WO2024254948A1 - 透气床上用品及其制作方法 - Google Patents

透气床上用品及其制作方法 Download PDF

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Publication number
WO2024254948A1
WO2024254948A1 PCT/CN2023/109209 CN2023109209W WO2024254948A1 WO 2024254948 A1 WO2024254948 A1 WO 2024254948A1 CN 2023109209 W CN2023109209 W CN 2023109209W WO 2024254948 A1 WO2024254948 A1 WO 2024254948A1
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WO
WIPO (PCT)
Prior art keywords
breathable
area
fabric layer
filling
bedding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2023/109209
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English (en)
French (fr)
Inventor
许胜平
许彦泽
汪李陈
王余慧
朱铁民
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hangzhou Qiaowei Technology Co Ltd
Original Assignee
Hangzhou Qiaowei Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hangzhou Qiaowei Technology Co Ltd filed Critical Hangzhou Qiaowei Technology Co Ltd
Priority to EP23833297.7A priority Critical patent/EP4501181A4/en
Publication of WO2024254948A1 publication Critical patent/WO2024254948A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/02—Bed linen; Blankets; Counterpanes
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/02—Bed linen; Blankets; Counterpanes
    • A47G9/0207—Blankets; Duvets
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/10—Pillows
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B68—SADDLERY; UPHOLSTERY
    • B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
    • B68G7/00—Making upholstery
    • B68G7/06—Filling of cushions, mattresses, or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B68—SADDLERY; UPHOLSTERY
    • B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
    • B68G7/00—Making upholstery
    • B68G7/08—Quilting; Elements therefor

Definitions

  • the present application relates to the technical field of bedding products, and in particular to a breathable bedding product and a manufacturing method thereof.
  • Quilt is a kind of essential bedding for a family, used to keep people warm when sleeping.
  • people are used to turning on the air conditioner to sleep, and they need to prepare quilts on the bed to keep warm.
  • the human body inevitably sweats a lot. If the quilt is not breathable, the quilt will be humid and easily cause physical discomfort.
  • Mesh breathable quilts can maintain a certain temperature and have good breathability, so they are widely used.
  • the existing mesh breathable quilt is generally prepared by setting a plurality of hollow areas on the quilt cover (the hollow areas are formed by cutting the quilt cover), then setting mesh cloth in the hollow areas, sewing the mesh cloth and the quilt cover together, and finally filling the quilt cover with stuffing cotton to obtain the mesh breathable quilt.
  • the mesh breathable quilt prepared in this way not only has relatively poor structural strength and aesthetics (obtained by sewing the mesh cloth and the quilt cover), but also has a complex manufacturing process, low production efficiency, and high production cost.
  • the purpose of the present application is to provide a method for manufacturing breathable bedding, which not only has a simple manufacturing process, but also the cover of the breathable bedding is an integrated structure, thereby improving the structural strength and aesthetics, and improving production efficiency.
  • the present application provides a method for making breathable bedding, comprising the following steps:
  • S10 manufacturing a sleeve, wherein the sleeve comprises a first fabric layer and a second fabric layer stacked up and down, and the sleeve is divided into a filling area and a breathable area, wherein the filling area and the breathable area are separated from each other; performing a breathable treatment on the breathable area to form a breathable structure on the breathable area;
  • S20 Filling cotton between the first fabric layer and the second fabric layer in the filling area; and sewing the first fabric layer and the second fabric layer at the edge of the shell to obtain breathable bedding.
  • the breathable area is subjected to a breathable treatment to form a breathable structure on the breathable area, specifically including: the breathable area is subjected to a perforation treatment to form breathable holes on the breathable area, and the breathable holes penetrate the first fabric layer and the second fabric layer of the breathable area from top to bottom.
  • the breathable area is subjected to a breathable treatment to form a breathable structure on the breathable area, specifically comprising: cutting the breathable area to form a breathable seam on the breathable area, wherein the breathable seam passes through the first fabric layer and the second fabric layer of the breathable area from top to bottom.
  • a glue film layer is firstly hot pressed on the surface of the breathable area, and then the breathable area and the glue film layer are cut so that the breathable seam is formed on both the breathable area and the glue film layer at the same time.
  • the ventilation slit includes a first ventilation slit and a second ventilation slit that are arranged to cross each other, and the ventilation area forms a flap portion at the intersection of the first ventilation slit and the second ventilation slit.
  • S20 Filling cotton between the first fabric layer and the second fabric layer in the filling area; and sewing the first fabric layer and the second fabric layer at the edge of the shell to obtain breathable bedding.
  • the sleeve is provided with a plurality of the air-permeable areas, the plurality of the air-permeable areas are distributed in an array on the sleeve, and two adjacent air-permeable areas are separated by the filling area.
  • the thickness of the breathable area is smaller than the thickness of the filling area, and the upper and lower sides of the breathable area are recessed inwards compared to the upper and lower sides of the filling area.
  • step S20 after filling the filling cotton between the first fabric layer and the second fabric layer of the filling area, the first fabric layer and the second fabric layer of the filling area are quilted using a quilting line to fix the first fabric layer and the second fabric layer of the filling area and the filling cotton.
  • the breathable bedding is a breathable quilt, a breathable pillow or a breathable mattress.
  • the manufacturing method of the breathable bedding provided by the present application is to divide the cover into a filling area and a breathable area, and the filling area and the breathable area are separated from each other, and the breathable area is subjected to a breathable treatment, so that a breathable structure is formed on the breathable area, and then fill the filling cotton between the first fabric layer and the second fabric layer of the filling area, thereby obtaining the breathable bedding.
  • the manufacturing method does not need to cut the cover to form a hollow area and sew the mesh cloth to the cover, but directly performs a breathable treatment on the breathable area to obtain a breathable area with a breathable structure, not only the manufacturing process is simple, the production efficiency is high, and the production cost is saved, but the cover of the entire breathable bedding is an integrated structure, which improves the structural strength and aesthetics, and has good ventilation and heat dissipation functions.
  • FIG1 is a schematic diagram of the planar structure of the breathable bedding in an embodiment of the present application.
  • Fig. 2 is a schematic cross-sectional view of Fig. 1 along the A-A position.
  • FIG. 3 is a schematic diagram of the three-dimensional structure of a single cell in FIG. 1 .
  • FIG. 4 is a schematic cross-sectional view of FIG. 3 .
  • FIG5 is a schematic diagram of the planar structure of breathable bedding in another embodiment of the present application.
  • FIG6 is a schematic diagram of the planar structure of breathable bedding in another embodiment of the present application.
  • FIG. 7 a is a schematic diagram of the three-dimensional structure of a single cell in FIG. 6 when the flipping portion is not flipped open.
  • FIG. 7 b is a schematic cross-sectional view of FIG. 7 a .
  • FIG8 a is a schematic diagram of the three-dimensional structure of a single cell in FIG6 after the flipping portion is flipped open.
  • FIG. 8 b is a schematic cross-sectional view of FIG. 8 a .
  • 9a to 12b are schematic diagrams of the production process of breathable bedding in an embodiment of the present application.
  • FIG. 13 is a schematic diagram of the planar structure of a sleeve in another embodiment of the present application.
  • the method for making breathable bedding comprises the following steps:
  • S10 manufacturing a sleeve 1, the sleeve 1 comprising a first fabric layer 11 and a second fabric layer 12 stacked up and down, the sleeve 1 being divided into a filling area 10A and a breathable area 10B, the filling area 10A and the breathable area 10B being separated from each other (to facilitate the subsequent filling of the filling cotton 2 and prevent the filling cotton 2 from entering the breathable area 10B).
  • S20 Filling the stuffing 2 between the first fabric layer 11 and the second fabric layer 12 of the filling area 10A; in this step, since at least part of the first fabric layer 11 and the second fabric layer 12 at the edge of the shell 1 have not been sewn, that is, an opening is formed between the first fabric layer 11 and the second fabric layer 12 at the edge of the shell 1, the stuffing 2 can be filled into the shell 1 through the opening; and the first fabric layer 11 and the second fabric layer 12 at the edge of the shell 1 are sewn, so that breathable bedding is obtained.
  • the order of the steps of filling the stuffing 2 and sewing the edge of the shell 1 is not limited, and the stuffing 2 can be filled first, and then the edge of the shell 1 can be sewn; or the edge of the shell 1 can be sewn first, and a filling port (for filling the stuffing 2) can be reserved, and then the stuffing 2 can be filled, and finally the filling port can be sewn; or the stuffing 2 can be filled while the edge of the shell 1 is sewn.
  • the method for making breathable bedding is to divide the cover 1 into a filling area 10A and a breathable area 10B, and the filling area 10A and the breathable area 10B are separated from each other, and the breathable area 10B is breathably treated, so that a breathable structure is formed on the breathable area 10B, and then fill the filling cotton 2 between the first fabric layer 11 and the second fabric layer 12 of the filling area 10A, thereby obtaining breathable bedding.
  • the manufacturing method does not need to cut the cover 1 to form a hollow area and sew the mesh cloth with the cover 1, but directly performs a breathable treatment on the breathable area 10B, thereby obtaining a breathable area 10B with a breathable structure, not only the manufacturing process is simple, the production efficiency is high, and the production cost is saved (no cutting waste is generated, and no additional mesh cloth needs to be made), but the cover 1 of the entire breathable bedding is an integrated structure, which improves the structural strength and aesthetics, and has good ventilation and heat dissipation functions.
  • the breathable bedding may be a breathable quilt, a breathable pillow or a breathable mattress, etc., preferably a breathable quilt.
  • the first fabric layer 11 and the second fabric layer 12 can be made of various fabrics such as brushed cloth and cotton cloth.
  • the filling cotton 2 can be made of various cotton materials such as down, cotton, chemical fiber, and blended.
  • the first fabric layer 11 and the second fabric layer 12 in the sleeve 1 can be woven simultaneously (two layers of fabric are provided at a time, that is, two layers of fabric are woven simultaneously); or they can be woven separately, and then the first fabric layer 11 and the second fabric layer 12 are stacked up and down.
  • the filling area 10A and the breathable area 10B are separated from each other, which can be specifically as follows: Method 1, when manufacturing the sleeve 1, the first fabric layer 11 and the second fabric layer 12 in the sleeve 1 are woven simultaneously, and during the weaving process, the needles and threads in the first fabric layer 11 and the second fabric layer 12 are interwoven up and down at the edge position of the breathable area 10B (that is, during the weaving process, the warp and weft lines are interwoven at a predetermined position), so that the first fabric layer 11 and the second fabric layer 12 are connected together at the edge position of the breathable area 10B, thereby separating the filling area 10A and the breathable area 10B from each other.
  • Method 2 After the first fabric layer 11 and the second fabric layer 12 in the cover body 1 are stacked up and down (the first fabric layer 11 and the second fabric layer 12 in the cover body 1 can be woven together at the same time or separately), the edge of the breathable area 10B is quilted, so that the first fabric layer 11 and the second fabric layer 12 are connected together at the edge of the breathable area 10B, thereby separating the filling area 10A and the breathable area 10B.
  • the above method 1 is preferred.
  • the thickness of the breathable area 10B is less than the thickness of the filling area 10A, and the upper and lower sides of the breathable area 10B are recessed inwards compared to the upper and lower sides of the filling area 10A.
  • the breathable area 10B is also subjected to thermal compounding, and the first fabric layer 11 and the second fabric layer 12 of the breathable area 10B are thermally compounded together (during thermal compounding, the first fabric layer 11 and the second fabric layer 12 will be melted and bonded together), while the filling area 10A of the sleeve 1 is not thermally compounded, and the first fabric layer 11 and the second fabric layer 12 of the filling area 10A are not connected to each other.
  • the thickness of the ventilated area 10B is less than the thickness of the filling area 10A; and when the filling cotton 2 is filled into the filling area 10A, the filling cotton 2 is extended to the upper and lower sides, so the upper and lower sides of the ventilated area 10B are recessed inward compared with the upper and lower sides of the filling area 10A.
  • the ventilated area 10B is subjected to thermal composite treatment, the first fabric layer 11 and the second fabric layer 12 of the ventilated area 10B are bonded together, so the thickness of the ventilated area 10B is small, and its blocking effect on heat and gas is smaller, so the ventilated area 10B is easier to dissipate heat and ventilate, and the ventilated area 10B is formed with a ventilated structure, so that the ventilated area 10B has better ventilating and heat dissipating functions.
  • the ventilated area 10B may not be subjected to thermal composite treatment, and the first fabric layer 11 and the second fabric layer 12 of the ventilated area 10B are separated from each other.
  • the thermal compounding of the breathable area 10B can be performed before, after or simultaneously with the ventilation treatment step of the breathable area 10B.
  • the order of the thermal compounding and ventilation treatment of the breathable area 10B is not limited.
  • the breathable area 10B can be thermally compounded first and then the ventilation treatment is performed on the breathable area 10B; the breathable treatment can be performed first and then the thermal compounding of the breathable area 10B; or the breathable area 10B can be thermally compounded and ventilation treated at the same time (for example, thermal compounding while ventilation treatment).
  • the thermal compounding of the breathable area 10B can be a separate hot pressing treatment of the breathable area 10B, or a thermal compounding can be performed while the breathable treatment is performed on the breathable area 10B (for example, the ventilation treatment is punching. Since the punching is in a high temperature environment, when the breathable area 10B is punched, the first fabric layer 11 and the second fabric layer 12 of the breathable area 10B will naturally be thermally compounded together at high temperature).
  • the breathable area 10B is firstly subjected to heat compounding and then subjected to breathable treatment, so as to facilitate the operation.
  • the ventilation treatment of the ventilation area 10B may specifically be punching, laser cutting, etc., to form a structure such as holes in the ventilation area 10B.
  • the breathable area 10B is subjected to a breathable treatment to form a breathable structure on the breathable area 10B, specifically including: punching the breathable area 10B (for example, using a punching machine to punch holes) to form breathable holes 13 on the breathable area 10B, and the breathable holes 13 pass through the first fabric layer 11 and the second fabric layer 12 of the breathable area 10B from top to bottom.
  • a breathable treatment to form a breathable structure on the breathable area 10B, specifically including: punching the breathable area 10B (for example, using a punching machine to punch holes) to form breathable holes 13 on the breathable area 10B, and the breathable holes 13 pass through the first fabric layer 11 and the second fabric layer 12 of the breathable area 10B from top to bottom.
  • the ventilation area 10B is provided with a plurality of ventilation holes 13, the plurality of ventilation holes 13 are arranged at intervals, and the plurality of ventilation holes 13 can be distributed in an array or randomly.
  • the shape of the ventilation holes 13 can be round, square, irregular, etc.
  • the ventilated area 10B is a circular structure.
  • the ventilated area 10B can also be in various shapes such as square and special shapes.
  • the breathable area 10B is subjected to a breathable treatment to form a breathable structure on the breathable area 10B, specifically including: cutting the breathable area 10B (for example, performing a cutting process) to form a breathable seam 14 on the breathable area 10B, and the breathable seam 14 passes through the first fabric layer 11 and the second fabric layer 12 of the breathable area 10B from top to bottom.
  • the adhesive film layer 3 is firstly hot-pressed on the surface of the breathable area 10B (i.e., a laminating process, or offset printing process), and then the breathable area 10B and the adhesive film layer 3 are cut, so that a breathable seam 14 is formed on both the breathable area 10B and the adhesive film layer 3.
  • the adhesive film layer 3 is first hot-pressed on the surface of the breathable area 10B, and then the breathable area 10B and the adhesive film layer 3 are cut to avoid the appearance of burrs. At the same time, the adhesive film layer 3 can increase the aesthetics and have a certain hard feel when touched, thereby increasing the user experience.
  • the size of the adhesive film layer 3 can be the same as the size of the breathable area 10B (i.e., the adhesive film layer 3 completely covers the breathable area 10B), or it can be smaller than the size of the breathable area 10B (as shown in Figures 6 and 7a, the size of the adhesive film layer 3 is smaller than the size of the breathable area 10B, i.e., the adhesive film layer 3 does not completely cover the breathable area 10B).
  • the breathable area 10B and the adhesive film layer 3 may be perforated to form the breathable holes 13 on the breathable area 10B and the adhesive film layer 3; or the breathable seams 14 and the breathable holes 13 may be formed simultaneously.
  • the ventilation seam 14 includes a first ventilation seam 141 and a second ventilation seam 142 which are arranged crosswise, and the ventilation area 10B and the adhesive film layer 3 form a flap 15 at the intersection of the first ventilation seam 141 and the second ventilation seam 142.
  • three ventilation seams 14 are arranged on each ventilation area 10B, and the three ventilation seams 14 are crossed to form a "M"-shaped structure.
  • two ventilation seams 14 can also be arranged on each ventilation area 10B, and the two ventilation seams 14 are crossed to form a "cross"-shaped structure or an "X"-shaped structure.
  • more ventilation seams 14 can also be arranged on each ventilation area 10B.
  • the air slit 14 is a narrow and long slit structure, and the amount of heat dissipation through ventilation is relatively small at this time; as shown in FIG. 8a and FIG. 8b, when the flap portion 15 is opened (that is, the flap portion 15 is folded upward or downward), a larger air vent structure is formed in the air permeable area 10B at the position where the flap portion 15 is opened, thereby increasing the amount of heat dissipation through ventilation, thereby improving the effect of heat dissipation through ventilation.
  • the air slit 14 can also be a slit-like structure that does not cross each other.
  • the breathable area 10B may be subjected to other forms of breathable treatment to form other forms of breathable structures.
  • the first fabric layer 11 and the second fabric layer 12 are made of ultrasonic fabric.
  • Ultrasonic fabric is a waterproof and breathable fabric, which is a composite of a polymer waterproof and breathable material and traditional fabric. Therefore, it has a certain ventilation and heat dissipation function, thereby further improving the ventilation and heat dissipation effect of breathable bedding.
  • the cover 1 is provided with a plurality of breathable areas 10B, which are distributed in an array on the cover 1, and two adjacent breathable areas 10B are separated by a filling area 10A, thereby improving the breathable and heat dissipation effects and the aesthetics of the breathable bedding.
  • the sleeve 1 is a square structure, and the sleeve 1 has a length direction L and a width direction W; a plurality of air permeable areas 10B are distributed in an array on the sleeve 1 along the length direction L and the width direction W.
  • the sleeve 1 may also be in other shapes, such as round, special-shaped, etc., and the distribution form of the air permeable areas 10B may also be adaptively changed according to the shape of the sleeve 1.
  • the first fabric layer 11 and the second fabric layer 12 of the filling area 10A are quilted using quilting lines 16 to fix the first fabric layer 11 and the second fabric layer 12 of the filling area 10A and the filling cotton 2 to each other, thereby avoiding the phenomenon of agglomeration and uneven distribution of the filling cotton 2 (i.e., gathering together) during subsequent use, and the quilting lines 16 can also improve the aesthetics.
  • the quilting line 16 is located between adjacent breathable areas 10B, and the quilting line 16 includes a plurality of first quilting lines 161 extending laterally and a plurality of second quilting lines 162 extending vertically (in this embodiment, the first quilting lines 161 extend along the width direction W of the shell 1, and the second quilting lines 162 extend along the length direction L of the shell 1).
  • the breathable bedding is defined by the intersection of the plurality of first quilting lines 161 and the plurality of second quilting lines 162 to form a plurality of cells 100, and the plurality of breathable areas 10B are respectively located in the plurality of cells 100.
  • the breathable area 10B in each cell 100 is surrounded by the filling area 10A, and each cell 100 is a structure with a depression in the middle and convexities on all sides (the middle position of the cell 100 is the breathable area 10B with a thinner thickness, and the surrounding positions of the cell 100 are the filling area 10A with a thicker thickness, thus forming a structure with a depression in the middle and convexities on all sides); at the same time, the filling areas 10A in each cell 100 form a plurality of small chambers independently of each other (that is, the internal space of the filling area 10A is separated by the quilting line 16 to form a plurality of small chambers, and the filling cotton 2 is filled in each small chamber, thereby avoiding the phenomenon of agglomeration and uneven distribution of the filling cotton 2).
  • a first quilting line 161 and a second quilting line 162 are provided between two adjacent breathable areas 10B.
  • two first quilting lines 161 and two second quilting lines 162 are provided between two adjacent breathable areas 10B.
  • the number of the first quilting lines 161 and the second quilting lines 162 can be more.
  • the quilting line 16 in this embodiment is a straight line structure; of course, in other embodiments, the quilting line 16 can also be a folded line, a curved line structure, etc.
  • the first fabric layer 11 and the second fabric layer 12 at the edge position of the sleeve 1 are sewn, and specifically, the first fabric layer 11 and the second fabric layer 12 at the edge position of the sleeve 1 can be hemmed, rolled, seamed, double-stopped, etc.
  • Figures 9a to 12b are schematic diagrams of the manufacturing process of breathable bedding in the embodiment of the present application; wherein Figures 9a, 10a, 11a and 12a are schematic diagrams of the planar structure of breathable bedding, and Figures 9b, 10b, 11b and 12b are schematic diagrams of the cross-sections of Figures 9a, 10a, 11a and 12a, respectively.
  • the specific manufacturing steps of the breathable bedding can be:
  • the breathable area 10B of the sleeve 1 is subjected to heat pressing, so that the first fabric layer 11 and the second fabric layer 12 of the breathable area 10B are bonded together vertically, and the filling area 10A of the sleeve 1 is not subjected to heat pressing, and the first fabric layer 11 and the second fabric layer 12 of the filling area 10A are not connected to each other. Then, the breathable area 10B is punched to form breathable holes 13 on the breathable area 10B, and the breathable holes 13 penetrate the first fabric layer 11 and the second fabric layer 12 of the breathable area 10B vertically.
  • the filling cotton 2 is evenly filled between the first fabric layer 11 and the second fabric layer 12 in the filling area 10A through the opening between the first fabric layer 11 and the second fabric layer 12 at the edge of the sleeve 1 .
  • the first fabric layer 11 and the second fabric layer 12 of the filling area 10A are quilted horizontally and vertically by using quilting lines 16 to fix the first fabric layer 11 and the second fabric layer 12 of the filling area 10A and the filling cotton 2.
  • the quilting lines 16 include a plurality of first quilting lines 161 extending horizontally and a plurality of second quilting lines 162 extending vertically.
  • the plurality of first quilting lines 161 and the plurality of second quilting lines 162 intersect with each other to define a plurality of cells 100.
  • the plurality of breathable areas 10B are respectively located in the plurality of cells 100. Then, the first fabric layer 11 and the second fabric layer 12 at the edge of the cover body 1 are sewn to obtain breathable bedding.
  • the embodiment of the present application also provides another method for making breathable bedding, comprising the following steps:
  • S10 manufacturing a cover 1, the cover 1 is formed by weaving, the cover 1 comprises a first fabric layer 11 and a second fabric layer 12 which are stacked up and down, the cover 1 is divided into a filling area 10A and a breathable area 10B, the filling area 10A and the breathable area 10B are separated from each other, and a breathable structure is formed on the first fabric layer 11 and the second fabric layer 12 of the breathable area 10B during the weaving process (as shown in FIG.
  • the breathable area 10B on the cover 1 forms a breathable structure during the weaving process, so there is no need to perform further breathable treatment on the breathable area 10B later; of course, further breathable treatment may be performed on the breathable area 10B later to increase the breathability of the breathable area 10B, and the breathable treatment method is the same as the above, which will not be repeated here);
  • S20 Filling the filling cotton 2 between the first fabric layer 11 and the second fabric layer 12 of the filling area 10A; and sewing the first fabric layer 11 and the second fabric layer 12 at the edge of the shell 1 to obtain a breathable bedding.
  • the breathable structure on the first fabric layer 11 and the second fabric layer 12 of the breathable area 10B can be obtained by jacquard process, and the breathable structure can be a structure such as breathable holes 13. Since the breathable structure is formed in the weaving process, it is not necessary to perform further breathable treatment on the breathable area 10B in the future, thereby improving production efficiency.
  • the other steps and methods of this embodiment including thermal compounding, filling with filling cotton 2, quilting, etc.
  • the formed structure are the same as the above embodiment, which will not be repeated here.
  • the embodiment of the present application also provides a breathable bedding product, which is made using the method for making the breathable bedding product described above.
  • the breathable bedding may be a breathable quilt, a breathable pillow or a breathable mattress, etc., preferably a breathable quilt.
  • the manufacturing method of the breathable bedding is as follows: the cover 1 is divided into a filling area 10A and a breathable area 10B, and the breathable area 10B of the cover 1 is thermally laminated so that the first fabric layer 11 and the second fabric layer 12 of the breathable area 10B are bonded together from top to bottom, and the filling area 10A of the cover 1 is not thermally laminated, and the first fabric layer 11 and the second fabric layer 12 of the filling area 10A are not connected to each other, and the breathable area 10B is breathably treated so that a breathable structure is formed on the breathable area 10B, and then filling cotton 2 is filled between the first fabric layer 11 and the second fabric layer 12 of the filling area 10A, thereby obtaining breathable bedding.
  • the manufacturing method does not need to cut the cover 1 to form a hollow area and sew the mesh cloth to the cover 1, but directly heat-compounds the breathable area 10B and breathably treats the breathable area 10B, thereby obtaining the breathable area 10B with a breathable structure.
  • the cover 1 of the entire breathable bedding is an integrated structure, which improves the structural strength and aesthetics, and has good ventilation and heat dissipation functions.

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  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Otolaryngology (AREA)
  • Pulmonology (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Bedding Items (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)

Abstract

一种透气床上用品及制作方法，制作方法包括以下步骤：制作套体（1），套体（1）包括上下层叠设置的第一面料层（11）和第二面料层（12），套体（1）分为填充区域（10A）和透气区域（10B），填充区域（10A）和透气区域（10B）之间相互隔开；对透气区域（10B）进行透气处理，使透气区域（10B）上形成透气结构；向填充区域（10A）的第一面料层（11）和第二面料层（12）之间填充填充棉（2）；以及对套体（1）边缘位置处的第一面料层（11）和第二面料层（12）进行缝合，即得到透气床上用品。不仅制作工艺简单，而且透气床上用品的套体（1）为一体结构，从而提高了结构强度和美观度，并提高生产效率。

Description

透气床上用品及其制作方法 技术领域
本申请涉及床上用品技术领域，尤其是涉及一种透气床上用品及其制作方法。
 背景技术
被子是一种家庭必备的床上用品，用于人们睡觉时的保暖。在炎热的夏季，人们习惯开空调睡觉，床上需要准备被子进行保暖，然而在夏季炎热的天气条件下，人体不可避免地出汗较多，如果被子的透气性不佳，被窝中湿气较大，容易导致身体不适。网眼透气被既能够保持一定的温度，又具有良好的透气性，故其得到广泛地运用。
 技术问题
现有的网眼透气被一般是在被套上设置多个镂空区域（该镂空区域通过对被套切割形成），然后在镂空区域设置网眼布，并将网眼布与被套缝合在一起，最后向被套内填充填充棉即得到网眼透气被。然而，通过该方式制备得到的网眼透气被不仅结构强度和美观度相对较差（网眼布与被套缝合得到），而且制作工艺复杂，生产效率低，生产成本高。
 技术解决方案
本申请的目的是提供一种透气床上用品的制作方法，其不仅制作工艺简单，而且透气床上用品的套体为一体结构，从而提高了结构强度和美观度，并提高生产效率。
本申请提供一种透气床上用品的制作方法，包括以下步骤：
S10：制作套体，所述套体包括上下层叠设置的第一面料层和第二面料层，所述套体分为填充区域和透气区域，所述填充区域和所述透气区域之间相互隔开；对所述透气区域进行透气处理，使所述透气区域上形成透气结构；
S20：向所述填充区域的第一面料层和第二面料层之间填充填充棉；以及对所述套体边缘位置处的第一面料层和第二面料层进行缝合，即得到透气床上用品。
在一种可实现的方式中，上述S10步骤中，所述对所述透气区域进行透气处理，使所述透气区域上形成透气结构，具体包括：对所述透气区域进行打孔处理，使所述透气区域上形成透气孔，所述透气孔上下贯穿所述透气区域的第一面料层和第二面料层。
在一种可实现的方式中，上述S10步骤中，所述对所述透气区域进行透气处理，使所述透气区域上形成透气结构，具体包括：对所述透气区域进行切割处理，使所述透气区域上形成透气缝，所述透气缝上下贯穿所述透气区域的第一面料层和第二面料层。
在一种可实现的方式中，上述S10步骤中，在对所述透气区域进行透气处理之前，先在所述透气区域的表面热压胶膜层，然后对所述透气区域和所述胶膜层进行切割处理，使所述透气区域和所述胶膜层上同时形成所述透气缝。
在一种可实现的方式中，所述透气缝包括相互交叉设置的第一透气缝和第二透气缝，所述透气区域于所述第一透气缝和所述第二透气缝的交叉位置处形成翻动部。
本申请还提供一种透气床上用品的制作方法，包括以下步骤：
S10：制作套体，所述套体包括上下层叠设置的第一面料层和第二面料层，所述套体分为填充区域和透气区域，所述填充区域和所述透气区域之间相互隔开，且所述透气区域的第一面料层和第二面料层在纺织过程中形成透气结构；
S20：向所述填充区域的第一面料层和第二面料层之间填充填充棉；以及对所述套体边缘位置处的第一面料层和第二面料层进行缝合，即得到透气床上用品。
在一种可实现的方式中，所述套体设有多个所述透气区域，多个所述透气区域在所述套体上呈阵列分布，相邻的两个所述透气区域之间被所述填充区域隔开。
在一种可实现的方式中，所述透气区域的厚度小于所述填充区域的厚度，所述透气区域的上下两侧相较于所述填充区域的上下两侧向内凹陷。
在一种可实现的方式中，上述S20步骤中，在向所述填充区域的第一面料层和第二面料层之间填充填充棉之后，还利用绗缝线对所述填充区域的第一面料层和第二面料层进行绗缝，以使所述填充区域的第一面料层和第二面料层以及所述填充棉相固定。
在一种可实现的方式中，所述套体设有多个所述透气区域，多个所述透气区域在所述套体上呈阵列分布，相邻的两个所述透气区域之间被所述填充区域隔开；所述绗缝线位于相邻的所述透气区域之间，所述绗缝线包括横向延伸设置的多个第一绗缝线和竖向延伸设置的多个第二绗缝线，所述透气床上用品由多个所述第一绗缝线与多个所述第二绗缝线相互交叉限定形成多个单元格，多个所述透气区域分别位于多个所述单元格内，每个所述单元格为中部凹陷、四周凸起的结构。
本申请还提供一种透气床上用品，采用以上所述的透气床上用品的制作方法制作而成。
在一种可实现的方式中，所述透气床上用品为透气被、透气枕头或透气床垫。
 有益效果
本申请提供的透气床上用品的制作方法，通过将套体分为填充区域和透气区域，且填充区域和透气区域之间相互隔开，并对透气区域进行透气处理，使透气区域上形成透气结构，然后向填充区域的第一面料层和第二面料层之间填充填充棉，进而得到透气床上用品。由于该制作方法无需对套体进行裁切形成镂空区域并将网眼布与套体进行缝合，而是直接对透气区域进行透气处理，从而得到具有透气结构的透气区域，不仅制作工艺简单，生产效率高，节省了生产成本，而且整个透气床上用品的套体为一体结构，提高了结构强度和美观度，同时具有良好的透气散热功能。
 附图说明
图1为本申请实施例中透气床上用品的平面结构示意图。
图2为图1沿A-A位置处的截面示意图。
图3为图1中单个单元格的立体结构示意图。
图4为图3的截面示意图。
图5为本申请另一实施例中透气床上用品的平面结构示意图。
图6为本申请又一实施例中透气床上用品的平面结构示意图。
图7a为图6中单个单元格在翻动部未翻开时的立体结构示意图。
图7b为图7a的截面示意图。
图8a为图6中单个单元格在翻动部翻开后的立体结构示意图。
图8b为图8a的截面示意图。
图9a至图12b为本申请实施例中透气床上用品的制作流程示意图。
图13为本申请又一实施例中套体的平面结构示意图。
 本发明的实施方式
下面结合附图和实施例，对本申请的具体实施方式作进一步详细描述。以下实施例用于说明本申请，但不用来限制本申请的范围。
本申请的说明书和权利要求书中的术语“第一”、“第二”、“第三”、“第四”等（如果存在）是用于区别类似的对象，而不必用于描述特定的顺序或先后次序。
本申请的说明书和权利要求书中所涉及的上、下、左、右、前、后、顶、底等（如果存在）方位词是以附图中的结构位于图中的位置以及结构相互之间的位置来定义的，只是为了表达技术方案的清楚及方便。应当理解，方位词的使用不应限制本申请请求保护的范围。
如图1至图4及图9a至图12b所示，本申请实施例提供的透气床上用品的制作方法，包括以下步骤：
S10：制作套体1，套体1包括上下层叠设置的第一面料层11和第二面料层12，套体1分为填充区域10A和透气区域10B，填充区域10A和透气区域10B之间相互隔开（便于后续填充棉2的填充，避免填充棉2进入透气区域10B内）。对透气区域10B进行透气处理，使透气区域10B上形成透气结构，该透气结构起透气散热功能；
S20：向填充区域10A的第一面料层11和第二面料层12之间填充填充棉2；此步骤中，由于套体1边缘位置处的第一面料层11和第二面料层12至少部分位置还未进行缝合，即套体1边缘位置处的第一面料层11和第二面料层12之间形成开口，故可以通过该开口向套体1内填充填充棉2；以及对套体1边缘位置处的第一面料层11和第二面料层12进行缝合，即得到透气床上用品。需要说明的是，填充填充棉2的步骤和对套体1边缘进行缝合的步骤的先后顺序不做限定，既可以先填充填充棉2，再对套体1边缘进行缝合；也可以先对套体1边缘进行缝合，并预留填充口（用于填充棉2的填充），然后填充填充棉2，最后将填充口缝合起来；或者是一边填充填充棉2，一边对套体1边缘进行缝合。
本实施例提供的透气床上用品的制作方法，通过将套体1分为填充区域10A和透气区域10B，且填充区域10A和透气区域10B之间相互隔开，并对透气区域10B进行透气处理，使透气区域10B上形成透气结构，然后向填充区域10A的第一面料层11和第二面料层12之间填充填充棉2，进而得到透气床上用品。由于该制作方法无需对套体1进行裁切形成镂空区域并将网眼布与套体1进行缝合，而是直接对透气区域10B进行透气处理，从而得到具有透气结构的透气区域10B，不仅制作工艺简单，生产效率高，节省了生产成本（不会产生切割废料，也无需额外制作网眼布），而且整个透气床上用品的套体1为一体结构，提高了结构强度和美观度，同时具有良好的透气散热功能。
作为一种实施方式，透气床上用品可以为透气被、透气枕头或透气床垫等，优选为透气被。
作为一种实施方式，第一面料层11和第二面料层12（即套体1）的材质可以为磨毛布、棉布等各种面料。填充棉2的材质可以为羽绒、棉花、化纤、混纺等各种棉材料。
作为一种实施方式，上述S10步骤中，套体1中的第一面料层11和第二面料层12可以同时纺织形成（面料一次性提两层，即两层面料同时纺织形成）；也可以是分别纺织形成，然后再将第一面料层11和第二面料层12上下叠加在一起。
作为一种实施方式，上述S10步骤中，填充区域10A和透气区域10B之间相互隔开，具体可以为：方式一、在制作套体1时，套体1中的第一面料层11和第二面料层12同时纺织形成，在纺织过程中，第一面料层11和第二面料层12中的针线在透气区域10B的边缘位置处上下交织在一起（即在纺织过程中，经纬线到了既定位置进行交织），从而使第一面料层11和第二面料层12于透气区域10B的边缘位置处连接在一起，进而使填充区域10A和透气区域10B之间相互间隔开。方式二、套体1中的第一面料层11和第二面料层12上下叠加在一起后（此时套体1中的第一面料层11和第二面料层12可以同时纺织形成，也可以分别纺织形成），再对透气区域10B的边缘位置处进行绗缝，从而使第一面料层11和第二面料层12于透气区域10B的边缘位置处连接在一起，进而使填充区域10A和透气区域10B之间相互间隔开。优选为上述方式一。
如图2 至图4所示，作为一种实施方式，透气区域10B的厚度小于填充区域10A的厚度，透气区域10B的上下两侧相较于填充区域10A的上下两侧向内凹陷。同时，透气区域10B还经过热复合处理，透气区域10B的第一面料层11和第二面料层12热复合在一起（热复合时，第一面料层11和第二面料层12会熔融粘合在一起），而套体1的填充区域10A未经过热复合，填充区域10A的第一面料层11和第二面料层12互不相连。
具体地，由于填充区域10A的第一面料层11和第二面料层12之间填充有填充棉2，而透气区域10B未填充填充棉2，故透气区域10B的厚度小于填充区域10A的厚度；且在向填充区域10A内填充填充棉2时，填充棉2是向上下两侧扩展的，故透气区域10B的上下两侧相较于填充区域10A的上下两侧向内凹陷。同时，由于透气区域10B经过热复合处理，透气区域10B的第一面料层11和第二面料层12粘合在一起，故透气区域10B的厚度较小，其对热量和气体的阻挡作用更小，故透气区域10B更容易进行散热透气，再加上透气区域10B上形成有透气结构，使得透气区域10B具有更好的透气散热功能。当然，在其它实施例中，透气区域10B也可以不经过热复合处理，透气区域10B的第一面料层11和第二面料层12为相互分离开的。
作为一种实施方式，透气区域10B的热复合处理可以在透气区域10B的透气处理步骤之前、之后或者同时进行，透气区域10B的热复合和透气处理的先后顺序不做限定，既可以先对透气区域10B进行热复合，再对透气区域10B进行透气处理；也可以先对透气区域10B进行透气处理，再对透气区域10B进行热复合；或者对透气区域10B同时进行热复合和透气处理（例如一边热复合，一边透气处理）。其中，透气区域10B的热复合可以是单独对透气区域10B进行热压处理，也可以是在对透气区域10B进行透气处理的同时进行热复合（例如透气处理为冲孔，由于冲孔时为高温环境，故在对透气区域10B进行冲孔时，透气区域10B的第一面料层11和第二面料层12在高温下自然就会热复合在一起）。优选地，先对透气区域10B进行热复合，再对透气区域10B进行透气处理，从而便于操作。
作为一种实施方式，上述S10步骤中，对透气区域10B进行透气处理具体可以为对透气区域10B进行冲孔、激光割花等，使透气区域10B形成孔缝等结构。
如图1至图4所示，作为一种实施方式，上述S10步骤中，对透气区域10B进行透气处理，使透气区域10B上形成透气结构，具体包括：对透气区域10B进行打孔处理（例如使用冲孔机进行冲孔），使透气区域10B上形成透气孔13，透气孔13上下贯穿透气区域10B的第一面料层11和第二面料层12。
如图1至图4所示，作为一种实施方式，透气区域10B设有多个透气孔13，多个透气孔13间隔设置，多个透气孔13可以呈阵列分布或者无规则分布。透气孔13的形状可以为圆形、方形、异形等。
如图1及图3所示，作为一种实施方式，透气区域10B为圆形结构。当然，在其它实施例中，透气区域10B也可以为方形、异形等各种形状。
如图6所示，作为另一种实施方式，上述S10步骤中，对透气区域10B进行透气处理，使透气区域10B上形成透气结构，具体包括：对透气区域10B进行切割处理（例如进行割花处理），使透气区域10B上形成透气缝14，透气缝14上下贯穿透气区域10B的第一面料层11和第二面料层12。
如图6至图7b所示，作为一种实施方式，上述S10步骤中，在对透气区域10B进行透气处理之前，先在透气区域10B的表面热压胶膜层3（即压胶工艺，或称为胶印工艺），然后对透气区域10B和胶膜层3进行切割处理，使透气区域10B和胶膜层3上同时形成透气缝14。
具体地，由于套体1（包括第一面料层11和第二面料层12）本身材质比较柔软，若直接对套体1的透气区域10B进行切割，则切割位置处（即透气缝14位置处）可能会出现毛边，不仅影响美观度，而且长期使用毛边可能会越来越大，从而影响透气床上用品的使用寿命。故本实施例先在透气区域10B的表面热压胶膜层3，然后再对透气区域10B和胶膜层3进行切割，从而避免出现毛边，同时胶膜层3能够增加美观度，且触摸时具有一定的硬质手感，从而增加用户使用体验。胶膜层3的尺寸可以与透气区域10B的尺寸大小相同（即胶膜层3完全覆盖透气区域10B），也可以小于透气区域10B的尺寸（如图6及图7a所示，胶膜层3的尺寸小于透气区域10B的尺寸，即胶膜层3不完全覆盖透气区域10B）。当然，在其它实施例中，也可以是对透气区域10B和胶膜层3进行打孔，从而在透气区域10B和胶膜层3上形成透气孔13；或者同时形成透气缝14和透气孔13。
如图7a至图8b所示，作为一种实施方式，透气缝14包括相互交叉设置的第一透气缝141和第二透气缝142，透气区域10B及胶膜层3于第一透气缝141和第二透气缝142的交叉位置处形成翻动部15。在本实施例中，每个透气区域10B上设有三条透气缝14，该三条透气缝14相互交叉形成“米”字形结构。当然，在其它实施例中，每个透气区域10B上也可以设置两条透气缝14，该两条透气缝14相互交叉形成“十”字形结构或“X”形结构。当然，在其它实施例中，每个透气区域10B上也可以设置更多条透气缝14。
具体地，由于第一透气缝141和第二透气缝142为交叉设置，故在两者的交叉位置处会形成翻动部15。如图7a及图7b所示，当翻动部15未翻开时，透气缝14为狭长的缝隙结构，此时透气散热量相对较小；如图8a及图8b所示，当翻动部15翻开后（即翻动部15向上或向下进行翻折），透气区域10B于翻动部15翻开位置处会形成较大的透气孔结构，从而增大透气散热量，从而提高透气散热效果。当然，在其它实施例中，透气缝14也可以为互不交叉的缝隙状结构。
当然，在其它实施例中，也可以是对透气区域10B进行其他形式的透气处理，形成其他形式的透气结构。
作为一种实施方式，第一面料层11和第二面料层12（即套体1）的材质为超声波面料。超声波面料是一种防水透气面料，其由高分子的防水透气材料加上传统的布料复合而成，故其本身就具有一定的透气散热功能，从而进一步地提高透气床上用品的透气散热效果。
如图1所示，作为一种实施方式，套体1设有多个透气区域10B，多个透气区域10B在套体1上呈阵列分布，相邻的两个透气区域10B之间被填充区域10A隔开，从而提高透气床上用品的透气散热效果以及美观度。
如图1所示，作为一种实施方式，套体1为方形结构，套体1具有长度方向L和宽度方向W；多个透气区域10B在套体1上沿长度方向L和宽度方向W呈阵列分布。当然，在其它实施例中，套体1也可以为其它形状，例如圆形、异形等，透气区域10B的分布形式也可以根据套体1的形状做出适应性改变。
如图1及图2所示，作为一种实施方式，上述S20步骤中，在向填充区域10A的第一面料层11和第二面料层12之间填充填充棉2之后，还利用绗缝线16对填充区域10A的第一面料层11和第二面料层12进行绗缝，以使填充区域10A的第一面料层11和第二面料层12以及填充棉2相固定，避免后续使用过程中填充棉2出现团聚、分布不均匀的现象（即聚拢到一起），而且绗缝线16还能够提高美观度。
如图1至图4所示，作为一种实施方式，绗缝线16位于相邻的透气区域10B之间，绗缝线16包括横向延伸设置的多个第一绗缝线161和竖向延伸设置的多个第二绗缝线162（本实施例中，第一绗缝线161沿套体1的宽度方向W延伸设置，第二绗缝线162沿套体1的长度方向L延伸设置），透气床上用品由多个第一绗缝线161与多个第二绗缝线162相互交叉限定形成多个单元格100，多个透气区域10B分别位于多个单元格100内。每个单元格100中的透气区域10B四周被填充区域10A环绕，每个单元格100为中部凹陷、四周凸起的结构（单元格100的中间位置为厚度较薄的透气区域10B，单元格100的四周位置为厚度较厚的填充区域10A，从而形成中部凹陷、四周凸起的结构）；同时，各个单元格100内的填充区域10A相互独立形成多个小腔室（即填充区域10A内部空间被绗缝线16隔开形成多个小腔室，填充棉2填充棉2填充在各个小腔室内，从而避免填充棉2出现团聚、分布不均匀的现象）。
如图1所示，作为一种实施方式，相邻的两个透气区域10B之间设有一道第一绗缝线161和一道第二绗缝线162。如图5所示，作为另一种实施方式，相邻的两个透气区域10B之间设有两道第一绗缝线161和两道第二绗缝线162。当然，在其它实施例中，第一绗缝线161和第二绗缝线162的数量可以为更多道。同时，本实施例中绗缝线16为直线形结构；当然，在其它实施例中，绗缝线16也可以为折线形、曲线形结构等。
作为一种实施方式，上述S20步骤中，对套体1边缘位置处的第一面料层11和第二面料层12进行缝合，具体可以为对套体1的四周边缘位置处的第一面料层11和第二面料层12进行包边、滚边、合缝、双止口工艺等。
需要说明的是，本实施例中所述的“绗缝”包括但不限于手工绗缝、机械绗缝、套结等工艺。
图9a至图12b为本申请实施例中透气床上用品的制作流程示意图；其中，图9a、图10a、图11a和图12a均为透气床上用品的平面结构示意图，图9b、图10b、图11b和图12b分别为图9a、图10a、图11a和图12a的截面示意图。如图9a至图12b所示，作为一种实施方式，透气床上用品的具体制作步骤可以为：
（1）如图9a及图9b所示，制作套体1，套体1包括上下层叠设置的第一面料层11和第二面料层12，并在套体1上划分填充区域10A和透气区域10B，且在制作套体1的过程中填充区域10A和透气区域10B之间相互隔开（图中未示出填充区域10A和透气区域10B）。
（2）如图10a及图10b所示，对套体1的透气区域10B进行热压，使透气区域10B的第一面料层11和第二面料层12上下粘合在一起，且套体1的填充区域10A未经过热压，填充区域10A的第一面料层11和第二面料层12互不相连。然后对透气区域10B进行打孔处理，使透气区域10B上形成透气孔13，透气孔13上下贯穿透气区域10B的第一面料层11和第二面料层12。
（3）如图11a及图11b所示，通过套体1边缘位置处的第一面料层11和第二面料层12之间的开口向填充区域10A的第一面料层11和第二面料层12之间均匀地填充填充棉2。
（4）如图12a及图12b所示，利用绗缝线16对填充区域10A的第一面料层11和第二面料层12进行横向及纵向绗缝，以将填充区域10A的第一面料层11和第二面料层12以及填充棉2相固定，绗缝线16包括横向延伸设置的多个第一绗缝线161和竖向延伸设置的多个第二绗缝线162，多个第一绗缝线161与多个第二绗缝线162相互交叉限定形成多个单元格100，多个透气区域10B分别位于多个单元格100内。然后对套体1边缘位置处的第一面料层11和第二面料层12进行缝合，即得到透气床上用品。
本申请实施例还提供另一种透气床上用品的制作方法，包括以下步骤：
S10：制作套体1，套体1通过纺织形成，套体1包括上下层叠设置的第一面料层11和第二面料层12，套体1分为填充区域10A和透气区域10B，填充区域10A和透气区域10B之间相互隔开，且透气区域10B的第一面料层11上和第二面料层12上在纺织过程中形成透气结构（如图13所示，套体1上的透气区域10B在纺织过程中就形成了透气结构，故后续可以无需对透气区域10B做进一步的透气处理；当然，后续也可以再对透气区域10B做进一步的透气处理，以增加透气区域10B的透气性，透气处理的方式与上述相同，在此不赘述）；
S20：向填充区域10A的第一面料层11和第二面料层12之间填充填充棉2；以及对套体1边缘位置处的第一面料层11和第二面料层12进行缝合，即得到透气床上用品。
具体地，在该实施例中，上述S10步骤中，透气区域10B的第一面料层11和第二面料层12上的透气结构可通过提花工艺得到，透气结构可以为透气孔13等结构。由于其在纺织过程中就形成了透气结构，故后续可以不用对透气区域10B做进一步的透气处理，从而提高生产效率。该实施例除了在透气区域10B上形成透气结构的步骤与上述实施例不同之外，该实施例的其他步骤方法（包括热复合、填充填充棉2、绗缝等）以及形成的结构与上述实施例相同，在此不赘述。
本申请实施例还提供一种透气床上用品，采用以上所述的透气床上用品的制作方法制作而成。
作为一种实施方式，透气床上用品可以为透气被、透气枕头或透气床垫等，优选为透气被。
本申请实施例提供的透气床上用品的制作方法，通过将套体1分为填充区域10A和透气区域10B，对套体1的透气区域10B进行热复合，使透气区域10B的第一面料层11和第二面料层12上下粘合在一起，且套体1的填充区域10A未经过热复合，填充区域10A的第一面料层11和第二面料层12互不相连，并对透气区域10B进行透气处理，使透气区域10B上形成透气结构，然后向填充区域10A的第一面料层11和第二面料层12之间填充填充棉2，进而得到透气床上用品。由于该制作方法无需对套体1进行裁切形成镂空区域并将网眼布与套体1进行缝合，而是直接对透气区域10B进行热复合并对透气区域10B进行透气处理，从而得到具有透气结构的透气区域10B，不仅制作工艺简单，生产效率高，节省了生产成本（不会产生切割废料，也无需额外制作网眼布），而且整个透气床上用品的套体1为一体结构，提高了结构强度和美观度，同时具有良好的透气散热功能。
以上，仅为本申请的具体实施方式，但本申请的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本申请揭露的技术范围内，可轻易想到变化或替换，都应涵盖在本申请的保护范围之内。因此，本申请的保护范围应以权利要求的保护范围为准。

Claims (12)

  1. 一种透气床上用品的制作方法，其特征在于，包括以下步骤：
    S10：制作套体（1），所述套体（1）包括上下层叠设置的第一面料层（11）和第二面料层（12），所述套体（1）分为填充区域（10A）和透气区域（10B），所述填充区域（10A）和所述透气区域（10B）之间相互隔开；对所述透气区域（10B）进行透气处理，使所述透气区域（10B）上形成透气结构；
    S20：向所述填充区域（10A）的第一面料层（11）和第二面料层（12）之间填充填充棉（2）；以及对所述套体（1）边缘位置处的第一面料层（11）和第二面料层（12）进行缝合，即得到透气床上用品。
  2. 如权利要求1所述的透气床上用品的制作方法，其特征在于，上述S10步骤中，所述对所述透气区域（10B）进行透气处理，使所述透气区域（10B）上形成透气结构，具体包括：对所述透气区域（10B）进行打孔处理，使所述透气区域（10B）上形成透气孔（13），所述透气孔（13）上下贯穿所述透气区域（10B）的第一面料层（11）和第二面料层（12）。
  3. 如权利要求1所述的透气床上用品的制作方法，其特征在于，上述S10步骤中，所述对所述透气区域（10B）进行透气处理，使所述透气区域（10B）上形成透气结构，具体包括：对所述透气区域（10B）进行切割处理，使所述透气区域（10B）上形成透气缝（14），所述透气缝（14）上下贯穿所述透气区域（10B）的第一面料层（11）和第二面料层（12）。
  4. 如权利要求3所述的透气床上用品的制作方法，其特征在于，上述S10步骤中，在对所述透气区域（10B）进行透气处理之前，先在所述透气区域（10B）的表面热压胶膜层（3），然后对所述透气区域（10B）和所述胶膜层（3）进行切割处理，使所述透气区域（10B）和所述胶膜层（3）上同时形成所述透气缝（14）。
  5. 如权利要求3所述的透气床上用品的制作方法，其特征在于，所述透气缝（14）包括相互交叉设置的第一透气缝（141）和第二透气缝（142），所述透气区域（10B）于所述第一透气缝（141）和所述第二透气缝（142）的交叉位置处形成翻动部（15）。
  6. 一种透气床上用品的制作方法，其特征在于，包括以下步骤：
    S10：制作套体（1），所述套体（1）包括上下层叠设置的第一面料层（11）和第二面料层（12），所述套体（1）分为填充区域（10A）和透气区域（10B），且所述透气区域（10B）的第一面料层（11）和第二面料层（12）在纺织过程中形成透气结构；
    S20：向所述填充区域（10A）的第一面料层（11）和第二面料层（12）之间填充填充棉（2）；以及对所述套体（1）边缘位置处的第一面料层（11）和第二面料层（12）进行缝合，即得到透气床上用品。
  7. 如权利要求1-6中任一项所述的透气床上用品的制作方法，其特征在于，所述套体（1）设有多个所述透气区域（10B），多个所述透气区域（10B）在所述套体（1）上呈阵列分布，相邻的两个所述透气区域（10B）之间被所述填充区域（10A）隔开。
  8. 如权利要求1-6中任一项所述的透气床上用品的制作方法，其特征在于，所述透气区域（10B）的厚度小于所述填充区域（10A）的厚度，所述透气区域（10B）的上下两侧相较于所述填充区域（10A）的上下两侧向内凹陷。
  9. 如权利要求1-6中任一项所述的透气床上用品的制作方法，其特征在于，上述S20步骤中，在向所述填充区域（10A）的第一面料层（11）和第二面料层（12）之间填充填充棉（2）之后，还利用绗缝线（16）对所述填充区域（10A）的第一面料层（11）和第二面料层（12）进行绗缝，以使所述填充区域（10A）的第一面料层（11）和第二面料层（12）以及所述填充棉（2）相固定。
  10. 如权利要求9所述的透气床上用品的制作方法，其特征在于，所述套体（1）设有多个所述透气区域（10B），多个所述透气区域（10B）在所述套体（1）上呈阵列分布，相邻的两个所述透气区域（10B）之间被所述填充区域（10A）隔开；所述绗缝线（16）位于相邻的所述透气区域（10B）之间，所述绗缝线（16）包括横向延伸设置的多个第一绗缝线（161）和竖向延伸设置的多个第二绗缝线（162），所述透气床上用品由多个所述第一绗缝线（161）与多个所述第二绗缝线（162）相互交叉限定形成多个单元格（100），多个所述透气区域（10B）分别位于多个所述单元格（100）内，每个所述单元格（100）为中部凹陷、四周凸起的结构。
  11. 一种透气床上用品，其特征在于，采用如权利要求1-10中任一项所述的透气床上用品的制作方法制作而成。
  12. 如权利要求11所述的透气床上用品，其特征在于，所述透气床上用品为透气被、透气枕头或透气床垫。
PCT/CN2023/109209 2023-06-14 2023-07-25 透气床上用品及其制作方法 Ceased WO2024254948A1 (zh)

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CN116687182A (zh) 2023-09-05

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