WO2024060582A1 - 加氢催化剂及其制备方法和应用 - Google Patents
加氢催化剂及其制备方法和应用 Download PDFInfo
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- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
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- B01J27/14—Phosphorus; Compounds thereof
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- B01J27/188—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with chromium, molybdenum, tungsten or polonium
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- B01J37/02—Impregnation, coating or precipitation
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/02—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
- C10G45/04—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
- C10G45/06—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof
- C10G45/08—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof in combination with chromium, molybdenum, or tungsten metals, or compounds thereof
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
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- C10G2300/205—Metal content
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Definitions
- the invention belongs to the field of hydrogenation catalysts and relates to a hydrogenation catalyst and a preparation method and application thereof.
- the active phase used in residual hydrotreating is mainly Co(Ni)-Mo(W)-S.
- the active phase can be modified with heteroatoms during the catalyst preparation process. , to improve the performance of the catalyst.
- CN101722039A discloses a hydrogenation catalyst and a preparation method thereof. During the catalyst preparation process, gallium and rare earth metal elements are introduced to modify the catalyst. The additives of this modification method are mainly modified carriers, which has limited improvement effect and will lead to serious migration of active metals during the processing of heavy oil.
- CN113559875A discloses a hydrogenation catalyst and its preparation method. During the preparation process of the carrier, auxiliary agents phosphorus and magnesium are introduced to adjust the pore structure and the pore diffusion of the catalyst. This method is still based on carrier modification, without targeted modification of the active phase, and lacks adaptability to the hydrogenation treatment of some unconventional and inferior raw materials.
- CN101844081A discloses a method for preparing a selective hydrogenation catalyst. During the active metal impregnation process, a zinc additive is introduced to improve the hydrodesulfurization effect of the catalyst. With this modification method, it is difficult to vulcanize zinc and nickel simultaneously, resulting in many active phases that are not modified by Zn. The desulfurization activity is insufficient when processing inferior oil products, especially residual oil with high sulfur content.
- the present invention provides a hydrogenation catalyst and a preparation method and application thereof.
- the hydrogenation catalyst provided by the present invention has good hydrogenation processing capacity and stability, and is suitable for the processing of various types of crude oil.
- a first aspect of the present invention provides a hydrogenation catalyst.
- the hydrogenation catalyst is a sulfurized hydrogenation catalyst, including a carrier, active component A, active component B and a modification auxiliary component.
- the active component A At least one selected from the group VIII metal elements
- the active component B is selected from at least one group VIB metal element
- the modification auxiliary component is selected from the group consisting of IB, IIA, IIB, IIIA and At least one element from group VIA;
- the hydrogenation catalyst is characterized by the TEM-EDS method, and the content of the modification aid component distributed in the A-B-S active phase region accounts for 60%-95% of the total modification aid component content, preferably 75%- 90%.
- the modified auxiliary component distributed in the A-B-S active phase region has a higher content, so that the modified auxiliary component can function better and effectively combine with the A-B-S active phase.
- the inventors of the present invention found during the research process that most of the existing technologies focus on the problem of introducing additive metals into oxidized hydrogenation catalysts, but the inventors of the present invention found that this modification is not localized and lacks specificity, and has problems such as poor effect, insufficient oil adaptability and stability, etc.
- a second aspect of the invention provides a method for preparing a hydrogenation catalyst, which method includes the following steps:
- step (3) Contact and react the treated catalyst obtained in step (2) with the material containing the precursor of the modification auxiliary component;
- the modification auxiliary component is selected from at least one of the elements of groups IB, IIA, IIB, IIIA and VIA.
- the oxidation state hydrogenation catalyst is first sulfurized and then desulfurized, so that the metal active phase that needs to be modified is in a specific sulfur loss high activity state, and the outer edge layer of the active phase is exposed.
- the active metal can effectively retain the internal three-coordinated sulfur atoms in the hydrogenation active phase and the stable A-B-S crystal structure.
- the modified additive component can more effectively contact the outer metal of the active phase, so that the resulting hydrogenation
- the modification auxiliary component (represented by R) forms an R-A-B-S combined mixed active phase with A, B and S to achieve the purpose of modification.
- a third aspect of the present invention provides the application of the hydrogenation catalyst described in the first aspect or the hydrogenation catalyst prepared by the method described in the second aspect in the hydrogenation of oil products.
- the catalyst provided by the present invention is applied to oil hydrogenation, and has good hydrogenation processing capacity and stability.
- the selection of different modification auxiliary components also makes the catalyst provided by the present invention have additional advantages, such as selectivity.
- a first aspect of the present invention provides a hydrogenation catalyst.
- the hydrogenation catalyst is a sulfurized hydrogenation catalyst, including a carrier, active component A, active component B and a modification auxiliary component.
- the active component A At least one selected from the metal elements of Group VIII
- the active component B is selected from at least one metal element of Group VIB
- the modification auxiliary component is selected from IB, IIA, IIB, At least one element from Group IIIA and VIA;
- the hydrogenation catalyst is characterized by the TEM-EDS method, and the content of the modification aid component distributed in the A-B-S active phase region accounts for 60%-98% of the total modification aid component content.
- the A-B-S active phase has a conventional interpretation in the field of hydrogenation catalysts.
- the A-B-S active phase refers to the effective active center of the hydrogenation catalyst. This concept was proposed by Haldor Topsoe Company in 1984.
- the content of the modifying auxiliary components distributed in the ABS active phase area accounts for the total content of the modifying auxiliary components and is represented by RABS/R, where R represents the modifying auxiliary component and RABS represents the distribution.
- the content of modification aid components in the ABS active phase area, R total represents the total content of modification aid components in the catalyst.
- the RABS/R of the present invention is characterized by the TEM-EDS (Transmission Electron Microscopy-Energy Dispersion X-ray Spectroscopy) method.
- the instrument model used is a Japanese JEOL JEM2200FS emission transmission electron microscope, equipped with a scanning transmission accessory and an American EDAX X-ray Energy Spectrum Attachment.
- the electron microscope accelerating voltage is 200KV.
- the condenser diaphragm In STEM mode, the condenser diaphragm is set to 2, and the Spot size is 0.5nm.
- the measurement process is as follows: Grind the catalyst particles, prepare samples using the suspension method, put 0.1g catalyst sample into a 2mL container, ultrasonically disperse it with absolute ethanol, take the supernatant, use a dropper to take two to three drops, and drop them on the diameter 3mm sample net, dry to obtain the sample to be tested, and then use TEM to observe and analyze the sample to be tested, and then combine with EDS to make statistics on the content distribution of the modified additive components in the area where the activity is observed by TEM, and use the modified additive
- the corresponding peak areas of the components are measured to obtain the ratio of the content of the modifying auxiliary components distributed in the ABS active phase area to the content of the total modifying auxiliary components ( represented by RABS/R).
- the RABS/R of the present invention It is always obtained by averaging the data obtained by selecting
- the content of the modifying aid component distributed in the A-B-S active phase region accounts for 75%-98% of the total modifying aid component content, for example, 75%, 78%, 80%, 82%, 84%, 86%, 88%, 90%, and any value in the range formed by any two of these values.
- the modifying additive components are often introduced into the oxidation state catalyst and then vulcanized.
- the existing technology adopts the method of combining first and then forming an active phase.
- the proportion of the modifying additive components that truly exert an effective effect is relatively small. Smaller.
- the inventor of the present invention found that the ratio of the content of the modifying additive components distributed in the Ni-Mo-S active phase area to the total content of the modifying additive components in the prior art is generally 30%. the following.
- the hydrogenation catalyst is characterized by the TEM-EDS method.
- the sulfur content at the corners of the A-B-S active phase accounts for less than 6.0% of the total sulfur content in the A-B-S active phase, preferably 0.5%-4.5%. % is, for example, 0.5%, 1%, 2%, 3%, 4%, 4.5%, and any value in the range formed by any two of these values.
- the sulfur content at the corners of the active phase is moderately reduced, which is beneficial to exposing the empty orbitals of the atoms of the active components to the outside.
- the adsorption of the organic matter of the active phase modification auxiliary components is enhanced, making the modification more efficient.
- the sexual additive components are better fixed at the corners of the active phase.
- S corner position /S total The sulfur content in the corner positions of the ABS active phase accounts for the total sulfur content in the ABS active phase, expressed as S corner position /S total , where S corner position represents the sulfur content in the corner positions of the ABS active phase, and S total represents the ABS active phase. total sulfur content.
- S corner position /S always passes through TEM- Characterized by EDS (Transmission Electron Microscope-Energy Dispersion X-ray Spectroscopy) method, the instrument model used is the same as above.
- the measurement process is as follows: Grind the catalyst particles, prepare samples using the suspension method, put 0.1g catalyst sample into a 2mL container, ultrasonically disperse it with absolute ethanol, take the supernatant, use a dropper to take two to three drops, and drop them on the diameter
- the sample to be tested is obtained by drying on a 3mm sample net, and the sample to be tested is observed and analyzed using TEM, and then combined with EDS to make statistics on the S content distribution in the active phase area observed by TEM.
- the distance less than 1 nm from the edge endpoint of the active phase is defined as the corner position of the active phase.
- the ABS active phase is obtained.
- the sulfur content in corner positions accounts for the total sulfur content in the ABS active phase (expressed as S corner positions /S total ).
- the S corner position /S is always obtained by averaging the data obtained by selecting 40 TEM images combined with EDS analysis.
- the auxiliary elements have been introduced when the active metal is in the oxide precursor state.
- the active metal is sulfurized, the auxiliary elements are difficult to High selectivity is loaded on the active phase, and the direct modification effect is poor.
- the sulfided catalyst provided in the prior art has a larger value of S corner position /S total .
- the content of active component A is 1-10% in terms of elements, preferably 1.5%-6%, such as 1.5%, 2%, 2.5%, 3%, 3.5%, 4%, 4.5%, 5%, 5.5%, 6%, and any value in the range formed by any two of these values; in terms of elements, the content of active component B is 6 %-24%, preferably 8%-18%, such as 8%, 9%, 10%, 12%, 14%, 16%, 18%, and any range consisting of any two of these values. value.
- the content of the modification auxiliary component is 0.2%-4%, preferably 0.8%-4%, such as 0.8%, 1%, 1.5%, 2%, 2.5%, 3%, 3.5%, 4%, and any value in the range formed by any two of these values.
- the present invention can effectively improve the performance of the hydrogenation catalyst by using less modification auxiliary components.
- the content of sulfur element is 3%-20%, preferably 4%-15%, such as 4%, 5%, 6%, 7%, 8% , 9%, 10%, 11%, 12%, 13%, 14%, 15%, and any value in the range formed by any two of these values.
- the contents of active component A, active component B, modification aid component and sulfur element are measured by ICP, and the equipment used is OPTIMA 7000DV type atomic emission spectrometer produced by PE Company. Dissolve 0.1g sample in a mixed solution with a volume ratio of 3HCl: 1HNO3 :0.5HF, and then dilute the mixed solution with deionized water to a certain volume so that the content of the element to be measured in the solution is between 1-10ppm. Then perform the measurement.
- the content of active component A is 1-10%, preferably 1.5%-6%; in terms of elements, the content of active component A is 1-10%, preferably 1.5%-6%;
- the content of B is 6%-24%, preferably 8%-18%.
- the content of the modification aid component is 0.2%-4%, preferably 0.8%-4%, and the content of sulfur element is 3%. -20%, preferably 4%- 15%, the content of carrier is 42-89%, preferably 57-85%.
- the hydrogenation catalyst provided according to the present invention may also contain other components. It is known that the sum of the contents of all components in the hydrogenation catalyst is 100%.
- the active component A is Co and/or Ni
- the active component B is Mo and/or W.
- the active component A is Ni and the active component B is Mo.
- Using the catalyst of this preferred embodiment is more beneficial to the hydrotreating of heavy oil.
- the present invention has a wide range of specific types of modification auxiliary components, and all of the above types can achieve the purpose of improving the hydrogenation catalyst's hydrotreating capacity and stability.
- the hydrogenation catalyst can have additional advantages and be more suitable for the treatment of specific oil products by selecting from specific types of modifying additive components.
- the modification auxiliary component is selected from at least one of Cu, Ag, Au, Mg, Ca, Zn, Cd, Ga and Se, more preferably one of Ag, Mg, Zn, Ga and Se At least one.
- the inventor of the present invention found during the research process that when Ag is selected as the modification additive component, it still has good stability in a low-sulfur environment, and is especially suitable for long-term processing of low-sulfur or sulfur-free raw materials (including but not Limited to at least one of biodiesel, Fischer-Tropsch synthetic oil, low-temperature coal tar, etc.), and the catalyst has good hydrogenation saturation selectivity for aromatic hydrocarbons.
- the catalyst when Mg is selected as the modification auxiliary component, the catalyst has better olefin hydrogenation selectivity and is particularly suitable for processing raw oils with more olefins, such as at least one of coal-based synthetic oil, coal tar, boiling bed residue oil hydrogenation tail oil, ethylene tar, etc.
- the inventors of the present invention have found in the course of research that when Zn is selected as the modification auxiliary component, the catalyst has better hydrodesulfurization selectivity and is particularly suitable for hydrodesulfurization treatment of heavy oil such as deasphalted oil.
- the inventor of the present invention found that when Ga is selected as the modification additive component, the hydrodenitrification selectivity of the catalyst is better, and is particularly suitable for the hydrodenitrification treatment of heavy oils such as deasphalted oil.
- the inventor of the present invention found during the research process that when Se is selected as the modification additive component, the catalyst has better selectivity for hydrogenation and carbon residue removal, and is especially suitable for heavy feed oils with higher carbon residue content such as inferior heavy oil or Treatment of residual oil.
- the present invention has no particular limitation on the carrier, and can be any carrier conventionally used in the art, can be a commercially available product, or can be prepared by any method in the prior art.
- the carrier can be an inorganic refractory oxide.
- the carrier is selected from at least one of aluminum oxide, silicon oxide, and amorphous silicon aluminum.
- the present invention has a wide selection range for the specific surface area and pore volume of the carrier.
- the specific surface area of the carrier is 200-500m 2 /g, preferably 250-400m 2 /g, and the pore volume is 0.4-1.0cm 3 /g. , preferably 0.6-0.8cm 3 /g.
- the carrier may also contain doping elements.
- the doping elements may be, for example, one or more of phosphorus, silicon, boron, fluorine, sodium and other elements.
- the addition amount of the doping element can be a conventional addition amount, preferably accounting for 0.5%-6% of the carrier mass.
- a second aspect of the invention provides a method for preparing a hydrogenation catalyst, which method includes the following steps:
- step (3) Contact and react the treated catalyst obtained in step (2) with the material containing the precursor of the modification auxiliary component;
- the modification auxiliary component is selected from at least one of group IB, IIA, IIB, IIIA and VIA elements.
- the oxidation state hydrogenation catalyst is a variety of oxidation state hydrogenation catalysts commonly used in the art, and is not particularly limited.
- the catalyst may be prepared by conventional methods in the art or may be purchased as a commercial catalyst.
- the oxidation state hydrogenation catalyst is an oxidation state hydrogenation catalyst with heavy oil hydrogenation function.
- the oxidation state hydrogenation catalyst includes a carrier and active component A and active component B.
- the active component A is selected from at least one metal element of Group VIII, so
- the active component B is selected from at least one metal element in Group VIB.
- the selection range of the carrier and active component A and active component B can be the same as the selection range described in the first aspect above, and will not be described again here.
- the content of the carrier is 50%-90%, the content of the active component B calculated as oxide is 10%-35%, and the content of the active component A calculated as oxide is 2%-8%.
- the present invention has no special limitations on the sulfidation in step (1), which can be carried out by conventional methods in the field.
- the sulfidation in step (1) is full sulfidation, that is, the active metal in the oxidation state hydrogenation catalyst reaches the level of complete sulfidation.
- well-known vulcanization methods can be used, preferably the vulcanization includes dry vulcanization and/or wet vulcanization. Dry vulcanization and wet vulcanization mentioned in the present invention have conventional interpretations in this field.
- the vulcanization conditions include: the vulcanization temperature is 240-400°C, the vulcanization time is 2-10h, the pressure of hydrogen is 2-12MPa, and the flow rate of hydrogen is 2-25mL ⁇ min -1 ⁇ g -1 oxidation state
- the sulfurization temperature is 280-380°C
- the sulfurization time is 3-8h
- the pressure of hydrogen is 3-10MPa
- the flow rate of hydrogen is 3-20mL ⁇ min -1 ⁇ g -1 oxidation state hydrogenation catalyst.
- the vulcanization liquid used in the wet vulcanization includes sulfur-containing compounds and organic solvents.
- the sulfur-containing compound is selected from at least one of dimethyl disulfide, carbon disulfide, diethyl sulfide, ethyl mercaptan, n-butyl mercaptan, di-tertiary polysulfide and dimethyl sulfoxide.
- the organic solvent is selected from at least one of cyclohexane, n-heptane, aviation kerosene and diesel.
- the mass fraction of the sulfur-containing compound in the sulfurization liquid can be selected from a wide range, preferably 2%-7%, and more preferably 4%-6%.
- the flow rate of the sulfide liquid is preferably 0.5-5 mL ⁇ h -1 ⁇ g -1 oxidation state hydrogenation catalyst, and preferably 1-4 mL ⁇ h -1 ⁇ g -1 oxidation state hydrogenation catalyst.
- the sulfide gas used in the dry vulcanization includes hydrogen sulfide and hydrogen.
- the volume content of hydrogen sulfide in the sulfide gas is 1-10%.
- the vulcanization treatment is a mild vulcanization treatment.
- the mild vulcanization treatment It refers to removing the low-coordinated sulfur atoms at the corner positions of the active phase after sulfide, while retaining the three-coordinated sulfur atoms in the active phase bulk phase.
- the oxidation state hydrogenation catalyst of the present invention undergoes primary sulfurization and sulfidation treatment in sequence, so that the metal active phase that needs to be modified is in a specific sulfur loss and high activity state, and the outer layer of the active phase edge is the exposed active component, and at the same time, it can effectively retain
- the internal three-coordinated sulfur atoms in the hydrogenation active phase and the stable A-B-S crystal structure are more conducive to the subsequent modification of the additive components to more effectively contact the outer layer of the active phase metal, so that the resulting hydrogenation catalyst is modified
- the auxiliary component (represented by R) forms an R-A-B-S combined mixed active phase with active component A, active component B and S to achieve the purpose of improving the performance of the hydrogenation catalyst.
- the temperature of the vulcanization treatment in step (2) is lower than the vulcanization temperature.
- the temperature of the vulcanization treatment is 50-100°C lower than the vulcanization temperature.
- the conditions for the vulcanization treatment include: temperature is 180-370°C, preferably 200-300°C; treatment time is 4-24 hours, preferably 6-16 hours, and total pressure is 2-18MPa, preferably 4-15MPa .
- the desulfidation treatment is a mild desulfidation treatment, preferably carried out in the presence of hydrogen sulfide, and preferably carried out in at least one of the following ways:
- the volume ratio of hydrogen sulfide and hydrogen is 200:1-800:1, preferably 300:1-600:1, and the total gas flow is 5-30mL ⁇ min -1 ⁇ g -1 oxidation state hydrogenation catalyst, preferably 10-20 mL ⁇ min -1 ⁇ g -1 oxidation state hydrogenation catalyst.
- the sulfurization liquid includes a sulfur-containing compound and an organic solvent, wherein the sulfur-containing compound is selected from dimethyl disulfide, carbon disulfide, diethyl sulfide, ethyl mercaptan, n-butyl sulfide At least one of alcohol, di-tertiary polysulfide and dimethyl sulfoxide; the organic solvent is selected from at least one of cyclohexane, n-heptane, aviation kerosene and diesel.
- the sulfur-containing compound is selected from dimethyl disulfide, carbon disulfide, diethyl sulfide, ethyl mercaptan, n-butyl sulfide At least one of alcohol, di-tertiary polysulfide and dimethyl sulfoxide
- the organic solvent is selected from at least one of cyclohexane, n-heptane, aviation kerosene and diesel.
- the mass fraction of sulfur-containing compounds in the sulfurization liquid is 0.1%-0.6%, such as 0.1%, 0.2%, 0.3%, 0.4%, 0.5%, 0.6%, and these values. Any value in the range formed by any two of .
- the flow rate of the sulfide liquid is 0.5-4.5 mL ⁇ h -1 ⁇ g -1 oxidation state hydrogenation catalyst, preferably 1-4 mL ⁇ h -1 ⁇ g -1 oxidation state hydrogenation catalyst.
- the hydrogen flow rate is 5-30 mL ⁇ min -1 ⁇ g -1 oxidation state hydrogenation catalyst, preferably 10-20 mL ⁇ min -1 ⁇ g -1 oxidation state hydrogenation catalyst.
- the selection range of the types of modification auxiliary components described in step (3) of the present invention can be the same as the selection range of the types of modification auxiliary components described in the first aspect above, and will not be described again here.
- the present invention has a wide selection range for the type of precursor of the modification auxiliary component, as long as it can provide the modification auxiliary component through the contact reaction in step (3), preferably it contains a modification auxiliary agent.
- Components of organic matter and/or hydrides are included in the modification auxiliary component.
- the modification auxiliary component precursor is selected from the group consisting of gallium acetylacetonate, triethylgallium, silver stearate, silver acetylacetonate, silver cyclohexane butyrate, stearyl At least one of magnesium phosphate, dibutylmagnesium, magnesium pyruvate, magnesium L-aspartate, magnesium tetraphenylporphyrin, zinc naphthenate, zinc glycerol, diethyl selenium and hydrogen selenide.
- the present invention has no particular limitation on the phase state of the material containing the precursor of the modification auxiliary component. It can be a liquid phase solution or a gas phase.
- the material containing the precursor of the modifying auxiliary component is an organic solution containing the precursor of the modifying auxiliary component.
- the mass content of the precursor of the modification auxiliary component is 0.5%-5%, for example, 0.5%, 1% , 2%, 3%, 4%, 4.5%, 5%, and any value in the range formed by any two of these values.
- the solvent selection range in the organic solution containing the precursor of the modifying agent component is relatively wide, subject to achieving good compatibility with the precursor of the modifying agent component.
- the solvent containing the precursor of the modifying agent component is selected from a wide range.
- the solvent is selected from one or more of toluene, cyclohexane, decalin, tetralin and n-heptane.
- the organic solution containing the modification auxiliary component precursor also contains a stabilizer, and the stabilizer is selected from organic alkaline nitrogen compounds.
- the stabilizer can also be called a space-occupying agent, which is selected from organic alkaline nitrogen compounds with a certain basicity.
- These organic alkaline nitrogen compounds can be adsorbed on the acidic center and active components of the carrier to prevent the modification of the auxiliary agent group. adsorption on the carrier.
- Some of the organic alkaline nitrogen compounds adsorbed on the active components can be hydrogenated and converted into hydrocarbons and ammonia gas to be desorbed from the active phase, while the modification additive components can be attached to the metal active phase.
- the stabilizer is selected from at least one of triethanolamine, diethanolamine, monoethanolamine, pyridine, quinoline and aniline.
- the mass content of the stabilizer is 2%-8%, for example, 2%, 3%, 4%, 5%, 6%, 7%. , 8%, and any value in the range formed by any two of these values.
- the conditions for the contact reaction in step (3) include: temperature is 80-220°C, preferably 100-200°C, pressure is 0.2-8MPa, preferably 0.5-6MPa, and reaction time is 2 -24 hours, preferably 4-20 hours; the hydrogen flow is 2-20mL ⁇ min -1 ⁇ g -1 oxidation state hydrogenation catalyst, preferably 5-15mL ⁇ min -1 ⁇ g -1 oxidation state hydrogenation catalyst; The flow rate of the material containing the modification auxiliary component precursor is 2-10 mL ⁇ h -1 ⁇ g -1 oxidation state hydrogenation catalyst, preferably 3-8 mL ⁇ h -1 ⁇ g -1 oxidation state hydrogenation catalyst.
- the material containing the precursor of the modifying auxiliary component is an organic solution containing the precursor of the modifying auxiliary component.
- This method is preferably used when the modification auxiliary component is at least one of Ag, Mg, Zn, and Ga.
- the material containing the precursor of the modifying additive component is a mixed gas containing the precursor of the modifying additive component.
- the material containing the precursor of the modifying auxiliary component is a mixed gas containing the precursor of the modifying auxiliary component, and the mixed gas also contains hydrogen.
- the volume content of the precursor of the modifying auxiliary component is 1%-20%, preferably 3%-15%, and the volume content of hydrogen is 80%-80%. 99%, preferably 85%-97%.
- the precursor of the modification auxiliary component is preferably hydrogen selenide.
- the conditions for the contact reaction in step (3) preferably include: a temperature of 120-250°C, preferably 150-220°C, a reaction time of 1-8 hours, preferably 2-6 hours; reaction pressure is 2-12MPa, preferably 4-8MPa, and the flow rate of the mixed gas containing the modification aid component precursor is 5-40mL ⁇ min -1 ⁇ g -1 oxidation state hydrogenation catalyst, preferably 10-30mL ⁇ min -1 ⁇ g - 1 oxidation state hydrogenation catalyst.
- the catalyst obtained in step (3) may also be optionally subjected to secondary sulfurization.
- secondary sulfurization There are no special limitations on the conditions and methods of secondary vulcanization, and reference may be made to the vulcanization described in step (1).
- wet vulcanization can be used for the secondary vulcanization.
- the sulfurization liquid used for secondary vulcanization may include sulfur-containing compounds and organic solvents; the mass fraction of sulfur-containing compounds in the sulfurization liquid is preferably 1%-5%, preferably 1.5%-3.5%.
- the sulfur compound is preferably one or more of diethyl sulfide, ethyl mercaptan, n-butyl mercaptan, di-tertiary polysulfide and dimethyl sulfoxide, and the organic solvent is preferably cyclohexane. , n-heptane, aviation kerosene, diesel, etc. at least one.
- the conditions for the secondary vulcanization include: temperature is 250-350°C, preferably 280-320°C, time is 2-24h, preferably 4-16h; hydrogen pressure is 2-8MPa, preferably 2-6MPa, the flow rate of hydrogen is 2-15mL ⁇ min -1 ⁇ g -1 oxidation state hydrogenation catalyst, preferably 5-10mL ⁇ min -1 ⁇ g -1 oxidation state hydrogenation catalyst.
- the flow rate of the sulfide liquid is 1-5 mL ⁇ h -1 ⁇ g -1 oxidation state hydrogenation catalyst, preferably 2-4 mL ⁇ h -1 ⁇ g -1 oxidation state hydrogenation catalyst.
- the temperature of primary vulcanization is higher than the temperature of secondary vulcanization, preferably 20-100°C higher, and the temperature of secondary vulcanization is higher than the temperature of vulcanization treatment, preferably 20-80°C higher.
- a third aspect of the present invention provides the application of the hydrogenation catalyst described in the first aspect or the hydrogenation catalyst prepared by the method described in the second aspect in the hydrogenation of oil products.
- the catalyst provided by the invention When used in oil hydrogenation, it has better hydrogenation processing ability and stability.
- the selection of different modification auxiliary components also gives the catalyst provided by the present invention additional advantages.
- the catalyst is particularly suitable for hydrodenitrification of heavy oil products.
- the modification auxiliary component in the hydrogenation catalyst is Ga, and the application is in the hydrodenitrification of heavy oil products.
- it is used to treat heavy oil products with a nitrogen content of 1000 ⁇ g/g or more, further 1500-3000 ⁇ g/g, and a carbon residue mass content of 10 wt% or more, further 12 wt%-15 wt%.
- the catalyst is particularly suitable for hydrodesulfurization of heavy oil products.
- the modification auxiliary component in the hydrogenation catalyst is Zn, and the application is in the hydrodesulfurization of heavy oil products.
- it is used to treat heavy oil products with a sulfur content of more than 2.0wt%, especially sulfur content of more than 3.0wt%.
- the carbon residue content of heavy oil is preferably 8.0wt% or more, and more preferably 10wt%-15wt%.
- the present invention has a wide selection range for the total content of metal nickel and vanadium in the above-mentioned heavy oil.
- the metal content of the heavy oil is The total content of nickel and vanadium Ni+V is less than 100 ⁇ g/g, and more preferably 20-60 ⁇ g/g.
- the heavy oil products include but are not limited to deasphalted oil.
- the catalyst is particularly suitable for treating low-sulfur oil products.
- the modification auxiliary component in the hydrogenation catalyst is Ag, and the application is in low-sulfur oil products.
- Ag-modified hydrogenation catalysts are used to hydrogenate olefins, diolefins, aromatic hydrocarbons and other substances in saturated oil products, as well as perform hydrodeoxygenation, hydrodecarboxylation, etc., and have good hydrogenation saturation properties. Capacity and stable hydrodeoxygenation and hydrodeacidification capabilities, and has the advantage of high stability, especially suitable for long-term operation.
- the sulfur content of the low-sulfur oil is less than 200 ⁇ g/g.
- the low-sulfur oil products include but are not limited to at least one of biodiesel, Fischer-Tropsch synthetic oil, low-temperature coal tar, etc.
- the catalyst is particularly suitable for selective hydrogenation and saturation of olefins in oil products.
- the modification auxiliary component in the hydrogenation catalyst is Mg, and the application is in the selective hydrogenation and saturation of oil olefins.
- it is used to process secondary processing feed oil with an olefin mass content of not less than 10%.
- the secondary processing raw material oil may be at least one of coal-to-synthetic oil, coal tar, ebullated bed residual oil hydrogenation tail oil, ethylene tar, etc.
- the catalyst is particularly suitable for the hydrogenation and decarbonization reaction of heavy feedstock oil.
- the modification aid component in the hydrogenation catalyst is Se
- the application is the application in the hydrogenation and decarbonization of heavy feedstock oil.
- the heavy feedstock oil is a heavy feedstock oil with a residual carbon mass content of more than 10%, especially a heavy feedstock oil with a residual carbon mass content of more than 15%.
- the heavy feedstock oil can be derived from inferior heavy oil and/or residual oil.
- the application according to the present invention preferably includes reacting the oil product with the hydrogenation catalyst in the presence of hydrogen.
- the reaction conditions include: reaction temperature is 200-420°C, preferably 250-400°C, hydrogen pressure is 4-25MPa, preferably 6-22MPa, and liquid hourly volume space velocity is 0.1-3h -1 , preferably 0.1- 2h -1 , the volume ratio of hydrogen to oil is 400:1-1500:1, preferably 400:1-1200:1.
- the content of the modifying additive components distributed in the A-B-S active phase region accounts for the total content of the modifying additive components, and the sulfur content at the corners of the A-B-S active phase accounts for the proportion of the A-B-S active phase.
- the total sulfur content was characterized by TEM-EDS (Transmission Electron Microscope-Energy Dispersive X-ray Spectroscopy), and the specific method was as described in the Specific Embodiments section.
- the oxidation state hydrogenation catalysts used in the following Examples A1-A6 and Comparative Examples A1-A5 were all prepared using the following methods:
- TQ-1 Take 1000g cyclohexane and 2.0g dimethyl disulfide, and the prepared sulfide liquid is marked as TQ-1.
- the obtained catalyst was designated as ECT-1.
- the obtained catalyst was designated as TCT-2.
- the obtained catalyst was designated as ECT-2.
- the obtained catalyst was designated as ECT-3.
- the temperature of the reaction tube was lowered to 280°C, the reaction pressure was adjusted to 6.0 MPa, and a mixed gas of hydrogen and hydrogen sulfide was introduced into the reaction tube, the volume ratio of hydrogen to hydrogen sulfide was 400:1, the total flow rate of the mixed gas was 400 mL/min, and the treatment time was 12 hours.
- the obtained catalyst was recorded as TCT-4.
- the obtained catalyst was designated ECT-4.
- the reaction tube Reduce the temperature of the reaction tube to 280°C, adjust the reaction pressure to 6.0MPa, and pass a mixed gas of hydrogen and hydrogen sulfide into the reaction tube.
- the volume ratio of hydrogen to hydrogen sulfide is 500:1, and the total flow rate of the mixed gas is 500mL/ min, processing time is 12 hours.
- the obtained catalyst was designated as TCT-5.
- the obtained catalyst was designated as ECT-5.
- catalyst DCT-1 The preparation process of catalyst DCT-1 is the same as that of Comparative Example A1.
- the reaction tube containing SCT-0 was cooled to 110°C, the pressure was adjusted to 0.8MPa, the hydrogen flow was 120.0mL/min, GQ-1 was passed into the reaction tube, the flow was 120mL/h, and the treatment time was 8.0 hours.
- the obtained catalyst was designated as DCT-3.
- the obtained catalyst was designated as DTCT-4.
- the obtained catalyst was designated DCT-4.
- the hydrogenation catalyst was characterized by TEM-EDS, and the percentage of Ga content distributed in the Ni-Mo-S active phase region in the catalyst to the total Ga content and the percentage of sulfur content at the corners of the Ni-Mo-S active phase to the total sulfur content in the Ni-Mo-S active phase were obtained. See Table A2 for details.
- the activity of the catalysts obtained in Examples A1-A6 was evaluated respectively.
- the properties of the deasphalted oil are shown in Table A3.
- a hydrogenation protective agent FZC-100B
- the filling volume ratio of the protective agent to the hydrodenitrification catalyst obtained in the example is 1:4.
- the operating conditions are: reaction temperature 390°C, reaction pressure 20.0MPa, hydrogen-oil volume ratio 1000:1, and liquid hourly volume space velocity 0.2h -1 .
- the carbon residue value and sulfur content in the hydrogenated oil should not be lower than the 200°C fraction. and nitrogen content were analyzed, and the results are shown in Table A4.
- the activity of the catalysts obtained in Comparative Examples A1-A5 was evaluated respectively, and the properties of the deasphalted oil are shown in Table A3.
- a fixed bed process was adopted, and a hydrogenation protective agent (FZC-100B) was loaded before the above catalyst, and the loading volume ratio of the protective agent to the hydrodenitrogenation catalyst obtained in the comparative example was 1:4.
- the operating conditions were: reaction temperature 390°C, reaction pressure 20.0MPa, hydrogen oil volume ratio 1000:1, and liquid hourly volume space velocity 0.2h -1 .
- the residual carbon value, sulfur content and nitrogen content of the hydrogenation oil not less than 200°C fraction were analyzed, and the results are shown in Table A4.
- the hydrogenation catalyst prepared by the present invention not only has good hydrodenitrification ability, but also has good aromatic hydrocarbon saturation ability and hydrodesulfurization ability.
- oxidation state hydrogenation catalysts used in the following embodiments B1-B5 and comparative examples B1-B5 of the present invention are all prepared by the following methods:
- TQ-1 Take 1000g cyclohexane and 2.0g dimethyl disulfide, and the prepared sulfide liquid is marked as TQ-1.
- vulcanization temperature is 350°C
- hydrogen pressure is 6.0MPa
- hydrogen flow rate is 300.0mL/min
- vulcanization liquid SQ-0 The flow rate is 40.0mL/h
- the sulfidation time is 6 hours
- the obtained sulfide hydrogenation catalyst is marked as SCT-0.
- the obtained catalyst was designated as ECT-1.
- the obtained catalyst was designated as TCT-2.
- the obtained catalyst was designated as ECT-2.
- the temperature of the reaction tube was lowered to 150°C, the hydrogen pressure was adjusted to 2.0 MPa, the hydrogen flow rate was 180.0 mL/min, YQ-3 was introduced into the reaction tube at a flow rate of 120.0 ml/h, and the treatment time was 15.0 hours.
- the obtained catalyst was recorded as ECT-3.
- the obtained catalyst was designated as TCT-4.
- the obtained catalyst was designated ECT-4.
- the obtained catalyst was designated as TCT-5.
- catalyst DCT-1 The preparation process of catalyst DCT-1 is the same as that of Comparative Example B1.
- catalyst DCT-1 The preparation process of catalyst DCT-1 is the same as that of comparative example B1.
- the obtained catalyst was designated as DTCT-4.
- composition of the above catalyst is shown in Table B1.
- the hydrogenation catalysts obtained in each case were characterized by TEM-EDS to obtain the percentage of the Ag content distributed in the Ni-Mo-S active phase region of the catalyst to the total Ag content and the percentage of the sulfur content at the corners of the Ni-Mo-S active phase to the total sulfur content in the Ni-Mo-S active phase. See Table B2 for details.
- the activity and stability of the catalysts ECT-1 to ECT-5 of Examples B1-B5 were investigated on a fixed-bed hydrogenation device.
- the evaluation conditions were: reaction pressure 8.0MPa, hydrogen-to-oil volume ratio 500:1, temperature 300°C.
- the volume space velocity is 2.0h -1 , and samples at two time points of 500 hours and 1500 hours of reaction are sampled and analyzed.
- the raw material oil selected is Fischer-Tropsch synthetic oil, its properties are shown in Table B3, and the catalyst evaluation results are shown in Table B4.
- oxidation state hydrogenation catalysts used in the following embodiments C1-C5 and comparative examples C1-C5 of the present invention are all prepared by the following method:
- alumina dry glue powder add 10.0g of citric acid, and 50.0g of sesbania powder. After mixing evenly, add 900.0g of an aqueous solution containing 1.0% acetic acid mass fraction. After kneading for 20.0 minutes, use a clover hole with a diameter of 2.4mm. Extruded boards. After drying at 120°C for 6.0h, roasting at 750°C for 6.0h. The calcined carrier is marked as S-0 (after analysis and detection, the specific surface area of the carrier is 322m 2 /g, and the pore volume of the carrier is 0.9cm 3 /g).
- the temperature of the reaction tube was lowered to 260°C, the hydrogen pressure was adjusted to 5.0 MPa, the flow rate of hydrogen was 200.0 mL/min, TQ-1 was introduced into the reaction tube at a flow rate of 30.0 mL/h, and the treatment time was 9 hours.
- the obtained catalyst was recorded as TCT-1.
- the temperature of the reaction tube was lowered to 110°C, the hydrogen pressure was adjusted to 0.4 MPa, the gas flow rate was 100.0 mL/min, MQ-1 was introduced into the reaction tube at a flow rate of 80.0 mL/h, and the treatment time was 10.0 hours.
- the obtained catalyst was recorded as ECT-1.
- the obtained catalyst was designated as TCT-2.
- the obtained catalyst was designated as ECT-2.
- the obtained catalyst was designated as ECT-3.
- the obtained catalyst was designated as TCT-4.
- the temperature of the reaction tube was lowered to 140°C, the pressure was adjusted to 0.6 MPa, the gas flow rate was 130.0 mL/min, MQ-4 was introduced into the reaction tube at a flow rate of 120.0 mL/h, and the treatment time was 12.0 hours.
- the obtained catalyst was recorded as ECT-4.
- the temperature of the reaction tube was lowered to 300°C, the reaction pressure was adjusted to 6.0 MPa, and a mixed gas of hydrogen and hydrogen sulfide was introduced into the reaction tube, the volume ratio of hydrogen to hydrogen sulfide was 550:1, the total flow rate of the mixed gas was 450 mL/min, and the treatment time was 12 hours.
- the obtained catalyst was recorded as TCT-5.
- the temperature of the reaction tube was lowered to 150°C, the pressure was adjusted to 0.6 MPa, the gas flow rate was 130.0 mL/min, MQ-5 was introduced into the reaction tube at a flow rate of 120.0 mL/h, and the treatment time was 14.0 hours.
- the obtained catalyst was recorded as ECT-5.
- catalyst DCT-1 The preparation process of catalyst DCT-1 is the same as that of Comparative Example C1.
- the preparation process of the sulfide hydrogenation catalyst SCT-0 is the same as that of Example C1.
- the obtained catalyst was designated as DCT-3.
- catalyst DCT-1 The preparation process of catalyst DCT-1 is the same as that of Comparative Example C1.
- the obtained catalyst was designated as DTCT-4.
- the temperature of the reaction tube was lowered to 110°C, the pressure was adjusted to 0.4 MPa, the gas flow rate was 100.0 mL/min, DGQ-4 was introduced into the reaction tube at a flow rate of 80.0 mL/h, and the treatment time was 10.0 hours.
- the obtained catalyst was recorded as DCT-4.
- composition of the above catalyst is shown in Table C1.
- the activity of the catalysts obtained in Examples C1-C5 was evaluated respectively, wherein the properties of the feed oil are shown in Table C3.
- the feed oil was hydrogenated and the evaluation conditions were: reaction temperature 320°C, reaction pressure 8.0 MPa, liquid hourly volume space velocity 2.5 h -1 , hydrogen to oil volume ratio 800:1. After the catalyst was evaluated for 1000 hours, the evaluation results are shown in Table C4.
- the activity of the catalysts obtained in Comparative Examples C1-C5 was evaluated respectively.
- the properties of the raw material oil are as shown in Table C3.
- the raw materials were hydrogenated and evaluated.
- the evaluation conditions were: reaction temperature 320°C, reaction pressure 8.0MPa, liquid hour volume The space velocity was 2.5h -1 , the hydrogen-to-oil volume ratio was 800:1, and the catalyst was evaluated for 1000 hours.
- the evaluation results obtained are shown in Table C4.
- the Mg-modified hydrogenation catalyst prepared by the method of the present invention not only has good hydrogenation activity, but also has good hydrogenation saturation performance for olefins, and the catalyst stability is good.
- oxidation state hydrogenation catalysts used in the following embodiments D1-D5 and comparative examples D1-D5 of the present invention are all prepared by the following methods:
- alumina dry rubber powder add 10.0g of citric acid and 30.0g of sesbania powder. After mixing evenly, add 1000.0g of an aqueous solution containing 0.5% nitric acid mass fraction. After rolling for 10.0 minutes, use a clover with a diameter of 2.0mm. Orifice plate extrusion strip. After drying at 120°C for 6.0h, it was roasted at 800°C for 6.0h.
- the calcined carrier is marked as S-0 (after analysis and detection, the specific surface area of the carrier is 271 m 2 /g, and the pore volume of the carrier is 0.93 cm 3 /g).
- TQ-1 Take 1000g cyclohexane and 2.0g dimethyl disulfide, and the prepared sulfide liquid is marked as TQ-1.
- the temperature of the reaction tube was lowered to 140°C, the hydrogen pressure was adjusted to 3.0 MPa, the gas flow rate was 120.0 mL/min, ZQ-1 was introduced into the reaction tube at a flow rate of 80.0 mL/h, and the treatment time was 3.0 hours.
- the obtained catalyst was recorded as ECT-1.
- the obtained catalyst was designated as TCT-2.
- the obtained catalyst was designated as ECT-2.
- the obtained catalyst was designated as ECT-3.
- the obtained catalyst was designated as TCT-4.
- the obtained catalyst was designated ECT-4.
- the reaction tube Reduce the temperature of the reaction tube to 300°C, adjust the reaction pressure to 6.0MPa, and pass a mixed gas of hydrogen and hydrogen sulfide into the reaction tube.
- the volume ratio of hydrogen to hydrogen sulfide is 450:1, and the total flow rate of the mixed gas is 450mL/ min, processing time is 12 hours.
- the obtained catalyst was designated as TCT-5.
- the obtained catalyst was designated as ECT-5.
- catalyst DCT-1 The preparation process of catalyst DCT-1 is the same as that of Comparative Example D1.
- the obtained catalyst was designated as DCT-3.
- catalyst DCT-1 The preparation process of catalyst DCT-1 is the same as that of Comparative Example D1.
- the obtained catalyst was designated as DTCT-4.
- the obtained catalyst was designated DCT-4.
- composition of the above catalyst is shown in Table D1.
- the Zn-modified hydrodesulfurization catalyst was characterized by TEM-EDS, and it was found that the Zn content distributed in the Ni-Mo-S active phase region in the catalyst accounted for the percentage of the total Zn content and the corner positions of the Ni-Mo-S active phase.
- the sulfur content accounts for the percentage of the total sulfur content in the Ni-Mo-S active phase. See Table D2 for details.
- the activity of the catalysts obtained in Examples D1-D5 was evaluated respectively.
- the properties of the deasphalted oil are shown in Table D3.
- a hydrogenation protective agent FZC-100B
- the filling volume ratio of the protective agent to the hydrodesulfurization catalyst obtained in the example is 1:4.
- the operating conditions are: reaction temperature 385°C, reaction pressure 18.0MPa, hydrogen-oil volume ratio 800:1, and liquid hourly volume space velocity 0.15h -1 .
- the carbon residue value, sulfur content and nitrogen content in the hydrogenated oil fraction not lower than 200°C were analyzed. The results are shown in Table D4.
- the activity of the catalysts obtained in Comparative Examples D1-D5 was evaluated respectively.
- the properties of the deasphalted oil are shown in Table D3.
- a hydrogenation protective agent FZC-100B
- the filling volume ratio of the protective agent to the hydrodesulfurization catalyst obtained in the example is 1:4.
- the operating conditions are: reaction temperature 385°C, reaction pressure 18.0MPa, hydrogen-oil volume ratio 800:1, and liquid hourly volume space velocity 0.15h -1 .
- the carbon residue value, sulfur content and nitrogen content in the hydrogenated oil fraction not lower than 200°C were analyzed. The results are shown in Table D4.
- the hydrodesulfurization catalyst of the present invention not only has good hydrodesulfurization capabilities, but also has good hydrodenitrification capabilities and hydrodecarbonization capabilities.
- oxidation state hydrogenation catalysts used in the following examples E1-E5 and comparative examples E1-E5 of the present invention are all prepared by the following methods:
- alumina dry glue powder add 20.0g of citric acid and 20.0g of sesbania powder. After mixing evenly, add 1000.0g of an aqueous solution containing 1.0% nitric acid mass fraction. After rolling for 20.0 minutes, use a clover with a diameter of 1.8mm. Orifice plate extrusion strip. After drying at 120°C for 6.0h, it was roasted at 700°C for 6.0h.
- the calcined carrier is marked as S-0 (after analysis, the properties of the carrier are as follows: specific surface area is 270m 2 /g, pore volume is 0.9cm 3 /g).
- TQ-1 Take 1000g cyclohexane and 2.0g dimethyl disulfide, and the prepared sulfide liquid is marked as TQ-1.
- the pressure of hydrogen is 6.0MPa
- the flow rate of hydrogen is 300.0mL/min
- the flow rate of vulcanization liquid SQ-0 is 40.0mL.
- the sulfurization temperature is 350°C
- the sulfurization time is 6 hours
- the obtained sulfurized hydrogenation catalyst is marked as SCT-0.
- the obtained catalyst was designated as TCT-1.
- the obtained catalyst was designated as ECT-1.
- the reaction tube Reduce the temperature of the reaction tube to 180°C, adjust the pressure to 8.0MPa, and pass a mixed gas of hydrogen and hydrogen selenide into the reaction tube.
- the volume fraction of hydrogen is 93% and the volume fraction of hydrogen selenide is 7%.
- Mix The gas flow rate is 400.0mL/min, and the processing time is 4.0 hours.
- the obtained catalyst was designated as ECT-2.
- the obtained catalyst was designated as TCT-3.
- the reaction tube reduces the temperature of the reaction tube to 200°C, adjust the pressure to 7.0MPa, and pass a mixed gas of hydrogen and hydrogen selenide into the reaction tube.
- the volume fraction of hydrogen is 90% and the volume fraction of hydrogen selenide is 10%.
- Mix The gas flow rate is 500.0mL/min, and the processing time is 5.0 hours.
- the obtained catalyst was designated as ECT-3.
- the reaction tube equipped with the sulfide hydrogenation catalyst SCT-0 to 270°C adjust the reaction pressure to 6.0MPa, and introduce a mixed gas of hydrogen and hydrogen sulfide at the same time.
- the partial pressure ratio of hydrogen and hydrogen sulfide is 400:1.
- the mixed gas flow rate is 400.0mL/min
- the processing time is 12 hours.
- the obtained catalyst was designated as TCT-4.
- the temperature of the reaction tube was lowered to 180°C, the pressure was adjusted to 8.0 MPa, and a mixed gas of hydrogen and hydrogen selenide was introduced into the reaction tube, wherein the volume fraction of hydrogen gas was 93%, the volume fraction of hydrogen selenide was 7%, the flow rate of the mixed gas was 500.0 mL/min, and the treatment time was 4.0 hours.
- the obtained catalyst was recorded as ECT-4.
- the obtained catalyst was designated as TCT-5.
- the reaction tube reduces the temperature of the reaction tube to 210°C, adjust the pressure to 7.0MPa, and pass a mixed gas of hydrogen and hydrogen selenide into the reaction tube.
- the volume fraction of hydrogen is 88% and the volume fraction of hydrogen selenide is 12%.
- Mix The gas flow rate is 300.0mL/min, and the processing time is 5.0 hours.
- the obtained catalyst was designated as ECT-5.
- catalyst DCT-1 The preparation process of catalyst DCT-1 is the same as that of comparative example E1.
- the obtained catalyst was designated as DCT-2.
- the reaction tube containing SCT-0 to 180°C adjust the hydrogen pressure to 8.0MPa, and pass a mixed gas of hydrogen and hydrogen selenide into the reaction tube.
- the volume fraction of hydrogen is 93%, and the volume of hydrogen selenide is 93%.
- the fraction was 7%, the gas flow rate was 400.0 mL/min, and the treatment time was 4.0 hours.
- the obtained catalyst was designated as DCT-3.
- catalyst DCT-1 The preparation process of catalyst DCT-1 is the same as that of Comparative Example E1.
- the obtained catalyst was designated as DTCT-4.
- the reaction tube reduces the temperature of the reaction tube to 160°C, adjust the pressure to 5.0MPa, and pass a mixed gas of hydrogen and hydrogen selenide into the reaction tube.
- the volume fraction of hydrogen is 95% and the volume fraction of hydrogen selenide is 5%.
- Mix The gas flow rate is 300.0mL/min, and the processing time is 3.0 hours.
- the obtained catalyst was designated DCT-4.
- the obtained catalyst was designated DCT-5.
- composition of the above catalyst is shown in Table E1.
- TEM-EDS was used to characterize the hydrogenation and decarbonization catalyst, and it was found that the Se content distributed in the Ni-Mo-S active phase area in the catalyst accounted for the percentage of the total Se content and the sulfur at the corners of the Ni-Mo-S active phase. The content accounts for the percentage of the total sulfur content in the Ni-Mo-S active phase. See Table E2 for details.
- the activity of the catalysts obtained in Examples E1-E5 was evaluated respectively.
- the properties of the residual oil raw materials are shown in Table E3.
- a hydrogenation protective agent FZC-100B
- a hydrodemetallization catalyst FZC-204A
- a hydrodesulfurization catalyst FZC-33B
- the filling volume ratio of the catalyst, the hydrodesulfurization catalyst, and the catalyst obtained in the example is 1.5:2.0:2.0:4.5.
- the operating conditions are: reaction temperature 380°C, reaction pressure 16.0MPa, hydrogen-oil volume ratio 1200:1, and liquid hourly volume space velocity 0.2h -1 .
- the carbon residue value, saturation fraction and nitrogen content in the hydrogenated oil fraction not lower than 200°C were analyzed. The results are shown in Table E4.
- the activity of the catalysts obtained in Comparative Examples E1-E5 was evaluated respectively, and the properties of the residual oil raw materials are shown in Table E3.
- a fixed bed process was adopted, and a hydrogenation protective agent (FZC-100B), a hydrodemetallization catalyst (FZC-204A), and a hydrodesulfurization catalyst (FZC-33B) were loaded before the above catalysts.
- the loading volume ratio of the protective agent, the hydrodemetallization catalyst, the hydrodesulfurization catalyst, and the catalyst obtained in the comparative example was 1.5:2.0:2.0:4.5.
- the operating conditions were: reaction temperature 380°C, reaction pressure 16.0MPa, hydrogen oil volume ratio 1200:1, and liquid hourly volume space velocity 0.2h -1 . After 2000h of reaction evaluation, the residual carbon value, saturated fraction and nitrogen content of the hydrogenation generated oil not lower than 200°C fraction were analyzed, and the results are shown in Table E4.
- the catalyst of the present invention has good hydrogenation and carbon residue removal, hydrogenation saturation capabilities and good hydrodenitrification capabilities.
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Abstract
Description
Claims (16)
- 一种加氢催化剂,所述加氢催化剂为硫化态加氢催化剂,包括载体以及活性组分A、活性组分B和改性助剂组分,所述活性组分A选自第VIII族金属元素中的至少一种,所述活性组分B选自第VIB族金属元素中的至少一种,所述改性助剂组分选自IB、IIA、IIB、IIIA和VIA族元素中的至少一种;其中,所述加氢催化剂采用TEM-EDS方法表征,分布在A-B-S活性相区域内的改性助剂组分含量占总改性助剂组分含量的60%-98%,优选为75%-98%。
- 根据权利要求1所述的加氢催化剂,其中,所述加氢催化剂采用TEM-EDS方法表征,A-B-S活性相边角位的硫含量占A-B-S活性相中总硫含量的6.0%以下,优选为0.5%-4.5%。
- 根据权利要求1所述的加氢催化剂,其中,以加氢催化剂的质量为基准,以元素计,活性组分A的含量为1-10%,优选1.5%-6%;以元素计,活性组分B的含量为6%-24%,优选8%-18%;优选地,以加氢催化剂的质量为基准,以元素计,改性助剂组分的含量为0.2%-4%,优选0.8%-4%;优选地,以加氢催化剂的质量为基准,硫元素的含量为3%-20%,优选4%-15%。
- 根据权利要求1-3中任意一项所述的加氢催化剂,其中,所述活性组分A为Co和/或Ni,所述活性组分B为Mo和/或W;优选地,所述活性组分A为Ni,所述活性组分B为Mo;优选地,所述改性助剂组分选自Cu、Ag、Au、Mg、Ca、Zn、Cd、Ga和Se中的至少一种,更优选为Ag、Mg、Zn、Ga和Se中的至少一种;优选地,所述载体选自氧化铝、氧化硅和无定形硅铝中的至少一种。
- 一种加氢催化剂的制备方法,该方法包括以下步骤:(1)对氧化态加氢催化剂进行硫化,得到硫化态加氢催化剂;(2)将所述硫化态加氢催化剂进行失硫化处理;(3)将步骤(2)得到的处理后的催化剂与含有改性助剂组分前驱物的物料进行接触反应;其中,所述改性助剂组分选自IB、IIA、IIB、IIIA和VIA族元素中的至少一种。
- 根据权利要求5所述的制备方法,其中,所述氧化态加氢催化剂包括载体以及活性组分A和活性组分B,所述活性组分A选自第VIII族金属元素中的至少一种,所述活性组分B选自第VIB族金属元素中的至少一种;优选地,所述活性组分A为Co和/或Ni,所述活性组分B为Mo和/或W;优选地,所述活性组分A为Ni,所述活性组分B为Mo;优选地,所述载体选自氧化铝、氧化硅和无定形硅铝中的至少一种;优选地,以氧化态加氢催化剂的重量为基准,载体的含量为50%-90%,以氧化物计的活性组分B的含量为10%-35%,以氧化物计的活性组分A的含量为2%-8%。
- 根据权利要求5或6所述的制备方法,其中,所述硫化包括干法硫化和/或湿法硫化;优选地,所述硫化的条件包括:硫化温度为240-400℃,硫化时间为2-10h,氢气的压力为2-12MPa,氢气的流量为2-25mL·min-1·g-1氧化态加氢催化剂。
- 根据权利要求5-7中任意一项所述的制备方法,其中,步骤(2)所述失硫化处理的温度低于所述硫化的温度,优选所述失硫化处理的温度比所述硫化的温度低50-100℃;优选地,所述失硫化处理的条件包括:温度为180-370℃,优选200-300℃;处理时间为4-24小时,优选6-16小时,总压力为2-18MPa,优选4-15MPa。
- 根据权利要求5-8中任意一项所述的制备方法,其中,步骤(2)中,所述失硫化处理为轻度失硫化处理,优选采用如下至少一种方式进行:(a)用含有硫化氢的氢气对所述硫化态加氢催化剂进行失硫化处理;(b)在氢气存在下,用硫化液对所述硫化态加氢催化剂进行失硫化处理。
- 根据权利要求9所述的制备方法,其中,方式(a)中,硫化氢与氢气的体积比为200∶1-800∶1,优选300∶1-600∶1,总气体流量为5-30mL·min-1·g-1氧化态加氢催化剂,优选10-20mL·min-1·g-1氧化态加氢催化剂;和/或,方式(b)中,硫化液包括含硫化合物和有机溶剂,其中,含硫化合物选自二甲基二硫、二硫化碳、二乙基硫、乙硫醇、正丁硫醇、二叔任基多硫化物和二甲基亚砜中的至少一种;有机溶剂选自环己烷、正庚烷、航空煤油和柴油中的至少一种;优选地,所述硫化液中含硫化合物的质量分数为0.1%-0.6%;优选地,失硫化处理过程中,硫化液的流量为0.5-4.5mL·h-1·g-1氧化态加氢催化剂,优选1-4mL·h-1·g-1氧化态加氢催化剂;优选地,失硫化处理过程中,氢气流量为5-30mL·min-1·g-1氧化态加氢催化剂,优选10-20mL·min-1·g-1氧化态加氢催化剂。
- 根据权利要求5-10中任意一项所述的制备方法,其中,所述改性助剂组分选自Cu、Ag、Au、Mg、Ca、Zn、Cd、Ga和Se中的至少一种,更优选为Ag、Mg、Zn、Ga和Se中的至少一种;优选地,所述改性助剂组分前驱物选自乙酰丙酮镓、三乙基镓、硬脂酸银、乙酰丙酮银、环己烷丁酸银、硬脂酸镁、二丁基镁、丙酮酸镁、L-天门冬氨酸镁、四苯基卟啉镁中、环烷酸锌、甘油锌、二乙基硒和硒化氢中的至少一种。
- 根据权利要求5-11中任意一项所述的制备方法,其中,所述含有改性助剂组分前驱物的物料为含有改性助剂组分前驱物的有机溶液;优选地,含有改性助剂组分前驱物的有机溶液中,改性助剂组分前驱物的质量含量为0.5%-5%;优选地,含有改性助剂组分前驱物的有机溶液中,溶剂选自甲苯、环己烷、十氢萘、四氢萘和正庚烷中的一种或几种。
- 根据权利要求12所述的制备方法,其中,所述含有改性助剂组分前驱物的有机溶液中还含有稳定剂,所述稳定剂选自有机碱性氮化物;优选地,所述稳定剂选自三乙醇胺、二乙醇胺、一乙醇胺、吡啶、喹啉和苯胺中的至少一种;优选地,所述含有改性助剂组分前驱物的有机溶液中,稳定剂的质量含量为2%-8%。
- 根据权利要求5-13中任意一项所述的制备方法,其中,步骤(3)所述接触反应的条件包括:温度为80-220℃,优选100-200℃,压力为0.2-8MPa,优选0.5-6MPa,反应时间为2-24小时,优选4-20小时;氢气的用流为2-20mL·min-1·g-1氧化态加氢催化剂,优选5-15mL·min-1·g-1氧化态加氢催化剂;含有改性助剂组分前驱物的物料的流量为2-10mL·h-1·g-1氧化态加氢催化剂,优选3-8mL·h-1·g-1氧化态加氢催化剂。
- 根据权利要求5-11中任意一项所述的制备方法,其中,所述含有改性助剂组分前驱物的物料为含有改性助剂组分前驱物的混合气体,所述混合气体中还含有氢气;优选地,含有改性助剂组分前驱物的混合气体中,改性助剂组分前驱物的体积含量为1%-20%,优选3%-15%,氢气的体积含量为80%-99%,优选85%-97%;优选地,所述改性助剂组分前驱物为硒化氢;优选地,步骤(3)所述接触反应的条件包括:温度为120-250℃,优选150-220℃,反应时间为1-8小时,优选2-6小时;反应压力为2-12MPa,优选4-8MPa,含有改性助剂组分前驱物的混合气体的流量为5-40mL·min-1·g-1氧化态加氢催化剂,优选10-30mL·min-1·g-1氧化态加氢催化剂。
- 权利要求1-4中任意一项所述加氢催化剂或按照权利要求5-15中任意一项所述方法制备的加氢催化剂在油品加氢中的应用。
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| CN113559875A (zh) | 2020-04-28 | 2021-10-29 | 中国石油化工股份有限公司 | 加氢催化剂及其制备方法和应用 |
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Also Published As
| Publication number | Publication date |
|---|---|
| KR20250065413A (ko) | 2025-05-12 |
| TWI851140B (zh) | 2024-08-01 |
| TW202412938A (zh) | 2024-04-01 |
| EP4574256A4 (en) | 2026-01-28 |
| JP2025531286A (ja) | 2025-09-19 |
| EP4574256A1 (en) | 2025-06-25 |
| US20260084141A1 (en) | 2026-03-26 |
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