WO2024246255A2 - Dispositif piézoélectrique à double fonction pour augmenter l'efficacité de processus de fermentation - Google Patents

Dispositif piézoélectrique à double fonction pour augmenter l'efficacité de processus de fermentation Download PDF

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Publication number
WO2024246255A2
WO2024246255A2 PCT/EP2024/064976 EP2024064976W WO2024246255A2 WO 2024246255 A2 WO2024246255 A2 WO 2024246255A2 EP 2024064976 W EP2024064976 W EP 2024064976W WO 2024246255 A2 WO2024246255 A2 WO 2024246255A2
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layer
fermentation
virucidal
enhancement device
proliferation
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WO2024246255A3 (fr
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Bhaskar Reddy SUDIREDDY
Simone SANTUCCI
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Danmarks Tekniske Universitet
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Danmarks Tekniske Universitet
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Priority to EP24731260.6A priority Critical patent/EP4720274A2/fr
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Publication of WO2024246255A3 publication Critical patent/WO2024246255A3/fr
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    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M35/00—Means for application of stress for stimulating the growth of microorganisms or the generation of fermentation or metabolic products; Means for electroporation or cell fusion
    • C12M35/02—Electrical or electromagnetic means, e.g. for electroporation or for cell fusion
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N13/00—Treatment of microorganisms or enzymes with electrical or wave energy, e.g. magnetism, sonic waves
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P7/00—Preparation of oxygen-containing organic compounds
    • C12P7/40—Preparation of oxygen-containing organic compounds containing a carboxyl group including Peroxycarboxylic acids
    • C12P7/56—Lactic acid

Definitions

  • Dual functional piezoelectric device for increasing the efficiency of fermentation processes.
  • the present invention relates to dual functional piezoelectric devices and its use in fermentation processes.
  • Fermentation accounts for a substantial proportion of human foods, including not only fermented fish, meat, vegetables, legumes, staple foods such as bread, cereal porridges and fermented coffee, cocoa, and condiments such as vinegar, soy sauce, and fish sauces but also alcoholic beverages and dairy.
  • LAB lactic acid bacteria
  • Bacteriophages are a family of viruses specialized in killing bacteria, including LAB. They are fundamentally ubiquitous and cause never-ending problems in the fermentation process, particularly in the dairy industry. During fermentation, phages can infect/disable LAB, and drastically decrease (or stop) the acidification process, resulting in low-quality or wasted product.
  • Several solutions have been proposed to avoid phage action, but they substantially increase the production expenses (e.g. ultra sterile equipment, phage-resistant LAB strains), can lower the quality of the end-product (LAB rotation), and do not guarantee complete protection (even in a sterile environment, the wasted production is at least 10%).
  • ROS reactive oxygen species
  • a purpose of the present invention is to provide a simpler, affordable, and reliable solution to improve the efficiency of fermentation processes by both increasing bacteria production yield and inactivating and/or destroying potentially contaminating bacteriophages.
  • the present disclosure therefore, relates to a fermentation enhancement device for use in a bioreactor, the fermentation enhancement device comprising:
  • an electrical charge structure defining an inner volume arranged for accommodating a fermentation process, the electrical charge structure comprising: i. a piezoelectric proliferation layer exposed to the inner volume; and ii. a piezoelectric virucidal layer arranged at an outer surface of the electrical charge structure;
  • the fermentation enhancement device is arranged such that actuation of the electrical charge structure, by an actuation source, generates an electrical charge at the virucidal layer that kills and/or inactivates viruses and/or microorganisms, and an electrical charge at the proliferation layer that stimulates growth of fermenting microorganisms.
  • the presently disclosed fermentation enhancement device is arranged to be used for fermentation of a bacteria culture, such as LAB.
  • the presently disclosed fermentation enhancement device is also suitable for fermentation of eukaryotic microorganisms, such as fungi (for example Saccharomyces cerevisiae and other S. species or other genera; Penicillium sp., Aspergillus sp., Rhizopus sp. and/or Geotrichum sp., as well as other yeasts and/or filamentous fungi), and/or algae such as Chlorella sp., Scenedesmus sp., Desmodesmus sp., Microcystis sp., as well as other algae and microalgae.
  • fungi for example Saccharomyces cerevisiae and other S. species or other genera
  • Penicillium sp. Aspergillus sp.
  • algae such as Chlorella
  • the fermentation enhancement device is typically used in combination with an actuation source, for actuation of the layers of the electrical charge structure, and a fermentation vessel arranged to accommodate the fermentation enhancement device and a fermentation solution comprising the medium and fermenting microorganism.
  • the fermentation enhancement device is arranged to generate electrical charges both at the proliferation layer and at the virucidal layer, and in particular electrical charges at the proliferation layer that increase growth of a fermenting microorganism and electrical charges at the virucidal layer that have a virucidal and/or fungicidal and/or bactericidal effect.
  • the presently disclosed fermentation enhancement device relies on the ability of piezoelectric materials to generate specific types of charges, in combination with the specific arrangement of the fermentation enhancement device, in order to increase growth of a fermenting microorganism and to suppress contaminants, such as bacteriophages and/or unwanted fungi and/or bacteria, through formation of Reactive Oxygen Species (ROS) and associated redox reactions.
  • ROS Reactive Oxygen Species
  • Piezoelectric materials produce charges when exposed or placed under mechanical stress, which can come from various actuation sources such as a transducer (e.g. a piezoelectric transducer), an agitator, or a shaker.
  • actuation sources such as a transducer (e.g. a piezoelectric transducer), an agitator, or a shaker.
  • the fermentation enhancement device is arranged such that it can, during use, be coupled with an actuation source in order to actuate the virucidal layer and the proliferation layer of the electrical charge structure.
  • Figure 1 shows an example of the presently disclosed fermentation enhancement device having a cylindrical shape, which is arranged for containing bacteria during a fermentation process.
  • the manufacturing of fermented products requires inoculation of selected fermenting microorganism, such as of the selected bacterial cells such as gram-negative bacteria, or gram-positive bacteria.
  • the presently disclosed fermentation enhancement device is arranged for fermentation of a bacteria, fungi or algae that have an extracellular electron transfer mechanism (EET), which has been shown to be affected by electrical charges.
  • the bacteria used may for example be Lactic Acid Bacteria (LAB).
  • the presently disclosed fermentation enhancement device may further be arranged to block passage of pathogens across the electrical charge structure, while allowing passage of nutrients and/or medium.
  • the presently disclosed fermentation enhancement device may for example have a virucidal layer with a pore size of up to
  • the presently disclosed fermentation enhancement device may have a proliferation layer with a porosity between 10-20 pm in size. As established, this pore size allows for a mass transfer such as the transfer of nutrients and waste biological products across the electrical charge structure of the fermentation enhancement device.
  • the present disclosed fermentation enhancement device is not limited to any particular fermentation product, because it can be applied to any fermentation process, for example, in the preferred embodiment the fermentation enhancement device is used to ferment cow’s milk to produce e.g. cheese or yogurt, but it may be applied to any other milk.
  • the presently disclosed fermentation enhancement device may also be used to ferment other products such as fruits, meats, vegetables, and grains to produce fermented products, and alcoholic beverages.
  • the present disclosure relates to a fermentation system comprising: one or more fermentation enhancement device(s) as disclosed elsewhere herein; one or more actuation source(s) arranged to actuate the electrical charge structure(s) of the fermentation enhancement device(s);and a fermentation vessel accommodating the fermentation enhancement device(s).
  • Multiple fermentation enhancement devices may be used, and arranged in for example an array inside the fermentation vessel.
  • the fermentation enhancement device, or plurality of fermentation enhancement devices are typically at least partially submerged in a medium/starting material, for example milk.
  • the present disclosure relates to a method for production of a fermented product, said method comprising: adding, to a fermentation system as disclosed elsewhere herein, a starter culture of a fermenting microorganism and a suitable culture medium; operating the fermentation system, including actuation of the actuation source such that electrical charges are generated at the electrical charge structure comprising an outer charge generated at the virucidal layer that kills and/or inactivates viruses and/or microorganisms, and an inner electrical charge generated at the proliferation layer that stimulates growth of the fermenting microorganism.
  • the present disclosure relates to method for fabricating a fermentation enhancement device as disclosed elsewhere herein, the method comprising: a) Providing proliferation layer reagents comprising a piezoelectric material; b) Mixing the proliferation layer reagents and fabricating the proliferation layer; c) Providing virucidal layer reagents comprising a piezoelectric material; d) Mixing the virucidal layer reagents and fabricating the virucidal layer; e) Heat-treating the proliferation layer; f) Heat-treating the virucidal layer; g) Sintering the proliferation layer; h) Sintering the virucidal layer; i) binding the proliferation layer with the virucidal layer to form an electrical charge structure that is arranged such that actuation of said structure, by an actuation source, generates an electrical charge at the virucidal layer that kills and/or inactivates viruses and/or microorganisms, and an electrical charge at the
  • Figure 1 is a diagrammatic view of one embodiment of the presently disclosed fermentation enhancement device.
  • Figure 2 is a diagrammatic view of one embodiment of the presently disclosed fermentation system comprising a plurality of fermentation enhancement devices.
  • Figure 3 shows experimental results from using a fermentation system according to one embodiment of the present disclosure, for fermentation of lactic acid bacteria (LAB).
  • LAB lactic acid bacteria
  • charge refers to the electric charges accumulated on the surface of the piezoelectric material as well as close to it, in response to applied mechanical stress, for example, vibration.
  • coefficient dy refers to a polarization generated per unit of mechanical stress applied to a piezoelectric material or, alternatively, it is the mechanical strain experienced by a piezoelectric material per unit of the electric field applied.
  • the first subscript to d, “i” indicates the direction of polarization generated in the material when the electric field is zero or, alternatively, is the direction of the applied field strength and can be 1, 2 or 3.
  • the second subscript to d, “j” is the direction of the applied stress or the induced strain and can be 1, 2, 3, 4, 5 or 6, respectively. In the case of d33, both the applied stress and resultant polarization align along the vertical axis. It can be measured by using the Berlincourt method, laser interferometry, micro-displacement sensing and voltage piezo test.
  • the piezoelectric constant is normally measured at room temperature and atmospheric pressure.
  • opening refers to an aperture, a gap, or an orifice that allows access or passage of a liquid, for example, a fermentation medium, a bacterial culture or starter culture, nutrients in liquid or powder form, or any other component that may be needed for fermentation into the fermentation enhancement device.
  • a liquid for example, a fermentation medium, a bacterial culture or starter culture, nutrients in liquid or powder form, or any other component that may be needed for fermentation into the fermentation enhancement device.
  • porosity refers to a measure of the void or empty spaces in a layer and/or in a piezoelectric material used in the present disclosure. It is indicated as a fraction of the volume of voids/empty spaces over the total volume for example as a value between 0 and 1 or as a percentage between 0% and 100%.
  • Extracellular electron transfer (EET) processes are two way processes - transfer of electrons from inside the cell to outer electron acceptor, known as electrogenic microorganisms and transfer of electrons from outer electron source to the cell, known as electrotrophic microorganisms.
  • the source of electron acceptor or sources can be metals, minerals or electrodes that are in contact with cell membranes (Singh and Kumar, 2022).
  • Some well-known electrogenic bacteria, archaea, fungi (especially yeasts) and algae are listed in Tables 1 , 2 and 3 in Thapa et al. 2022, and Table 1 of Garbini et al. 2023; Chapter 27, authored Singh and Kumar, of the book Microbial Biodegradation and Bioremediation (Second Edition) 2022 also describes EET in microorganisms.
  • a “fermenting microorganism” as defined herein can be any microorganism suitable for use in a desired fermentation process for the production of bio-based products.
  • Suitable fermenting microorganisms include, without limitation, filamentous fungi, yeast, bacteria and algae.
  • the presently disclosed fermentation enhancement device provides a reliable, simple, and affordable solution to improve the efficiency of fermentation processes by increasing the production yield of a fermenting microorganism, such as bacteria, and killing phages and/or microorganisms, thus preventing failed fermentations.
  • the fermentation enhancement device of the present disclosure may be used in a fermentation system, thus the present disclosure also relates to a fermentation system comprising one or more fermentation enhancement devices described herein, one or more actuation sources and a fermentation vessel.
  • the present disclosure also relates to methods for producing a fermented product, said methods comprising using a fermentation system as disclosed elsewhere herein.
  • the fermentation enhancement device may comprise an electrical charge structure defining an inner volume arranged for accommodating a fermentation process.
  • the electrical charge structure typically comprises a piezoelectric proliferation layer exposed to the inner volume, and/or a piezoelectric virucidal layer arranged at an outer surface of the electrical charge structure.
  • the fermentation enhancement device may comprise an opening configured to allow therethrough passage of fluids, such as nutrients, and/or fermenting microorganisms, such as bacteria.
  • the fermentation enhancement device may be arranged such that actuation of the electrical charge structure, by an actuation source, generates an electrical charge at the virucidal layer that kills and/or inactivates viruses and/or microorganisms, for example via formation of ROS and associated redox reactions, and an electrical charge at the proliferation layer that stimulates growth of the fermenting microorganism.
  • the fermentation enhancement device of the present disclosure is typically arranged such that it generates, during use, upon actuation of an actuation source connected to the electrical charge structure, electrical charges at the proliferation layer stimulating growth of a fermenting microorganism, for example of bacteria, and electrical charges at the virucidal layer having a virucidal and/or fungicidal and/or bactericidal effect through generation of ROS and associated redox reactions.
  • the cross section of the electrical charge structure along its axial length, such as from a first end to a second end, may have a certain shape, for example, the cross section may be a polygonal, such as a triangle, a square, a rectangle, a hexagonal, or a pentagonal, alternatively, the cross section may be rounded such as oval or circular. Any other shape that a person of skills in the art may find suitable, can also be used.
  • the electrical charge structure has an elongated structure.
  • the electrical charge structure may for example be a cylindrical structure.
  • the electrical charge structure may be a container.
  • the electrical charge structure is a cylindrical container, as for example shown in Figure 1 , wherein the electrical charge structure defines an inner volume that is arranged for accommodating a fermentation process.
  • the cross section of the electrical charge structure, along its axial length, such as from a first end to a second end, is rounded, such as circular, or a polygonal, such as rectangular or squared.
  • the electrical charge structure is formed entirely from the proliferation layer and the virucidal layer.
  • said layers may in such a case, be arranged into a container to accommodate a fermentation process in an inner volume thereof.
  • a first end of the electrical charge structure may be covered by the proliferation layer and/or the virucidal layer.
  • the electrical charge structure may comprise further layers, such as a support layer.
  • the support layer may for example be arranged to seal off an opening of the other parts of the electrical charge structure (e.g. the proliferation layer and the virucidal layer).
  • the proliferation layer and the virucidal layer may for example be provided as a tubular structure, and the support structure may thus be arranged to cover, such as to seal, a first end of said tubular structure, in order to form a container for accommodating the fermentation process.
  • the virucidal layer is arranged at an outer surface of the electrical charge structure and the proliferation layer is arranged on an inner surface of the electrical charge structure.
  • an inner surface of the electrical charge structure may be made of the proliferation layer, and an outer surface of the electrical charge structure may be made of the virucidal layer.
  • the piezoelectric proliferation layer or a part thereof, comprises a piezoelectric material.
  • the electrical charge structure may have an inner surface that is, partly or fully, covered by the proliferation layer.
  • the proliferation layer may be in some embodiments constitute, at least a part of, an inner layer of the electrical charge structure or the innermost layer of the electrical charge structure and it may be configured to increase growth of the fermenting microorganism, enhance metabolism of the fermenting microorganism, and promote the production of metabolites of the fermenting microorganism, such as upon actuation of the layer by an actuation source.
  • the piezoelectric virucidal layer comprises a piezoelectric material.
  • the electrical charge structure may have an outer surface that is, partly or fully, covered by the virucidal layer.
  • the virucidal layer may, in some embodiments of the present disclosure, constitute, at least a part of, an outer layer of the electrical charge structure or even the outermost layer of the electrical charge structure, and it may be configured to stop, destroy and/or inactivate viruses, such as bacteriophages, and/or microorganisms, such as upon actuation of the layer by an actuation source.
  • the proliferation layer is arranged to abut the virucidal layer.
  • the proliferation layer may be covered by the virucidal layer.
  • the proliferation layer and the virucidal layer are separated, at least in part, by a further layer, such as an electrode layer, comprising a conducting material.
  • the electrical charge structure comprises the opening, and it is arranged to allow nutrients, media, and/or fermenting microorganisms, such as bacteria, to flow in and out of the inner volume of the electrical charge structure.
  • the flow rate may depend on the size of the fermentation enhancement device and/or the corresponding system.
  • the flow rate may be 0. Further, in specific examples, no upper limit to the flow rate may exist, however flow rates that may be harmful to the fermenting microorganism, such as the bacteria and/or the device is preferably avoided.
  • the flow rate may be minimal (such as on the order of 1 pL/min) or even zero, but if the fermentation enhancement device(s) is previously empty, it is preferably arranged such that it may be filled within the first minutes of culturing.
  • the flow rate during filling may depend on the size of the reactor.
  • the maximum flow rate may for example be around 100 mL/min
  • the flow rate may be in the range of from 0 to 100 mL/min.
  • the flow rate is such that it allows for sufficient exchange of nutrients, gasses, and/or waste products.
  • the flow may for example be at least 0 pL/min, for example between 0 pL/min and 100 mL/min, preferably between 1 pL/min to 1 mL/min.
  • the flow rate may for example depend on the device design, such as the size of the device and/or the requirements of the fermenting microorganism for efficient culturing.
  • the flow may for example be driven by diffusion and/or convection, such as a forced convective flow, which may be driven by a means for convective flow, such as a stirrer or a pump.
  • a means for convective flow such as a stirrer or a pump.
  • a second end of the electrical charge structure comprises the opening.
  • the second end is typically arranged to be positioned upwardly during use.
  • the electrical charge structure comprises multiple openings, such as a top opening, and one or more side openings.
  • a first end, opposite to the second end, of the electrical charge structure comprises an opening or is covered by a substrate.
  • the fermentation enhancement device when the fermentation enhancement device is being used there may be a flow of nutrients, media, and/or fermenting microorganisms through the opening.
  • the flow may vary or be constant while the fermentation enhancement device is being used.
  • the fermentation enhancement device when the fermentation enhancement device is being used, there may be no flow of nutrients, media, and/or fermenting microorganism through the opening.
  • a smaller inner dimension of the electrical charge structure leads to a larger surface to volume ratio (i.e. between the exposed area of the proliferation layer and the inner volume), and thereby, an increased amount of interaction between the fermenting microorganism and the proliferation layer., which may be preferred for certain applications.
  • the electrical charge structure device is cylindrical with an inner diameter of preferably at least 0.5 mm, such as an inner diameter of at least 0.7 mm, such as an inner diameter of at least 1 mm, such as an inner diameter of at least 1.3 mm, such as an inner diameter of at least 1.5 mm, such as an inner diameter of at least 1.7 mm, such as an inner diameter of at least 2 mm, such as an inner diameter of at least 2.3 mm, such as an inner diameter of at least 2.5 mm, such as an inner diameter of at least 2.7 mm, such as an inner diameter of at least 3 mm, such as an inner diameter of at least 3.2 mm, such as an inner diameter of at least 3.5 mm, such as an inner diameter of at least 3.7 mm, such as an inner diameter of at least 4 mm, such as an inner diameter of at least 4.2 mm, such as an inner diameter of at least 4.5 mm, such as an inner diameter of at least 4.7 mm, such as of an inner diameter between 5 and 7
  • the electrical charge structure has an inner diameter of at least 0.5 mm and at the most 20 mm, irrespective of the cross sectional shape.
  • the thickness of the electrical charge structure of the fermentation enhancement device is preferably 0.005 mm or more, such as at least 0.01 mm, such as at least 0.05 mm, such as at least 0.1 mm, such as at least 0.02 mm, such as at least 0.5 mm, and preferably at the most 1 mm, such as at the most 1.5 mm, such as at the most 2 mm, such as at the most 2.5 mm, such as at the most 3 mm, such as at the most 3.5 mm, such as at the most 4 mm, such as at the most 4.5 mm, such as at the most 5 mm, such as at the most 5.5 mm, such as at the most 6.5 mm, such as at the most 7.5 mm, such as at the most 8.5 mm, such as at the most 9.5 mm, such as at the most 10 mm, such as at the most 11 mm, such as at the most 12 mm, such as at the most 13 mm, such as at the most 14 mm, such as at the most 10
  • the proliferation layer is thicker than the virucidal layer.
  • the virucidal layer has a thickness of 1 nm or more, such as of 5 nm or more, such as of 10 nm or more, such as of 50 nm or more.
  • the virucidal layer is thicker than the proliferation layer.
  • the proliferation layer has a thickness of 1 nm or more, such as of 5 nm or more, such as of 10 nm or more, such as of 50 nm or more.
  • the proliferation layer is about as thick as the virucidal layer.
  • a piezoelectric material is a material that produces an electric charge when exposed or placed under mechanical stress or pressure. Piezoelectric materials also exhibit mechanical strain when an electrical field is applied. There are several materials that are known to posses piezoelectric properties, as found e.g. in Liu et al. 2018 and Safaei et al.
  • hydroxyapatite poled ceramic
  • crystals such as quartz, topaz, Rochelle salt, schorl tourmaline
  • polymers such as PVDF, P(VDF-TrFE), ceramics such as lead zirconate titanate (PZT), lead titanate, lead niobate, barium strontium titanate, BiBsOe, BiFeOa, AhAsOy, AhPO7, GasAsOy, GaPOy, ZnO, AIN, barium titanate (Single Crystal), CBT, NBBT95/5, Mn- KNN, BZT-BCT, GaPBia, GeSe, SnS, SnSe, GeS, ZnO nanorods, PZT nanoshell, GaN Nanowires, barium titanate piezoelectrics are (BaTiOa), potassium sodium niobate (KNaNbOa), barium calcium zirconium titanate (BaCaZrTiOa),
  • the piezoelectric proliferation layer comprises a piezoelectric material.
  • the piezoelectric virucidal layer may comprise a piezoelectric material.
  • the piezoelectric proliferation layer and the piezoelectric virucidal layer comprise different piezoelectric materials.
  • the piezoelectric materials of the two layers may be the same.
  • the proliferation layer and the virucidal layer have different chemical and/or physical properties, such as a different porosity, and/or different piezoelectric coefficient (d ).
  • the piezoelectric coefficient d (also known as the piezoelectric modulus or the piezoelectric charge constant) quantifies the polarization of the piezoelectric material per unit of mechanical stress. As a result, the piezoelectric coefficient is typically given in Coulombs per Newton.
  • piezoelectricity is described by a tensor of coefficients (d ).
  • the first subscript to d indicates the direction of the charge motion associated with the applied stress.
  • the second subscript is the direction of the applied stress.
  • d 3 3 describes the ability of a piezoelectric element to induce a polarization in the 3-axis (parallel to direction in which the ceramic element is polarized) per unit stress applied in the same direction.
  • the proliferation layer comprises a piezoelectric material with a piezoelectric coefficient (d ), such as d33, of at least 25 pC/N, such as of 35 - 45 pC/N, such as of 40 - 55 pC/N, such as of 50-65 pC/N, such as of 60 - 75 pC/N, such as of 70 - 85 pC/N, such as of 80 - 95 pC/N, such as of 90 - 105 pC/N , such as of 100 - 115 pC/N , such as of at the most 120 pC/N .
  • d piezoelectric coefficient
  • the proliferation layer comprises a piezoelectric material with a piezoelectric coefficient (das) of at least 25 pC/N, such as of 35 - 45 pC/N, such as of 40 - 55 pC/N, such as of 50-65 pC/N, such as of 60 - 75 pC/N, such as of 70 - 85 pC/N, such as of 80 - 95 pC/N, such as of 90 - 105 pC/N, such as of 100 - 115 pC/N, such as of at the most 120 pC/N.
  • piezoelectric materials having a d 3 3 of at least 25 pC/N may be suitable for being the main constituent of the proliferation layer.
  • the virucidal layer comprises a piezoelectric material with a piezoelectric coefficient (d ), such as d33, preferably greater than 150 pC/N, such as of 165 - 175 pC/N, such as of 160 - 170 pC/N, such as of 175 - 185 pC/N, such as of 170 - 180 pC/N, such as of 185 - 195 pC/N, such as of 180 - 190 pC/N, such as of at the most 200 pC/N.
  • d piezoelectric coefficient
  • the virucidal layer comprises a piezoelectric material with a piezoelectric coefficient (d 3 s) preferably greater than 150 pC/N, such as of 165 - 175 pC/N, such as of 160 - 170 pC/N, such as of 175 - 185 pC/N, such as of 170 - 180 pC/N, such as of 185 - 195 pC/N, such as of 180 - 190 pC/N, such as of at the most 200 pC/N.
  • any piezoelectric material having a d 3 3 greater than 150 pC/N is suitable for being the main constituent of the virucidal layer.
  • piezoelectric material is suitable for the proliferation layer and/or for the virucidal layer based on the properties of the materials and the desired dy, such as the desired d33.
  • the fermentation enhancement device may comprise the same piezoelectric material but differ in terms of other properties such as piezoelectric coefficient and/or porosity.
  • the proliferation layer may comprise slightly poled BaTiCh and the virucidal layer may comprise highly poled BaTiOs.
  • the fermentation enhancement device may further be arranged to block passage of pathogens across the electrical charge structure, while allowing passage of nutrients and/or medium.
  • the presently disclosed fermentation enhancement device may for example have a virucidal layer with a pore size of up to 20 nm, thereby acting as a physical barrier to protect the LAB.
  • the electrical charge structure may be arranged to allow passage of nutrients and/or medium across the walls of said structure.
  • porous structures for example a porous proliferation layer and a porous virucidal layer and/or porous further layers for example a porous electrode layer.
  • the proliferation layer may comprise pores having a size of at the most 100 pm, such as a size of 5 to 15 pm, such as of 10 to 20 pm, such as of 11 to 21 pm, such as of 12 to 22 pm, such as of 13 to 23 pm, such as of 14 to 24 pm, such as of 9 to 19 pm, such as of 10 to 18 pm, such as of 8 to 17 pm, such as of 10 to 16 pm, such as of 15 to 25 pm, such as of 20 to 30 pm, such as of 25 to 35 pm, such as of 30 to 40 pm, such as of 35 to 45 pm, such as of 40 to 50 pm, such as of 45 to 55 pm, such as of 60 to 70 pm, such as of 65 to 75 pm, such as of 70 to 80 pm, such as of 75 to 85 pm, such as of 80 to 90 pm, such as of 85 to 95 pm, even more preferably 10 to 20 pm in size.
  • a porous electrical charge structure (i.e. at least part of said structure) allows for mass transfer across the structure, such as the transfer of nutrients and waste biological products across the electrical charge structure of the fermentation enhancement device.
  • nutrients may move from the outside environment into the fermentation enhancement device and the wasted biological products may move from the inside to the outside of the fermentation enhancement device, through for example diffusion, or convective flow.
  • the porosity volume and pore size of the fermentation enhancement device may provide a larger surface area which may facilitate the improved interaction between the fermenting microorganism and the proliferation layer, thus acting to further increase the growth.
  • the total porosity in the proliferation layer may be of at least 5% by volume and at the most 70% by volume, preferably at least 30% by volume, such as about 35% by volume.
  • the total porosity in the proliferation layer may be of at least 10% by volume, such as of at least 12% by volume, such as of at least 15% by volume, such as of at least 17% by volume, such as of at least 20% by volume, such as of at least 23% by volume, such as of at least 25% by volume, such as of at least 27% by volume, such as of at least 32% by volume.
  • the virucidal layer has pores of a size of 5 to 100 nm, such as of 5 to 15 nm, such as of 10 to 25 nm, such as of 20 to 30 nm, such as of 25 to 35 nm, such as of 30 to 40 nm, such as of 35 to 45 nm, such as of 40 to 50 nm, such as of 45 to 55 nm, such as of 50 to 60 nm, such as of 60 to 70 nm, such as of 65 to 75 nm, such as of 70 to 80 nm, such as of 80 to 90 nm, such as 85 to 95 nm, such as of 15 nm or less, such as of 6 to 15 nm, such as of 7 to 15 nm, such as of 8 to 15 nm, such as of 9 to 15 nm, such as of 10 to 15 nm, such as of 5 to 11 nm, such as of 5 to 12 nm, such as of 5 to 13
  • the total porosity of the virucidal layer has a total porosity of at least 5% by volume and at the most 70% by volume, such as at least 20% by volume, such as about 30% by volume, such as 10 to 70% by volume, such as 15 to 70% by volume, such as 20 to 70% by volume, such as 25 to 70% by volume, such as 30 to 70% by volume, such as 35 to 70% by volume, such as 40 to 70% by volume, such as 10 to 65% by volume, such as 10 to 60% by volume, such as 10 to 55% by volume, such as 10 to 50% by volume, such as 10 to 45% by volume, such as 10 to 40% by volume.
  • the total porosity may be kept to the minimum possible so that the highest possible d can be obtained.
  • the pore size range in the outer layer may function as a filter by preventing the entry of the pathogens (up to 20 nm) from the medium into the fermentation enhancement device, even in the case that, during use, the virucidal layer does not generate electrical charge to kill/inactivate viruses or microorganisms, the small pore sizes will function as a physical barrier to block pathogens, such as bacteriophages, to protect the fermenting microorganism, while at the same time allowing passage of medium and/or nutrients.
  • both the proliferation layer and the virucidal layer are non-porous.
  • the proliferation layer may be porous while at the same time the virucidal layer may be non-porous, or vice versa, wherein the porous layer(s) may be as specified above.
  • the fermentation enhancement device is arranged such that the charge generated, during use, at the proliferation layer is different from the charge at the virucidal layer.
  • the electrical charge generated at the virucidal layer is higher than the electrical charge generated at the proliferation layer.
  • the electrical charge generated at the proliferation layer may be lower than the electrical charge generated at the virucidal layer.
  • the electrical charges (i.e. the inner charge generated at the proliferation layer and the outer charge generated at the virucidal layer), as a result of actuation by an actuation source may depend on the piezoelectric constants of the layers and the stresses applied to the layers.
  • the charge density of the proliferation layer and the virucidal layer may be a result of the piezoelectric constants of the layers, the sizes of the layers and the stresses applied to the layers.
  • q is the charge density given in Coulombs per square meter
  • d is the piezoelectric constant given in Coulombs per Newton
  • F is the force applied in Newtons
  • A is the area in square meters.
  • the piezoelectric constant is given as d33, and the force is thus applied in the corresponding direction (i.e. direction 3 which is parallel to direction in which the ceramic element is polarized).
  • the resulting charge density generated is in the range of 6.05 ⁇
  • the resulting electrical charge density is proportional to the piezoelectric constant of the material.
  • the proliferation layer and the virucidal layers may be of the same material, even in the specific case wherein said layers have different piezoelectric constants.
  • the proliferation layer and the virucidal layer may be of the same material, but may have been poled differently, in order to obtain layers of different piezoelectric constants.
  • a piezoelectric constant of the virucidal layer that is higher than the piezoelectric constant of the proliferation layer.
  • the piezoelectric constants and/or the fermentation enhancement device of the present disclosure may be arranged such that the inner charge (i.e.
  • the piezoelectric constants and/or the fermentation enhancement device of the present disclosure may be arranged such that the outer charge is higher than the inner charge, and wherein the outer charge is sufficiently high to give rise to a virucidal and/or fungicidal and/or bactericidal effect through formation of ROS and associated redox reactions.
  • the fermentation enhancement device is arranged such that actuation of the electrical charge structure generates a charge at the proliferation layer, and wherein said charge stimulates growth of fermenting microorganisms.
  • the fermentation enhancement device is arranged such that actuation of the electrical charge structure generates a charge at the virucidal layer that generates reactive oxygen species (ROS) and associated redox reactions.
  • ROS reactive oxygen species
  • the charge generated at the virucidal layer kills and/or inactivates bacteriophages.
  • the charge generated at the virucidal layer kills and/or inactivates prokaryotic microorganisms.
  • the charge generated at the virucidal layer kills and/or inactivates eukaryotic microorganisms.
  • the prokaryotic microorganisms are bacteria and/or archaea.
  • the charge generated at the eukaryotic microorganisms are algae and/or fungi.
  • the charge generated at the proliferation layer is different from the charge generated at the virucidal layer. This may be due to the different properties of the materials used in the proliferation layer and virucidal layer, and in particular to their different piezoelectric strength (or piezoelectric constant).
  • certain microorganisms may proliferate when exposed to the proliferation layer but not when exposed to the virucidal layer, where ROS and associated redox reactions are generated.
  • the fermentation enhancement device comprises an actuation source arranged for actuation of the electrical charge structure (e.g. of the proliferation layer and/or of the virucidal layer) or alternatively multiple electrical charge structure, in case the fermentation enhancement device comprises more than one.
  • the fermentation enhancement device may also comprise a fermentation vessel arranged for accommodating one or more electrical charge structures.
  • the fermentation enhancement device is suitable for culturing bacteria, such as gram-negative bacteria, or gram-positive bacteria, such as bacteria having extracellular electron transfer mechanism (EET).
  • bacteria such as gram-negative bacteria, or gram-positive bacteria, such as bacteria having extracellular electron transfer mechanism (EET).
  • EET extracellular electron transfer mechanism
  • LAB LAB.
  • the fermentation enhancement device is suitable for culturing eukaryotic microorganisms, such as fungi or algae, such as eukaryotic microorganisms having extracellular electron transfer mechanism (EET).
  • eukaryotic microorganisms such as fungi or algae
  • EET extracellular electron transfer mechanism
  • the fermentation enhancement device is arranged for being contained by a bioreactor.
  • the present disclosure relates to a fermentation system comprising: one or more fermentation enhancement device(s) as disclosed elsewhere herein.
  • the fermentation system preferably comprises one or more actuation source(s) arranged to actuate the electrical charge structure(s) of the fermentation enhancement device(s).
  • each fermentation system comprises a single fermentation structure.
  • the fermentation system comprises a fermentation vessel accommodating the fermentation enhancement device(s).
  • the fermentation vessel may advantageously be arranged to contain a culture medium, and further, be arranged such that, during use, at least a part of the electrical structure(s) are submerged in the culture medium.
  • the fermentation system is a bioreactor.
  • the fermentation system may be a system that supports a biologically active environment.
  • the system may be arranged to provide a controlled environmental conditions inside the fermentation vessel, such as a predetermined temperature, a predetermined nutrient concentration, a predetermined pH, and a predetermined type and concentration of dissolved gasses (e.g. oxygen for aerobic fermentations).
  • a controlled environmental conditions inside the fermentation vessel such as a predetermined temperature, a predetermined nutrient concentration, a predetermined pH, and a predetermined type and concentration of dissolved gasses (e.g. oxygen for aerobic fermentations).
  • the fermentation vessel is arranged to form a sealed environment that contains at least the electrical structure(s).
  • the actuation source(s) may be provided in said sealed environment, or provided outside with a physical connection to the electrical charge structure(s), such that said source(s) are capable of actuation the electrical charge structure(s).
  • the fermentation system may need to be actuated, such as by mechanical stress and/or vibrations, which may be provided by various sources.
  • the actuation source is a transducer, such as a piezoelectric transducer, an agitator and/or a shaker.
  • the fermentation enhancement device(s) may be detachable from the fermentation system, for example such that the rest of the fermentation system can be reused with one or more new fermentation enhancement devices.
  • the fermentation enhancement device(s) may for example be adhered to the substrate or directly to the actuation source, in order to form the fermentation system. Thereafter, the fermentation enhancement device(s) may be detached and replaced with a new set of fermentation enhancement devices.
  • the fermentation system comprises a plurality of fermentation enhancement devices.
  • Such a fermentation system may comprise one or more actuation sources.
  • one actuation source may be arranged to actuate a plurality of fermentation enhancement devices/electrical charge structures, alternatively or additionally, multiple electrical charge structures may each be arranged to be actuated by a single, different, actuation source.
  • the fermentation system comprises a plurality of actuation sources, such as wherein each fermentation enhancement device is arranged to be actuated by a different actuation source.
  • a plurality of fermentation enhancement devices are arranged to be actuated by a single actuation source.
  • an actuation source is in physical contact, e.g. direct physical contact, with the electrical charge structure, such as wherein the actuation source abuts the electrical charge structure(s).
  • the actuation source is arranged to provide a vibration force of between 0.1 and 20 N, such as of 0.1 to 18 N, such as of 0.1 to 16 N, such as of 0.1 to 14 N, such as of 0.1 to 12 N, such as of 0.1 to 10 N, such as of 0.1 to 8 N, such as of 0.3 to 18 N, such as of 0.5 to 18 N, such as of 0.8 to 18 N, such as of 1 to 18 N, such as of 2 to 18 N, such as of 3 to 18 N, such as of 4 to 18 N, such as of 5 to 18 N, such as of 6 to 18 N, such as of 7 to 18 N, such as of 8 to 18 N, such as of 1 to 4 N, at a low frequency, such as 5 to 20 Hz.
  • a vibration force of between 0.1 and 20 N such as of 0.1 to 18 N, such as of 0.1 to 16 N, such as of 0.1 to 14 N, such as of 0.1 to 12 N, such as of 0.1 to 10 N, such as of 0.1 to 8
  • the actuation source(s) are arranged to provide a vibration force of between 0.1 - 20 N, such as between 1 - 4 N, preferably at low frequency, such as 5 - 20 Hz.
  • two or more fermentation enhancement devices are positioned on a same horizontal plane inside the fermentation vessel.
  • Such fermentation enhancement devices may be arranged to be actuated by the same vibration source.
  • the horizontal plane may be defined by the vibration source, or a support structure to which the actuation source is coupled.
  • two or more fermentation enhancement devices are positioned on different horizontal planes inside the fermentation vessel.
  • Such fermentation enhancement devices may be arranged such that the same vibration source actuates fermentation enhancement devices on the same horizontal plane.
  • each horizontal plane may be defined by a different vibration source, or a different support structure to which an actuation source is coupled (the same single actuation source or different actuation sources).
  • two or more fermentation enhancement devices such as an array of fermentation enhancement devices may be arranged in the fermentation vessel.
  • the electrical charge structures of each fermentation enhancement device is separated by a distance from each other, such as wherein said distance is equal to or larger than the radius of the fermentation enhancement device.
  • the fermentation system is suitable for conducting a fermentation process based on the use of gram-negative bacteria or gram-positive bacteria, such as based on the use of bacteria having EET, as discussed elsewhere herein.
  • One aspect of the present disclosure relates to a method for production of a fermented product, said method comprising:
  • a fermentation system comprising one or more fermentation enhancement device(s) as disclosed elsewhere herein, a starter culture of a fermenting microorganism and a suitable culture medium;
  • the electrical charge structures of one or more fermentation enhancement devices are at least partially submerged in the medium.
  • the electrical charge structures of one or more fermentation enhancement devices are submerged in the medium.
  • the step of operating the fermentation system comprises providing vibrations to one or more fermentation enhancement devices along a horizontal direction.
  • Said step may alternatively or additionally comprise providing a suitable growth atmosphere inside the fermentation vessel.
  • the step of operating the fermentation system comprises generating an electrical charge at the proliferation layer that stimulates bacterial growth, such as growth of the fermenting microorganism.
  • the step of operating the fermentation system comprises generating an electrical charge at the virucidal layer that kills and/or inactivates viruses and/or microorganisms.
  • fermenting microorganisms which in some embodiments are selected bacterial cells.
  • fermenting microorganisms There are several fermenting microorganism that may be used in fermentation, such as bacteria, archaea, fungi, (for example yeasts) and algae.
  • the fermenting microorganism is a bacteria, for example gram-negative bacteria, or grampositive bacteria.
  • the fermenting microorganism used with the described fermentation enhancement device is a microorganism having extracellular electron transfer mechanism (EET).
  • EET extracellular electron transfer mechanism
  • prokaryotic and eukaryotic microorganisms are known to have EET, as found in these scientific reviews and articles.
  • Some well-known electrogenic bacteria, archaea, fungi (especially yeasts) and algae are listed in Tables 1 , 2 and 3 in Thapa et al. 2022, and Table 1 of Garbini et al. 2023; Chapter 27, authored Singh and Kumar, of the book Microbial Biodegradation and Bioremediation (Second Edition) 2022 also describes EET in microorganisms.
  • bacteria having EET are lactic acid bacteria, such as lactococcus, enterococcus, streptococcus, pediococcus, leuconostoc, oenococcus, weissella, and group I and group III lactobacilli.
  • Other bacteria having EET are also suitable for being used with a fermentation enhancement device of the present disclosure.
  • gram-positive bacteria are used with the described fermentation enhancement device.
  • gram-negative bacteria are used with the described fermentation enhancement device.
  • yeasts having EET are used with the described fermentation enhancement device.
  • algae having EET are used with the described fermentation enhancement device.
  • the fermentation enhancement device is used to produce dairy products.
  • Such a process advantageously uses LAB, which digests glucose to produce lactic acid, turning their medium or starting materials (e.g. milk) into yogurt, cheese, or butter.
  • the amount of lactic acid produced per unit of glucose is typically called yield and describes how efficient the acidification of the milk is.
  • Lactic Acid Bacteria are used for fermentation processes. They are a diverse group of aerotolerant, saccharolytic bacteria that mainly use fermentation for energy conservation.
  • the culture medium or starting material used for the culture may be cow milk, however, several other starting materials could be used such as goat milk, sheep milk, yak milk, buffalo milk, mare milk, and camel milk, as well as others.
  • the culture medium can be nutrient broth such as M17 or GM 17.
  • the fermentation enhancement device is used to ferment milk to produce e.g. cheese or yogurt
  • the fermentation enhancement device may be used to ferment fruits, meats, vegetables, and grains to produce fermented meat products, fermented fish, and other seafood products, fermented root, and tuber products, fermented legumes, fermented vegetables, alcoholic beverages and other fermented product e.g. vinegar, nata, pidan, maing, koji, puer tea, fuzhuan brick, kombucha, soy sauce, miso, doenzong, sake, Tempe.
  • the fermentation enhancement device also may be used in the manufacture of chocolate, the cocoa bean fermentation is generally considered a processing aid.
  • the present disclosed fermentation enhancement device is not limited to any particular fermentation product because it can be applied to any fermentation process, for example, in the preferred embodiment the fermentation enhancement device is used to ferment milk (e.g. cow milk, goat milk, sheep milk, yak milk, buffalo milk, mare milk, camel milk) to produce e.g. cheese or yogurt, but in one of the preferred embodiments the fermentation enhancement device is used to ferment fruits, meats, vegetables, and grains to produce fermented meat products, fermented fish and other seafood products, fermented root, and tuber products, fermented legumes, fermented vegetables, alcoholic beverages and other fermented product e.g.
  • milk e.g. cow milk, goat milk, sheep milk, yak milk, buffalo milk, mare milk, camel milk
  • the fermentation enhancement device is used to ferment fruits, meats, vegetables, and grains to produce fermented meat products, fermented fish and other seafood products, fermented root, and tuber products, fermented legumes, fermented vegetables, alcoholic beverages and other fermented product e
  • the fermentation enhancement device also may be used in the manufacture of chocolate, the cocoa bean fermentation is generally considered a processing aid.
  • a method for production of a fermented dairy product comprising:
  • a fermentation system comprising one or more fermentation enhancement device(s) as disclosed elsewhere herein, a starter culture of a suitable fermenting microorganism and a suitable culture medium;
  • a method for production of a fermented fish product comprising:
  • a fermentation system comprising one or more fermentation enhancement device(s) as disclosed elsewhere herein, a starter culture of a suitable fermenting microorganism and a suitable culture medium;
  • a method for production of a fermented meat product comprising:
  • a fermentation system comprising one or more fermentation enhancement device(s) as disclosed elsewhere herein, a starter culture of a suitable fermenting microorganism and a suitable culture medium;
  • a method for production of a fermented vegetable product comprising:
  • a fermentation system comprising one or more fermentation enhancement device(s) as disclosed elsewhere herein, a starter culture of a suitable fermenting microorganism and a suitable culture medium; operating the fermentation system thereby producing the fermented vegetable product.
  • a method for production of a fermented legumes product comprising:
  • a fermentation system comprising one or more fermentation enhancement device(s) as disclosed elsewhere herein, a starter culture of a suitable fermenting microorganism and a suitable culture medium;
  • a method for production of a fermented staple food comprising:
  • a fermentation system comprising one or more fermentation enhancement device(s) as disclosed elsewhere herein, a starter culture of a suitable fermenting microorganism and a suitable culture medium;
  • fermented staple foods are bread, are fermented cereal porridges.
  • a method for production of a fermented coffee product comprising:
  • a fermentation system comprising one or more fermentation enhancement device(s) as disclosed elsewhere herein, a starter culture of a suitable fermenting microorganism and a suitable culture medium;
  • a method for production of a fermented cocoa product comprising:
  • a fermentation system comprising one or more fermentation enhancement device(s) as disclosed elsewhere herein, a starter culture of a suitable fermenting microorganism and a suitable culture medium;
  • a method for production of a fermented sauce comprising:
  • a fermentation system comprising one or more fermentation enhancement device(s) as disclosed elsewhere herein, a starter culture of a suitable fermenting microorganism and a suitable culture medium;
  • fermented sauces are fermented vinegar and fermented soy sauce.
  • a method for production of a fermented beverage comprising:
  • a fermentation system comprising one or more fermentation enhancement device(s) as disclosed elsewhere herein, a starter culture of a suitable fermenting microorganism and a suitable culture medium;
  • the method disclosed herein may be used to produce a fermented alcoholic beverage.
  • One aspect of the present disclosure relates to a method for fabricating the fermentation enhancement device comprising the steps of: a) Providing reagents for the proliferation layer, the reagents comprising a piezoelectric material; b) Mixing the reagents and fabricating the proliferation layer; c) Providing reagents for a virucidal layer, the reagents comprising a virucidal material; d) Mixing the reagents and fabricating the virucidal layer; e) Heat-treating the proliferation layer; f) Heat-treating the virucidal layer; g) Sintering the proliferation layer; h) Sintering the virucidal layer; i) Binding the proliferation layer with the virucidal layer to form an electrical charge structure that is arranged such that actuation of said structure, by an actuation source, generates an electrical charge at the virucidal layer that kills and/or inactivates viruses and/or microorganisms, and an
  • Processes for fabricating the proliferating layer and virucidal layer are known in the art and a skilled person is capable of selecting a suitable one based on their common general knowledge.
  • the proliferation layer and/or the virucidal layer is fabricated by a miscellaneous process.
  • miscellaneous processes are sacrificial templating, foam casting, chemical vapor deposition and its variants, physical vapor deposition and variants thereof.
  • the proliferation layer and/or the virucidal layer is fabricated by a precursor-based process.
  • precursor-based processes are aerosol-gel coating, spin coating, ink-jet printing, dip-coating, gelcasting, additive manufacturing, and variants thereof.
  • the proliferation layer and/or the virucidal layer is fabricated by a particulate-based process.
  • particulate-based processes are tape casting, screen printing, dip-coating, extrusion, thermoplastic extrusion, freeze casting, ink-jet printing, additive manufacturing, 3D printing, slurry coating, slip casting, and variants thereof.
  • the piezoelectric material for the proliferating layer has a piezoelectric constant, or dy, of between 25 pC/N and 120 pC/N, such as of 35 - 45 pC/N, such as of 40 - 55 pC/N, such as of 50-65 pC/N, such as of 60 - 75 pC/N, such as of 70 - 85 pC/N, such as of 80 - 95 pC/N, such as of 90 - 105 pC/N , such as of 100 - 115 pC/N , such as of at the most 120 pC/N .
  • dy piezoelectric constant, or dy, of between 25 pC/N and 120 pC/N, such as of 35 - 45 pC/N, such as of 40 - 55 pC/N, such as of 50-65 pC/N, such as of 60 - 75 pC/N, such as of 70 - 85
  • the reagents for the virucidal layer comprise a piezoelectric material with a piezoelectric constant, or dy, of 150 pC/N or higher, such as of 165 - 175 pC/N, such as of 160 - 170 pC/N, such as of 175 - 185 pC/N, such as of 170 - 180 pC/N, such as of 185 - 195 pC/N, such as of 180 - 190 pC/N, such as of at the most 200 pC/N.
  • a piezoelectric material with a piezoelectric constant, or dy of 150 pC/N or higher, such as of 165 - 175 pC/N, such as of 160 - 170 pC/N, such as of 175 - 185 pC/N, such as of 170 - 180 pC/N, such as of 185 - 195 pC/N, such as of 180
  • the reagents for the proliferating layer and/or for the virucidal layer also comprise a lubricant, a binder, a rheology controller, a pore former, a solvent, and/or a dispersant.
  • a lubricant for the proliferating layer and/or for the virucidal layer also comprise a lubricant, a binder, a rheology controller, a pore former, a solvent, and/or a dispersant.
  • steps a) and b) and thus fabrication of the proliferation layer occur before steps c) and d), fabrication of the virucidal layer.
  • steps a) and b) and thus fabrication of the proliferation layer occur at about the same time as steps c) and d), fabrication of the virucidal layer.
  • steps a) and b) and thus fabrication of the proliferation layer occur after steps c) and d), fabrication of the virucidal layer.
  • step e) of heat-treating the proliferation layer may occur at the same time, before or after step f) of heat-treating the virucidal layer.
  • the first proliferation layer and the virucidal layer may be heat-treated together or separately.
  • steps e) and f) of heat-treating the first proliferation layer and the virucidal layer may occur after step g), thus after the layers have been set together.
  • step g) of sintering the proliferation layer may occur at the same time, before or after step h) of sintering the virucidal layer.
  • the first proliferation layer and the virucidal layer may be sintered together or separately.
  • steps g) and h) of sintering the first proliferation layer and the virucidal layer may occur after step g), thus after the layers have been bound together and also after the layers have been heat-treated.
  • step i) comprises depositing the proliferation layer onto the virucidal layer, or depositing the virucidal layer onto the proliferation layer.
  • step i) comprises coating the proliferation layer with the virucidal layer, or coating the virucidal layer with the proliferation layer. In one embodiment of the present disclosure, step i) comprises binding the proliferation layer to the virucidal layer by means of an adhesive layer.
  • the method comprises a step of poling the piezoelectric materials of the proliferation layer and/or virucidal layer.
  • the poling of the piezoelectric material of the proliferation layer comprises: a) Infiltrating the proliferation layer with silicon oil; b) Placing an electrode in the proliferation layer; c) Heat-treating the proliferation layer above the curie temperature of the piezoelectric material used; d) Applying a static electric field above the coercive field of the piezoelectric material used, and e) Removing the electrode.
  • the poling of the piezoelectric material of the virucidal layer comprises: a. Infiltrating the virucidal layer with silicon oil; b. Placing an electrode between the proliferation layer and the virucidal layer and a second electrode in the virucidal layer; c. Heat-treating the virucidal layer at a temperature curie temperature d. Applying a static electric field above the coercive field of the piezoelectric material in used, e. Removing the electrodes.
  • the poling is conducted on the whole fermentation enhancement device, for example by placing the whole fermentation enhancement device between two electrodes without being in direct contact with the two electrodes.
  • the fermentation enhancement device of the present disclosure may undergo Corona poling.
  • Figures 1a-c shows a plurality of cross-sections of different views of a schematic illustration of an embodiment of the presently disclosed fermentation enhancement device (1).
  • Figure 1a shows a cross-section from a frontal view of the fermentation enhancement device (1).
  • the fermentation enhancement device (1) comprises an electrical charge structure (14), that comprises a proliferation layer (3) located at an inner side of the electrical charge structure (14).
  • the proliferation layer defines an inner volume (15) that is arranged to accommodate a fermentation process.
  • the proliferation layer (3) in this specific example is provided as a cylindrical container that is arranged to accommodate the fermenting microorganism (7) and culture media (8), wherein the culture media typically contains nutrients (9).
  • the fermentation enhancement device (1) further comprises an opening (8).
  • the electrical charge structure comprises the opening (11), it is arranged such that medium, nutrients and/or fermenting microorganism can cross the opening (11).
  • the opening (11) can be used to add or remove fermenting microorganisms, such as bacteria, e.g. a starter culture.
  • the opening is located at a first end of the electrical charge structure (14). Additional, or alternative, positions of an opening may for example be the side of the electrical charge structure (14), typically such that medium and/or nutrients may flow through said opening (11).
  • the electrical charge structure (14) may be provided in many different shapes and arrangements. In the specific example shown in Fig. 1 , the electrical charge structure (14) is arranged as a container. However, in other examples (not shown), the second end of the electrical charge structure (14) may be covered by a substrate or an actuation source. Thus it is not necessary that the electrical charge structure (14) forms a container by itself.
  • the electrical charge structure (14) may comprise other layers, such as an intermediary electrode layer (not shown) or other materials.
  • the proliferation layer may be provided as only a part of the inner surface of the electronic charge structure (14), and the virucidal layer (2) may be provided as only a part of the outer surface of the electronic charge structure (14).
  • the fermentation enhancement device (1) comprises the fermenting microorganism, which could be yeast, algae, bacteria (7), e.g. LAB or another bacteria (7) having an extracellular electron transfer mechanism (EET), suspended in a culture media (8).
  • a part of the electrical charge structure (14) is arranged to protrude above the surface of the culture medium (8), such that the fermenting microorganism (7) is contained in the culture medium (15) by the fermentation enhancement device (1).
  • the fermentation enhancement device (1) may be arranged to be contained by a fermentation vessel, such as a bioreactor.
  • the fermentation vessel may in such a case be arranged to contain the medium (8) that the fermentation enhancement device is, at least partly, submerged into.
  • actuation of an actuation source results in the generation of electrical charges (4) and (5), respectively, on the proliferation layer (3) and the virucidal layer (2) of the electrical charge structure (14).
  • the actuation source (10) and the electrical charge structure (14) is arranged such that an inner charge (4) is generated at the proliferation layer (3), while an outer charge (5) is generated at the virucidal layer (2).
  • the inner charge (4) is smaller than the outer charge (5).
  • the inner charge is typically configured to increase bacterial growth, while the outer charge is configured to kill and/or to inactivate bacteriophages, other viruses, and/or microorganisms for example through formation of ROS and associated redox reactions.
  • the specific example shown comprises an electrical charge structure (14) that allows for passage of nutrients (9) while preventing the passage of bacteriophages (6).
  • This may for example be achieved by having a porous proliferation layer and a porous virucidal layer, wherein the smallest pore size is selected to exclude passage of bacteriophages (6), but permits passage of nutrients (9).
  • Figure 1c shows a cross-section of the same device as shown in Figure 1a-1b, along its axial length.
  • the electrical charge structure (14) can be seen to have a circular cross section, and comprises the proliferation layer (3) and the virucidal layer (2).
  • the outer charges act to kill and/or inactivate bacteriophages (6), other viruses, and/or electrogenic microorganisms while the inner charges (4) act to stimulate growth of the fermenting microorganism (7).
  • FIG. 2 is a schematic illustration of one embodiment of the presently disclosed fermentation system (16) comprising a plurality of fermentation enhancement devices (1).
  • the fermentation enhancement devices (1) of this specific example are arranged in an array inside a fermentation vessel (12).
  • the fermentation vessel is an open vessel, but the vessel may be arranged to form a sealed environment for better control of for example temperature, gasses and pH.
  • the fermentation system comprises an actuation source (10), which may be in the form of a piezoelectric transducer arranged to provide vibration, e.g. ultrasonic vibrations, to the electrical charge structure.
  • the actuation source may be abutting the electrical charge structure or coupled to the electrical charge structure through other structures, such as a substrate (not shown)
  • a single actuation source (10) is arranged to actuate multiple fermentation enhancement devices (1).
  • the actuation source (10) abuts each of said multiple fermentation enhancement devices (1).
  • the fermentation vessel (12) contains the fermentation enhancement devices (1) such that, during use, the fermentation enhancement devices (1) may be submerged, at least partly, by the medium.
  • the opening of each fermentation enhancement device may be above the medium.
  • the opening may however be arranged to be below the surface of the medium.
  • the fermentation system may comprise fermentation enhancement devices configured as the example given in Figure 1.
  • Figure 3 shows experimental results from using a fermentation system according to one embodiment of the present disclosure, for fermentation of lactic acid bacteria (LAB).
  • Figure 3a and b shows the proliferation of L. lactis after 5 hours, depending on the piezoelectric constant of the material.
  • Figure 3a shows in particular for 6 Hz, the population in 5 hours increased from a factor of 15 on the non-piezoelectric device to a factor of 25 on the piezoelectric fermentation enhancement device (66% increase).
  • Figure 3b shows at 14 Hz, the growth was inhibited by vibrations, but in piezoelectric fermentation enhancement devices, the growth was 6x higher with respect to non-piezo devices.
  • Figure 3c shows lactate yield increase in piezoelectric fermentation enhancement devices with respect to the non- piezo ones at 6 Hz and 16 Hz.
  • the proliferation layer may be fabricated by thermoplastic extrusion.
  • the feedstock for the extrusion may be prepared by mixing the piezoelectric powder (e.g., BaTiCh), lubricant (e.g., stearic acid and wax), binder (e.g., Ethylene vinyl acetate), rheology controllers (e.g., wax) and pore formers (e.g., polymethyl methacrylate).
  • the feedstock is mixed and then extruded at 110 °C.
  • the tubes obtained may then be treated with a thermal process: 2 hours at 120 °C, 250 °C, 450 °C and 650 °C to remove organics and pore formers and then 2 hours at 1350 °C for the powder sintering (rate of 30 °C/h).
  • a thermal process 2 hours at 120 °C, 250 °C, 450 °C and 650 °C to remove organics and pore formers and then 2 hours at 1350 °C for the powder sintering (rate of 30 °C/h).
  • the sintered BaTiCh materials may need to be poled.
  • the BaTiCh tube may be infiltrated with silicon oil and electrodes may be placed on the inner and outer sides.
  • the fermentation enhancement device may then be heated at a temperature higher than the BaTiCh curie temperature, for example at around 140 °C, and a static electric field of for example 1.5 - 2 kV/cm may be applied to the sample for around half an hour.
  • the temperature may be gradually lowered (-60 °C/h). After that, the piezoelectric effect may be measured with a piezotester.
  • the inner electrode is then removed with acetone.
  • the proliferation layer may be dip- coated with a slurry consisting of piezoelectric power (e.g., BaTiCh) or ceramic polymer precursors, solvent (e.g., water and/or ethanol), binder (e.g., polyvinyl alcohol) and dispersant (e.g., polyvinylpyrrolidone).
  • piezoelectric power e.g., BaTiCh
  • ceramic polymer precursors e.g., water and/or ethanol
  • binder e.g., polyvinyl alcohol
  • dispersant e.g., polyvinylpyrrolidone
  • Alternative processes that can be used to obtain the virucidal layer are for example solgel coating and spray coating.
  • the poling may be repeated for the virucidal layer with similar conditions. This step, however, requires contacting the electrode between the proliferation layer and the virucidal layer and the one on the virucidal layer.
  • the electric field applied may be in the range of e.g. 5 - 6 kV/cm to obtain a higher piezoelectric coefficient.
  • Example 2 Performance of a dual functional fermentation enhancement device
  • the evaluation includes growth rate, and lactose production yield.
  • the investigation was carried out on dense piezoelectric surfaces, to demonstrate the proliferation of the lactic acid bacteria.
  • porous piezoelectric surfaces are also suitable.
  • the BaTiCh samples were poled as described previously.
  • the strain Lactococcus lactis cremoris MG 1363 was cultivated on M17 broth with 1% glucose. The culture was first incubated overnight at 30 °C and agitated at 200 rpm. Then, the culture optical density (OD600) was set to 0.05 and placed a suspension of 350 pL on the positively polarized surface of the piezoelectric device. Fermentation enhancement devices with different piezoelectric coefficients were used. In addition, a non-piezoelectric BaTiCh reactor was used as a reference. The fermentation enhancement devices were closed in a plastic box to avoid disturbances from the surroundings and placed on a vibration source.
  • the vibration was controlled with a voltage generator and set to an amplitude of 1 mm (triangle wave) at 6 and 14 Hz, with 1 N force.
  • Another set of plastic plates and BTO samples were kept in static condition as a reference. The process was carried out at room temperature and for 5 hours. The viability of bacterial cells before and after the experiment was assessed by colony forming unit (CFU) count.
  • CFU colony forming unit
  • HPLC High-pressure liquid chromatography
  • HPLC HPLC was performed on an Ultimate 3000 high-pressure liquid chromatography system (Dionex, Sunnyvale, CA) with an Aminex HPX-87H column (Bio-Rad, Hercules, CA) and a Shodex RI-101 detector (Showa Denko K.K., Tokyo, Japan).
  • the column oven temperature was set at 60°C
  • the mobile phase was at 5mM H2SO4
  • the flow rate was 0.5 ml/min.
  • Figure 3 a,b shows the proliferation of L. lactis after 5 hours, depending on the piezoelectric constant of the fermentation enhancement device.
  • the values reported are the ratio of CFU count after 5 hours and CFU at the beginning of the experiment (CFU/CFUO).
  • CFU/CFUO the ratio of CFU count after 5 hours and CFU at the beginning of the experiment.
  • d 33 60 and 115 pC/N.
  • the values are statistically significant (#) with a confidence >95%, determined with a two-tails ANOVA test.
  • the population in 5 hours increased from a factor of 15 on the non-piezoelectric reactor (consistent with literature) to a factor of 25 on the piezoelectric fermentation enhancement device (66% increase).
  • the bacteria was subjected to inhibited growth conditions for all devices (both non-piezo and piezoelectric).
  • Figure 3 c shows the HPLC yield measurements for the same samples and the same frequencies of vibration.
  • the lactate yield is defined as lactate production in mM divided by the glucose consumption in mM:
  • Piezoaction Yield non p ezo
  • Thapa et al. 2022 Overview of electroactive microorganisms and electron transfer mechanisms in microbial electrochemistry. Bioresource Technology 347, 126579.
  • Garbini et al. 2023 Electroactive Bacteria in Natural Ecosystems and Their Applications in Microbial Fuel Cells for Bioremediation: A Review. Microorganisms 2023, 11(5), 1255.

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Abstract

Un dispositif d'amélioration de fermentation destiné à être utilisé dans un bioréacteur, le dispositif d'amélioration de fermentation comprenant : une structure de charge électrique définissant un volume interne agencé pour recevoir un processus de fermentation, la structure de charge électrique comprenant : une couche de prolifération piézoélectrique exposée au volume interne ; et une couche virucide piézoélectrique disposée au niveau d'une surface externe de la structure de charge électrique ; une ouverture conçue pour permettre à travers celle-ci un flux de nutriments et/ou de bactéries ; le dispositif d'amélioration de fermentation étant agencé de telle sorte que l'actionnement de la structure de charge électrique, par une source d'actionnement, génère une charge électrique au niveau de la couche virucide qui tue et/ou inactive des virus, et une charge électrique au niveau de la couche de prolifération qui stimule la croissance bactérienne.
PCT/EP2024/064976 2023-06-01 2024-05-31 Dispositif piézoélectrique à double fonction pour augmenter l'efficacité de processus de fermentation Ceased WO2024246255A2 (fr)

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