WO2024251033A1 - Seawater cooling device and seawater pump control method - Google Patents

Seawater cooling device and seawater pump control method Download PDF

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Publication number
WO2024251033A1
WO2024251033A1 PCT/CN2024/096588 CN2024096588W WO2024251033A1 WO 2024251033 A1 WO2024251033 A1 WO 2024251033A1 CN 2024096588 W CN2024096588 W CN 2024096588W WO 2024251033 A1 WO2024251033 A1 WO 2024251033A1
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WIPO (PCT)
Prior art keywords
seawater
seawater pump
pump
cooling device
heat exchanger
Prior art date
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Ceased
Application number
PCT/CN2024/096588
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French (fr)
Chinese (zh)
Inventor
关胜利
张琳琳
代飞
丘淼生
秦鹏举
李晓芬
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Guangzhou Goaland Energy Conservation Tech Co Ltd
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Guangzhou Goaland Energy Conservation Tech Co Ltd
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Publication of WO2024251033A1 publication Critical patent/WO2024251033A1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/06Control using electricity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/02Stopping, starting, unloading or idling control

Definitions

  • the present invention relates to the field of seawater cooling, and more specifically, to a seawater cooling device and a seawater pump control method.
  • the converter station generates a lot of heat.
  • a reliable cooling system is required.
  • the cooling system of the converter station is usually realized through water circulation.
  • the location of the offshore converter station makes it difficult to obtain more fresh water resources, and directly using seawater cooling is easy to cause the cooled equipment or cooling system to be corroded by seawater, reducing the service life.
  • CN115060105A discloses a seawater heat exchange system, its control device and ship.
  • the seawater in the seawater heat exchanger is configured to cool the fresh water in the freshwater heat exchanger.
  • the seawater pump as a seawater driving device in the seawater cooling device, is an important part of the device. Its safe and stable operation can effectively ensure the cooling requirements of the cooling system and ensure the safe and stable operation of the cooled device.
  • the present invention provides a seawater cooling device and a seawater pump control method, which realizes cooling of the device to be cooled by jointly setting up a seawater pump, a seawater filter, a seawater heat exchanger, a device to be cooled and a seawater pump control system.
  • the present invention adopts the following technical solution.
  • a first aspect of the present invention relates to a seawater cooling device, which includes a seawater pump, a seawater filter, a seawater heat exchanger, a device to be cooled, and a seawater pump control system; wherein there are multiple seawater pumps, and the water delivery ends of the seawater pumps are respectively connected to the seawater inlets of multiple seawater heat exchangers through the seawater filters; the seawater heat exchanger also includes a freshwater inlet and a freshwater outlet, which are configured to realize the circulation of fresh water in the seawater heat exchanger and the heat exchange between seawater and fresh water; the freshwater inlet and the freshwater outlet are respectively connected to the drain outlet and the water inlet of the cooling system in the multiple devices to be cooled, so as to realize the internal cooling of the devices to be cooled by fresh water; the seawater pump control system collects data from sensors on the seawater pump, the seawater filter, the seawater heat exchanger, and the devices to be cooled, and realizes the state control of the seawater pump based on the data.
  • the seawater pump includes a main seawater pump and a backup seawater pump; wherein each seawater pump is provided with a start-stop controller, and the start-stop controller realizes start-stop control of the seawater pump based on the seawater pump control system; when the seawater pump control system is turned on, the start-stop controller of the main seawater pump is in the start state by default, and the start-stop controller of the backup seawater pump is in the stop state by default.
  • a pressure sensor is also provided on the water delivery end of the seawater pump, and the pressure sensor is configured to detect the pressure of the water delivery end of the seawater pump and transmit the detection result to the seawater pump control system; when the detection result is lower than the protection set value, other seawater pumps that are in the shutdown state are started.
  • a temperature sensor and a flow meter are respectively provided on the seawater inlet and the water outlet of the seawater heat exchanger.
  • the temperature sensor and the flow meter are configured to realize statistics of the heat exchange amount of the seawater heat exchanger per unit time, and transmit the statistical results to the seawater pump control system; the seawater pump control system simultaneously collects the heat dissipation of the cooled device per unit time, And by comparing the heat exchange and heat dissipation, the start and stop control of the seawater pump is achieved.
  • the seawater heat exchanger is a non-contact plate heat exchanger.
  • the seawater pumps include three main seawater pumps and one standby seawater pump; and at every moment, three seawater pumps are in operation.
  • the device further comprises a leak detection tank, the water inlet of the leak detection tank is respectively connected to the water outlet of the seawater filter and the water outlet of the seawater heat exchanger through drainage pipes, and a liquid level sensor is also arranged inside the leak detection tank.
  • the liquid level sensor is used to detect the liquid level inside the leak detection tank when the seawater pump is shut down; when the liquid level inside the leak detection tank changes by more than a set value in a short period of time, a seawater leakage warning is issued through the seawater pump control system.
  • the leak detection tank is integrally formed with the drainage pipe, the leak detection tank is arranged at the end of the drainage pipe, and the leak detection tank is above the liquid level of the seawater pump, the seawater filter, and the seawater heat exchanger.
  • the drainage pipe includes at least one section of vertically arranged pipeline on a side close to the leak detection tank, so that the leak detection tank is above the liquid level of the seawater pump, the seawater filter and the seawater heat exchanger.
  • the second aspect of the present invention relates to a seawater pump control method, which is implemented by the seawater cooling device in the first aspect of the present invention; and the method includes the following steps: step 1, collecting the current heat dissipation of the device to be cooled in the seawater cooling device, and estimating the current heat exchange capacity of the seawater pump based on the current heat dissipation; step 2, calculating the number of seawater pumps that should be enabled at present based on the rated heat exchange capacity and current heat exchange capacity of each seawater pump; step 3, controlling the start and stop of the seawater pump based on the number.
  • the seawater pump control system also adopts a power supply switching method to realize power supply to the seawater pump.
  • the seawater pump control system uses a dual power supply switching rear bus to supply power to the seawater pump.
  • control system collects the operating time of the seawater pump. If the operating time of the current seawater pump exceeds a set threshold, it determines whether there is an idle seawater pump in the seawater cooling device. If so, the current seawater pump is shut down and the idle seawater pump is started.
  • the control system switches the operating state of the seawater pump.
  • the beneficial effect of the present invention is that, compared with the prior art, the present invention is a seawater cooling device, which realizes cooling of the device to be cooled by the joint arrangement of a seawater pump, a seawater filter, a seawater heat exchanger, the device to be cooled and a seawater pump control system.
  • the present invention is effective and reliable, and realizes accurate monitoring of the operation of the system by arranging various sensors on various components, thereby ensuring effective heat exchange of the system for the air conditioning device to be cooled.
  • the present invention sets various sensors such as temperature sensors, pressure sensors, flow meters, etc. at reasonable positions of various equipment. Through comprehensive analysis and control, it realizes the monitoring and elimination of various faults. By reasonably controlling the opening, switching and shutting down of the seawater pump, accurate and reasonable heat exchange is achieved.
  • the method of the present invention saves the control energy consumption of the seawater pump, increases the service life of the seawater pump, simplifies the function of the seawater pump, and reduces the cost of the seawater pump.
  • FIG1 is a schematic diagram of equipment connection of a seawater cooling device according to the present invention.
  • FIG2 is a schematic diagram of the steps of a seawater pump control method of the present invention.
  • FIG. 3 is a schematic diagram of a power supply for a seawater pump in a seawater cooling device according to the present invention.
  • FIG1 is a schematic diagram of equipment connection of a seawater cooling device of the present invention.
  • a seawater cooling device comprising a seawater pump, a seawater filter, a seawater heat exchanger, a device to be cooled and a seawater pump control system; wherein there are multiple seawater pumps, and the water supply ends of the seawater pumps are respectively connected to the seawater water inlets of multiple seawater heat exchangers through the seawater filters;
  • the seawater heat exchanger also comprises a freshwater inlet and a freshwater outlet, which are configured to realize the circulation of fresh water in the seawater heat exchanger and the heat exchange between seawater and fresh water;
  • the freshwater inlet and the freshwater outlet are respectively connected to the drain outlet and the water inlet of the cooling system in the multiple devices to be cooled, so as to realize the internal cooling of the devices to be cooled by fresh water;
  • the seawater pump control system collects data from sensors on the seawater pump, the seawater filter, the seawater heat exchange
  • the various devices in the seawater cooling device of the present invention are interconnected, wherein the number of seawater pumps and the number of devices to be cooled can be reasonably set according to actual needs.
  • the devices to be cooled in the present invention may not only include those traditional devices that require heat exchange and cooling, but also devices such as air conditioners that require precise temperature control.
  • the present invention there are many ways to cool down and control the temperature of devices such as air conditioners, for example, it can be achieved by adjusting the speed of a seawater pump, or by controlling the flow rate of the seawater inlet and outlet in a seawater heat exchanger, and so on.
  • seawater pump in the prior art also needs to be temperature controlled and paused during long-term operation, a relatively sufficient number of seawater pumps can be provided in the present invention.
  • the device may also include multiple seawater filters, such as one for use and one for backup, three for use and one for backup, etc., so as to achieve continuous filtration of impurities in the seawater.
  • the seawater filter may be provided with an automatic cleaning function.
  • the seawater pump includes a main seawater pump and a backup seawater pump; wherein each seawater pump is provided with a start-stop controller, and the start-stop controller realizes start-stop control of the seawater pump based on the seawater pump control system; when the seawater pump control system is turned on, the start-stop controller of the main seawater pump is in the start state by default, and the start-stop controller of the backup seawater pump is in the stop state by default.
  • three main seawater pumps and one standby seawater pump are provided.
  • Each seawater pump is started and stopped in rotation.
  • the first activated one is stopped first after reaching a preset time, and the last activated one is stopped last.
  • three seawater pumps are in operation and one seawater pump is in rest state at any time through rotation training.
  • the seawater pump receives control information provided by the seawater pump control system, thereby realizing the control of starting and stopping.
  • a pressure sensor is also provided on the water delivery end of the seawater pump, and the pressure sensor is configured to detect the pressure of the water delivery end of the seawater pump and transmit the detection result to the seawater pump control system; when the detection result is lower than the protection set value, other seawater pumps that are in the shutdown state are started.
  • a pressure sensor is provided on the water delivery end of the seawater pump, and the pressure sensor can detect the pressure of the water delivery end of the seawater pump.
  • the seawater pump control system can control the seawater pump or other equipment according to the data in the pressure sensor.
  • a temperature sensor and a flow meter are respectively provided on the seawater inlet and outlet of the seawater heat exchanger, and the temperature sensor and the flow meter are configured to realize statistics of the heat exchange of the seawater heat exchanger per unit time, and transmit the statistical results to the seawater pump control system; the seawater pump control system simultaneously collects the heat dissipation of the cooled device per unit time, and realizes the start and stop control of the seawater pump by comparing the heat exchange and heat dissipation.
  • the temperature sensor and flow meter are also provided on the seawater inlet and outlet of the seawater heat exchanger in the present invention. Since the temperature difference and flow are measured, the actual heat exchange of the seawater heat exchanger per unit time can be obtained. Therefore, in this way, the method can provide the corresponding operating efficiency or start-stop number of the seawater pump according to the heat dissipation required by the device to be cooled.
  • the seawater heat exchanger is a non-contact plate heat exchanger.
  • the plate heat exchanger is a new type of efficient and compact heat exchanger that has been developed and widely used in recent decades. It is composed of a series of parallel thin metal plates with corrugated surfaces stacked on top of each other, while the spiral plate heat exchanger is more compact and has better heat transfer performance.
  • the device also includes a leak detection tank, a water inlet of which is respectively connected to the water outlet of the seawater filter and the water outlet of the seawater heat exchanger through drainage pipes; and a liquid level sensor is also provided inside the leak detection tank, configured to detect the liquid level inside the leak detection tank when the seawater pump is shut down; when the liquid level inside the leak detection tank changes by more than a set value in a short period of time, a seawater leakage warning is issued through the seawater pump control system.
  • a leak detection tank a water inlet of which is respectively connected to the water outlet of the seawater filter and the water outlet of the seawater heat exchanger through drainage pipes
  • a liquid level sensor is also provided inside the leak detection tank, configured to detect the liquid level inside the leak detection tank when the seawater pump is shut down; when the liquid level inside the leak detection tank changes by more than a set value in a short period of time, a seawater leakage warning is issued through the seawater pump control system.
  • each device in the present invention can be made of super duplex steel material, which can prevent the device parts from being corroded by seawater during long-term contact with seawater, so it has excellent performance.
  • connection points between various parts, seawater pipes and equipment of various equipment such as seawater pumps, seawater filters, seawater heat exchangers, etc.
  • Some of these connection points are made in the form of flanges, and some are realized in the form of bolt connection points. When the bolts are loose, it may cause the connection between the equipment to be not tight and reliable enough, and there is a possibility of water leakage. Therefore, the present invention is provided with a leak detection tank to prevent the problem of water leakage in the entire device and being unable to detect it.
  • the leak detection tank can easily determine whether there is a seawater leak inside the seawater cooling device by monitoring the liquid level position of the seawater, thereby ensuring the safety of the entire cooling device, preventing the ineffective operation of the seawater pump, and extending the service life of the seawater pump.
  • the leak detection tank when the entire device is in an intermittent shutdown state, the leak detection tank can be used to perform an overall inspection of the device state.
  • the present invention sets the internal seawater pipelines of the leak detection tank, the seawater pump in the shutdown state, the seawater filter, the seawater heat exchanger and other equipment to be connected and connected to the outside only through the liquid level of the leak detection tank.
  • the liquid level in the leak detection tank will change significantly in a short period of time.
  • a leak warning can be issued based on the liquid level sensor inside the leak detection tank. If the liquid level inside the leak detection tank does not change significantly in a short period of time, it means that the leak detection tank may only have normal evaporation of seawater, and there is no leakage in the seawater internal connecting pipeline.
  • the leak detection tank is integrally formed with the drainage pipe, the leak detection tank is arranged at the end of the drainage pipe, and the drainage pipe includes at least one section of vertically arranged pipeline on the side close to the leak detection tank, so that the leak detection tank is above the liquid level of the seawater pump, seawater filter and seawater heat exchanger.
  • the control of the seawater pump is mainly achieved through the rotation speed.
  • the rotation speed of the seawater pump usually needs to be set relatively high so that the seawater pump can fully cool the fresh water.
  • This technology makes the seawater heat exchanger only able to ensure heat exchange for some devices to be cooled that do not require high temperature accuracy.
  • the device to be cooled is an air conditioner or other equipment that requires accurate temperature control and adjustment
  • the seawater pump in the prior art needs to accurately and frequently adjust its rotation speed. This causes the seawater pump to consume a lot of energy in the process of frequently adjusting the rotation speed, and also reduces the service life of the seawater pump, increases the number of seawater pump speed adjustment gears, and increases the cost of the seawater pump.
  • the leak detection tank can be integrally formed with the drainage pipe, and the leak detection tank can be cylindrical or other similar shapes, but is widened at the end of the drainage pipe.
  • the leak detection tank in the present invention can also be directly connected to the water outlet of the seawater filter, this arrangement also allows the leak detection tank to directly receive the excess seawater provided by the seawater pump and cannot be fully used by the seawater heat exchanger.
  • the seawater heat exchanger when used to control the temperature of equipment such as air conditioners that require precise temperature control, the seawater heat exchanger and other equipment can regulate the amount of seawater entering the equipment, and directly discharge the excess seawater through the leak detection tank.
  • the seawater pump no longer needs to adjust the water intake through precise speed control, and can still meet the temperature control requirements of precise equipment such as air conditioners. Therefore, in the present invention, due to the addition of the leak detection tank, precise temperature control equipment such as air conditioners can also be used as one of the devices to be cooled to achieve joint regulation. At the same time, this method can avoid frequent adjustment of the speed of the seawater pump, save the control energy consumption of the seawater pump, increase the service life of the seawater pump, simplify the function of the seawater pump, and reduce the cost of the seawater pump.
  • FIG. 2 is a schematic diagram of the steps of a seawater pump control method of the present invention.
  • the second aspect of the present invention relates to a seawater pump control method, which is implemented by the seawater cooling device in the first aspect of the present invention; and the method includes the following steps: Step 1, collecting the current heat dissipation of the device to be cooled in the seawater cooling device, and estimating the current heat exchange of the seawater pump based on the current heat dissipation; Step 2, calculating the number of seawater pumps that should be enabled at present based on the rated heat exchange and current heat exchange of each seawater pump; Step 3, starting and stopping the seawater pump based on the number.
  • the currently required heat exchange amount can be estimated by the current heat dissipation of the device to be cooled in the device to be cooled, and after the heat exchange amount is determined, the required number of seawater pumps can be estimated according to the rated heat exchange amount of each seawater pump.
  • the present invention can realize the start and stop control of the seawater pump.
  • the seawater side of each group of plate heat exchangers includes the inlet and outlet temperatures and flow rates, so the actual heat dissipation can be calculated as:
  • q is the circulation flow of seawater, which can be measured by a flow meter.
  • C is the specific heat capacity of seawater, which is set to 4.08 kJ/(kg ⁇ °C) in the present invention.
  • ⁇ t is the temperature difference achieved by heat exchange between the water inlet and the water outlet, which can be measured by a temperature sensor.
  • the seawater pump control system also uses a power switching method to power the seawater pump.
  • Figure 3 is a schematic diagram of the power supply of a seawater pump in a seawater cooling device of the present invention.
  • the seawater pump in the present invention can be started in two different ways: soft start and power frequency start. Both starting methods use the busbar after the dual power supply is switched to realize the connection between the seawater pump and the power supply. In this way, when a single incoming line fails, it will not affect the stable operation of the seawater pump.
  • control system collects the operating time of the seawater pump. If the operating time of the current seawater pump exceeds a set threshold, it determines whether there is an idle seawater pump in the seawater cooling device. If so, the current seawater pump is shut down and the idle seawater pump is started.
  • the seawater pump control system of the present invention can realize the collection of sensor data and the control of various devices in various ways.
  • the seawater pump can be controlled by PLC (Programmable Logic Controller) and other methods.
  • FIG. 1 there are four seawater pumps, three in use and one in standby, and a single seawater pump is powered by switching two AC inlet dual power supplies, and the number of seawater pumps in operation is determined according to the heat dissipation of the system.
  • the three seawater pumps can be automatically started to cool down the device to be cooled and the air conditioner and perform heat exchange.
  • the seawater pump is usually not completely disabled, but the number is adjusted to ensure that it can meet the heat exchange performance of various types of equipment.
  • the seawater pump can be switched regularly or when a fault occurs.
  • the seawater pump can realize the periodic switching function by switching the period, wherein the length of the period can be set.
  • the seawater pump control system in the present invention can start the seawater pump automatic switching logic to ensure that the standby seawater pump is put into soft start operation while the #1 main seawater pump is stopped.
  • the operating state of the seawater pump can also be switched, such as switching from the main pump to the standby pump.
  • a pressure sensor is installed at the outlet of each seawater pump. When the pressure sensor measurement value is lower than the protection set value, it switches to the standby pump soft start operation.
  • the seawater cooling device in the present invention can ensure the cooling requirements of the entire offshore DC converter station. Since the power consumption of the seawater pump is relatively large, the control method can accurately control the number of seawater pump starts and stops by the heat generated by the device to be cooled, thereby reducing power consumption; through timed switching, polling control of the seawater pump is realized to increase the service life of the seawater pump; through fault switching, the reliability of the seawater cooling device is increased.
  • the beneficial effect of the present invention is that, compared with the prior art, the present invention is a seawater cooling device, which realizes cooling of the device to be cooled by the joint arrangement of a seawater pump, a seawater filter, a seawater heat exchanger, the device to be cooled and a seawater pump control system.
  • the present invention is effective and reliable, and realizes accurate monitoring of the operation of the system by arranging various sensors on various components, thereby ensuring effective heat exchange of the system for the air conditioning device to be cooled.
  • the present application sets various sensors such as temperature sensors, pressure sensors, flow meters, etc. at reasonable positions of various devices in the seawater cooling device. Through comprehensive analysis and control, various faults are monitored and eliminated. By reasonably controlling the opening, switching and shutting down of the seawater pump, accurate and reasonable heat exchange is achieved.
  • the seawater pump control system collects data from sensors on the seawater pump, seawater filter, seawater heat exchanger, and device to be cooled, and realizes state control of the seawater pump based on the data.
  • the seawater pump control method provided by the present application saves the control energy consumption of the seawater pump, increases the service life of the seawater pump, simplifies the function of the seawater pump, reduces the cost of the seawater pump, and has better practicality.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Other Air-Conditioning Systems (AREA)
  • Control Of Positive-Displacement Pumps (AREA)

Abstract

A seawater cooling device and a seawater pump control method. The seawater cooling device is characterized in that the seawater cooling device comprises seawater pumps, seawater filters, seawater heat exchangers, devices to be cooled and a seawater pump control system, wherein a plurality of seawater pumps are provided, and water supply ends of the seawater pumps are respectively connected to seawater inlets of a plurality of seawater heat exchangers by means of the seawater filters; each seawater heat exchanger further comprises a fresh water inlet and a fresh water outlet, and is configured to realize the circulation of fresh water in the seawater heat exchanger and the heat exchange between seawater and fresh water; the fresh water inlet and the fresh water outlet are respectively connected to a water drainage port and a water inlet of a cooling system in each of a plurality of devices to be cooled, such that cooling of the interiors of the devices to be cooled using the fresh water is realized; and the seawater pump control system collects data from sensors on the seawater pumps, the seawater filters, the seawater heat exchangers and the devices to be cooled, and controls states of the seawater pumps on the basis of the data. The present invention ensures effective heat exchange which is performed by a system on air conditioners and other apparatuses to be cooled.

Description

一种海水冷却装置及海水泵控制方法A seawater cooling device and a seawater pump control method

相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS

本申请要求于2023年06月06日提交中国专利局的申请号为202310663232.4、名称为“一种海水冷却装置及海水泵控制方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to Chinese patent application No. 202310663232.4 filed with the Chinese Patent Office on June 6, 2023, entitled “A seawater cooling device and seawater pump control method”, the entire contents of which are incorporated by reference into this application.

技术领域Technical Field

本发明涉及海水冷却领域,更具体的,涉及一种海水冷却装置及海水泵控制方法。The present invention relates to the field of seawater cooling, and more specifically, to a seawater cooling device and a seawater pump control method.

背景技术Background Art

目前,随着高压直流输电(High Voltage Direct Current Transmission,HVDC)技术的不断发展,超长距离和大容量输电、造价低、损耗小的输电特征使其在我国及其它国家得到了广泛运用。为有效解决海上风电场大容量、远距离的问题,将高压直流输电技术引入海上风电场,在海上建立换流站势在必行。At present, with the continuous development of High Voltage Direct Current Transmission (HVDC) technology, its ultra-long distance and large capacity transmission, low cost and low loss have made it widely used in my country and other countries. In order to effectively solve the problem of large capacity and long distance of offshore wind farms, it is imperative to introduce high voltage direct current transmission technology into offshore wind farms and build converter stations at sea.

换流站发热量大,为了保证换流站的持续大规模运行就需要为其提供可靠的冷却系统。现有技术中换流站冷却系统通常是通过水循环实现的。然而,海上换流站的位置导致其难以获得较多的淡水资源,而直接采用海水冷却则容易使得被冷却设备或冷却系统受到海水的腐蚀,降低使用寿命。The converter station generates a lot of heat. In order to ensure the continuous large-scale operation of the converter station, a reliable cooling system is required. In the prior art, the cooling system of the converter station is usually realized through water circulation. However, the location of the offshore converter station makes it difficult to obtain more fresh water resources, and directly using seawater cooling is easy to cause the cooled equipment or cooling system to be corroded by seawater, reducing the service life.

背景技术文献CN115060105A中公开了一种海水换热系统、其控制装置及船舶。在该文献中,海水换热器内的海水配置成对淡水换热器内的淡水进行冷却。另外,海水泵作为海水冷却装置中的海水驱动装置,为该装置的重要组成部分,其安全稳定运行,可有效保证冷却系统的冷却要求,保证被冷却器件的安全稳定运行。Background technology document CN115060105A discloses a seawater heat exchange system, its control device and ship. In the document, the seawater in the seawater heat exchanger is configured to cool the fresh water in the freshwater heat exchanger. In addition, the seawater pump, as a seawater driving device in the seawater cooling device, is an important part of the device. Its safe and stable operation can effectively ensure the cooling requirements of the cooling system and ensure the safe and stable operation of the cooled device.

然而,现有技术中仍然存在一定问题。例如,海水换热系统中海水泵在经过长时间工作后通常容易因温度等因素导致设备发生临时故障,如果不能及时的监控海水泵的状态,则可能因海水换热效能的降低使得待冷却器件无法换热。However, there are still some problems in the prior art. For example, after working for a long time, the seawater pump in the seawater heat exchange system is usually prone to temporary equipment failure due to factors such as temperature. If the status of the seawater pump cannot be monitored in time, the heat exchange efficiency of the seawater may be reduced, making it impossible for the device to be cooled to exchange heat.

针对上述问题,亟需一种海水冷却装置及海水泵控制方法。In view of the above problems, a seawater cooling device and a seawater pump control method are urgently needed.

发明内容Summary of the invention

为解决现有技术中存在的不足,本发明提供一种海水冷却装置及海水泵控制方法,通过海水泵、海水过滤器、海水换热器、待冷却器件和海水泵控制系统等联合设置实现对于待冷却器件的冷却。In order to solve the deficiencies in the prior art, the present invention provides a seawater cooling device and a seawater pump control method, which realizes cooling of the device to be cooled by jointly setting up a seawater pump, a seawater filter, a seawater heat exchanger, a device to be cooled and a seawater pump control system.

本发明采用如下的技术方案。The present invention adopts the following technical solution.

本发明第一方面,涉及一种海水冷却装置,装置包括海水泵、海水过滤器、海水换热器、待冷却器件和海水泵控制系统;其中,海水泵为多个,且海水泵的送水端分别通过海水过滤器与多个海水换热器的海水入水口连接;海水换热器上还包括淡水入水口和淡水出水口,配置成实现海水换热器中淡水的循环,以及海水与淡水的换热;淡水入水口、淡水出水口分别与多个待冷却器件中冷却系统的排水口、入水口连接,以实现淡水对待冷却器件的内部冷却;海水泵控制系统采集来自海水泵、海水过滤器、海水换热器、待冷却器件上传感器的数据,并基于数据实现对海水泵的状态控制。A first aspect of the present invention relates to a seawater cooling device, which includes a seawater pump, a seawater filter, a seawater heat exchanger, a device to be cooled, and a seawater pump control system; wherein there are multiple seawater pumps, and the water delivery ends of the seawater pumps are respectively connected to the seawater inlets of multiple seawater heat exchangers through the seawater filters; the seawater heat exchanger also includes a freshwater inlet and a freshwater outlet, which are configured to realize the circulation of fresh water in the seawater heat exchanger and the heat exchange between seawater and fresh water; the freshwater inlet and the freshwater outlet are respectively connected to the drain outlet and the water inlet of the cooling system in the multiple devices to be cooled, so as to realize the internal cooling of the devices to be cooled by fresh water; the seawater pump control system collects data from sensors on the seawater pump, the seawater filter, the seawater heat exchanger, and the devices to be cooled, and realizes the state control of the seawater pump based on the data.

可选地,海水泵包括主用海水泵与备用海水泵;其中,每一个海水泵上均设置有启停控制器,启停控制器基于海水泵控制系统实现对海水泵的启停控制;当海水泵控制系统开启时,主用海水泵的启停控制器默认处于启动状态,备用海水泵的启停控制器默认处于关停状态。Optionally, the seawater pump includes a main seawater pump and a backup seawater pump; wherein each seawater pump is provided with a start-stop controller, and the start-stop controller realizes start-stop control of the seawater pump based on the seawater pump control system; when the seawater pump control system is turned on, the start-stop controller of the main seawater pump is in the start state by default, and the start-stop controller of the backup seawater pump is in the stop state by default.

可选地,海水泵的送水端上还设置有压力传感器,压力传感器配置成对海水泵送水端的压力进行检测,并将检测结果传输至海水泵控制系统中;当检测结果低于保护定值时,启动处于关停状态的其他海水泵。Optionally, a pressure sensor is also provided on the water delivery end of the seawater pump, and the pressure sensor is configured to detect the pressure of the water delivery end of the seawater pump and transmit the detection result to the seawater pump control system; when the detection result is lower than the protection set value, other seawater pumps that are in the shutdown state are started.

可选地,海水换热器的海水入水口、出水口上分别设置有温度传感器、流量计,温度传感器和流量计配置成实现对海水换热器在单位时间内的换热量进行统计,并将统计结果传输至海水泵控制系统中;海水泵控制系统同时采集被冷却器件在单位时间内的散热量, 并通过比较换热量、散热量实现对海水泵的启停控制。Optionally, a temperature sensor and a flow meter are respectively provided on the seawater inlet and the water outlet of the seawater heat exchanger. The temperature sensor and the flow meter are configured to realize statistics of the heat exchange amount of the seawater heat exchanger per unit time, and transmit the statistical results to the seawater pump control system; the seawater pump control system simultaneously collects the heat dissipation of the cooled device per unit time, And by comparing the heat exchange and heat dissipation, the start and stop control of the seawater pump is achieved.

可选地,海水换热器为非接触式板式换热器。Optionally, the seawater heat exchanger is a non-contact plate heat exchanger.

可选地,所述海水泵包括三台主用海水泵与一台备用海水泵;在每一时刻下均有三台海水泵处于运行状态。Optionally, the seawater pumps include three main seawater pumps and one standby seawater pump; and at every moment, three seawater pumps are in operation.

可选地,装置还包括检漏罐,检漏罐的入水口分别与海水过滤器的出水口、海水换热器的出水口通过排水管道连接,且检漏罐内部还设置有液位传感器。Optionally, the device further comprises a leak detection tank, the water inlet of the leak detection tank is respectively connected to the water outlet of the seawater filter and the water outlet of the seawater heat exchanger through drainage pipes, and a liquid level sensor is also arranged inside the leak detection tank.

可选地,所述液位传感器用于在所述海水泵关停时对所述检漏罐内部的液位进行检测;当所述检漏罐内部的液位在短时间内变化量超过设定值,则通过所述海水泵控制系统发出海水泄露警告。Optionally, the liquid level sensor is used to detect the liquid level inside the leak detection tank when the seawater pump is shut down; when the liquid level inside the leak detection tank changes by more than a set value in a short period of time, a seawater leakage warning is issued through the seawater pump control system.

可选地,检漏罐与排水管道一体成型,检漏罐设置在排水管道的末端,且检漏罐处于所述海水泵、海水过滤器、海水换热器的液面以上。Optionally, the leak detection tank is integrally formed with the drainage pipe, the leak detection tank is arranged at the end of the drainage pipe, and the leak detection tank is above the liquid level of the seawater pump, the seawater filter, and the seawater heat exchanger.

可选地,所述排水管道在靠近所述检漏罐的一侧至少已包括一段垂直设置的管路,以使所述检漏罐处于所述海水泵、海水过滤器、海水换热器的液面以上。Optionally, the drainage pipe includes at least one section of vertically arranged pipeline on a side close to the leak detection tank, so that the leak detection tank is above the liquid level of the seawater pump, the seawater filter and the seawater heat exchanger.

本发明第二方面,涉及一种海水泵控制方法,方法采用本发明第一方面中海水冷却装置实现;并且,方法包括以下步骤:步骤1,采集海水冷却装置中待冷却器件的当前散热量,并基于当前散热量估计海水泵的当前换热量;步骤2,基于每一个海水泵的额定换热量、当前换热量计算当前应当启用的海水泵的数量;步骤3,基于数量对海水泵进行启停控制。The second aspect of the present invention relates to a seawater pump control method, which is implemented by the seawater cooling device in the first aspect of the present invention; and the method includes the following steps: step 1, collecting the current heat dissipation of the device to be cooled in the seawater cooling device, and estimating the current heat exchange capacity of the seawater pump based on the current heat dissipation; step 2, calculating the number of seawater pumps that should be enabled at present based on the rated heat exchange capacity and current heat exchange capacity of each seawater pump; step 3, controlling the start and stop of the seawater pump based on the number.

可选地,海水泵控制系统还采用电源切换方式实现对海水泵的供电。Optionally, the seawater pump control system also adopts a power supply switching method to realize power supply to the seawater pump.

可选地,所述海水泵控制系统采用双电源切换后母线的方式实现对所述海水泵的供电。Optionally, the seawater pump control system uses a dual power supply switching rear bus to supply power to the seawater pump.

可选地,控制系统对海水泵的运行时长进行采集,若当前海水泵的运行时长超过设定阈值时,判定海水冷却装置中是否存在处于空闲状态的海水泵,若存在则将当前海水泵关停,并启动处于空闲状态的海水泵。Optionally, the control system collects the operating time of the seawater pump. If the operating time of the current seawater pump exceeds a set threshold, it determines whether there is an idle seawater pump in the seawater cooling device. If so, the current seawater pump is shut down and the idle seawater pump is started.

可选地,若所述海水泵出现过热报警,软启动器报警,动力电源报警,所述控制系统对所述海水泵的运行状态进行切换。Optionally, if the seawater pump has an overheat alarm, a soft starter alarm, or a power supply alarm, the control system switches the operating state of the seawater pump.

本发明的有益效果在于,与现有技术相比,本发明一种海水冷却装置,通过海水泵、海水过滤器、海水换热器、待冷却器件和海水泵控制系统等联合设置实现对于待冷却器件的冷却。本发明有效可靠,通过在各个元件上设置各类传感器实现对系统运行的准确监控,从而确保了系统对于空调等待冷却设备的有效换热。The beneficial effect of the present invention is that, compared with the prior art, the present invention is a seawater cooling device, which realizes cooling of the device to be cooled by the joint arrangement of a seawater pump, a seawater filter, a seawater heat exchanger, the device to be cooled and a seawater pump control system. The present invention is effective and reliable, and realizes accurate monitoring of the operation of the system by arranging various sensors on various components, thereby ensuring effective heat exchange of the system for the air conditioning device to be cooled.

本发明的有益效果还包括:The beneficial effects of the present invention also include:

1、本发明在各个设备的合理位置上设置了温度传感器、压力传感器、流量计等各类传感器,通过综合分析控制,实现了对各种故障的监测与排除,通过合理控制海水泵的开启、切换与关停,实现了准确合理的换热。1. The present invention sets various sensors such as temperature sensors, pressure sensors, flow meters, etc. at reasonable positions of various equipment. Through comprehensive analysis and control, it realizes the monitoring and elimination of various faults. By reasonably controlling the opening, switching and shutting down of the seawater pump, accurate and reasonable heat exchange is achieved.

2、本发明方法节约了海水泵的控制能耗,提高海水泵使用寿命,简化了海水泵的功能,降低了海水泵的成本。2. The method of the present invention saves the control energy consumption of the seawater pump, increases the service life of the seawater pump, simplifies the function of the seawater pump, and reduces the cost of the seawater pump.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明一种海水冷却装置的设备连接示意图;FIG1 is a schematic diagram of equipment connection of a seawater cooling device according to the present invention;

图2为本发明一种海水泵控制方法的步骤示意图;FIG2 is a schematic diagram of the steps of a seawater pump control method of the present invention;

图3为本发明一种海水冷却装置中海水泵的电源供应示意图。FIG. 3 is a schematic diagram of a power supply for a seawater pump in a seawater cooling device according to the present invention.

具体实施方式DETAILED DESCRIPTION

为使本发明的目的、技术方案和优点更加清晰,下面将结合本发明实施例中的附图,对本发明的技术方案进行清楚、完整地描述。本发明所描述的实施例仅仅是本发明一部分的实施例,而不是全部实施例。基于本发明精神,本领域普通技术人员在没有做出创造性劳动的前提下,根据本发明中记载的实施例而获得的所有其它本发明中未记载的实施例,都应当属于本发明的保护范围。In order to make the purpose, technical scheme and advantages of the present invention clearer, the technical scheme of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The embodiments described in the present invention are only embodiments of a part of the present invention, not all embodiments. Based on the spirit of the present invention, all other embodiments not recorded in the present invention obtained by ordinary technicians in this field according to the embodiments recorded in the present invention without making creative work should belong to the protection scope of the present invention.

图1为本发明一种海水冷却装置的设备连接示意图。如图1所示,本发明第一方面, 涉及一种海水冷却装置,装置包括海水泵、海水过滤器、海水换热器、待冷却器件和海水泵控制系统;其中,海水泵为多个,且海水泵的送水端分别通过海水过滤器与多个海水换热器的海水入水口连接;海水换热器上还包括淡水入水口和淡水出水口,配置成实现海水换热器中淡水的循环,以及海水与淡水的换热;淡水入水口、淡水出水口分别与多个待冷却器件中冷却系统的排水口、入水口连接,以实现淡水对待冷却器件的内部冷却;海水泵控制系统采集来自海水泵、海水过滤器、海水换热器、待冷却器件上传感器的数据,并基于数据实现对海水泵的状态控制。FIG1 is a schematic diagram of equipment connection of a seawater cooling device of the present invention. As shown in FIG1, in a first aspect of the present invention, A seawater cooling device is disclosed, comprising a seawater pump, a seawater filter, a seawater heat exchanger, a device to be cooled and a seawater pump control system; wherein there are multiple seawater pumps, and the water supply ends of the seawater pumps are respectively connected to the seawater water inlets of multiple seawater heat exchangers through the seawater filters; the seawater heat exchanger also comprises a freshwater inlet and a freshwater outlet, which are configured to realize the circulation of fresh water in the seawater heat exchanger and the heat exchange between seawater and fresh water; the freshwater inlet and the freshwater outlet are respectively connected to the drain outlet and the water inlet of the cooling system in the multiple devices to be cooled, so as to realize the internal cooling of the devices to be cooled by fresh water; the seawater pump control system collects data from sensors on the seawater pump, the seawater filter, the seawater heat exchanger and the devices to be cooled, and realizes the state control of the seawater pump based on the data.

可以理解的是,本发明中的海水冷却装置中各个设备相互连接,其中海水泵的数量、待冷却器件的数量可以根据实际需求情况而合理设置。需要特殊说明的是,本发明中的待冷却器件可以不只是包括那些需要进行换热和冷却的传统设备,也可以包括空调等需要进行精准控温的器件。本发明中,对空调等器件进行降温与控温的方式可以包括多种,例如,可以通过海水泵调节转速来实现,也可以通过控制海水换热器中海水出入口的流量来实现等等。It is understandable that the various devices in the seawater cooling device of the present invention are interconnected, wherein the number of seawater pumps and the number of devices to be cooled can be reasonably set according to actual needs. It should be specially noted that the devices to be cooled in the present invention may not only include those traditional devices that require heat exchange and cooling, but also devices such as air conditioners that require precise temperature control. In the present invention, there are many ways to cool down and control the temperature of devices such as air conditioners, for example, it can be achieved by adjusting the speed of a seawater pump, or by controlling the flow rate of the seawater inlet and outlet in a seawater heat exchanger, and so on.

考虑到现有技术中海水泵在长期运行的情况下,也需要进行温控和暂停调节,因此,本发明中可以设置数量上相对充足的海水泵。Considering that the seawater pump in the prior art also needs to be temperature controlled and paused during long-term operation, a relatively sufficient number of seawater pumps can be provided in the present invention.

装置中也可以包含多台海水过滤器,例如一用一备、三用一备等,通过这种方式实现连续的过滤海水内的杂质。本发明一实施例中可以设置海水过滤器具有自动清洗功能。The device may also include multiple seawater filters, such as one for use and one for backup, three for use and one for backup, etc., so as to achieve continuous filtration of impurities in the seawater. In one embodiment of the present invention, the seawater filter may be provided with an automatic cleaning function.

可选地,海水泵包括主用海水泵与备用海水泵;其中,每一个海水泵上均设置有启停控制器,启停控制器基于海水泵控制系统实现对海水泵的启停控制;当海水泵控制系统开启时,主用海水泵的启停控制器默认处于启动状态,备用海水泵的启停控制器默认处于关停状态。Optionally, the seawater pump includes a main seawater pump and a backup seawater pump; wherein each seawater pump is provided with a start-stop controller, and the start-stop controller realizes start-stop control of the seawater pump based on the seawater pump control system; when the seawater pump control system is turned on, the start-stop controller of the main seawater pump is in the start state by default, and the start-stop controller of the backup seawater pump is in the stop state by default.

本发明一实施例中,设置了三台主用海水泵和一台备用海水泵。各个海水泵轮训启停,先启用的达到预设时间之先被停用,后启用的后被停用,从而通过轮训的方式实现每一时刻下都有三台海水泵处于运行状态,一台海水泵处于休息状态。具体来说,海水泵会收到海水泵控制系统中提供的控制信息,从而实现启动与关停的控制。In one embodiment of the present invention, three main seawater pumps and one standby seawater pump are provided. Each seawater pump is started and stopped in rotation. The first activated one is stopped first after reaching a preset time, and the last activated one is stopped last. Thus, three seawater pumps are in operation and one seawater pump is in rest state at any time through rotation training. Specifically, the seawater pump receives control information provided by the seawater pump control system, thereby realizing the control of starting and stopping.

可选地,海水泵的送水端上还设置有压力传感器,压力传感器配置成对海水泵送水端的压力进行检测,并将检测结果传输至海水泵控制系统中;当检测结果低于保护定值时,启动处于关停状态的其他海水泵。Optionally, a pressure sensor is also provided on the water delivery end of the seawater pump, and the pressure sensor is configured to detect the pressure of the water delivery end of the seawater pump and transmit the detection result to the seawater pump control system; when the detection result is lower than the protection set value, other seawater pumps that are in the shutdown state are started.

可以理解的是,海水泵的送水端上设置有压力传感器,该压力传感器能够对海水泵送水端的压力进行检测。海水泵控制系统可以根据该压力传感器中数据的情况实现对于海水泵或其他设备的控制。It is understandable that a pressure sensor is provided on the water delivery end of the seawater pump, and the pressure sensor can detect the pressure of the water delivery end of the seawater pump. The seawater pump control system can control the seawater pump or other equipment according to the data in the pressure sensor.

可选地,海水换热器的海水入水口、出水口上分别设置有温度传感器、流量计,温度传感器和流量计配置成实现对海水换热器在单位时间内的换热量进行统计,并将统计结果传输至海水泵控制系统中;海水泵控制系统同时采集被冷却器件在单位时间内的散热量,并通过比较换热量、散热量实现对海水泵的启停控制。Optionally, a temperature sensor and a flow meter are respectively provided on the seawater inlet and outlet of the seawater heat exchanger, and the temperature sensor and the flow meter are configured to realize statistics of the heat exchange of the seawater heat exchanger per unit time, and transmit the statistical results to the seawater pump control system; the seawater pump control system simultaneously collects the heat dissipation of the cooled device per unit time, and realizes the start and stop control of the seawater pump by comparing the heat exchange and heat dissipation.

可以理解的是,本发明中海水换热器的海水入水口和出水口上也设置了温度传感器和流量计。由于温度差和流量被计量后,就能够获得海水换热器在单位时间内实际的换热量,因此,通过这种方式,方法可以相应的根据待冷却器件所需要的散热量而提供相应的海水泵的运行效率或者启停数量。It is understandable that the temperature sensor and flow meter are also provided on the seawater inlet and outlet of the seawater heat exchanger in the present invention. Since the temperature difference and flow are measured, the actual heat exchange of the seawater heat exchanger per unit time can be obtained. Therefore, in this way, the method can provide the corresponding operating efficiency or start-stop number of the seawater pump according to the heat dissipation required by the device to be cooled.

可选地,海水换热器为非接触式板式换热器。板式换热器是近几十年来得到发展和广泛应用的一种新型高效、紧凑的换热器。它由一系列互相平行、具有波纹表面的薄金属板相叠而成,而螺旋板式换热器更为紧凑,传热性能更好。Optionally, the seawater heat exchanger is a non-contact plate heat exchanger. The plate heat exchanger is a new type of efficient and compact heat exchanger that has been developed and widely used in recent decades. It is composed of a series of parallel thin metal plates with corrugated surfaces stacked on top of each other, while the spiral plate heat exchanger is more compact and has better heat transfer performance.

可选地,装置还包括检漏罐,检漏罐的入水口分别与海水过滤器的出水口、海水换热器的出水口通过排水管道连接;且检漏罐内部还设置有液位传感器,配置成在海水泵关停时对检漏罐内部的液位进行检测;当检漏罐内部的液位在短时间内变化量超过设定值,则通过海水泵控制系统发出海水泄露警告。 Optionally, the device also includes a leak detection tank, a water inlet of which is respectively connected to the water outlet of the seawater filter and the water outlet of the seawater heat exchanger through drainage pipes; and a liquid level sensor is also provided inside the leak detection tank, configured to detect the liquid level inside the leak detection tank when the seawater pump is shut down; when the liquid level inside the leak detection tank changes by more than a set value in a short period of time, a seawater leakage warning is issued through the seawater pump control system.

需要说明的是,本发明中的各个装置可以采用超级双相钢材料制造而成,在长期接触海水的过程中,能够防止装置零件受到海水的腐蚀,因此具备优良的性能。除此之外,当海水泵、海水过滤器、海水换热器等各个设备的各种零部件、海水管道与设备之间存在大量的连接点。这些连接点有的以法兰的方式制成,有的以螺栓连接点的方式实现。而当螺栓发生松动时,则可能造成设备之间连接不够严密和牢靠,存在漏水的可能。因此,本发明设置了检漏罐以防止整个装置发生漏水而无法检测的问题发生。容易想到的是,检漏罐在海水冷却装置关停的情况下,通过监测海水的液面位置,能够方便的判断出海水冷却装置内部是否存在海水漏点,从而确保了整套冷却装置的安全,防止了海水泵的无效运转,延长了海水泵的使用寿命。It should be noted that each device in the present invention can be made of super duplex steel material, which can prevent the device parts from being corroded by seawater during long-term contact with seawater, so it has excellent performance. In addition, there are a large number of connection points between various parts, seawater pipes and equipment of various equipment such as seawater pumps, seawater filters, seawater heat exchangers, etc. Some of these connection points are made in the form of flanges, and some are realized in the form of bolt connection points. When the bolts are loose, it may cause the connection between the equipment to be not tight and reliable enough, and there is a possibility of water leakage. Therefore, the present invention is provided with a leak detection tank to prevent the problem of water leakage in the entire device and being unable to detect it. It is easy to think that when the seawater cooling device is shut down, the leak detection tank can easily determine whether there is a seawater leak inside the seawater cooling device by monitoring the liquid level position of the seawater, thereby ensuring the safety of the entire cooling device, preventing the ineffective operation of the seawater pump, and extending the service life of the seawater pump.

本发明中,当整个装置处于间歇停用的状态下,就可以通过检漏罐来实现对装置状态的整体检验。为了实现这种检验,本发明将检漏罐、处于关停状态的海水泵、海水过滤器、海水换热器等设备的内部海水管路设置为联通且与外部只通过检漏罐的液面连接。In the present invention, when the entire device is in an intermittent shutdown state, the leak detection tank can be used to perform an overall inspection of the device state. In order to achieve such inspection, the present invention sets the internal seawater pipelines of the leak detection tank, the seawater pump in the shutdown state, the seawater filter, the seawater heat exchanger and other equipment to be connected and connected to the outside only through the liquid level of the leak detection tank.

通过这种方式,如果任意一个装置发生了泄露,则检漏罐的液面会在短期内发生较大的变化。此时就可以根据检漏罐内部的液位传感器来发出泄露警告。而如果检漏罐内部的液面并不会在短暂的时间内发生较大的变化,则说明检漏罐中可能只是发生了海水的正常蒸发现象,海水内部联通管路中并不发生任何泄露。In this way, if any device leaks, the liquid level in the leak detection tank will change significantly in a short period of time. At this time, a leak warning can be issued based on the liquid level sensor inside the leak detection tank. If the liquid level inside the leak detection tank does not change significantly in a short period of time, it means that the leak detection tank may only have normal evaporation of seawater, and there is no leakage in the seawater internal connecting pipeline.

可选地,检漏罐与排水管道一体成型,检漏罐设置在排水管道的末端,且排水管道在靠近检漏罐的一侧至少包括一段垂直设置的管路,以使得检漏罐处于海水泵、海水过滤器、海水换热器的液面以上。Optionally, the leak detection tank is integrally formed with the drainage pipe, the leak detection tank is arranged at the end of the drainage pipe, and the drainage pipe includes at least one section of vertically arranged pipeline on the side close to the leak detection tank, so that the leak detection tank is above the liquid level of the seawater pump, seawater filter and seawater heat exchanger.

现有技术中,海水泵的控制主要是通过转速实现的,为了保证海水对于淡水的冷却性能,通常需要将海水泵的转速设置的相对较高,从而能够使得海水泵能够为淡水充分降温。这种技术使得海水换热器只能够确保为一些对于温度要求精确度不够高的待冷却器件进行换热,如果待冷却器件为空调等需要对于温度进行准确控制和调节的设备时,则现有技术中的海水泵就需要精确的、频繁的对其转速进行调节。这使得海水泵在频繁调节转速的过程中消耗了大量能量,同时也降低了海水泵的使用寿命,提高了海水泵转速调节档位的数量,使得海水泵的成本升高。In the prior art, the control of the seawater pump is mainly achieved through the rotation speed. In order to ensure the cooling performance of seawater on fresh water, the rotation speed of the seawater pump usually needs to be set relatively high so that the seawater pump can fully cool the fresh water. This technology makes the seawater heat exchanger only able to ensure heat exchange for some devices to be cooled that do not require high temperature accuracy. If the device to be cooled is an air conditioner or other equipment that requires accurate temperature control and adjustment, the seawater pump in the prior art needs to accurately and frequently adjust its rotation speed. This causes the seawater pump to consume a lot of energy in the process of frequently adjusting the rotation speed, and also reduces the service life of the seawater pump, increases the number of seawater pump speed adjustment gears, and increases the cost of the seawater pump.

本发明中,检漏罐可以与排水管道一体成型设置,检漏罐可以为圆柱形或其他类似的形状,只是在排水管道的末端被加宽设计。另外,考虑到本发明中检漏罐也可以与海水过滤器的出水口直接连接,因此这种设置方式也使得检漏罐直接接收来自海水泵提供的、而海水换热器无法充分使用的剩余海水。In the present invention, the leak detection tank can be integrally formed with the drainage pipe, and the leak detection tank can be cylindrical or other similar shapes, but is widened at the end of the drainage pipe. In addition, considering that the leak detection tank in the present invention can also be directly connected to the water outlet of the seawater filter, this arrangement also allows the leak detection tank to directly receive the excess seawater provided by the seawater pump and cannot be fully used by the seawater heat exchanger.

由此,当海水换热器为空调等需要进行精准控温的设备进行温度控制时,海水换热器等设备可以进行自身的海水入水量的调控,并将多余的海水直接通过检漏罐排除即可。由此,海水泵不再需要通过精确的转速控制来调节入水量,仍然能够符合空调等精确设备的控温需求。因此,本发明中由于增加了检漏罐,也使得空调等精确控温设备能够作为待冷却器件中的一种,实现共同调控。同时,这种方式能够避免频繁的调节海水泵的转速,节约了海水泵的控制能耗,提高海水泵使用寿命,简化了海水泵的功能,降低了海水泵的成本。Therefore, when the seawater heat exchanger is used to control the temperature of equipment such as air conditioners that require precise temperature control, the seawater heat exchanger and other equipment can regulate the amount of seawater entering the equipment, and directly discharge the excess seawater through the leak detection tank. As a result, the seawater pump no longer needs to adjust the water intake through precise speed control, and can still meet the temperature control requirements of precise equipment such as air conditioners. Therefore, in the present invention, due to the addition of the leak detection tank, precise temperature control equipment such as air conditioners can also be used as one of the devices to be cooled to achieve joint regulation. At the same time, this method can avoid frequent adjustment of the speed of the seawater pump, save the control energy consumption of the seawater pump, increase the service life of the seawater pump, simplify the function of the seawater pump, and reduce the cost of the seawater pump.

图2为本发明一种海水泵控制方法的步骤示意图。如图2所示,本发明第二方面,涉及一种海水泵控制方法,方法采用本发明第一方面中海水冷却装置实现;并且,方法包括以下步骤:步骤1,采集海水冷却装置中待冷却器件的当前散热量,并基于当前散热量估计海水泵的当前换热量;步骤2,基于每一个海水泵的额定换热量、当前换热量计算当前应当启用的海水泵的数量;步骤3,基于数量对海水泵进行启停控制。Figure 2 is a schematic diagram of the steps of a seawater pump control method of the present invention. As shown in Figure 2, the second aspect of the present invention relates to a seawater pump control method, which is implemented by the seawater cooling device in the first aspect of the present invention; and the method includes the following steps: Step 1, collecting the current heat dissipation of the device to be cooled in the seawater cooling device, and estimating the current heat exchange of the seawater pump based on the current heat dissipation; Step 2, calculating the number of seawater pumps that should be enabled at present based on the rated heat exchange and current heat exchange of each seawater pump; Step 3, starting and stopping the seawater pump based on the number.

容易理解的是,本发明的方法中,通过待冷却装置中待冷却器件的当前散热量,可以估计当前所需要的换热量,而当确定了换热量之后,就可以根据每台海水泵的额定换热量来估计所需要的海水泵数量。通过这种简便的方法,本发明就可以实现对海水泵的启停控制。 It is easy to understand that in the method of the present invention, the currently required heat exchange amount can be estimated by the current heat dissipation of the device to be cooled in the device to be cooled, and after the heat exchange amount is determined, the required number of seawater pumps can be estimated according to the rated heat exchange amount of each seawater pump. Through this simple method, the present invention can realize the start and stop control of the seawater pump.

具体来说,对于海水换热器来说,各个组板式换热器的海水侧均包含进出温度和流量,则可以计算实际散热量为:
Specifically, for the seawater heat exchanger, the seawater side of each group of plate heat exchangers includes the inlet and outlet temperatures and flow rates, so the actual heat dissipation can be calculated as:

其中,q为海水的循环流量,可以通过流量计测量得到,Where q is the circulation flow of seawater, which can be measured by a flow meter.

C为海水的比热容,本发明中设置其为4.08kJ/(kg·℃),C is the specific heat capacity of seawater, which is set to 4.08 kJ/(kg·℃) in the present invention.

Δt为入水口与出水口之间换热实现的温差,可以通过温度传感器测量获得。Δt is the temperature difference achieved by heat exchange between the water inlet and the water outlet, which can be measured by a temperature sensor.

采用上述参数,就能够计算得到海水换热器中,海水所实现的热量传递,也就是海水换热器的换热量Q。By using the above parameters, it is possible to calculate the heat transfer achieved by seawater in the seawater heat exchanger, that is, the heat transfer amount Q of the seawater heat exchanger.

可选地,海水泵控制系统还采用电源切换方式实现对所述海水泵的供电。图3为本发明一种海水冷却装置中海水泵的电源供应示意图。如图3所示,本发明中海水泵可以采用软起动、工频启动两种不同方式实现启动。其中两种启动方式均采用来自双电源切换后母线的方式实现海水泵与电源之间的连接。通过这种方式,当单路进线发生故障时,并不会影响到海水泵的稳定运行。Optionally, the seawater pump control system also uses a power switching method to power the seawater pump. Figure 3 is a schematic diagram of the power supply of a seawater pump in a seawater cooling device of the present invention. As shown in Figure 3, the seawater pump in the present invention can be started in two different ways: soft start and power frequency start. Both starting methods use the busbar after the dual power supply is switched to realize the connection between the seawater pump and the power supply. In this way, when a single incoming line fails, it will not affect the stable operation of the seawater pump.

可选地,控制系统对海水泵的运行时长进行采集,若当前海水泵的运行时长超过设定阈值时,判定海水冷却装置中是否存在处于空闲状态的海水泵,若存在则将当前海水泵关停,并启动处于空闲状态的海水泵。Optionally, the control system collects the operating time of the seawater pump. If the operating time of the current seawater pump exceeds a set threshold, it determines whether there is an idle seawater pump in the seawater cooling device. If so, the current seawater pump is shut down and the idle seawater pump is started.

本发明中的海水泵控制系统可以采用各种不同的方式实现传感数据的采集,实现对于各个设备的控制。本发明一实施例中,可以采用PLC(可编程逻辑控制器,Programmable Logic Controller)等方式实现对海水泵的控制。The seawater pump control system of the present invention can realize the collection of sensor data and the control of various devices in various ways. In one embodiment of the present invention, the seawater pump can be controlled by PLC (Programmable Logic Controller) and other methods.

如本发明图1中的实施例所示,四台海水泵,三用一备,单台海水泵由两路交流进线双电源切换后供电,海水泵运行数量根据系统散热量确定。当待冷却器件以及新增的空调系统进水温度较高时,就可以自动的启动三台海水泵,对待冷却器件和空调进行降温和热量交换。在待冷却器件和空调等设备处于运行状态时,海水泵通常不会完全停用,而是通过数量的调节来确保其能够符合对各类设备的换热性能。As shown in the embodiment of the present invention in FIG. 1 , there are four seawater pumps, three in use and one in standby, and a single seawater pump is powered by switching two AC inlet dual power supplies, and the number of seawater pumps in operation is determined according to the heat dissipation of the system. When the water inlet temperature of the device to be cooled and the newly added air conditioning system is high, the three seawater pumps can be automatically started to cool down the device to be cooled and the air conditioner and perform heat exchange. When the device to be cooled and the air conditioner are in operation, the seawater pump is usually not completely disabled, but the number is adjusted to ensure that it can meet the heat exchange performance of various types of equipment.

本发明中,海水泵可定时切换,或者是在发生故障时进行切换。具体来说,海水泵可通过切换周期来实现周期切换功能,其中周期的长短可以认为设定。如#1海水泵连续无故障运行12小时后,本发明中的海水泵控制系统就可以启动海水泵自动切换逻辑,确保备用海水泵投入软启运行的同时使得#1主用海水泵停止。In the present invention, the seawater pump can be switched regularly or when a fault occurs. Specifically, the seawater pump can realize the periodic switching function by switching the period, wherein the length of the period can be set. For example, after the #1 seawater pump has been running continuously without fault for 12 hours, the seawater pump control system in the present invention can start the seawater pump automatic switching logic to ensure that the standby seawater pump is put into soft start operation while the #1 main seawater pump is stopped.

除此之外,当海水泵出现过热报警,软启动器报警,动力电源报警时,也可以对于海水泵的运行状态进行切换,例如从主用泵切换至备用泵运行。另外,每个海水泵出口均设置一台压力传感器,压力传感器测量值低于保护定值时,切换至备用泵软起动运行。In addition, when the seawater pump has an overheat alarm, soft starter alarm, or power supply alarm, the operating state of the seawater pump can also be switched, such as switching from the main pump to the standby pump. In addition, a pressure sensor is installed at the outlet of each seawater pump. When the pressure sensor measurement value is lower than the protection set value, it switches to the standby pump soft start operation.

在上述切换过程中,如果当前海水泵切换至备用泵失败且无其他可用备用泵时,还可以回切至原运行海水泵。In the above switching process, if the current seawater pump fails to switch to the standby pump and there is no other available standby pump, it is also possible to switch back to the original operating seawater pump.

本发明中的海水冷却装置可保证整个海上直流换流站的冷却要求。由于海水泵的功耗较大,本控制方法能够通过待冷却器件的发热量,精确控制海水泵启停数量,减小耗电量;通过定时切换,实现海水泵的轮询控制,增长海水泵的使用寿命;通过故障切换,增加海水冷却装置的可靠性。The seawater cooling device in the present invention can ensure the cooling requirements of the entire offshore DC converter station. Since the power consumption of the seawater pump is relatively large, the control method can accurately control the number of seawater pump starts and stops by the heat generated by the device to be cooled, thereby reducing power consumption; through timed switching, polling control of the seawater pump is realized to increase the service life of the seawater pump; through fault switching, the reliability of the seawater cooling device is increased.

本发明的有益效果在于,与现有技术相比,本发明一种海水冷却装置,通过海水泵、海水过滤器、海水换热器、待冷却器件和海水泵控制系统等联合设置实现对于待冷却器件的冷却。本发明有效可靠,通过在各个元件上设置各类传感器实现对系统运行的准确监控,从而确保了系统对于空调等待冷却设备的有效换热。The beneficial effect of the present invention is that, compared with the prior art, the present invention is a seawater cooling device, which realizes cooling of the device to be cooled by the joint arrangement of a seawater pump, a seawater filter, a seawater heat exchanger, the device to be cooled and a seawater pump control system. The present invention is effective and reliable, and realizes accurate monitoring of the operation of the system by arranging various sensors on various components, thereby ensuring effective heat exchange of the system for the air conditioning device to be cooled.

最后应当说明的是,以上实施例仅用以说明本发明的技术方案而非对其限制,尽管参照上述实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者等同替换,而未脱离本发明精神和范围的任何修改或者等同替换,其均应涵盖在本发明的权利要求保护范围之内。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the present invention can still be modified or replaced by equivalents, and any modifications or equivalent replacements that do not depart from the spirit and scope of the present invention should be covered within the scope of protection of the claims of the present invention.

工业实用性Industrial Applicability

本申请在海水冷却装置中的各个设备的合理位置上设置了温度传感器、压力传感器、流量计等各类传感器,通过综合分析控制,实现了对各种故障的监测与排除,通过合理控制海水泵的开启、切换与关停,实现了准确合理的换热。海水泵控制系统采集来自海水泵、海水过滤器、海水换热器、待冷却器件上传感器的数据,并基于所述数据实现对海水泵的状态控制,本申请提供的海水泵控制方法节约了海水泵的控制能耗,提高海水泵使用寿命,简化了海水泵的功能,降低了海水泵的成本,实用性更佳。 The present application sets various sensors such as temperature sensors, pressure sensors, flow meters, etc. at reasonable positions of various devices in the seawater cooling device. Through comprehensive analysis and control, various faults are monitored and eliminated. By reasonably controlling the opening, switching and shutting down of the seawater pump, accurate and reasonable heat exchange is achieved. The seawater pump control system collects data from sensors on the seawater pump, seawater filter, seawater heat exchanger, and device to be cooled, and realizes state control of the seawater pump based on the data. The seawater pump control method provided by the present application saves the control energy consumption of the seawater pump, increases the service life of the seawater pump, simplifies the function of the seawater pump, reduces the cost of the seawater pump, and has better practicality.

Claims (15)

一种海水冷却装置,其特征在于:A seawater cooling device, characterized in that: 所述装置包括海水泵、海水过滤器、海水换热器、待冷却器件和海水泵控制系统;其中,The device comprises a seawater pump, a seawater filter, a seawater heat exchanger, a device to be cooled and a seawater pump control system; wherein, 所述海水泵为多个,且所述海水泵的送水端分别通过所述海水过滤器与多个所述海水换热器的海水入水口连接;There are multiple seawater pumps, and the water supply ends of the seawater pumps are connected to the seawater inlets of the multiple seawater heat exchangers through the seawater filters respectively; 所述海水换热器上还包括淡水入水口和淡水出水口,配置成实现海水换热器中淡水的循环,以及海水与淡水的换热;The seawater heat exchanger also includes a fresh water inlet and a fresh water outlet, which are configured to realize the circulation of fresh water in the seawater heat exchanger and the heat exchange between seawater and fresh water; 所述淡水入水口、淡水出水口分别与多个待冷却器件中冷却系统的排水口、入水口连接,以实现淡水对所述待冷却器件的内部冷却;The fresh water inlet and the fresh water outlet are respectively connected to the drain port and the water inlet of the cooling system in the plurality of components to be cooled, so as to realize the internal cooling of the components to be cooled by the fresh water; 所述海水泵控制系统采集来自所述海水泵、海水过滤器、海水换热器、待冷却器件上传感器的数据,并基于所述数据实现对海水泵的状态控制。The seawater pump control system collects data from sensors on the seawater pump, seawater filter, seawater heat exchanger, and components to be cooled, and implements state control of the seawater pump based on the data. 根据权利要求1中所述的一种海水冷却装置,其特征在于:The seawater cooling device according to claim 1 is characterized in that: 所述海水泵包括主用海水泵与备用海水泵;The seawater pump comprises a main seawater pump and a standby seawater pump; 其中,每一个海水泵上均设置有启停控制器,所述启停控制器基于海水泵控制系统实现对海水泵的启停控制;Wherein, each seawater pump is provided with a start-stop controller, and the start-stop controller realizes the start-stop control of the seawater pump based on the seawater pump control system; 当所述海水泵控制系统开启时,所述主用海水泵的启停控制器默认处于启动状态,所述备用海水泵的启停控制器默认处于关停状态。When the seawater pump control system is turned on, the start-stop controller of the main seawater pump is in the start state by default, and the start-stop controller of the standby seawater pump is in the stop state by default. 根据权利要求2中所述的一种海水冷却装置,其特征在于:The seawater cooling device according to claim 2 is characterized in that: 所述海水泵的送水端上还设置有压力传感器,所述压力传感器配置成对所述海水泵送水端的压力进行检测,并将检测结果传输至所述海水泵控制系统中;A pressure sensor is also provided on the water delivery end of the seawater pump, and the pressure sensor is configured to detect the pressure of the water delivery end of the seawater pump and transmit the detection result to the seawater pump control system; 当所述检测结果低于保护定值时,启动处于关停状态的其他海水泵。When the detection result is lower than the protection set value, other seawater pumps that are in the shut-down state are started. 根据权利要求3中所述的一种海水冷却装置,其特征在于:The seawater cooling device according to claim 3 is characterized in that: 所述海水换热器的海水入水口、出水口上分别设置有温度传感器、流量计,所述温度传感器和流量计配置成实现对海水换热器在单位时间内的换热量进行统计,并将统计结果传输至所述海水泵控制系统中;The seawater inlet and outlet of the seawater heat exchanger are respectively provided with a temperature sensor and a flow meter, and the temperature sensor and the flow meter are configured to realize statistics of the heat exchange amount of the seawater heat exchanger per unit time, and transmit the statistical results to the seawater pump control system; 所述海水泵控制系统同时采集被冷却器件在单位时间内的散热量,并通过比较所述换热量、所述散热量实现对海水泵的启停控制。The seawater pump control system simultaneously collects the heat dissipation of the cooled component per unit time, and realizes the start and stop control of the seawater pump by comparing the heat exchange amount and the heat dissipation. 根据权利要求4中所述的一种海水冷却装置,其特征在于:The seawater cooling device according to claim 4 is characterized in that: 所述海水换热器为非接触式板式换热器。The seawater heat exchanger is a non-contact plate heat exchanger. 根据权利要求2-5中任一项所述的一种海水冷却装置,所述海水泵包括三台主用海水泵与一台备用海水泵;在每一时刻下均有三台海水泵处于运行状态。According to a seawater cooling device according to any one of claims 2 to 5, the seawater pumps include three main seawater pumps and one standby seawater pump; and at each moment, three seawater pumps are in operation. 根据权利要求1中所述的一种海水冷却装置,其特征在于:The seawater cooling device according to claim 1 is characterized in that: 所述装置还包括检漏罐,所述检漏罐的入水口分别与所述海水过滤器的出水口、所述海水换热器的出水口通过排水管道连接,且所述检漏罐内部还设置有液位传感器。The device also includes a leak detection tank, the water inlet of which is respectively connected to the water outlet of the seawater filter and the water outlet of the seawater heat exchanger through drainage pipes, and a liquid level sensor is also arranged inside the leak detection tank. 根据权利要求7中所述的一种海水冷却装置,其特征在于:The seawater cooling device according to claim 7 is characterized in that: 所述液位传感器用于在所述海水泵关停时对所述检漏罐内部的液位进行检测;当所述检漏罐内部的液位在短时间内变化量超过设定值,则通过所述海水泵控制系统发出海水泄露警告。The liquid level sensor is used to detect the liquid level inside the leak detection tank when the seawater pump is shut down; when the liquid level inside the leak detection tank changes by more than a set value in a short period of time, a seawater leakage warning is issued through the seawater pump control system. 根据权利要求7中所述的一种海水冷却装置,其特征在于:The seawater cooling device according to claim 7 is characterized in that: 所述检漏罐与所述排水管道一体成型,所述检漏罐设置在所述排水管道的末端,且所述检漏罐处于所述海水泵、海水过滤器、海水换热器的液面以上。The leak detection tank is integrally formed with the drainage pipe, and is arranged at the end of the drainage pipe, and the leak detection tank is above the liquid level of the seawater pump, the seawater filter, and the seawater heat exchanger. 根据权利要求9中所述的一种海水冷却装置,其特征在于:The seawater cooling device according to claim 9 is characterized in that: 所述排水管道在靠近所述检漏罐的一侧至少已包括一段垂直设置的管路,以使所述检漏罐处于所述海水泵、海水过滤器、海水换热器的液面以上。The drainage pipeline includes at least one vertically arranged pipeline on one side close to the leak detection tank, so that the leak detection tank is above the liquid level of the seawater pump, the seawater filter and the seawater heat exchanger. 一种海水泵控制方法,其特征在于: A seawater pump control method, characterized in that: 所述方法采用权利要求1-10任一项中海水冷却装置实现;并且,所述方法包括以下步骤:The method is implemented by using the seawater cooling device in any one of claims 1 to 10; and the method comprises the following steps: 步骤1,采集所述海水冷却装置中待冷却器件的当前散热量,并基于所述当前散热量估计所述海水泵的当前换热量;Step 1, collecting the current heat dissipation of the device to be cooled in the seawater cooling device, and estimating the current heat exchange capacity of the seawater pump based on the current heat dissipation; 步骤2,基于每一个所述海水泵的额定换热量、所述当前换热量计算当前应当启用的所述海水泵的数量;Step 2, calculating the number of the seawater pumps that should be activated currently based on the rated heat exchange capacity and the current heat exchange capacity of each of the seawater pumps; 步骤3,基于所述数量对所述海水泵进行启停控制。Step 3: start and stop the seawater pump based on the quantity. 根据权利要求11中所述的一种海水泵控制方法,其特征在于:According to a seawater pump control method as claimed in claim 11, it is characterized in that: 所述海水泵控制系统还采用电源切换方式实现对所述海水泵的供电。The seawater pump control system also adopts a power supply switching method to realize power supply to the seawater pump. 根据权利要求12中所述的一种海水泵控制方法,其特征在于:According to a seawater pump control method as claimed in claim 12, it is characterized in that: 所述海水泵控制系统采用双电源切换后母线的方式实现对所述海水泵的供电。The seawater pump control system uses a dual power supply switching rear busbar method to power the seawater pump. 根据权利要求12中所述的一种海水泵控制方法,其特征在于:According to a seawater pump control method as claimed in claim 12, it is characterized in that: 所述控制系统对所述海水泵的运行时长进行采集,若当前海水泵的运行时长超过设定阈值时,判定所述海水冷却装置中是否存在处于空闲状态的海水泵,若存在则将当前海水泵关停,并启动处于空闲状态的海水泵。The control system collects the operating time of the seawater pump. If the current operating time of the seawater pump exceeds a set threshold, it determines whether there is an idle seawater pump in the seawater cooling device. If so, the current seawater pump is shut down and the idle seawater pump is started. 根据权利要求11-14中任一项所述的一种海水泵控制方法,其特征在于:A seawater pump control method according to any one of claims 11 to 14, characterized in that: 若所述海水泵出现过热报警,软启动器报警,动力电源报警,所述控制系统对所述海水泵的运行状态进行切换。 If the seawater pump has an overheat alarm, a soft starter alarm, or a power supply alarm, the control system switches the operating state of the seawater pump.
PCT/CN2024/096588 2023-06-06 2024-05-31 Seawater cooling device and seawater pump control method Ceased WO2024251033A1 (en)

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