WO2024007713A1 - 定子、扁线电机、动力总成和车辆 - Google Patents
定子、扁线电机、动力总成和车辆 Download PDFInfo
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- WO2024007713A1 WO2024007713A1 PCT/CN2023/091893 CN2023091893W WO2024007713A1 WO 2024007713 A1 WO2024007713 A1 WO 2024007713A1 CN 2023091893 W CN2023091893 W CN 2023091893W WO 2024007713 A1 WO2024007713 A1 WO 2024007713A1
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- slot
- stator
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- parallel branch
- layers
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/28—Layout of windings or of connections between windings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/12—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors arranged in slots
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
Definitions
- the present application relates to the technical field of flat wire motors, and in particular to a stator, a flat wire motor, a power assembly and a vehicle.
- the main drive motor is the power output component of the power system and one of the core components of electric vehicles. , the performance index requirements of the main drive motor are also getting higher and higher, such as high power density and torque density, small size and light weight.
- electric vehicle motors gradually adopt flat wire windings. Flat wire windings can increase the stator slot full rate and further improve the motor power density, efficiency and thermal conductivity.
- Existing motors mainly use wave winding or stacked winding winding structures.
- the AC resistance of the motor can be effectively reduced.
- the wiring methods of the winding structures are also different.
- the three-phase winding of the current winding structure usually has multiple parallel branches, and circulation currents are easily generated between the branches.
- there are many types of hairpin coils and the production process is complex and the manufacturing cost is high.
- the present invention provides a stator, a flat wire motor, a power assembly and a vehicle.
- the present invention provides a stator for a flat wire motor, including a stator core, the inner wall of the stator core having a plurality of stator slots evenly distributed along its circumferential direction;
- the stator winding includes three-phase windings, each phase winding includes a plurality of parallel branches, the plurality of parallel branches are rotationally symmetrical in the circumferential direction, and each of the parallel branches includes a plurality of parallel branches connected by connecting wires and with different pitches.
- Hairpin coils N layers of hairpin coils are provided in any stator slot, the hairpin coils of each parallel branch traverse N slot layers in different stator slots, and the three-phase windings are arranged along the stator
- the total number of slot layers occupied by each parallel branch in each stator slot is 2n, 2n-1, or 2n, 2n-1, 2n-2.
- the position of one slot layer is the first layer or the Nth layer of the stator slots.
- the total number of slot layers occupied by each parallel branch in the stator slot is 2
- the two slot layers are adjacently arranged in the stator slot, or the two slot layers are respectively the The first and Nth layers in the stator slots.
- the total number of slot layers occupied by each parallel branch in the stator slot is 3
- two of the three slot layers are arranged adjacently, and the position of the remaining one slot layer is the third slot layer of the stator slot.
- One layer or the Nth layer and is separated by four groove layers from the other two groove layers.
- the four slot layers are divided into two groups, each group is separated by four slot layers, and each group includes two adjacent slot layers. slot layer.
- each phase winding includes three parallel branches.
- stator slots is 54 or 72.
- pitch combinations of hairpin coils in each parallel branch are 8, 9, 11, 12, and 16.
- the hairpin coil pitch of each parallel branch in the same slot layer is 9.
- the hairpin coil pitch of each parallel branch in the first slot layer or the Nth slot layer is 8 or 8 or 11.
- each parallel branch is on the Nth layer of the slot layer, and the outgoing line end is on the N-1th layer of the slot layer, or the incoming line end of each parallel branch is and outlet terminals are both on the first slot layer and the Nth slot layer.
- the welding pitch between the hairpin coils in each parallel branch is 9 or 11.
- each parallel branch includes a long-distance hairpin coil with a pitch of s/(2p)+a, an entire-pitch hairpin coil with a pitch of s/(2p)+, and a long-distance hairpin coil with a pitch of s/(2p)+a.
- A-4 short pitch hairpin coil Among them, s is the number of stator slots, p is the number of parallel branches, and a is an integer greater than or equal to 2 and less than or equal to 4.
- the first leg and the second leg of the short-distance hairpin coil are located at the kth slot layer and the k+1th slot layer respectively, and the first leg of the long-distance hairpin coil is located at the kth slot layer and k+1th slot layer respectively. and the second leg are respectively located at the k+1th slot layer and the k+2th slot layer.
- the first leg and the second leg of the full-spacing hairpin coil are distributed in the 1st slot layer or the nth slot layer; where k is An odd number greater than or equal to 1 and less than or equal to n.
- the number of slots per pole and phase of the flat wire motor is q
- the voltage lead-out lines of p parallel branches of each phase winding are in s stator slots and in the same slot layer of different stator slots. Or adjacent slot layers, the neutral point lead-out lines of p parallel branches of each phase winding are in s stator slots and in different stator slots. of the same slot layer or adjacent slot layers.
- the voltage lead-out line and the neutral point lead-out line are both located on the first slot layer or the n-th slot layer.
- the welding pitch between the hairpin coils in each parallel branch is s/(2p).
- n is an even number
- the polarity distribution of each odd-numbered layer is the same, and the polarity distribution of each even-numbered layer is the same.
- the polarity distribution is the same and is offset by one stator slot relative to the polarity distribution of the odd-numbered layers.
- the number of slot layers of the stator slots is one of 4, 6, 8 and 10
- the pitch combination of hairpin coils in each parallel branch is 10, 12, 14, and each parallel branch
- the welding pitch between the hairpin coils in the branch is 13.
- each of the hairpin coils includes a first leg, a second leg, a connecting section, a first bending section and a second bending section.
- the first leg and the second leg are arranged in parallel and inserted respectively.
- the connecting section is connected to one end of the first leg and the second leg
- the first bending section is connected to the other end of the first leg
- the second The bending section is connected to the other end of the second leg
- the first bending section and the second bending section are both connected to welding ends.
- the bending directions of the first bending section and the second bending section are identically parallel or arranged symmetrically.
- the present invention provides a flat wire motor, including a rotor and a stator as described in any one of the above, wherein the rotor is disposed in a space surrounded by an inner wall of the stator core.
- the present invention provides a power assembly, including a reducer and the flat wire motor as described above, and the flat wire motor is drivingly connected to the reducer.
- the present invention provides a vehicle including the powertrain as described above.
- this application discloses a stator, a flat wire motor, a power assembly and a vehicle.
- the magnetic field distribution of the multiple parallel branches in each phase winding is the same and the potential is balanced, thus avoiding the circulation current generated between the parallel branches, thus greatly reducing the
- the additional AC copper loss at small high frequencies improves the efficiency of the flat wire motor during high-speed operation, avoids local overtemperature of the winding, and extends the life of the flat wire motor; and the hairpin coils of each parallel branch are in different stator slots
- the potential phase difference caused by multiple parallel branches in each phase winding due to their position in the stator slot can be eliminated, and by calculating the number of slot layers N in the stator slot and the corresponding position of each parallel branch in each
- the total number of slot layers occupied in the stator slot is limited to reduce the linear type of the hairpin coil, thereby reducing the manufacturing
- Figure 1 is a schematic structural diagram of an embodiment of a stator of a flat wire motor provided by this application;
- FIG 2 is a schematic structural diagram of the stator core in the stator shown in Figure 1;
- Figure 3 is a schematic circuit diagram of the parallel branch in each phase winding of the stator using star connection as shown in Figure 1;
- Figure 4 is a schematic diagram of a circuit in which the parallel branches of each phase winding in the stator are connected in a delta manner as shown in Figure 1;
- FIG. 5 is a schematic structural diagram of the hairpin coil in the stator shown in Figure 1;
- Figure 6 is another structural schematic diagram of the hairpin coil in the stator shown in Figure 1;
- Figure 7 is a schematic diagram of the slot layer structure of the stator slots in the stator core shown in Figure 2;
- Figure 8 is a schematic diagram of the first winding of the U-phase winding of the 6-pole 54-slot flat wire motor provided by this application and the number of slot layers is 4;
- Figure 9 is a second winding schematic diagram of the U-phase winding of the 6-pole 54-slot flat wire motor provided by this application and the number of slot layers is 4;
- Figure 10 is a schematic diagram of the winding of the U-phase winding of the 6-pole 54-slot flat wire motor provided by this application and the number of slot layers is 5;
- Figure 11 is a schematic diagram of the first winding of the U-phase winding of the 6-pole 54-slot flat wire motor provided by this application and the number of slot layers is 6;
- Figure 12 is a second winding schematic diagram of the U-phase winding of the 6-pole 54-slot flat wire motor provided by this application and the number of slot layers is 6;
- Figure 13 is a schematic diagram of the winding of the U-phase winding of the 6-pole 54-slot flat wire motor provided by this application and the number of slot layers is 7;
- Figure 14 is a schematic diagram of the winding of the U-phase winding of the 6-pole 54-slot flat wire motor provided by this application and the number of slot layers is 8;
- Figure 15 is a schematic diagram of the winding of the U-phase winding of the 6-pole 54-slot flat wire motor provided by this application and the number of slot layers is 9;
- Figure 16 is a schematic diagram of the winding of the U-phase winding of the 6-pole 54-slot flat wire motor provided by this application and the number of slot layers is 10;
- Figure 17 shows the U-phase winding when the flat wire motor provided by this application has 6 poles and 72 slots, the number of slot layers is 4, and a is 3.
- Figure 18 is a schematic diagram of the winding of the second parallel branch of the U-phase winding in the flat wire motor shown in Figure 17;
- Figure 19 is a schematic diagram of the winding of the third parallel branch of the U-phase winding in the flat wire motor shown in Figure 17;
- Figure 20 is a schematic diagram of the winding of the first parallel branch of the U-phase winding when the flat wire motor provided by this application has 6 poles and 72 slots, the number of slot layers is 6, and a is 3;
- Figure 21 is a schematic diagram of the winding of the second parallel branch of the U-phase winding in the flat wire motor shown in Figure 20;
- Figure 22 is a schematic diagram of the winding of the third parallel branch of the U-phase winding in the flat wire motor shown in Figure 20;
- Figure 23 is a schematic winding diagram of the first parallel branch of the U-phase winding when the flat wire motor provided by this application has 6 poles and 72 slots, the number of slot layers is 8, and a is 3;
- Figure 24 is a schematic diagram of the winding of the second parallel branch of the U-phase winding in the flat wire motor shown in Figure 23;
- Figure 25 is a schematic diagram of the winding of the third parallel branch of the U-phase winding in the flat wire motor shown in Figure 23;
- Figure 26 is a phase band distribution diagram when the flat wire motor provided by this application has 6 poles and 72 slots, the number of slot layers is 4, and a is 4;
- Figure 27 is a schematic diagram of the winding of the first parallel branch of the U-phase winding in the flat wire motor shown in Figure 26;
- Figure 28 is a schematic diagram of the winding of the second parallel branch of the U-phase winding in the flat wire motor shown in Figure 26;
- Figure 29 is a schematic diagram of the winding of the third parallel branch of the U-phase winding in the flat wire motor shown in Figure 26;
- Figure 30 is a schematic diagram of the winding of the first parallel branch of the U-phase winding when the flat wire motor provided by this application has 6 poles and 72 slots, the number of slot layers is 6, and a is 4;
- Figure 31 is a schematic diagram of the winding of the second parallel branch of the U-phase winding in the flat wire motor shown in Figure 30;
- Figure 32 is a schematic diagram of the winding of the third parallel branch of the U-phase winding in the flat wire motor shown in Figure 30;
- Figure 33 is a schematic diagram of the winding of the first parallel branch of the U-phase winding when the flat wire motor provided by this application has 6 poles and 72 slots, the number of slot layers is 4, and a is 2;
- Figure 34 is a schematic diagram of the winding of the second parallel branch of the U-phase winding in the flat wire motor shown in Figure 33;
- Figure 35 is a schematic diagram of the winding of the third parallel branch of the U-phase winding in the flat wire motor shown in Figure 33;
- Figure 36 is a schematic diagram of the winding of the first parallel branch of the U-phase winding when the flat wire motor provided by this application has 6 poles and 72 slots, the number of slot layers is 6, and a is 2;
- Figure 37 is a schematic diagram of the winding of the second parallel branch of the U-phase winding in the flat wire motor shown in Figure 36;
- Figure 38 is a schematic diagram of the winding of the third parallel branch of the U-phase winding in the flat wire motor shown in Figure 36.
- first”, “second” and “third” in the embodiments of this application are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, features defined as “first”, “second”, and “third” may explicitly or implicitly include at least one of these features.
- “plurality” means at least two, such as two, three, etc., unless otherwise clearly and specifically limited.
- the terms “including” and “having” and any variations thereof are intended to cover non-exclusive inclusion.
- a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but optionally also includes steps or units that are not listed, or optionally also includes Other steps or units inherent to such processes, methods, products or devices.
- an embodiment means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application.
- the appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
- Stator refers to the stationary part of the motor, its function is to generate a rotating magnetic field.
- Rotor refers to the rotating component in the motor, which is used to convert electrical energy into mechanical energy.
- Pitch refers to the distance spanned by two elements of the same element in the motor winding on the armature surface. It is usually expressed by the number of stator slots opened on the stator core.
- FIG. 1 is a schematic structural diagram of an embodiment of the stator of a flat wire motor provided by the present application.
- Figure 2 is a schematic structural diagram of the stator core in the stator shown in Figure 1.
- a flat wire motor is provided.
- the flat wire motor includes a rotor and a stator.
- the rotor is disposed in a space formed by the inner wall of the stator core of the stator.
- Each pole and each phase of the flat wire motor are The number of slots can be 3, and the number of poles of the rotor can be an even number.
- the slot-pole matching of the flat wire motor can be 6 poles with 54 slots, 8 poles with 72 slots, 10 poles with 90 slots, 12 poles with 108 slots, etc. This application does not specify this. limited.
- the stator of the flat wire motor includes a stator core 10 and a stator winding 20 .
- the inner wall of the stator core 10 is provided with a plurality of stator slots 11 evenly distributed along its circumferential direction.
- the number of stator slots 11 is a multiple of 3.
- the number of stator slots 11 can be 54 or 72.
- the sub-slot 11 extends in the axial direction of the stator core 10 and penetrates the inner wall of the stator core 10 along the axial direction of the stator core 10 .
- the stator slot 11 is also divided into N layers along the radial direction of the stator core 10 .
- the stator winding 20 includes three-phase windings arranged periodically along the circumferential direction of the stator core 10 .
- the three-phase windings are U-phase windings, V-phase windings and W-phase windings.
- each phase winding includes multiple parallel branches (hereinafter referred to as p parallel branches), and the multiple parallel branches are rotationally symmetrical in the circumferential direction; for example, each phase winding includes three parallel branches, and the three parallel branches
- the paths are rotationally symmetrical in the circumferential direction of the stator core 10, or each phase winding may also include two or four parallel branches.
- the magnetic field distribution of the multiple parallel branches in each phase winding is the same and the electric potential is balanced, thereby avoiding the circulation current generated between the parallel branches, thereby greatly improving the efficiency of the parallel branches. It reduces the additional AC copper loss at high frequency, improves the efficiency of the flat wire motor during high-speed operation, avoids local overtemperature of the winding, and extends the life of the flat wire motor.
- the stator is composed of three-phase windings with a phase difference of 120 electrical degrees and a stator core 10.
- the structure of the stator winding 20 is in the stator core 10.
- Each phase winding includes 3 parallel branches, and 3
- the parallel branches use the central axis of the stator core 10 as the rotation axis, and the three parallel branches in the same-phase winding are rotationally symmetrical.
- the central axis may also refer to the rotor centerline of the rotor in the flat wire motor. Rotational symmetry can be when a parallel branch in the same-phase winding moves a certain number of stator slots and coincides with other parallel branches in the same-phase winding.
- Figure 5 is a schematic diagram of a circuit in which the parallel branches in each phase winding of the stator are connected in a star manner as shown in Figure 1. Each phase winding is composed of three parallel branches.
- Figure 6 is a schematic diagram of a circuit in which the parallel branches in each phase winding of the stator are connected in a triangular manner as shown in Figure 1, where each phase winding is composed of three parallel branches.
- Figure 3 is a schematic structural diagram of the hairpin coil in the stator shown in Figure 1.
- Each parallel branch includes a plurality of hairpin coils 21 connected by connecting wires with different pitches.
- Each stator slot 11 is provided with n layers of flat wire conductors of the hairpin coils 21 , n is a positive integer, that is, in the stator slot 11
- Each slot layer is provided with flat wire conductors.
- the hairpin coil 21 is formed by a flat wire conductor with a rectangular cross-section, and is inserted into the stator slot 11 .
- Each hairpin coil 21 includes two parallel straight sections 211 and a connecting section 212 connecting the two straight sections 211.
- the straight section 211 is inserted into the stator slot 11, and the connecting section 212 is arranged outside the stator slot 11.
- the segment 212 can be U-shaped or V-shaped.
- the pitch of the hairpin coils is the number of stator slots spanned by the two parallel linear segments 211 of the hairpin coils 21.
- the welding pitch between the hairpin coils 21 is the number of adjacent hairpins.
- the hairpin coil 21 also includes a bent section 213 connected to the straight section 211.
- the bent section 213 is also arranged outside the stator slot 11 and is respectively arranged with the connecting section 212 on the end face of the stator core 10. Adjacent hairpins are in the same parallel branch. Adjacent bending sections 213 of the coil are connected and electrically connected through connecting wires.
- the hairpin coil 21 can be inserted into the stator slot 11 and then the hairpin coil 21 can be bent to form a bent portion 223. After the hairpin coil 21 is inserted into the stator slot 11, its connecting section 212 The plug end of the stator winding 20 is formed, and the bent portion 223 forms the welding end of the stator winding 20 .
- the bending direction of the hairpin coil can also be set to bend to one side.
- the first bending section 214 and the second bending section 215 of part of the hairpin coil 21 are The bending directions are parallel and used for reversal winding; as shown in FIG. 3 , the bending directions of the first bending section 214 and the second bending section 215 of the remaining hairpin coils 21 are symmetrically arranged for in-phase winding.
- N layers of hairpin coils 21 are provided in any stator slot 11, that is, each slot layer of the stator slot 11 is provided with two straight sections 211 of a hairpin coil 21.
- the hairpin coils 21 of each parallel branch are in N slot layers are traversed in different stator slots 11, thereby eliminating potential phase differences caused by multiple parallel branches in each phase winding due to their positions in the stator slots; where N is a positive integer and greater than or equal to 4, for example, N can be 4, 5, 6, 7, 8, 9 or 10. For example, if N is 4, then each stator slot 11 is provided with four layers of straight segments 211 .
- FIG 7 is a schematic diagram of the slot layer structure of the stator slot in the stator core as shown in Figure 2.
- N is 6, and each stator slot 11 is provided with 6 layers of straight segments 211. That is, each stator slot 11 contains four layers of flat wire conductors, the first layer is marked as L1, the second layer is marked as L2, the third layer is marked as L3, the fourth layer is marked as L4, the fifth layer is marked as L5, and the third layer is marked as L3. Level 6 is recorded as L6.
- the first slot layer is the slot bottom layer of the stator slot 11, and the sixth slot layer is the slot opening layer, or the first slot layer is the slot opening layer of the stator slot 11, and the sixth slot layer is the slot bottom layer.
- the hairpin coils 21 in the same stator slot 11 are in the same phase, so there is no need for interphase insulation paper between different layers of linear segments 211 in the same stator slot 11 , which can reduce the insulation cost of the flat wire motor.
- the total number of slot layers occupied by the path in each stator slot 11 is n, n-1, or n, n-1, n-2; where N is a positive integer and greater than or equal to 4, and each parallel branch is in each stator slot 11.
- the total number of slot levels in sub-slot 11 is also Positive integer.
- the total number of slot layers occupied by each parallel branch in each stator slot 11 can be 2 and 1;
- the combination of the total number of slot layers occupied by each parallel branch in each stator slot 11 can be 2 or 2 or 1; when the number N of slot layers in the stator slot 11 is 7, then each parallel branch
- the combination of the total number of slot layers occupied by the road in each stator slot 11 may be 3, 2 or 3, 2, 1.
- each parallel branch occupies a When the total number of slot layers is 2, the two slot layers are arranged adjacently in the stator slot 11, or the two slot layers are the first layer and the Nth layer in the stator slot 11 respectively; each parallel branch is located in the stator slot 11.
- the total number of slot layers occupied in the slot 11 is 3, two of the three slot layers are arranged adjacently, and the remaining one slot layer is located at the first or Nth layer of the stator slot 11 and is connected to the other two slot layers.
- Each slot layer is separated by four slot layers; when the total number of slot layers occupied by each parallel branch in the stator slot 11 is 4, the 4 slot layers are divided into two groups, each group is separated by four slot layers, and each group includes phases. Two slot layers are set adjacent to each other.
- the pitch combinations of the hairpin coils 21 in each parallel branch are 8, 9, 11, 12, and 16. In another embodiment, the pitch of the hairpin coils 21 of each parallel branch in the same slot layer is 9. In yet another embodiment, the pitch of the hairpin coil 21 of each parallel branch in the first slot layer or the Nth slot layer is 8 or 8 or 11. The pitch of the hairpin coil 21 is the number of stator slots spanned by the two straight sections 211 in the hairpin coil 21 .
- the welding pitch between the hairpin coils 21 in each parallel branch can be 9 or 11, that is, the stator slot spanned by two adjacent straight sections 211 of two adjacent hairpin coils 21 in the same parallel branch.
- the numbers are all 9 or 11.
- the incoming line end of each parallel branch is at the Nth slot layer of the stator slot 11, and the outlet end is at the N-1th slot layer of the stator slot 11; or the incoming line of each parallel branch
- the terminal and the outlet terminal are both at the first slot layer and the Nth slot layer of the stator slot 11 to facilitate the introduction of the incoming terminal and the outlet terminal of the parallel branch.
- connection method of the parallel branches in this application will be described in detail below based on specific application scenarios.
- the number of stator slots 11 in the stator core 10 is 54
- the number of rotor poles is 6, and the number of slots per pole per phase is 3.
- the number N of slot layers in each stator slot 11 is 4.
- the stator winding is divided into U phase, V phase and W phase, and the number of parallel branches provided for each phase winding is 3.
- Figure 8 is a schematic diagram of the first winding of the U-phase winding of a 6-pole, 54-slot flat wire motor provided by this application and the number of slot layers is 4.
- Figure 9 is a schematic diagram of the 6-pole, 54-slot flat wire motor provided by this application.
- the second winding diagram of the U-phase winding when the number of slot layers is 4.
- the solid line represents the wiring method of the plug-in terminal
- the dotted line represents the wiring method of the welding terminal.
- U1, U2, and U3 can be used as voltage lead wires or neutral point lead wires.
- X1, X2, and X3 can be used as voltage lead wires or as neutral point lead wires. Neutral point lead-out.
- the first parallel branch, the second parallel branch and the third parallel branch in the U-phase winding in this embodiment will be described in detail below with reference to FIGS. 8 and 9 .
- i(j) represents the j-th groove layer in the i-th groove, for example, 1(1) represents the first groove layer of the first groove, and 10(2) represents the second groove layer of the 10th groove.
- the slot number through which the first parallel branch of the U-phase winding is connected in series is: 1(1) ⁇ 10(2) ⁇ 21(1) ⁇ 30(2 ) ⁇ 38(1) ⁇ 47(2) ⁇ 2(3) ⁇ 11(4) ⁇ 19(3) ⁇ 28(4) ⁇ 39(3) ⁇ 48(4) ⁇ 2(4) ⁇ 47(3 ) ⁇ 39(4) ⁇ 30(3) ⁇ 19(4) ⁇ 10(3) ⁇ 1(2) ⁇ 46(1) ⁇ 38(2) ⁇ 29(1) ⁇ 21(2) ⁇ 12(1 ).
- the slot number through which the second parallel branch of the U-phase winding is connected in series is: 2(1) ⁇ 11(2) ⁇ 19(1) ⁇ 28(2) ⁇ 39(1) ⁇ 48(2) ⁇ 3( 3) ⁇ 12(4) ⁇ 20(3) ⁇ 29(4) ⁇ 37(3) ⁇ 46(4) ⁇ 3(4) ⁇ 48(3) ⁇ 37(4) ⁇ 28(3) ⁇ 20( 4) ⁇ 11(3) ⁇ 2(2) ⁇ 47(1) ⁇ 39(2) ⁇ 30(1) ⁇ 19(2) ⁇ 10(1).
- the slot number through which the third parallel branch of the U-phase winding is connected in series is: 3(1) ⁇ 12(2) ⁇ 20(1) ⁇ 29(2) ⁇ 37(1) ⁇ 46(2) ⁇ 1( 3) ⁇ 10(4) ⁇ 21(3) ⁇ 30(4) ⁇ 38(3) ⁇ 47(4) ⁇ 1(4) ⁇ 46(3) ⁇ 38(4) ⁇ 29(3) ⁇ 21( 4) ⁇ 12(3) ⁇ 3(2) ⁇ 48(1) ⁇ 37(2) ⁇ 28(1) ⁇ 20(2) ⁇ 11(1).
- the first parallel branch of the U-phase winding is connected in series through
- the slot number is: 1(1) ⁇ 10(2) ⁇ 19(3) ⁇ 28(4) ⁇ 39(3) ⁇ 48(4) ⁇ 2(3) ⁇ 11(4) ⁇ 2(4) ⁇ 47(3) ⁇ 39(4) ⁇ 30(3) ⁇ 19(4) ⁇ 10(3) ⁇ 1(2) ⁇ 46(1) ⁇ 38(2) ⁇ 29(1) ⁇ 21(2) ⁇ 12(1) ⁇ 21(1) ⁇ 30(2) ⁇ 38(1) ⁇ 47(2).
- the slot number through which the second parallel branch of the U-phase winding is connected in series is: 2(1) ⁇ 11(2) ⁇ 20(3) ⁇ 29(4) ⁇ 37(3) ⁇ 46(4) ⁇ 3( 3) ⁇ 12(4) ⁇ 3(4) ⁇ 48(3) ⁇ 37(4) ⁇ 28(3) ⁇ 20(4) ⁇ 11(3) ⁇ 2(2) ⁇ 47(1) ⁇ 39( 2) ⁇ 30(1) ⁇ 19(2) ⁇ 10(1) ⁇ 19(1) ⁇ 28(2) ⁇ 39(1) ⁇ 48(2).
- the slot number through which the third parallel branch of the U-phase winding is connected in series is: 3(1) ⁇ 12(2) ⁇ 21(3) ⁇ 30(4) ⁇ 38(3) ⁇ 47(4) ⁇ 1( 3) ⁇ 10(4) ⁇ 1(4) ⁇ 46(3) ⁇ 38(4) ⁇ 29(3) ⁇ 21(4) ⁇ 12(3) ⁇ 3(2) ⁇ 48(1) ⁇ 37( 2) ⁇ 28(1) ⁇ 20(2) ⁇ 11(1) ⁇ 20(1) ⁇ 29(2) ⁇ 37(1) ⁇ 46(2).
- the U-phase winding, V-phase winding and W-phase winding are symmetrically and evenly distributed on the circumference of the stator core 10, and the winding methods of the V-phase winding and W-phase winding will not be described in detail here.
- the number of stator slots 11 in the stator core 10 is 54
- the number of rotor poles is 6, and the number of slots per pole per phase is 3.
- the number N of slot layers in each stator slot 11 is 5.
- the stator winding is divided into U phase, V phase and W phase, and the number of parallel branches provided for each phase winding is 3.
- Figure 10 is a schematic diagram of the winding of the U-phase winding of the 6-pole 54-slot flat wire motor provided by this application and the number of slot layers is 5.
- the slot number through which the first parallel branch of the U-phase winding is connected in series is: 1(1) ⁇ 10(2) ⁇ 21(1) ⁇ 30(2) ⁇ 38(1) ⁇ 47 (2) ⁇ 2(3) ⁇ 11(4) ⁇ 19(3) ⁇ 28(4) ⁇ 39(3) ⁇ 48(4) ⁇ 3(5) ⁇ 48(5) ⁇ 37(5) ⁇ 28 (5) ⁇ 20(5) ⁇ 11(5) ⁇ 2(4) ⁇ 47(3) ⁇ 39(4) ⁇ 30(3) ⁇ 19(4) ⁇ 10(3) ⁇ 1(2) ⁇ 46 (1) ⁇ 38(2) ⁇ 29(1) ⁇ 21(2) ⁇ 12(1).
- the slot number through which the second parallel branch of the U-phase winding is connected in series is: 2(1) ⁇ 11(2) ⁇ 19(1) ⁇ 28(2) ⁇ 39(1) ⁇ 48(2) ⁇ 3( 3) ⁇ 12(4) ⁇ 20(3) ⁇ 29(4) ⁇ 37(3) ⁇ 46(4) ⁇ 1(5) ⁇ 46(5) ⁇ 38(5) ⁇ 29(5) ⁇ 21( 5) ⁇ 12(5) ⁇ 3(4) ⁇ 48(3) ⁇ 37(4) ⁇ 28(3) ⁇ 20(4) ⁇ 11(3) ⁇ 2(2) ⁇ 47(1) ⁇ 39( 2) ⁇ 30(1) ⁇ 19(2) ⁇ 10(1).
- the slot number through which the third parallel branch of the U-phase winding is connected in series is: 3(1) ⁇ 12(2) ⁇ 20 (1) ⁇ 29(2) ⁇ 37(1) ⁇ 46(2) ⁇ 1(3) ⁇ 10(4) ⁇ 21(3) ⁇ 30(4) ⁇ 38(3) ⁇ 47(4) ⁇ 2 (5) ⁇ 47(5) ⁇ 39(5) ⁇ 30(5) ⁇ 19(5) ⁇ 10(5) ⁇ 1(4) ⁇ 46(3) ⁇ 38(4) ⁇ 29(3) ⁇ 21 (4) ⁇ 12(3) ⁇ 3(2) ⁇ 48(1) ⁇ 37(2) ⁇ 28(1) ⁇ 20(2) ⁇ 11(1).
- the number of stator slots 11 in the stator core 10 is 54
- the number of rotor poles is 6, and the number of slots per pole per phase is 3.
- the number N of slot layers in each stator slot 11 is 6.
- the stator winding is divided into U phase, V phase and W phase, and the number of parallel branches provided for each phase winding is 3.
- Figure 11 is a schematic diagram of the first winding of the U-phase winding of a 6-pole, 54-slot flat wire motor provided by this application and the number of slot layers is 6.
- Figure 12 is a schematic diagram of the 6-pole, 54-slot 6-pole, 54-slot motor provided by this application. Schematic diagram of the second winding of the U-phase winding for a flat wire motor and the number of slot layers is 6.
- the slot number through which the first parallel branch of the U-phase winding is connected in series is: 1(1) ⁇ 10(2) ⁇ 21(1) ⁇ 30(2 ) ⁇ 38(1) ⁇ 47(2) ⁇ 2(3) ⁇ 11(4) ⁇ 19(3) ⁇ 28(4) ⁇ 39(3) ⁇ 48(4) ⁇ 3(5) ⁇ 12(6 ) ⁇ 20(5) ⁇ 29(6) ⁇ 37(5) ⁇ 46(6) ⁇ 3(6) ⁇ 48(5) ⁇ 37(6) ⁇ 28(5) ⁇ 20(6) ⁇ 11(5 ) ⁇ 2(4) ⁇ 47(3) ⁇ 39(4) ⁇ 30(3) ⁇ 19(4) ⁇ 10(3) ⁇ 1(2) ⁇ 46(1) ⁇ 38(2) ⁇ 29(1 ) ⁇ 21(2) ⁇ 12(1).
- the slot number through which the second parallel branch of the U-phase winding is connected in series is: 2(1) ⁇ 11(2) ⁇ 19(1) ⁇ 28(2) ⁇ 39(1) ⁇ 48(2) ⁇ 3( 3) ⁇ 12(4) ⁇ 20(3) ⁇ 29(4) ⁇ 37(3) ⁇ 46(4) ⁇ 1(5) ⁇ 10(6) ⁇ 21(5) ⁇ 30(6) ⁇ 38( 5) ⁇ 47(6) ⁇ 1(6) ⁇ 46(5) ⁇ 38(6) ⁇ 29(5) ⁇ 21(6) ⁇ 12(5) ⁇ 3(4) ⁇ 48(3) ⁇ 37( 4) ⁇ 28(3) ⁇ 20(4) ⁇ 11(3) ⁇ 2(2) ⁇ 47(1) ⁇ 39(2) ⁇ 30(1) ⁇ 19(2) ⁇ 10(1).
- the slot number through which the third parallel branch of the U-phase winding is connected in series is: 3(1) ⁇ 12(2) ⁇ 20(1) ⁇ 29(2) ⁇ 37(1) ⁇ 46(2) ⁇ 1( 3) ⁇ 10(4) ⁇ 21(3) ⁇ 30(4) ⁇ 38(3) ⁇ 47(4) ⁇ 2(5) ⁇ 11(6) ⁇ 19(5) ⁇ 28(6) ⁇ 39( 5) ⁇ 48(6) ⁇ 2(6) ⁇ 47(5) ⁇ 39(6) ⁇ 30(5) ⁇ 19(6) ⁇ 10(5) ⁇ 1(4) ⁇ 46(3) ⁇ 38( 4) ⁇ 29(3) ⁇ 21(4) ⁇ 12(3) ⁇ 3(2) ⁇ 48(1) ⁇ 37(2) ⁇ 28(1) ⁇ 20(2) ⁇ 11(1).
- the first parallel branch of the U-phase winding is connected in series through
- the slot number is: 1(1) ⁇ 10(2) ⁇ 19(3) ⁇ 28(4) ⁇ 39(3) ⁇ 48(4) ⁇ 2(3) ⁇ 11(4) ⁇ 20(5) ⁇ 29(6) ⁇ 37(5) ⁇ 46(6) ⁇ 3(5) ⁇ 12(6) ⁇ 3(6) ⁇ 48(5) ⁇ 37(6) ⁇ 28(5) ⁇ 20(6) ⁇ 11(5) ⁇ 2(4) ⁇ 47(3) ⁇ 39(4) ⁇ 30(3) ⁇ 19(4) ⁇ 10(3) ⁇ 1(2) ⁇ 46(1) ⁇ 38(2) ⁇ 29(1) ⁇ 21(2) ⁇ 12(1) ⁇ 21(1) ⁇ 30(2) ⁇ 38(1) ⁇ 47(2).
- the slot number through which the second parallel branch of the U-phase winding is connected in series is: 2(1) ⁇ 11(2) ⁇ 20(3) ⁇ 29(4) ⁇ 37(3) ⁇ 46(4) ⁇ 3( 3) ⁇ 12(4) ⁇ 21(5) ⁇ 30(6) ⁇ 38(5) ⁇ 47(6) ⁇ 1(5) ⁇ 10(6) ⁇ 1(6) ⁇ 46(5) ⁇ 38( 6) ⁇ 29(5) ⁇ 21(6) ⁇ 12(5) ⁇ 3(4) ⁇ 48(3) ⁇ 37(4) ⁇ 28(3) ⁇ 20(4) ⁇ 11(3) ⁇ 2( 2) ⁇ 47(1) ⁇ 39(2) ⁇ 30(1) ⁇ 19(2) ⁇ 10(1) ⁇ 19(1) ⁇ 28(2) ⁇ 39(1) ⁇ 48(2).
- the slot number through which the third parallel branch of the U-phase winding is connected in series is: 3(1) ⁇ 12(2) ⁇ 21(3) ⁇ 30(4) ⁇ 38(3) ⁇ 47(4) ⁇ 1( 3) ⁇ 10(4) ⁇ 19(5) ⁇ 28(6) ⁇ 39(5) ⁇ 48(6) ⁇ 2(5) ⁇ 11(6) ⁇ 2(6) ⁇ 47(5) ⁇ 39( 6) ⁇ 30(5) ⁇ 19(6) ⁇ 10(5) ⁇ 1(4) ⁇ 46(3) ⁇ 38(4) ⁇ 29(3) ⁇ 21(4) ⁇ 12(3) ⁇ 3( 2) ⁇ 48(1) ⁇ 37(2) ⁇ 28(1) ⁇ 20(2) ⁇ 11(1) ⁇ 20(1) ⁇ 29(2) ⁇ 37(1) ⁇ 46(2).
- the number of stator slots 11 in the stator core 10 is 54
- the number of rotor poles is 6, and the number of slots per pole per phase is 3.
- the number N of slot layers in each stator slot 11 is 7.
- the stator winding is divided into U phase, V phase and W phase, and the number of parallel branches provided for each phase winding is 3.
- Figure 13 is a schematic diagram of the winding of the U-phase winding of the 6-pole 54-slot flat wire motor provided by this application and the number of slot layers is 7.
- the slot number through which the first parallel branch of the U-phase winding is connected in series is: 1(1) ⁇ 10(2) ⁇ 21(1) ⁇ 30(2) ⁇ 38(1) ⁇ 47 (2) ⁇ 2(3) ⁇ 11(4) ⁇ 19(3) ⁇ 28(4) ⁇ 39(3) ⁇ 48(4) ⁇ 3(5) ⁇ 12(6) ⁇ 20(5) ⁇ 29 (6) ⁇ 37(5) ⁇ 46(6) ⁇ 1(7) ⁇ 46(7) ⁇ 38(7) ⁇ 29(7) ⁇ 21(7) ⁇ 12(7) ⁇ 3(6) ⁇ 48 (5) ⁇ 37(6) ⁇ 28(5) ⁇ 20(6) ⁇ 11(5) ⁇ 2(4) ⁇ 47(3) ⁇ 39(4) ⁇ 30(3) ⁇ 19(4) ⁇ 10 (3) ⁇ 1(2) ⁇ 46(1) ⁇ 38(2) ⁇ 29(1) ⁇ 21(2) ⁇ 12(1).
- the slot number through which the second parallel branch of the U-phase winding is connected in series is: 2(1) ⁇ 11(2) ⁇ 19 (1) ⁇ 28(2) ⁇ 39(1) ⁇ 48(2) ⁇ 3(3) ⁇ 12(4) ⁇ 20(3) ⁇ 29(4) ⁇ 37(3) ⁇ 46(4) ⁇ 1 (5) ⁇ 10(6) ⁇ 21(5) ⁇ 30(6) ⁇ 38(5) ⁇ 47(6) ⁇ 2(7) ⁇ 47(7) ⁇ 39(7) ⁇ 39(7) ⁇ 30 (7) ⁇ 19(7) ⁇ 10(7) ⁇ 1(6) ⁇ 46(5) ⁇ 38(6) ⁇ 29(5) ⁇ 21(6) ⁇ 12(5) ⁇ 3(4) ⁇ 48 (3) ⁇ 37(4) ⁇ 28(3) ⁇ 20(4) ⁇ 11(3) ⁇ 2(2) ⁇ 47(1) ⁇ 39(2) ⁇ 30(1) ⁇ 19(2) ⁇ 10 (1).
- the slot number through which the third parallel branch of the U-phase winding is connected in series is: 3(1) ⁇ 12(2) ⁇ 20(1) ⁇ 29(2) ⁇ 37(1) ⁇ 46(2) ⁇ 1( 3) ⁇ 10(4) ⁇ 21(3) ⁇ 30(4) ⁇ 38(3) ⁇ 47(4) ⁇ 2(5) ⁇ 11(6) ⁇ 19(5) ⁇ 28(6) ⁇ 39( 5) ⁇ 48(6) ⁇ 3(7) ⁇ 48(7) ⁇ 37(7) ⁇ 28(7) ⁇ 20(7) ⁇ 11(7) ⁇ 2(6) ⁇ 47(5) ⁇ 39( 6) ⁇ 30(5) ⁇ 19(6) ⁇ 10(5) ⁇ 1(4) ⁇ 46(3) ⁇ 38(4) ⁇ 29(3) ⁇ 21(4) ⁇ 12(3) ⁇ 3( 2) ⁇ 48(1) ⁇ 37(2) ⁇ 28(1) ⁇ 20(2) ⁇ 11(1).
- the number of stator slots 11 in the stator core 10 is 54
- the number of rotor poles is 6, and the number of slots per pole per phase is 3.
- the number N of slot layers in each stator slot 11 is 8.
- the stator winding is divided into U phase, V phase and W phase, and the number of parallel branches provided for each phase winding is 3.
- Figure 14 is a schematic diagram of the winding of the U-phase winding of the 6-pole 54-slot flat wire motor provided by this application and the number of slot layers is 8.
- the slot number through which the first parallel branch of the U-phase winding is connected in series is: 1(1) ⁇ 10(2) ⁇ 21(1) ⁇ 30(2) ⁇ 38(1) ⁇ 47 (2) ⁇ 2(3) ⁇ 11(4) ⁇ 19(3) ⁇ 28(4) ⁇ 39(3) ⁇ 48(4) ⁇ 3(5) ⁇ 12(6) ⁇ 20(5) ⁇ 29 (6) ⁇ 37(5) ⁇ 46(6) ⁇ 1(7) ⁇ 10(8) ⁇ 21(7) ⁇ 30(8) ⁇ 38(7) ⁇ 47(8) ⁇ 1(8) ⁇ 46 (7) ⁇ 38(8) ⁇ 29(7) ⁇ 21(8) ⁇ 12(7) ⁇ 3(6) ⁇ 48(5) ⁇ 37(6) ⁇ 28(5) ⁇ 20(6) ⁇ 11 (5) ⁇ 2(4) ⁇ 47(3) ⁇ 39(4) ⁇ 30(3) ⁇ 19(4) ⁇ 10(3) ⁇ 1(2) ⁇ 46(1) ⁇ 38(2) ⁇ 29 (1) ⁇ 21(2) ⁇ 12(1).
- the slot number through which the second parallel branch of the U-phase winding is connected in series is: 2(1) ⁇ 11(2) ⁇ 19(1) ⁇ 28(2) ⁇ 39(1) ⁇ 48(2) ⁇ 3( 3) ⁇ 12(4) ⁇ 20(3) ⁇ 29(4) ⁇ 37(3) ⁇ 46(4) ⁇ 1(5) ⁇ 10(6) ⁇ 21(5) ⁇ 30(6) ⁇ 38( 5) ⁇ 47(6) ⁇ 2(7) ⁇ 11(8) ⁇ 19(7) ⁇ 28(8) ⁇ 39(7) ⁇ 48(8) ⁇ 2(8) ⁇ 47(7) ⁇ 39( 8) ⁇ 30(7) ⁇ 19(8) ⁇ 10(7) ⁇ 1(6) ⁇ 46(5) ⁇ 38(6) ⁇ 29(5) ⁇ 21(6) ⁇ 12(5) ⁇ 3(4) ⁇ 48(3) ⁇ 37(4) ⁇ 28(3) ⁇ 20(4) ⁇ 11(3) ⁇ 2(2) ⁇ 47(1) ⁇ 39(2) ⁇ 30(1) ⁇ 19(2) ⁇ 10(1).
- the slot number through which the third parallel branch of the U-phase winding is connected in series is: 3(1) ⁇ 12(2) ⁇ 20(1) ⁇ 29(2) ⁇ 37(1) ⁇ 46(2) ⁇ 1( 3) ⁇ 10(4) ⁇ 21(3) ⁇ 30(4) ⁇ 38(3) ⁇ 47(4) ⁇ 2(5) ⁇ 11(6) ⁇ 19(5) ⁇ 28(6) ⁇ 39( 5) ⁇ 48(6) ⁇ 3(7) ⁇ 12(8) ⁇ 20(7) ⁇ 29(8) ⁇ 37(7) ⁇ 46(8) ⁇ 3(8) ⁇ 48(7) ⁇ 37( 8) ⁇ 28(7) ⁇ 20(8) ⁇ 11(7) ⁇ 2(6) ⁇ 47(5) ⁇ 39(6) ⁇ 30(5) ⁇ 19(6) ⁇ 10(5) ⁇ 1( 4) ⁇ 46(3) ⁇ 38(4) ⁇ 29(3) ⁇ 21(4) ⁇ 12(3) ⁇ 3(2) ⁇ 48(1) ⁇ 37(2) ⁇ 28(1) ⁇ 20( 2) ⁇ 11(1).
- the number of stator slots 11 in the stator core 10 is 54
- the number of rotor poles is 6, and the number of slots per pole per phase is 3.
- the number N of slot layers in each stator slot 11 is 9.
- the stator winding is divided into U phase, V phase and W phase, and the number of parallel branches provided for each phase winding is 3.
- Figure 15 is a schematic diagram of the winding of the U-phase winding of the 6-pole 54-slot flat wire motor provided by this application and the number of slot layers is 9.
- the slot number through which the first parallel branch of the U-phase winding is connected in series is: 1(1) ⁇ 10(2) ⁇ 21(1) ⁇ 30(2) ⁇ 38(1) ⁇ 47 (2) ⁇ 2(3) ⁇ 11(4) ⁇ 19(3) ⁇ 28(4) ⁇ 39(3) ⁇ 48(4) ⁇ 3(5) ⁇ 12(6) ⁇ 20(5) ⁇ 29 (6) ⁇ 37(5) ⁇ 46(6) ⁇ 1(7) ⁇ 10(8) ⁇ 21(7) ⁇ 30(8) ⁇ 38(7) ⁇ 47(8) ⁇ 2(9) ⁇ 47 (9) ⁇ 39(9) ⁇ 30(9) ⁇ 19(9) ⁇ 10(9) ⁇ 1(8) ⁇ 46(7) ⁇ 38(8) ⁇ 29(7) ⁇ 21(8) ⁇ 12 (7) ⁇ 3(6) ⁇ 48(5) ⁇ 37(6) ⁇ 28(5) ⁇ 20(6) ⁇ 11(5) ⁇ 2(4) ⁇ 47(3) ⁇ 39(4) ⁇ 30 (3) ⁇ 19(4) ⁇ 10(3) ⁇ 1(2) ⁇ 46(1) ⁇ 38(2) ⁇ 29(1) ⁇ 21(2) ⁇ 12(1).
- the slot number through which the second parallel branch of the U-phase winding is connected in series is: 2(1) ⁇ 11(2) ⁇ 19(1) ⁇ 28(2) ⁇ 39(1) ⁇ 48(2) ⁇ 3( 3) ⁇ 12(4) ⁇ 20(3) ⁇ 29(4) ⁇ 37(3) ⁇ 46(4) ⁇ 1(5) ⁇ 10(6) ⁇ 21(5) ⁇ 30(6) ⁇ 38( 5) ⁇ 47(6) ⁇ 2(7) ⁇ 11(8) ⁇ 19(7) ⁇ 26(8) ⁇ 39(7) ⁇ 48(8) ⁇ 3(9) ⁇ 46(9) ⁇ 37( 9) ⁇ 28(9) ⁇ 20(9) ⁇ 11(9) ⁇ 2(8) ⁇ 47(7) ⁇ 39(8) ⁇ 30(7) ⁇ 19(8) ⁇ 10(7) ⁇ 1( 6) ⁇ 46(5) ⁇ 38(6) ⁇ 29(5) ⁇ 21(6) ⁇ 12(5) ⁇ 3(4) ⁇ 48(3) ⁇ 37(4) ⁇ 28(3) ⁇ 20( 4) ⁇ 11(3) ⁇ 2(2) ⁇ 47(1) ⁇ 39(2) ⁇ 30(1) ⁇ 19(2) ⁇ 10(1).
- the slot number through which the third parallel branch of the U-phase winding is connected in series is: 3(1) ⁇ 12(2) ⁇ 20(1) ⁇ 29(2) ⁇ 37(1) ⁇ 46(2) ⁇ 1( 3) ⁇ 10(4) ⁇ 21(3) ⁇ 30(4) ⁇ 38(3) ⁇ 47(4) ⁇ 2(5) ⁇ 11(6) ⁇ 19(5) ⁇ 28(6) ⁇ 39( 5) ⁇ 48(6) ⁇ 3(7) ⁇ 12(8) ⁇ 20(7) ⁇ 29(8) ⁇ 37(7) ⁇ 46(8) ⁇ 1(9) ⁇ 46(9) ⁇ 38( 9) ⁇ 29(9) ⁇ 21(9) ⁇ 12(9) ⁇ 3(8) ⁇ 48(7) ⁇ 37(8) ⁇ 28(7) ⁇ 20(8) ⁇ 11(7) ⁇ 2( 6) ⁇ 47(5) ⁇ 39(6) ⁇ 30(5) ⁇ 19(6) ⁇ 10(5) ⁇ 1(4) ⁇ 46(3) ⁇ 38(4) ⁇ 29(3) ⁇ 21( 4) ⁇ 12(3) ⁇ 3(2) ⁇ 48(1) ⁇ 37(2) ⁇ 28(1) ⁇ 20(2) ⁇ 11(1).
- the number of stator slots 11 in the stator core 10 is 54, the number of rotor poles is 6, and the number of slots per pole per phase is 3.
- the number N of slot layers in each stator slot 11 is 10.
- the stator winding is divided into U phase, V phase and W phase, and the number of parallel branches provided for each phase winding is 3.
- Figure 16 is a schematic diagram of the winding of the U-phase winding of the 6-pole 54-slot flat wire motor provided by this application and the number of slot layers is 10.
- the slot number through which the first parallel branch of the U-phase winding is connected in series is: 1(1) ⁇ 10(2) ⁇ 21(1) ⁇ 30(2) ⁇ 38(1) ⁇ 47 (2) ⁇ 2(3) ⁇ 11(4) ⁇ 19(3) ⁇ 28(4) ⁇ 39(3) ⁇ 48(4) ⁇ 3(5) ⁇ 12(6) ⁇ 20(5) ⁇ 29 (6) ⁇ 37(5) ⁇ 46(6) ⁇ 1(7) ⁇ 10(8) ⁇ 21(7) ⁇ 30(8) ⁇ 38(7) ⁇ 47(8) ⁇ 2(9) ⁇ 11 (10) ⁇ 19(9) ⁇ 28(10) ⁇ 39(9) ⁇ 48(10) ⁇ 2(10) ⁇ 47(9) ⁇ 39(10) ⁇ 30(9) ⁇ 19(10) ⁇ 10 (9) ⁇ 1(8) ⁇ 46(7) ⁇ 38(8) ⁇ 29(7) ⁇ 21(8) ⁇ 12(7) ⁇ 3(6) ⁇ 48(5) ⁇ 37(6) ⁇ 28 (5) ⁇ 20(6) ⁇ 11(5) ⁇ 2(4) ⁇ 47(3) ⁇ 39(4) ⁇ 30(3) ⁇ 19(4) ⁇ 10(3) ⁇ 1(2) ⁇ 46 (1) ⁇ 38(2) ⁇ 28(1) ⁇ 21(2) ⁇ 12(1).
- the slot number through which the second parallel branch of the U-phase winding is connected in series is: 2(1) ⁇ 11(2) ⁇ 19(1) ⁇ 28(2) ⁇ 39(1) ⁇ 48(2) ⁇ 3( 3) ⁇ 12(4) ⁇ 20(3) ⁇ 29(4) ⁇ 37(3) ⁇ 46(4) ⁇ 1(5) ⁇ 10(6) ⁇ 21(5) ⁇ 30(6) ⁇ 38( 5) ⁇ 47(6) ⁇ 2(7) ⁇ 11(8) ⁇ 19(7) ⁇ 26(8) ⁇ 39(7) ⁇ 48(8) ⁇ 3(9) ⁇ 12(10) ⁇ 20( 9) ⁇ 29(10) ⁇ 37(9) ⁇ 46(10) ⁇ 3(10) ⁇ 48(9) ⁇ 37(10) ⁇ 28(9) ⁇ 20(10) ⁇ 11(9) ⁇ 2( 8) ⁇ 47(7) ⁇ 39(8) ⁇ 30(7) ⁇ 19(8) ⁇ 10(7) ⁇ 1(6) ⁇ 46(5) ⁇ 38(6) ⁇ 29(5) ⁇ 21( 6) ⁇ 12(5) ⁇ 3(4) ⁇ 48(3) ⁇ 37(4) ⁇ 28(3) ⁇ 20(4) ⁇ 11(3) ⁇ 2(2) ⁇ 47(1) ⁇ 39( 2) ⁇ 30(1) ⁇ 19(2) ⁇ 10(1).
- the slot number through which the third parallel branch of the U-phase winding is connected in series is: 3(1) ⁇ 12(2) ⁇ 20(1) ⁇ 29(2) ⁇ 37(1) ⁇ 46(2) ⁇ 1( 3) ⁇ 10(4) ⁇ 21(3) ⁇ 30(4) ⁇ 38(3) ⁇ 47(4) ⁇ 2(5) ⁇ 11(6) ⁇ 19(5) ⁇ 28(6) ⁇ 39( 5) ⁇ 48(6) ⁇ 3(7) ⁇ 12(8) ⁇ 20(7) ⁇ 29(8) ⁇ 37(7) ⁇ 46(8) ⁇ 1(9) ⁇ 10(10) ⁇ 21( 9) ⁇ 30(10) ⁇ 36(9) ⁇ 47(10) ⁇ 1(10) ⁇ 46(9) ⁇ 38(10) ⁇ 29(9) ⁇ 21(10) ⁇ 12(9) ⁇ 3( 8) ⁇ 48(7) ⁇ 37(8) ⁇ 28(7) ⁇ 20(8) ⁇ 11(7) ⁇ 2(6) ⁇ 47(5) ⁇ 39(6) ⁇ 30(5) ⁇ 19( 6) ⁇ 10(5) ⁇ 1(4) ⁇ 46(3) ⁇ 38(4) ⁇ 29(3) ⁇ 21(4) ⁇ 12(3) ⁇ 3(2) ⁇ 48(1) ⁇ 37( 2) ⁇ 28(1) ⁇ 20(2) ⁇ 11(1).
- the multiple hairpin coils 21 of each parallel branch of the present application include long-distance hairpin coils with a pitch of s/(2p)+a, and integral hairpin coils with a pitch of s/(2p).
- the hairpin coil and the short distance hairpin coil with a pitch of s/(2p)+a-4, a is an integer greater than or equal to 2 and less than or equal to 4.
- first leg 211 and the second leg 212 of the short-distance hairpin coil are located at the kth slot layer and the k+1th slot layer respectively, and the first leg 211 and the second leg 212 of the long-distance hairpin coil are respectively located at the kth slot layer and k+1th slot layer.
- first leg 211 and the second leg 212 of the hairpin coil are distributed in the 1st slot layer or the nth slot layer; where k is greater than or equal to 1 and less than is an odd number equal to n.
- the voltage leads of the p parallel branches of each phase winding are in s stator slots and in the same slot layer or adjacent slot layers of different stator slots.
- the neutral point leads of the p parallel branches of each phase winding are in In s stator slots and in the same slot layer or adjacent slot layers of different stator slots, to simplify the winding structure.
- All lead wires and neutral points of the three-phase windings are concentrated in the same slot layer or adjacent slot layers of different stator slots 11.
- the axial direction of the winding can be reduced. and radial space to reduce the manufacturing difficulty of flat wire motors.
- the voltage leads of the p parallel branches in the same phase winding are also rotationally symmetrical in the circumferential direction of the stator core 10.
- the same phase winding The neutral point lead wires of the p parallel branches are also rotationally symmetrical around the circumference of the stator core 10. Further, the voltage lead wires and the neutral point lead wires are in the same slot layer, for example, the voltage lead wire and the neutral point lead wire are The point lead-out lines are all located on the 1st slot layer or the nth slot layer.
- the voltage leads and neutral points of the p parallel branches are rotationally symmetrical along the circumferential direction of the stator core 10, which can avoid the generation of circulating current.
- the welding pitch between hairpin coils 21 in each parallel branch can be s/(2p), That is, the welding pitch between the hairpin coils 21 is the same as the pitch of the full-pitch hairpin coils. In one embodiment, the welding pitch between the hairpin coils 21 in the parallel branch may not be equal to the pitch of the full-pitch hairpin coils.
- a 3 then the pitch of the long-distance hairpin coil is s/(2p)+3, the pitch of the full-distance hairpin coil is s/(2p), and the pitch of the short-distance hairpin coil is s /(2p)-1.
- the hairpin coils of the three pitches exist simultaneously in each parallel branch, and the hairpin coils of each parallel branch traverse n slot layers in different stator slots 11, so that p parallel branches can eliminate the problem of slot layers. The potential phase difference caused by the difference in position.
- the pitch of the short-distance hairpin coil can be 11
- the pitch of the full-distance hairpin coil can be 12
- the pitch of the long-distance hairpin coil can be 15.
- the hairpin coil used in the parallel branch between the 1st slot layer and the 2nd slot layer is a short distance hairpin coil
- the parallel branch is between the 2nd slot layer and the 3rd slot layer.
- the hairpin coil used between the 3rd slot layer and the 4th slot layer is a short-distance hairpin coil.
- the hairpin coil used in the parallel branch between the 3rd slot layer and the 4th slot layer is a short-distance hairpin coil.
- the parallel branch is in the 4th slot.
- the hairpin coil used between the first layer and the fifth slot layer is a long-distance hairpin coil, which will not be described again; when the full-distance hairpin coil appears in the same slot layer, it only appears in the first slot layer or the nth slot layer.
- the winding method of each phase winding can be wave winding or stack winding.
- Figure 17 is a schematic diagram of the winding of the first parallel branch of the U-phase winding when the flat wire motor provided by this application has 6 poles and 72 slots and the number of slot layers is 4 and a is 3.
- Figure 18 is as follows
- Figure 17 is a schematic diagram of the winding of the second parallel branch of the U-phase winding in the flat wire motor.
- Figure 19 is a schematic diagram of the winding of the third parallel branch of the U-phase winding in the flat wire motor shown in Figure 17.
- the solid line represents the wiring method of the plug-in terminal
- the dotted line represents the wiring method of the welding terminal.
- U1, U2, and U3 can be used as voltage lead wires or neutral point lead wires.
- X1, X2, and X3 can be used as voltage lead wires or as neutral point lead wires. Neutral point lead-out.
- n 4
- the pitch of the hairpin coil is 15, the pitch of the full-pitch hairpin coil is 12, the pitch of the short-pitch hairpin coil is 11, the welding pitch between adjacent hairpin coils in the parallel branch is 12, then the parallel branch is at
- the hairpin coil used between the 1st slot layer and the 2nd slot layer is a short distance hairpin coil, and the hairpin coil used in the parallel branch between the 2nd slot layer and the 3rd slot layer is a long distance hairpin coil.
- the hairpin coil used between the 3rd slot layer and the 4th slot layer is a short distance hairpin coil.
- the full distance hairpin coil appears in the same slot layer, and it only appears in the 1st slot layer or the 4th slot layer. Therefore, Only five types of hairpin coils 21 are needed to adopt the stator winding 20 of this embodiment.
- the stator winding 20 of this embodiment is composed of a three-phase winding structure with a phase difference of 120 electrical degrees.
- the number i(j) represents the j-th groove layer in the i-th groove.
- 1(1) represents the first groove layer of the first groove
- 7(2) represents the second groove layer of the seventh groove.
- the first parallel branch of the U-phase winding winds from the voltage lead wire position U1 to the neutral point lead wire position X1.
- the slot number of the series connection of the first parallel branch is: 1(1 ) ⁇ 13(2) ⁇ 24(1) ⁇ 36(2) ⁇ 47(1) ⁇ 59(2) ⁇ 70(1) ⁇ 10(2) ⁇ 25(3) ⁇ 37(4) ⁇ 48(3 ) ⁇ 60(4) ⁇ 71(3) ⁇ 11(4) ⁇ 22(3) ⁇ 34(4) ⁇ 22(4) ⁇ 10(3) ⁇ 71(4) ⁇ 59(3) ⁇ 48(4 ) ⁇ 36(3) ⁇ 25(4) ⁇ 13(3) ⁇ 70(2) ⁇ 58(1) ⁇ 47(2) ⁇ 35(1) ⁇ 24(2) ⁇ 12(1) ⁇ 1(2 ) ⁇ 61(1).
- the second parallel branch of the U-phase winding winds from the voltage lead wire position U2 to the neutral point lead wire position X2.
- the slot number through which the second parallel branch is connected in series is: 71(1 ) ⁇ 11(2) ⁇ 22(1) ⁇ 34(2) ⁇ 49(3) ⁇ 61(4) ⁇ 72(3) ⁇ 12(4) ⁇ 23(3) ⁇ 35(4) ⁇ 46(3 ) ⁇ 58(4) ⁇ 46(4) ⁇ 34(3) ⁇ 23(4) ⁇ 11(3) ⁇ 72(4) ⁇ 60(3) ⁇ 49(4) ⁇ 37(3) ⁇ 22(2 ) ⁇ 10(1) ⁇ 71(2) ⁇ 59(1) ⁇ 48(2) ⁇ 36(1) ⁇ 25(2) ⁇ 13(1) ⁇ 25(1) ⁇ 37(2) ⁇ 48(1 ) ⁇ 60(2).
- the third parallel branch of the U-phase winding winds from the voltage lead wire position U3 to the neutral point lead wire position X3.
- the slot number of the series connection of the third parallel branch is: 72 (1 ) ⁇ 12(2) ⁇ 23(1) ⁇ 35(2) ⁇ 46(1) ⁇ 58(2) ⁇ 1(3) ⁇ 13(4) ⁇ 24(3) ⁇ 36(4) ⁇ 47(3 ) ⁇ 59(4) ⁇ 70(3) ⁇ 10(4) ⁇ 70(4) ⁇ 58(3) ⁇ 47(4) ⁇ 35(3) ⁇ 24(4) ⁇ 12(3) ⁇ 1(4 ) ⁇ 61(3) ⁇ 46(2) ⁇ 34(1) ⁇ 23(2) ⁇ 11(1) ⁇ 72(2) ⁇ 60(1) ⁇ 49(2) ⁇ 37(1) ⁇ 49(1 ) ⁇ 61(2).
- the starting slot and ending slot numbers corresponding to the three parallel branches in the U-phase winding are distributed as follows: U1 corresponds to 1(1), X1 corresponds to 61(1); U2 corresponds to 71(1), and X2 corresponds to 60(2); U3 corresponds to 72(1), and X3 corresponds to 61(2). U1, U2 and U3 are connected in parallel, X1, X2 and X3 are connected in parallel, and finally connected through bus bars to form the completed U-phase winding.
- the U-phase winding, V-phase winding and W-phase winding are symmetrically and evenly distributed on the circumference of the stator core 10.
- the V-phase winding and the W-phase winding can be rotated along the circumferential direction of the stator core 10 by the U-phase winding.
- a plurality of stator slots 11 are obtained, and the winding method of the V-phase winding and the W-phase winding will not be described again here.
- the pitch from the hairpin coil is 12, the pitch of the short hairpin coil is 11, and the welding pitch between adjacent hairpin coils in the parallel branch is 12, then the parallel branch is at the 1st slot layer and the 2nd slot layer
- the hairpin coil used between the 2nd slot layer and the 3rd slot layer is a long-distance hairpin coil
- the parallel branch between the 3rd slot layer and the 4th slot layer is a long-distance hairpin coil.
- the hairpin coil used between the slot layers is a short-distance hairpin coil.
- the hairpin coil used in the parallel branch between the 4th slot layer and the 5th slot layer is a long-distance hairpin coil.
- the parallel branch is between the 5th slot layer and the 5th slot layer.
- the hairpin coils used between the 6th slot layer are short-distance hairpin coils.
- the full-distance hairpin coils appear in the same slot layer. They only appear in the 1st slot layer or the 6th slot layer. Therefore, the stator winding of this embodiment is used. 20 Only seven types of hairpin coils 21 are needed.
- the stator winding 20 of this embodiment is composed of a three-phase winding structure with a phase difference of 120 electrical degrees.
- the first parallel branch of the U-phase winding winds from the voltage lead wire position U1 to the neutral point lead wire position X1.
- the slot number of the series connection of the first parallel branch is: 1(1 ) ⁇ 13(2) ⁇ 24(1) ⁇ 36(2) ⁇ 47(1) ⁇ 59(2) ⁇ 70(1) ⁇ 10(2) ⁇ 25(3) ⁇ 37(4) ⁇ 48(3 ) ⁇ 60(4) ⁇ 71(3) ⁇ 11(4) ⁇ 22(3) ⁇ 34(4) ⁇ 49(5) ⁇ 61(6) ⁇ 72(5) ⁇ 12(6) ⁇ 23(5 ) ⁇ 35(6) ⁇ 46(5) ⁇ 58(6) ⁇ 46(6) ⁇ 34(5) ⁇ 23(6) ⁇ 11(5) ⁇ 72(6) ⁇ 60(5) ⁇ 49(6 ) ⁇ 37(5) ⁇ 22(4) ⁇ 10(3) ⁇ 71(4) ⁇ 59(3) ⁇ 48(4) ⁇ 36(3) ⁇ 25(4) ⁇ 13(3) ⁇ 70(2 ) ⁇ 58(1) ⁇ 47(2) ⁇ 35(1) ⁇ 24(2) ⁇ 12(1) ⁇ 1(2) ⁇ 61(1).
- the second parallel branch of the U-phase winding winds from the voltage lead wire position U2 to the neutral point lead wire position X2.
- the slot number of the series connection of the second parallel branch is: 71 (1 ) ⁇ 11(2) ⁇ 22(1) ⁇ 34(2) ⁇ 49(3) ⁇ 61(4) ⁇ 72(3) ⁇ 12(4) ⁇ 23(3) ⁇ 35(4) ⁇ 46(3 ) ⁇ 58(4) ⁇ 1(5) ⁇ 13(6) ⁇ 24(5) ⁇ 36(6) ⁇ 47(5) ⁇ 59(6) ⁇ 70(5) ⁇ 10(6) ⁇ 70(6 ) ⁇ 58(5) ⁇ 47(6) ⁇ 35(5) ⁇ 24(6) ⁇ 12(5) ⁇ 1(6) ⁇ 61(5) ⁇ 46(4) ⁇ 34(3) ⁇ 23(4 ) ⁇ 11(3) ⁇ 72(4) ⁇ 60(3) ⁇ 49(4) ⁇ 37(3) ⁇ 22(2) ⁇ 10(1) ⁇ 71(2) ⁇ 59(1) ⁇ 36(1 ) ⁇ 25(2) ⁇ 13(1) ⁇ 25(1) ⁇ 37(2) ⁇ 48(1) ⁇ 60(2).
- the third parallel branch of the U-phase winding winds from the voltage lead wire position U3 to the neutral point lead wire position X3.
- the slot number of the series connection of the third parallel branch is: (1) ⁇ 12(2) ⁇ 23(1) ⁇ 35(2) ⁇ 46(1) ⁇ 58(2) ⁇ 1(3) ⁇ 13(4) ⁇ 24(3) ⁇ 36(4) ⁇ 47(3) ⁇ 59(4) ⁇ 70(3) ⁇ 10(4) ⁇ 25(5) ⁇ 37(6) ⁇ 48(5) ⁇ 60(6) ⁇ 71(5) ⁇ 11(6) ⁇ 22(5) ⁇ 34(6) ⁇ 22(6) ⁇ 10(5) ⁇ 71(6) ⁇ 59(5) ⁇ 48(6) ⁇ 36(5) ⁇ 25(6) ⁇ 13(5) ⁇ 70(4) ⁇ 58(3) ⁇ 47(4) ⁇ 35(3) ⁇ 24(4) ⁇ 12(3) ⁇ 1(4) ⁇ 61(3) ⁇ 46(2) ⁇ 34(1) ⁇ 23(2) ⁇ 11(1) ⁇ 72(2) ⁇ 60(1) ⁇ 49(2) ⁇ 37(1) ⁇ 49(1) ⁇ 61(2).
- the starting slot and ending slot numbers corresponding to the three parallel branches in the U-phase winding are distributed as follows: U1 corresponds to 1(1), X1 corresponds to 61(1); U2 corresponds to 71(1), and X2 corresponds to 60(2); U3 corresponds to 72(1), and X3 corresponds to 61(2). U1, U2 and U3 are connected in parallel, X1, X2 and X3 are connected in parallel, and finally connected through bus bars to form the completed U-phase winding.
- the first parallel branch of the U-phase winding winds from the voltage lead wire position U1 to the neutral point lead wire position X1.
- the slot number of the series connection of the first parallel branch is: 1(1 ) ⁇ 13(2) ⁇ 24(1) ⁇ 36(2) ⁇ 47(1) ⁇ 59(2) ⁇ 70(1) ⁇ 10(2) ⁇ 25(3) ⁇ 37(4) ⁇ 48(3 ) ⁇ 60(4) ⁇ 71(3) ⁇ 11(4) ⁇ 22(3) ⁇ 34(4) ⁇ 49(5) ⁇ 61(6) ⁇ 72(5) ⁇ 12(6) ⁇ 23(5 ) ⁇ 35(6) ⁇ 46(5) ⁇ 58(6) ⁇ 1(7) ⁇ 13(8) ⁇ 24(7) ⁇ 36(8) ⁇ 47(7) ⁇ 59(8) ⁇ 70(7 ) ⁇ 10(8) ⁇ 70(8) ⁇ 58(7) ⁇ 47(8) ⁇ 35(7) ⁇ 24(8) ⁇ 12(7) ⁇ 1(8) ⁇ 61(7) ⁇ 46(6 ) ⁇ 34(5) ⁇ 23(6) ⁇ 11(5) ⁇ 72(6) ⁇ 60(5) ⁇ 49(6) ⁇ 37(5) ⁇ 22(4) ⁇ 10(3) ⁇ 71(4 ) ⁇ 59(3) ⁇ 48(4) ⁇ 36(3) ⁇ 25(4) ⁇ 13(3) ⁇ 70(2) ⁇ 58(1) ⁇ 47(2) ⁇ 35(1) ⁇ 24(2 ) ⁇ 12(1)
- the second parallel branch of the U-phase winding winds from the voltage lead wire position U2 to the neutral point lead wire position X2.
- the slot number of the series connection of the second parallel branch is: 71(1 ) ⁇ 11(2) ⁇ 22(1) ⁇ 34(2) ⁇ 49(3) ⁇ 61(4) ⁇ 72(3) ⁇ 12(4) ⁇ 23(3) ⁇ 35(4) ⁇ 46(3 ) ⁇ 58(4) ⁇ 1(5) ⁇ 13(6) ⁇ 24(5) ⁇ 36(6) ⁇ 47(5) ⁇ 59(6) ⁇ 70(5) ⁇ 10(6) ⁇ 25(7 ) ⁇ 37(8) ⁇ 48(7) ⁇ 60(8) ⁇ 71(7) ⁇ 11(8) ⁇ 22(7) ⁇ 34(8) ⁇ 22(8) ⁇ 10(7) ⁇ 71(8 ) ⁇ 59(7) ⁇ 48(8) ⁇ 36(7) ⁇ 25(8) ⁇ 13(7) ⁇ 70(6) ⁇ 58(5) ⁇ 47(6) ⁇ 35(5) ⁇ 24(6 ) ⁇ 12(5) ⁇ 1(6) ⁇ 61(5) ⁇ 46(4) ⁇ 34(3) ⁇ 23(4) ⁇ 11(3) ⁇ 72(4) ⁇ 60(3) ⁇ 49(4 ) ⁇ 37(3) ⁇ 22(2) ⁇ 10(1) ⁇ 71(2) ⁇ 59(1) ⁇ 36(1) ⁇ 25(2) ⁇ 13(1) ⁇ 25(1) ⁇ 37(2 ) ⁇ 48
- the third parallel branch of the U-phase winding winds from the voltage outlet position U3 to the neutral The point lead-out line is located at ) ⁇ 1(3) ⁇ 13(4) ⁇ 24(3) ⁇ 36(4) ⁇ 47(3) ⁇ 59(4) ⁇ 70(3) ⁇ 10(4) ⁇ 25(5) ⁇ 37(6 ) ⁇ 48(5) ⁇ 60(6) ⁇ 71(5) ⁇ 11(6) ⁇ 22(5) ⁇ 34(6) ⁇ 49(7) ⁇ 61(8) ⁇ 72(7) ⁇ 12(8 ) ⁇ 23(7) ⁇ 35(8) ⁇ 46(7) ⁇ 58(8) ⁇ 46(8) ⁇ 34(7) ⁇ 23(8) ⁇ 11(7) ⁇ 72(8) ⁇ 60(7 ) ⁇ 49(8) ⁇ 37(7) ⁇ 22(6) ⁇ 10(5) ⁇ 71(6) ⁇ 59(5) ⁇ 48(6) ⁇ 36(5) ⁇ 25(6) ⁇ 13(5 ) ⁇ 70(4) ⁇ 58(3) ⁇ 47(4) ⁇ 35(3) ⁇ 24(4) ⁇ 12(3) ⁇ 1(4) ⁇ 61(3) ⁇ 46(2) ⁇ 34(1 ) ⁇ 23(2) ⁇ 11(1) ⁇ 72(2) ⁇ 60(1) ⁇ 49(2) ⁇ 37(1) ⁇ 49(1) ⁇ 61(2).
- the starting slot and ending slot numbers corresponding to the three parallel branches in the U-phase winding are distributed as follows: U1 corresponds to 1(1), X1 corresponds to 61(1); U2 corresponds to 71(1), and X2 corresponds to 60(2); U3 corresponds to 72(1), and X3 corresponds to 61(2). U1, U2 and U3 are connected in parallel, X1, X2 and X3 are connected in parallel, and finally connected through bus bars to form the completed U-phase winding.
- the pitch of the long-distance hairpin coil is s/(2p)+4
- the pitch of the full-distance hairpin coil is s/(2p)
- the pitch of the short-distance hairpin coil is also is s/(2p)
- the short-distance hairpin coil also serves as the full-distance hairpin coil
- the first leg 211 and the second leg 212 of the short-distance hairpin coil full-distance hairpin coil
- the number of stator slots s 6pq
- the number of slot layers n in the stator slot 11 is an even number
- the polarity distribution of each odd-numbered layer is the same
- the polarity distribution of each even-numbered layer is the same and is offset by one stator slot relative to the polarity distribution of the odd-numbered layer.
- the hairpin coils of the parallel branches in each phase winding traverse n slot layers in different stator slots 11, and the winding mode of the windings can be wave winding or overlapping winding; a certain parallel branch in the same-phase winding moves a certain amount After the number of stator slots 11, it overlaps with other parallel branches in the winding.
- the adjacent q slot positions of the same polarity of the parallel branches in the same-phase winding are shifted by 1 slot toward the adjacent pole, so that the equivalent pitch of one phase is smaller than the full pitch pitch. distance to achieve a short distance effect, thereby reducing the back electromotive force harmonics of the flat wire motor, improving the efficiency of the flat wire motor and optimizing the vehicle's NVH (noise, vibration and acoustic harshness).
- NVH noise, vibration and acoustic harshness
- the number n of slot layers of the stator slot 11 can be an even number such as 2, 4, 6, 8, 10, etc.
- Each phase winding includes three parallel branches, and the pitch combination of the hairpin coils 21 in each parallel branch is 12 and 16, that is, the pitch of the long-distance hairpin coil is 16, and the pitch of the full-distance hairpin coil is 12.
- the welding pitch between hairpin coils in each parallel branch is 11.
- the first parallel branch of the U-phase winding winds from the voltage lead wire position U1 to the neutral point lead wire position X1.
- the slot number of the series connection of the first parallel branch is: 1(1 ) ⁇ 12(2) ⁇ 24(1) ⁇ 35(2) ⁇ 47(1) ⁇ 58(2) ⁇ 70(1) ⁇ 9(2) ⁇ 25(3) ⁇ 36(4) ⁇ 48(3 ) ⁇ 59(4) ⁇ 71(3) ⁇ 10(4) ⁇ 22(3) ⁇ 33(4) ⁇ 21(4) ⁇ 10(3) ⁇ 70(4) ⁇ 59(3) ⁇ 47(4 ) ⁇ 36(3) ⁇ 24(4) ⁇ 13(3) ⁇ 69(2) ⁇ 58(1) ⁇ 46(2) ⁇ 35(1) ⁇ 23(2) ⁇ 12(1) ⁇ 72(2 ) ⁇ 61(1).
- the second parallel branch of the U-phase winding winds from the voltage lead wire position U2 to the neutral point lead wire position X2.
- the slot number through which the second parallel branch is connected in series is: 71(1 ) ⁇ 10(2) ⁇ 22(1) ⁇ 33(2) ⁇ 49(3) ⁇ 60(4) ⁇ 72(3) ⁇ 11(4) ⁇ 23(3) ⁇ 34(4) ⁇ 46(3 ) ⁇ 57(4) ⁇ 45(4) ⁇ 34(3) ⁇ 22(4) ⁇ 11(3) ⁇ 71(4) ⁇ 60(3) ⁇ 48(4) ⁇ 37(3) ⁇ 21(2 ) ⁇ 10(1) ⁇ 70(2) ⁇ 59(1) ⁇ 47(2) ⁇ 36(1) ⁇ 24(2) ⁇ 13(1) ⁇ 25(1) ⁇ 36(2) ⁇ 48(1 ) ⁇ 59(2).
- the third parallel branch of the U-phase winding winds from the voltage lead wire position U3 to the neutral point lead wire position X3.
- the slot number of the series connection of the third parallel branch is: 72 (1 ) ⁇ 11(2) ⁇ 23(1) ⁇ 34(2) ⁇ 46(1) ⁇ 57(2) ⁇ 1(3) ⁇ 12(4) ⁇ 24(3) ⁇ 35(4) ⁇ 47(3 ) ⁇ 58(4) ⁇ 70(3) ⁇ 9(4) ⁇ 69(4) ⁇ 58(3) ⁇ 46(4) ⁇ 35(3) ⁇ 23(4) ⁇ 12(3) ⁇ 72(4 ) ⁇ 61(3) ⁇ 45(2) ⁇ 34(1) ⁇ 22(2) ⁇ 11(1) ⁇ 71(2) ⁇ 60(1) ⁇ 48(2) ⁇ 37(1) ⁇ 49(1 ) ⁇ 60(2).
- the second winding method can also be used, and only four winding methods are needed in the stator winding 20. Card coil.
- the starting slot and ending slot numbers corresponding to the three parallel branches in the U-phase winding are distributed as follows: U1 corresponds to 1(1), X1 corresponds to 61(1); U2 corresponds to 25(1), and X2 corresponds to 13(1) ); U3 corresponds to 49(1), and X3 corresponds to 37(1). U1, U2 and U3 are connected in parallel, X1, X2 and X3 are connected in parallel, and finally connected through bus bars to form the completed U-phase winding.
- U1, U2 and U3 are rotationally symmetrical with respect to the stator core 10, and are all 24 stator slots 11 apart; X1, X2 and X3 are also rotationally symmetrical with respect to the stator core 10, and all differ by 24 stator slots 11.
- the first parallel branch of the U-phase winding winds from the voltage lead wire position U1 to the neutral point lead wire position X1.
- the slot number of the first parallel branch through which the series connection passes is: 1 (1) ⁇ 12(2) ⁇ 24(1) ⁇ 35(2) ⁇ 47(1) ⁇ 58(2) ⁇ 70(1) ⁇ 9(2) ⁇ 25(3) ⁇ 36(4) ⁇ 48 (3) ⁇ 59(4) ⁇ 71(3) ⁇ 10(4) ⁇ 22(3) ⁇ 33(4) ⁇ 21(4) ⁇ 10(3) ⁇ 70(4) ⁇ 59(3) ⁇ 47 (4) ⁇ 36(3) ⁇ 24(4) ⁇ 13(3) ⁇ 69(2) ⁇ 58(1) ⁇ 46(2) ⁇ 35(1) ⁇ 23(2) ⁇ 12(1) ⁇ 72 (2) ⁇ 61(1).
- the second parallel branch of the U-phase winding winds from the voltage lead wire position U2 to the neutral point lead wire position X2.
- the slot number of the series connection of the second parallel branch is: 25(1) ⁇ 36(2) ⁇ 48(1) ⁇ 59(2) ⁇ 71(1) ⁇ 10(2) ⁇ 22(1) ⁇ 33(2) ⁇ 49(3) ⁇ 60(4) ⁇ 72(3) ⁇ 11(4) ⁇ 23(3) ⁇ 34(4) ⁇ 46(3) ⁇ 57(4) ⁇ 45(4) ⁇ 34(3) ⁇ 22(4) ⁇ 11(3) ⁇ 71(4) ⁇ 60(3) ⁇ 48(4) ⁇ 37(3) ⁇ 21(2) ⁇ 10(1) ⁇ 70(2) ⁇ 59(1) ⁇ 47(2) ⁇ 36(1) ⁇ 24(2) ⁇ 13(1) .
- the third parallel branch of the U-phase winding winds from the voltage lead wire position U3 to the neutral point lead wire position X3.
- the slot number of the series connection of the third parallel branch is: 49(1) ⁇ 60(2) ⁇ 72(1) ⁇ 11(2) ⁇ 23(1) ⁇ 34(2) ⁇ 46(1) ⁇ 57(2) ⁇ 1(3) ⁇ 12(4) ⁇ 24(3) ⁇ 35(4) ⁇ 47(3) ⁇ 58(4) ⁇ 70(3) ⁇ 9(4) ⁇ 69(4) ⁇ 58(3) ⁇ 46(4) ⁇ 35(3) ⁇ 24(4) ⁇ 12(3) ⁇ 72(4) ⁇ 61(3) ⁇ 45(2) ⁇ 34(1) ⁇ 22(2) ⁇ 11(1) ⁇ 71(2) ⁇ 60(1) ⁇ 48(2) ⁇ 37(1) .
- this embodiment adopts the first winding method. Seven hairpin coils are needed in the stator winding 20.
- the starting slot and end slot numbers corresponding to the three parallel branches in the U-phase winding are distributed as follows: U1 corresponds to 1 ( 1), X1 corresponds to 61(1); U2 corresponds to 71(1), X2 corresponds to 59(2); U3 corresponds to 72(1), and X3 corresponds to 60(2).
- U1, U2 and U3 are connected in parallel, X1, X2 and X3 are connected in parallel, and finally connected through bus bars to form the completed U-phase winding.
- the first parallel branch of the U-phase winding winds from the voltage lead wire position U1 to the neutral point lead wire position X1.
- the slot number of the series connection of the first parallel branch is: 1(1 ) ⁇ 12(2) ⁇ 24(1) ⁇ 35(2) ⁇ 47(1) ⁇ 58(2) ⁇ 70(1) ⁇ 9(2) ⁇ 25(3) ⁇ 36(4) ⁇ 48(3 ) ⁇ 59(4) ⁇ 71(3) ⁇ 10(4) ⁇ 22(3) ⁇ 33(4) ⁇ 49(5) ⁇ 60(6) ⁇ 72(5) ⁇ 11(6) ⁇ 23(5 ) ⁇ 34(6) ⁇ 46(5) ⁇ 57(6) ⁇ 45(6) ⁇ 34(5) ⁇ 22(6) ⁇ 11(5) ⁇ 71(6) ⁇ 60(5) ⁇ 48(6 ) ⁇ 34(5) ⁇ 22(6) ⁇ 11(5) ⁇ 71(6) ⁇ 60(5) ⁇ 48(6) ⁇ 37(5) ⁇ 21(4) ⁇ 10(3) ⁇ 70(4 ) ⁇ 59(3) ⁇ 47(4) ⁇ 36(3) ⁇ 24(4) ⁇ 13(3) ⁇ 69(2) ⁇ 58(1) ⁇ 46(2) ⁇ 35(1) ⁇ 23(2 ) ⁇ 12(1) ⁇ 61(1).
- the second parallel branch of the U-phase winding winds from the voltage lead wire position U2 to the neutral point lead wire position X2.
- the slot number of the series connection of the second parallel branch is: 71(1 ) ⁇ 10(2) ⁇ 22(1) ⁇ 33(2) ⁇ 49(3) ⁇ 60(4) ⁇ 72(3) ⁇ 11(4) ⁇ 23(3) ⁇ 34(4) ⁇ 46(3 ) ⁇ 57(4) ⁇ 1(5) ⁇ 12(6) ⁇ 24(5) ⁇ 35(6) ⁇ 47(5) ⁇ 58(6) ⁇ 70(5) ⁇ 9(6) ⁇ 69(6 ) ⁇ 58(5) ⁇ 46(6) ⁇ 35(5) ⁇ 23(6) ⁇ 12(5) ⁇ 72(6) ⁇ 61(5) ⁇ 45(4) ⁇ 34(3) ⁇ 22(4 ) ⁇ 11(3) ⁇ 71(4) ⁇ 60(3) ⁇ 48(4) ⁇ 37(3) ⁇ 21(2) ⁇ 10(1) ⁇ 70(2) ⁇ 59(1) ⁇ 47(2 ) ⁇ 36(1) ⁇ 24(2) ⁇ 13(1) ⁇ 25(1) ⁇ 36(2) ⁇ 48(1) ⁇ 59(2).
- the third parallel branch of the U-phase winding winds from the voltage lead wire position U3 to the neutral point lead wire position X3.
- the slot number of the series connection of the third parallel branch is: 72 (1 ) ⁇ 11(2) ⁇ 23(1) ⁇ 34(2) ⁇ 46(1) ⁇ 57(2) ⁇ 1(3) ⁇ 12(4) ⁇ 24(3) ⁇ 35(4) ⁇ 47(3 ) ⁇ 58(4) ⁇ 70(3) ⁇ 9(4) ⁇ 25(5) ⁇ 36(6) ⁇ 48(5) ⁇ 59(6) ⁇ 71(5) ⁇ 10(6) ⁇ 22(5 ) ⁇ 33(6) ⁇ 21(6) ⁇ 10(5) ⁇ 70(6) ⁇ 59(5) ⁇ 47(6) ⁇ 36(5) ⁇ 24(6) ⁇ 13(5) ⁇ 69(4 ) ⁇ 58(3) ⁇ 46(4) ⁇ 35(3) ⁇ 23(4) ⁇ 12(3) ⁇ 72(4) ⁇ 61(3) ⁇ 45(2) ⁇ 34(1) ⁇ 22(2 ) ⁇ 11(1) ⁇ 71(2) ⁇ 60(1) ⁇ 48(2) ⁇ 37(1) ⁇ 49(1) ⁇ 60(2).
- the starting and ending slot numbers corresponding to the three parallel branches in the U-phase winding are distributed as follows: U1 corresponds to 1(1), X1 Corresponds to 61(1); U2 corresponds to 25(1), X2 corresponds to 13(1); U3 corresponds to 49(1), and X3 corresponds to 37(1).
- the slot number through which the first parallel branch is connected in series is the same as above and will not be described again.
- the slot number through which the second parallel branch is connected in series is: 25(1) ⁇ 36(2) ⁇ 48(1) ⁇ 59(2) ⁇ 71(1) ⁇ 10(2) ⁇ 22(1) ⁇ 33(2) ⁇ 49(3) ⁇ 60(4) ⁇ 72(3) ⁇ 11(4) ⁇ 23(3) ⁇ 34(4) ⁇ 46(3) ⁇ 57(4) ⁇ 1(5) ⁇ 12(6) ⁇ 24(5) ⁇ 35(6) ⁇ 47(5) ⁇ 58(6) ⁇ 70(5) ⁇ 9(6) ⁇ 69(6) ⁇ 58(5) ⁇ 46(6) ⁇ 35(5) ⁇ 23(6) ⁇ 12(5) ⁇ 72(6) ⁇ 61(5) ⁇ 45(4) ⁇ 34(3) ⁇ 22(4) ⁇ 11(3) ⁇ 71(4) ⁇ 60(3) ⁇ 48(4) ⁇ 37(3) ⁇ 21(2) ⁇ 10(1) ⁇ 70(2) ⁇ 59(1) ⁇ 47(2) ⁇ 36(1) ⁇ 24(2) ⁇ 13(1).
- the slot number through which the third parallel branch is connected in series is: 49(1) ⁇ 60(2) ⁇ 72(1) ⁇ 11(2) ⁇ 23(1) ⁇ 34(2) ⁇ 46(1) ⁇ 57(2) ⁇ 1(3) ⁇ 12(4) ⁇ 24(3) ⁇ 35(4) ⁇ 47(3) ⁇ 58(4) ⁇ 70(3) ⁇ 9(4) ⁇ 25(5) ⁇ 36(6) ⁇ 48(5) ⁇ 59(6) ⁇ 71(5) ⁇ 10(6) ⁇ 22(5) ⁇ 33(6) ⁇ 21(6) ⁇ 10(35) ⁇ 70(6) ⁇ 59(5) ⁇ 47(6) ⁇ 36(5) ⁇ 24(6) ⁇ 13(5) ⁇ 69(4) ⁇ 58(3) ⁇ 46(4) ⁇ 35(3) ⁇ 23(4) ⁇ 12(3) ⁇ 72(4) ⁇ 61(3) ⁇ 45(2) ⁇ 34(1) ⁇ 22(2) ⁇ 11(1) ⁇ 71(2) ⁇ 60(1) ⁇ 48(2) ⁇ 37(1).
- a 2 then the pitch of the long-distance hairpin coil is s/(2p)+2, the pitch of the full-distance hairpin coil is s/(2p), and the pitch of the short-distance hairpin coil is s/(2p)-2.
- the number of stator slots s can be 72
- the number of rotor pole pairs p is 3
- the number of slot layers n of the stator slots 11 can be one of 4, 6, 8 and 10, then the pitch of the long-distance hairpin coil is 14.
- the pitch of the full-pitch card issuing coil is 12, and the pitch of the short-pitch card issuing coil is 10. That is, the pitch combination of the card issuing coil 21 in each parallel branch is 10, 12, and 14.
- the pitch of the card issuing coil in each parallel branch is 10, 12, and 14.
- the welding pitch between coils is 13.
- the first parallel branch of the U-phase winding winds from the voltage lead wire position U1 to the neutral point lead wire position X1.
- the slot number of the series connection of the first parallel branch is: 72(1 ) ⁇ 13(2) ⁇ 23(1) ⁇ 36(2) ⁇ 46(1) ⁇ 59(2) ⁇ 69(1) ⁇ 10(2) ⁇ 24(3) ⁇ 37(4) ⁇ 47(3 ) ⁇ 60(4) ⁇ 70(3) ⁇ 11(4) ⁇ 21(3) ⁇ 34(4) ⁇ 22(4) ⁇ 9(3) ⁇ 71(4) ⁇ 58(3) ⁇ 48(4 ) ⁇ 35(3) ⁇ 25(4) ⁇ 12(3) ⁇ 70(2) ⁇ 57(1) ⁇ 47(2) ⁇ 34(1) ⁇ 24(2) ⁇ 11(1) ⁇ 1(2 ) ⁇ 60(1).
- the second parallel branch of the U-phase winding winds from the voltage lead-out position U2 to the neutral
- the point lead-out line is located at ) ⁇ 71(3) ⁇ 12(4) ⁇ 22(3) ⁇ 35(4) ⁇ 45(3) ⁇ 58(4) ⁇ 46(4) ⁇ 33(3) ⁇ 23(4) ⁇ 10(3 ) ⁇ 72(4) ⁇ 59(3) ⁇ 49(4) ⁇ 36(3) ⁇ 22(2) ⁇ 9(1) ⁇ 71(2) ⁇ 58(1) ⁇ 48(2) ⁇ 35(1 ) ⁇ 25(2) ⁇ 12(1) ⁇ 24(1) ⁇ 37(2) ⁇ 47(1) ⁇ 60(2).
- the third parallel branch of the U-phase winding winds from the voltage lead wire position U3 to the neutral point lead wire position X3.
- the slot number of the series connection of the third parallel branch is: 71(1 ) ⁇ 12(2) ⁇ 22(1) ⁇ 35(2) ⁇ 45(1) ⁇ 58(2) ⁇ 72(3) ⁇ 13(4) ⁇ 23(3) ⁇ 36(4) ⁇ 46(3 ) ⁇ 59(4) ⁇ 69(3) ⁇ 10(4) ⁇ 70(4) ⁇ 57(3) ⁇ 47(4) ⁇ 34(3) ⁇ 24(4) ⁇ 11(3) ⁇ 1(4 ) ⁇ 60(3) ⁇ 46(2) ⁇ 33(1) ⁇ 23(2) ⁇ 10(1) ⁇ 72(2) ⁇ 59(1) ⁇ 49(2) ⁇ 36(1) ⁇ 48(1 ) ⁇ 61(2).
- the start slot and end slot numbers corresponding to the three parallel branches are distributed as follows: U1 corresponds to 72(1), X1 corresponds to 60(1); U2 corresponds to 70(1), X2 corresponds to 60(2); U3 corresponds to 71( 1), X3 corresponds to 61(2).
- the second winding method if the second winding method is adopted, only four types of hairpin coils are needed in the stator winding 20 .
- the difference from the first winding method lies in the starting slot and the ending slot of the parallel branch.
- the start slot and end slot numbers corresponding to the three parallel branches are distributed as follows: U1 corresponds to 72(1), X1 corresponds to 60(1); U2 corresponds to 24(1), X2 corresponds to 12(1); U3 corresponds to 48(1), X3 corresponds to 36(1).
- this embodiment adopts the first winding method, and requires 7 hairpin coils in the stator winding 20.
- the first parallel branch of the U-phase winding winds from the voltage lead wire position U1 to the neutral point lead wire position X1.
- the slot number of the series connection of the first parallel branch is: 72 (1 ) ⁇ 13(2) ⁇ 23(1) ⁇ 36(2) ⁇ 46(1) ⁇ 59(2) ⁇ 69(1) ⁇ 10(2) ⁇ 24(3) ⁇ 37(4) ⁇ 47(3 ) ⁇ 60(4) ⁇ 70(3) ⁇ 11(4) ⁇ 21(3) ⁇ 34(4) ⁇ 48(5) ⁇ 61(6) ⁇ 71(5) ⁇ 12(6) ⁇ 22(5 ) ⁇ 35(6) ⁇ 45(5) ⁇ 58(6) ⁇ 46(6) ⁇ 33(5) ⁇ 23(6) ⁇ 10(5) ⁇ 72(6) ⁇ 59(5) ⁇ 49(6 ) ⁇ 36(5) ⁇ 22(4) ⁇ 9(3) ⁇ 71(4) ⁇ 58(3) ⁇ 48(4) ⁇ 35(3) ⁇ 25(4) ⁇ 12(3) ⁇ 70(2 ) ⁇ 57(1) ⁇ 47(2) ⁇ 34(1) ⁇ 24(2) ⁇ 11(1) ⁇ 1(2) ⁇ 60(1).
- the second parallel branch of the U-phase winding winds from the voltage outlet position U2 to the neutral The point lead-out line is located at ) ⁇ 71(3) ⁇ 12(4) ⁇ 22(3) ⁇ 35(4) ⁇ 45(3) ⁇ 58(4) ⁇ 72(5) ⁇ 13(6) ⁇ 23(5) ⁇ 36(6 ) ⁇ 46(5) ⁇ 59(6) ⁇ 69(5) ⁇ 10(6) ⁇ 70(6) ⁇ 57(5) ⁇ 47(6) ⁇ 34(5) ⁇ 24(6) ⁇ 11(5 ) ⁇ 1(6) ⁇ 60(5) ⁇ 46(4) ⁇ 33(3) ⁇ 23(4) ⁇ 10(3) ⁇ 72(4) ⁇ 59(3) ⁇ 49(4) ⁇ 36(3 ) ⁇ 22(2) ⁇ 9(1) ⁇ 71(2) ⁇ 58(1) ⁇ 48(2) ⁇ 35(1) ⁇ 25(2) ⁇ 12(1) ⁇ 24(1) ⁇ 37(2 ) ⁇ 47(1) ⁇ 60(2).
- the third parallel branch of the U-phase winding winds from the voltage lead wire position U3 to the neutral point lead wire position X3.
- the slot number of the series connection of the third parallel branch is: 71(1 ) ⁇ 12(2) ⁇ 22(1) ⁇ 35(2) ⁇ 45(1) ⁇ 58(2) ⁇ 72(3) ⁇ 3(4) ⁇ 23(3) ⁇ 36(4) ⁇ 46(3 ) ⁇ 59(4) ⁇ 69(3) ⁇ 10(4) ⁇ 24(5) ⁇ 37(6) ⁇ 47(5) ⁇ 60(6) ⁇ 70(5) ⁇ 11(6) ⁇ 21(5 ) ⁇ 34(6) ⁇ 22(6) ⁇ 9(5) ⁇ 71(6) ⁇ 58(5) ⁇ 48(6) ⁇ 35(5) ⁇ 25(6) ⁇ 12(5) ⁇ 70(4 ) ⁇ 57(3) ⁇ 47(4) ⁇ 34(3) ⁇ 24(4) ⁇ 11(3) ⁇ 1(4) ⁇ 60(3) ⁇ 46(2) ⁇ 33(1) ⁇ 23(2 ) ⁇ 10(1) ⁇ 72(2) ⁇ 59(1) ⁇ 49(2) ⁇ 36(1) ⁇ 48(1) ⁇ 61(2).
- the starting slot and ending slot numbers corresponding to the three parallel branches in the U-phase winding are distributed as follows: U1 corresponds to 72(1), X1 corresponds to 60(1); U2 corresponds to 70(1), and X2 corresponds to 60(2); U3 corresponds to 71(1), and X3 corresponds to 61(2).
- the back electromotive force harmonic content of the peak torque operating point of the 6-pole 72-slot flat wire motor is compared.
- the back electromotive force of the existing art full-pitch winding motor The harmonic content is 4.75%.
- the harmonic content of the back electromotive force using the embodiment of the present application is 3.98%, which is a decrease of 16.2%. It can be seen that the winding method provided by the present application can reduce the back electromotive force harmonics and improve the motor efficiency.
- a power assembly which includes a reducer and the above-mentioned flat wire motor.
- the flat wire motor and the reducer are connected in transmission.
- the drive shaft of the flat wire motor and the input shaft of the reducer can be connected through transmission components such as couplings to output the driving force from the flat wire motor to the reducer.
- a vehicle in another aspect of the present application, includes the above-mentioned power assembly.
- the above-mentioned power assembly is arranged in the vehicle and provides operating power for the vehicle.
- the vehicle may be a new energy vehicle driven by electric energy.
- new energy vehicles can specifically be hybrid electric vehicles, pure electric vehicles or fuel cell electric vehicles, etc., or they can be vehicles that use high-efficiency energy storage devices such as supercapacitors, flywheel batteries or flywheel energy storage devices as the source of electric energy.
- this application discloses a stator, a flat wire motor, a powertrain and a vehicle.
- the magnetic field distribution of the multiple parallel branches in each phase winding is the same and the potential is balanced, thus avoiding the circulation current generated between the parallel branches, thus greatly reducing the
- the additional AC copper loss at small high frequencies improves the efficiency of the flat wire motor during high-speed operation, avoids local overtemperature of the winding, and extends the life of the flat wire motor; and the hairpin coils of each parallel branch are in different stator slots
- the potential phase difference caused by multiple parallel branches in each phase winding due to their position in the stator slot can be eliminated, and by calculating the number of slot layers N in the stator slot and the corresponding position of each parallel branch in each
- the total number of slot layers occupied in the stator slot is limited to reduce the linear types of hairpin coils, thereby reducing the manufacturing mold of the flat wire
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Abstract
Description
Claims (21)
- 一种扁线电机的定子,其中,包括:定子铁芯,所述定子铁芯的内壁沿其周向开均布有多个定子槽;定子绕组包括三相绕组,每一相绕组包括多条并联支路,所述多条并联支路在周向上旋转对称,每一所述并联支路包括用连接线连接且不同节距的多个发卡线圈,任一所述定子槽内均设有N层所述发卡线圈,每一所述并联支路的发卡线圈在不同定子槽中遍历N个槽层,所述三相绕组沿所述定子铁芯的周向依次呈周期排列设置;当N=(2n+1)×2时,每一所述并联支路在每一所述定子槽占据的槽层总数组合为2n,或2n、2n-1、2n-2;当N=2n×2时,每一所述并联支路在每一所述定子槽占据的槽层总数组合为2n、2n-1,或2n、2n-1、2n-2;当N=2n+1时,每一所述并联支路在每一所述定子槽占据的槽层总数组合为n、n-1,或n、n-1、n-2;其中N为正整数且大于等于4,且每一所述并联支路在每一所述定子槽的槽层总数也为正整数。
- 根据权利要求1所述的定子,其中,每一所述并联支路在所述定子槽中占据的槽层总数为1时,所述一个槽层的位置为所述定子槽的第一层或第N层;每一所述并联支路在所述定子槽中占据的槽层总数为2时,所述2个槽层在所述定子槽中呈相邻设置,或所述2个槽层分别为所述定子槽中的第一层和第N层;每一所述并联支路在所述定子槽中占据的槽层总数为3时,所述3个槽层中的两个呈相邻设置,剩余一个槽层的位置为所述定子槽的第一层或第N层,且与另外两个槽层间隔四个槽层;每一所述并联支路在所述定子槽中占据的槽层总数为4时,所述4个槽层分为两组,每组相间隔四个槽层,每组包括相邻设置的两个槽层。
- 根据权利要求2所述的定子,其中,每一相绕组包括三条并联支路。
- 根据权利要求3所述的定子,其中,所述定子槽的数量为54或72。
- 根据权利要求3或4所述的定子,其中,每一所述并联支路中发卡线圈的节距组合为8、9、11、12、16。
- 根据权利要求3或4所述的定子,其中,每一所述并联支路在同一槽层的发卡线圈节距均为9。
- 根据权利要求3或4所述的定子,其中,每一所述并联支路在第一槽层或第N槽层的发卡线圈节距为8或8、11。
- 根据权利要求3或4所述的定子,其中,每一所述并联支路的进线端在所述槽层的第N层,出线端在所述槽层的第N-1层;或每一所述并联支路的进线端和出线端均在第一槽层和第N槽层。
- 根据权利要求3或4所述的定子,其中,每一所述并联支路中所述发卡线圈之间的焊接节距都为9或11。
- 根据权利要求1-4任一项所述的定子,其中,每一所述并联支路包括节距为s/(2p)+a的长距发卡线圈、节距为s/(2p)的整距发卡线圈和节距为s/(2p)+a-4的短距发卡线圈;其中,s为定子槽数、p为所述并联支路的条数、a为大于等于2且小于等于4的整数。
- 根据权利要求10所述的定子,其中,每一所述并联支路中,所述短距发卡线圈的第一支脚和第二支脚分别位于第k槽层和第k+1槽层,所述长距发卡线圈的第一支脚和第二支脚分别位于第k+1槽层和第k+2槽层,所述整距发卡线圈的第一支脚和第二支脚均分布于第1槽层或第n槽层;其中k为大于等于1且小于等于n的奇数。
- 根据权利要求11所述的定子,其中,所述扁线电机的每极每相槽数为q,每相绕组的p条并联支路的电压引出线在s个所述定子槽内且在不同所述定子槽的同一槽层或相邻槽层,每相绕组的p条并联支路的中性点引出线在s个所述定子槽内且在不同所述定子槽的同一槽层或相邻槽层。
- 根据权利要求11所述的定子,其中,所述电压引出线和所述中性点引出线均位于第1槽层或第n槽层。
- 根据权利要求12或13所述的定子,其中,每一所述并联支路中所述发卡线圈之间的焊接节距都为s/(2p)。
- 根据权利要求11所述的定子,其中,n为偶数,a=4,所述短距发卡线圈为所述整距发卡线圈,在所述三相绕组的相带分布中,各奇数层的极性分布相同,各偶数层的极性分布相同且相对所述奇数层的极性分布错位一个定子槽。
- 根据权利要求11所述的定子,其中,所述定子槽的槽层数为4、6、8和 10中的一种,每一所述并联支路中发卡线圈的节距组合为10、12、14,每一所述并联支路中所述发卡线圈之间的焊接节距均为13。
- 根据权利要求1所述的定子,其中,每一所述发卡线圈包括第一支脚、第二支脚、连接段、第一弯折段和第二弯折段,所述第一支脚和所述第二支脚平行设置并分别插设于不同定子槽的槽层,所述连接段连接于所述第一支脚和所述第二支脚的一端,所述第一弯折段连接于所述第一支脚的另一端,所述第二弯折段连接于所述第二支脚的另一端,且所述第一弯折段和所述第二弯折段还均连接有焊接端。
- 根据权利要求17所述的定子,其中,所述第一弯折段和第二弯折段的折弯方向相同平行或呈对称设置。
- 一种扁线电机,其中,包括转子和如权利要求1至18任一项所述的定子,所述转子设于所述定子铁芯的内壁所围设形成的空间内。
- 一种动力总成,其中,包括减速器和如权利要求19所述的扁线电机,所述扁线电机与所述减速器传动连接。
- 一种车辆,其中,包括如权利要求20所述的动力总成。
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP23834489.9A EP4554059A4 (en) | 2022-07-06 | 2023-04-28 | STATOR, FLAT WIRE MOTOR, POWERTRAIN AND VEHICLE |
| JP2024577407A JP2025520912A (ja) | 2022-07-06 | 2023-04-28 | ステータ、フラットワイヤーモータ、パワートレーン及び車両 |
| DE212023000291.4U DE212023000291U1 (de) | 2022-07-06 | 2023-04-28 | Stator, Flachdrahtmotor, Antriebsstrang und Fahrzeug |
| AU2023304471A AU2023304471B2 (en) | 2022-07-06 | 2023-04-28 | Stator, flat wire motor, powertrain, and vehicle |
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| CN202210797757.2 | 2022-07-06 | ||
| CN202210797757 | 2022-07-06 | ||
| CN202210871751 | 2022-07-22 | ||
| CN202210869167.6 | 2022-07-22 | ||
| CN202210871751.5 | 2022-07-22 | ||
| CN202210869167 | 2022-07-22 | ||
| CN202211252007.3 | 2022-10-10 | ||
| CN202211252008.8A CN115955032A (zh) | 2022-07-06 | 2022-10-10 | 定子、扁线电机、动力总成和车辆 |
| CN202211252008.8 | 2022-10-10 | ||
| CN202211252007.3A CN115765254A (zh) | 2022-10-10 | 2022-10-10 | 定子、扁线电机、动力总成和车辆 |
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| WO2024007713A1 true WO2024007713A1 (zh) | 2024-01-11 |
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| CN118473124A (zh) * | 2024-06-11 | 2024-08-09 | 无锡元为新能源科技有限公司 | 一种电机定子绕组、电机定子及电机 |
| CN119051318A (zh) * | 2024-11-01 | 2024-11-29 | 东方电气集团东方电机有限公司 | 二百六十四槽二十二极对称四支路双层三相绕组的接线方法 |
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| CN115765254A (zh) * | 2022-10-10 | 2023-03-07 | 浙江凌昇动力科技有限公司 | 定子、扁线电机、动力总成和车辆 |
| CN218920102U (zh) * | 2022-10-10 | 2023-04-25 | 浙江凌昇动力科技有限公司 | 定子、扁线电机、动力总成和车辆 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118473124A (zh) * | 2024-06-11 | 2024-08-09 | 无锡元为新能源科技有限公司 | 一种电机定子绕组、电机定子及电机 |
| CN119051318A (zh) * | 2024-11-01 | 2024-11-29 | 东方电气集团东方电机有限公司 | 二百六十四槽二十二极对称四支路双层三相绕组的接线方法 |
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| EP4554059A4 (en) | 2025-10-22 |
| JP2025520912A (ja) | 2025-07-03 |
| JP3251626U (ja) | 2025-06-16 |
| DE212023000291U1 (de) | 2025-04-16 |
| EP4554059A1 (en) | 2025-05-14 |
| AU2023304471B2 (en) | 2025-10-23 |
| AU2023304471A1 (en) | 2025-01-16 |
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