WO2024251442A1 - Additives for improving wood bonding - Google Patents
Additives for improving wood bonding Download PDFInfo
- Publication number
- WO2024251442A1 WO2024251442A1 PCT/EP2024/062019 EP2024062019W WO2024251442A1 WO 2024251442 A1 WO2024251442 A1 WO 2024251442A1 EP 2024062019 W EP2024062019 W EP 2024062019W WO 2024251442 A1 WO2024251442 A1 WO 2024251442A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- nco
- containing adhesive
- adhesive formulations
- bonding
- lignocellulosic materials
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L97/00—Compositions of lignin-containing materials
- C08L97/02—Lignocellulosic material, e.g. wood, straw or bagasse
Definitions
- the invention relates to additives for isocyanate (NCO)-containing adhesive formulations, to NCO- containing adhesive formulations based on isocyanate prepolymers, to the use thereof in adhesive systems, and to a method for bonding with isocyanate (NCO)-containing adhesive formulations and the use.
- NCO isocyanate
- Structural glued laminated timber construction is one solution for avoiding greenhouse gas emissions in the construction sector.
- Products for structural glued laminated timber construction such as OSB (oriented strand board), CLT (cross-laminated timber), GLT (glulam, glue-laminated timber) and LVL (laminated veneer lumber) consist of wood materials (for example wood lamellas, veneers, shavings, fibres, chemically-modified or infiltrated wood) and adhesives. Examples of adhesives are pMDI, PF and MF.
- Adhesives approved in the EU for load-bearing applications belong to the families of emulsion polymer isocyanate (EPI) adhesives (DIN EN16254 (2016)), phenoplastic and aminoplastic resins (DIN EN 301 (2016)) or polyurethane (PUR) adhesives (DIN EN 15425 (2017)) and must meet high strength requirements. It is particularly important that adequate strength is maintained even in hot conditions and when wet.
- a test to investigate the effect of moisture and heat on the strength of the adhesive join is the tensile shear strength test on beech wood test specimens in the wet state after boiling for 6 h, as described in DIN EN 302-1 (2017) A4.
- those having isocyanate functionality are particularly noteworthy, since these do not result in formaldehyde emissions and cure at room temperature in a practicable time.
- CN114806352 describes an oil for application to wood surfaces that is based on biobased glycerol acrylate esters which may comprise substrate wetting additives of the polyether-modified siloxane class.
- BYK-346 is mentioned, which is described in the technical data sheet as a “silicone surfactant for water-based paints and for printing inks and overprint varnishes that greatly reduces surface tension and thus brings good improvement in substrate wetting” and contains 48% dipropylene glycol monomethyl ether. Good wetting behaviour is known to be of critical importance also to the strength of adhesive joins in wood-based materials. However, many wetting agents known from other applications are unsuitable for adhesives having isocyanate functions (NCO), since they undergo an undesired reaction with the isocyanate functions. For example, the alcohol functions in BYK-346 react with the isocyanate groups in a typical 1 K-PUR adhesive based on NCO-containing MDI/PPG prepolymers.
- NCO isocyanate functions
- Isocyanate-based adhesives are notable fortheir versatility.
- the high flexibility when selecting raw materials for the processing of isocyanates into polyurethane adhesives allows the very good adhesion properties of isocyanates to be paired with numerous polymer properties.
- Polyurethane adhesives accordingly find use either as reactive two-component or multicomponent products or as moisture-curing prepolymers, for example as a result of their easy processability, good adhesion to a variety of substrates, and toughness and flexibility of the polyurethane polymer that is ultimately cured in the adhesively bonded join.
- Silicone-based surfactants have been found to be excellent surface-active substances in polyurethane formulations. They are most frequently used as foam stabilizers in insulating or flexible foams. Their property of very efficiently covering the interface between polymer and air and of reducing the surface tension and thereby stabilizing these interfaces is what makes it possible for a great many polyurethane foams to be produced in the first place. The property of reducing the surface tension of organic formulations is also exploited in the use of silicone surfactants as wetting aids. For example, adding silicone-based surfactants to paints results in better wetting of substrates with low surface energies, leading to more uniform and more defect-free coatings.
- Silicone surfactants can accordingly be used for example as release agents in polyurethane elastomers and microcellular polyurethane foams; the adhesion of rigid polyurethane foam to metal surfaces in the production of insulation panels is reduced by silicone surfactants, and problems with adhesion in the two-layer production of polyurethane shoe soles in the presence of silicone surfactants are known to those skilled in the art.
- the object was to find wetting additives for structural glued laminated timber construction that are compatible with NCO-containing adhesive formulations and result in improved strength in the adhesive join, especially after thermal stress and exposure to moisture.
- Numerical ranges specified in the format “from x to y” also include the defined values. Where two or more preferred ranges of numbers are specified in this format, it goes without saying that all ranges resulting from combining the various endpoints are also included.
- “One or more” as used herein refers to at least one and encompasses 1 , 2, 3, 4, 5, 6, 7, 8, 9 or more of the types mentioned. Similarly, “at least one” means one or more, i.e. 1 , 2, 3, 4, 5, 6, 7, 8, 9 or more.
- “at least one diisocyanate” means that at least one type of molecule is used that has a diisocyanate function, but that it is also possible for two or more different types of molecules that have a diisocyanate function to be present, but not that just one or more molecules of one type of molecule having a diisocyanate function are present.
- compositions or formulations refer to the percentage by weight based on the total weight of the respective composition unless expressly stated otherwise.
- NCO-containing adhesive formulations based on isocyanate prepolymers for the bonding of lignocellulosic materials comprising additives from the group of modified siloxanes, characterized in that the modifications essentially contain no isocyanatereactive groups and that the prepolymers used are formed by reacting polyether polyols and aromatic isocyanates having two or more NCO functionalities.
- additives for NCO-containing adhesive formulations for the bonding of lignocellulosic materials comprising modified siloxanes, characterized in that the modifications essentially contain no isocyanate-reactive groups.
- the NCO-containing adhesive formulations for the bonding of lignocellulosic materials in each case have an NCO content of 1-25% by weight, preferably an NCO content of 1-20% by weight, more preferably an NCO content of 10-20% by weight, which was measured according to DIN EN ISO 11909 (2007).
- the principal component of the NCO-containing adhesive formulations is an isocyanate prepolymer consisting of at least one diisocyanate, for example one or more isomers of methylene diphenyl diisocyanate, toluene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, hydrogenated methylene diphenyl diisocyanate and/or a higher isocyanate, for example polymeric methylene diphenyl diisocyanate or trimers, oligomers or homopolymers of the aforementioned diisocyanates and/or mixtures thereof comprising two or more of said isocyanates and at least one isocyanate-reactive substance used in a substoichiometric amount, usually an alcohol compound and/or amine compound, often in the form of polymers, i.e.
- diisocyanate for example one or more isomers of methylene diphenyl diisocyanate, toluene diis
- polyols composed of different monomers.
- Formulations and also production processes and in some cases subsequent mixtures of individual separately produced prepolymers are known to those skilled in the art, are well described, such as in WO 02/48232 or US 6133398 for example, and largely form the basis of polyurethane-based adhesive chemistry.
- modified siloxanes of the invention are selected from the group of derivatives of poly- or oligodimethylsiloxanes, preferably polyether siloxanes, and in particular satisfy the general formula (I)
- R 1 independently of one another identical or different polyether moieties, preferably identical or different polyether moieties of the general formula (II),
- R 2 independently of one another identical or different alkyl radicals having 1-16 carbon atoms or aryl radicals having 6-16 carbon atoms,
- R 3 identical or different alkyl radicals having 1 to 18 carbon atoms that optionally have ether functions, or aryl radicals having 6-18 carbon atoms that optionally have ether functions, or H, preferably H, methyl, ethyl and phenyl,
- the indices indicate the amounts of the individual repeat units in the theoretical molecule as a number average across the polymer distribution.
- the specified repeat units may be present within the polymer distribution in blocks, in random order, or in another order.
- the additives in the NCO-containing adhesive formulations of the invention have
- the additives then have no alcohol functions or other NCO-reactive functional groups, when these have not been specifically incorporated into the molecular structure of the modified siloxanes and are not present in the additive via formulation constituents, for example as solvent or co-emulsifier, in appreciable amounts of > 10%, preferably > 5%, more preferably > 3%.
- constituents present in minor amounts - for example amines for adjusting the pH of the additive before, during or after production, antioxidants or other constituents of individual auxiliaries needed for the production of the additives - may have alcohol functions or other NCO-reactive functional groups.
- additives are more particularly free of alcohol functions or other NCO- reactive functional groups for the purposes of the present invention when measurement of the OH value according to DIN EN ISO 4629-2 (2016) gives a result of less than 20 mg KOH/g, preferably less than 15 mg KOH/g and more preferably less than 5 mg KOH/g.
- the NCO-containing adhesive formulations comprise further additives and/or auxiliaries.
- auxiliaries include crosslinkers, fillers, catalysts, defoamers, stabilizers, acids, antioxidants, UV stabilizers, biocides and other ageing stabilizers, viscosity modifiers, plasticizers, dyes, solvents, dispersants, adhesion promoters, flame retardants, hydrolysis stabilizers, desiccants, activators and further auxiliaries and mixtures thereof.
- Crosslinkers are preferably selected from the group of oligomers or homopolymers of hexamethylene diisocyanate, one or more mixed isomers of methylene diphenyl diisocyanate, pentamethylene diisocyanate and isophorone diisocyanate and mixtures thereof.
- Suitable fillers are metal oxides, for example titanium dioxide, aluminium oxide, zinc oxide, fumed silicon dioxide, surface-treated silicas, sheet silicates such as kaolin, mica, bentonite, or talc and also carbon black. Also suitable are biobased fillers such as cornflour, wheat flour and groundnut shells. Further preferably, fillers are selected from the group of CaCCh, reinforcing fibres, organic polymers, preferably lignin or cellulose, and mixtures thereof.
- Suitable catalysts include tin(ll) salts of carboxylic acids, alkyltin(IV) carboxylates, tertiary amines, amino alcohols, alkali metal hydroxides and alkali metal alkoxides.
- Preferred catalysts of the NCO- containing adhesive formulations of the invention are selected from the group of Polycat® DMDEE (dimorpholinodiethyl ether) Polycat® 557 (Evonik, Germany), dialkyltin(IV) dicarboxylates, dialkyltin(IV) thiols, dialkyltin(IV) thioglycolates and mixtures thereof. It is additionally possible to use a large number of further catalysts, for example those mentioned in EP 1425328.
- suitable plasticizers, solvents and thinners are esters, for example castor oil esters, diesters of phthalic acid, aliphatic diacids, for example adipic acid, or triacids, for example citric acid.
- Suitable desiccants for preventing premature curing in the event of moisture ingress during storage and preparation are for example molecular sieve powder, silanes, diethyl malonate and alkyl phenol acrylates.
- Hydrolysis stabilizers are substances that are intended to reduce the hydrolysis of the fully cured adhesive join.
- Suitable antioxidants and UV stabilizers are for example phenol derivatives, thioesters, phosphates or sterically inhibited amines marketed for this purpose.
- Suitable adhesion promoters are di- or trialkoxysilanes.
- Suitable flame retardants include bromoalkyl or chloroalkyl phosphate esters, melamine, aluminium oxide hydrate, red phosphorus, ammonium polyphosphate and antimony trioxide.
- Suitable defoamers, hydrolysis stabilizers, antioxidants and viscosity modifiers are known to those skilled in the art.
- NCO-containing adhesive systems that comprise NCO-containing adhesive formulations.
- NCO-containing adhesive systems may also include primers. These are used to treat the wood materials to be bonded before applying the adhesive composition, thereby achieving an improvement in adhesive strength, particularly in wet adhesive strength.
- NCO-containing adhesive formulations does not require a primer in order to obtain good results in the tensile shear strength test according to DIN EN 302-1 (2017). This makes it possible to avoid a processing step when bonding wood materials, which brings savings in production time and in raw materials needed. In some cases, the additional use of primers is appropriate.
- the cured NCO-containing adhesive formulations and cured NCO-containing adhesive systems obtained by polymerization of one of the NCO-containing adhesive formulations of the invention or of one of the NCO-containing adhesive systems of the invention are additionally claimed.
- a method for bonding with NCO-containing adhesive formulations of the invention comprises the following method steps: a) providing at least two identical or different lignocellulosic materials, preferably from wood, more preferably from beech, b) applying the NCO-containing adhesive formulations to at least one lignocellulosic material, c) bringing the at least two lignocellulosic materials together, d) compressing the at least two lignocellulosic materials, e) optionally post-curing the bonded lignocellulosic materials through storage.
- the adhesive may in method step b) be used in amounts of 90-350 g/m 2 , preferably 120-250 g/m 2 , more preferably 140-200 g/m 2 .
- Method steps c) and d) may optionally be carried out at elevated temperature and usually at elevated pressure, in order to achieve a fast-curing and firm adhesive join.
- a pressure of 0.4-2 N/mm 2 preferably 0.6-1 .4 N/mm 2
- a pressure of 5-15 N/mm 2 preferably 7.5-10 N/mm 2 , for finger jointing.
- a temperature of 0-210°C, preferably 15-40°C may be employed, for example by means of a heated ambient atmosphere or temperature-controlled presses.
- NCO-containing adhesive formulations of the invention for the bonding of lignocellulosic materials is additionally claimed.
- NCO-containing adhesive formulations of the invention for the bonding of softwoods, grasses and hardwoods is claimed.
- NCO-containing adhesive formulations of the invention for the bonding of sawn timber, fibres, chips, boards, wood splints, veneers and shavings is also claimed.
- the bonded lignocellulosic materials obtained are products that find use in various product groups. For example, they are used in parquet, cross-laminated timber, glue-laminated timber, laminated veneer lumber, solid wood panels, veneer plywood, I-joists, TJI joists and scrimber products.
- Bonded lignocellulosic materials are used in various application markets. For example, in furniture construction, structural glued laminated timber construction, vehicles and facades.
- NCO-containing adhesive formulations have been found to be suitable also for bonding lignocellulosic materials with other materials, for example metal and plastics, in particular foam materials, ceramics and glass.
- the bonded lignocellulosic materials were produced in accordance with the standard DIN EN 302-1 (2017). Unsteamed beech wood boards were used, which had a DIN-compliant bulk density, wood moisture content, length, thickness and width.
- the beech wood board test specimens were supplied in a climatic chamber at a temperature of 18- 22°C and a relative humidity of 60-70% for at least one week.
- the wood test specimens were laid on top of one another and pressed together lightly.
- an adhesive formulation without polyether siloxane additive was used for the reference.
- test specimens were then compressed in a hydraulic press at a press pressure of 1 .2-
- test specimens were cut to size using a CNC router, by making two offset cuts at right angles to the wood fibre in accordance with the standard. In addition, the two outer sections parallel to the fibre direction were cut away at a distance of 7.5 mm from the edges and discarded.
- Aftertreatments A1 and A4 For examples 2 and 4, the wood test specimens were treated in accordance with the aftertreatment A4 described in DIN EN 302-1 (2017).
- samples in accordance with A4 were first boiled in water for 6 hours and then, in a departure from the standard, immersed in cold water overnight instead of just for two hours, and measured wet in the longitudinal shear test.
- aftertreatment in accordance with A1 no further steps were carried out after storage in normal climatic conditions for 1-2 weeks.
- test specimens were clamped parallel to the direction of stress in the clamping jaws of the tensile testing machine at a distance of 90 mm and tested with the increase in load of 2.0 [ ⁇ 0.5] kN/min specified in standard DIN 302-1 (2017). The test was judged to have ended when the test specimen fractured. Test specimens that were significantly twisted and could not be clamped in the jaws without generating a tension in the adhesive join at right angles to the fibre direction were not included in the calculation of the mean value. Such test specimens often already delaminate before the longitudinal shear test while being clamped in the clamping jaws.
- the wood tear-out is determined by analysing the two test specimen fragments using a Keyence VR-5000 optical 3D profilometer. In this test, raised areas or depressions respectively higher or deeper than 0.1 mm are considered to be wood tear-out.
- the wood tear-out shown in the table is the mean value of all wood tear-outs.
- Additives A and B were synthesized by the hydrosilylation reactions of monoallyl monoalkyl polyethers with hydrosiloxanes known to those skilled in the art (see for example DE 10 2014 218 635 A1 , EP 0 493 836 A1 , EP 1 520 870 B1).
- the OH value determined in accordance with DIN EN ISO 4629-2 (2016) was 3 mg KOH/g.
- Examples 1 and 3 show that the longitudinal shear strengths of the test specimens with the NCO- containing adhesive formulations of the invention in the dry state show no substantial change compared to reference 1 without additive.
- the longitudinal shear strengths of the test specimens with the NCO-containing adhesive formulations comprising additives were significantly improved compared to reference 2.
- a further criterion is wood tear-out.
- the wood tear-out is regarded as a further measure of the strength of the adhesive join. High wood tear-out percentages, ideally of 100%, are considered particularly advantageous.
- the experiments show that the NCO-containing adhesive formulations of the invention improve wood tear-out under the conditions according to DIN EN 302-1 (2017) A1.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
Claims
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP23177353.2 | 2023-06-05 | ||
| EP23177353 | 2023-06-05 | ||
| EP23201507.3A EP4534575A1 (en) | 2023-10-04 | 2023-10-04 | Additives for improving wood bonding |
| EP23201507.3 | 2023-10-04 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024251442A1 true WO2024251442A1 (en) | 2024-12-12 |
Family
ID=91030207
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2024/062019 Pending WO2024251442A1 (en) | 2023-06-05 | 2024-05-02 | Additives for improving wood bonding |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2024251442A1 (en) |
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2024
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