WO2024255650A1 - Ph sensor inspection apparatus - Google Patents
Ph sensor inspection apparatus Download PDFInfo
- Publication number
- WO2024255650A1 WO2024255650A1 PCT/CN2024/097372 CN2024097372W WO2024255650A1 WO 2024255650 A1 WO2024255650 A1 WO 2024255650A1 CN 2024097372 W CN2024097372 W CN 2024097372W WO 2024255650 A1 WO2024255650 A1 WO 2024255650A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sensor
- liquid outlet
- support
- fixing plate
- solution cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/26—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
- G01N27/28—Electrolytic cell components
- G01N27/30—Electrodes, e.g. test electrodes; Half-cells
- G01N27/302—Electrodes, e.g. test electrodes; Half-cells pH sensitive, e.g. quinhydron, antimony or hydrogen electrodes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/26—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/26—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
- G01N27/28—Electrolytic cell components
- G01N27/30—Electrodes, e.g. test electrodes; Half-cells
Definitions
- the present invention relates to the technical field of water quality monitoring equipment, and in particular to an automatic pH electrode detection device which reduces manual participation, greatly reduces labor costs and time costs, effectively improves inspection efficiency, and reduces residual pH on a sensor head by wind sweeping.
- pH electrode also known as pH probe or pH sensor
- the electrode used in potentiometric analysis is called a primary cell.
- a primary cell is a system that converts chemical reaction energy into electrical energy. The voltage of this cell is called electromotive force (EMF).
- EMF electromotive force
- This electromotive force (EMF) consists of two half-cells. One of the half-cells is called the measuring electrode, and its potential is related to the specific ion activity; the other half-cell is the reference half-cell, usually called the reference electrode, which is generally connected to the measuring solution and connected to the measuring instrument.
- the most familiar and most commonly used pH indicator electrode is the glass electrode.
- An industrial online pH measurement system usually consists of four parts: a pH sensor, i.e., a pH electrode, a pH transmitter, an electrode sheath, and a cable.
- pH electrodes The service life of pH electrodes is generally one year, and they need to be replaced regularly, so the demand is high. After each pH electrode is manufactured, it must be tested before leaving the factory. The finished electrode must be connected to the testing machine and placed in three solutions with different pH values for testing. Each test takes more than one minute, and the electrode head needs to be cleaned after each test.
- Existing pH sensor inspection methods are mostly manual inspections, and testers are required to measure the test fluid for each sensor one by one.
- a single sensor requires multiple test fluids for inspection and measurement, which is inefficient and has high labor costs. Therefore, sensor testing methods need to be improved and optimized.
- the purpose of the present invention is to provide an automatic pH electrode detection device which reduces manual participation, greatly reduces labor costs and time costs, effectively improves inspection efficiency, and reduces sensor head residues by wind blowing.
- a pH sensor testing device comprising:
- the solution cylinder is fixedly arranged, and a plurality of air blowing holes are evenly arranged around the upper part, a liquid inlet is arranged below the air blowing holes, and a liquid outlet is arranged at the bottom of the solution cylinder;
- the air holes are respectively connected to the solenoid valves, the solenoid valves are connected to the air compressor, the liquid inlet is connected to the water pump, the water pump is connected to the multi-way valve, the multi-way valve is connected to multiple standard liquid bottles, the liquid outlet is connected to the liquid outlet valve and the collection bottle in sequence, and the air compressor, solenoid valve, water pump, multi-way valve, and liquid outlet valve are respectively connected to the controller.
- the support leg and the support cross frame are rotatably connected, and a locking wrench is provided at the connection between the support leg and the support cross frame.
- the supporting cross frame is symmetrically provided with locking bolts on both sides in the transverse direction.
- the upper part of the locking bolt is a nut, the middle part is smooth, and the lower part is provided with threads.
- the lower part of the locking bolt matches the internal threaded hole of the supporting cross frame.
- the number of the blowing holes is four, and the angles between them are 90 degrees.
- the solution cylinder has an opening at the top and a smooth curved surface at the bottom.
- the controller controls the start and stop of the air compressor and the switch of the solenoid valve, the controller controls the start and stop of the water pump, the controller controls the opening channel of the multi-way valve, and the controller controls the switch of the liquid outlet valve.
- the supporting legs of the support frame of the present invention are arranged vertically, and the supporting cross frame of the support frame is arranged horizontally.
- the supporting cross frame is fixedly connected to the sensor fixing plate by locking bolts, and a plurality of pH sensors are arranged on the sensor fixing plate, and the lower part of the pH sensor extends into the solution cylinder;
- the solution cylinder is fixedly arranged, and a plurality of air blowing holes are evenly arranged around the upper part, and a liquid inlet is arranged below the air blowing holes, and a liquid outlet is arranged at the bottom of the solution cylinder;
- the air blowing holes are respectively connected to the solenoid valve, the solenoid valve is connected to the air compressor, the liquid inlet is connected to the water pump, the water pump is connected to the multi-way valve, the multi-way valve is connected to a plurality of standard liquid bottles, the liquid outlet is sequentially connected to the liquid outlet valve and the collection bottle, and the air compressor, the solenoid valve, the water pump, the multi-way
- FIG3 is a top view of the sensor fixing plate of the present invention.
- Fig. 4 is a front view of the solution cylinder of the present invention.
- FIG5 is a top view of the solution cylinder of the present invention.
- Fig. 6 is a control relationship diagram of the present invention.
- Fig. 7 is a flow chart 1 of the present invention.
- Fig. 8 is a flow chart 2 of the present invention.
- a pH sensor testing device comprises: a support frame 1, a support leg 11 of the support frame 1 is arranged vertically, a support cross frame 12 of the support frame 1 is arranged horizontally, the support cross frame 12 is fixedly connected to a sensor fixing plate 2 by a locking bolt 13, a plurality of pH sensors 4 are arranged on the sensor fixing plate 2, and the lower part of the pH sensor 4 extends into a solution cylinder 3; the solution cylinder 3 is fixedly arranged, a plurality of blowing holes 31 are evenly arranged around the upper part, a liquid inlet 32 is arranged below the blowing holes 31, and a liquid outlet 33 is arranged at the bottom of the solution cylinder 3; the blowing holes 31 are respectively connected to a solenoid valve 6, the solenoid valve 6 is connected to an air compressor 5, the liquid inlet 32 is connected to a water pump 7, the water pump 7 is connected to a multi-way valve 8, the multi-way valve 8 is connected to a plurality of standard liquid bottles 9, the liquid outlet 33 is sequentially connected to a liquid outlet valve
- the support leg 11 and the support cross frame 12 are rotatably connected, and a locking wrench is provided at the connection between the support leg 11 and the support cross frame 12.
- the support cross frame 12 is symmetrically provided with locking bolts 13 on both sides of the horizontal direction.
- the sensor fixing plate 2 is plate-shaped, and multiple rows of sensor fixing holes 21 are provided.
- a sensor protection ring 22 is provided around the sensor fixing hole 21, and a pH sensor 4 is placed on the sensor protection ring 22.
- a sensor fixing plate fixing groove 23 is provided at the end of the sensor fixing plate 2, and the sensor fixing plate fixing groove 23 passes through the column of the locking bolt 13.
- the upper part of the locking bolt 13 is a nut, the middle part is smooth, and the lower part is provided with a thread.
- the lower part of the locking bolt 13 cooperates with the internal threaded hole of the support cross frame 12.
- There are four air holes 31, and the angle between them is 90 degrees.
- the upper part of the solution cylinder 3 is open, and the lower part is a smooth arc
- the controller 15 controls the start and stop of the air compressor 5 and the switch of the solenoid valve 6 , the controller 15 controls the start and stop of the water pump 7 , the controller 15 controls the opening of the channel of the multi-way valve 8 , and the controller 15 controls the switch of the liquid outlet valve 10 .
- the support leg 11 is vertically arranged to support the support frame 1, and the support cross frame 12 of the support frame 1 is horizontally arranged to fix the sensor fixing plate 2, which is fixedly connected by the locking bolt 13, and the sensor fixing plate 2 extends into the middle of the locking bolt 13 through the sensor fixing plate fixing groove 23, and the lower part of the locking bolt 13 and the support cross frame 12 are fixed by threaded connection.
- a plurality of pH sensors 4 are placed on the sensor fixing hole 21 of the sensor fixing plate 2, and the sensor protection ring 22 provided on the outer ring of the sensor fixing hole 21 is used to protect the pH sensor 4.
- the bottom of the pH sensor 4 extends into the solution cylinder 3, and the pH sensor 4 is connected to the pH detector to display the test results.
- the controller 15 controls the air compressor 5 to start, and then controls the corresponding solenoid valve 6 on the single blowing hole 31 to pump gas into the solution cylinder 3, thereby drying the pH sensor 4 in the solution cylinder 3.
- the controller 15 controls the water pump 7 to start, and the controller 15 controls one channel of the multi-way valve 8 to open, and the water pump 7 sucks the standard solution in the standard solution bottle 9 into the solution cylinder 3.
- Multiple standard solution bottles 9 are respectively filled with multiple different standard solutions, which are selected by the multi-way valve 8.
- the controller 15 controls the liquid outlet valve 10 to open, and the standard solution in the solution cylinder 3 flows into the collection bottle 14 along the liquid outlet 33 for collection.
- the solution cylinder 3 is fixedly arranged, and a plurality of blowing holes 31 are evenly arranged around the upper part. There are four blowing holes 31, and the angle between them is 90 degrees.
- the detection head on the pH sensor 4 is effectively dried, and the wind blowing reduces the residue on the sensor head, thereby improving the detection accuracy.
- the pH detector reads and judges, and judges the original signal reading. If the test is qualified, drain the standard solution 2 and record the test data. If the test is unqualified, mark the pH sensor 4 as not passing the test and record it.
- the pH detector notifies the controller 15 through an electrical signal to continue the next step of detection.
- the pH detector reads and judges, and judges the original signal reading. If the test is qualified, drain the standard solution 3 and record the test data. If the test is unqualified, mark the pH sensor 4 as not passing the test and record it. The pH detector notifies the controller 15 through an electrical signal to continue the next step of detection.
- the fourth part of the test process is as follows: the fourth time to inject clean water for washing, then empty the washing liquid, and then use The gas is blown dry.
- the pH detector completes the test, and the label is manually printed for the pH sensor 4 that passes the test.
- the test is completed, and the operator performs the remaining steps.
- Automation is achieved to reduce manual participation in the inspection process, greatly reducing labor costs and time costs; since the solutions are all configured with reagents specified by the national standard, there will be no high-risk and harmful solutions, and the test solutions can be reused within the shelf life of the preparation.
- the safety of the inspection process is effectively guaranteed. It can effectively improve the inspection efficiency and increase the number of sensor inspections completed per unit time.
- Simplify the manual process, and the manual intervention part is only the sensor connection and fixation before the start of the inspection and the removal and labeling classification after the inspection. At the same time, it liberates manpower and can carry out production work on multiple lines. The operation is simple, just click "Start" on the main console after the preparation process is completed. Easy maintenance, the test solution can be replaced using the logic of the inspection process. Scalability, more sensors can be expanded for simultaneous inspection, and multiple devices can also be carried out at the same time. Extensibility, it can be derived into the inspection of more categories of sensors in addition to pH sensors.
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Physics & Mathematics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Molecular Biology (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
Description
本发明涉及水质监测设备技术领域，特别是一种减少人工参与、大大降低了人工成本与时间成本、有效提高检验效率、风力吹扫减少传感器头残留的pH电极自动检测装置。The present invention relates to the technical field of water quality monitoring equipment, and in particular to an automatic pH electrode detection device which reduces manual participation, greatly reduces labor costs and time costs, effectively improves inspection efficiency, and reduces residual pH on a sensor head by wind sweeping.
pH电极又称pH探头、pH传感器，英文名称pH electrode或pH sensor，是PH计上与被测物质接触的部分，用来测电极电位的装置。电位分析法所用的电极被称为原电池。原电池是一个系统，它的作用是使化学反应能量转成为电能。此电池的电压被称为电动势(EMF)。此电动势(EMF)由二个半电池构成。其中一个半电池称作测量电极，它的电位与特定的离子活度有关；另一个半电池为参比半电池，通常称作参比电极，它一般是与测量溶液相通，并且与测量仪表相连。最熟悉也是最常用的PH指示电极是玻璃电极。一套工业在线pH测量系统通常由pH传感器即pH电极、pH变送器、电极护套及电缆等四部分构成。pH electrode, also known as pH probe or pH sensor, is the part of the pH meter that contacts the substance being measured and is a device used to measure the electrode potential. The electrode used in potentiometric analysis is called a primary cell. A primary cell is a system that converts chemical reaction energy into electrical energy. The voltage of this cell is called electromotive force (EMF). This electromotive force (EMF) consists of two half-cells. One of the half-cells is called the measuring electrode, and its potential is related to the specific ion activity; the other half-cell is the reference half-cell, usually called the reference electrode, which is generally connected to the measuring solution and connected to the measuring instrument. The most familiar and most commonly used pH indicator electrode is the glass electrode. An industrial online pH measurement system usually consists of four parts: a pH sensor, i.e., a pH electrode, a pH transmitter, an electrode sheath, and a cable.
pH电极使用时间一般在一年，需要定期更换，需求量大。每一支pH电极制造好后，在出厂之前都要进行检测，要将做好的电极接入测试机器中，放置在三种不同pH值的溶液中进行检测，每次检测时间都需要在一分钟以上，每次检测后都需要对电极头进行清理。现有的pH传感器检验方法多为人工检验，需测试人员对各个传感器进行逐一的测试液测量。并且单一传感器需多个测试液进行检验测量，效率低下，人力成本高。因此，传感器测试方法需要进行改进和优化。The service life of pH electrodes is generally one year, and they need to be replaced regularly, so the demand is high. After each pH electrode is manufactured, it must be tested before leaving the factory. The finished electrode must be connected to the testing machine and placed in three solutions with different pH values for testing. Each test takes more than one minute, and the electrode head needs to be cleaned after each test. Existing pH sensor inspection methods are mostly manual inspections, and testers are required to measure the test fluid for each sensor one by one. In addition, a single sensor requires multiple test fluids for inspection and measurement, which is inefficient and has high labor costs. Therefore, sensor testing methods need to be improved and optimized.
需要一种减少人工参与、大大降低了人工成本与时间成本、有效提高检验效率、风力吹扫减少传感器头残留的pH电极自动检测装置。There is a need for an automatic pH electrode detection device that reduces manual involvement, greatly reduces labor costs and time costs, effectively improves inspection efficiency, and reduces sensor head residue by wind purge.
发明内容Summary of the invention
本发明的目的是提供一种减少人工参与、大大降低了人工成本与时间成本、有效提高检验效率、风力吹扫减少传感器头残留的pH电极自动检测装置。The purpose of the present invention is to provide an automatic pH electrode detection device which reduces manual participation, greatly reduces labor costs and time costs, effectively improves inspection efficiency, and reduces sensor head residues by wind blowing.
一种pH传感器检验装置，包括：A pH sensor testing device, comprising:
支撑架，所述支撑架的支撑腿竖向设置，所述支撑架的支撑横架横向设置，所述支撑横架通过锁紧螺栓固定连接传感器固定板，所述传感器固定板上设置多个pH传感器，所述pH传感器的下部伸入到溶液缸中；A support frame, wherein the support legs of the support frame are arranged vertically, the support cross frame of the support frame is arranged horizontally, the support cross frame is fixedly connected to a sensor fixing plate by locking bolts, a plurality of pH sensors are arranged on the sensor fixing plate, and the lower part of the pH sensor extends into the solution cylinder;
所述溶液缸固定设置，上部四周均匀设置多个吹气孔，所述吹气孔的下方设置进液口，所述溶液缸的底部设置出液口；The solution cylinder is fixedly arranged, and a plurality of air blowing holes are evenly arranged around the upper part, a liquid inlet is arranged below the air blowing holes, and a liquid outlet is arranged at the bottom of the solution cylinder;
所述吹气孔分别连接电磁阀，所述电磁阀连接空气压缩机，所述进液口连接水泵，所述水泵连接多通阀，所述多通阀连接多个标准液瓶，所述出液口依次连接出液阀和收集瓶，所述空气压缩机、电磁阀、水泵、多通阀、出液阀分别连接控制器。The air holes are respectively connected to the solenoid valves, the solenoid valves are connected to the air compressor, the liquid inlet is connected to the water pump, the water pump is connected to the multi-way valve, the multi-way valve is connected to multiple standard liquid bottles, the liquid outlet is connected to the liquid outlet valve and the collection bottle in sequence, and the air compressor, solenoid valve, water pump, multi-way valve, and liquid outlet valve are respectively connected to the controller.
所述支撑腿和支撑横架可转动连接，所述支撑腿和支撑横架连接处设有锁紧扳手。The support leg and the support cross frame are rotatably connected, and a locking wrench is provided at the connection between the support leg and the support cross frame.
所述支撑横架在横向两侧对称设置锁紧螺栓。 The supporting cross frame is symmetrically provided with locking bolts on both sides in the transverse direction.
所述传感器固定板为板状，设置多排传感器固定孔，所述传感器固定孔的周边设置传感器保护圈，所述传感器保护圈上放置pH传感器，所述传感器固定板的端部设置传感器固定板固定槽，所述传感器固定板固定槽穿过锁紧螺栓的柱体。The sensor fixing plate is plate-shaped and has multiple rows of sensor fixing holes. A sensor protection ring is arranged around the sensor fixing holes, a pH sensor is placed on the sensor protection ring, and a sensor fixing plate fixing groove is arranged at the end of the sensor fixing plate, and the sensor fixing plate fixing groove passes through the column of the locking bolt.
所述锁紧螺栓上部为螺帽，中部光滑，下部设置螺纹，所述锁紧螺栓下部和支撑横架的内螺纹孔配合。The upper part of the locking bolt is a nut, the middle part is smooth, and the lower part is provided with threads. The lower part of the locking bolt matches the internal threaded hole of the supporting cross frame.
所述吹气孔的数量为四个，相互之间夹角为90度。The number of the blowing holes is four, and the angles between them are 90 degrees.
所述溶液缸上部开口，下部为光滑弧面。The solution cylinder has an opening at the top and a smooth curved surface at the bottom.
所述控制器控制空气压缩机启停和电磁阀开关，所述控制器控制水泵启停，所述控制器控制多通阀开启通道，所述控制器控制出液阀开关。The controller controls the start and stop of the air compressor and the switch of the solenoid valve, the controller controls the start and stop of the water pump, the controller controls the opening channel of the multi-way valve, and the controller controls the switch of the liquid outlet valve.
本发明支撑架的支撑腿竖向设置，支撑架的支撑横架横向设置，支撑横架通过锁紧螺栓固定连接传感器固定板，传感器固定板上设置多个pH传感器，pH传感器的下部伸入到溶液缸中；溶液缸固定设置，上部四周均匀设置多个吹气孔，吹气孔的下方设置进液口，溶液缸的底部设置出液口；吹气孔分别连接电磁阀，电磁阀连接空气压缩机，进液口连接水泵，水泵连接多通阀，多通阀连接多个标准液瓶，出液口依次连接出液阀和收集瓶，空气压缩机、电磁阀、水泵、多通阀、出液阀分别连接控制器。本发明减少人工参与、大大降低了人工成本与时间成本、有效提高检验效率、风力吹扫减少传感器头残留。The supporting legs of the support frame of the present invention are arranged vertically, and the supporting cross frame of the support frame is arranged horizontally. The supporting cross frame is fixedly connected to the sensor fixing plate by locking bolts, and a plurality of pH sensors are arranged on the sensor fixing plate, and the lower part of the pH sensor extends into the solution cylinder; the solution cylinder is fixedly arranged, and a plurality of air blowing holes are evenly arranged around the upper part, and a liquid inlet is arranged below the air blowing holes, and a liquid outlet is arranged at the bottom of the solution cylinder; the air blowing holes are respectively connected to the solenoid valve, the solenoid valve is connected to the air compressor, the liquid inlet is connected to the water pump, the water pump is connected to the multi-way valve, the multi-way valve is connected to a plurality of standard liquid bottles, the liquid outlet is sequentially connected to the liquid outlet valve and the collection bottle, and the air compressor, the solenoid valve, the water pump, the multi-way valve, and the liquid outlet valve are respectively connected to the controller. The present invention reduces manual participation, greatly reduces labor cost and time cost, effectively improves inspection efficiency, and wind purge reduces sensor head residue.
图1是本发明的结构示意图；Fig. 1 is a schematic structural diagram of the present invention;
图2是本发明支撑架的侧视图；FIG2 is a side view of the support frame of the present invention;
图3是本发明传感器固定板的俯视图；FIG3 is a top view of the sensor fixing plate of the present invention;
图4是本发明溶液缸处的主视图；Fig. 4 is a front view of the solution cylinder of the present invention;
图5是本发明溶液缸的俯视图；FIG5 is a top view of the solution cylinder of the present invention;
图6是本发明控制关系图；Fig. 6 is a control relationship diagram of the present invention;
图7是本发明流程图一；Fig. 7 is a flow chart 1 of the present invention;
图8是本发明流程图二；Fig. 8 is a flow chart 2 of the present invention;
图中：1、支撑架，2、传感器固定板，3、溶液缸，4、pH传感器，5、空气压缩机，6、电磁阀，7、水泵，8、多通阀，9、标准液瓶，10、出液阀，11、支撑腿，12、支撑横架，13、锁紧螺栓，14、收集瓶，15、控制器，21、传感器固定孔，22、传感器保护圈，23、传感器固定板固定槽，31、吹气孔，32、进液口，33、出液口。In the figure: 1. support frame, 2. sensor fixing plate, 3. solution cylinder, 4. pH sensor, 5. air compressor, 6. solenoid valve, 7. water pump, 8. multi-way valve, 9. standard liquid bottle, 10. liquid outlet valve, 11. support leg, 12. support cross frame, 13. locking bolt, 14. collection bottle, 15. controller, 21. sensor fixing hole, 22. sensor protection ring, 23. sensor fixing plate fixing groove, 31. blowing hole, 32. liquid inlet, 33. liquid outlet.
以下结合附图和具体实施例，对本发明做进一步说明。The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.
一种pH传感器检验装置，包括：支撑架1，支撑架1的支撑腿11竖向设置，支撑架1的支撑横架12横向设置，支撑横架12通过锁紧螺栓13固定连接传感器固定板2，传感器固定板2上设置多个pH传感器4，pH传感器4的下部伸入到溶液缸3中；溶液缸3固定设置，上部四周均匀设置多个吹气孔31，吹气孔31的下方设置进液口32，溶液缸3的底部设置出液口33；吹气孔31分别连接电磁阀6，电磁阀6连接空气压缩机5，进液口32连接水泵7，水泵7连接多通阀8，多通阀8连接多个标准液瓶9，出液口33依次连接出液阀10和收集瓶14，空气压缩机5、 电磁阀6、水泵7、多通阀8、出液阀10分别连接控制器15。A pH sensor testing device comprises: a support frame 1, a support leg 11 of the support frame 1 is arranged vertically, a support cross frame 12 of the support frame 1 is arranged horizontally, the support cross frame 12 is fixedly connected to a sensor fixing plate 2 by a locking bolt 13, a plurality of pH sensors 4 are arranged on the sensor fixing plate 2, and the lower part of the pH sensor 4 extends into a solution cylinder 3; the solution cylinder 3 is fixedly arranged, a plurality of blowing holes 31 are evenly arranged around the upper part, a liquid inlet 32 is arranged below the blowing holes 31, and a liquid outlet 33 is arranged at the bottom of the solution cylinder 3; the blowing holes 31 are respectively connected to a solenoid valve 6, the solenoid valve 6 is connected to an air compressor 5, the liquid inlet 32 is connected to a water pump 7, the water pump 7 is connected to a multi-way valve 8, the multi-way valve 8 is connected to a plurality of standard liquid bottles 9, the liquid outlet 33 is sequentially connected to a liquid outlet valve 10 and a collecting bottle 14, the air compressor 5, The solenoid valve 6 , the water pump 7 , the multi-way valve 8 , and the liquid outlet valve 10 are respectively connected to the controller 15 .
支撑腿11和支撑横架12可转动连接，支撑腿11和支撑横架12连接处设有锁紧扳手。支撑横架12在横向两侧对称设置锁紧螺栓13。传感器固定板2为板状，设置多排传感器固定孔21，传感器固定孔21的周边设置传感器保护圈22，传感器保护圈22上放置pH传感器4，传感器固定板2的端部设置传感器固定板固定槽23，传感器固定板固定槽23穿过锁紧螺栓13的柱体。锁紧螺栓13上部为螺帽，中部光滑，下部设置螺纹，锁紧螺栓13下部和支撑横架12的内螺纹孔配合。吹气孔31的数量为四个，相互之间夹角为90度。溶液缸3上部开口，下部为光滑弧面。The support leg 11 and the support cross frame 12 are rotatably connected, and a locking wrench is provided at the connection between the support leg 11 and the support cross frame 12. The support cross frame 12 is symmetrically provided with locking bolts 13 on both sides of the horizontal direction. The sensor fixing plate 2 is plate-shaped, and multiple rows of sensor fixing holes 21 are provided. A sensor protection ring 22 is provided around the sensor fixing hole 21, and a pH sensor 4 is placed on the sensor protection ring 22. A sensor fixing plate fixing groove 23 is provided at the end of the sensor fixing plate 2, and the sensor fixing plate fixing groove 23 passes through the column of the locking bolt 13. The upper part of the locking bolt 13 is a nut, the middle part is smooth, and the lower part is provided with a thread. The lower part of the locking bolt 13 cooperates with the internal threaded hole of the support cross frame 12. There are four air holes 31, and the angle between them is 90 degrees. The upper part of the solution cylinder 3 is open, and the lower part is a smooth arc surface.
控制器15控制空气压缩机5启停和电磁阀6开关，控制器15控制水泵7启停，控制器15控制多通阀8开启通道，控制器15控制出液阀10开关。The controller 15 controls the start and stop of the air compressor 5 and the switch of the solenoid valve 6 , the controller 15 controls the start and stop of the water pump 7 , the controller 15 controls the opening of the channel of the multi-way valve 8 , and the controller 15 controls the switch of the liquid outlet valve 10 .
支撑腿11竖向设置用于支撑着支撑架1，支撑架1的支撑横架12横向设置用于固定传感器固定板2，传感器固定板2通过锁紧螺栓13固定连接，传感器固定板2通过传感器固定板固定槽23伸入锁紧螺栓13中部，锁紧螺栓13下部和支撑横架12通过螺纹连接固定。传感器固定板2的传感器固定孔21上放置多个pH传感器4，传感器固定孔21的外圈设置的传感器保护圈22用于保护pH传感器4。pH传感器4的底部伸入到溶液缸3中，pH传感器4接入pH检测仪显示检测结果。The support leg 11 is vertically arranged to support the support frame 1, and the support cross frame 12 of the support frame 1 is horizontally arranged to fix the sensor fixing plate 2, which is fixedly connected by the locking bolt 13, and the sensor fixing plate 2 extends into the middle of the locking bolt 13 through the sensor fixing plate fixing groove 23, and the lower part of the locking bolt 13 and the support cross frame 12 are fixed by threaded connection. A plurality of pH sensors 4 are placed on the sensor fixing hole 21 of the sensor fixing plate 2, and the sensor protection ring 22 provided on the outer ring of the sensor fixing hole 21 is used to protect the pH sensor 4. The bottom of the pH sensor 4 extends into the solution cylinder 3, and the pH sensor 4 is connected to the pH detector to display the test results.
使用时，控制器15控制空气压缩机5开启，再控制单个吹气孔31上对应的电磁阀6，将气体打入溶液缸3，从而对溶液缸3内的pH传感器4进行干燥。控制器15控制水泵7开启，控制器15控制多通阀8的一个通道开启，水泵7将标准液瓶9中的标准液吸入溶液缸3中，多个标准液瓶9中分别放入多个不同的标准液，通过多通阀8进行选择。When in use, the controller 15 controls the air compressor 5 to start, and then controls the corresponding solenoid valve 6 on the single blowing hole 31 to pump gas into the solution cylinder 3, thereby drying the pH sensor 4 in the solution cylinder 3. The controller 15 controls the water pump 7 to start, and the controller 15 controls one channel of the multi-way valve 8 to open, and the water pump 7 sucks the standard solution in the standard solution bottle 9 into the solution cylinder 3. Multiple standard solution bottles 9 are respectively filled with multiple different standard solutions, which are selected by the multi-way valve 8.
当溶液缸3内的一个检测步骤完成，需要对溶液缸3内的标准液进行排放时，控制器15控制出液阀10开启，溶液缸3内的标准液沿着出液口33流入收集瓶14进行收集。When a detection step in the solution cylinder 3 is completed and the standard solution in the solution cylinder 3 needs to be discharged, the controller 15 controls the liquid outlet valve 10 to open, and the standard solution in the solution cylinder 3 flows into the collection bottle 14 along the liquid outlet 33 for collection.
溶液缸3固定设置，上部四周均匀设置多个吹气孔31，吹气孔31的数量为四个，相互之间夹角为90度，当气体进入溶液缸3后，对pH传感器4上的检测头进行有效干燥，风力吹扫减少传感器头残留，从而提高检测精度。The solution cylinder 3 is fixedly arranged, and a plurality of blowing holes 31 are evenly arranged around the upper part. There are four blowing holes 31, and the angle between them is 90 degrees. When the gas enters the solution cylinder 3, the detection head on the pH sensor 4 is effectively dried, and the wind blowing reduces the residue on the sensor head, thereby improving the detection accuracy.
第一部分检测流程具体为：准备工作完成后开始检验流程，第一次注入清水洗涤，然后洗涤后的液体排空，再使用气体进行吹气干燥，再注入标准液1(pH＝6.86)。pH检测仪进行读数和判断，判断测量原始信号读数，如果检测合格，排空标准液1，并记录测试数据，如果检测不合格，标记该pH传感器4未通过检测，并记录。pH检测仪通过电信号通知控制器15继续进行下一步检测。The first part of the test process is as follows: After the preparation work is completed, the test process begins. The first time, clean water is injected for washing, and then the liquid after washing is emptied, and then the gas is used for blowing and drying, and then the standard liquid 1 (pH=6.86) is injected. The pH detector reads and judges, and judges the original signal reading. If the test is qualified, the standard liquid 1 is emptied and the test data is recorded. If the test is unqualified, the pH sensor 4 is marked as not passing the test and recorded. The pH detector notifies the controller 15 through an electrical signal to continue the next step of testing.
第二部分检测流程具体为：第二次注入清水洗涤，然后洗涤后的液体排空，再使用气体进行吹气干燥，再注入标准液2(pH＝4.01)。pH检测仪进行读数和判断，判断测量原始信号读数，如果检测合格，排空标准液2，并记录测试数据，如果检测不合格，标记该pH传感器4未通过检测，并记录。pH检测仪通过电信号通知控制器15继续进行下一步检测。The second part of the detection process is as follows: inject clean water for washing for the second time, then drain the washed liquid, use gas to blow dry, and then inject standard solution 2 (pH=4.01). The pH detector reads and judges, and judges the original signal reading. If the test is qualified, drain the standard solution 2 and record the test data. If the test is unqualified, mark the pH sensor 4 as not passing the test and record it. The pH detector notifies the controller 15 through an electrical signal to continue the next step of detection.
第三部分检测流程具体为：第三次注入清水洗涤，然后洗涤后的液体排空，再使用气体进行吹气干燥，再注入标准液3(pH＝9.18)。pH检测仪进行读数和判断，判断测量原始信号读数，如果检测合格，排空标准液3，并记录测试数据，如果检测不合格，标记该pH传感器4未通过检测，并记录。pH检测仪通过电信号通知控制器15继续进行下一步检测。The third part of the detection process is as follows: inject clean water for washing for the third time, then drain the washed liquid, use gas to blow dry, and then inject standard solution 3 (pH=9.18). The pH detector reads and judges, and judges the original signal reading. If the test is qualified, drain the standard solution 3 and record the test data. If the test is unqualified, mark the pH sensor 4 as not passing the test and record it. The pH detector notifies the controller 15 through an electrical signal to continue the next step of detection.
第四部分检测流程具体为：第四次注入清水洗涤，然后洗涤后的液体排空，再使用 气体进行吹气干燥。pH检测仪完成检测，对通过检测的pH传感器4，人工打印标签。检验结束，操作人员进行剩余步骤。The fourth part of the test process is as follows: the fourth time to inject clean water for washing, then empty the washing liquid, and then use The gas is blown dry. The pH detector completes the test, and the label is manually printed for the pH sensor 4 that passes the test. The test is completed, and the operator performs the remaining steps.
实现自动化，使检验流程减少人工参与，大大降低了人工成本与时间成本；由于溶液均为国标指定的试剂配置而成，不会出现高危有害溶液，同时测试溶液在配制保质期内可重复使用。检验流程的安全性具有有效保证。可有效提高检验效率，增加单位时间内传感器检验完成数量。简化人工工序，人工介入部分仅为检验开始前传感器接入固定以及结束后拆卸贴标归类。同时解放人力，可多线进行生产工作。操作简洁，只需准备流程完成后再在主控台点击“开始”即可。维护方便，利用检验流程的逻辑即可进行测试液的更换。可扩展性，可扩展更多传感器同时进行检验，也可多台设备同时进行。可延伸性，可衍生为除pH传感器外更多品类传感器的检验。Automation is achieved to reduce manual participation in the inspection process, greatly reducing labor costs and time costs; since the solutions are all configured with reagents specified by the national standard, there will be no high-risk and harmful solutions, and the test solutions can be reused within the shelf life of the preparation. The safety of the inspection process is effectively guaranteed. It can effectively improve the inspection efficiency and increase the number of sensor inspections completed per unit time. Simplify the manual process, and the manual intervention part is only the sensor connection and fixation before the start of the inspection and the removal and labeling classification after the inspection. At the same time, it liberates manpower and can carry out production work on multiple lines. The operation is simple, just click "Start" on the main console after the preparation process is completed. Easy maintenance, the test solution can be replaced using the logic of the inspection process. Scalability, more sensors can be expanded for simultaneous inspection, and multiple devices can also be carried out at the same time. Extensibility, it can be derived into the inspection of more categories of sensors in addition to pH sensors.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等同物界定。 The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims (1)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310696663.0 | 2023-06-13 | ||
| CN202310696663.0A CN116698935B (en) | 2023-06-13 | 2023-06-13 | PH sensor verifying attachment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024255650A1 true WO2024255650A1 (en) | 2024-12-19 |
Family
ID=87844676
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2024/097372 Ceased WO2024255650A1 (en) | 2023-06-13 | 2024-06-04 | Ph sensor inspection apparatus |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN116698935B (en) |
| WO (1) | WO2024255650A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116698935B (en) * | 2023-06-13 | 2024-01-23 | 上海博取仪器有限公司 | PH sensor verifying attachment |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206193013U (en) * | 2016-08-31 | 2017-05-24 | 克拉玛依市三达检测分析有限责任公司 | Continuous automatic measurement device of liquid pH |
| CN108107099A (en) * | 2018-01-31 | 2018-06-01 | 四川宏达石油天然气工程有限公司 | On-line analysis instrument maintaining robot and its operation method |
| CN211318295U (en) * | 2019-12-27 | 2020-08-21 | 唐山三孚硅业股份有限公司 | Automatic purging device in pH measuring process |
| CN115291003A (en) * | 2022-07-04 | 2022-11-04 | 上海博取仪器有限公司 | PH electrode automatic checkout device |
| CN116698935A (en) * | 2023-06-13 | 2023-09-05 | 上海博取仪器有限公司 | PH sensor verifying attachment |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040087031A1 (en) * | 2002-11-05 | 2004-05-06 | Simon Richard K. | PH measurement system |
| DE102013109106A1 (en) * | 2013-08-22 | 2015-03-12 | Endress + Hauser Conducta Gesellschaft für Mess- und Regeltechnik mbH + Co. KG | pH sensor |
| CN205786586U (en) * | 2016-05-25 | 2016-12-07 | 上海蓝魂环保科技有限公司 | A kind of water quality detecting device for ship tail gas desulfurizer |
-
2023
- 2023-06-13 CN CN202310696663.0A patent/CN116698935B/en active Active
-
2024
- 2024-06-04 WO PCT/CN2024/097372 patent/WO2024255650A1/en not_active Ceased
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206193013U (en) * | 2016-08-31 | 2017-05-24 | 克拉玛依市三达检测分析有限责任公司 | Continuous automatic measurement device of liquid pH |
| CN108107099A (en) * | 2018-01-31 | 2018-06-01 | 四川宏达石油天然气工程有限公司 | On-line analysis instrument maintaining robot and its operation method |
| CN211318295U (en) * | 2019-12-27 | 2020-08-21 | 唐山三孚硅业股份有限公司 | Automatic purging device in pH measuring process |
| CN115291003A (en) * | 2022-07-04 | 2022-11-04 | 上海博取仪器有限公司 | PH electrode automatic checkout device |
| CN116698935A (en) * | 2023-06-13 | 2023-09-05 | 上海博取仪器有限公司 | PH sensor verifying attachment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116698935A (en) | 2023-09-05 |
| CN116698935B (en) | 2024-01-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102346194B (en) | Water quality on-line monitoring automatic quality control system | |
| CN105737905A (en) | Livestock house air environment quality testing system and use method thereof | |
| CN206193013U (en) | Continuous automatic measurement device of liquid pH | |
| WO2024255650A1 (en) | Ph sensor inspection apparatus | |
| CN202120107U (en) | Automatic quality control system for water quality on-line monitoring | |
| KR0154771B1 (en) | Method and device for detecting leaks trough the bushings of the cover of a nuclear reactor vessel | |
| CN109342160A (en) | Automatic filtration device and method for the determination of free silica | |
| CN108918768A (en) | Cable macromolecular gas detecting system | |
| CN106324197A (en) | Atmospheric pollution detection device convenient to clean | |
| CN109884263B (en) | Dissolved oxygen sensor test device and test method thereof | |
| CN202854036U (en) | Carbon monoxide concentration on-line detection device | |
| CN206818689U (en) | A kind of water quality on-line monitoring instrument | |
| CN102128945B (en) | Fully-sealed trace water determination system with automatic quantitative sample feeding | |
| CN115291003B (en) | PH electrode automatic checkout device | |
| CN119197640A (en) | An automatic detection device for electrolytic manganese electrolytic cell liquid | |
| CN208255312U (en) | A kind of on-Line Monitor Device of hydrogen ion exchange resin consumption | |
| CN110823798A (en) | A multi-channel ozone concentration analyzer for ozone aging test chamber | |
| CN110208464A (en) | A kind of smoke composition content detection device and detection method | |
| CN116499403A (en) | Method and device for ultrasonic thickness measurement of water-cooled wall | |
| CN1971301B (en) | A battery detection system | |
| CN209685760U (en) | A kind of novel foodstuff Micro biological Tests workbench | |
| CN110672668A (en) | Device and method for detecting moisture in transformer oil | |
| CN218250174U (en) | Pilot scale reaction kettle | |
| CN119757151B (en) | Water quality multi-parameter intelligent sampling and detection analysis system | |
| CN221764550U (en) | On-line display instrument for conditioning physical and chemical indexes |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 24822601 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |