1~9のいずれかに記載の感光性ポリイミド樹脂組成物。
- 前記既閉環ポリイミド樹脂(A)の固形分濃度3質量%溶液とした際の波長365nmにおける光線透過率が80%以上である、請求項1~10のいずれかに記載の感光性ポリイミド樹脂組成物。
- 前記式(1)中のAが芳香族炭化水素基として芳香環を含む、請求項1~11のいずれかに記載の感光性ポリイミド樹脂組成物。
- 前記既閉環ポリイミド樹脂(A)が、4,4’-ジアミノ-2,2’-ビス(トリフルオロメチル)ビフェニル、1-(4-アミノフェニル)-2,3-ジヒドロ-1,3,3-トリメチル-1H-インデン-5-アミン、4,4’-オキシビス[3-(トリフルオロメチル)ベンゼンアミン]、又は1,3-ビス[2-(4-アミノフェニル)-2-プロピル]ベンゼンから構成される単位の少なくとも1種を含む、請求項1~13のいずれかに記載の感光性ポリイミド樹脂組成物。
- 光重合開始剤、溶剤、密着性向上剤、表面調整剤、及び増感剤からなる群から選択される少なくとも1種を更に含む、請求項1~14のいずれかに記載の感光性ポリイミド樹脂組成物。
- 絶縁膜形成用である、請求項1~15のいずれかに記載の感光性ポリイミド樹脂組成物。
- 請求項1~16のいずれかに記載の感光性ポリイミド樹脂組成物又は前記感光性ポリイミド樹脂組成物の硬化物からなる、樹脂膜。
- 膜厚が20μm以上である、請求項17に記載の樹脂膜。
- 請求項18に記載の樹脂膜を備える電子装置。
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| US18/038,245 US20230407089A1 (en) | 2020-12-02 | 2021-11-10 | Photosensitive polyimide resin composition, resin film, and electronic device |
| KR1020237018116A KR20230113557A (ko) | 2020-12-02 | 2021-11-10 | 감광성 폴리이미드 수지 조성물, 수지막 및 전자장치 |
| CN202180080160.XA CN116507654A (zh) | 2020-12-02 | 2021-11-10 | 感光性聚酰亚胺树脂组合物、树脂膜和电子装置 |
| JP2022566808A JPWO2022118620A1 (ja) | 2020-12-02 | 2021-11-10 | |
| EP21900375.3A EP4257623A4 (en) | 2020-12-02 | 2021-11-10 | Photosensitive polyimide resin composition, resin film, and electronic device |
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Citations (6)
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|---|---|---|---|---|
| JP2000147761A (ja) | 1998-11-11 | 2000-05-26 | Hitachi Ltd | 感光性ポリイミド組成物、およびそれを用いたパターン形成方法 |
| JP2005309027A (ja) * | 2004-04-21 | 2005-11-04 | Kaneka Corp | 感光性樹脂組成物 |
| WO2006098291A1 (ja) * | 2005-03-15 | 2006-09-21 | Toray Industries, Inc. | 感光性樹脂組成物 |
| JP2010229210A (ja) | 2009-03-26 | 2010-10-14 | Toray Ind Inc | 樹脂組成物 |
| WO2018151195A1 (ja) * | 2017-02-20 | 2018-08-23 | 富士フイルム株式会社 | 感光性樹脂組成物、複素環含有ポリマー前駆体、硬化膜、積層体、硬化膜の製造方法、および半導体デバイス |
| WO2018181311A1 (ja) * | 2017-03-29 | 2018-10-04 | 東レ株式会社 | ネガ型感光性樹脂組成物、硬化膜、硬化膜を具備する素子及び有機elディスプレイ、並びにその製造方法 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR20070093056A (ko) * | 2004-12-16 | 2007-09-17 | 니폰 가야꾸 가부시끼가이샤 | 불포화기 함유 폴리이미드 수지, 이를 함유하는 감광성수지 조성물 및 그의 경화물 |
| JP6051653B2 (ja) * | 2012-07-24 | 2016-12-27 | 三菱瓦斯化学株式会社 | ポリイミド樹脂、ポリイミド樹脂硬化物およびポリイミドフィルム |
| JP7574796B2 (ja) * | 2019-06-03 | 2024-10-29 | 三菱瓦斯化学株式会社 | 感光性樹脂組成物及びその硬化膜 |
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- 2021-11-10 KR KR1020237018116A patent/KR20230113557A/ko active Pending
- 2021-11-10 US US18/038,245 patent/US20230407089A1/en active Pending
- 2021-11-10 WO PCT/JP2021/041280 patent/WO2022118620A1/ja not_active Ceased
- 2021-11-10 JP JP2022566808A patent/JPWO2022118620A1/ja active Pending
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Patent Citations (6)
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| JP2000147761A (ja) | 1998-11-11 | 2000-05-26 | Hitachi Ltd | 感光性ポリイミド組成物、およびそれを用いたパターン形成方法 |
| JP2005309027A (ja) * | 2004-04-21 | 2005-11-04 | Kaneka Corp | 感光性樹脂組成物 |
| WO2006098291A1 (ja) * | 2005-03-15 | 2006-09-21 | Toray Industries, Inc. | 感光性樹脂組成物 |
| JP2010229210A (ja) | 2009-03-26 | 2010-10-14 | Toray Ind Inc | 樹脂組成物 |
| WO2018151195A1 (ja) * | 2017-02-20 | 2018-08-23 | 富士フイルム株式会社 | 感光性樹脂組成物、複素環含有ポリマー前駆体、硬化膜、積層体、硬化膜の製造方法、および半導体デバイス |
| WO2018181311A1 (ja) * | 2017-03-29 | 2018-10-04 | 東レ株式会社 | ネガ型感光性樹脂組成物、硬化膜、硬化膜を具備する素子及び有機elディスプレイ、並びにその製造方法 |
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| See also references of EP4257623A4 |
Also Published As
| Publication number | Publication date |
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| JPWO2022118620A1 (ja) | 2022-06-09 |
| US20230407089A1 (en) | 2023-12-21 |
| KR20230113557A (ko) | 2023-07-31 |
| CN116507654A (zh) | 2023-07-28 |
| TWI902969B (zh) | 2025-11-01 |
| EP4257623A4 (en) | 2024-05-15 |
| EP4257623A1 (en) | 2023-10-11 |
| TW202231723A (zh) | 2022-08-16 |
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