WO2024251136A1 - 一种绝缘耐压检测装置及其检测系统 - Google Patents

一种绝缘耐压检测装置及其检测系统 Download PDF

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Publication number
WO2024251136A1
WO2024251136A1 PCT/CN2024/097439 CN2024097439W WO2024251136A1 WO 2024251136 A1 WO2024251136 A1 WO 2024251136A1 CN 2024097439 W CN2024097439 W CN 2024097439W WO 2024251136 A1 WO2024251136 A1 WO 2024251136A1
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WO
WIPO (PCT)
Prior art keywords
water pump
withstand voltage
insulation
fixedly connected
pump assembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2024/097439
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English (en)
French (fr)
Inventor
张锋
吴明浩
张林涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Henan Feilong Wuhu Auto Parts Co Ltd
Original Assignee
Henan Feilong Wuhu Auto Parts Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Henan Feilong Wuhu Auto Parts Co Ltd filed Critical Henan Feilong Wuhu Auto Parts Co Ltd
Priority to ZA2024/06040A priority Critical patent/ZA202406040B/en
Publication of WO2024251136A1 publication Critical patent/WO2024251136A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B51/00—Testing machines, pumps, or pumping installations
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
    • G01N3/12—Pressure testing
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02—General constructional details
    • G01R1/04—Housings; Supporting members; Arrangements of terminals
    • G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
    • G01R1/0425—Test clips, e.g. for IC's
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B17/00—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
    • F04B17/03—Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B2201/00—Pump parameters
    • F04B2201/04—Carter parameters
    • F04B2201/0401—Carter pressure
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014—Type of force applied
    • G01N2203/0016—Tensile or compressive
    • G01N2203/0019—Compressive
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003—Generation of the force
    • G01N2203/0042—Pneumatic or hydraulic means
    • G01N2203/0044—Pneumatic means

Definitions

  • the present invention relates to the technical field of insulation withstand voltage detection, and in particular to an insulation withstand voltage detection device and a detection system thereof.
  • the existing electronic water pump insulation withstand voltage test is generally performed by manually inserting the plug on the detector into the connector of the electronic water pump assembly, then powering on, observing the insulation by observing the detector, and using a pressure gauge to apply different forces to the housing of the electronic water pump assembly during the power-on process to perform withstand voltage testing to obtain the insulation performance of the electronic water pump under different pressures. Due to the manual wiring method, the detection efficiency is extremely low, so for this reason, the publication number CN114755547A proposes an invention patent for a withstand voltage insulation test detection system, which realizes the withstand voltage insulation test by replacing manual electrical connection between the TV to be tested and the withstand voltage insulation tester.
  • the pressure resistance test is only performed by having the object to be tested use its own gravity to squeeze the test joint, and judging the pressure resistance of the object to be tested by the degree to which the test joint squeezes the elastic part.
  • This method can only detect the pressure resistance of the object to be tested within the range of its own gravity, and the elastic part has a certain offsetting force, resulting in the accuracy of the pressure resistance test is not very high.
  • an object of the present invention is to provide an insulation withstand voltage detection device and a detection system thereof, so as to solve the problem that the accuracy of the insulation withstand voltage detection in the existing insulation withstand voltage detection method is not very high.
  • the present invention provides an insulation withstand voltage detection device, which is applied to the detection of an electronic water pump assembly, including a workbench, on the top of which is provided with a carrier tooling, a clamping assembly, a withstand voltage detection assembly and two insulation detection assemblies, the carrier tooling is fixedly connected to the workbench, each of the insulation detection assemblies is respectively arranged on the side of the carrier tooling, and the withstand voltage detection assembly includes:
  • a first dual-axis cylinder mounted on the first support frame
  • a connecting plate one side of which is fixedly connected to the telescopic rod of the first dual-axis cylinder
  • An elastic component is mounted on one side of the connecting plate
  • a pressure testing pen is arranged on the elastic component and is used for performing a pressure resistance test on the housing of the electronic water pump assembly.
  • a first mounting plate is provided on the top of the workbench, an electric push rod is mounted on the first mounting plate, a telescopic rod of the electric push rod is passed through the first mounting plate, a mounting block is provided on the side of the first mounting plate close to the carrier tooling, one side of the mounting block is fixedly connected to the telescopic rod of the electric push rod, and the other end is provided with a ground wire plug, the ground wire plug is used to communicate with the ground wire interface on the electronic water pump assembly, a guide rod is passed through the first mounting plate, and one end of the guide rod is fixedly connected to the mounting block.
  • the carrier tooling comprises:
  • a placing table fixedly connected to the workbench, the top of the placing table is provided with at least one avoidance groove, and the top of the placing table is provided with at least two installation grooves;
  • At least two limit blocks are arranged on the top of the placing table, and each of the limit blocks is detachably connected to the placing table;
  • At least two positioning blocks are arranged in the installation groove, and a positioning head is provided on the top of each positioning block, and each positioning head is used to correspond to a mounting hole on the housing of the electronic water pump assembly.
  • At least one positioning rod is provided at the bottom of each positioning block, one end of the positioning rod is fixedly connected to the positioning block, and the other end is passed through the bottom of the display table.
  • a first spring is sleeved on the positioning rod, and the two ends of the first spring are respectively against the positioning block and the installation groove.
  • the pressing assembly comprises:
  • a second mounting plate fixedly connected to the first support frame
  • a second dual-axis cylinder mounted on the second mounting plate
  • a pressure plate is arranged on the top of the electronic water pump assembly, and the pressure plate is fixedly connected to the telescopic rod of the second double-axis cylinder.
  • the pressure plate is provided with a plurality of evenly distributed connecting rods, each of the connecting rods is provided with a pressure head at one end close to the electronic water pump assembly, each of the connecting rods is sleeved with a nut, each of the nut is respectively threadedly connected to the connecting rod, and each of the nut is fixedly connected to the pressure plate.
  • the elastic component comprises:
  • a fixing plate fixedly connected to the connecting plate
  • a clamping plate is arranged on a side of the fixing plate close to the electronic water pump assembly, and the clamping plate is sleeved on the pressure measuring pen;
  • At least one limiting rod one end of which is fixedly connected to the clamping plate and the other end of which is passed through the fixing plate;
  • At least one second spring is sleeved on the limiting rod, and two ends of the second spring are respectively against the clamping plate and the fixing plate.
  • the insulation detection component comprises:
  • a second support frame fixedly connected to the workbench
  • At least one third dual-axis cylinder mounted on the second support frame
  • At least one insulating detection joint is fixedly connected to the telescopic rod of the third dual-axis cylinder.
  • the processing module is used to receive the detection information transmitted by the detection device and transmit the processed information after processing. interest;
  • the industrial control module is used to receive and process information, and convert it into digital information for storage and display to the staff;
  • it also includes a code scanning module, which is used to confirm the information of the electronic water pump assembly that needs to be detected on the transportation device, and transmit the confirmation information to the industrial control module for recording.
  • a code scanning module which is used to confirm the information of the electronic water pump assembly that needs to be detected on the transportation device, and transmit the confirmation information to the industrial control module for recording.
  • the industrial computer includes a touch screen display, a USB interface is provided on the touch screen display, a three-color light is electrically connected to the top of the touch screen display, and the red light, yellow light and green light in the three-color light are respectively used to indicate unqualified, items to be tested and qualified information.
  • the beneficial effects of the present invention are as follows: by placing the electronic water pump assembly on a carrier tooling, fixing the electronic water pump assembly on the carrier tooling through a clamping component, and according to the model of the electronic water pump assembly, using an insulation detection component to connect with the socket of the electronic water pump assembly to detect the insulation performance of the socket, driving the connecting plate to move through the first dual-axis cylinder, driving the elastic component to move through the connecting plate, driving the pressure measuring pen to move through the elastic component, and adding pressure to the housing of the electronic water pump assembly through the pressure measuring pen, wherein the elastic component causes the pressure of the pressure measuring pen acting on the housing of the electronic water pump assembly to be gradually increased, thereby making the force effect of each electronic water pump assembly the same, thereby improving the detection accuracy, and solving the problem that the accuracy of the withstand voltage detection in the existing insulation withstand voltage detection method is not very high.
  • FIG3 is a schematic diagram of the three-dimensional structure of a ground wire plug rod according to an embodiment of the present invention.
  • FIG6 is a schematic diagram of the three-dimensional structure of a pressing assembly according to an embodiment of the present invention.
  • an insulation withstand voltage detection device is used for electronic water pump assembly detection, including a workbench 1, on the top of which is provided with a carrier tool 2, a clamping component 3, a withstand voltage detection component 4 and two insulation detection components 5, the carrier tool 2 is fixedly connected to the workbench 1, each of the insulation detection components 5 is respectively arranged beside the carrier tool 2, and the withstand voltage detection component 4 includes:
  • a first support frame 41 fixedly connected to the workbench 1;
  • a first dual-axis cylinder 42 mounted on the first support frame 41;
  • the pressure measuring pen 44 is arranged on the elastic component, and the pressure measuring pen 44 is used to perform pressure resistance test on the housing of the electronic water pump assembly.
  • a first mounting plate 11 is provided on the top of the workbench 1, and an electric push rod 12 is mounted on the first mounting plate 11.
  • the telescopic rod of the electric push rod 12 is passed through the first mounting plate 11, and a mounting block 13 is provided on the side of the first mounting plate 11 close to the carrier tooling 2.
  • One side of the mounting block 13 is fixedly connected to the telescopic rod of the electric push rod 12, and the other end is provided with a ground wire plug 14, and the ground wire plug 14 is used to connect with the ground wire interface on the electronic water pump assembly.
  • a guide rod 15 is passed through the first mounting plate 11, and one end of the guide rod 15 is fixedly connected to the mounting block 13.
  • the electric push rod 12 drives the mounting block 13 to move, and the mounting block 13 drives the ground wire plug 14 to move to the ground wire interface of the electronic water pump assembly, so that the internal circuit of the electronic water pump is connected to the ground wire to avoid short circuit, thereby providing a protective measure for the detection of the electronic water pump.
  • the carrier tool 2 includes:
  • a placing table 21 is fixedly connected to the workbench 1, and at least one avoidance groove 22 is provided on the top of the placing table 21, and at least two installation grooves 23 are provided on the top of the placing table 21;
  • At least two limit blocks 24 are arranged on the top of the placing table 21, and each of the limit blocks 24 is detachably connected to the placing table 21;
  • At least two positioning blocks 25 are arranged in the mounting groove 23.
  • a positioning head 26 is provided on the top of each positioning block 25. Each positioning head 26 is used to correspond to a mounting hole on the housing of the electronic water pump assembly.
  • At least one positioning rod 27 is provided at the bottom of each positioning block 25. One end of the positioning rod 27 is fixedly connected to the positioning block 25, and the other end is passed through the bottom of the display table 21.
  • a first spring 28 is sleeved on the positioning rod 27, and the two ends of the first spring 28 are respectively against the positioning block 25 and the mounting groove 23.
  • the outer shell of the electronic water pump assembly is positioned and restricted, thereby improving the stability of the electronic water pump assembly on the display table 21.
  • the positioning head 26 By aligning the positioning head 26 with the mounting hole on the outer shell of the electronic water pump assembly, the positioning head 26 mainly plays a positioning role, and is restricted by the first spring 28 so that the positioning head 26 is always inserted in the mounting hole to avoid improper placement.
  • the pressing assembly 3 includes:
  • the pressure plate 33 is arranged on the top of the electronic water pump assembly, and the pressure plate 33 is fixedly connected to the telescopic rod of the second dual-axis cylinder 32 .
  • a plurality of evenly distributed connecting rods 34 are passed through the pressure plate 33, and each of the connecting rods 34 is provided with a pressure head 35 at one end close to the electronic water pump assembly.
  • Each of the connecting rods 34 is sleeved with a nut 36, and each of the nut 36 is threadedly connected to the connecting rod 34, and each of the nut 36 is fixedly connected to the pressure plate 33.
  • the second dual-axis cylinder 32 drives the pressure plate 33 to move downward
  • the pressure plate 33 drives the nut 36 to move downward
  • the nut 36 drives the connecting rod 34 to move downward
  • the connecting rod 34 drives the pressure head 35 to move downward until it is pressed against the housing of the electronic water pump assembly. Since different types of electronic water pump assembly housings have different shapes, irregular shapes that make it impossible to press are avoided.
  • the connecting rod 34 can be rotatably adjusted on the nut 36, so that the pressure head 35 can be adjusted according to the shape of the electronic water pump assembly housing to complete the pressing work.
  • the elastic component includes:
  • a fixing plate 45 fixedly connected to the connecting plate 43;
  • a clamping plate 46 is disposed on a side of the fixing plate 45 close to the electronic water pump assembly, and the clamping plate 46 is sleeved on the pressure measuring pen 44;
  • At least one limiting rod 47 one end of which is fixedly connected to the clamping plate 46, and the other end of which is passed through the fixing plate 45;
  • At least one second spring 48 is sleeved on the limiting rod 47 , and two ends of the second spring 48 are respectively against the clamping plate 46 and the fixing plate 45 .
  • the connecting plate 43 is driven to move by the first double-axis cylinder 42
  • the fixing plate 45 is driven to move by the connecting plate 43
  • the limiting rod 47 is driven to move by the fixing plate 45
  • the clamping plate 46 is driven to move by the limiting rod 47
  • the pressure measuring pen 44 is driven by the clamping plate 46 to move until it is against the housing of the electronic water pump assembly
  • the second spring 48 is used to make the pressure measuring pen 44 drive the clamping plate 46 to squeeze the second spring 48
  • the characteristics of the second spring 48 are used to gradually increase the pressure of the pressure measuring pen 44 to detect against the housing of the electronic water pump assembly.
  • the insulation detection component 5 includes:
  • a second support frame 51 fixedly connected to the workbench 1;
  • At least one third dual-axis cylinder 52 mounted on the second support frame 51;
  • At least one insulation detection joint 53 is fixedly connected to the telescopic rod of the third dual-axis cylinder 52 .
  • the insulation detection connector 53 is driven by the third dual-axis cylinder 52 to move and insert into the power port of the electronic water pump, so as to perform insulation detection on the power port of the electronic water pump. Since the power ports of different types of electronic water pump assemblies are located at different positions, the versatility of the detection device is achieved by arranging the insulation detection component 5 at other positions.
  • a detection system for an insulation withstand voltage detection device comprising:
  • a loading module is used to grab the electronic water pump assembly and place it on the detection device
  • the processing module is used to receive the detection information transmitted by the detection device and transmit the processed information after processing. interest;
  • the industrial control module is used to receive and process information, and convert it into digital information for storage and display to the staff;
  • the transfer module is used to separately transfer the electronic water pump assembly on the detection device according to the processing information.
  • it also includes a code scanning module, which is used to confirm the information of the electronic water pump assembly that needs to be detected on the transportation device, and transmit the confirmation information to the industrial control module for recording.
  • a code scanning module which is used to confirm the information of the electronic water pump assembly that needs to be detected on the transportation device, and transmit the confirmation information to the industrial control module for recording.
  • the industrial computer includes a touch screen display, a USB interface is provided on the touch screen display, and a three-color light is electrically connected to the top of the touch screen display, and the red light, yellow light and green light in the three-color light are respectively used to indicate unqualified, items to be tested and qualified information.
  • inserting a USB flash drive into the USB interface facilitates the transfer of the test records to the computer for statistics later.
  • the information of the electronic water pump assembly is confirmed through the code scanning module and transmitted to the touch screen display for record preparation.
  • the electronic water pump assembly is clamped and placed in the detection device through the loading module.
  • the current electronic water pump assembly is subjected to insulation and withstand voltage test through the detection device, and the detection information on the detection device is received through the processing module.
  • the processing information is transmitted to the touch screen display and the transfer module.
  • the processing information is converted into digital information through the touch screen display and stored in the USB flash drive to complete the insulation and withstand voltage test of an electronic water pump assembly.
  • the three-color light on the touch screen display lights up the corresponding color light according to the processing information to prompt whether the electronic water pump assembly is qualified this time, so as to facilitate the staff to understand the situation.
  • the transfer module separately transports the electronic water pump assembly on the detection device according to the processing information to prevent unqualified parts from flowing into the next process.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Testing Relating To Insulation (AREA)
  • Measurement Of Resistance Or Impedance (AREA)
  • Examining Or Testing Airtightness (AREA)

Abstract

本发明涉及绝缘耐压检测技术领域，具体涉及一种绝缘耐压检测装置，应用于电子水泵总成检测，包括工作台，其顶部设有载具工装、压紧组件、耐压检测组件和两个绝缘检测组件，所述耐压检测组件包括第一支撑架、第一双轴气缸、连接板、弹性组件和测压笔，通过压紧组件将电子水泵总成固定在载具工装上，通过绝缘检测组件与电子水泵总成的插口连通，检测插口的绝缘性能，通过第一双轴气缸带动连接板移动，通过连接板带动弹性组件移动，通过弹性组件使测压笔作用在电子水泵总成外壳的压力呈逐步增大形式进行施压，从而使每个电子水泵总成的施力效果相同，提高了检测的精度，解决了现有的绝缘耐压检测方式，对于耐压检测的精度不是很高的问题。

Description

一种绝缘耐压检测装置及其检测系统 技术领域
本发明涉及绝缘耐压检测技术领域，尤其涉及一种绝缘耐压检测装置及其检测系统。
背景技术
现有的电子水泵绝缘耐压检测，一般都是通过人工将检测器上的插头插入电子水泵总成的接头中，然后通电，通过观看检测器得知绝缘性，并在通电过程中，使用压力计对电子水泵总成的外壳施加不同力度进行耐压检测，来获得电子水泵在不同压力的情况下的绝缘性能。由于人工接线的方式，导致检测效率极低，为此公开号为CN114755547A，提出了一件发明专利为一种耐压绝缘测试的检测系统，实现了代替人工手动电连接待测电视和耐压绝缘测试仪进行耐压绝缘测试。
但是在上述专利中，耐压检测，仅是通过待测物体利用自身重力挤压测试接头，通过测试接头挤压弹性件的程度来判断待测物体的耐压性，而这种方式，仅能检测待测物体在自身重力范围内的耐压性，且弹性件具有一定的抵消力，导致耐压检测的精度不是很高。
发明内容
有鉴于此，本发明的目的在于提出一种绝缘耐压检测装置及其检测系统，以解决现有的绝缘耐压检测方式，对于耐压检测的精度不是很高的问题。
基于上述目的，本发明提供了一种绝缘耐压检测装置，应用于电子水泵总成检测，包括工作台，其顶部设有载具工装、压紧组件、耐压检测组件和两个绝缘检测组件，所述载具工装与所述工作台固定连接，每个所述绝缘检测组件分别设置在所述载具工装的旁侧，所述耐压检测组件包括：
第一支撑架，与所述工作台固定连接；
第一双轴气缸，架设在所述第一支撑架上；
连接板，其一侧与所述第一双轴气缸的伸缩杆固定连接；
弹性组件，架设在所述连接板的一侧；
测压笔，设置在所述弹性组件上，且所述测压笔用于对电子水泵总成的外壳进行耐压检测。
优选的，所述工作台的顶部设有第一安装板，所述第一安装板上架设有电动推杆，所述电动推杆的伸缩杆穿设在所述第一安装板上，所述第一安装板靠近所述载具工装的一侧设有安装块，所述安装块的一侧与所述电动推杆的伸缩杆固定连接，另一端装设有地线插杆，所述地线插杆用于与电子水泵总成上的地线接口连通，所述第一安装板上穿设有导杆，且所述导杆的一端与所述安装块固定连接。
优选的，所述载具工装包括：
摆放台，与所述工作台固定连接，所述摆放台的顶部设有至少一个避让槽，且所述摆放台的顶部设有至少两个安装槽；
至少两个限位块，均设置在所述摆放台的顶部，且每个所述限位块均与所述摆放台可拆卸连接；
至少两个定位块，均设置在所述安装槽内，每个所述定位块的顶部均设有定位头，每个所述定位头分别用于对应所述电子水泵总成外壳上的一个安装孔，每个所述定位块的底部至少设有一个定位杆，所述定位杆的一端与所述定位块固定连接，另一端穿设在所述摆放台的底部，所述定位杆上套设有第一弹簧，且所述第一弹簧的两端分别与所述定位块和所述安装槽相抵。
优选的，所述压紧组件包括：
第二安装板，与所述第一支撑架固定连接；
第二双轴气缸，架设在所述第二安装板上；
压板，设置在所述电子水泵总成的顶部，且所述压板与所述第二双轴气缸的伸缩杆固定连接。
优选的，所述压板上穿设有多个均匀分布的连接杆，每个所述连接杆靠近所述电子水泵总成的一端设有压头，每个所述连接杆上均套设有螺母，每个所述螺母分别与所述连接杆螺纹连接，且每个所述螺母均与所述压板固定连接。
优选的，所述弹性组件包括：
固定板，与所述连接板固定连接；
夹紧板，设置在所述固定板靠近所述电子水泵总成的一侧，且所述夹紧板套设在所述测压笔上；
至少一个限位杆，其一端与所述夹紧板固定连接，且另一端穿设在所述固定板上；
至少一个第二弹簧，套设在所述限位杆上，且所述第二弹簧的两端分别与所述夹紧板和所述固定板相抵。
优选的，所述绝缘检测组件包括：
第二支撑架，与所述工作台固定连接；
至少一个第三双轴气缸，架设在所述第二支撑架上；
至少一个绝缘检测接头，与所述第三双轴气缸的伸缩杆固定连接。
一种绝缘耐压检测装置的检测系统，包括：
检测装置；
上料模块，用于抓取电子水泵总成至检测装置上；
处理模块，用于接收检测装置上传输的检测信息，并经过处理发射处理信 息；
工控模块，用于接收处理信息，并转化为数字信息进行储存和显示给工作人员查看；
转运模块，用于根据处理信息，将检测装置上的电子水泵总成进行分开转移。
优选的，还包括扫码模块，所述扫码模块用于将确认运输装置上需要检测的电子水泵总成的信息，并将确认信息传递至工控模块上进行记录。
优选的，所述工控机包括触屏显示器，所述触屏显示器上设有USB接口，所述触屏显示器的顶部电性连接设有三色灯，且所述三色灯中的红灯、黄灯和绿灯，分别用于表示不合格，待放检测物品和合格的信息。
本发明的有益效果：通过将电子水泵总成放置在载具工装上，通过压紧组件将电子水泵总成固定在载具工装上，根据电子水泵总成的型号，使用一个绝缘检测组件与电子水泵总成的插口连通，检测插口的绝缘性能，通过第一双轴气缸带动连接板移动，通过连接板带动弹性组件移动，通过弹性组件带动测压笔移动，通过测压笔对电子水泵总成外壳添加压力，其中弹性组件使测压笔作用在电子水泵总成外壳的压力呈逐步增大形式进行施压，从而使每个电子水泵总成的施力效果相同，提高了检测的精度，解决了现有的绝缘耐压检测方式，对于耐压检测的精度不是很高的问题。
附图说明
为了更清楚地说明本发明或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本发明实施例检测装置的整体结构示意图；
图2为本发明实施例耐压检测组件的立体结构示意图；
图3为本发明实施例地线插杆的立体结构示意图；
图4为本发明实施例载具工装的立体结构示意图；
图5为本发明实施例载具工装的剖视结构示意图；
图6为本发明实施例压紧组件的立体结构示意图；
图7为本发明实施例绝缘检测组件的立体结构示意图。
图中标记为：
1、工作台；11、第一安装板；12、电动推杆；13、安装块；14、地线插杆；
15、导杆；
2、载具工装；21、摆放台；22、避让槽；23、安装槽；24、限位块；25、
定位块；26、定位头；27、定位杆；28、第一弹簧；
3、压紧组件；31、第二安装板；32、第二双轴气缸；33、压板；34、连接
杆；35、压头；36、螺母；
4、耐压检测组件；41、第一支撑架；42、第一双轴气缸；43、连接板；44、
测压笔；45、固定板；46、夹紧板；47、限位杆；48、第二弹簧；
5、绝缘检测组件；51、第二支撑架；52、第三双轴气缸；53、绝缘检测接
头。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚明白，以下结合具体实施例，对本发明进一步详细说明。
需要说明的是，除非另外定义，本发明使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本发明中使用的 “第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性，而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同，而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接，而是可以包括电性的连接，不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系，当被描述对象的绝对位置改变后，则该相对位置关系也可能相应地改变。
如图1至图7所示，一种绝缘耐压检测装置，应用于电子水泵总成检测，包括工作台1，其顶部设有载具工装2、压紧组件3、耐压检测组件4和两个绝缘检测组件5，所述载具工装2与所述工作台1固定连接，每个所述绝缘检测组件5分别设置在所述载具工装2的旁侧，所述耐压检测组件4包括：
第一支撑架41，与所述工作台1固定连接；
第一双轴气缸42，架设在所述第一支撑架41上；
连接板43，其一侧与所述第一双轴气缸42的伸缩杆固定连接；
弹性组件，架设在所述连接板43的一侧；
测压笔44，设置在所述弹性组件上，且所述测压笔44用于对电子水泵总成的外壳进行耐压检测。
举例说明，通过将电子水泵总成放置在载具工装2上，通过压紧组件3将电子水泵总成固定在载具工装2上，根据电子水泵总成的型号，使用一个绝缘检测组件5与电子水泵总成的插口连通，检测插口的绝缘性能，通过第一双轴气缸42带动连接板43移动，通过连接板43带动弹性组件移动，通过弹性组件带动测压笔44移动，通过测压笔44对电子水泵总成外壳添加压力，其中弹性组件使测压笔44作用在电子水泵总成外壳的压力呈逐步增大形式进行施压，从 而使每个电子水泵总成的施力效果相同，提高了检测的精度，解决了现有的绝缘耐压检测方式，对于耐压检测的精度不是很高的问题。
作为一个可选实施例，所述工作台1的顶部设有第一安装板11，所述第一安装板11上架设有电动推杆12，所述电动推杆12的伸缩杆穿设在所述第一安装板11上，所述第一安装板11靠近所述载具工装2的一侧设有安装块13，所述安装块13的一侧与所述电动推杆12的伸缩杆固定连接，另一端装设有地线插杆14，所述地线插杆14用于与电子水泵总成上的地线接口连通，所述第一安装板11上穿设有导杆15，且所述导杆15的一端与所述安装块13固定连接。
举例说明，在检测过程中，避免电子水泵内部漏电造成设备损坏或伤害他人的问题，通过电动推杆12带动安装块13移动，通过安装块13带动地线插杆14移动至插入电子水泵总成的地线接口中，从而使电子水泵的内部电路接通地线，避免短路，实现了对电子水泵检测提供了防护措施。
作为一个可选实施例，所述载具工装2包括：
摆放台21，与所述工作台1固定连接，所述摆放台21的顶部设有至少一个避让槽22，且所述摆放台21的顶部设有至少两个安装槽23；
至少两个限位块24，均设置在所述摆放台21的顶部，且每个所述限位块24均与所述摆放台21可拆卸连接；
至少两个定位块25，均设置在所述安装槽23内，每个所述定位块25的顶部均设有定位头26，每个所述定位头26分别用于对应所述电子水泵总成外壳上的一个安装孔，每个所述定位块25的底部至少设有一个定位杆27，所述定位杆27的一端与所述定位块25固定连接，另一端穿设在所述摆放台21的底部，所述定位杆27上套设有第一弹簧28，且所述第一弹簧28的两端分别与所述定位块25和所述安装槽23相抵。
举例说明，由于电子水泵的类型多种多样，避免电子水泵的外壳上有凸出部分，导致无法稳定的放置在摆放台21上，通过设置避让槽22，有效的解决了此问题，通过在摆放台21上设置限位块24，对电子水泵总成外壳进行定位限制，从而提高了电子水泵总成在摆放台21上的稳定性，通过将定位头26对准电子水泵总成外壳上的安装孔中，定位头26主要起定位作用，并通过第一弹簧28限制，使定位头26始终插设在安装孔中，避免摆放不正。
作为一个可选实施例，所述压紧组件3包括：
第二安装板31，与所述第一支撑架41固定连接；
第二双轴气缸32，架设在所述第二安装板31上；
压板33，设置在所述电子水泵总成的顶部，且所述压板33与所述第二双轴气缸32的伸缩杆固定连接。
作为一个可选实施例，所述压板33上穿设有多个均匀分布的连接杆34，每个所述连接杆34靠近所述电子水泵总成的一端设有压头35，每个所述连接杆34上均套设有螺母36，每个所述螺母36分别与所述连接杆34螺纹连接，且每个所述螺母36均与所述压板33固定连接。
举例说明，通过第二双轴气缸32带动压板33向下移动，通过压板33带动螺母36向下移动，通过螺母36带动连接杆34向下移动，通过连接杆34带动压头35向下移动至与电子水泵总成外壳相抵压紧，由于不同类型的电子水泵总成外壳的形状不同，避免不规则形状，导致无法压紧，通过设置连接杆34可在螺母36上旋转调节，从而使压头35可根据电子水泵总成外壳的形状进行调节，来完成压紧工作。
作为一个可选实施例，所述弹性组件包括：
固定板45，与所述连接板43固定连接；
夹紧板46，设置在所述固定板45靠近所述电子水泵总成的一侧，且所述夹紧板46套设在所述测压笔44上；
至少一个限位杆47，其一端与所述夹紧板46固定连接，且另一端穿设在所述固定板45上；
至少一个第二弹簧48，套设在所述限位杆47上，且所述第二弹簧48的两端分别与所述夹紧板46和所述固定板45相抵。
举例说明，通过第一双轴气缸42带动连接板43移动，通过连接板43带动固定板45移动，通过固定板45带动限位杆47移动，通过限位杆47带动夹紧板46移动，通过夹紧板46带动测压笔44移动至与电子水泵总成外壳相抵，通过第二弹簧48作用，使测压笔44带动夹紧板46挤压第二弹簧48，利用第二弹簧48特性，使测压笔44逐步增压与电子水泵总成外壳相抵检测。
作为一个可选实施例，所述绝缘检测组件5包括：
第二支撑架51，与所述工作台1固定连接；
至少一个第三双轴气缸52，架设在所述第二支撑架51上；
至少一个绝缘检测接头53，与所述第三双轴气缸52的伸缩杆固定连接。
举例说明，通过第三双轴气缸52带动绝缘检测接头53移动插入至电子水泵的接电口中，从而对电子水泵的接电口进行绝缘检测，由于不同类型的电子水泵总成的接电口位置不同，通过在其他位置设置绝缘检测组件5，实现了本检测装置的通用性。
一种绝缘耐压检测装置的检测系统，包括：
检测装置；
上料模块，用于抓取电子水泵总成至检测装置上；
处理模块，用于接收检测装置上传输的检测信息，并经过处理发射处理信 息；
工控模块，用于接收处理信息，并转化为数字信息进行储存和显示给工作人员查看；
转运模块，用于根据处理信息，将检测装置上的电子水泵总成进行分开转移。
作为一个可选实施例，还包括扫码模块，所述扫码模块用于将确认运输装置上需要检测的电子水泵总成的信息，并将确认信息传递至工控模块上进行记录。
作为一个可选实施例，所述工控机包括触屏显示器，所述触屏显示器上设有USB接口，所述触屏显示器的顶部电性连接设有三色灯，且所述三色灯中的红灯、黄灯和绿灯，分别用于表示不合格，待放检测物品和合格的信息。
举例说明，将USB接口中插入U盘，便于后期将检测记录转移至电脑统计，使用时，通过扫码模块对电子水泵总成进行信息确认，并传输至触屏显示器中做好记录准备，通过上料模块将电子水泵总成夹取放置在检测装置中，通过检测装置对当前电子水泵总成进行绝缘耐压检测，并通过处理模块接收检测装置上的检测信息，通过处理后，向触屏显示器和转运模块发射处理信息，通过触屏显示器将处理信息转化为数字信息，并储存到U盘中，以完成一个电子水泵总成的绝缘耐压检测，其中，触屏显示器上的三色灯根据处理信息，亮起对应的色灯，以提示本次电子水泵总成检测是否合格，便于工作人员了解情况，同时，转运模块在接收到处理信息后，根据处理信息对检测装置上的电子水泵总成进行分开运输，用于避免不合格件流入下一道工序。
所属领域的普通技术人员应当理解：以上任何实施例的讨论仅为示例性的，并非旨在暗示本发明的范围(包括权利要求)被限于这些例子；在本发明的思 路下，以上实施例或者不同实施例中的技术特征之间也可以进行组合，步骤可以以任意顺序实现，并存在如上所述的本发明的不同方面的许多其它变化，为了简明它们没有在细节中提供。
本发明旨在涵盖落入所附权利要求的宽泛范围之内的所有这样的替换、修改和变型。因此，凡在本发明的精神和原则之内，所做的任何省略、修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (10)

  1. 一种绝缘耐压检测装置，应用于电子水泵总成检测，包括工作台(1)，其顶部设有载具工装(2)、压紧组件(3)、耐压检测组件(4)和两个绝缘检测组件(5)，所述载具工装(2)与所述工作台(1)固定连接，每个所述绝缘检测组件(5)分别设置在所述载具工装(2)的旁侧，其特征在于，所述耐压检测组件(4)包括：
    第一支撑架(41)，与所述工作台(1)固定连接；
    第一双轴气缸(42)，架设在所述第一支撑架(41)上；
    连接板(43)，其一侧与所述第一双轴气缸(42)的伸缩杆固定连接；
    弹性组件，架设在所述连接板(43)的一侧；
    测压笔(44)，设置在所述弹性组件上，且所述测压笔(44)用于对电子水泵总成的外壳进行耐压检测。
  2. 根据权利要求1所述的一种绝缘耐压检测装置，其特征在于，所述工作台(1)的顶部设有第一安装板(11)，所述第一安装板(11)上架设有电动推杆(12)，所述电动推杆(12)的伸缩杆穿设在所述第一安装板(11)上，所述第一安装板(11)靠近所述载具工装(2)的一侧设有安装块(13)，所述安装块(13)的一侧与所述电动推杆(12)的伸缩杆固定连接，另一端装设有地线插杆(14)，所述地线插杆(14)用于与电子水泵总成上的地线接口连通，所述第一安装板(11)上穿设有导杆(15)，且所述导杆(15)的一端与所述安装块(13)固定连接。
  3. 根据权利要求1所述的一种绝缘耐压检测装置，其特征在于，所述载具工装(2)包括：
    摆放台(21)，与所述工作台(1)固定连接，所述摆放台(21)的顶部设有至少一个避让槽(22)，且所述摆放台(21)的顶部设有至少两个安装槽(23)；
    至少两个限位块(24)，均设置在所述摆放台(21)的顶部，且每个所述限位块(24)均与所述摆放台(21)可拆卸连接；
    至少两个定位块(25)，均设置在所述安装槽(23)内，每个所述定位块(25)的顶部均设有定位头(26)，每个所述定位头(26)分别用于对应所述电子水泵总成外壳上的一个安装孔，每个所述定位块(25)的底部至少设有一个定位杆(27)，所述定位杆(27)的一端与所述定位块(25)固定连接，另一端穿设在所述摆放台(21)的底部，所述定位杆(27)上套设有第一弹簧(28)，且所述第一弹簧(28)的两端分别与所述定位块(25)和所述安装槽(23)相抵。
  4. 根据权利要求1所述的一种绝缘耐压检测装置，其特征在于，所述压紧组件(3)包括：
    第二安装板(31)，与所述第一支撑架(41)固定连接；
    第二双轴气缸(32)，架设在所述第二安装板(31)上；
    压板(33)，设置在所述电子水泵总成的顶部，且所述压板(33)与所述第二双轴气缸(32)的伸缩杆固定连接。
  5. 根据权利要求4所述的一种绝缘耐压检测装置，其特征在于，所述压板(33)上穿设有多个均匀分布的连接杆(34)，每个所述连接杆(34)靠近所述电子水泵总成的一端设有压头(35)，每个所述连接杆(34)上均套设有螺母(36)，每个所述螺母(36)分别与所述连接杆(34)螺纹连接，且每个所述螺母(36)均与所述压板(33)固定连接。
  6. 根据权利要求1所述的一种绝缘耐压检测装置，其特征在于，所述弹性组件包括：
    固定板(45)，与所述连接板(43)固定连接；
    夹紧板(46)，设置在所述固定板(45)靠近所述电子水泵总成的一侧，且所述夹紧板(46)套设在所述测压笔(44)上；
    至少一个限位杆(47)，其一端与所述夹紧板(46)固定连接，且另一端穿设在所述固定板(45)上；
    至少一个第二弹簧(48)，套设在所述限位杆(47)上，且所述第二弹簧(48)的两端分别与所述夹紧板(46)和所述固定板(45)相抵。
  7. 根据权利要求1所述的一种绝缘耐压检测装置，其特征在于，所述绝缘检测组件(5)包括：
    第二支撑架(51)，与所述工作台(1)固定连接；
    至少一个第三双轴气缸(52)，架设在所述第二支撑架(51)上；
    至少一个绝缘检测接头(53)，与所述第三双轴气缸(52)的伸缩杆固定连接。
  8. 根据权利要求1-7任一项所述的一种绝缘耐压检测装置的检测系统，其特征在于，包括：
    检测装置；
    上料模块，用于抓取电子水泵总成至检测装置上；
    处理模块，用于接收检测装置上传输的检测信息，并经过处理发射处理信息；
    工控模块，用于接收处理信息，并转化为数字信息进行储存和显示给工作人员查看；
    转运模块，用于根据处理信息，将检测装置上的电子水泵总成进行分开转移。
  9. 根据权利要求8所述的一种绝缘耐压检测装置的检测系统，其特征在于， 还包括扫码模块，所述扫码模块用于将确认运输装置上需要检测的电子水泵总成的信息，并将确认信息传递至工控模块上进行记录。
  10. 根据权利要求8所述的一种绝缘耐压检测装置的检测系统，其特征在于，所述工控机包括触屏显示器，所述触屏显示器上设有USB接口，所述触屏显示器的顶部电性连接设有三色灯，且所述三色灯中的红灯、黄灯和绿灯，分别用于表示不合格，待放检测物品和合格的信息。
PCT/CN2024/097439 2023-06-09 2024-06-05 一种绝缘耐压检测装置及其检测系统 Ceased WO2024251136A1 (zh)

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