WO2024201068A1 - Article, système de fourniture d'aérosol et procédé de formation d'un article - Google Patents

Article, système de fourniture d'aérosol et procédé de formation d'un article Download PDF

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Publication number
WO2024201068A1
WO2024201068A1 PCT/GB2024/050874 GB2024050874W WO2024201068A1 WO 2024201068 A1 WO2024201068 A1 WO 2024201068A1 GB 2024050874 W GB2024050874 W GB 2024050874W WO 2024201068 A1 WO2024201068 A1 WO 2024201068A1
Authority
WO
WIPO (PCT)
Prior art keywords
aerosol
article
article according
generating portion
sheet material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/GB2024/050874
Other languages
English (en)
Inventor
Richard Hepworth
Barry DIMMICK
Steven Holford
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nicoventures Trading Ltd
Original Assignee
Nicoventures Trading Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GBGB2304668.3A external-priority patent/GB202304668D0/en
Application filed by Nicoventures Trading Ltd filed Critical Nicoventures Trading Ltd
Priority to JP2025556577A priority Critical patent/JP2026511669A/ja
Priority to EP24719250.3A priority patent/EP4687508A1/fr
Priority to CN202480030933.7A priority patent/CN121487649A/zh
Priority to KR1020257032259A priority patent/KR20250165352A/ko
Publication of WO2024201068A1 publication Critical patent/WO2024201068A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES OF CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D1/00Cigars; Cigarettes
    • A24D1/20Cigarettes specially adapted for simulated smoking devices
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/10Chemical features of tobacco products or tobacco substitutes
    • A24B15/12Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco
    • A24B15/14Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco made of tobacco and a binding agent not derived from tobacco
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/10Chemical features of tobacco products or tobacco substitutes
    • A24B15/16Chemical features of tobacco products or tobacco substitutes of tobacco substitutes
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18Treatment of tobacco products or tobacco substitutes
    • A24B15/28Treatment of tobacco products or tobacco substitutes by chemical substances
    • A24B15/30Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances
    • A24B15/302Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances by natural substances obtained from animals or plants
    • A24B15/303Plant extracts other than tobacco
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18Treatment of tobacco products or tobacco substitutes
    • A24B15/28Treatment of tobacco products or tobacco substitutes by chemical substances
    • A24B15/30Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances
    • A24B15/32Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances by acyclic compounds
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/18Other treatment of leaves, e.g. puffing, crimpling, cleaning
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/01Making cigarettes for simulated smoking devices
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/14Machines of the continuous-rod type
    • A24C5/18Forming the rod
    • A24C5/1885Forming the rod for cigarettes with an axial air duct
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES OF CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D1/00Cigars; Cigarettes
    • A24D1/02Cigars; Cigarettes with special covers
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES OF CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter tips or filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces of cigars or cigarettes
    • A24D3/17Filters specially adapted for simulated smoking devices

Definitions

  • the present invention relates to an article for use in an aerosol provision system, an aerosol provision system, and a method for forming an article.
  • Certain tobacco industiy products produce an aerosol during use, which is inhaled by a user.
  • tobacco heating devices heat an aerosol generating substrate such as tobacco to form an aerosol by heating, but not burning, the substrate.
  • Such tobacco industry products commonly include mouthpieces through which the aerosol passes to reach the user’s mouth.
  • an article for use in an aerosol provision system comprising an aerosolgenerating portion and a body of material upstream of the aerosol-generating portion, wherein a resistance to draw through the length of the body of material is between 5% and 25% of the resistance to draw through the length of the article.
  • the resistance to draw through the length of the body of material can be between 10% and 20%, or between 15% and 20% of the resistance to draw through the length of the article.
  • an article for use in an aerosol provision system comprising an aerosolgenerating portion and a body of material upstream of the aerosol-generating portion, wherein a resistance to draw through the length of the body of material is between 4 mmH 2 0 and 20 mmH 2 0.
  • an article for use in an aerosol-provision system comprising an aerosolgenerating portion and a body of material upstream of the aerosol-generating portion, wherein the body of material is circumscribed by first and second sheets of wrapping material, and wherein at least one of said sheets is non-combustible.
  • At least one of the first or second sheets of wrapping material can extend over the full length of the aerosol-generating portion.
  • the at least one non-combustible sheet can comprise a metal foil, optionally wherein the metal is aluminium.
  • the body of material of any of the aspects above can be formed from cotton.
  • the body of material of any of the aspects above can comprise a sheet material.
  • the sheet material can be gathered into the body of material.
  • the sheet material can be in the form of strips of sheet material.
  • the strips of sheet material can be shredded and/or cut strips of sheet material.
  • the sheet material can comprise a heat conductive material.
  • the sheet material can comprise a metal foil, optionally wherein the metal is aluminium.
  • the sheet material can have a porosity of less than too CU.
  • the sheet material can comprise an aerosol-generating film.
  • the aerosolgenerating film can be laminated on a supporting material.
  • the sheet material can comprise paper.
  • the sheet material can comprise paper reconstituted tobacco or bandcast reconstituted tobacco.
  • the sheet material can be crimped.
  • the crimping pattern can be defined by a crimp amplitude of between 0.1 mm and 0.7 mm, and/or a spacing of between 0.5 mm and 1.5 mm between adjacent peaks in the crimp pattern.
  • the crimp amplitude can be between 0.2 mm and 0.5 mm.
  • the spacing between adjacent peaks in the crimp pattern can be about 1 mm.
  • the body of material according to any of the aspects above can include an additive selected from a flavour carrier, an aerosol-former, a salt gel, or an acid, optionally wherein the aerosol former is glycerol, optionally wherein the acid is selected from the group consisting of lactic acid, levulinic acid, benzoic acid, citric acid, 2-methylbutyric acid, or 2-methylvaleric acid, or wherein the acid is lactic acid.
  • the body of material can comprise aerosol former in an amount less than 5% by weight or in an amount between 5% and 25% by weight on a dry weight basis.
  • Ventilation can be provided into the article.
  • the level of ventilation can be between 40% and 75%.
  • the aerosol-generating portion of any of the aspects above can comprise aerosol former in an amount from 8% to 25%, or 12 to 20% by weight on a diy weight basis.
  • the aerosol-generating portion can comprise tobacco material or non-tobacco botanical material.
  • a system comprising an article according to any of the aspects above, and a heating device configured to receive the aerosol-generating portion, wherein the heating device is configured to externally heat the aerosol-generating portion, and/or inductively heat the aerosol-generating portion, and/ or resistively heat the aerosol -generating portion.
  • a method for forming an article comprising the steps: providing a body of material, an aerosol generating portion, and a wrapping material; combining the body of material and the aerosol generating portion with the wrapping material to form a component; further providing a mouthpiece and a further wrapping material; and combining the mouthpiece and the component to form an article, such that the body is upstream of the aerosol-generating portion.
  • a method for forming an article comprising the steps: providing a cooling section, a mouthpiece body, a hollow tubular element, and a wrapping material; combining the cooling section, the mouthpiece body, and the hollow tubular element with the wrapping material to form a mouthpiece; further providing an aerosol generating portion, a body of material, and a further wrapping material; and combining the mouthpiece, the aerosol generating portion and the body of material with the further wrapping material to form an article.
  • Figure 1 is a side-on cross sectional view of an article for use in an aerosol provision system, comprising an aerosol generating portion and a component positioned at an upstream end of the article;
  • Figure 2 is a side-on cross-sectional view of a further article for use in an aerosol provision system, having an alternative configuration of wrappers;
  • Figure 3A is a cross-sectional view of the component of Figure 1, along the line X-X’ of Figure 1;
  • Figure 3B is a side-on view of the sheet material forming the component of Figure 1;
  • Figure 4 is a side-on cross sectional view of a further article for use in an aerosol provision system
  • Figure 5 is a side-on cross sectional view of a further article for use in an aerosol provision system comprising a further component upstream of the aerosol-generating portion;
  • Figure 6 schematically illustrates a method of forming an article according to the present disclosure.
  • Figure 7 schematically illustrates an alternative method of forming an article according to the present disclosure.
  • Figure 1 is a side-on cross sectional view of an article 1 for use in an aerosol provision system.
  • the article comprises a consumable for a non-combustible aerosol provision system.
  • the article comprises an aerosol generating portion, in the present case a cylindrical rod of aerosol generating material 2, and a mouthpiece 3 downstream from and connected to the rod of aerosol generating material 2.
  • the aerosol generating material is tobacco.
  • the aerosol generating material may be a non-tobacco botanical material comprising an active material or substance as defined herein.
  • the article 1 may be used within a non-combustible aerosol provision device to form a non-combustible aerosol provision system.
  • the article 1 can include its own heat source, forming an aerosol provision system without requiring a separate aerosol provision device.
  • the aerosol-generating material comprises an aerosol-former in an amount from 10% to 30% by weight on a dry weight basis.
  • the article further comprises a component 4 at an upstream end of the article.
  • the component 4 includes a body of material 5 wrapped in a component wrapper 6.
  • the component wrapper 6 is a foil backed paper.
  • the component wrapper 6 can be a metal foil, or a paper plug wrap. The construction of component 4 is described in more detail below, with reference to Figure 3A and 3B.
  • providing the component 4 at an upstream end of the article 1 can provide several advantages.
  • the stability of the article 1, in use may be improved, by preventing fall-out of aerosol-generating material from the upstream end of the article 1.
  • the component 4 comprises a body of material having a resistance to draw between about 5% and 25% of the resistance to draw of the article 1 this can also result in greater consistency of resistance to draw between articles, since the contribution of the rod of aerosol generating material 2 to the overall resistance to draw of the article 1 is relatively less.
  • the relatively high resistance to draw of the component 4 can make the overall resistance to draw of the article 1 less sensitive to variations in the resistance to draw of the rod of aerosolgenerating material 2.
  • the component 4 is connected to the rod of aerosol generating material 2 by a connecting wrapper 7.
  • the connecting wrapper 7 is a paper wrapper.
  • the connecting wrapper 7 may be a paper backed foil wrapper, or a metal foil.
  • at least one of the wrapping material 6 and the connecting wrapper 7 comprises a non-combustible material, suitably a layer or coating of a non-combustible material or a metal foil.
  • at least one of the wrapping material 6 and the connecting wrapper 7 is non-combustible.
  • the wrapping material 6 or the connecting wrapper 7 may be aluminium foil, or a paper backed aluminium foil, or otherwise comprise paper and a layer or coating of a non- combustible material.
  • a non-combustible material such as a metal foil
  • the connecting wrapper 7 circumscribes substantially the entire length of the component 4 and the rod of aerosol generating material 2.
  • connecting the component 4 to the rod of aerosol generating material 2 with a connecting wrapper 7 which extends over substantially the entire length of the rod of aerosol generating material 2 can provide additional strength and rigidity to the rod of aerosol generating material.
  • This can be particularly advantageous where the aerosol generating material is less densely packed, or provided in a form having an inherently lower level of structural stability, such as granular tobacco.
  • the connecting wrapper 7 is adhered to both the component 4 and the rod of aerosol- generating material 2. At least part of the inner surface of the connecting wrapper 7 is covered by a layer of adhesive. It has been surprisingly found that applying a reduced amount of adhesive to the connecting wrapper 7 can result in the formation of an improved aerosol. This may be achieved by reducing the thickness of the layer of adhesive, or preferably by providing gaps in the layer of adhesive. Preferably, the layer of adhesive is discontinuous. For example, prior to combining the component 4 and the tobacco rod 2, adhesive may be applied to the connecting wrapper 7 in bands, such that the remaining portions of the connecting wrapper 7 are entirely free of adhesive.
  • portions of the component 4 and the rod of aerosol-generating material 2 may be free of adhesive.
  • the bands of adhesive may extend in the same direction as the longitudinal axis of the article, perpendicular to the longitudinal axis of the article, or at another angle, such as diagonal to the longitudinal axis.
  • Providing a discontinuous layer of adhesive on the inner surface of the connecting wrapper 7 may advantageously improve the ease of manufacture of the article 1, since less of the connecting wrapper 7 is wetted by the adhesive which can result in a higher tensile strength of the connecting wrapper 7 during manufacture.
  • the adhesive layer may be applied in a different pattern, for instance a dot matrix.
  • At least a portion of the area of the inner surface of the connecting wrapper 7 is free of adhesive.
  • at least 30%, at least 40%, or at least 50% of the area of the inner surface of the connecting wrapper 7 is free of adhesive.
  • the connecting wrapper 7 has a tensile strength of at least 2.5 kgf/ 15mm, for instance at least 3 kgf/ 15mm, or at least 3.5 kgf/ 15mm.
  • the tensile strength of the connecting wrapper 7 may be determined in accordance with the test method T 494.
  • the connecting wrapper 7 has a permeability of at least 3 Coresta
  • the connecting wrapper 7 has a permeability of at least 5 Coresta Units, at least 10 Coresta Units, or at least 20 Coresta Units. In some examples, this permeability is an inherent property of the connecting wrapper 7. In other examples, the connecting wrapper 7 may be provided with perforations to increase the material permeability. In some examples, the combined permeability of the rod wrapper 10 and the connecting wrapper 7, together with any intermediate layer of adhesive, is at least 25 Coresta Units, or at least 30 Coresta Units, or at least 50 Coresta Units.
  • the combined permeability of the rod wrapper 10 and the connecting wrapper 7 together with any intermediate layer of adhesive may be determined by breaking down the article 1 to separate the wrapping materials from the rod of aerosol-generating material, and measuring the total permeability through the wrapping materials surrounding the rod of aerosol-generating material, i.e., the rod wrapper 10, the connecting wrapper 7, and any intermediate layer of adhesive, in accordance with ISO 2965:2019.
  • connecting wrapper 7 has a basis weight between about 27 gsm and about 70 gsm, for instance between about 36 gsm and about 50 gsm, or about 36 gsm, about 41 gsm, about 44 gsm or about 48 gsm. Using a basis weight in these ranges provides a configuration having improved firmness and resilience of the article, for instance during and after use of the article with a heating device as described herein.
  • the component 4 is adjacent to an upstream end of the rod of aerosol generating material 2.
  • more than one component may be provided upstream of the rod of aerosol-generating material.
  • a first component 4 may be provided at the upstream end of the article, and a second component may be provided in between the first component 4 and the rod of aerosol generating material 2.
  • the article 1 has an outer circumference of about 21 mm (i.e. the article is in the demi-slim format).
  • the article 1 has a rod of aerosol generating material having a circumference greater than 19 mm. This has been found to provide a sufficient circumference to generate an improved and sustained aerosol over a usual aerosol generation session preferred by consumers.
  • the article As the article is heated, heat transfers through the rod of aerosol generating material 2 to volatise components of the aerosol generating material, and circumferences greater than 19 mm have been found to be particularly effective at producing an aerosol in this way. Since the article is to be heated to release an aerosol, improved heating efficiency can be achieved using articles having circumferences of less than about 23 mm. To achieve improved aerosol via heating, while maintaining a suitable product length, rod circumferences of greater than 19 mm and less than 23 mm are preferable. In some examples, the rod circumference can be between 20 mm and 22 mm, which has been found to provide a good balance between providing effective aerosol delivery while allowing for efficient heating.
  • the outer circumference of the mouthpiece 2 is substantially the same as the outer circumference of the rod of aerosol generating material 3, such that there is a smooth transition between these components.
  • the outer circumference of the mouthpiece 2 is about 20.8 mm.
  • the mouthpiece includes a cooling section 13, positioned downstream of the rod of aerosol-generating material 2.
  • the cooling section 13 is in an abutting relationship with the rod of aerosol-generating material 2.
  • additional components may be provided between the rod of aerosol generating material 2 and the cooling section 13.
  • the mouthpiece 3 also includes, in the present example, a mouthpiece body 14 downstream of the cooling section 13, and a hollow tubular element 15 downstream of the mouthpiece body 14, at the mouth end of the article 1.
  • the hollow tubular element 15 may be omitted, and the mouthpiece body 14 may form the mouth end of the article.
  • the length of the mouthpiece body 14 may be increased, or a further body of material may be provided at the mouth end.
  • the cooling section 13 defines an air gap within the mouthpiece.
  • the air gap provides a chamber through which heated volatilised components generated by the rod of aerosol generating material 2 flow.
  • the cooling section 13 is hollow to provide a chamber for aerosol accumulation yet rigid enough to withstand axial compressive forces and bending moments that might arise during manufacture and whilst the article 1 is in use.
  • the cooling section 13 provides a physical displacement between the rod of aerosol generating material 2 and downstream portions of the mouthpiece 3.
  • the internal volume of the cooling section 13 is greater than 130 mm3. Providing a cavity of at least this volume has been found to enable the formation of an improved aerosol. Such a cavity size provides sufficient space within the mouthpiece 2 to allow heated volatilised components to cool, therefore allowing the exposure of the aerosol generating material 2 to higher temperatures than would otherwise be possible, since they may result in an aerosol which is too warm. More preferably, the mouthpiece 3 comprises a cavity having an internal volume greater than 170 mm3, and still more preferably greater than 200 mm3, allowing further improvement of the aerosol. In some examples, the internal cavity comprises a volume of between about 130 mm3 and about 700 mm3 and, preferably, between about 160 mm3 and about 700 mm3.
  • the internal cavity may have a volume between about 170 mm3 and about 300 mm3.
  • the cavity can be configured to provide a temperature differential of at least 40 degrees Celsius between a heated volatilised component entering a first, upstream end of the cavity and a heated volatilised component exiting a second, downstream end of the cavity.
  • the cavity is preferably configured to provide a temperature differential of at least 60 degrees Celsius, preferably at least 80 degrees Celsius and more preferably at least too degrees Celsius between a heated volatilised component entering a first, upstream end of the cavity and a heated volatilised component exiting a second, downstream end of the cavity. This temperature differential across the length of the cavity can protect temperature sensitive elements of the mouthpiece downstream of the cavity from the high temperatures of the aerosol generating material 2 when it is heated.
  • the length of the cooling section 13 is less than about 50 mm. More preferably, the length of the cooling section 13 is less than about 40 mm. Still more preferably, the length of the cooling section 13 is less than about 35 mm. In addition, or as an alternative, the length of the cooling section 13 is preferably at least about 10 mm. Preferably, the length of the cooling section 13 is at least about 15 mm.
  • the length of the cooling section 13 is from about 15 mm to about 35 mm, more preferably from about 20 mm to about 30 mm, even more preferably from about 23 to about 27 mm, most preferably about 25 mm. In the present example, the length of the cooling section 13 is 25 mm.
  • the cooling section 13 is formed from a plurality of layers of paper which are parallel wound, with butted seams, to form a hollow tube.
  • first and second paper layers are provided in a two-ply tube, although in other examples 3, 4 or more paper layers can be used forming 3, 4 or more ply tubes.
  • Other constructions can be used, such as spirally wound layers of paper, cardboard tubes, tubes formed using a papier-mache type process, moulded or extruded plastic tubes or similar.
  • the cooling section 13 preferably has a wall thickness of at least about 50 pm and up to about 1 mm, preferably between too pm and 500 pm and more preferably between too pm and 150 pm. In the present example, the cooling section 13 has a wall thickness of about 150 pm.
  • the "wall thickness" of the cooling section corresponds to the thickness of the wall of the hollow tube in a radial direction, not including any surrounding material in which the hollow tube may be embedded. The wall thickness of the cooling section 13 may be measured, for example, using a caliper.
  • the thickness of the wall of the cooling section 13 is at least 50 microns and, preferably, at least 75, 80, 85, 90, 95, too, or 105 microns. In some embodiments, the thickness of the wall of the cooling section is at least too or no microns.
  • the thickness of the wall of the cooling section 13 is less than 1000 microns and, preferably, less than 500 microns.
  • the cooling section 13, mouthpiece body 14 and hollow tubular element 15 are connected by a combining wrapping material 11.
  • the article 1 is provided with first and second parallel rows of perforations 12 through the tipping material 9, combining wrapping material 11 and cooling section 13, providing ventilation into the mouthpiece 3 at the cooling section 13.
  • the perforations 12 are formed as laser perforations, at positions about 18 mm and about 19 mm respectively from the downstream, mouth-end 3b of the mouthpiece 3.
  • the ventilation can be provided into the mouthpiece 3 at other locations.
  • the mouthpiece body 14 is a filter. However, it should be recognised that in other examples the mouthpiece body 14 may be provided without substantially filtering the aerosol generated by the article 1.
  • the mouthpiece body 14 is formed from fibrous material.
  • the mouthpiece body 14 is formed from a sheet material.
  • the sheet material is paper.
  • the sheet material may be folded to form the mouthpiece body 14.
  • the mouthpiece body 14 may be formed from a continuous web of sheet material.
  • the sheet material is gathered to form the body 14 in a similar manner to a ‘crepe filter’.
  • the hollow tubular element 15 is positioned at the mouth end of the article 1.
  • the hollow tubular element 15 is formed from a plurality of layers of paper which are parallel wound, with butted seams, to form a hollow tube, as described in relation to the cooling section 13.
  • the hollow tubular element 15 may be formed according to any of the means described for the cooling section 13 and may have any wall thickness as described in relation to the cooling section 13.
  • the length of the hollow tubular element 15 is less than about 20 mm. More preferably, the length of the hollow tubular element 15 is less than about 15 mm. Still more preferably, the length of the hollow tubular element 15 is less than about 10 mm. In addition, or as an alternative, the length of the hollow tubular element 15 is at least about 5 mm.
  • the length of the hollow tubular element 15 is at least about 6 mm.
  • the length of the hollow tubular element 15 is from about 5 mm to about 20 mm, more preferably from about 6 mm to about 10 mm, even more preferably from about 6 mm to about 8 mm, most preferably about 6 mm, 7 mm or about 8 mm.
  • the hollow tubular element 15 has a length of 6 mm.
  • a tipping paper 9 is wrapped around the full length of the mouthpiece 3 and over part of the rod of aerosol generating material 2, and has an adhesive on its inner surface to connect the mouthpiece 3 and rod 2.
  • the tipping paper 9 extends 5 mm over the rod of aerosol generating material 2 but it can alternatively extend between 3 mm and 15 mm over the rod 2, or between 4 mm and 6 mm, to provide a secure attachment between the mouthpiece 3 and rod 2.
  • the rod of aerosol generating material 2 is wrapped in a rod wrapper 10.
  • the rod wrapper 10 can, for instance, be a paper or paper-backed foil wrapper.
  • the connecting wrapper 7 circumscribes substantially the entire length of the rod of aerosol generating material 7, such that the rod of aerosol generating material is circumscribed by two wrappers along substantially its entire length.
  • Such a double wrapped rod of aerosol generating material may have improved stiffness and/or rigidity.
  • this can allow a lower density rod of aerosol generating material to be provided, whilst maintaining the desired level of stiffness.
  • the rod wrapper 10 may comprise a flavourant, an aerosol modifying additive, an aerosol former, or an aerosol generating material.
  • Figure 2 is a side-on cross-sectional view of a further article 1’ for use in an aerosol provision system.
  • Article 1’ is substantially the same as article 1, except for the configuration of wrappers surrounding the component 4 and the rod of aerosolgenerating material 2.
  • the connecting wrapper 7 is replaced by a connecting wrapper 7’, which circumscribes the component 4 and a portion of the rod of aerosolgenerating material 2.
  • the connecting wrapper 7’ extends over only a portion of the rod of aerosol-generating material 2.
  • the connecting wrapper 7’ may extend over the rod of aerosol generating material by about 3 mm to about 10 mm, for instance by about 5 mm.
  • the connecting wrapper 7’ may be the same as the connecting wrapper 7, except for the length of the connecting wrapper 7’.
  • the connecting wrapper 7’ has a length such that the connecting wrapper 7’ does not extend over the entire length of the rod of aerosolgenerating material 2.
  • Figure 3A is a cross sectional view of the component 4 of Figures 1 and 2 through the line X-X’ thereof.
  • the component 4 is illustrated in isolation of the remaining parts of the article 1, and includes the body of material 5 and wrapping material 6.
  • the body of material 5 is formed from a crimped and gathered sheet of material 8.
  • the sheet 8 is gathered laterally to form the body 5, which has a generally cylindrical outer shape.
  • the sheet 8 has a permeability of between about 1,000 and about 50,000 Coresta Units, in some examples between about 5,000 and about 50,000 Coresta Units.
  • a permeability of between about 1,000 and about 50,000 Coresta Units, in some examples between about 5,000 and about 50,000 Coresta Units.
  • Such levels of permeability have been advantageously found to result in a component 4 in which the material forming the body 5 is more evenly distributed within the body 5, and less likely to form channels extending longitudinally through the body 5.
  • the increased permeability therefore results in a higher resistance to draw through the length of the body 5.
  • This means that a lower average density of sheet material 8 can be used in the body 5 to achieve a desired resistance to draw, thus saving on material.
  • a sheet material 8 having a higher permeability also has a more open structure, and therefore for degradable materials this can result in an improvement in the time for the component 4 to degrade.
  • the increased permeability can also result in a sheet material 8 which is more absorbent, meaning that a larger volume of additive can be applied for a given weight of material.
  • the permeability of the sheet of material 7 can be measured according to the international standard ISO 2965:2019, as known to those skilled in the art. Biodegradability can be measured according to the procedure set out under ISO 14855- 2:2018. Components as described herein can achieve a biodegradation of greater than 50% in
  • the sheet material may be non-porous, having for example, a porosity of less than 100 Coresta Units, for instance less than 50 Coresta Units.
  • the sheet material 8 may comprise a metal foil.
  • the sheet material 8 may be a metal foil, or a paper backed metal foil.
  • the body 5 has a resistance to draw of between 1 mmH 2 0 and 30 mmH 2 0, for instance between 5 mmH 2 0 and 25 mmH 2 0, or between 10 mmH 2 0 and 20 mmH 2 0.
  • the body 5 has a resistance to draw of between o mmH 2 0 and 20 mmHaO.
  • the resistance to draw through the length of the body 5 is between 4mmH 2 0 and 20 mmH 2 0.
  • This resistance to draw can be between 1% and 30% of the resistance to draw through the length of the article, for instance between 5% and 25%, or between 10% and 20%.
  • providing a component 4 having a resistance to draw between 5% and 25% of the resistance to draw through the length of the article at a position upstream of the rod of aerosol generating material 2 reduces the relative contribution of the rod of aerosol generating material to the overall resistance to draw of the article.
  • the overall resistance to draw of the article 1 is less sensitive to variations in the resistance to draw of the rod of aerosol generating material, which may occur due to the organic nature of the tobacco material, and it is also possible to provide a higher level of ventilation into the rod of aerosol generating material whilst keeping the overall resistance to draw through the length of the article 1 at an acceptable level. Ventilation may be provided into the rod of aerosol generating material 2 such that the overall level of ventilation of the article 1 is between 10% and 60%, or between 25% and 80%, for instance up to 70%, up to 65%, up to 60%, up to 55%, or up to 50%.
  • the resistance to draw of the body 5 is measured according to the ISO standard method (1806565:2015).
  • the resistance to draw refers to the ‘closed resistance to draw’, in which any ventilation zones into the article or body under measurement are closed.
  • the resistance to draw of the body 5 is at least 5 mmH 2 0, or at least 7 mmH 2 0, or at least 8 mm H 2 0.
  • the resistance to draw of the body 5 is at least 1.1 mmH 2 0 per mm length of the body, or at least 1.5 mm H 2 0 per mm length of the body, or at least 2 mmH 2 0 per mm length of the body.
  • the article 1 in the present example has a ventilation level of about 70% of the aerosol drawn through the article 1.
  • the body 5 is formed by a single gathered sheet of material 8.
  • the body 5 may be formed from a plurality of sheets of material 8, which are gathered together to form the body 5.
  • Each of the plurality of sheets of material may have the same or different properties, for instance their dimensions, permeability, thickness, basis weight, and composition.
  • the one or more sheets 8 forming the body of material 5 can have a combined width, prior to any crimping, of between 100mm and 240mm, for instance between 140mm and 200mm. Such widths can provide a good balance between the pressure drop through the length of the body of material 5 and the firmness of the body of material 5.
  • the one or more sheets 8 forming the body 5 can be formed from a cellulosic material.
  • the one or more sheets can be paper sheets, sheets of tobacco material, sheets of non-tobacco botanical material or combinations thereof.
  • the one or more sheets 8 forming the body 5 can have a basis weight of between about 20 and about 80 gsm, or between about 30 and about 50 gsm, or between about 36 and about 45 gsm, or between about 55 and about 75 gsm.
  • the one or more sheets can have an uncrimped thickness of between about 50 pm and about 500 pm, between about 50 pm and about 350 pm, between about 60 pm and about 300 pm, or between about 60 pm and about 160 pm.
  • the sheet material 8 can comprise a metal foil, for instance aluminium foil, optionally a paper-backed aluminium foil.
  • the sheet material may comprise an aerosol generating material, for example, a paper reconstituted tobacco material, or an aerosol generating film.
  • the aerosol generating film may be laminated on a supporting material, such as paper.
  • the body of material 5 can have a weight of from about 5 mg to about 15 mg per mm of length of said body, or between about 8 mg and about 12 mg per mm of length of said body, or about 10 mg per mm of length of said body.
  • the one or more sheets 8 can be crimped to increase the amount of sheet material that can be included in the body 5. At least one of the one of more sheets 8 extending through the body 5 can include a crimped sheet material formed having a crimp pattern including a series of substantially parallel ridges and grooves.
  • the sheet material 8 is crimped prior to being formed into the body 5.
  • the sheet material 8 may be passed through a pair of crimping rollers.
  • the first body 5 comprises crimped sheet material 8 formed having a crimp pattern comprising a series of substantially parallel ridges and grooves.
  • the crimping may make it easier to gather the sheet material 8 to form the body 5.
  • the crimping may also increase the width of sheet material 8 that can be used to form a body 5 of a particular volume.
  • Increasing the width of sheet material 8 in the body 5 may increase the available surface area of the sheet material in the body 5, which can increase the amount of moisture that may be absorbed by the body 5.
  • increased amounts of condensate can be absorbed by the body 5, resulting in a more hygienic user experience when the article 1 is used in a non-combustible aerosol provision device.
  • the average spacing between adjacent ridges of the sheet material 8 is greater than about 0.3 mm.
  • the crimp amplitude is less than about 0.7 mm.
  • the crimp amplitude (also known as “crimping factor”) refers to the depth of the grooves the crimping forms in the sheet material 8 forming the body. That is, crimping the sheet material 8 produces a plurality of peaks and troughs in the sheet material 8 when viewed from a first side of the sheet material 8, as shown in Figure 3B, wherein the crimp amplitude ‘A’ is the depth of the troughs, measured from their peak.
  • the crimping may form a ‘Zig-Zag’ formation or another shape.
  • adjacent grooves of the crimped sheet material 8 are spaced by a distance, or have a pitch ‘P’, in the range of 0.3 to 2 mm and, preferably, in the range of 0.4 to 1 mm. In some embodiments, adjacent grooves of the crimped sheet material are spaced by a distance in the range of 0.1 to 3 mm and, preferably, in the range of 0.2 to 2 mm. In some embodiments, adjacent grooves of the crimped sheet material 10 are spaced by a distance of at least 0.1 mm and, preferably, at least, 0.2, 0.5, 0.7, 1, 1.5, 2, 2.5 or 3 mm. In some embodiments, adjacent grooves of the crimped sheet material are spaced by a distance of at most 3 mm, for instance, at most, 2.5, 2, 1, 1.5, 0.7, 0.5, 0.2 or 0.1 mm.
  • the sheet material 8 can have a crimp with a crimp amplitude of less than 500 pm and spacing between peaks (or troughs) of at least 300 pm, at least 400 pm or at least 500 pm.
  • the sheet material 8 is heated as it is crimped.
  • the sheet material 8 may be passed between crimping rollers, wherein one or both of the crimping rollers is heated.
  • one or both of the rollers may be heated to a temperature of up to too degrees Celsius, for example 50 degrees Celsius or 60 degrees Celsius.
  • the amount of pressure applied to the sheet material passing between the rollers may also be varied. Heating the roller/s or applying a higher level of pressure to the sheet material can result in a higher level of crimping.
  • the crimp can be applied using a roller surface with a temperature of greater than 30 °C, greater than 40 0 C or greater than 50 0 C.
  • the average density of the body 5 can be between about 0.1 and about 0.25 mg/mm 11 .
  • the density of the body of material 5 is about 0.19 mg/mm 11 .
  • the body 5 has a density of at least 0.1 mg/mm 11 , 0.12 mg/mm 11 or 0.15 mg/mm 11 .
  • the density of a body of material can be measured by separating said body from an article and surrounding plug wraps and/ or tipping paper, and removing any embedded objects, but including any additives added to the sheet material 8.
  • the density may be calculated as a bulk density based on the weight of the sheet material 8 and any additives added to the sheet material 8, and the overall volume occupied by the sheet material 8. For instance, the overall volume of the body of material 5 measured inside the plug wrap 6.
  • the body of material is not formed from a sheet material, but from another fibrous material, such as cotton.
  • aerosol-modifying agent or aerosol former may be added to the material forming the body of material.
  • a flavour carrier or glycerol may be applied to the sheet material 8 before forming the body of material 5.
  • the body of material 5 includes an aerosol-generating film comprising lactic acid, for instance as described in WO 2021/ 105449.
  • the body of material comprises an acid, for instance an acid selected from the group consisting of lactic acid, levulinic acid, benzoic acid, citric acid, 2 -methylbutyric acid, or 2- methylvaleric acid.
  • the acid is lactic acid.
  • the acid is levulinic acid.
  • lactic acid is synonymous with the term 2- hydroxypropanoic acid and covers both D and L enantiomers separately or a mixture thereof.
  • the lactic acid can be a mixture (for example a racemic mixture) of D-2-hydroxypropanoic acid and L-2-hydroxypropanoic acid.
  • levulinic acid is synonymous with the term 4 -oxopentanoic acid.
  • an acid in the body of material 5 can be particularly advantageous when the aerosol generating material comprises nicotine, as the acid can allow for optimal protonation of the nicotine in the resulting aerosol, for example, by altering the ratio of free-base nicotine to protonated nicotine. It is understood that protonation of the nicotine in the aerosol -generating material changes the ratio of nicotine (gas) icotine (particulate/liquid) by increasing the amount of nicotine present in the particulate/liquid phase.
  • the aerosols produced by the aerosol-generating materials described herein deliver an appropriate amount of nicotine to the user.
  • the body 5 comprises aerosol-former in an amount from 10% to 30% by weight on a dry weight basis. In other examples, the body of material 5 comprises aerosol former in an amount less than 5% by weight on a diy weight basis.
  • the body of material 5 comprises a combustion retarding material, for instance a combustion retarding salt and an aerosol-generating film, as described in WO 2020/183163 Al, or a salt gel.
  • the combustion retarding salt is incorporated into an amorphous solid material, to form a salt gel as referred to herein. This means that the combustion retarding salt is included within the amorphous solid composition.
  • a liquid precursor of the amorphous solid material is mixed with combustion retarding salt. This distributes the combustion retarding salt throughout the resultant amorphous solid material.
  • the distribution of the combustion retarding salt is even throughout the amorphous solid and this may be advantageous as the combustion retarding effect is effective across all of the material.
  • the combustion retarding salt may be added in the form of a solution or suspension.
  • the combustion retarding salt may be added to the liquid precursor in solid form, for example in particulate form, such as a powder.
  • the combustion retarding salt is added or applied to an amorphous solid material.
  • a solution or suspension comprising the combustion retarding salt is applied to the surface of the amorphous solid material, to deposit the combustion retarding salt on the surface of the amorphous solid material.
  • the component 4 has a length of about 6 mm. In alternative embodiments the component 4 may have any length in the range of about 3 mm to about 15 mm, preferably about 4 mm to about 6 mm.
  • the outer circumference of the component 4 is substantially the same as the outer circumference of the rod of aerosol generating material 2, such that there is a smooth transition between these components.
  • the article 1 of Figures 1 and 2A/ 2B may include additional sections, such as additional bodies of material or other sections such as tubular sections.
  • the additional sections may be immediately upstream, immediately downstream of the component 4, or both, and may be formed from any materials suitable for use in the article described herein.
  • the component wrapper 6 has a basis weight between about 27 gsm and about 70 gsm, for instance about 36 gsm, about 41 gsm, or about 44 gsm.
  • Figure 4 is a side-on cross sectional view of a further article 1” for use in a noncombustible aerosol provision system.
  • the article 1” is substantially the same as the article 1, except for the arrangement of wrappers connecting the components of the article.
  • the mouthpiece 3, comprising cooling section 13, mouthpiece body 14 and hollow tubular element 15 connected by wrapping material 11 is joined to the rod of aerosol generating material 2 and the component 4 by a further wrapper 17, which extends along substantially the entire length of the article 1”.
  • the further wrapper 17 comprises paper, such as a tipping paper.
  • Figure 5 is a side-on cross-sectional view of a further article 1”’, comprising an additional component 41 at the upstream end of the article.
  • the article 1”’ is substantially the same as the article 1, except that the length of the component 4 is reduced in the present example, and the additional component 41 is provided upstream of the component 4.
  • the additional component 41 can be formed in the same manner as the component 4 of Figure 1.
  • each of the components 4, 41 have a length of 3 mm, such that the combined length of the components 4, 41 is the same as the component 4 of Figure 1.
  • components 4, 41 may have any suitable length as described above in relation to component 4.
  • the body of material 5 of the downstream component 4 may preferably comprise an aerosol former, or an aerosol-modifying additive.
  • the provision of an aerosol former or an aerosol-modifying additive in the body 4 may result in the generation of an improved aerosol.
  • the provision of adjacent components 4, 41 at the upstream end of the article 1”’ may advantageously provide a displacement of the rod of aerosol generating material 2 from the distal end of a heating arrangement into which the article 1”’ is inserted, in use, towards an area where the aerosol-generating material may be heated more effectively.
  • Such effect may be further enhanced by the provision of a component 41 at the upstream end of the article 1”’ which is arranged to act as a heat exchanger, and may advantageously improve the transfer of heat into the air flowing into the article 1”’.
  • a component 41 comprising a body 51 formed from strips comprising a metal foil, for instance aluminium foil.
  • the upstream component 41 comprises strips of a metal foil
  • the downstream component 4 comprises an aerosol former or an aerosol-modifying additive
  • the aerosol generated by the article in use may be particularly improved.
  • the combined effect of the upstream component 41 improving the heating of air passing into the article 1”’ and the downstream component 4 providing additional aerosol former or aerosol-modifying additive may advantageously result in an improved experience for the consumer of the article 1”’, in use.
  • the additional component 41 comprises a body of material 51.
  • the body of material 51 may be formed in any suitable way and from any material as described in relation to body of material 5.
  • the body of material 51 comprises strands or strips of material, which are gathered to form the body 51.
  • the strands or strips are aluminium foil.
  • the components 4, 41 are each circumscribed by component wrapper 6, 61, and combined by connecting wrapper 7, as described above in relation to Figure 1.
  • the components 4, 41 may be combined by a further wrapping material, prior to being combined with the rod of aerosol generating material by wrapper 7.
  • an article 1 according to the present disclosure may be formed by the method illustrated in Figure 6.
  • the method comprises the steps: providing a body of material, an aerosol generating portion, and a wrapping material (Slot); combining the body of material and the aerosol generating portion with the wrapping material to form a component (S102); further providing a mouthpiece and a further wrapping material (S103); and combining the mouthpiece and the component to form an article (S104).
  • an article 1” may be formed by the method illustrated in Figure 7, comprising the steps: providing a cooling section, a mouthpiece body, a hollow tubular element, and a wrapping material (Slot); combining the cooling section, the mouthpiece body, and the hollow tubular element with the wrapping material to form a mouthpiece (S102); further providing an aerosol generating portion, a body of material, and a further wrapping material (S103); and combining the mouthpiece, the aerosol generating portion and the body of material with the further wrapping material to form an article (S104).
  • the ignition propensity of a paper wrapping material for use in an article may be determined according to ISO 5729:2021.
  • Articles, for instance those in the shape of rods, are often named according to the product length: “regular” (typically in the range 68 - 75 mm, e.g. from about 68 mm to about 72 mm), “short” or “mini” (68 mm or less), “king size” (typically in the range 75 - 91 mm, e.g. from about 79 mm to about 88 mm), “long” or “super-king” (typically in the range 91 - 105 mm, e.g. from about 94 mm to about 101 mm) and “ultra-long” (typically in the range from about no mm to about 121 mm).
  • an article in a king-size, super-slim format will, for example, have a length of about 83 mm and a circumference of about 17 mm.
  • Each format may be produced with mouthpieces of different lengths.
  • the mouthpiece length will be from about 10mm to 50 mm, for instance from 15mm to 35mm.
  • a tipping paper connects the mouthpiece to the aerosol generating material and will usually have a greater length than the mouthpiece, for example from 3 to 15 mm longer or 3 to 12mm longer, such that the tipping paper covers the mouthpiece and overlaps the aerosol generating material, for instance in the form of a rod of aerosol generating material, to connect the mouthpiece to the rod.
  • Articles and their aerosol generating materials and components described herein can be made in, but are not limited to, any of the above formats.
  • upstream and downstream used herein are relative terms defined in relation to the direction of mainstream aerosol drawn though an article or device in use.
  • the term “delivery system” is intended to encompass systems that deliver at least one substance to a user, and includes: combustible aerosol provision systems, such as cigarettes, cigarillos, cigars, and tobacco for pipes or for roll-your-own or for make-your-own cigarettes (whether based on tobacco, tobacco derivatives, expanded tobacco, reconstituted tobacco, tobacco substitutes or other smokable material); non-combustible aerosol provision systems that release compounds from an aerosol-generating material without combusting the aerosol-generating material, such as electronic cigarettes, tobacco heating products, and hybrid systems to generate aerosol using a combination of aerosol-generating materials; and aerosol-free deliveiy systems that deliver the at least one substance to a user orally, nasally, transdermally or in another way without forming an aerosol, including but not limited to, lozenges, gums, patches, articles comprising inhalable powders, and oral products such as oral tobacco which includes snus or moist snuff, wherein the at least one substance may
  • a “non-combustible” aerosol provision system is one where a constituent aerosol-generating material of the aerosol provision system (or component thereof) is not combusted or burned in order to facilitate delivery of at least one substance to a user.
  • the delivery system is a non-combustible aerosol provision system, such as a powered non-combustible aerosol provision system.
  • the non-combustible aerosol provision system is an electronic cigarette, also known as a vaping device or electronic nicotine delivery system (END), although it is noted that the presence of nicotine in the aerosol-generating material is not a requirement.
  • the non-combustible aerosol provision system is an aerosolgenerating material heating system, also known as a heat-not-burn system. An example of such a system is a tobacco heating system.
  • the non-combustible aerosol provision system is a hybrid system to generate aerosol using a combination of aerosol-generating materials, one or a plurality of which may be heated. Each of the aerosol-generating materials may be, for example, in the form of a solid, liquid or gel and may or may not contain nicotine.
  • the hybrid system comprises a liquid or gel aerosol-generating material and a solid aerosol-generating material.
  • the solid aerosol-generating material may comprise, for example, tobacco or a non-tobacco product.
  • the non-combustible aerosol provision system may comprise a non- combustible aerosol provision device, also referred to as a heating device, and a consumable or article for use with the non-combustible aerosol provision device.
  • the disclosure relates to consumables comprising aerosolgenerating material and configured to be used with non-combustible aerosol provision devices. These consumables are sometimes referred to as articles throughout the disclosure.
  • the non-combustible aerosol provision system such as a non- combustible aerosol provision device thereof, may comprise a power source and a controller.
  • the power source may, for example, be an electric power source or an exothermic power source.
  • the exothermic power source comprises a carbon substrate which may be energised so as to distribute power in the form of heat to an aerosol-generating material or to a heat transfer material in proximity to the exothermic power source.
  • the non-combustible aerosol provision system may comprise an area for receiving the consumable, an aerosol generator, an aerosol generation area, a housing, a mouthpiece, a filter and/or an aerosol-modifying agent.
  • the consumable for use with the non-combustible aerosol provision device may comprise aerosol-generating material, an aerosol-generating material storage area, an aerosol-generating material transfer component, an aerosol generator, an aerosol generation area, a housing, a wrapper, a filter, a mouthpiece, and/or an aerosol-modifying agent.
  • the substance to be delivered comprises an active substance, also referred to as an active material.
  • the active substance or material as used herein may be a physiologically active material, which is a material intended to achieve or enhance a physiological response.
  • the active substance may for example be selected from nutraceuticals, nootropics, psychoactives.
  • the active substance may be naturally occurring or synthetically obtained.
  • the active substance may comprise for example nicotine, caffeine, taurine, theine, vitamins such as B6 or B12 or C, melatonin, cannabinoids, or constituents, derivatives, or combinations thereof.
  • the active substance may comprise one or more constituents, derivatives or extracts of tobacco, cannabis or another botanical.
  • the active substance comprises nicotine. In some embodiments, the active substance comprises caffeine, melatonin or vitamin B12.
  • the active substance may comprise one or more constituents, derivatives or extracts of cannabis, such as one or more cannabinoids or terpenes.
  • the active substance may comprise or be derived from one or more botanicals or constituents, derivatives or extracts thereof.
  • botanical includes any material derived from plants including, but not limited to, extracts, leaves, bark, fibres, stems, roots, seeds, flowers, fruits, pollen, husk, shells or the like.
  • the material may comprise an active compound naturally existing in a botanical, obtained synthetically.
  • the material may be in the form of liquid, gas, solid, powder, dust, crushed particles, granules, pellets, shreds, strips, sheets, or the like.
  • Example botanicals are tobacco, eucalyptus, star anise, hemp, cocoa, cannabis, fennel, lemongrass, peppermint, spearmint, rooibos, chamomile, flax, ginger, ginkgo biloba, hazel, hibiscus, laurel, licorice (liquorice), matcha, mate, orange skin, papaya, rose, sage, tea such as green tea or black tea, thyme, clove, cinnamon, coffee, aniseed (anise), basil, bay leaves, cardamom, coriander, cumin, nutmeg, oregano, paprika, rosemaiy, saffron, lavender, lemon peel, mint, juniper, elderflower, vanilla, wintergreen, beefsteak plant, curcuma, turmeric, sandalwood, cilantro, bergamot, orange blossom, myrtle, cassis, valerian, pimento, mace, damien, maijoram, olive
  • the mint may be chosen from the following mint varieties: Mentha Arventis, Mentha c.v., Mentha niliaca, Mentha piperita, Mentha piperita citrata c.v., Mentha piperita c.v, Mentha spicata crispa, Mentha cardifolia, Memtha longifolia,
  • the active substance comprises or is derived from one or more botanicals or constituents, derivatives or extracts thereof and the botanical is tobacco.
  • the active substance comprises or derived from one or more botanicals or constituents, derivatives or extracts thereof and the botanical is selected from eucalyptus, star anise, cocoa and hemp.
  • the active substance comprises or derived from one or more botanicals or constituents, derivatives or extracts thereof and the botanical is selected from rooibos and fennel.
  • the substance to be delivered comprises a flavour.
  • flavour and “flavourant” refer to materials which, where local regulations permit, may be used to create a desired taste, aroma or other somatosensorial sensation in a product for adult consumers. They may include naturally occurring flavour materials, botanicals, extracts of botanicals, synthetically obtained materials, or combinations thereof (e.g., tobacco, cannabis, licorice (liquorice), hydrangea, eugenol, Japanese white bark magnolia leaf, chamomile, fenugreek, clove, maple, matcha, menthol, Japanese mint, aniseed (anise), cinnamon, turmeric, Indian spices, Asian spices, herb, wintergreen, cheriy, berry, red berry, cranberry, peach, apple, orange, mango, clementine, lemon, lime, tropical fruit, papaya, rhubarb, grape, durian, dragon fruit, cucumber, blueberry, mulberiy, citrus fruits, Drambuie, bourbon,
  • the flavour comprises flavour components of cucumber, blueberry, citrus fruits and/or redberry. In some embodiments, the flavour comprises eugenol. In some embodiments, the flavour comprises flavour components extracted from tobacco. In some embodiments, the flavour comprises flavour components extracted from cannabis.
  • the flavour may comprise a sensate, which is intended to achieve a somatosensorial sensation which are usually chemically induced and perceived by the stimulation of the fifth cranial nerve (trigeminal nerve), in addition to or in place of aroma or taste nerves, and these may include agents providing heating, cooling, tingling, numbing effect.
  • a suitable heat effect agent may be, but is not limited to, vanillyl ethyl ether and a suitable cooling agent may be, but not alimited to eucolyptol, WS-3.
  • Aerosol-generating material is a material that is capable of generating aerosol, for example when heated, irradiated or energized in any other way.
  • Aerosol-generating material may, for example, be in the form of a solid, liquid or semi-solid (such as a gel) which may or may not contain an active substance and/or flavourants.
  • the aerosol-generating material may comprise one or more active substances and/or flavours, one or more aerosol-former materials, and optionally one or more other functional material.
  • the aerosol-generating material may comprise a binder, such as a gelling agent, and an aerosol former.
  • a substance to be delivered and/or filler may also be present.
  • a solvent such as water, is also present and one or more other components of the aerosol-generating material may or may not be soluble in the solvent.
  • the aerosol-generating material is substantially free from botanical material.
  • the aerosol-generating material is substantially tobacco free.
  • the aerosol-generating material may comprise or be in the form of an aerosolgenerating film.
  • the aerosol-generating film may comprise a binder, such as a gelling agent, and an aerosol former.
  • a substance to be delivered and/ or filler may also be present.
  • the aerosol-generating film may be substantially free from botanical material.
  • the aerosol-generating material is substantially tobacco free.
  • the aerosol-generating film may have a thickness of about 0.015 mm to about 1 mm. For example, the thickness may be in the range of about 0.05 mm, 0.1 mm or 0.15 mm to about 0.5 mm or 0.3 mm.
  • the aerosol-generating material may comprise more than one film, and the thickness described herein may refer to the aggregate thickness of those films.
  • the aerosol-generating film may be continuous.
  • the film may comprise or be a continuous sheet of material.
  • the sheet may be in the form of a wrapper, it may be gathered to form a gathered sheet or it may be shredded to form a shredded sheet.
  • the shredded sheet may comprise one or more strands or strips of aerosol-generating material.
  • the aerosol-generating film maybe discontinuous.
  • the aerosol-generating film may comprise one or more discrete portions or regions of aerosol-generating material, such as dots, stripes or lines, which may be supported on a support.
  • the support may be planar or non-planar.
  • the aerosol-generating film may be formed by combining a binder, such as a gelling agent, with a solvent, such as water, an aerosol-former and one or more other components, such as one or more substances to be delivered, to form a slurry and then heating the slurry to volatilise at least some of the solvent to form the aerosolgenerating film.
  • the sluriy may be heated to remove at least about 60 wt%, 70 wt%, 80 wt%, 85 wt% or 90 wt% of the solvent.
  • the aerosol-generating material may comprise or be an “amorphous solid”.
  • the aerosol-generating materiel comprises an aerosol-generating film that is an amorphous solid.
  • the amorphous solid may be a “monolithic solid”.
  • the amorphous solid may be substantially non-fibrous.
  • the amorphous solid may be a dried gel.
  • the amorphous solid is a solid material that may retain some fluid, such as liquid, within it.
  • the amorphous solid may, for example, comprise from about 50wt%, 6owt% or 70wt% of amorphous solid, to about 90wt%, 95wt% or ioowt% of amorphous solid.
  • the amorphous solid may be substantially free from botanical material.
  • the amorphous solid may be substantially tobacco free.
  • the aerosol-former material may comprise one or more constituents capable of forming an aerosol.
  • the aerosol-former material may comprise one or more of glycerol, propylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,3-butylene glycol, erythritol, meso-Eiythritol, ethyl vanillate, ethyl laurate, a diethyl suberate, triethyl citrate, triacetin, a diacetin mixture, benzyl benzoate, benzyl phenyl acetate, tributyrin, lauiyl acetate, lauric acid, myristic acid, and propylene carbonate.
  • the one or more other functional materials may comprise one or more of apH regulators, colouring agents, preservatives, binders, fillers, stabilizers, and/or antioxidants.
  • the material may be present on or in a support, to form a substrate.
  • the support may, for example, be or comprise paper, card, paperboard, cardboard, reconstituted material, a plastics material, a ceramic material, a composite material, glass, a metal, or a metal alloy.
  • the support comprises a susceptor.
  • the susceptor is embedded within the material.
  • the susceptor is on one or either side of the material.
  • a consumable is an article comprising or consisting of aerosol-generating material, part or all of which is intended to be consumed during use by a user.
  • a consumable may comprise one or more other components, such as an aerosol-generating material storage area, an aerosol-generating material transfer component, an aerosol generation area, a housing, a wrapper, a mouthpiece, a filter and/or an aerosol-modifying agent.
  • a consumable may also comprise an aerosol generator, such as a heater, that emits heat to cause the aerosol-generating material to generate aerosol in use.
  • the heater may, for example, comprise combustible material, a material heatable by electrical conduction, or a susceptor.
  • An aerosol-modifying agent (also referred to herein as an aerosol-modifying additive) is a substance, typically located downstream of the aerosol generation area, that is configured to modify the aerosol generated, for example by changing the taste, flavour, acidity or another characteristic of the aerosol.
  • the aerosol-modifying agent may be provided in an aerosol-modifying agent release component, that is operable to selectively release the aerosol-modifying agent
  • the aerosol-modifying agent may, for example, be an additive or a sorbent.
  • the aerosol-modifying agent may, for example, comprise one or more of a flavourant, a colourant, water, and a carbon adsorbent.
  • the aerosol-modifying agent may, for example, be a solid, a liquid, or a gel.
  • the aerosol-modifying agent may be in powder, thread or granule form.
  • the aerosol-modifying agent may be free from filtration material.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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  • Agronomy & Crop Science (AREA)
  • Botany (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Cigarettes, Filters, And Manufacturing Of Filters (AREA)
  • Wrappers (AREA)
  • Containers And Packaging Bodies Having A Special Means To Remove Contents (AREA)

Abstract

Un article (1) destiné à être utilisé dans un système de fourniture d'aérosol comprend une partie de génération d'aérosol et un corps de matériau (5) en amont de la partie de génération d'aérosol. Une résistance au tirage sur la longueur du corps de matériau peut être comprise entre 5 % et 25 % de la résistance au tirage sur la longueur de l'article. Le corps de matériau peut en variante ou en outre avoir une résistance au tirage sur la longueur du corps de matériau comprise entre 4 mmH2O et 20 mmH2O. En variante ou en outre, le corps de matériau peut être circonscrit par de première et seconde feuilles de matériau d'emballage, au moins l'une desdites feuilles étant non combustible. L'invention propose également un système comprenant l'article et des procédés de formation de l'article.
PCT/GB2024/050874 2023-03-29 2024-03-28 Article, système de fourniture d'aérosol et procédé de formation d'un article Ceased WO2024201068A1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP2025556577A JP2026511669A (ja) 2023-03-29 2024-03-28 物品、エアロゾル供給システム、及び物品を形成するための方法
EP24719250.3A EP4687508A1 (fr) 2023-03-29 2024-03-28 Article, système de fourniture d'aérosol et procédé de formation d'un article
CN202480030933.7A CN121487649A (zh) 2023-03-29 2024-03-28 制品、气溶胶供应系统以及用于形成制品的方法
KR1020257032259A KR20250165352A (ko) 2023-03-29 2024-03-28 물품, 에어로졸 제공 시스템 및 물품을 형성하는 방법

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
GB2304668.3 2023-03-29
GBGB2304668.3A GB202304668D0 (en) 2023-03-29 2023-03-29 An article, an aerosol provision system and a method for forming an article
GBGB2306843.0A GB202306843D0 (en) 2023-03-29 2023-05-09 An article, an aerosol provision system and a method for forming in article
GB2306843.0 2023-05-09

Publications (1)

Publication Number Publication Date
WO2024201068A1 true WO2024201068A1 (fr) 2024-10-03

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PCT/GB2024/050874 Ceased WO2024201068A1 (fr) 2023-03-29 2024-03-28 Article, système de fourniture d'aérosol et procédé de formation d'un article

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Country Link
EP (1) EP4687508A1 (fr)
JP (1) JP2026511669A (fr)
KR (1) KR20250165352A (fr)
CN (1) CN121487649A (fr)
TW (1) TW202444272A (fr)
WO (1) WO2024201068A1 (fr)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022073687A1 (fr) * 2020-10-09 2022-04-14 Philip Morris Products S.A. Article de génération d'aérosol comportant un substrat à faible rtd et une section amont
WO2022208832A1 (fr) * 2021-03-31 2022-10-06 日本たばこ産業株式会社 Article d'inhalation d'arôme de type à chauffage sans combustion, et produit d'inhalation d'arôme de type à chauffage sans combustion
WO2024013342A1 (fr) * 2022-07-15 2024-01-18 Philip Morris Products S.A. Article de génération d'aérosol comprenant un élément amont

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022073687A1 (fr) * 2020-10-09 2022-04-14 Philip Morris Products S.A. Article de génération d'aérosol comportant un substrat à faible rtd et une section amont
WO2022208832A1 (fr) * 2021-03-31 2022-10-06 日本たばこ産業株式会社 Article d'inhalation d'arôme de type à chauffage sans combustion, et produit d'inhalation d'arôme de type à chauffage sans combustion
WO2024013342A1 (fr) * 2022-07-15 2024-01-18 Philip Morris Products S.A. Article de génération d'aérosol comprenant un élément amont

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EP4687508A1 (fr) 2026-02-11
TW202444272A (zh) 2024-11-16
KR20250165352A (ko) 2025-11-25
JP2026511669A (ja) 2026-04-14
CN121487649A (zh) 2026-02-06

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