WO2024256035A1 - Four à température régulée avec collecte d'exsudat - Google Patents
Four à température régulée avec collecte d'exsudat Download PDFInfo
- Publication number
- WO2024256035A1 WO2024256035A1 PCT/EP2024/025175 EP2024025175W WO2024256035A1 WO 2024256035 A1 WO2024256035 A1 WO 2024256035A1 EP 2024025175 W EP2024025175 W EP 2024025175W WO 2024256035 A1 WO2024256035 A1 WO 2024256035A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- heat source
- burner box
- hood
- oven
- oven according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J37/00—Baking; Roasting; Grilling; Frying
- A47J37/06—Roasters; Grills; Sandwich grills
- A47J37/0623—Small-size cooking ovens, i.e. defining an at least partially closed cooking cavity
- A47J37/0647—Small-size cooking ovens, i.e. defining an at least partially closed cooking cavity with gas burners
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J37/00—Baking; Roasting; Grilling; Frying
- A47J37/06—Roasters; Grills; Sandwich grills
- A47J37/0623—Small-size cooking ovens, i.e. defining an at least partially closed cooking cavity
- A47J37/0664—Accessories
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J37/00—Baking; Roasting; Grilling; Frying
- A47J37/06—Roasters; Grills; Sandwich grills
- A47J37/067—Horizontally disposed broiling griddles
- A47J37/0682—Horizontally disposed broiling griddles gas-heated
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J37/00—Baking; Roasting; Grilling; Frying
- A47J37/06—Roasters; Grills; Sandwich grills
- A47J37/07—Roasting devices for outdoor use; Barbecues
- A47J37/0704—Roasting devices for outdoor use; Barbecues with horizontal fire box
- A47J37/0713—Roasting devices for outdoor use; Barbecues with horizontal fire box with gas burners
Definitions
- This invention relates to a temperature-controlled oven such as may be employed for cooking food and in particular but not exclusively, to an oven such as may be used as a barbecue and which addresses the fluctuations in temperature when cooking of fatty foods over naked flames.
- the present invention is not confined to collection of oil and other exudates within temperature-controlled barbecues and may be applied to, for example, cooking ovens or grills and industrial ovens. Where the context permits, the present invention may be used where heating an object results in the melting or exuding of at least a part of the object, normally a food item.
- a grill having a grid element.
- the grid element comprises a base element and upstanding ribs.
- Barbecues are a popular worldwide cooking appliance and, as previously stated, barbecues consist of a heat source directly below the cooking rack and food placed upon it. This is the most efficient way of cooking because thermal heat rises to efficiently heat the food above.
- This open rack cooking process is particularly efficient, compared to a solid flat skillet, at heating non flat curved foods like chicken thighs, sausages, chicken wings etc, because heating of the food is not limited to contact to the hot surface and unlike a solid skillet or pan that tend to absorb and block out the hot gases from the radiants, open rack barbecue cooking allows these hot thermal gases and direct radiant heat to envelop and efficiently heat the food on the open cooking rack.
- thermostatic control to gas or electric BBQ units this condition is not alleviated because the efficient open cooking rack allows for oil and fats to drip down from the food and ignite inside the burner box, causing raised temperatures that influence the thermostat temperature, which then automatically turns down the gas or electricity supply to the heat radiants. Unfortunately, this can have limited effect on the temperature inside the barbecue because the fat fire will continue to burn uncontrollably until all of the oil and fats have stopped dripping out of the food, So making the thermostatic control system ineffective.
- the present invention seeks to provide a temperature controlled oven with improved temperature control and with reduced risk of flare up of heated exudate.
- a temperature controlled oven comprising a burner box, a controllable heat source within the burner box, a heating rack supported by the burner box at a position over the heat source and a hood moveable between a first, closed position at which it covers the burner box and a second, open position at which the heating rack is exposed, the heating rack comprising a plurality of spaced apart collection bars to support a product for cooking and which are inclined to the horizontal, said collection bars each defining a collection channel along which exudate from the product may flow under gravity to a drainage channel, said drainage channel being inclined to the horizontal to direct collected exudate to an exudate collection vessel, the temperature controlled oven further comprising a thermostat operable to control operation of the heat source.
- said temperature controlled oven shall further comprise one or more of the following features.
- the spaced apart collection bars are inclined to the horizontal at an angle of between 2 and 15 degrees.
- the drainage channel is inclined to the horizontal at an angle of between 2 and 10 degrees.
- the collection vessel may be positioned externally of the burner box or within the burner box. If positioned within the burner box it is preferably located at a position as remote as realistically possible from the heat source.
- the hood may be separable from the burner box or it may be secured thereto, for example pivotally secured to the burner box.
- the temperature controlled oven may comprise a display to display the temperature measured by the automatic temperature controlled thermostat. If the hood is pivotally or otherwise secured to the burner box the automatic temperature control thermostat preferably is attached to the burner box.
- the burner box may comprise a sensor, such as a switch to sense whether the hood is in a first or a second position and to reduce or inhibit heat generation by the heat source when the hood is in the second position.
- the oven may comprise a thermostatic control unit, such as a rotary dial unit or a digital display operable to set a target cooking temperature for the oven and facilitate control of the energy output of the heat source in response to the oven temperature as measured by a temperature sensor within the oven.
- a thermostatic control unit such as a rotary dial unit or a digital display operable to set a target cooking temperature for the oven and facilitate control of the energy output of the heat source in response to the oven temperature as measured by a temperature sensor within the oven.
- control unit may be operable to control only some of the heater units and/or to allow selection of the number of heater units which are controlled by the control unit.
- a control unit is supported by the burner box or hood and is manually operable or is remotely operable, for example wirelessly such as by means of an app on a smart phone or computer.
- a sensor such as a switch being operated automatically by movement of the hood, it may be manually operable. It may be incorporated into a control dial such as a dial which is operable to vary the heat output from at least a part of the heat source.
- the heat source may comprise a plurality of heater units such as electric or gas type heaters. At least one of a plurality may be controlled independently of one or more other of the heater units to provide a variable heat output.
- the heat source may comprise one or more heater units which are controlled automatically by a heater control means responsive to the thermostat, and additionally one or more heater units that are manually controllable.
- the feature of automatic control of one or more heater units in response to operation of the thermostat preferably is disabled when the hood is in an open position.
- the disabling of that feature may be activated by the sensor that detects movement of the hood and which is arranged to be in operable communication with the heater control means.
- the heat output of the automatically controlled heater unit(s) is automatically reduced to a low level of heat output when the hood is open.
- Temperature controlled barbecues where the gas burners that have incorrectly been throttled down due the heat produced by the oil fires inside the barbecue, but are not directly next to these oil fires have a tendency to blow out in light wind conditions due to the low gas flow imposed by the thermostatic control reducing the gas flames and will not ignite again, other than by the ignition procedure for each gas BBQ type.
- thermostatic temperature control will operate more accurately if the dripping oils which act as an additional fuel source can be collected in the cooking surface, guided away by means of a dedicated secondary channel or channels and deposited safely outside of the barbecue burner box into a suitable container on the external side of the combustion area.
- the angle at which the bars are set at to encourage the oils to travel under gravity along the support and collector sections to the direction of the secondary channel is also important.
- the length of the bars is decided by the size of the BBQ burner box, but in general between 300mm to 500mm covers most designs. Over this distance a drainage angle of 2 to 15 degrees is required to make a directed flow of oils to the secondary channel.
- the fatty food item 14 is placed on the grooved cooking racks 19 and it can be seen that the oil and fats 20 emitted from the fatty food item 14 are not dripping down onto the hot burner radiants 5 instead the oils and exudate 20 is collected by the grooves in the improved cooking racks 19 and drain down into the channel or channels 17 to be guided out by the dedicated channel 17, under gravity into the oil collection vessel 18. This has the positive effect of stopping run away fat fires within the burner box 2.
- a way to try to improve this condition when barbecue cooking with the lid closed is to use automatic temperature control with a temperature sensing device inside the burner box and the ability to regulate the main heat input such as gas or electric.
- the barbecue 1 with the pivoting hood 3 in the closed position 16 the manual control throttles 6 are set open to supply gas to burner radiants 5 which are lit by the manual ignition 9.
- the control switch 10 is activated by the closed pivoting hood 3 which turns the automatic temperature control thermostat 7 to the active on position and the automatic temperature control function is activated. With the gas burner radiants 5 lit, heat builds up inside the closed pivoting hood 3 and burner box 2. This heat is automatically controlled and adjusted up or down by manually setting the temperature control dial 12 to the desired cooking temperature, this acts upon automatic temperature control thermostat 7 to the preferred setting which in turn acts upon the throttle up and down device 8 to maintain and regulate the amount of gas supplied to the burner radiants 5 through the control throttles 6 to provide the desired and regulated correct cooking temperature selected on control dial 12.
- thermostat 7 and throttle up and down device 8 can be integrated and act upon all or just some of the burner radiants 5, and that by turning down to very low heat or turning off, these nontemperature controlled manually operated burner radiants, thermostatic temperature control can still be achieved within the barbecue pivoting hood 3 and burner box 2.
- the fatty food item 14 is placed on the dedicated collection type cooking racks 19 and it can be seen that the oil and fats 20 emitted from the fatty food item 14 are not dripping down onto the hot burner radiants 5 and instead the oils and fats exudate 20 are collected by the grooves in the improved cooking rack 19 and drain down to the dedicated channel or channels 17 to be guided out under gravity into the oil collection vessel 18 positioned outside the burner box. This has the positive effect of stopping run away fat fires within the burner box 2.
- control switch 10 is operated automatically when the pivoting hood 3 is opened or closed, alternatively the control switch 10 can be repositioned and operated manually by the user when thermostatic temperature control is required, preferably when the pivoting hood 3 is closed, therefore acting as a temperature regulated oven. It is noted that this manually operated control switch could alternatively be integrated into the control dial 12. It is noted that when automatic temperature control is in operation the manual control dial 12 overrides control provided by each temperature control integrated manual control throttles 6.
- thermostatic temperature control can be achieved to a degree in charcoal barbecues by reducing or increasing air supply to the ignited charcoal and will benefit from removal of combustible oils from dripping into the burner box.
- the elements making up an improved temperature-controlled barbecue include: a) Oil and fats collection using efficient open grill racks b) Automatic thermostatic control components c) Collection channel or channels to receive the oils and fats from the grill racks and take it safely away from the hot burner box preventing ignition of afore mentioned oils and fats (exudates). d) Optional hood open or closed activated switch
- the temperature control thermostat 7 is shown positioned near to the cooking surface. However it can instead be placed underneath the collection channel 17 or placed at the rear or sides of the barbecue just above the cooking surface to add further protection from dripping oils and small food items falling on top of it creating a burning heat source, giving a false temperature input to the sensor device.
- the fat collection channel or channels 17 exit outside of the burner box 2 to convey the oil and fats exudate 20 into a separate collection vessel 18 this is not exclusive and if desired the oils and fats exudate 20 can be run down inside the cool portion of the internal walls of the burner box 2 where it flows under gravity into oils collection cup outside the bottom point of the burner box 2, which by default is normally cooler but can also be a heat source, so not always ideal.
- control switch 10 may be the case that although it is not completely necessary to include control switch 10 to have temperature control within the barbecue 1 , as is the case with domestic gas or electric ovens.
- Control switch 10 may be automatically operated by the pivoting hood 3 and with the addition of another electric switch not shown, which is only engaged when the barbecue is switched to temperature control condition.
- This additional switch can be integrated into temperature control dial 12 or alternatively be a separate solenoid switch energised only by rotating the temperature control dial 12 to the temperature control position.
- This additional switch is designed to act upon a gas restricting solenoid valve to reduce down the gas input or in the case of an electric barbecues, to turn down electrical power when the pivoting hood 3 is opened and control switch 10 is activated. This will override and prevent the normal operating condition where after the release of the hot gases from the open pivoting hood 3 and burner box 2.
- the control thermostat 7 senses the drop in temperature and acts upon the throttle up and down device 8 allowing additional gas or electricity in the case of electric barbecues, through the control throttles 6. This condition consumes excessive gas or electricity as the barbecue tries to get back up to the required temperature as set on the control dial 12 with the subsequent impact of unnecessary CO2 emissions into the atmosphere.
- This additional switch and restricting solenoid valve automatically activates when the pivoting hood 3 is opened is a solution to above condition.
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Baking, Grill, Roasting (AREA)
Abstract
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP24730891.9A EP4727412A1 (fr) | 2023-06-16 | 2024-06-04 | Four à température régulée avec collecte d'exsudat |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB202309079 | 2023-06-16 | ||
| GB2309079.8 | 2023-06-16 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024256035A1 true WO2024256035A1 (fr) | 2024-12-19 |
Family
ID=91376979
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2024/025175 Ceased WO2024256035A1 (fr) | 2023-06-16 | 2024-06-04 | Four à température régulée avec collecte d'exsudat |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP4727412A1 (fr) |
| WO (1) | WO2024256035A1 (fr) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4787364A (en) * | 1987-09-21 | 1988-11-29 | Errol Rex McNeil | Frying oven |
| US5105725A (en) | 1989-02-15 | 1992-04-21 | Haglund Allen C | Barbecue grill and cooking grid element |
| US6371011B1 (en) * | 2001-03-19 | 2002-04-16 | Irvin R. Kuechler | Fast production smokeless broiler |
| GB2428962B (en) | 2004-05-19 | 2008-05-28 | Ian Geoffrey Worton | Heating rack |
| CN101815456A (zh) * | 2007-09-17 | 2010-08-25 | 石利洛澳大利亚股份有限公司 | 烧烤架的改进 |
| US20210315416A1 (en) * | 2020-04-09 | 2021-10-14 | North Atlantic Imports, Llc | Griddle cooking station with hood and method thereof |
-
2024
- 2024-06-04 EP EP24730891.9A patent/EP4727412A1/fr active Pending
- 2024-06-04 WO PCT/EP2024/025175 patent/WO2024256035A1/fr not_active Ceased
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4787364A (en) * | 1987-09-21 | 1988-11-29 | Errol Rex McNeil | Frying oven |
| US5105725A (en) | 1989-02-15 | 1992-04-21 | Haglund Allen C | Barbecue grill and cooking grid element |
| US6371011B1 (en) * | 2001-03-19 | 2002-04-16 | Irvin R. Kuechler | Fast production smokeless broiler |
| GB2428962B (en) | 2004-05-19 | 2008-05-28 | Ian Geoffrey Worton | Heating rack |
| CN101815456A (zh) * | 2007-09-17 | 2010-08-25 | 石利洛澳大利亚股份有限公司 | 烧烤架的改进 |
| US20210315416A1 (en) * | 2020-04-09 | 2021-10-14 | North Atlantic Imports, Llc | Griddle cooking station with hood and method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| EP4727412A1 (fr) | 2026-04-22 |
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