WO2024171881A1 - 化合物、組成物、成形体、及び製造方法 - Google Patents
化合物、組成物、成形体、及び製造方法 Download PDFInfo
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- WO2024171881A1 WO2024171881A1 PCT/JP2024/003823 JP2024003823W WO2024171881A1 WO 2024171881 A1 WO2024171881 A1 WO 2024171881A1 JP 2024003823 W JP2024003823 W JP 2024003823W WO 2024171881 A1 WO2024171881 A1 WO 2024171881A1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D493/00—Heterocyclic compounds containing oxygen atoms as the only ring hetero atoms in the condensed system
- C07D493/02—Heterocyclic compounds containing oxygen atoms as the only ring hetero atoms in the condensed system in which the condensed system contains two hetero rings
- C07D493/04—Ortho-condensed systems
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/15—Heterocyclic compounds having oxygen in the ring
- C08K5/156—Heterocyclic compounds having oxygen in the ring having two oxygen atoms in the ring
- C08K5/1575—Six-membered rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0083—Nucleating agents promoting the crystallisation of the polymer matrix
Definitions
- the present invention relates to a compound, a composition, a molded body, and a manufacturing method.
- Patent Document 1 discloses a method for modifying a crystalline plastic, which comprises adding dibenzylidene sorbitol to a polymer or copolymer of a crystalline plastic and then heating and forming the polymer or copolymer.
- Patent Document 2 discloses a method for modifying polypropylene, which comprises blending 1,3,2,4-di(methylbenzylidene)sorbitol with crystalline polypropylene or a copolymer thereof and molding the mixture by heating.
- Patent Document 3 discloses that a resin composition having transparency can be obtained by using 1,3:2,4-bis(O-methylbenzylidene)sorbitol.
- US Pat. No. 5,399,633 discloses bis(3,4-dialkylbenzylidene) sorbitol acetals which are useful as nucleating agents and are particularly useful plastic additives for improving the optical properties of polymeric materials.
- US Pat. No. 5,399,633 discloses nucleating or clarifying agents that exhibit one or more of improved transparency, yellowing resistance, and functionality.
- an object of the present invention is to provide a novel compound suitable as a nucleating agent or a clarifying agent.
- a molded article comprising a mixture of the compound according to [1] or [2] or the composition according to [3] or [4] and a polyolefin resin.
- a method for producing a transparent molded article comprising mixing the compound according to [1] or [2] or the composition according to [3] or [4] with a polyolefin resin.
- R 1 and R 2 are each independently an alkyl group having 2 to 5 carbon atoms.
- benzaldehyde ( ⁇ ) having an alkyl group having 2 to 5 carbon atoms at the ortho position and a methyl group at the para position is reacted with the product,
- the production method according to [7], wherein the content of the benzaldehyde ( ⁇ ) is 50 mass% or less with respect to the total amount of the benzaldehyde ( ⁇ ) and the benzaldehyde ( ⁇ ).
- the present invention provides a novel compound suitable as a nucleating agent or clarifying agent.
- One embodiment of the present invention relates to a compound represented by the following formula (I) (hereinafter also referred to as “compound (I)").
- compound (I) is a compound represented by the following formula (I) (hereinafter also referred to as “compound (I)").
- R 1 and R 2 are each independently an alkyl group having 2 to 5 carbon atoms.
- R 1 and R 2 are each independently an alkyl group having 2 to 5 carbon atoms.
- examples of the alkyl group having 2 to 5 carbon atoms include, but are not limited to, ethyl, n-propyl, i-propyl, n-butyl, i-butyl, t-butyl, sec-butyl, n-pentyl, i-pentyl, neopentyl, t-pentyl, sec-pentyl, and 1,2-dimethylpropyl.
- R 1 and R 2 are each independently an alkyl group having 2 to 5 carbon atoms, and from the viewpoint of having a high 5% weight loss temperature, an alkyl group having 2 to 4 carbon atoms is more preferable. From the same viewpoint, R 1 and R 2 are not particularly limited, but are each independently preferably ethyl, n-propyl, i-propyl, n-butyl, or i-butyl, and more preferably n-propyl, i-propyl, n-butyl, or i-butyl.
- the 5% weight loss temperature means a temperature at which the ratio of weight loss due to heating under an inert gas atmosphere is within 5% of the weight before heating.
- nucleating agent One of the properties required for a nucleating agent or a clarifying agent (hereinafter, these are also collectively referred to simply as “nucleating agent, etc.”) is a high 5% weight loss temperature.
- the 5% weight loss temperature of a compound used for a nucleating agent, etc. is high, the nucleating agent, etc. is less likely to evaporate and/or decompose even at high temperatures, and the generation of odors originating from the nucleating agent, etc. can be suppressed when a molded body is manufactured or when a molded body is processed at high temperatures.
- the compound (I) is not particularly limited, but the 5% weight loss temperature is preferably 300°C or higher, more preferably 310°C or higher, and particularly preferably 315°C or higher.
- the 5% weight loss temperature can be measured based on the method described in the examples below.
- R 1 and R 2 are not particularly limited, but are each independently preferably n-propyl, i-propyl, n-butyl, or i-butyl, more preferably i-propyl or i-butyl, and particularly preferably compound (A) or compound (B).
- R 1 and R 2 may be the same or different, and are preferably the same from the viewpoints of ease of production of compound (I) and performance as a nucleating agent, etc.
- Compound (I) of the present embodiment is not particularly limited, and examples thereof include compounds represented by the following formulas (A), (B), (C), (D), and (E) (hereinafter also referred to as “compound (A)”, “compound (B)”, “compound (C)”, “compound (D)”, and “compound (E)”).
- Compound (I) of this embodiment can be suitably used as a nucleating agent or a clarifying agent, although there are no particular limitations thereon.
- stereoisomers e.g., enantiomers
- the individual stereoisomers and mixtures thereof e.g., racemates
- compound (I) is intended to be encompassed by compound (I).
- composition containing compound (I).
- the composition of this embodiment contains at least compound (I).
- the composition of this embodiment may be composed of only compound (I), or may contain other components.
- the composition of this embodiment includes an embodiment in which one or more compounds selected from compounds (A) to (E) are contained.
- composition of this embodiment can be suitably used as a nucleating agent or a clarifying agent, although there are no particular limitations thereon. Furthermore, by using the composition of this embodiment as a nucleating agent or a clarifying agent, excellent optical properties can be imparted to the molded article described below.
- composition of this embodiment is not particularly limited, but may be, for example, in powder, granules, or liquid form, and is preferably in a form that is excellent as a nucleating agent, etc.
- other components contained in the composition typically include additives contained in nucleating agents, etc., and are not particularly limited, but examples include acid-based inorganic additive components, hydrotalcites, inorganic silicon compounds, other nucleating agents, etc.
- the content of compound (I) relative to the total amount of the composition is not particularly limited and can be appropriately selected depending on the application of the composition.
- the content of compound (I) relative to the total amount of the composition is not particularly limited as long as the composition can exhibit its performance as a nucleating agent.
- One embodiment of the present invention relates to a molded body obtained by mixing compound (I) and a polyolefin resin.
- Another embodiment of the present invention relates to a molded body obtained by mixing a composition containing compound (I) and a polyolefin resin.
- the molded body of this embodiment contains at least compound (I) and a polyolefin resin, and can be formed using a composition containing compound (I) as described above. Therefore, the molded body of this embodiment may contain a component derived from the composition of this embodiment.
- the compound (I) of this embodiment is a soluble nucleating agent or the like, the compound (I) can be uniformly dissolved or dispersed in the polyolefin resin by heating, thereby imparting excellent optical properties to the molded article. Therefore, the molded article of this embodiment is preferably a molded article obtained by heating and mixing the compound (I) and the polyolefin resin and molding the mixture, and more preferably a molded article obtained by melt-kneading and molding the mixture.
- the form of the molded article obtained by mixing the compound (I) and the polyolefin resin includes a molded article obtained by melt-kneading the compound (I) and the polyolefin resin, and a molded article obtained by molding the compound (I) and the polyolefin resin.
- the molded article by mixing compound (I) with a polyolefin resin, the molded article can have excellent optical properties.
- excellent optical properties include, but are not limited to, transparency, non-yellowing, and gloss.
- compound (I) can be said to be a compound suitable for use as a nucleating agent, etc.
- Compound (I) of this embodiment can impart transparency to a molded article mixed with a polyolefin resin. Transparency can be evaluated, for example, by the haze value.
- the preferred haze value varies depending on the polyolefin resin used and its application, but for example, when polypropylene is used, a molded article with a haze value of 14% or less can be obtained by mixing with compound (I), and even a molded article with a haze value of 11% or less can be obtained.
- the haze value can be measured based on the method described in the examples below.
- the compound (I) of this embodiment can suppress yellowing of a molded body mixed with a polyolefin resin.
- the yellowing of the molded body can be evaluated by the yellowing index (YI).
- the yellowing index (YI) of the molded body is not particularly limited, but is preferably 3 or less. When the yellowing index (YI) of the molded body is more than 3, the yellowing index (YI) may be adjusted by a pigment such as a blue ink agent.
- the yellowing index (YI) can be measured based on the method described in the examples below.
- examples of polyolefin resins include, but are not limited to, polyethylene resins and polypropylene resins. Specific examples include high-density polyethylene, medium-density polyethylene, linear polyethylene, ethylene copolymers with an ethylene content of 50% by mass or more, propylene homopolymers, propylene copolymers with a propylene content of 50% by mass or more, butene homopolymers, butene copolymers with a butene content of 50% by mass or more, methylpentene homopolymers, methylpentene copolymers with a methylpentene content of 50% by mass or more, polybutadiene, etc.
- Copolymers include, but are not limited to, random copolymers and block copolymers, etc., and the stereoregularity of polyolefin resins includes, but are not limited to, isotactic and syndiotactic, etc.
- the polyolefin resin is not particularly limited from the viewpoint of increasing the transparency of the molded body, but is preferably polypropylene, more preferably a random copolymer of ethylene and polypropylene, and particularly preferably polypropylene with an ethylene content of 0.5% by mass or more and 5% by mass or less.
- polypropylene more preferably a random copolymer of ethylene and polypropylene, and particularly preferably polypropylene with an ethylene content of 0.5% by mass or more and 5% by mass or less.
- the polyolefin resin one type may be used alone, or two or more types may be used in combination.
- the molded body of this embodiment may further contain other components.
- the other components contained in the molded body are not particularly limited, but may include, for example, phenol-based antioxidants, phosphorus-based antioxidants, sulfur-based antioxidants, antioxidants, fatty acid metal salts, ultraviolet absorbers, hindered amine compounds, flame retardants, flame retardant assistants, lubricants, fillers, hydrosaltites, antistatic agents, fluorescent brighteners, pigments, dyes, plasticizers, light stabilizers, colorants, and other nucleating agents.
- One type of other component may be used alone, or two or more types may be used in combination.
- the content of compound (I) is preferably 0.005% by mass or more and 5% by mass or less, more preferably 0.01% by mass or more and 2.5% by mass or less, and particularly preferably 0.02% by mass or more and 1% by mass or less, based on the total amount of polyolefin-based resin.
- the content of compound (I) within the above-mentioned range can provide transparency to the molded article.
- the content of compound (I) in the molded article is more than 5% by mass based on the total amount of polyolefin-based resin, the molded article tends to have poor appearance.
- the content of compound (I) in the molded article is less than 0.005% by mass based on the total amount of polyolefin-based resin, the fine crystals of compound (I) tend not to precipitate during the molding production, and the performance as a nucleating agent tends not to be exhibited.
- the content of the nucleating agent is high, the nucleating agent does not dissolve and/or diffuse uniformly in the polyolefin resin, and fish eyes and the like occur, which tends to cause poor appearance of the molded product. Therefore, a nucleating agent capable of preventing poor appearance of the molded product even when the content of the nucleating agent is high is required.
- the content of the compound (I) can be increased compared to the conventional product.
- the reason is not intended to be particularly limited, the present inventors speculate as follows. That is, it is considered that the solubility of the compound (I) in the polyolefin resin increases and the compound (I) is easily dissolved and/or diffused uniformly in the polyolefin resin when R 1 and R 2 are alkyl groups having 2 to 5 carbon atoms in the formula (I).
- R 1 and R 2 are each independently an alkyl group having 1 carbon atom in the formula (I)
- the solubility of the compound (I) in the polyolefin resin tends not to increase.
- the solubility of compound (I) in polyolefin resin increases, but when a molded body is produced, fine crystals of compound (I) tend not to precipitate, and the compound (I) tends not to perform as a nucleating agent.
- the content of compound (I) can also be determined from the charge ratio during preparation of the polyolefin resin composition described below, or by a conventionally known analytical method or analysis method for molded bodies.
- the analytical method or analysis method is not particularly limited, but examples thereof include extraction methods such as Soxhlet extraction, ultrasonic extraction, and high-speed high-pressure extraction, or a method of analyzing a solution in which a nucleating agent or the like obtained by a dissolution/reprecipitation method or the like is dissolved using a high-performance liquid chromatograph (HPLC) or the like.
- extraction methods such as Soxhlet extraction, ultrasonic extraction, and high-speed high-pressure extraction
- HPLC high-performance liquid chromatograph
- the total content of the polyolefin resin and the compound (I) is preferably 50% by mass or more and 100% by mass or less, more preferably 65% by mass or more and 100% by mass or less, and particularly preferably 70% by mass or more and 100% by mass or less, based on the total amount of the molded article, from the viewpoint of increasing the strength and flexibility of the molded article.
- One embodiment of the present invention relates to a method for producing a transparent molded body, comprising mixing compound (I) or a composition containing the compound with a polyolefin resin.
- the method for producing the molded body of this embodiment is not particularly limited as long as the molded body can be obtained, but it is preferable to produce the molded body by the following method.
- mixing compound (I) (or a composition containing the compound) with a polyolefin resin may mean, for example, simply mixing compound (I) with a polyolefin resin in the process of preparing a polyolefin resin composition described later, or may mean mixing compound (I) with a polyolefin resin by melt kneading or the like in the melt kneading process described later.
- a molded body having excellent optical properties can be produced, and a transparent molded body can be produced.
- the transparency of the molded body can be evaluated by the method described above.
- the method for producing a molded article of this embodiment may include a step of preparing a polyolefin resin composition containing compound (I) (or a composition containing the compound) and a polyolefin resin.
- the polyolefin resin composition contains at least compound (I) and a polyolefin resin, and as described above, can also be prepared using a composition containing compound (I). Therefore, the polyolefin resin composition may contain a component derived from the composition of this embodiment.
- the compound (I) (or a composition containing the compound) and polyolefin resin that can be used here are as described above.
- other components contained in the molded article described above may be added to the polyolefin resin composition.
- a predetermined amount of compound (I) (or a composition containing said compound) and polyolefin resin may be directly charged into the melt-kneader without a separate process for preparing the polyolefin resin composition.
- the method for producing a molded article according to the present embodiment may include a step of melt-kneading a polyolefin resin composition.
- Examples of the method for melt-kneading a polyolefin resin composition include a method of melt-kneading using a conventionally known melt-kneading device.
- the melt-kneading temperature is not particularly limited, but is preferably 180° C. or more and 230° C. or less, and more preferably 190° C. or more and 210° C. or less.
- the melt-kneading temperature is within the above-mentioned range, the raw materials can be sufficiently dissolved, and various problems that occur when the melt-kneading temperature is high, which will be described later, can be suppressed.
- the melt-kneading temperature can be adjusted, for example, by using a temperature-adjustable melt-kneading device.
- the compound (I) of this embodiment tends to be able to dissolve and/or diffuse uniformly in the polyolefin resin even at a low melt-kneading temperature (e.g., 200°C).
- a low melt-kneading temperature e.g. 200°C.
- R 1 and R 2 are alkyl groups having 2 to 5 carbon atoms, and it is considered that the solubility of the compound (I) in the polyolefin resin increases, and the compound (I) is easily dissolved and/or diffused uniformly in the polyolefin resin.
- melt-kneading speed and the melt-kneading time are not particularly limited and can be selected appropriately.
- the manufacturing method of the molded article of the present embodiment may include a step of molding the polyolefin resin composition.
- a method of molding the polyolefin resin composition for example, a conventionally known molding method can be used.
- the melt-kneaded polyolefin resin composition may be cooled and hardened.
- the molding method is not particularly limited, but examples thereof include injection molding, extrusion blow molding, injection blow molding, stretch blow molding, compression molding, rotational molding, profile extrusion, plate extrusion, thermoforming, membrane extrusion, film molding, and stretch membrane extrusion.
- fine crystals of compound (I) are precipitated, and compound (I) can exhibit sufficient performance as a nucleating agent.
- One embodiment of the present invention relates to a method for producing a compound represented by formula (I).
- the compound (I) of this embodiment can be produced, for example, by the production method described in JP-A-2009-534465.
- the alkyl group having 2 to 5 carbon atoms located at the para position of benzaldehyde ( ⁇ ) is not particularly limited, but is preferably ethyl, n-propyl, i-propyl, n-butyl, or i-butyl.
- conventionally known compounds can be used as benzaldehyde ( ⁇ ).
- R 1 and R 2 in formula (I) correspond to an alkyl group having 2 to 5 carbon atoms located at the para position of benzaldehyde ( ⁇ ). That is, by using benzaldehyde ( ⁇ ) in which the alkyl group having 2 to 5 carbon atoms located at the para position is the desired R 1 or R 2 , a compound (I) having the desired R 1 and R 2 can be produced.
- R 1 and R 2 when R 1 and R 2 are the same, it is sufficient to use a benzaldehyde ( ⁇ ) having a single alkyl group having 2 to 5 carbon atoms located at the para position, and when R 1 and R 2 are different, it can be produced by using two types of benzaldehyde ( ⁇ ) having different alkyl groups having 2 to 5 carbon atoms located at the para position.
- benzaldehyde ( ⁇ ) having an alkyl group having 2 to 5 carbon atoms located at the ortho position and a methyl group located at the para position may be used to react with a polyol.
- Benzaldehyde ( ⁇ ) may be a by-product produced in the production of benzaldehyde ( ⁇ ).
- the content of benzaldehyde ( ⁇ ) relative to the total amount of benzaldehyde ( ⁇ ) and benzaldehyde ( ⁇ ) is not particularly limited from the viewpoint of the yield of compound (I), but is preferably 50 mass% or less, and more preferably 30 mass% or less.
- a compound derived from benzaldehyde ( ⁇ ) when benzaldehyde ( ⁇ ) is further reacted, a compound derived from benzaldehyde ( ⁇ ) may be produced.
- the compound derived from benzaldehyde ( ⁇ ) is not particularly limited, but may be, for example, a compound in which R 1 and/or R 2 are located at the ortho position and a methyl group is located at the para position in the formula (I).
- the compound derived from benzaldehyde ( ⁇ ) may or may not be removed by a conventionally known purification method, but is preferably removed.
- the polyol is not particularly limited, but examples thereof include sorbitol.
- the polyol may be an optically active substance or a racemic substance.
- the acid catalyst is not particularly limited, but examples include organic acid catalysts and inorganic acid catalysts, and an organic acid catalyst is preferable, and a sulfonic acid such as paratoluenesulfonic acid is more preferable.
- the reaction between benzaldehyde ( ⁇ ) and polyol is preferably a dehydration condensation reaction.
- the dehydration condensation reaction is preferably carried out in, for example, water and/or a polar organic solvent, although it is not particularly limited thereto.
- the polar organic solvent is more preferably, but is not particularly limited thereto, an alcohol-based organic solvent such as methanol.
- the washed powder was collected by filtration and washed with methanol. The powder was then stirred in heptane at 70°C, filtered, and washed with methanol. The isolated white powder was dried in a vacuum oven to obtain 32.1 g of compound (A).
- the melting point of compound (A) was 215-216°C, and the 5% weight loss temperature was shown in Table 1. The purity was greater than 99% based on GC-MS (Shimadzu Corporation, GCMS-QP2010Ultra).
- the washed powder was collected by filtration and washed with methanol. The powder was then stirred in heptane at 70°C, filtered, and washed with methanol. The isolated white powder was dried in a vacuum oven to obtain 13.1 g of compound (B). The melting point of compound (B) was 189-190°C, and the 5% weight loss temperature was shown in Table 1. The purity was greater than 99% based on GC-MS.
- the washed powder was collected by filtration and washed with methanol. The powder was then stirred in heptane at 70°C, filtered, and washed with methanol. The isolated white powder was dried in a vacuum oven to obtain 26.6 g of compound (C).
- the melting point of compound (C) was 239-240°C, and the 5% weight loss temperature was shown in Table 1. The purity was greater than 99% based on GC-MS.
- the washed powder was collected by filtration and washed with methanol. The powder was then stirred in heptane at 70°C, filtered, and washed with methanol. The isolated white powder was dried in a vacuum oven to obtain 9.9 g of compound (D).
- the melting point of compound (D) was 238-239°C, and the 5% weight loss temperature was shown in Table 1. The purity was greater than 99% based on GC-MS.
- the washed powder was collected by filtration and washed with methanol. The powder was then stirred in heptane at 70°C, filtered, and washed with methanol. The isolated white powder was dried in a vacuum oven to obtain 10.8 g of compound (E).
- the melting point of compound (E) was 232-233°C, and the purity was greater than approximately 99% based on GC-MS.
- a polyolefin resin composition was prepared by adding 0.5 parts by mass of compound (A) (bis-1,3:2,4-(4'-isobutyl-2'-methylbenzylidene)sorbitol), 0.05 parts by mass of tetrakis[methylene-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate]methane (CAS number 6683198), 0.1 parts by mass of tetrakis(2,4-di-t-butylphenyl)phosphite (CAS number 31570044), and 0.08 parts by mass of calcium stearate (CAS number 1592230) to 100 parts by mass of a polypropylene random copolymer resin (Japan Polypropylene Corporation, Wintech PP WMG03).
- a polyolefin resin composition (including polypropylene) was melt-kneaded at 200°C for 3 minutes at approximately 100 min -1 using a benchtop kneader (Xplore Instrument, MC15HT). The polyolefin resin composition at 200°C was then introduced into an injection molding machine to produce a molded body having a diameter of 30.0 mm and a thickness of 1.0 mm.
- Example 7 A polyolefin resin composition was prepared by adding 0.8 parts by mass of compound (A) (bis-1,3:2,4-(4'-isobutyl-2'-methylbenzylidene)sorbitol), 0.05 parts by mass of tetrakis[methylene-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate]methane (CAS number 6683198), 0.1 parts by mass of tetrakis(2,4-di-t-butylphenyl)phosphite (CAS number 31570044), and 0.08 parts by mass of calcium stearate (CAS number 1592230) to 100 parts by mass of a polypropylene random copolymer resin (Japan Polypropylene Corporation, Wintech PP WMG03).
- A bis-1,3:2,4-(4'-isobutyl-2'-methylbenzylidene)sorbitol
- the polyolefin resin composition was melt-kneaded at 200°C for 3 minutes at about 100 min -1 using a benchtop kneader (Xplore Instrument, MC15HT). The polyolefin resin composition at 200°C was then introduced into an injection molding machine to produce a sheet-shaped product having a diameter of 30.0 mm and a thickness of 1.0 mm.
- Example 8 A molded article was produced in the same manner as in Example 6, except that 0.5 parts by mass of compound (B) (bis-1,3:2,4-(4'-isopropyl-2'-methylbenzylidene)sorbitol) was used instead of compound (A).
- Example 9 A molded article was produced in the same manner as in Example 7, except that 0.8 parts by mass of compound (B) (bis-1,3:2,4-(4'-isopropyl-2'-methylbenzylidene)sorbitol) was used instead of compound (A).
- Example 10 A molded article was produced in the same manner as in Example 6, except that 0.5 parts by mass of compound (C) (bis-1,3:2,4-(4'-normal-propyl-2'-methylbenzylidene)sorbitol) was used instead of compound (A).
- Example 11 A molded article was produced in the same manner as in Example 6, except that 0.5 parts by mass of compound (D) (bis-1,3:2,4-(4'-normal-butyl-2'-methylbenzylidene)sorbitol) was used instead of compound (A).
- Example 12 A molded article was produced in the same manner as in Example 6, except that 0.5 parts by mass of compound (E) (bis-1,3:2,4-(4'-ethyl-2'-methylbenzylidene)sorbitol) was used instead of compound (A).
- Measurement method for fisheyes (1) In a test piece of a molded body (diameter 30.0 mm), a cloudy part having a maximum length of 50 ⁇ m or more due to undispersed nucleating agent was observed as a fisheye (observed at 50x magnification using a digital microscope VHX-7100, KEYENCE Corporation). (2) When the number of fisheyes was small, the number of fisheyes per test piece was counted. When the number of fisheyes was large, the number of fisheyes per observation field was counted, and then the number of fisheyes was multiplied by the value of [test piece area/observation field area].
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Abstract
Description
特許文献1には、結晶性プラスチックの重合体又は共重合体にジベンジリデンソルビトールを添加して加熱形成してなる結晶性のプラスチックの改質方法が開示されている。
特許文献2には、結晶性ポリプロピレン又はその共重合体に1・3,2・4-ジ(メチルベンジリデン)ソルビトールを配合し、加熱成形することを特徴とするポリプロピレンの改質方法が開示されている。
特許文献3には、1,3:2,4-ビス(O-メチルベンジリデン)ソルビトールを適用することで透明性を有する樹脂組成物を得ることができることが開示されている。
特許文献4には、造核剤(nucleating agent)として有用であり、またポリマー材料の光学特性を改善するために特に有用なプラスチック添加剤である、ビス(3,4-ジアルキルベンジリデン)ソルビトールアセタールが開示されている。
特許文献5には、1以上の改善された透明性、黄変性及び官能性を示す成核剤又は透明化剤が開示されている。
以上から、本発明は、核剤又は透明化剤に適した新規化合物を提供することを目的とする。
[1]
下記式(I)で表される化合物。
(式(I)中、R1及びR2は、それぞれ独立して、炭素原子数2~5のアルキル基である。)
[2]
R1及びR2が、それぞれ独立して、エチル、n-プロピル、i-プロピル、n-ブチル、又はi-ブチルである、[1]に記載の化合物。
[3]
[1]又は[2]に記載の化合物を含む組成物。
[4]
核剤、又は、透明化剤として用いられる[3]に記載の組成物。
[5]
[1]若しくは[2]に記載の化合物又は[3]若しくは[4]に記載の組成物と、ポリオレフィン系樹脂と、を混合した成形体。
[6]
[1]若しくは[2]に記載の化合物又は[3]若しくは[4]に記載の組成物と、ポリオレフィン系樹脂と、を混合することを含む、透明な成形体の製造方法。
[7]
酸触媒下で、パラ位に位置する炭素原子数2~5のアルキル基及びオルト位に位置するメチル基を有するベンズアルデヒド(α)と、ポリオールと、を反応させることを含む、下記式(I)で表される化合物の製造方法。
(式(I)中、R1及びR2は、それぞれ独立して、炭素原子数2~5のアルキル基である。)
[8]
さらに、オルト位に位置する炭素原子数2~5のアルキル基及びパラ位に位置するメチル基を有するベンズアルデヒド(β)を反応させ、
前記ベンズアルデヒド(α)と前記ベンズアルデヒド(β)との総量に対する、前記ベンズアルデヒド(β)の含有量が50質量%以下である、[7]に記載の製造方法。
本発明の一実施形態は、化合物(I)を含む組成物に関する。本実施形態の組成物は、少なくとも化合物(I)を含む。本実施形態の組成物は、化合物(I)のみで構成されていてもよく、他の成分を含んでいてもよい。本実施形態の組成物は、化合物(A)~化合物(E)から選択される1以上の化合物が含まれる態様を含む。
本発明の一実施形態は、化合物(I)とポリオレフィン系樹脂とを混合した成形体に関する。また、本発明の一実施形態は、化合物(I)を含む組成物とポリオレフィン系樹脂とを混合した成形体に関する。本実施形態の成形体は、少なくとも化合物(I)とポリオレフィン系樹脂とを含み、上述のように、化合物(I)を含む組成物を用いて形成することもできる。このため、本実施形態の成形体には本実施形態の組成物に由来する成分が含まれていてもよい。
一般的に、核剤等の含有量が多い場合、核剤等がポリオレフィン系樹脂中に均一に溶解及び/又は拡散せず、フィッシュアイ等が発生し、成形体の外観不良が発生する傾向にある。したがって、核剤等の含有量が多い場合にも、成形体の外観不良を防ぐことができる核剤等が求められている。本実施形態の化合物(I)は、ポリオレフィン系樹脂への溶解性及び/又は拡散性が高い傾向にあることから、従来品と比較して、化合物(I)の含有量を多くすることができる。その理由については、特に限定する趣旨ではないが、本発明者らは次のように推測している。すなわち、式(I)において、R1及びR2が炭素原子数2~5のアルキル基であることで、化合物(I)のポリオレフィン系樹脂への溶解度が増加し、ポリオレフィン系樹脂中へと容易に均一に溶解及び/又は拡散すると考えられる。また、式(I)において、R1及びR2が、それぞれ独立して、炭素原子数1のアルキル基である場合、化合物(I)のポリオレフィン系樹脂への溶解度が増加しない傾向にある。また、式(I)において、R1及びR2が、それぞれ独立して、炭素原子数6以上のアルキル基である場合、化合物(I)のポリオレフィン系樹脂への溶解度は増加するが、成形体を製造する際に化合物(I)の微細結晶が析出しない傾向にあり、核剤としての性能を発揮することができない傾向にある。また、化合物(I)の含有量は、後述するポリオレフィン系樹脂組成物の調製時の仕込み比より求めることもできるし、成形体の従来公知の分析方法・解析方法により求めることができる。分析方法・解析方法としては、特に限定されないが、例えば、ソックスレー抽出法、超音波抽出法、及び高速高圧抽出法等の抽出方法、又は、溶解/再沈殿法等によって得られた核剤等が溶解した溶液を高速液体クロマトグラフ(HPLC)等で分析・解析する方法が挙げられる。
本発明の一実施形態は、化合物(I)又は当該化合物を含む組成物と、ポリオレフィン系樹脂と、を混合することを含む、透明な成形体の製造方法に関する。本実施形態の成形体の製造方法としては、前記成形体が得られる方法であれば、特に限定されないが、次の方法により成形体を製造することが好ましい。また、本実施形態の成形体の製造方法において、化合物(I)(又は当該化合物を含む組成物)と、ポリオレフィン系樹脂と、を混合するとは、例えば、後述するポリオレフィン系樹脂組成物を調製する工程において単に化合物(I)と、ポリオレフィン系樹脂とを混合することを意味してもよく、後述する溶融混練の工程において化合物(I)と、ポリオレフィン系樹脂とを溶融混練等の混合することを意味してもよい。
本実施形態の成形体の製造方法では、化合物(I)(又は当該化合物を含む組成物)と、ポリオレフィン系樹脂と、を含むポリオレフィン系樹脂組成物を調製する工程を含むことができる。ポリオレフィン系樹脂組成物は、少なくとも化合物(I)とポリオレフィン系樹脂とを含み、上述のように、化合物(I)を含む組成物を用いて調製することもできる。このため、ポリオレフィン系樹脂組成物には本実施形態の組成物に由来する成分が含まれていてもよい。ここで使用できる化合物(I)(又は当該化合物を含む組成物)、及びポリオレフィン系樹脂は、前述したとおりである。また、ポリオレフィン系樹脂組成物には、前述した成形体に含まれる他の成分を添加してもよい。
本実施形態の成形体の製造方法では、ポリオレフィン系樹脂組成物を溶融混練する工程を含むことができる。ポリオレフィン系樹脂組成物を溶融混練する方法としては、例えば、従来公知の溶融混練装置を用いて溶融混練する方法が挙げられる。
一般的に溶融混練温度が高いと、成形体の劣化、成形体の黄変化、核剤等の熱分解による臭気の発生等の問題が生じる傾向にある。一方、溶融混練温度が低いと核剤等がポリオレフィン系樹脂中に均一に溶解及び/又は拡散せず、フィッシュアイ等が発生し、成形体の外観不良が発生する傾向にある。したがって、低い溶融混練温度において、良好なポリオレフィン系樹脂への溶解性及び/又は拡散性を有する核剤等が求められている。本実施形態の化合物(I)は、低い溶融混練温度(例えば、200℃)である場合でも、ポリオレフィン系樹脂中に均一に溶解及び/又は拡散することができる傾向にある。その理由については、特に限定する趣旨ではないが、本発明者らは次のように推測している。すなわち、式(I)において、R1及びR2が炭素原子数2~5のアルキル基であることで、化合物(I)のポリオレフィン系樹脂への溶解度が増加し、ポリオレフィン系樹脂中へと容易に均一に溶解及び/又は拡散すると考えられる。また、式(I)において、R1及びR2が、それぞれ独立して、炭素原子数1のアルキル基である場合、化合物(I)のポリオレフィン系樹脂への溶解度が増加しない傾向にある。また、式(I)において、R1及びR2が、それぞれ独立して、炭素原子数6以上のアルキル基である場合、化合物(I)のポリオレフィン系樹脂への溶解度は増加するが、成形体を製造する際に化合物(I)の微細結晶が析出しない傾向にある。また、ポリオレフィン系樹脂中に均一に溶解及び/又は拡散することができる傾向にあることは、フィッシュアイの発生により評価することができ、フィッシュアイは、後述する実施例に記載の方法に基づいて測定することができる。
本実施形態の成形体の製造方法では、ポリオレフィン系樹脂組成物を成形する工程を含むことができる。ポリオレフィン系樹脂組成物を成形する方法としては、例えば、従来公知の成形方法を使用することができる。また、成形する工程においては、溶融混練されたポリオレフィン系樹脂組成物を冷却して、硬化してもよい。成形方法としては、特に限定されないが、例えば、射出成形、押し出しブロー成形、射出ブロー成形、延伸ブロー成形、圧縮成形、回転成形、異形押出し、板押出し、熱成形、膜押出し、フィルム成形、及び延伸膜押出し等が挙げられる。
また、溶融混練されたポリオレフィン系樹脂組成物を冷却する際に、化合物(I)の微細結晶が析出することで、化合物(I)は核剤として十分な性能を発揮することができる。
本発明の一実施形態は、前記式(I)で表される化合物の製造方法に関する。本実施形態の化合物(I)の製造方法では、酸触媒下で、パラ位に位置する炭素原子数2~5のアルキル基及びオルト位に位置するメチル基を有するベンズアルデヒド(α)と、ポリオールと、を反応させることが好ましい。
示差走査熱量計(株式会社島津製作所、DSC-60A Plus)を用い、室温から10℃/分で昇温したときの化合物の発熱ピーク温度を測定し、融点(℃)とした。
ビス-1,3:2,4-(4’-メチルベンジリデン)ソルビトール(CAS番号81541120、以下、「化合物(X)」ともいう。)の5%重量減少温度を測定した。その結果を表1に示した。
ビス-1,3:2,4-(3’,4’-ジメチルベンジリデン)ソルビトール(CAS番号135861562、以下、「化合物(Y)」ともいう。)の5%重量減少温度を測定した。その結果を表1に示した。
以下の化合物(A-1)及び(A-2)の5%重量減少温度を各々測定した。その結果を表1に示した。
示差熱・熱重量同時測定装置(株式会社島津製作所、DTG-60A)を用い、窒素雰囲気下、室温から10℃/分で昇温してそれぞれの化合物の重量減少を示す温度を測定した。その結果を下記表に示した。表からわかるように、実施例の化合物の5%重量減少温度は315℃以上であり、熱安定性に優れていることがわかった。
(実施例6)
ポリプロピレンランダムコポリマー樹脂(日本ポリプロ株式会社、ウィンテックPP WMG03)100質量部に対し、化合物(A)(ビス-1,3:2,4-(4’-イソブチル-2’-メチルベンジリデン)ソルビトール)0.5質量部、テトラキス[メチレン-3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネート]メタン(CAS番号6683198)0.05質量部、テトラキス(2,4-ジ-t-ブチルフェニル)ホスファイト(CAS番号31570044)0.1質量部及びステアリン酸カルシウム(CAS番号1592230)0.08質量部を加え、ポリオレフィン系樹脂組成物を調製した。卓上混練機(Xplore Instrument社、MC15HT)により、ポリオレフィン系樹脂組成物(ポリプロピレンを含む)を、200℃、3分間、約100min-1で溶融混練した。次いで、200℃のポリオレフィン系樹脂組成物を射出成型機に導入し、直径30.0mm、厚み1.0mmの成形体を製造した。
ポリプロピレンランダムコポリマー樹脂(日本ポリプロ株式会社、ウィンテックPP WMG03)100質量部に対し、化合物(A)(ビス-1,3:2,4-(4’-イソブチル-2’-メチルベンジリデン)ソルビトール)0.8質量部、テトラキス[メチレン-3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネート]メタン(CAS番号6683198)0.05質量部、テトラキス(2,4-ジ-t-ブチルフェニル)ホスファイト(CAS番号31570044)0.1質量部及びステアリン酸カルシウム0.08(CAS番号1592230)質量部を加え、ポリオレフィン系樹脂組成物を調製した。卓上混練機(Xplore Instrument社、MC15HT)により、ポリオレフィン系樹脂組成物を、200℃、3分間、約100min-1で溶融混練した。次いで200℃のポリオレフィン系樹脂組成物を、射出成型機に導入し、直径30.0mm、厚み1.0mmのシートの成形体を製造した。
化合物(A)に代えて、化合物(B)(ビス-1,3:2,4-(4’-イソプロピル-2’-メチルベンジリデン)ソルビトール)0.5質量部を使用した以外は、実施例6と同様の方法により成形体を製造した。
化合物(A)に代えて、化合物(B)(ビス-1,3:2,4-(4’-イソプロピル-2’-メチルベンジリデン)ソルビトール)0.8質量部を使用した以外は、実施例7と同様の方法により成形体を製造した。
化合物(A)に代えて、化合物(C)(ビス-1,3:2,4-(4’-ノルマルプロピル-2’-メチルベンジリデン)ソルビトール)0.5質量部を使用した以外は、実施例6と同様の方法により成形体を製造した。
化合物(A)に代えて、化合物(D)(ビス-1,3:2,4-(4’-ノルマルブチル-2’-メチルベンジリデン)ソルビトール)0.5質量部を使用した以外は、実施例6と同様の方法により成形体を製造した。
化合物(A)に代えて、化合物(E)(ビス-1,3:2,4-(4’-エチル-2’-メチルベンジリデン)ソルビトール)0.5質量部を使用した以外は、実施例6と同様の方法により成形体を製造した。
化合物(A)を使用しなかったこと以外は、実施例6と同様の方法により成形体を製造した。
化合物(A)に代えて、化合物(X)(ビス-1,3:2,4-(4’-メチルベンジリデン)ソルビトール)0.2質量部を使用した以外は、実施例6と同様の方法により成形体を製造した。
化合物(A)に代えて、化合物(Y)(ビス-1,3:2,4-(3’,4’-ジメチルベンジリデン)ソルビトール)0.2質量部を使用した以外は、実施例6と同様の方法により成形体を製造した。
化合物(A)に代えて、上述の化合物(A-2)0.5質量部を使用した以外は、実施例6と同様の方法により成形体を製造した。
化合物(A)に代えて、上述の化合物(A-2)0.8質量部を使用した以外は、実施例6と同様の方法により成形体を製造した。
化合物(A)に代えて、上述の化合物(A-2)0.5質量部を使用した以外は、実施例6と同様の方法により成形体を製造した。
化合物(A)に代えて、上述の化合物(A-2)0.8質量部を使用した以外は、実施例6と同様の方法により成形体を製造した。
化合物(A)に代えて、下記化合物(B-1)0.5質量部を使用した以外は、実施例6と同様の方法により成形体を製造した。
化合物(A)に代えて、上述の化合物(B-1)0.8質量部を使用した以外は、実施例6と同様の方法により成形体を製造した。
化合物(A)に代えて、下記化合物(B-2)0.5質量部を使用した以外は、実施例6と同様の方法により成形体を製造した。
化合物(A)に代えて、上述の化合物(B-2)0.8質量部を使用した以外は、実施例6と同様の方法により成形体を製造した。
[黄変度(YI)の測定]
得られた成形体の黄変度(YI)を、ヘーズメーター(日本電色工業株式会社、COH7700)を用いて測定した。その結果を下記表に示した。なお、黄変度(YI)が小さいほど、光学特性に優れている。表からわかるように、実施例の成形体は、YI値が3以下であり、黄変が抑制されていることがわかった。
得られた成形体のHaze値をヘーズメーター(日本電色工業株式会社、COH7700)を用いて測定した。その結果を下記表に示した。なお、Haze値(%)が小さいほど、光学特性に優れている。表からわかるように、実施例の成形体のHaze値は11%以下であり、透明性に優れていることがわかった。
得られた成形体のフィッシュアイの数を次の方法にしたがって測定した。その結果を下記表に示した。実施例の成形体において外観不良が生じなかったことがわかった。また、化合物の添加量が0.5質量部から0.8質量部に増加した場合にも、外観不良が生じなかった。
(1)成形体の試験片(直径30.0mm)において、最大長さが50μm以上の、核剤の未分散に起因する白濁した部分をフィッシュアイとし、観測した(KEYENCE社、デジタルマイクロスコープVHX-7100、50倍率で観測)。
(2)フィッシュアイの数が少ない場合、試験片1枚のフィッシュアイの数を数え上げた。フィッシュアイの数が多い場合、観測視野当たりのフィッシュアイの数を数え上げた後、フィッシュアイの数に[試験片の面積/観測視野面積]の値を乗じた。
(3)作製した試験片3枚を用いて、(2)の操作を行い、試験片1枚当たりのフィッシュアイの数の平均値を求めた。(4)試験片1枚当たりのフィッシュアイの数が10個以下であるとき、成形体において外観不良が発生しておらず、化合物(I)が、ポリオレフィン系樹脂中に均一に溶解及び/又は拡散したと評価した。
また、明細書に記載された全ての文献、特許出願、及び技術規格は、個々の文献、特許出願、及び技術規格が参照により取り込まれることが具体的かつ個々に記された場合と同程度に、本明細書中に参照により取り込まれる。
Claims (8)
- R1及びR2が、それぞれ独立して、エチル、n-プロピル、i-プロピル、n-ブチル、又はi-ブチルである、請求項1に記載の化合物。
- 請求項1又は2に記載の化合物を含む組成物。
- 核剤、又は、透明化剤として用いられる請求項3に記載の組成物。
- 請求項1若しくは請求項2に記載の化合物又は請求項3に記載の組成物と、ポリオレフィン系樹脂と、を混合した成形体。
- 請求項1若しくは請求項2に記載の化合物又は請求項3に記載の組成物と、ポリオレフィン系樹脂と、を混合することを含む、透明な成形体の製造方法。
- さらに、オルト位に位置する炭素原子数2~5のアルキル基及びパラ位に位置するメチル基を有するベンズアルデヒド(β)を反応させ、
前記ベンズアルデヒド(α)と前記ベンズアルデヒド(β)との総量に対する、前記ベンズアルデヒド(β)の含有量が50質量%以下である、請求項7に記載の製造方法。
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- 2024-02-06 EP EP24756731.6A patent/EP4667472A1/en active Pending
- 2024-02-06 WO PCT/JP2024/003823 patent/WO2024171881A1/ja not_active Ceased
- 2024-02-06 KR KR1020257025496A patent/KR20250145596A/ko active Pending
- 2024-02-06 JP JP2025501068A patent/JPWO2024171881A1/ja active Pending
- 2024-02-06 CN CN202480012560.0A patent/CN120712272A/zh active Pending
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| TW202440587A (zh) | 2024-10-16 |
| KR20250145596A (ko) | 2025-10-13 |
| JPWO2024171881A1 (ja) | 2024-08-22 |
| CN120712272A (zh) | 2025-09-26 |
| EP4667472A1 (en) | 2025-12-24 |
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