WO2024251748A1 - Palier a roulement - Google Patents
Palier a roulement Download PDFInfo
- Publication number
- WO2024251748A1 WO2024251748A1 PCT/EP2024/065359 EP2024065359W WO2024251748A1 WO 2024251748 A1 WO2024251748 A1 WO 2024251748A1 EP 2024065359 W EP2024065359 W EP 2024065359W WO 2024251748 A1 WO2024251748 A1 WO 2024251748A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- rolling
- members
- ceramic material
- steel
- bodies
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/303—Parts of ball or roller bearings of hybrid bearings, e.g. rolling bearings with steel races and ceramic rolling elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/52—Bearings with rolling contact, for exclusively rotary movement with devices affected by abnormal or undesired conditions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/32—Balls
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/34—Rollers; Needles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/58—Raceways; Race rings
- F16C33/62—Selection of substances
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
- F16C19/04—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly
- F16C19/06—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly with a single row or balls
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/22—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
- F16C19/24—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for radial load mainly
- F16C19/26—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for radial load mainly with a single row of rollers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2202/00—Solid materials defined by their properties
- F16C2202/02—Mechanical properties
- F16C2202/04—Hardness
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2202/00—Solid materials defined by their properties
- F16C2202/02—Mechanical properties
- F16C2202/06—Strength or rigidity
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2202/00—Solid materials defined by their properties
- F16C2202/20—Thermal properties
- F16C2202/22—Coefficient of expansion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2202/00—Solid materials defined by their properties
- F16C2202/30—Electric properties; Magnetic properties
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2206/00—Materials with ceramics, cermets, hard carbon or similar non-metallic hard materials as main constituents
- F16C2206/40—Ceramics, e.g. carbides, nitrides, oxides, borides of a metal
- F16C2206/42—Ceramics, e.g. carbides, nitrides, oxides, borides of a metal based on ceramic oxides
- F16C2206/48—Ceramics, e.g. carbides, nitrides, oxides, borides of a metal based on ceramic oxides based on zirconia (ZrO2)
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2223/00—Surface treatments; Hardening; Coating
- F16C2223/10—Hardening, e.g. carburizing, carbo-nitriding
- F16C2223/12—Hardening, e.g. carburizing, carbo-nitriding with carburizing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2223/00—Surface treatments; Hardening; Coating
- F16C2223/10—Hardening, e.g. carburizing, carbo-nitriding
- F16C2223/14—Hardening, e.g. carburizing, carbo-nitriding with nitriding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2380/00—Electrical apparatus
- F16C2380/26—Dynamo-electric machines or combinations therewith, e.g. electro-motors and generators
Definitions
- the invention relates to a rolling bearing comprising an outer member and an inner member each provided with at least one annular rolling track forming a rolling space between said members, at least one row of rolling bodies being arranged in the rolling space to allow the relative rotation of the members.
- the invention also relates to an electrical machine comprising a rotor which is rotatably mounted relative to a stator by means of such a rolling bearing.
- electric currents can pass between the rotor and the stator which, since the components of a bearing are typically made of rolling steel, propagate between the components via the rolling bodies.
- rolling bearings Since these currents flow through the rolling bearings are detrimental to their service life, rolling bearings have been proposed in which at least some components provide electrical insulation.
- At least one organ can be made at least partially of electrically insulating material, without this solution being satisfactory in terms of costs and/or reliability of the rolling bearing.
- So-called hybrid bearings are also known in which the components are made of conventional rolling steel and the rolling bodies are formed from a material whose electrical resistivity is sufficient to ensure electrical insulation between the components across the rolling space.
- the use of SisN4-based ceramic material has been proposed to solve this electrical problem.
- the electrically insulating materials used do not exhibit the properties physical properties, in particular thermal and/or mechanical properties, which are relevant, in particular in relation to those of the bearing steels, to guarantee the reliability of the guidance provided by the rolling bearing.
- the invention aims to improve the prior art by proposing in particular a rolling bearing in which the rolling bodies are formed from a material ensuring electrical insulation between the rolling steel members, while ensuring homogeneity of the physical properties between said material and said rolling steel to make the operation of the rolling bearing more reliable.
- the invention proposes a rolling bearing comprising an outer member and an inner member each formed from rolling steel and provided with at least one annular rolling track forming a rolling space between said members, at least one row of rolling bodies being arranged in said space to allow the relative rotation of said members, the rolling bodies being formed from a ceramic material comprising zirconium dioxide whose electrical resistivity is sufficient to guarantee electrical insulation between the members through the rolling space.
- the invention proposes an electric machine comprising a rotor which is rotatably mounted relative to a stator by means of such a rolling bearing, said bearing being subjected to passages of electric currents between said rotor and said stator.
- a rolling bearing comprising an outer member 1 and an inner member 2 each provided with at least one annular rolling track 1a, 2a forming a rolling space 3 between said members.
- at least one row 4 of rolling bodies 4a is arranged in the rolling space 3, in particular by being kept spaced apart by a cage 5, said bodies being in rolling support along each of the tracks 1a, 2a during said rotation.
- a lubricant is arranged in the rolling space 3 in order to reduce the friction of the rolling bodies 4a during rotation.
- the lubrication can be obtained by means of an oil and/or a grease introduced into the rolling space 3.
- a porous polymer matrix can be arranged in the rolling space 3, in particular by being in contact with the rolling bodies 4b, said matrix trapping a lubricant comprising an oil and/or a grease.
- the members 1, 2 are each formed of a ring between which is arranged a row 4 of rolling bodies 4a of cylindrical geometry.
- the invention is not limited to a particular geometry of the members 1, 2 and/or the rolling bodies 4a.
- the organs 1, 2 are each formed from bearing steel, in particular from high-carbon steel to withstand significant loads, both static and dynamic.
- a steel called 100Cr6 is conventionally used, the composition of which in weight percentage is in the ranges given below, in particular depending on the intended application:
- the members 1, 2 can be made of high carbon chrome steel, in particular according to the designation SUJ2 or AMS52100.
- the members 1, 2 can be made of high carbon steel as previously mentioned with the additional addition of silicon and/or manganese, in particular according to the name 100CrMnSi6-4 or SUJ3.
- the rolling bodies 4a are formed from a ceramic material whose electrical resistivity is sufficient to guarantee electrical insulation between the members 1, 2 through the rolling space 3.
- the bearing can be advantageously used in an electrical machine for rotating a rotor relative to a stator, in which said bearing is subjected to passages of electric currents between said rotor and said stator.
- the electrical insulation provided by the rolling bodies 4a makes it possible to prevent currents from passing through the rolling bearing, and therefore the induced deterioration of said bearing.
- the ceramic material of the rolling bodies 4a comprises zirconium dioxide (ZrO2 or Zirconia), the specific choice of which makes it possible to combine good electrical insulation with physical properties which, in relation to those of the rolling steel of the members 1, 2, make the operation of the bearing more reliable, in particular at the interface between the rolling bodies 4a and the tracks 1a, 2a on which they roll.
- the electrical resistivity of the material of the rolling bodies 4a may be greater than 10 15 Q*mm 2 /m, that of the bearing steel being conventionally between 0.1 and 1 Q*mm 2 /m.
- the rolling bodies 4a can be manufactured by sintering the ceramic material comprising zirconium dioxide, with in particular the possibility of modulating the production performance (sintering quality) or use of the rolling bodies 4a based on ZrCh (toughness) via the composition of the ceramic, in particular the Ytrium content.
- the ceramic material of the rolling bodies 4a has thermal performances which guarantee the stability and dimensional precision of the bearing in temperature, in particular the stability of dimensional interference between the members 1, 2 and the rolling bodies 4a.
- the rotation of a rotor of an electric machine generates significant temperature variations over time and differentials between the components 1, 2, with differences of up to 40°C, which can significantly degrade the optimized clearances between the components of the rolling bearing, in particular in a manner amplified by the low thermal conductivity of ceramic materials.
- the ceramic material of the rolling bodies 4a may have a coefficient of thermal expansion whose value is less than 130% of the coefficient of thermal expansion of the rolling steel of the members 1, 2.
- the coefficient of thermal expansion (CTE) of zirconium dioxide material is of the order of 10x10' 6 K' 1 , that of bearing steel being typically of the order of 12x10' 6 K' 1 .
- the thermal stability in service of the members 1, 2 can be improved from the point of view of dimensional stability and/or hardness by a combined solution of grade and/or treatments, for example:
- thermochemical treatment nitriding, carbonitriding, cold, tempering
- the ceramic material of the rolling bodies 4a has mechanical performances which guarantee, in particular for high speed and high rigidity applications, the operational reliability of the bearing, in particular in relation to the resistance to the initiation of cracking/spreading of flaking due to the medium polluted by hard particles and to the resistance to shocks.
- the ceramic material of the rolling bodies 4a has a Young's modulus of elasticity E whose difference with the Young's modulus of elasticity E of the rolling steel of the components 1, 2 is less than 10%.
- the Young's modulus of elasticity E of the ceramic material is of the order of 210 GPa, that of the bearing steel being conventionally also of the order of 210 GPa, so as to obtain a homogeneity between the materials which is conducive to the best operation of the rolling bearing.
- the ceramic material of the rolling bodies 4a despite its high hardness, allows less impact on the steel members 1, 2 thanks to a lower Young's modulus of elasticity E than traditional ceramics, leading to less shear stresses in said members than with rolling bodies 4a.
- rolling bearings 4a for example based on S13N4, and this without the reduction in rigidity affecting the operation of the rolling bearing.
- the ceramic material of the rolling bodies 4a has a Poisson's ratio whose deviation from the Poisson's ratio of the rolling steel of the members 1, 2 is less than 10%.
- the Poisson's ratio of the ceramic material is of the order of 0.3, that of the bearing steel being conventionally also of the order of 0.3, so as to obtain a homogeneity between the materials which is conducive to the stable and predictive operation of the rolling bearing.
- the rolling steel of the members 1, 2 has, at least at the level of at least one of the rolling tracks 1a, 2a, an HV hardness which is greater than 60% of the HV hardness of the ceramic material of the rolling bodies 4a.
- the rolling steel of the members 1, 2 may have undergone a specific hardening treatment of at least one of the rolling tracks 1a, 2a to have an HV hardness greater than 750, in particular being at least 850.
- at least the rolling tracks 1a, 2a and in particular the members 1, 2 may have the HV hardnesses defined above.
- the members 1, 2 may have undergone heat treatment in the mass, superficially and/or by surface enrichment of surface hardening, for example of the cementation, carbonitriding, nitriding, induction type.
- the hardness difference is reduced in order to make the operation of the rolling bearing more reliable.
- a rolling bearing according to the invention can have:
- - mechanical reinforcement by: o a small difference in Young's modulus of elasticity E between the rolling steel and the ceramic material of the rolling bodies 4a, in particular to reduce the stresses in the components 1, 2; o a reinforcement of the mechanical resistance in a polluted environment of the components 1, 2, in particular by carbonitriding the rolling steel; o good temperature resistance, in particular by using Si/Mn rolling steel grades with mass and/or thermochemical treatment for the components 1, 2; - dimensional reinforcement by: o close CTEs between said ceramic material and the rolling steel; o use of rolling steel grades with Mn/Si and suitable heat treatments of the components 1, 2.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Rolling Contact Bearings (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FRFR2305802 | 2023-06-08 | ||
| FR2305802A FR3149656B1 (fr) | 2023-06-08 | 2023-06-08 | Palier à roulement |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024251748A1 true WO2024251748A1 (fr) | 2024-12-12 |
Family
ID=88147375
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2024/065359 Pending WO2024251748A1 (fr) | 2023-06-08 | 2024-06-04 | Palier a roulement |
Country Status (2)
| Country | Link |
|---|---|
| FR (1) | FR3149656B1 (fr) |
| WO (1) | WO2024251748A1 (fr) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0807761B1 (fr) * | 1996-05-15 | 2001-10-24 | SKF Engineering & Research Centre B.V. | Palier à roulement avec résistance à l'usure améliorée et élément roulant pour ce palier |
| US20020191878A1 (en) * | 2000-07-18 | 2002-12-19 | Koji Ueda | Rolling apparatus |
| US20180087579A1 (en) * | 2016-09-29 | 2018-03-29 | Aktiebolaget Skf | Force transmission assembly having ceramic parts |
-
2023
- 2023-06-08 FR FR2305802A patent/FR3149656B1/fr active Active
-
2024
- 2024-06-04 WO PCT/EP2024/065359 patent/WO2024251748A1/fr active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0807761B1 (fr) * | 1996-05-15 | 2001-10-24 | SKF Engineering & Research Centre B.V. | Palier à roulement avec résistance à l'usure améliorée et élément roulant pour ce palier |
| US20020191878A1 (en) * | 2000-07-18 | 2002-12-19 | Koji Ueda | Rolling apparatus |
| US20180087579A1 (en) * | 2016-09-29 | 2018-03-29 | Aktiebolaget Skf | Force transmission assembly having ceramic parts |
Also Published As
| Publication number | Publication date |
|---|---|
| FR3149656A1 (fr) | 2024-12-13 |
| FR3149656B1 (fr) | 2025-06-20 |
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