WO2024162747A1 - 파우치 필름 적층체 및 이차 전지 - Google Patents
파우치 필름 적층체 및 이차 전지 Download PDFInfo
- Publication number
- WO2024162747A1 WO2024162747A1 PCT/KR2024/001431 KR2024001431W WO2024162747A1 WO 2024162747 A1 WO2024162747 A1 WO 2024162747A1 KR 2024001431 W KR2024001431 W KR 2024001431W WO 2024162747 A1 WO2024162747 A1 WO 2024162747A1
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- WIPO (PCT)
- Prior art keywords
- pouch
- film laminate
- substrate layer
- pouch film
- layer
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/102—Primary casings; Jackets or wrappings characterised by their shape or physical structure
- H01M50/105—Pouches or flexible bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/085—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/088—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyamides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/124—Primary casings; Jackets or wrappings characterised by the material having a layered structure
- H01M50/126—Primary casings; Jackets or wrappings characterised by the material having a layered structure comprising three or more layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/124—Primary casings; Jackets or wrappings characterised by the material having a layered structure
- H01M50/126—Primary casings; Jackets or wrappings characterised by the material having a layered structure comprising three or more layers
- H01M50/129—Primary casings; Jackets or wrappings characterised by the material having a layered structure comprising three or more layers with two or more layers of only organic material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/131—Primary casings; Jackets or wrappings characterised by physical properties, e.g. gas permeability, size or heat resistance
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/131—Primary casings; Jackets or wrappings characterised by physical properties, e.g. gas permeability, size or heat resistance
- H01M50/133—Thickness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/18—Layered products comprising a layer of metal comprising iron or steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/04—4 layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/10—Batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- Secondary batteries are used in a wide range of fields, from small products such as digital cameras, P-DVDs, MP3Ps, mobile phones, PDAs, portable game devices, power tools, and e-bikes, to large products requiring high output such as electric vehicles and hybrid cars, to power storage devices that store surplus power generation or renewable energy, and to power storage devices for backup.
- Types of secondary batteries include nickel cadmium batteries, nickel hydrogen batteries, lithium ion batteries, and lithium ion polymer batteries.
- the present invention is intended to solve the above problems, and provides a pouch film laminate capable of preventing deformation of a sealing portion during the process of sealing a pouch-shaped battery case manufactured from a pouch film laminate while shortening the sealing time, thereby ensuring both sealing quality and processability.
- a pouch film laminate comprising a first substrate layer, a second substrate layer, a gas barrier layer, and a sealant layer that are sequentially laminated, and having a moisture content per unit weight of 1,000 ppm or more, wherein a melting temperature of the second substrate layer is 240° C. or more, and a thickness of the gas barrier layer is 45 ⁇ m to 100 ⁇ m is provided.
- the moisture content per unit weight of the pouch film laminate can be from 1,000 ppm to 7,000 ppm.
- the melting temperature of the first substrate layer may be 250° C. or higher.
- the thickness of the first substrate layer may be 10 ⁇ m to 50 ⁇ m.
- the first substrate layer may include a polyester film.
- the first substrate layer may include at least one selected from the group consisting of polyethylene terephthalate, polybutylene terephthalate, and polyethylene naphthalate.
- the thickness of the second substrate layer may be 10 ⁇ m to 50 ⁇ m.
- the second substrate layer may include a polyamide-based film.
- the second substrate layer may include at least one selected from the group consisting of nylon 6,6, nylon MXD6 (polyxylylene adipamide), nylon 4, nylon 4,6, and nylon 4,10.
- the thickness of the gas barrier layer can be 60 ⁇ m to 80 ⁇ m.
- the gas barrier layer may include aluminum.
- the thickness of the sealant layer can be 30 ⁇ m to 130 ⁇ m.
- a pouch-shaped battery case is provided manufactured by molding the aforementioned pouch film laminate.
- a pouch-shaped secondary battery which includes a pouch-shaped battery case manufactured by molding the aforementioned pouch film laminate, and an electrode assembly housed in the pouch-shaped battery case.
- the first substrate layer prevents moisture from penetrating from the outside of the pouch
- moisture from the outside of the pouch can pass through the first substrate layer to reach the second substrate layer due to limitations in its thickness and material.
- the moisture can be easily absorbed into the second substrate layer by forming a hydrogen bond with a functional group (ex: amide structure) in the polymer included in the second substrate layer.
- the present invention introduces a second substrate layer having a thickness of a gas barrier layer of 45 ⁇ m to 100 ⁇ m and a melting temperature of 240° C. or higher into a pouch film laminate having a moisture content of 1,000 ppm or higher per unit weight, thereby suppressing the generation of bubbles due to moisture evaporation in the second substrate layer even when a pouch-type battery case manufactured from the pouch film laminate is sealed at a temperature of 235° C. or higher.
- the sealing part of the pouch-type battery case is prevented from being deformed, the sealing time can be shortened, and thus the sealing quality and fairness of the pouch-type battery case can be secured, and the durability and life characteristics of the pouch-type secondary battery can be improved.
- a separate process for lowering the moisture content per unit weight of the pouch film laminate to less than 1,000 ppm is not required, so that the manufacturing process efficiency can be increased and the manufacturing cost can be reduced.
- Figure 1 is a cross-sectional view of a pouch film laminate according to the present invention.
- Figure 2 is an exploded assembly diagram of a pouch-type secondary battery according to the present invention.
- a and/or B in this specification means A, or B, or A and B.
- a pouch film laminate according to the present invention comprises a first substrate layer, a second substrate layer, a gas barrier layer, and a sealant layer that are sequentially laminated, and has a moisture content per unit weight of 1,000 ppm or more, a melting temperature of the second substrate layer of 240° C. or more, and a thickness of the gas barrier layer of 45 ⁇ m to 100 ⁇ m.
- the moisture content per unit weight of the pouch film laminate according to the present invention may be 1,000 ppm or more, specifically 1,000 ppm to 7,000 ppm, and more specifically 1,000 ppm to 3,000 ppm.
- the moisture content per unit weight of the pouch film laminate may vary depending on the moisture content in the air in the chamber in which the pouch film laminate is stored and/or the exposure time of the pouch film laminate to air, but the method of controlling the moisture content is not limited thereto.
- the pouch film laminate according to the present invention includes a gas barrier layer having a thickness of 45 ⁇ m to 100 ⁇ m and a second substrate layer having a melting temperature of 240° C. or higher, even if the moisture content per unit weight of the pouch film laminate is 1,000 ppm or higher, when a pouch-shaped battery case manufactured from the pouch film laminate is sealed at a temperature of 235° C. or higher, the generation of bubbles due to moisture evaporation in the substrate layer can be suppressed.
- the thickness of the gas barrier layer (120) included in the pouch film laminate according to the present invention is 45 ⁇ m to 100 ⁇ m.
- the thickness of the gas barrier layer (120) may be specifically 50 ⁇ m to 90 ⁇ m, and more specifically 60 ⁇ m to 80 ⁇ m.
- the thickness of the gas barrier layer (120) is less than 45 ⁇ m, the formability is poor when the cup part is formed.
- the heat loss from the second substrate layer (114) to the gas barrier layer (120) decreases, so that the temperature of the second substrate layer (114) rapidly increases, which causes a problem of bubbles being generated in the second substrate layer (114), and a problem of a decrease in the mechanical strength of the pouch film laminate.
- the thickness of the gas barrier layer exceeds 100 ⁇ m, as the yield strength of the pouch film laminate increases, the pouch film laminate slides easily in the mold during forming, which causes a problem of wrinkles being generated.
- one feature of the present invention is that it prevents a rapid temperature increase of the second substrate layer (114) to prevent the generation of bubbles, while sufficiently transferring heat to the sealant layer (130) to implement excellent sealing performance. Therefore, it is preferable to satisfy the thickness of the gas barrier layer (120) in terms of being able to implement excellent insulation, processability, and sealing performance.
- FIG. 1 is a cross-sectional view of a pouch film laminate (100) according to the present invention.
- each component of the pouch film laminate (100) of the present invention will be described in more detail with reference to Fig. 1.
- the substrate layer (110) is formed on the outermost layer of the pouch film laminate (100) to protect the secondary battery from friction and collision with the outside.
- the substrate layer (110) is made of polymer and can electrically insulate the electrode assembly from the outside.
- the thickness of the substrate layer (110) may be 5 ⁇ m to 100 ⁇ m, specifically 7 ⁇ m to 70 ⁇ m, and more specifically 25 ⁇ m to 60 ⁇ m.
- the thickness of the substrate layer (110) satisfies the above range, the external insulation is excellent, and the thickness of the entire pouch is not thick, so the energy density per volume of the secondary battery may be excellent.
- the melting temperature of the first substrate layer (112) may be 250°C or higher, specifically 250°C to 350°C, and more specifically 250°C to 300°C.
- the temperature of the first substrate layer (112) satisfies the above numerical range, when sealing at a high temperature of 235°C or higher, deformation and damage of the first substrate layer due to heat can be minimized.
- the second substrate layer (114) may be a layer disposed between the first substrate layer (112) and the gas barrier layer (120) as described above. In this case, the second substrate layer (114) may play a role in improving the formability of the pouch.
- the melting temperature of the second substrate layer (114) according to the present invention may be 240°C or higher, specifically 240°C to 350°C, and more specifically 240°C to 300°C.
- the melting temperature of the second substrate layer (114) is less than 240°C, there is a problem that the sealing portion is deformed and damaged due to the vaporization of moisture contained in the second substrate layer when sealing under a temperature condition of 235°C or higher to supply sufficient heat within a given production time, and there is a problem that the sealing time increases and the production process efficiency decreases when sealing under a temperature condition of less than 235°C.
- the thickness of the second substrate layer (114) may be 10 ⁇ m to 50 ⁇ m, specifically 10 ⁇ m to 40 ⁇ m, and more specifically 15 ⁇ m to 35 ⁇ m.
- the formability of the pouch can be secured while preventing a decrease in the energy density per volume of the secondary battery due to the thickness of the pouch film laminate becoming excessively thick.
- the gas barrier layer (120) is laminated between the substrate layer (110) and the sealant layer (130) to secure the mechanical strength of the pouch, block the ingress of gas or moisture from outside the secondary battery, and prevent electrolyte leakage from inside the pouch-type battery case.
- the gas barrier layer (120) may be formed of a stainless steel thin film.
- the gas barrier layer (120) may be manufactured by molding and/or processing a stainless steel thin film.
- the gas barrier layer (120) formed of stainless steel has relatively low thermal conductivity, which is effective in preventing or delaying heat diffusion to other cells during thermal runaway, and has relatively high toughness, which can suppress cracking of the pouch during use of the pouch-type battery.
- the stainless steel may include at least one element other than iron (Fe), for example, copper (Cu), chromium (Cr), manganese (Mn), nickel (Ni), magnesium (Mg), silicon (Si), and zinc (Zn).
- the sealant layer (130) is intended to completely seal the inside of the pouch-shaped battery case by mutually thermally bonding the sealing portion when the pouch-shaped battery case containing the electrode assembly inside is sealed.
- the sealant layer (130) may be formed of a material having excellent thermal bonding strength.
- the sealant layer (130) may be formed of a material having insulating, corrosion-resistant, and sealing properties. Specifically, since the sealant layer (130) is in direct contact with the electrode assembly and/or the electrolyte inside the pouch-shaped battery case, it may be formed of a material having insulating and corrosion-resistant properties. In addition, since the sealant layer (130) must completely seal the inside of the pouch-shaped battery case to block material movement between the inside and the outside, it may be formed of a material having high sealing properties (e.g., excellent thermal bonding strength). In order to secure such insulating, corrosion-resistant, and sealing properties, the sealant layer (130) may be formed of a polymer material.
- the sealant layer (130) may be made of one or more materials selected from the group consisting of polyethylene, polypropylene, polycarbonate, polyethylene terephthalate, polyvinyl chloride, acrylic polymers, polyacrylonitrile, polyimide, polyamide, cellulose, aramid, nylon, polyester, polyparaphenylenebenzobisoxazole, polyarylate, Teflon, and glass fiber, and preferably may be made of a polyolefin resin such as polypropylene (PP) and/or polyethylene (PE).
- PP polypropylene
- PE polyethylene
- the polypropylene may be composed of cast polypropylene (CPP), acid modified polypropylene (Acid Modified Polypropylene, PPa), a polypropylene-ethylene copolymer, and/or a polypropylene-butylene-ethylene terpolymer.
- the thickness of the sealant layer (130) may be 30 ⁇ m to 130 ⁇ m, specifically 50 ⁇ m to 120 ⁇ m, and more specifically 70 ⁇ m to 100 ⁇ m. When the thickness of the sealant layer satisfies the above range, there is an effect of securing the sealing strength of the sealing portion while also securing the formability of the pouch film laminate.
- the sealant layer (130) may have a single film structure made of one material.
- the sealant layer (130) may have a composite film structure in which two or more materials are each formed to form layers.
- the sealant layer (130) may include a first sealant layer and a second sealant layer.
- the first sealant layer may be a layer arranged to be adjacent to the gas barrier layer
- the second sealant layer may be a layer arranged on the first sealant layer.
- the first sealant layer and the second sealant layer may be made of materials having different materials and/or properties, respectively.
- An interface may exist between the first sealant layer and the second sealant layer. This means that the first sealant layer and the second sealant layer are different layers, and may be formed separately.
- the first sealant layer is particularly preferably made of acid-modified polypropylene (PPa) to secure long-term adhesion between the gas barrier layer and the first sealant layer.
- the acid-modified polypropylene may be maleic anhydride polypropylene (MAH PP).
- the second sealant layer may be formed of a material having insulating, corrosion-resistant, and sealing properties. Specifically, since the second sealant layer is in direct contact with the electrode assembly (260 of FIG. 2) and/or the electrolyte inside the receiving space (224 of FIG. 2), it may be formed of a material having insulating and corrosion-resistant properties. In addition, since the second sealant layer must completely seal the inside of the battery case to block material movement between the inside and the outside, it may be formed of a material having high sealing properties.
- the second sealant layer may be formed of one or more materials selected from the group consisting of polyethylene, polypropylene, polycarbonate, polyethylene terephthalate, polyvinyl chloride, acrylic polymers, polyacrylonitrile, polyimide, polyamide, cellulose, aramid, nylon, polyester, polyparaphenylenebenzobisoxazole, polyarylate, Teflon, and glass fiber.
- the second sealant layer may be made of a polyolefin resin such as polypropylene (PP) and/or polyethylene (PE).
- the polypropylene may be composed of non-stretched polypropylene, acid modified polypropylene, a polypropylene-ethylene copolymer, and/or a polypropylene-butylene-ethylene terpolymer.
- the acid modified polypropylene may be maleic anhydride polypropylene (MAH PP).
- the second sealant layer may include non-stretched polypropylene (cast polypropylene, CPP) having heat sealability and high tensile strength.
- a pouch-type secondary battery according to the present invention includes a pouch-type battery case manufactured by molding the aforementioned pouch film laminate, and an electrode assembly housed in the pouch-type battery case.
- the pouch-type secondary battery according to the present invention includes a pouch-type battery case in which an electrode assembly is housed, the pouch-type battery case is manufactured by molding a pouch film laminate, and the pouch film laminate includes a first substrate layer, a second substrate layer, a gas barrier layer, and a sealant layer that are sequentially laminated, and has a moisture content per unit weight of 1,000 ppm or more, and a melting temperature of the second substrate layer is 240°C or more.
- FIG 2 is an exploded assembly diagram of a pouch-type secondary battery (200) according to the present invention.
- the pouch-type secondary battery (200) of the present invention may include a pouch-type battery case (210), an electrode assembly (260), an electrode lead (280), an insulator (290), and an electrolyte (not shown).
- the pouch-shaped battery case (210) can be manufactured by molding the pouch film laminate of the present invention described above.
- the pouch-shaped battery case (210) can accommodate an electrode assembly (260) inside. Since the detailed configuration and properties of the pouch film laminate are the same as described above, a detailed description is omitted.
- the pouch film laminate may be drawn and stretched by a punch or the like to manufacture a pouch-shaped battery case (210).
- the pouch-shaped battery case (210) may include a cup portion (222) and a receiving portion (224).
- the receiving portion (224) is a place for receiving an electrode assembly, and may mean a receiving space formed in a pocket shape on the inside of the cup portion (222) as the cup portion (222) is formed.
- the pouch-type battery case (210) may include a first case (220) and a second case (230) as illustrated in FIG. 2.
- the first case (220) includes a receiving portion (224) capable of receiving an electrode assembly (260), and the second case (230) may cover the receiving portion (224) from above to prevent the electrode assembly (260) from being separated from the outside of the battery case (210).
- the first case (220) and the second case (230) may be manufactured such that one side thereof is connected to each other as illustrated in FIG. 2, but are not limited thereto and may be manufactured in various ways, such as being manufactured separately from each other.
- cup portions (222, 232) when forming a cup portion in a pouch film laminate, two symmetrical cup portions (222, 232) can be drawn and formed adjacent to each other in one pouch film laminate.
- cup portions (222, 232) can be formed in each of the first case (220) and the second case (230) as illustrated in FIG. 2.
- the bridge portion (240) formed between the two cup portions (222, 232) can be folded so that the two cup portions (222, 232) face each other.
- the cup portion (232) of the second case (230) can accommodate the electrode assembly (260) from above.
- an electrode assembly (260) having a thicker thickness can be accommodated than when there is only one cup part (222).
- one corner of the secondary battery (200) is formed by folding the pouch-type battery case (210), the number of corners to be sealed can be reduced when performing a sealing process later. Accordingly, the process speed of the pouch-type secondary battery (200) can be improved, and the number of sealing processes can be reduced.
- the pouch-type battery case (210) can be sealed while housing the electrode assembly (260) so that a part of the electrode lead (280) described later, i.e., a terminal part, is exposed.
- the electrode assembly (260) can be housed in the receiving part (224) provided in the cup part (222) of the first case (220), and the second case (230) can cover the receiving part (224) from above.
- an electrolyte can be injected into the interior of the receiving part (224), and the sealing part (250) formed on the edges of the first case (220) and the second case (230) can be sealed.
- the sealing portion (250) can perform a function of sealing the receiving portion (224). Specifically, the sealing portion (250) can seal the receiving portion (224) while being formed along the edge of the receiving portion (224).
- the temperature for sealing the sealing portion (250) can be 180° C. to 250° C., specifically 200° C. to 250° C., and more specifically 210° C. to 240° C. When the sealing temperature satisfies the above numerical range, the pouch-type battery case (210) can secure sufficient sealing strength by heat bonding.
- the electrode assembly (260) can be inserted into a pouch-shaped battery case (210) and sealed by the pouch-shaped battery case (210) after electrolyte injection.
- the electrode assembly (260) may be formed by sequentially stacking an anode, a separator, and a cathode.
- the electrode assembly (260) may include two types of electrodes, an anode and a cathode, and a separator interposed between the electrodes to mutually insulate the electrodes.
- the positive and negative electrodes may each have a structure in which an active material slurry is applied to an electrode current collector in the form of a metal foil or metal mesh containing aluminum and copper, respectively.
- the slurry may be formed by stirring a granular active material, an auxiliary conductor, a binder, and a conductive agent while a solvent is added. The solvent may be removed in a subsequent process.
- a slurry containing an electrode active material and a binder and/or a conductive material is applied to a positive electrode current collector and a negative electrode current collector to manufacture a positive electrode and a negative electrode, and the positive electrode and the negative electrode are laminated on both sides of a separator, thereby manufacturing an electrode assembly (260) in a predetermined shape.
- the types of the electrode assembly (260) may include, but are not limited to, a stack type, a jelly roll type, a stack and folding type, etc.
- the electrode assembly (260) may include an electrode tab (270).
- the electrode tabs (270) are respectively connected to the positive and negative electrodes of the electrode assembly (260), and may protrude outwardly from the electrode assembly (260) to serve as a path through which electrons may move between the inside and the outside of the electrode assembly (260).
- the electrode current collector included in the electrode assembly (260) may be composed of a portion where an electrode active material is applied and a terminal portion where the electrode active material is not applied, i.e., a non-coated portion.
- the electrode tabs (270) may be formed by cutting the non-coated portion or by connecting a separate conductive member to the non-coated portion by ultrasonic welding, etc. As illustrated in FIG. 2, the electrode tabs (270) may protrude in different directions from each other in the electrode assembly (260), but are not limited thereto, and may be formed to protrude in various directions, such as protruding side by side in the same direction from one side.
- the electrode lead (280) can supply electricity to the outside of the secondary battery (200).
- the electrode lead (280) can be connected to the electrode tab (270) of the electrode assembly (260) by spot welding, etc.
- the electrode lead (280) is connected to the electrode assembly (260) and may protrude to the outside of the pouch-type battery case (210) via the sealing portion (250). Specifically, one end of the electrode lead (280) is connected to the electrode assembly (260), particularly to the electrode tab (270), and the other end of the electrode lead (280) may protrude to the outside of the pouch-type battery case (210).
- the electrode lead (280) may include a positive lead (282) having one end connected to the positive tab (272) and extending in the protruding direction of the positive tab (272), and a negative lead (284) having one end connected to the negative tab (271) and extending in the protruding direction of the negative tab (271). Both the positive lead (282) and the negative lead (284) may have other ends protruding outward from the battery case (210). Accordingly, electricity generated inside the electrode assembly (260) may be supplied to the outside.
- the positive lead (282) and the negative lead (284) may also extend in various directions, respectively.
- the positive lead (282) and the negative lead (284) may be made of different materials. That is, the positive electrode lead (282) may be made of the same aluminum (Al) material as the positive electrode collector, and the negative electrode lead (284) may be made of the same copper (Cu) material as the negative electrode collector or a copper material coated with nickel (Ni). A portion of the electrode lead (280) protruding outside the battery case (210) may be a terminal portion and may be electrically connected to an external terminal.
- the insulating portion (290) prevents electricity generated from the electrode assembly (260) from flowing to the battery case (210) through the electrode lead (280) and maintains the sealing of the battery case (210).
- the insulating portion (290) may be formed of a non-conductive material that does not conduct electricity well.
- the insulating portion (290) is often made of an insulating tape or film that is easy to attach to the electrode lead (280) and has a relatively thin thickness, but is not limited thereto, and any material capable of insulating the electrode lead (280) may be used.
- the insulating portion (290) may be arranged to surround the outer surface of the electrode lead (280). Specifically, at least a portion of the electrode lead (280) may be surrounded by the insulating portion (290). In this case, the insulating portion (290) may be arranged between the electrode lead (280) and the pouch-type battery case (210). The insulating portion (290) may be positioned limited to the sealing portion (250) where the first case (220) and the second case (230) of the pouch-type battery case (210) are heat-sealed, and may adhere the electrode lead (280) to the battery case (210).
- the pouch-type secondary battery (200) may further include an electrolyte (not shown) that is poured inside the pouch-type battery case (210).
- the electrolyte is for moving lithium ions generated by an electrochemical reaction of an electrode during charging/discharging of the secondary battery (200), and may include a non-aqueous organic electrolyte that is a mixture of a lithium salt and an organic solvent, or a polymer using a polymer electrolyte.
- the electrolyte may include a solid electrolyte of a sulfide type, an oxide type, or a polymer type, and such a solid electrolyte may have flexibility that is easily deformed by an external force.
- a first adhesive film having a width of 266 mm, a length of 50 m, and a thickness of 3 ⁇ m
- a nylon MXD6 film having a width of 266 mm, a length of 50 m, and a thickness of 25 ⁇ m
- a second adhesive film having a width of 266 mm, a length of 50 m, and a thickness of 3 ⁇ m
- a polyethylene terephthalate (PET) film having a width of 266 mm, a length of 50 m, and a thickness of 12 ⁇ m were sequentially laminated.
- a polypropylene (PP) film having a width of 266 mm, a length of 50 m, and a thickness of 80 ⁇ m was coextruded.
- PP polypropylene
- the polypropylene film is a sealant layer
- the aluminum alloy thin film is a gas barrier layer
- the first adhesive film, the nylon film, the second adhesive film, and the polyethylene terephthalate film are substrate layers.
- the moisture content per unit weight of the pouch film laminate was controlled by controlling the moisture content in the air within the chamber while the pouch film laminate manufactured by the above method was stored within the chamber.
- a pouch film laminate was manufactured in the same manner as in Example 1, except that an aluminum alloy film having a thickness of 80 ⁇ m was used.
- the moisture content per unit weight of the pouch film laminate was changed by controlling the moisture content in the air within the chamber where the pouch film laminate was stored.
- a pouch film laminate was manufactured in the same manner as in Example 1, except that an 80 ⁇ m thick aluminum alloy film and a 30 ⁇ m thick nylon 6,6 film were used.
- the moisture content per unit weight of the pouch film laminate was changed by controlling the moisture content in the air within the chamber where the pouch film laminate was stored.
- a pouch film laminate was manufactured in the same manner as in Example 1, except that a nylon 6 film was used instead of the nylon MXD6 film.
- the moisture content per unit weight of the pouch film laminate was changed by controlling the moisture content in the air within the chamber where the pouch film laminate was stored.
- a pouch film laminate was manufactured in the same manner as in Example 1, except that an 80 ⁇ m thick aluminum alloy film was used and a 25 ⁇ m thick nylon 6 film was used instead of the nylon MXD6 film.
- the moisture content per unit weight of the pouch film laminate was changed by controlling the moisture content in the air within the chamber where the pouch film laminate was stored.
- a pouch film laminate was manufactured in the same manner as in Example 1, except that an 80 ⁇ m thick aluminum alloy film and a 30 ⁇ m thick nylon 6,6 film were used.
- the moisture content per unit weight of the pouch film laminate was changed by controlling the moisture content in the air within the chamber where the pouch film laminate was stored.
- Comparative Example 4 Manufacturing of a pouch film laminate
- a pouch film laminate was manufactured in the same manner as in Example 1, except that a 40 ⁇ m thick aluminum alloy film and a 15 ⁇ m thick nylon MXD6 film were used.
- the moisture content per unit weight of the pouch film laminate was changed by controlling the moisture content in the air within the chamber where the pouch film laminate was stored.
- each of the pouch film laminates manufactured in Examples 1 to 3 and Comparative Examples 1 to 4 was prepared six times. Then, each pouch film laminate was cut to a width of 266 mm and a length of 200 mm, folded in half to a size of 133 mm width ⁇ 200 mm so that the sealant layers were in contact, and then the long side (200 mm) was sealed under the following six conditions, thereby manufacturing each pouch-type battery case.
- the sealing part is deformed due to bubble formation.
- Example 3 since the melting temperature of the nylon 6,6 film included in the second substrate layer is 250°C, it can be confirmed that even when sealing is performed under temperature conditions of 240°C, no bubbles are generated in the second substrate layer, and thus the sealing portion of the pouch-type battery case is not deformed.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
Description
| 파우치 필름 적층체 | 가스 배리어층 | 제2 기재층 | 실링 온도 별 실링부 변형 유무 | ||||||||
| 단위 무게 당 수분 함량 (ppm) |
두께 (㎛) |
소재 | 두께 (㎛) |
용융 온도 (℃) |
210℃ | 220℃ | 230℃ | 235℃ | 240℃ | 250℃ | |
| 실시예 1 | 2000 | 60 | Nylon MXD6 | 25 | 240 | X | X | X | X | O | O |
| 실시예 2 | 1700 | 80 | Nylon MXD6 | 25 | 240 | X | X | X | X | O | O |
| 실시예 3 | 1900 | 80 | Nylon 6,6 | 30 | 250 | X | X | X | X | X | O |
| 비교예 1 | 1500 | 60 | Nylon 6 | 25 | 220 | X | O | O | O | O | O |
| 비교예 2 | 2500 | 80 | Nylon 6 | 25 | 220 | X | O | O | O | O | O |
| 비교예 3 | 1800 | 80 | Nylon 6 | 30 | 220 | X | O | O | O | O | O |
| 비교예 4 |
2000 | 40 | Nylon MXD6 | 15 | 240 | X | X | X | O | O | O |
Claims (14)
- 순차 적층된 제1 기재층, 제2 기재층, 가스 배리어층 및 실런트층을 포함하는 파우치 필름 적층체로서, 상기 파우치 필름 적층체의 단위 무게 당 수분 함량이 1,000ppm 이상이고,상기 제2 기재층의 용융 온도가 240℃ 이상이고,상기 가스 배리어층의 두께는 45㎛ 내지 100㎛인, 파우치 필름 적층체.
- 청구항 1에 있어서,상기 파우치 필름 적층체의 단위 무게 당 수분 함량이 1,000ppm 내지 7,000ppm인, 파우치 필름 적층체.
- 청구항 1에 있어서,상기 제1 기재층의 용융 온도가 250℃ 이상인, 파우치 필름 적층체.
- 청구항 1에 있어서,상기 제1 기재층의 두께가 10㎛ 내지 50㎛인, 파우치 필름 적층체.
- 청구항 1에 있어서,상기 제1 기재층은 폴리에스터계 필름을 포함하는, 파우치 필름 적층체.
- 청구항 1에 있어서,상기 제1 기재층은 폴리에틸렌테레프탈레이트, 폴리부틸렌테레프탈레이트 및 폴리에틸렌나프탈레이트로 이루어진 군에서 선택된 적어도 1종 이상을 포함하는, 파우치 필름 적층체.
- 청구항 1에 있어서,상기 제2 기재층의 두께가 10 ㎛ 내지 50 ㎛ 인, 파우치 필름 적층체.
- 청구항 1에 있어서,상기 제2 기재층은 폴리아마이드계 필름을 포함하는, 파우치 필름 적층체.
- 청구항 1에 있어서,상기 제2 기재층은 나일론 6,6, 나일론 MXD6(polyxylylene adipamide), 나일론 4, 나일론 4,6 및 나일론 4,10로 이루어진 군에서 선택된 적어도 1종 이상을 포함하는, 파우치 필름 적층체.
- 청구항 1에 있어서,상기 가스 배리어층의 두께는 60㎛ 내지 80㎛인, 파우치 필름 적층체.
- 청구항 1에 있어서,상기 가스 배리어층은 알루미늄을 포함하는, 파우치 필름 적층체.
- 청구항 1에 있어서,상기 실런트층의 두께는 30㎛ 내지 130㎛인, 파우치 필름 적층체.
- 청구항 1 내지 12 중 어느 한 항에 따른 파우치 필름 적층체를 성형하여 제조된 파우치형 전지 케이스.
- 청구항 1 내지 12 중 어느 한 항에 따른 파우치 필름 적층체를 성형하여 제조된 파우치형 전지 케이스; 및상기 파우치형 전지 케이스에 수납된 전극 조립체를 포함하는 파우치형 이차 전지.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202480010294.8A CN120642110A (zh) | 2023-02-03 | 2024-01-30 | 软包膜层叠体和二次电池 |
| JP2025543823A JP2026504181A (ja) | 2023-02-03 | 2024-01-30 | パウチフィルム積層体、パウチ型電池ケースおよびパウチ型二次電池 |
| EP24750545.6A EP4645536A4 (en) | 2023-02-03 | 2024-01-30 | FILM LAMINATE FOR BAG AND SECONDARY BATTERY |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2023-0015126 | 2023-02-03 | ||
| KR20230015126 | 2023-02-03 | ||
| KR10-2024-0009781 | 2024-01-22 | ||
| KR1020240009781A KR20240122331A (ko) | 2023-02-03 | 2024-01-22 | 파우치 필름 적층체 및 이차 전지 |
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| Publication Number | Publication Date |
|---|---|
| WO2024162747A1 true WO2024162747A1 (ko) | 2024-08-08 |
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ID=92147252
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/KR2024/001431 Ceased WO2024162747A1 (ko) | 2023-02-03 | 2024-01-30 | 파우치 필름 적층체 및 이차 전지 |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP4645536A4 (ko) |
| JP (1) | JP2026504181A (ko) |
| CN (1) | CN120642110A (ko) |
| WO (1) | WO2024162747A1 (ko) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004327040A (ja) * | 1998-02-05 | 2004-11-18 | Dainippon Printing Co Ltd | 電池ケース用シート |
| JP4993048B2 (ja) * | 1999-12-20 | 2012-08-08 | 大日本印刷株式会社 | 電池用容器 |
| KR101795711B1 (ko) * | 2015-08-17 | 2017-11-08 | 노대수 | 배터리 셀 파우치 필름 및 그 제조방법 |
| KR20180062841A (ko) * | 2016-12-01 | 2018-06-11 | 율촌화학 주식회사 | 셀 파우치 및 이의 제조 방법 |
| JP2019212433A (ja) * | 2018-06-01 | 2019-12-12 | 大日本印刷株式会社 | 電池用包装材料、その製造方法、電池用包装材料の巻取体、電池 |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113410552B (zh) * | 2014-09-30 | 2023-02-21 | 大日本印刷株式会社 | 电池用包装材料和电池 |
| US20240217209A1 (en) * | 2020-03-26 | 2024-07-04 | Dai Nippon Printing Co., Ltd. | Packaging material for power storage device, method of producing same, and power storage device |
-
2024
- 2024-01-30 WO PCT/KR2024/001431 patent/WO2024162747A1/ko not_active Ceased
- 2024-01-30 EP EP24750545.6A patent/EP4645536A4/en active Pending
- 2024-01-30 CN CN202480010294.8A patent/CN120642110A/zh active Pending
- 2024-01-30 JP JP2025543823A patent/JP2026504181A/ja active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004327040A (ja) * | 1998-02-05 | 2004-11-18 | Dainippon Printing Co Ltd | 電池ケース用シート |
| JP4993048B2 (ja) * | 1999-12-20 | 2012-08-08 | 大日本印刷株式会社 | 電池用容器 |
| KR101795711B1 (ko) * | 2015-08-17 | 2017-11-08 | 노대수 | 배터리 셀 파우치 필름 및 그 제조방법 |
| KR20180062841A (ko) * | 2016-12-01 | 2018-06-11 | 율촌화학 주식회사 | 셀 파우치 및 이의 제조 방법 |
| JP2019212433A (ja) * | 2018-06-01 | 2019-12-12 | 大日本印刷株式会社 | 電池用包装材料、その製造方法、電池用包装材料の巻取体、電池 |
Non-Patent Citations (1)
| Title |
|---|
| See also references of EP4645536A4 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN120642110A (zh) | 2025-09-12 |
| EP4645536A4 (en) | 2026-04-22 |
| EP4645536A1 (en) | 2025-11-05 |
| JP2026504181A (ja) | 2026-02-03 |
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