WO2024256611A1 - Production of an alphas1-casein in a yeast or a filamentous fungus host - Google Patents

Production of an alphas1-casein in a yeast or a filamentous fungus host Download PDF

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Publication number
WO2024256611A1
WO2024256611A1 PCT/EP2024/066507 EP2024066507W WO2024256611A1 WO 2024256611 A1 WO2024256611 A1 WO 2024256611A1 EP 2024066507 W EP2024066507 W EP 2024066507W WO 2024256611 A1 WO2024256611 A1 WO 2024256611A1
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Prior art keywords
casein
alphasi
seq
aspergillus
variant
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French (fr)
Inventor
Steven Christian Jozef Geysens
Robin Marcel Michael VANLUCHENE
Jeroen Joris Donald VANHECKE
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Newmilkbuzz BV
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Newmilkbuzz BV
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Priority to EP24733172.1A priority Critical patent/EP4727958A1/en
Publication of WO2024256611A1 publication Critical patent/WO2024256611A1/en
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N15/00Mutation or genetic engineering; DNA or RNA concerning genetic engineering, vectors, e.g. plasmids, or their isolation, preparation or purification; Use of hosts therefor
    • C12N15/09Recombinant DNA-technology
    • C12N15/63Introduction of foreign genetic material using vectors; Vectors; Use of hosts therefor; Regulation of expression
    • C12N15/79Vectors or expression systems specially adapted for eukaryotic hosts
    • C12N15/80Vectors or expression systems specially adapted for eukaryotic hosts for fungi
    • C12N15/81Vectors or expression systems specially adapted for eukaryotic hosts for fungi for yeasts
    • C12N15/815Vectors or expression systems specially adapted for eukaryotic hosts for fungi for yeasts for yeasts other than Saccharomyces
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; PREPARATION THEREOF
    • A23C13/00Cream; Cream preparations; Making thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; PREPARATION THEREOF
    • A23C15/00Butter; Butter preparations; Making thereof
    • A23C15/02Making thereof
    • A23C15/06Treating cream or milk prior to phase inversion
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; PREPARATION THEREOF
    • A23C19/00Cheese; Cheese preparations; Making thereof
    • A23C19/02Making cheese curd
    • A23C19/05Treating milk before coagulation; Separating whey from curd
    • A23C19/054Treating milk before coagulation; Separating whey from curd using additives other than acidifying agents, NaCl, CaCl2, dairy products, proteins, fats, enzymes or microorganisms
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; PREPARATION THEREOF
    • A23C20/00Cheese substitutes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J1/00Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
    • A23J1/008Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from microorganisms
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J1/00Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
    • A23J1/18Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from yeasts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00Working-up of proteins for foodstuffs
    • A23J3/04Animal proteins
    • A23J3/08Dairy proteins
    • A23J3/10Casein
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07KPEPTIDES
    • C07K14/00Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof
    • C07K14/435Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof from animals; from humans
    • C07K14/46Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof from animals; from humans from vertebrates
    • C07K14/47Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof from animals; from humans from vertebrates from mammals
    • C07K14/4701Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof from animals; from humans from vertebrates from mammals not used
    • C07K14/4732Casein
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07KPEPTIDES
    • C07K2319/00Fusion polypeptide
    • C07K2319/01Fusion polypeptide containing a localisation/targetting motif
    • C07K2319/02Fusion polypeptide containing a localisation/targetting motif containing a signal sequence
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12RINDEXING SCHEME ASSOCIATED WITH SUBCLASSES C12C - C12Q, RELATING TO MICROORGANISMS
    • C12R2001/00Microorganisms ; Processes using microorganisms
    • C12R2001/645Fungi ; Processes using fungi
    • C12R2001/84Pichia

Definitions

  • the present invention relates to the field of molecular microbiology, food technology and fermentation technology.
  • the invention relates to a method of producing an alphaSI- casein and to edible products comprising the alphaSI -casein.
  • dairy production has an enormous impact on the environment.
  • Dairy cows and their manure generate significant amounts of greenhouse gas (including methane, which is a much more harmful greenhouse gas than CO2) emissions which contribute to climate change.
  • greenhouse gas including methane, which is a much more harmful greenhouse gas than CO2
  • Water demand is very high as dairy operations consume large volumes of water to grow feed, water cows, manage manure and process products.
  • nitrogen emissions from e.g. manure and fertilizer
  • Bovine milk contains around 35 g/L of caseins (i.e. 80% of the milk protein fraction) divided over alphaSI-, alphaS2-, beta- and kappa-casein within an approximate ratio of 40, 10, 40 and 10 % respectively.
  • caseins are well studied in terms of amino acid composition, molecular weight, post-translational modifications (PTMs) and general physico-chemical properties. Due to the high content of prolyl residues, each casein molecule has an open and flexible conformation. Furthermore, hydrophobic and hydrophilic regions show a block distribution within the protein chain, giving each casein an amphiphilic character. Because of their nature and physico-chemical properties, caseins are unique proteins that, for many applications, cannot easily be replaced by plant-based alternatives.
  • the invention provides for a method for the extracellular production of an alphaSI -casein in a yeast or a filamentous fungus host cell wherein the method comprises:
  • the invention provides for an alphaSI -casein obtainable by the method as described herein.
  • the invention provides for an edible composition comprising the alphaSI- casein as obtained by the method as described herein, wherein preferably the composition is a dairy product, wherein most preferably the composition is a cheese product.
  • the invention provides for a cheese comprising a variant alphaSI- casein having an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 1 and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 1 or an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 2 and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 2 and at least one additional casein selected from the group consisting of naturally occurring alphaSI-casein, alphaS2-, beta- and kappa-casein or mixtures thereof, wherein relative to the total amount of caseins, the cheese comprises at least 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, 95%, 96%, 97%, 98%, 99%, 100% of the variant alphaSI-casein.
  • the invention provides for a use of variant alphaSI-casein having an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 1 and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 1 or an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 2 and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 2 for the production of cheese.
  • the term “and/or” indicates that one or more of the stated cases may occur, alone or in combination with at least one of the stated cases, up to with all of the stated cases.
  • At least a particular value means that particular value or more.
  • “at least 2” is understood to be the same as “2 or more” i.e., 2, 3, 4, 5, 6, 7, 8, 9, 10, 1 1 , 12, 13, 14, 15, ... ,etc.
  • the word “about” or “approximately” when used in association with a numerical value preferably means that the value may be the given value (of 10) more or less 10% of the value.
  • sequence identity is herein defined as a relationship between two or more amino acid (polypeptide or protein) sequences or two or more nucleic acid (polynucleotide) sequences, as determined by comparing the sequences.
  • identity also means the degree of sequence relatedness between amino acid or nucleic acid sequences, as the case may be, as determined by the match between strings of such sequences.
  • similarity between two amino acid sequences is determined by comparing the amino acid sequence and its conserved amino acid substitutes of one polypeptide to the sequence of a second polypeptide. "Identity” and “similarity” can be readily calculated by known methods.
  • nucleic acid construct or “nucleic acid vector” is herein understood to mean a man-made nucleic acid molecule resulting from the use of recombinant DNA technology.
  • the term “nucleic acid construct” therefore does not include naturally occurring nucleic acid molecules although a nucleic acid construct may comprise (parts of) naturally occurring nucleic acid molecules.
  • expression vector or “expression construct” refer to nucleotide sequences that are capable of effecting expression of a gene in host cells or host organisms compatible with such sequences. These expression vectors typically include at least suitable transcription regulatory sequences and optionally, 3' transcription termination signals. Additional factors necessary or helpful in effecting expression may also be present, such as expression enhancer elements.
  • the expression vector will be introduced into a suitable host cell and be able to effect expression of the coding sequence in an in vitro cell culture of the host cell.
  • the expression vector will be suitable for replication in the host cell or organism of the invention.
  • promoter or “transcription regulatory sequence” refers to a nucleic acid fragment that functions to control the transcription of one or more coding sequences, and is located upstream with respect to the direction of transcription of the transcription initiation site of the coding sequence, and is structurally identified by the presence of a binding site for DNA- dependent RNA polymerase, transcription initiation sites and any other DNA sequences, including, but not limited to transcription factor binding sites, repressor and activator protein binding sites, and any other sequences of nucleotides known to one of skill in the art to act directly or indirectly to regulate the amount of transcription from the promoter.
  • a “constitutive” promoter is a promoter that is active in most tissues under most physiological and developmental conditions.
  • An “inducible” promoter is a promoter that is physiologically or developmentally regulated, e.g. by the application of a chemical inducer. An inducible promoter may also be present but not induced.
  • operably linked refers to a linkage of polynucleotide elements in a functional relationship.
  • a nucleic acid is “operably linked” when it is placed into a functional relationship with another nucleic acid sequence.
  • a transcription regulatory sequence is operably linked to a coding sequence if it affects the transcription of the coding sequence.
  • Operably linked means that the DNA sequences being linked are typically contiguous and, where necessary to join two protein encoding regions, contiguous and in reading frame.
  • protein or “polypeptide” are used interchangeably and refer to molecules consisting of a chain of amino acids, without reference to a specific mode of action, size, 3- dimensional structure or origin.
  • nucleic acid or polypeptide molecule when used to indicate the relation between a given (recombinant) nucleic acid or polypeptide molecule and a given host organism or host cell, is understood to mean that in nature the nucleic acid or polypeptide molecule is produced by a host cell or organisms of the same species, preferably of the same variety or strain. If homologous to a host cell, a nucleic acid sequence encoding a polypeptide will typically (but not necessarily) be operably linked to another (heterologous) promoter sequence and, if applicable, another (heterologous) secretory signal sequence and/or terminator sequence than in its natural environment. It is understood that the regulatory sequences, signal sequences, terminator sequences, etc.
  • homologous may also be homologous to the host cell.
  • GMO genetically modified organisms
  • self-cloning is defined herein as in European Directive 98/81/EC Annex II.
  • homologous means that one single-stranded nucleic acid sequence may hybridize to a complementary single-stranded nucleic acid sequence. The degree of hybridization may depend on a number of factors including the amount of identity between the sequences and the hybridization conditions such as temperature and salt concentration as discussed earlier herein.
  • heterologous and exogenous when used with respect to a nucleic acid (DNA or RNA) or protein refers to a nucleic acid or protein that does not occur naturally as part of the organism, cell, genome or DNA or RNA sequence in which it is present, or that is found in a cell or location or locations in the genome or DNA or RNA sequence that differ from that in which it is found in nature.
  • Heterologous and exogenous nucleic acids or proteins are not endogenous to the cell into which it is introduced but have been obtained from another cell or synthetically or recombinantly produced. Generally, though not necessarily, such nucleic acids encode proteins, i.e.
  • exogenous proteins that are not normally produced by the cell in which the DNA is transcribed or expressed.
  • exogenous RNA encodes for proteins not normally expressed in the cell in which the exogenous RNA is present.
  • Heterologous/exogenous nucleic acids and proteins may also be referred to as foreign nucleic acids or proteins. Any nucleic acid or protein that one of skill in the art would recognize as foreign to the cell in which it is expressed is herein encompassed by the term heterologous or exogenous nucleic acid or protein.
  • the present inventors have surprisingly found that production of a specific alphaSI -casein variant in a yeast or a filamentous fungus host cell is particularly efficient and facilitates the extracellular production of this alphaSI -casein variant.
  • the ability to produce high yields of extracellular protein is particularly advantageous as extracellular production has significant advantages in both analytical and industrial applications because it does not require cell disruption and has almost no contamination from host proteins.
  • the invention relates to a method for the extracellular production of an alphaSI -casein in a yeast or a filamentous fungus host cell wherein the method comprises:
  • extracellular production means that the host cell is capable of secreting the alphaSI -casein into the extracellular culture medium, meaning it is not necessary to disrupt the host cells to release the produced casein into the culture medium. Therefore, in the method of the invention no further chemical or temperature treatment is required to extract the alphaSI -casein from the host cell.
  • Sequence identity and “sequence similarity” can be determined by alignment of two peptide or two nucleotide sequences using global or local alignment algorithms, depending on the length of the two sequences. Sequences of similar lengths are preferably aligned using a global alignment algorithm (e.g. Needleman Wunsch) which aligns the sequences optimally over the entire length, while sequences of substantially different lengths are preferably aligned using a local alignment algorithm (e.g. Smith Waterman). Sequences may then be referred to as "substantially identical” or “essentially similar” when they (when optimally aligned by for example the programs GAP or BESTFIT using default parameters) share at least a certain minimal percentage of sequence identity.
  • a global alignment algorithm e.g. Needleman Wunsch
  • GAP uses the Needleman and Wunsch global alignment algorithm to align two sequences over their entire length (full length), maximizing the number of matches and minimizing the number of gaps. A global alignment is suitably used to determine sequence identity when the two sequences have similar lengths.
  • the default scoring matrix used is nwsgapdna and for proteins the default scoring matrix is Blosum62 (Henikoff & Henikoff, 1992, PNAS 89, 915-919).
  • Sequence alignments and scores for percentage sequence identity may be determined using computer programs, such as the GCG Wisconsin Package, Version 10.3, available from Accelrys Inc., 9685 Scranton Road, San Diego, CA 92121-3752 USA, or using open source software, such as the program “needle” (using the global Needleman Wunsch algorithm) or “water” (using the local Smith Waterman algorithm) in EmbossWIN version 2.10.0, using the same parameters as for GAP above, or using the default settings (both for ‘needle’ and for ‘water’ and both for protein and for DNA alignments, the default Gap opening penalty is 10.0 and the default gap extension penalty is 0.5; default scoring matrices are Blosum62 for proteins and DNAFull for DNA). When sequences have a substantially different overall lengths, local alignments, such as those using the Smith Waterman algorithm, are preferred.
  • nucleic acid and protein sequences of the present invention can further be used as a “query sequence” to perform a search against public databases to, for example, identify other family members or related sequences.
  • search can be performed using the BLASTn and BLASTP programs (version 2.0) of Altschul, et al. (1990) J. Mol. Biol. 215:403 — 10.
  • Gapped BLAST can be utilized as described in Altschul et al., (1997) Nucleic Acids Res. 25(17): 3389-3402.
  • the default parameters of the respective programs e.g., BLASTp and BLASTn
  • the medium for culturing a yeast or fungal host cell of the invention is a chemically defined medium.
  • Typical composition of the chemically defined media for growth of (filamentous) fungi are e.g. described in US 20140342396 A1 , incorporated by reference herein.
  • the method of the invention further comprises recovery of the alphaSI - casein from the fermentation broth in which the alphaSI -casein has been brought to expression.
  • the recovery of alphaSI -casein preferably at least includes separation of the host cell biomass from the medium comprising the alphaSI-casein.
  • One of the possibilities to separate the microbial biomass is by centrifugation. Therefore, in one embodiment, the recovery is by centrifugation.
  • other recovery methods are suitable, such as e.g. acid or salt precipitation and solvent extraction, as known in the art.
  • At least one copy of the expression cassette is integrated in the genome of the host cell.
  • host cell comprises multiple copies of the expression cassette, preferably integrated into the genome of the fungal host cell.
  • host cell comprises at least 2, 3, 4, 5, 6, 7, 8, 9, 10, 12, 15, 20, 25, 30 or more copies of the expression cassette, preferably integrated into the genome of the cell, more preferably at a predefined location, such as a locus comprising a highly expressed endogenous fungal or yeast gene.
  • the host cell of the invention comprises genetic modifications that reduce or eliminate the expression or activity of a vacuolar acid aspartyl protease, of at least one extracellular or cell-wall associated aspartic-type endopeptidase and/or one secreted subtilisin-type protease.
  • the vacuolar acid aspartyl protease is a vacuolar acid aspartyl protease encoded by a PEP4 gene, or an orthologue thereof.
  • the PEP4 gene encodes a vacuolar acid aspartyl protease or an orthologue thereof comprising an amino acid sequence with at least 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 96, 97, 98, 99, or 100% sequence identity to SEQ ID NO: 11 .
  • the vacuolar serine-type protease, the activity or expression of which is to be reduced or eliminated in the host cell is a vacuolar serine-type protease encoded by a PRB1 gene, or an orthologue thereof.
  • the PRB1 gene encodes a vacuolar serine- type protease or an orthologue thereof comprising an amino acid sequence with at least 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 96, 97, 98, 99, or 100% sequence identity to SEQ ID NO: 24.
  • the YPS’ gene encodes an aspartic-type endopeptidase or an orthologue thereof comprising an amino acid sequence with at least 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 96, 97, 98, 99, or 100% sequence identity to SEQ ID NO: 26.
  • the host cell comprises a genetic modification that reduces or eliminates the expression or activity of i) a vacuolar acid aspartyl protease encoded by a PEP4 gene as described herein, or an orthologue thereof; ii) a cell-wall associated aspartic acid protease encoded by a YPS1 gene as described herein and iii) a cell-wall associated aspartic acid protease encoded by a YPS’ gene as described herein.
  • the secreted subtilisin-type protease, the activity or expression of which is to be reduced or eliminated in the host cell is a secreted subtilisin-type protease encoded by a SUB2 gene, or an orthologue thereof.
  • the SUB2 gene encodes a secreted subtilisin-type protease or an orthologue thereof comprising an amino acid sequence with at least 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 96, 97, 98, 99, or 100% sequence identity to SEQ ID NO: 25.
  • the genetic modification that reduces the level of O-linked glycosylation of caseins produced by the cells is achieved by:
  • an expression construct comprising a nucleotide sequence encoding at least one alpha-mannosidase such as alpha-1 ,2-mannosidase.
  • the genetic modification comprised in the host cell that reduces or eliminates O-linked protein glycosylation is a genetic modification that reduces or eliminates the expression or activity of at least one protein O-mannosyl transferase in the cell.
  • the protein O- mannosyl transferase is preferably a dolichyl-phosphate-mannose-protein mannosyltransferase (EC 2.4.1 .109).
  • the at least one protein O-mannosyl transferase, the activity or expression of which is to be reduced or eliminated in the host cell is an protein O-mannosyl transferase encoded by a PMT gene, e.g., a PMT1 - PMT7 gene or an orthologue thereof (see Govindappa et al., 2013, Protein Expression and Purification 88(1): 164-171 ; Nett et al., 2013, PLoS One 8(7): e68325), of which PMT1, PMT2 and PMT4 are preferred
  • the PMT1 gene encodes a protein O-mannosyl transferase or an orthologue thereof comprising an amino acid sequence with at least 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 96, 97, 98, 99, or 100% sequence identity to SEQ ID NO: 46.
  • the PMT2 gene encodes an O-mannosyl transferase or an orthologue thereof comprising an amino acid sequence with at least 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 96, 97, 98, 99, or 100% sequence identity to SEQ ID NO: 28.
  • the PMT4 gene encodes an protein O-mannosyl transferase or an orthologue thereof comprising an amino acid sequence with at least 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 96, 97, 98, 99, or 100% sequence identity to SEQ ID NO:29.
  • reduction of O-linked glycosylation is achieved by co-expression of an alpha-mannosidase.
  • the alpha-mannosidase is targeted to the secretion pathway and/or secreted by the host cell.
  • the alpha-mannosidase is an alpha- 1 ,2-mannosidase, an alpha-1 ,6-mannosidase, an alpha-1 ,3-mannosidase or a mannosidase that is able to hydrolyse multiple types of alpha-mannose linkages. More preferably, the alpha- mannosidase is an alpha-1 ,2-mannosidase.
  • the host cell as described herein further comprises an expression construct comprising a nucleotide sequence encoding at least one alpha-1 ,2-mannosidase.
  • the nucleotide sequence encoding the at least one alpha-1 ,2-mannosidase encodes at least one a protein comprising an amino acid sequence with at least 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 96, 97, 98, 99, or 100% sequence identity to SEQ ID NO: 30.
  • the alpha-mannosidase may be separately produced and added to the cell culture.
  • the level of O-linked glycosylation of caseins is reduced and/or eliminated by a genetic modification that reduces or eliminates the expression or activity of at least one O-mannosyl transferase protein in the cell such as an O-mannosyl transferase protein encoded by a PMT gene, or an orthologue thereof such as preferably PMT1 , PMT2 and/or PMT4 as described herein and by additional co-expression of an alpha-mannosidase such as alpha-1 ,2- mannosidase in the host cell as described herein.
  • a genetic modification that reduces or eliminates the expression or activity of at least one O-mannosyl transferase protein in the cell such as an O-mannosyl transferase protein encoded by a PMT gene, or an orthologue thereof such as preferably PMT1 , PMT2 and/or PMT4 as described herein and by additional co-expression of an alpha-mannosidase such as alpha-1 ,2- mannosidase
  • the host cells of the method of the invention are yeast or filamentous fungus host cells.
  • suitable yeast host cells includes yeast from genera Saccharomyces, Kluyveromyces, Candida, Komagataella, Schizosaccharomyces, Hansenula, Kloeckera, Schwanniomyces, Yarrowia, Kazachstania Debaryomyces and Naumovia, or preferably yeast host cells of the species Komagataella phaffii, Komagataella pastoris, Komagataella pseudopastoris Saccharomyces cerevisiae, Saccharomyces exiguus, Saccharomyces bayanus, Kluyveromyces lactis, Kluyveromyces marxianus, Yarrowia lipolytica and Schizosaccharomyces pombe, of which Komagataella phaffii is most preferred.
  • the expression construct comprises a nucleotide sequence encoding an alphaSI -casein comprising the contiguous sequence of SEQ ID NO: 3 or of SEQ ID NO: 4.
  • the nucleotide sequence encodes an alphaSI -casein consisting of the amino acid sequence of SEQ ID NO: 3 or of SEQ ID NO: 4.
  • the expression construct comprises a nucleotide sequence encoding an alphaSI -casein having at least 90%, 95%, 96%, 97%, 98%, 99%, or 100% sequence identity with SEQ ID NO: 1 or SEQ ID NO: 2 wherein the sequence does not comprise the stretch of amino acids EVXNENLLRFXXX (SEQ ID NO: 5), wherein X represent any naturally occurring amino acid.
  • the expression construct comprises a nucleotide sequence encoding an alphaSI -casein having at least 90%, 95%, 96%, 97%, 98%, 99%, or 100% sequence identity with SEQ ID NO: 1 and does not comprise the stretch of amino acids EVLNENLLRFFVA (SEQ ID NO: 6).
  • the expression construct comprises a nucleotide sequence encoding an alphaSI -casein having at least 90%, 95%, 96%, 97%, 98%, 99%, or 100% sequence identity with SEQ ID NO: 2 and does not comprise the stretch of amino acids EVLNENLLRFVVA (SEQ ID NO: 7) or EVPNENLLRFVVA (SEQ ID NO: 8).
  • the expression construct comprises nucleotide sequence encoding an alphaSI -casein comprising an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 9 or 10.
  • the expression construct comprises a nucleotide sequence encoding an alphaSI -casein comprising the contiguous sequence of SEQ ID NO: 9 or of SEQ ID NO: 10.
  • the nucleotide sequence encodes an alphaSI -casein consisting of the amino acid sequence of SEQ ID NO: 9 or of SEQ ID NO: 10.
  • the nucleotide sequence encoding the variant alphaSI -casein as described in the various embodiments of the first aspect of the invention further encodes a secretory signal sequence.
  • the naturally occurring secretory signal sequence is replaced with a heterologous secretory signal sequence from a highly expressed secreted fungal protein, and optionally a pro-sequence, operably linked in frame to the nucleotide sequence coding for the casein.
  • the secretory signal sequence is heterologous to the protein of interest.
  • a “signal sequence” is an amino acid sequence which when operably linked to the aminoterminus of a protein of interest (i.c. a casein) permits the secretion of such protein from the host fungus.
  • Such signal sequences may be the signal sequence normally associated with the protein of interest (i.e., a native signal sequence) or may be derived from other sources (i.e., a signal sequence foreign or heterologous to the protein of interest).
  • Signal sequences are operably linked to a heterologous polypeptide either by utilizing a native signal sequence or by joining a DNA sequence encoding a foreign signal sequence to a DNA sequence encoding the protein of interest in the proper reading frame to permit translation of the signal sequence and protein of interest.
  • the signal sequence is selected from the group consisting of: SEQ ID NO: 13-18.
  • the invention relates to an alphaSI -casein as described in the various embodiments of the first aspect of the invention obtainable by the method as described herein.
  • the invention relates to an edible composition
  • an edible composition comprising the alphaSI - casein as obtained by the method as described herein.
  • the edible composition further comprises minerals, synthetic substances, flavoring substances (such as for examples herbs and spices), plant based proteins or proteins from microbial origin such as yeast proteins. Plant based proteins and yeast proteins suitable for the use in food products are known to the skilled person in the art.
  • the edible composition is a food product.
  • the food product is a dairy product.
  • a wide variety of dairy substitute products can be made using the method as described herein. Methods for producing animal-free dairy substitute products are inter alia described in WO2016/029193, which is herein incorporated by reference.
  • Such products include without limitation, milk, whole milk, buttermilk, skim milk, infant formula, condensed milk, dried milk, evaporated milk, butter, clarified butter, cream, cottage cheese, cream cheese, creme fraiche, skyr, yogurt and various types of cheese.
  • the dairy substitute products can also be incorporated into various food applications as a replacement for dairy products, which include ice cream, frozen custard, frozen yogurt, cookies, chocolate and cakes.
  • the food product is cheese.
  • the edible composition predominantly comprises the alphaSI - casein obtainable by the method as described.
  • Predominant is herein defined as comprising, relative to the total amount of caseins, at least 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, 95%, 96%, 97%, 98%, 99%, 100% alphaSI -casein obtainable by the method as described.
  • the only casein in the edible composition as described herein is the alphaSI -casein obtainable by the method as described.
  • the invention further provides for a cheese comprising a variant alphaSI -casein as described in the various embodiments of aspect 1 of the invention and optionally at least one additional casein.
  • the additional casein is selected from the group consisting of naturally occurring alphaSI -casein, alphaS2-, beta- and kappa-casein or mixtures thereof. In certain embodiments the additional caseins are of non-animal origin.
  • the cheese as described herein comprises relative to the total amount of caseins (wherein the total amount of caseins is defined as all alphaSI -casein (including the alphaSI -casein as described herein) alphaS2-, beta- and kappa-casein present in the cheese) at least 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, 95%, 96%, 97%, 98%, 99%, 100% of the variant alphaSI -casein as described herein.
  • the ratio of the variant alphaSI -casein to the at least one additional casein is from 2:1 to about 100:1.
  • casein is art-known and represents a family of proteins that is present in mammal-produced milk and is capable of self-assembling with other proteins in the family to form micelles and/or precipitate out of an aqueous solution at an acidic pH.
  • non-animal origin means a casein which has not been directly derived from an animal, produced from animal cells in culture, or isolated from animal products such as milk. Caseins produced by fermentation of microbes are thus “of non- animal origin” even though some products of animal origin, bacto peptone for example, can be involved during fermentation. Therefore, in the context of the invention, caseins that are naturally produced in animals will be called of non-animal origin when it is produced in a yeast or fungal cell even though its sequence or structure may be identical to the sequence or structure of the protein that would be isolated from animal. In certain embodiments, all the caseins are of non-animal origin.
  • Edible compositions and dairy products such as cheese, according to the invention can also contain other proteins than caseins, including whey proteins, or others. They are preferably of non-animal origin or animal-free.
  • the invention provides for the use of a variant alphaSI -casein for the production of a dairy product.
  • Methods for makings dairy products such as butter, cheese, or yogurt are well-known in the art. See, e.g., Scott, Cheesemaking Practice, Kluwer Academic/Plenum Publishers, New York, NY, 1998; U.S. Patent No. 4,360,535 (which describes methods of making creams); U.S 285,878 (which describes methods of making butter).
  • the invention provides for the use of a variant alphaSI -casein for the production of a cheese.
  • the invention provides for the use of a variant alphaSI -casein as described in the various embodiments of aspect 1 of the invention for the production of an edible composition, preferably a dairy product and more preferably a cheese that optionally comprises at least one additional casein selected from the group consisting of a naturally occurring alphaSI - casein, alphaS2-, beta- and kappa-casein or mixtures thereof.
  • the additional caseins are of non-animal origin.
  • the additional caseins are of non-animal origin.
  • the cheese as described herein comprises relative to the total amount of caseins, at least 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, 95%, 96%, 97%, 98%, 99%, 100% of the variant alphaSI -casein as described herein, wherein the total amount of caseins is defined as all alphaSI -casein (including the alphaSI -casein as described herein) alphaS2-, beta- and kappa-casein present in the cheese.
  • the ratio of the variant alphaSI -casein to the at least one additional casein is from 2:1 to about 100:1.
  • Figure 1 Detection of extracellular bovine AlphaSI -casein variant A (fusion to the SP13 secretion signal; 24 deep-well cultivation) upon expression by a protease gene deleted (pep4- yps1-) Pichia strain.
  • Figure 2 Detection of bovine AlphaSI -casein variant A (fusion to different types of secretion signals; 24 deep-well cultivation) upon expression by a protease gene deleted (pep4- yps1-) Pichia strain.
  • Black arrow position of secreted AlphaSI -casein
  • Grey arrows intracellular AlphaSI- casein, in some cases still attached to an unprocessed (N-glycosylated) pro-region.
  • Figure 3 Detection of extracellular bovine AlphaSI -casein variant A or B (fusion to the SP2 secretion signal; 1 .5 L bioreactor cultivation) upon expression by a protease gene deleted (pep4- yps1-) Pichia strain. SDS-PAGE followed by Instant blue staining. Pp0408 and Pp0412: 5 resp. 13 copies of variant A; Pp0418 and Pp0417: 13 resp. 28 copies of variant B. Black arrow: position of secreted AlphaSI -casein.
  • Figure 4 Immunodetection (western blot) of extracellular bovine alphaSI -casein variant A (24 deepwell cultivation) upon expression by a protease gene deleted Pichia strain.
  • Pp0357 parental expression strain (pep4- yps1-).
  • -P/+P cultivation without/with addition of pepstatin A.
  • Black arrow position of secreted alphaSI -casein;
  • grey arrows alphaSI -casein degradation fragments.
  • Figure 5 Immunodetection (western blot) of extracellular bovine alphaSI -casein variant A (24 deepwell cultivation) upon expression by a protease gene deleted Pichia strain: effect of the knock-out of Ser-protease gene SBT100.
  • Pp0487 parental expression strain (pep4- yps1- yps’-). - or +: cultivation without/with addition of PMSF.
  • Black arrow position of secreted alphaSI-casein; grey arrow: alphaSI -casein degradation fragment.
  • a Pichia pastoris ( Komagataella phaffii) base strain was generated in which both the YPS1 (PP7435_Chr4-0387) and PEP4 (PP7435_Chr3-0072) gene were knocked out as these are known to encode a cell-wall associated and vacuolar aspartic acid protease, respectively.
  • the gene knock-outs were generated in the commercial Pichia pastoris strain PPS-9010 (ATUM) using a CRISPR-mediated deletion strategy and the resulting strain was designated Pp0096.
  • the applied CRISPR knock-out strategy was based on the Cas12a system, first described for mammalian cells and adapted in-house for use in Pichia pastoris.
  • Each DNA fragment was then subcloned via BsmBI assembly into the pPTK081_0_Empty entry vector of the OPENPichia system system (distributed by GeneCorner - BCCM; Van Herpe et al., 2022).
  • an ‘empty’ destination CRISPR/Cas12a expression vector was constructed through Bsal-mediated Golden Gate Assembly of the required entry vectors belonging to or compatible with the OPENPichia toolkit.
  • the gRNA (or an array of gRNAs) for the genes of interest were designed as annealed oligonucleotides according to Zetsche et al. (2017) and subsequently cloned into the destination vector through Bbsl-mediated Golden Gate Assembly. Due to the corresponding loss of the GFP dropout cassette, a green-white screen allowed for easy identification of correctly assembled clones.
  • the CRISPR construct to knock-out Pichia PEP4 was generated by introducing into the ‘empty’ CRISPR/Cas12a destination vector an array for the simultaneous expression of a first gRNA (5’-GCTTCAGCACCAATACCTAG-3’ SEQ ID NO: 19) and a second gRNA sequence (5’- GACCTAGGCAAAGATGCAG-3’ SEQ ID NO: 20) targeting resp. a 5’ and 3’ sequence of the PEP4 open reading frame.
  • the CRISPR construct to knock-out Pichia YPS1 was generated by introducing into the ‘empty’ CRISPR/Cas12a destination vector an array for the simultaneous expression of a first gRNA (5’-AACCGTGTTATGCCCGGACT-3’ SEQ ID NO: 21) and a second gRNA sequence (5’-GTAGTTATTCTCGGCGTGTG-3’ SEQ ID NO: 22) targeting resp. a 5’ and 3’ sequence of the YPS1 open reading frame.
  • a first gRNA (5’-AACCGTGTTATGCCCGGACT-3’ SEQ ID NO: 21)
  • a second gRNA sequence (5’-GTAGTTATTCTCGGCGTGTG-3’ SEQ ID NO: 22) targeting resp. a 5’ and 3’ sequence of the YPS1 open reading frame.
  • clones were selected on YPD plates containing hygromycin (200 pg/mL). Deletion of the protease genes was confirmed via colony PCR, after which
  • SP13 signal peptide from the Pichia protein Tohl p (gene locus PP7435_Chr2-0281); SEQ ID 23 MNLLSLTLLLFTTEALA).
  • the sequence was flanked with the required BsmBI and Bsal sites to allow Golden Gate based modular cloning strategies using the commercially available OPENPichia plasmid system and was initially subcloned via BsmBI assembly into the pPTK081_0_Empty entry vector.
  • the Bsal-based modular cloning strategy was used to combine the AOX1 promotor, the subcloned bovine AlphaSI -casein variant A (with direct in-frame fusion to the N-terminal SP13 signal peptide), the AOX1 transcription terminator and the zeocin resistance marker (under a weak pARG4 promotor) into a new expression cassette.
  • the generated plasmid (P0505) was transformed to strain Pp0096.
  • Transformants were selected based on their ability to grow on YPD (pH 8) with 100 pg/mL of zeocin and further transferred to YPD (pH 8) with 250 pg/mL of zeocin, which could induce the isolation of clones with high-copy integration of the expression cassette. Integration of the expression cassettes was confirmed via colony PCR and number of integrated copies by qPCR analysis.
  • PCR-positive multicopy strains were cultivated (24 deep-well format) at 28 °C for 24 hours in standard BMGY medium (pH 6.5 - 7), after which the cells were transferred into BMMY (1 % methanol; pH 6.5 - 7) and cultivated for another 48 hours at 28 °C.
  • BMGY medium pH 6.5 - 7
  • pepstatin A and PMSF were added at a final concentration of 10 pg/mL resp. 2 mM).
  • the nucleotide sequence of the mature bovine AlphaSI -casein variant A was ordered synthetically (gBIock - IDT) and codon-optimized for expression by Pichia pastoris. The sequence was flanked with the required BsmBI and Bsal sites to allow Golden Gate based modular cloning strategies using the commercially available OPENPichia plasmid system and was initially subcloned via BsmBI assembly into the pPTK081_0_Empty entry vector. In a next stage, the subcloned AlphaSI -casein fragment was fused in-frame to a library of 6 yeast-specific signal peptides (SEQ ID 13 to SEQ ID 18 - see Table 1).
  • the new plasmids (P0531-P0536 - see Table 1) combined the AOX1 promotor, a selected secretion signal, the AlphaSI -casein variant A sequence, the AOX1 transcription terminator and the zeocin resistance marker (under a weak pARG4 promotor) within individual (per secretion signal) expression cassettes. Due to the modular cloning, a 6-nucleotide sequence encoding Gly- Ser was introduced between the secretion signals and the N-terminus of the mature bovine AlphaSI -casein variant A. All 6 expression plasmids were transformed to the protease-deleted Pichia pastoris Pp0096 strain. Transformants were selected based on YPD (pH 8) agar plates with zeocin, as described above. Integration of the expression cassettes was confirmed via colony PCR.
  • Bovine AlphaSI -casein variant A was secreted by all the selected Pichia transformants ( Figure 2A), but the degree of secretion was significantly lower when using the Ost1 signal peptide or the hybrid secretion signal consisting of the Ost1 signal peptide and the pro-region of the S. cerevisiae alpha-mating factor. Intracellular analysis nevertheless clearly indicated that there was also significant bovine AlphaSI -casein variant A expression when fused to the latter two peptide sequences (Figure 2B). Upon 24 deepwell cultivation, some of the ScMF (S. cerevisiae alpha-mating factor prepro-region) based expression constructs showed a similar level of bovine AlphaSI -casein variant A secretion as compared to the expression construct carrying the SP13 signal peptide.
  • ScMF S. cerevisiae alpha-mating factor prepro-region
  • a codon-optimized nucleotide sequence was ordered (gBIock - IDT) for the expression of the mature bovine AlphaSI -casein variant A or variant B in direct fusion to the SP2 signal peptide (Table 1). Construction of the corresponding expression plasmids (plasmid P0573 for variant A; plasmid P0574 for variant B) and generation of the corresponding expression strains (using Pp0096 as recipient strain) was done as described above.
  • Shake flask precultures were grown overnight at 28 °C using BMGY (1 % glycerol).
  • the total preculture inoculum consisted of 5% of the bioreactor starting volume. Fermentations were performed at 24°C and the dissolved oxygen was maintained at 30%.
  • the medium for the batch phase consisted of a minimal salts medium with 2.5% glycerol.
  • a biomass generation phase of 12 hours was initiated using a feed solution of 60% glycerol at a constant feed rate of 10.12 mL.L’ 1 .h’ 1 .
  • At least one correct knock-out clone could be obtained within the Pp0357 strain background.
  • These strains and the parental clone Pp0357 were cultivated (24 deepwell format) at 28°C and 200 rpm for 24 hours in standard BMGY medium pH 7, after which the cells were transferred to standard BMMY medium (1 % methanol, pH 7) and cultivated for another 48 hours at 28°C and 200 rpm.
  • PMSF was added at a final concentration of 2 mM.
  • Each strain was cultivated in duplicate in either the presence or absence of 5 pg/mL pepstatin A.
  • At least one correct knock-out clone could be selected within the Pp0487 strain background.
  • These strains and the parental clone Pp0487 were cultivated (24 deep-well format) at 28°C and 200 rpm for 24 hours in standard BMGY medium at pH 7, after which the cells were transferred into BMMY (1 % methanol; pH 7) and cultivated for another 48 hours at 28°C and 200 rpm.
  • a clone was cultivated in duplicate in either the absence or the presence of 2 mM of PMSF during the methanolinduction phase. At the end of the cultivation, cells were separated from the broth and the cell-free broth was analyzed via SDS-PAGE for the extracellular presence of alphaSI -casein (Fig. 5).
  • a CRISPR-based knock-out strategy was designed to eliminate the Pichia PMT1 gene (PP7435_Chr2-1095; SEQ ID NO: 29) or PMT4 gene (PP7435_Chr1-0806: SEQ ID NO: 30), coding for protein-O-mannosyltransferase involved in O- glycosylation by Pichia pastoris cells (Govindappa et al., 2013; Nett et al., 2013).
  • the knock-out plasmids for PMT1 or PMT4 were transformed towards strain Pp0487 and transformants were selected and genetically characterized via colony PCR.
  • Another strategy to reduce O-glycosylation on P/ch/a-produced proteins is by co-expression of a secreted alpha-1 ,2-mannosidase as most of the Pichia O-glycan structures are mainly consisting of alpha-1 ,2-linked mannose residues (Laukens et al., 2015).
  • a pGAP-driven expression construct was generated for the Trichoderma reesei alpha-1 ,2-mannosidase in which the coding sequence for the mature secreted protein was fused towards the S.
  • the resulting plasmid, P0375 contains the G418 resistance marker to allow screening of mannosidase positive transformants within zeocin-resistant alphaSI -casein expression strains.
  • PCR-positive clones for correct PMT gene knockout and/or alpha-1 ,2-mannosidase coexpression were cultivated in 24 deep-well format as described before, in combination with cultivations of corresponding parental strains. During the methanol induction phase, PMSF was added at a final concentration of 2 mM. At the end of the cultivation, cells were separated from the broth and the cell-free broth was analyzed via SDS-PAGE/lnstant blue staining and via western blot.
  • PMT1 gene plays a major role in O- mannosylation of insulin precursor in Pichia pastoris. Protein Expression and Purification 88(1): 164-171.

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Abstract

The present invention relates to a method for the extracellular production of an alphaS1- casein in a yeast or a filamentous fungus host cell and to edible composition comprising the alphaS1-casein as well as to cheese comprising predominantly alphaS1-casein.

Description

Production of an alphaSI -casein in a yeast or a filamentous fungus host
Field of the invention
The present invention relates to the field of molecular microbiology, food technology and fermentation technology. In particular, the invention relates to a method of producing an alphaSI- casein and to edible products comprising the alphaSI -casein.
Background of the invention
In 2050 the global population will be around 10 billion people. It is generally recognized that the production of food and its ingredients needs to change significantly to keep within the agreed sustainability development goals (SDGs) for the environment and climate.
Milk, and especially cow milk, is an important source of protein and is produced all around the world (total production in 2018: 843 million tons). However, dairy production has an enormous impact on the environment. Currently over two-thirds of the world's agricultural land is used for maintaining livestock, including beef and dairy cows. Dairy cows and their manure generate significant amounts of greenhouse gas (including methane, which is a much more harmful greenhouse gas than CO2) emissions which contribute to climate change. Water demand is very high as dairy operations consume large volumes of water to grow feed, water cows, manage manure and process products. Additionally, nitrogen emissions (from e.g. manure and fertilizer) cause worldwide major issues. Consequently, the carbon footprint and land-use factor of milk and cheese are high, even higher than that of pigs, fish and chicken. Next to these environmental and climatological aspects, also animal welfare is quite often compromised. Concerns about sustainability and animal-welfare of milk production are two important motivations for an increasing percentage of consumers to replace animal-based proteins by (vegan) plant-based protein sources such as soy, almond, pea and coconut.
Bovine milk contains around 35 g/L of caseins (i.e. 80% of the milk protein fraction) divided over alphaSI-, alphaS2-, beta- and kappa-casein within an approximate ratio of 40, 10, 40 and 10 % respectively. The four caseins are well studied in terms of amino acid composition, molecular weight, post-translational modifications (PTMs) and general physico-chemical properties. Due to the high content of prolyl residues, each casein molecule has an open and flexible conformation. Furthermore, hydrophobic and hydrophilic regions show a block distribution within the protein chain, giving each casein an amphiphilic character. Because of their nature and physico-chemical properties, caseins are unique proteins that, for many applications, cannot easily be replaced by plant-based alternatives.
Expression of recombinant mammalian caseins has previously been described in the yeasts P. pastoris and S. cerevisiae (Chung, Kun-Sub, et al. Journal of Microbiology and Biotechnology 1.1 (1991): 31-36; Choi, Byung-Kwon, and Rafael Jimenez-Flores. Journal of agricultural and food chemistry 44.1 (1996): 358-364). When producing recombinant proteins, one has to address the purification of them which is often tedious. However, this process can be greatly facilitated by the secretion of the protein in the culture broth i.e. by extracellular production. Extracellular production has significant advantages in both analytical and industrial applications because it does not require cell disruption and has almost no contamination from host proteins. Additionally, extracellular production is particularly advantageous because the number of steps to achieve suitable purity of the products is reduced, the overall cost-effectiveness is reduced. It is thus an object of the present invention to provide for caseins that are extracellularly expressed in microbial host cells.
Summary of the invention
In one aspect, the invention provides for a method for the extracellular production of an alphaSI -casein in a yeast or a filamentous fungus host cell wherein the method comprises:
- transforming the host cell with an expression construct comprising a nucleotide sequence encoding an alphaSI -casein comprising an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 1 and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 1 or comprising a nucleotide sequence encoding an alphaSI -casein comprising an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 2 and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 2;
- culturing the cell under conditions conducive to the expression of the alphaSI-casein; and -optionally recovery of the alphaSI -casein.
In a further aspect, the invention provides for an alphaSI -casein obtainable by the method as described herein.
In a further aspect, the invention provides for an edible composition comprising the alphaSI- casein as obtained by the method as described herein, wherein preferably the composition is a dairy product, wherein most preferably the composition is a cheese product.
In yet a further aspect, the invention provides for a cheese comprising a variant alphaSI- casein having an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 1 and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 1 or an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 2 and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 2 and at least one additional casein selected from the group consisting of naturally occurring alphaSI-casein, alphaS2-, beta- and kappa-casein or mixtures thereof, wherein relative to the total amount of caseins, the cheese comprises at least 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, 95%, 96%, 97%, 98%, 99%, 100% of the variant alphaSI-casein.
In yet a further aspect, the invention provides for a use of variant alphaSI-casein having an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 1 and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 1 or an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 2 and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 2 for the production of cheese. Description of the invention
Definitions
Unless defined otherwise, technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. One skilled in the art will recognize many methods and materials similar or equivalent to those described herein, which could be used in the practice of the present invention. Indeed, the present invention is in no way limited to the method.
For purposes of the present invention, the following terms are defined below.
In this document and in its claims, the verb "to comprise" and its conjugations is used in its non-limiting sense to mean that items following the word are included, but items not specifically mentioned are not excluded. In addition, reference to an element by the indefinite article "a" or "an" does not exclude the possibility that more than one of the elements is present, unless the context clearly requires that there be one and only one of the elements. The indefinite article "a" or "an" thus usually means "at least one".
As used herein, the term "and/or" indicates that one or more of the stated cases may occur, alone or in combination with at least one of the stated cases, up to with all of the stated cases.
As used herein, with "At least" a particular value means that particular value or more. For example, "at least 2" is understood to be the same as "2 or more" i.e., 2, 3, 4, 5, 6, 7, 8, 9, 10, 1 1 , 12, 13, 14, 15, ... ,etc.
The word “about” or “approximately” when used in association with a numerical value (e.g. about 10) preferably means that the value may be the given value (of 10) more or less 10% of the value.
The terms “homology”, “sequence identity” and the like are used interchangeably herein. Sequence identity is herein defined as a relationship between two or more amino acid (polypeptide or protein) sequences or two or more nucleic acid (polynucleotide) sequences, as determined by comparing the sequences. In the art, "identity" also means the degree of sequence relatedness between amino acid or nucleic acid sequences, as the case may be, as determined by the match between strings of such sequences. "Similarity" between two amino acid sequences is determined by comparing the amino acid sequence and its conserved amino acid substitutes of one polypeptide to the sequence of a second polypeptide. "Identity" and "similarity" can be readily calculated by known methods.
A "nucleic acid construct" or "nucleic acid vector" is herein understood to mean a man-made nucleic acid molecule resulting from the use of recombinant DNA technology. The term "nucleic acid construct" therefore does not include naturally occurring nucleic acid molecules although a nucleic acid construct may comprise (parts of) naturally occurring nucleic acid molecules. The terms "expression vector" or “expression construct" refer to nucleotide sequences that are capable of effecting expression of a gene in host cells or host organisms compatible with such sequences. These expression vectors typically include at least suitable transcription regulatory sequences and optionally, 3' transcription termination signals. Additional factors necessary or helpful in effecting expression may also be present, such as expression enhancer elements. The expression vector will be introduced into a suitable host cell and be able to effect expression of the coding sequence in an in vitro cell culture of the host cell. The expression vector will be suitable for replication in the host cell or organism of the invention.
As used herein, the term "promoter" or "transcription regulatory sequence" refers to a nucleic acid fragment that functions to control the transcription of one or more coding sequences, and is located upstream with respect to the direction of transcription of the transcription initiation site of the coding sequence, and is structurally identified by the presence of a binding site for DNA- dependent RNA polymerase, transcription initiation sites and any other DNA sequences, including, but not limited to transcription factor binding sites, repressor and activator protein binding sites, and any other sequences of nucleotides known to one of skill in the art to act directly or indirectly to regulate the amount of transcription from the promoter. A "constitutive" promoter is a promoter that is active in most tissues under most physiological and developmental conditions. An "inducible" promoter is a promoter that is physiologically or developmentally regulated, e.g. by the application of a chemical inducer. An inducible promoter may also be present but not induced.
As used herein, the term "operably linked" refers to a linkage of polynucleotide elements in a functional relationship. A nucleic acid is "operably linked" when it is placed into a functional relationship with another nucleic acid sequence. For instance, a transcription regulatory sequence is operably linked to a coding sequence if it affects the transcription of the coding sequence. Operably linked means that the DNA sequences being linked are typically contiguous and, where necessary to join two protein encoding regions, contiguous and in reading frame.
The terms "protein" or "polypeptide" are used interchangeably and refer to molecules consisting of a chain of amino acids, without reference to a specific mode of action, size, 3- dimensional structure or origin.
The term "homologous" when used to indicate the relation between a given (recombinant) nucleic acid or polypeptide molecule and a given host organism or host cell, is understood to mean that in nature the nucleic acid or polypeptide molecule is produced by a host cell or organisms of the same species, preferably of the same variety or strain. If homologous to a host cell, a nucleic acid sequence encoding a polypeptide will typically (but not necessarily) be operably linked to another (heterologous) promoter sequence and, if applicable, another (heterologous) secretory signal sequence and/or terminator sequence than in its natural environment. It is understood that the regulatory sequences, signal sequences, terminator sequences, etc. may also be homologous to the host cell. In this context, the use of only "homologous" sequence elements allows the construction of "self-cloned" genetically modified organisms (GMO's) (self-cloning is defined herein as in European Directive 98/81/EC Annex II). When used to indicate the relatedness of two nucleic acid sequences the term "homologous" means that one single-stranded nucleic acid sequence may hybridize to a complementary single-stranded nucleic acid sequence. The degree of hybridization may depend on a number of factors including the amount of identity between the sequences and the hybridization conditions such as temperature and salt concentration as discussed earlier herein.
The terms "heterologous" and "exogenous" when used with respect to a nucleic acid (DNA or RNA) or protein refers to a nucleic acid or protein that does not occur naturally as part of the organism, cell, genome or DNA or RNA sequence in which it is present, or that is found in a cell or location or locations in the genome or DNA or RNA sequence that differ from that in which it is found in nature. Heterologous and exogenous nucleic acids or proteins are not endogenous to the cell into which it is introduced but have been obtained from another cell or synthetically or recombinantly produced. Generally, though not necessarily, such nucleic acids encode proteins, i.e. exogenous proteins, that are not normally produced by the cell in which the DNA is transcribed or expressed. Similarly exogenous RNA encodes for proteins not normally expressed in the cell in which the exogenous RNA is present. Heterologous/exogenous nucleic acids and proteins may also be referred to as foreign nucleic acids or proteins. Any nucleic acid or protein that one of skill in the art would recognize as foreign to the cell in which it is expressed is herein encompassed by the term heterologous or exogenous nucleic acid or protein.
Detailed description of the invention
The present inventors have surprisingly found that production of a specific alphaSI -casein variant in a yeast or a filamentous fungus host cell is particularly efficient and facilitates the extracellular production of this alphaSI -casein variant. The ability to produce high yields of extracellular protein is particularly advantageous as extracellular production has significant advantages in both analytical and industrial applications because it does not require cell disruption and has almost no contamination from host proteins.
Accordingly in a first aspect, the invention relates to a method for the extracellular production of an alphaSI -casein in a yeast or a filamentous fungus host cell wherein the method comprises:
- transforming the host cell with an expression construct comprising a nucleotide sequence encoding an alphaSI -casein comprising an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 1 , and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 1 or comprising a nucleotide sequence encoding an alphaSI -casein comprising an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 2 and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 2; and
- culturing the cell under conditions conducive to the expression of the alphaSI -casein.
As defined herein “extracellular production” means that the host cell is capable of secreting the alphaSI -casein into the extracellular culture medium, meaning it is not necessary to disrupt the host cells to release the produced casein into the culture medium. Therefore, in the method of the invention no further chemical or temperature treatment is required to extract the alphaSI -casein from the host cell.
Therefore, in one embodiment, the method as described herein relates to a method of producing an alphaSI -casein in a yeast or a filamentous fungus host cell wherein the method comprises:
- transforming the host cell with an expression construct comprising a nucleotide sequence encoding an alphaSI -casein comprising an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 1 , and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 1 or comprising a nucleotide sequence encoding an alphaSI -casein comprising an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 2 and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 2; and
- culturing the cell under conditions conducive to the expression of the alphaSI-casein, wherein the alphaSI -casein is secreted into the culture medium.
“Sequence identity” and “sequence similarity” can be determined by alignment of two peptide or two nucleotide sequences using global or local alignment algorithms, depending on the length of the two sequences. Sequences of similar lengths are preferably aligned using a global alignment algorithm (e.g. Needleman Wunsch) which aligns the sequences optimally over the entire length, while sequences of substantially different lengths are preferably aligned using a local alignment algorithm (e.g. Smith Waterman). Sequences may then be referred to as "substantially identical” or “essentially similar” when they (when optimally aligned by for example the programs GAP or BESTFIT using default parameters) share at least a certain minimal percentage of sequence identity. GAP uses the Needleman and Wunsch global alignment algorithm to align two sequences over their entire length (full length), maximizing the number of matches and minimizing the number of gaps. A global alignment is suitably used to determine sequence identity when the two sequences have similar lengths. Generally, the GAP default parameters are used, with a gap creation penalty = 50 (polynucleotides) 1 8 (proteins) and gap extension penalty = 3 (nucleotides) 12 (proteins). For nucleotides the default scoring matrix used is nwsgapdna and for proteins the default scoring matrix is Blosum62 (Henikoff & Henikoff, 1992, PNAS 89, 915-919). Sequence alignments and scores for percentage sequence identity may be determined using computer programs, such as the GCG Wisconsin Package, Version 10.3, available from Accelrys Inc., 9685 Scranton Road, San Diego, CA 92121-3752 USA, or using open source software, such as the program “needle” (using the global Needleman Wunsch algorithm) or “water” (using the local Smith Waterman algorithm) in EmbossWIN version 2.10.0, using the same parameters as for GAP above, or using the default settings (both for ‘needle’ and for ‘water’ and both for protein and for DNA alignments, the default Gap opening penalty is 10.0 and the default gap extension penalty is 0.5; default scoring matrices are Blosum62 for proteins and DNAFull for DNA). When sequences have a substantially different overall lengths, local alignments, such as those using the Smith Waterman algorithm, are preferred.
Alternatively, percentage similarity or identity may be determined by searching against public databases, using algorithms such as FASTA, BLAST, etc. Thus, the nucleic acid and protein sequences of the present invention can further be used as a “query sequence” to perform a search against public databases to, for example, identify other family members or related sequences. Such searches can be performed using the BLASTn and BLASTP programs (version 2.0) of Altschul, et al. (1990) J. Mol. Biol. 215:403 — 10. BLAST nucleotide searches can be performed with the BLAST n program, score = 100, wordlength = 12 to obtain nucleotide sequences homologous to the nucleic acid molecules of the invention. BLAST protein searches can be performed with the BLASTp program, score = 50, wordlength = 3 to obtain amino acid sequences homologous to protein molecules of the invention. To obtain gapped alignments for comparison purposes, Gapped BLAST can be utilized as described in Altschul et al., (1997) Nucleic Acids Res. 25(17): 3389-3402. When utilizing BLAST and Gapped BLAST programs, the default parameters of the respective programs (e.g., BLASTp and BLASTn) can be used. See the homepage of the National Center for Biotechnology Information at www.ncbi.nlm.nih.gov/).
Methods of transforming yeast or a filamentous fungus host cells are known in the art. Culture conditions and conditions conducive to the expression of alphaSI -casein have been described in the art and are known to the skilled person. In certain embodiments, the medium for culturing a yeast or fungal host cell of the invention is a chemically defined medium. Typical composition of the chemically defined media for growth of (filamentous) fungi are e.g. described in US 20140342396 A1 , incorporated by reference herein.
In one embodiment, the method of the invention further comprises recovery of the alphaSI - casein from the fermentation broth in which the alphaSI -casein has been brought to expression. The recovery of alphaSI -casein preferably at least includes separation of the host cell biomass from the medium comprising the alphaSI-casein. One of the possibilities to separate the microbial biomass is by centrifugation. Therefore, in one embodiment, the recovery is by centrifugation. However, other recovery methods are suitable, such as e.g. acid or salt precipitation and solvent extraction, as known in the art.
Preferably, at least one copy of the expression cassette is integrated in the genome of the host cell.
In one embodiment, host cell comprises multiple copies of the expression cassette, preferably integrated into the genome of the fungal host cell. Preferably, host cell comprises at least 2, 3, 4, 5, 6, 7, 8, 9, 10, 12, 15, 20, 25, 30 or more copies of the expression cassette, preferably integrated into the genome of the cell, more preferably at a predefined location, such as a locus comprising a highly expressed endogenous fungal or yeast gene.
In certain embodiments, the host cell of the invention comprises genetic modifications that reduce or eliminate the expression or activity of a vacuolar acid aspartyl protease, of at least one extracellular or cell-wall associated aspartic-type endopeptidase and/or one secreted subtilisin-type protease.
In certain embodiments, the vacuolar acid aspartyl protease, the activity or expression of which is to be reduced or eliminated in the host cell, is a vacuolar acid aspartyl protease encoded by a PEP4 gene, or an orthologue thereof. In one embodiment, the PEP4 gene encodes a vacuolar acid aspartyl protease or an orthologue thereof comprising an amino acid sequence with at least 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 96, 97, 98, 99, or 100% sequence identity to SEQ ID NO: 11 .
In certain embodiments, the vacuolar serine-type protease, the activity or expression of which is to be reduced or eliminated in the host cell is a vacuolar serine-type protease encoded by a PRB1 gene, or an orthologue thereof. In one embodiment, the PRB1 gene encodes a vacuolar serine- type protease or an orthologue thereof comprising an amino acid sequence with at least 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 96, 97, 98, 99, or 100% sequence identity to SEQ ID NO: 24.
In certain embodiments, the one extracellular or cell-wall associated aspartic-type endopeptidase of which the activity or expression is to be reduced or eliminated is at least one aspartic-type endopeptidase of the yapsin family. In one embodiment, the YPS1 gene encodes an aspartic-type endopeptidase or an orthologue thereof comprising an amino acid sequence with at least 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 96, 97, 98, 99, or 100% sequence identity to SEQ ID NO: 12. In one embodiment, the aspartic-type endopeptidase of the yapsin family that is reduced or eliminated is YPS’. In one embodiment, the YPS’ gene encodes an aspartic-type endopeptidase or an orthologue thereof comprising an amino acid sequence with at least 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 96, 97, 98, 99, or 100% sequence identity to SEQ ID NO: 26.
In one embodiment, the host cell comprises a genetic modification that reduces or eliminates the expression or activity of i) a vacuolar acid aspartyl protease encoded by a PEP4 gene as described herein, or an orthologue thereof; ii) a cell-wall associated aspartic acid protease encoded by a YPS1 gene as described herein and iii) a cell-wall associated aspartic acid protease encoded by a YPS’ gene as described herein.
In certain embodiments, the secreted subtilisin-type protease, the activity or expression of which is to be reduced or eliminated in the host cell is a secreted subtilisin-type protease encoded by a SUB2 gene, or an orthologue thereof. In one embodiment, the SUB2 gene encodes a secreted subtilisin-type protease or an orthologue thereof comprising an amino acid sequence with at least 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 96, 97, 98, 99, or 100% sequence identity to SEQ ID NO: 25.
In one embodiment, the host cell as described herein comprises a further genetic modification that reduces or eliminates the expression or activity of a subtilisin-like Ser-type protease. In one embodiment, the subtilisin-like Ser-type protease, the activity or expression of which is to be reduced or eliminated in the host cell is a subtilisin-like Ser-type protease encoded by a SBT100 gene, or an orthologue thereof. In one embodiment, the SBT100 gene encodes a subtilisin-like Ser- type protease or an orthologue thereof comprising an amino acid sequence with at least 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 96, 97, 98, 99, or 100% sequence identity to SEQ ID NO: 27.
In one embodiment, the host cell as described herein comprises a further genetic modification that reduces or eliminates the level of O-linked glycosylation of casein proteins produced by the cell.
In one embodiment, the genetic modification that reduces the level of O-linked glycosylation of caseins produced by the cells is achieved by:
- eliminating or reducing the enzymatic activity of an O-mannosyl transferase; and/or
- introducing into the host cell an expression construct comprising a nucleotide sequence encoding at least one alpha-mannosidase such as alpha-1 ,2-mannosidase.
In one embodiment, the genetic modification comprised in the host cell that reduces or eliminates O-linked protein glycosylation, is a genetic modification that reduces or eliminates the expression or activity of at least one protein O-mannosyl transferase in the cell. The protein O- mannosyl transferase is preferably a dolichyl-phosphate-mannose-protein mannosyltransferase (EC 2.4.1 .109). In one embodiment, the at least one protein O-mannosyl transferase, the activity or expression of which is to be reduced or eliminated in the host cell is an protein O-mannosyl transferase encoded by a PMT gene, e.g., a PMT1 - PMT7 gene or an orthologue thereof (see Govindappa et al., 2013, Protein Expression and Purification 88(1): 164-171 ; Nett et al., 2013, PLoS One 8(7): e68325), of which PMT1, PMT2 and PMT4 are preferred
In one embodiment, the PMT1 gene encodes a protein O-mannosyl transferase or an orthologue thereof comprising an amino acid sequence with at least 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 96, 97, 98, 99, or 100% sequence identity to SEQ ID NO: 46. In one embodiment, the PMT2 gene encodes an O-mannosyl transferase or an orthologue thereof comprising an amino acid sequence with at least 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 96, 97, 98, 99, or 100% sequence identity to SEQ ID NO: 28. In one embodiment, the PMT4 gene encodes an protein O-mannosyl transferase or an orthologue thereof comprising an amino acid sequence with at least 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 96, 97, 98, 99, or 100% sequence identity to SEQ ID NO:29.
In one embodiment, reduction of O-linked glycosylation is achieved by co-expression of an alpha-mannosidase. In one embodiment the alpha-mannosidase is targeted to the secretion pathway and/or secreted by the host cell. In one embodiment the alpha-mannosidase is an alpha- 1 ,2-mannosidase, an alpha-1 ,6-mannosidase, an alpha-1 ,3-mannosidase or a mannosidase that is able to hydrolyse multiple types of alpha-mannose linkages. More preferably, the alpha- mannosidase is an alpha-1 ,2-mannosidase. Accordingly, in one embodiment, the host cell as described herein further comprises an expression construct comprising a nucleotide sequence encoding at least one alpha-1 ,2-mannosidase. In one embodiment, the nucleotide sequence encoding the at least one alpha-1 ,2-mannosidase encodes at least one a protein comprising an amino acid sequence with at least 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 96, 97, 98, 99, or 100% sequence identity to SEQ ID NO: 30. In other embodiments, the alpha-mannosidase may be separately produced and added to the cell culture.
In one embodiment, the level of O-linked glycosylation of caseins is reduced and/or eliminated by a genetic modification that reduces or eliminates the expression or activity of at least one O-mannosyl transferase protein in the cell such as an O-mannosyl transferase protein encoded by a PMT gene, or an orthologue thereof such as preferably PMT1 , PMT2 and/or PMT4 as described herein and by additional co-expression of an alpha-mannosidase such as alpha-1 ,2- mannosidase in the host cell as described herein.
The host cells of the method of the invention are yeast or filamentous fungus host cells. Examples of suitable yeast host cells includes yeast from genera Saccharomyces, Kluyveromyces, Candida, Komagataella, Schizosaccharomyces, Hansenula, Kloeckera, Schwanniomyces, Yarrowia, Kazachstania Debaryomyces and Naumovia, or preferably yeast host cells of the species Komagataella phaffii, Komagataella pastoris, Komagataella pseudopastoris Saccharomyces cerevisiae, Saccharomyces exiguus, Saccharomyces bayanus, Kluyveromyces lactis, Kluyveromyces marxianus, Yarrowia lipolytica and Schizosaccharomyces pombe, of which Komagataella phaffii is most preferred. Examples of suitable filamentous fungal host cells includes fungi from genera Alternaria, Apophysomyces, Aspergillus, Cladosphialophora, Fonsecaea, Fusarium, Lichtheimia, Mucor, Myceliophthora, Neurospora, Penicillium, Rhizopus, Rhizomucor, Trichoderma and Trichophyton, or preferably filamentous fungi cells of the species Alternaria alternata, Apophysomyces variabilis, Aspergillus spp., Aspergillus awamori, Aspergillus foetidus, Aspergillus fumigatus, Aspergillus flavus, Aspergillus oryzae, Aspergillus niger, Aspergillus nidulans, Aspergillus sojae, Aspergillus terreus, Cladosphialophora spp., Fonsecaea pedrosoi, Fusarium spp., Fusarium oxysporum, Fusarium solani, Lichtheimia spp., Lichtheimia corymbifera, Lichtheimia ramosa, Myceliophthora spp., Myceliophthora thermophila, Neurospora crassa, Penicillium chrysogenum, Penicillium simplicissimum, Penicillium brasilianum, Rhizopus spp., Rhizopus microsporus, Rhizomucor spp., Rhizomucor pusillus, Rhizomucor miehei, Trichoderma spp., Trichoderma reesei Trichophyton spp., Trichophyton interdigitale, and Trichophyton rubru, and most preferably a species selected from Aspergillus oryzae and Aspergillus niger.
In certain embodiments, the expression construct comprises a nucleotide sequence encoding an alphaSI -casein comprising the contiguous sequence of SEQ ID NO: 3 or of SEQ ID NO: 4. In certain embodiments the nucleotide sequence encodes an alphaSI -casein consisting of the amino acid sequence of SEQ ID NO: 3 or of SEQ ID NO: 4.
In certain embodiments, the expression construct comprises a nucleotide sequence encoding an alphaSI -casein having at least 90%, 95%, 96%, 97%, 98%, 99%, or 100% sequence identity with SEQ ID NO: 1 or SEQ ID NO: 2 wherein the sequence does not comprise the stretch of amino acids EVXNENLLRFXXX (SEQ ID NO: 5), wherein X represent any naturally occurring amino acid.
In certain embodiments, the expression construct comprises a nucleotide sequence encoding an alphaSI -casein having at least 90%, 95%, 96%, 97%, 98%, 99%, or 100% sequence identity with SEQ ID NO: 1 and does not comprise the stretch of amino acids EVLNENLLRFFVA (SEQ ID NO: 6).
In certain embodiments, the expression construct comprises a nucleotide sequence encoding an alphaSI -casein having at least 90%, 95%, 96%, 97%, 98%, 99%, or 100% sequence identity with SEQ ID NO: 2 and does not comprise the stretch of amino acids EVLNENLLRFVVA (SEQ ID NO: 7) or EVPNENLLRFVVA (SEQ ID NO: 8).
In certain embodiments, the expression construct comprises nucleotide sequence encoding an alphaSI -casein comprising an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 9 or 10. In certain embodiments, the expression construct comprises a nucleotide sequence encoding an alphaSI -casein comprising the contiguous sequence of SEQ ID NO: 9 or of SEQ ID NO: 10. In certain embodiments the nucleotide sequence encodes an alphaSI -casein consisting of the amino acid sequence of SEQ ID NO: 9 or of SEQ ID NO: 10.
The alphaSI -casein as described in the various embodiments of the first aspect of the invention is herein also sometimes referred to as a variant alphaSI -casein, a Bovine variant A casein or a Goat variant G casein.
In one embodiment, the nucleotide sequence encoding the variant alphaSI -casein as described in the various embodiments of the first aspect of the invention further encodes a secretory signal sequence. Preferably, the naturally occurring secretory signal sequence is replaced with a heterologous secretory signal sequence from a highly expressed secreted fungal protein, and optionally a pro-sequence, operably linked in frame to the nucleotide sequence coding for the casein. In an embodiment the secretory signal sequence is heterologous to the protein of interest.
A "signal sequence" is an amino acid sequence which when operably linked to the aminoterminus of a protein of interest (i.c. a casein) permits the secretion of such protein from the host fungus. Such signal sequences may be the signal sequence normally associated with the protein of interest (i.e., a native signal sequence) or may be derived from other sources (i.e., a signal sequence foreign or heterologous to the protein of interest). Signal sequences are operably linked to a heterologous polypeptide either by utilizing a native signal sequence or by joining a DNA sequence encoding a foreign signal sequence to a DNA sequence encoding the protein of interest in the proper reading frame to permit translation of the signal sequence and protein of interest. In certain embodiments, the signal sequence is selected from the group consisting of: SEQ ID NO: 13-18.
In a second aspect, the invention relates to an alphaSI -casein as described in the various embodiments of the first aspect of the invention obtainable by the method as described herein.
In a third aspect, the invention relates to an edible composition comprising the alphaSI - casein as obtained by the method as described herein. In certain embodiments, the edible composition further comprises minerals, synthetic substances, flavoring substances (such as for examples herbs and spices), plant based proteins or proteins from microbial origin such as yeast proteins. Plant based proteins and yeast proteins suitable for the use in food products are known to the skilled person in the art. In certain embodiments, the edible composition is a food product. In certain embodiments the food product is a dairy product. A wide variety of dairy substitute products can be made using the method as described herein. Methods for producing animal-free dairy substitute products are inter alia described in WO2016/029193, which is herein incorporated by reference. Such products include without limitation, milk, whole milk, buttermilk, skim milk, infant formula, condensed milk, dried milk, evaporated milk, butter, clarified butter, cream, cottage cheese, cream cheese, creme fraiche, skyr, yogurt and various types of cheese. The dairy substitute products can also be incorporated into various food applications as a replacement for dairy products, which include ice cream, frozen custard, frozen yogurt, cookies, chocolate and cakes. In preferred embodiments, the food product is cheese.
In certain embodiments, the edible composition predominantly comprises the alphaSI - casein obtainable by the method as described. Predominant is herein defined as comprising, relative to the total amount of caseins, at least 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, 95%, 96%, 97%, 98%, 99%, 100% alphaSI -casein obtainable by the method as described. In certain embodiments, the only casein in the edible composition as described herein is the alphaSI -casein obtainable by the method as described.
In one embodiment, the invention further provides for a cheese comprising a variant alphaSI -casein as described in the various embodiments of aspect 1 of the invention and optionally at least one additional casein.
In certain embodiments, the additional casein is selected from the group consisting of naturally occurring alphaSI -casein, alphaS2-, beta- and kappa-casein or mixtures thereof. In certain embodiments the additional caseins are of non-animal origin. In certain embodiments, the cheese as described herein, comprises relative to the total amount of caseins (wherein the total amount of caseins is defined as all alphaSI -casein (including the alphaSI -casein as described herein) alphaS2-, beta- and kappa-casein present in the cheese) at least 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, 95%, 96%, 97%, 98%, 99%, 100% of the variant alphaSI -casein as described herein.
In certain embodiments, the ratio of the variant alphaSI -casein to the at least one additional casein is from 2:1 to about 100:1.
The term "casein" is art-known and represents a family of proteins that is present in mammal-produced milk and is capable of self-assembling with other proteins in the family to form micelles and/or precipitate out of an aqueous solution at an acidic pH.
In the context of the present invention, the term “of non-animal origin” means a casein which has not been directly derived from an animal, produced from animal cells in culture, or isolated from animal products such as milk. Caseins produced by fermentation of microbes are thus “of non- animal origin” even though some products of animal origin, bacto peptone for example, can be involved during fermentation. Therefore, in the context of the invention, caseins that are naturally produced in animals will be called of non-animal origin when it is produced in a yeast or fungal cell even though its sequence or structure may be identical to the sequence or structure of the protein that would be isolated from animal. In certain embodiments, all the caseins are of non-animal origin.
Edible compositions and dairy products such as cheese, according to the invention can also contain other proteins than caseins, including whey proteins, or others. They are preferably of non-animal origin or animal-free.
In yet a further aspect, the invention provides for the use of a variant alphaSI -casein for the production of a dairy product. Methods for makings dairy products such as butter, cheese, or yogurt are well-known in the art. See, e.g., Scott, Cheesemaking Practice, Kluwer Academic/Plenum Publishers, New York, NY, 1998; U.S. Patent No. 4,360,535 (which describes methods of making creams); U.S 285,878 (which describes methods of making butter). In preferred embodiments, the invention provides for the use of a variant alphaSI -casein for the production of a cheese.
In certain embodiments, the invention provides for the use of a variant alphaSI -casein as described in the various embodiments of aspect 1 of the invention for the production of an edible composition, preferably a dairy product and more preferably a cheese that optionally comprises at least one additional casein selected from the group consisting of a naturally occurring alphaSI - casein, alphaS2-, beta- and kappa-casein or mixtures thereof. In certain embodiments the additional caseins are of non-animal origin. In certain embodiments the additional caseins are of non-animal origin. In certain embodiments, the cheese as described herein, comprises relative to the total amount of caseins, at least 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, 95%, 96%, 97%, 98%, 99%, 100% of the variant alphaSI -casein as described herein, wherein the total amount of caseins is defined as all alphaSI -casein (including the alphaSI -casein as described herein) alphaS2-, beta- and kappa-casein present in the cheese. In certain embodiments, the ratio of the variant alphaSI -casein to the at least one additional casein is from 2:1 to about 100:1.
All patent and literature references cited in the present specification are hereby incorporated by reference in their entirety. The present invention is further described by the following examples which should not be construed as limiting the scope of the invention.
Description of the figures
Figure 1 : Detection of extracellular bovine AlphaSI -casein variant A (fusion to the SP13 secretion signal; 24 deep-well cultivation) upon expression by a protease gene deleted (pep4- yps1-) Pichia strain. A) western blot analysis on several Pichia transformants using a rabbit polyclonal antibody against bovine AlphaSI -casein. B) analysis of same transformants via SDS-PAGE followed by Instant blue staining. Black arrow: position of secreted AlphaSI -casein.
Figure 2: Detection of bovine AlphaSI -casein variant A (fusion to different types of secretion signals; 24 deep-well cultivation) upon expression by a protease gene deleted (pep4- yps1-) Pichia strain. A) western blot analysis on extracellular protein. B) western blot analysis on intracellular protein. The identity of the secretion signal used is indicated on top of the blots (see Table 1 for more details). Black arrow: position of secreted AlphaSI -casein; Grey arrows: intracellular AlphaSI- casein, in some cases still attached to an unprocessed (N-glycosylated) pro-region.
Figure 3: Detection of extracellular bovine AlphaSI -casein variant A or B (fusion to the SP2 secretion signal; 1 .5 L bioreactor cultivation) upon expression by a protease gene deleted (pep4- yps1-) Pichia strain. SDS-PAGE followed by Instant blue staining. Pp0408 and Pp0412: 5 resp. 13 copies of variant A; Pp0418 and Pp0417: 13 resp. 28 copies of variant B. Black arrow: position of secreted AlphaSI -casein.
Figure 4: Immunodetection (western blot) of extracellular bovine alphaSI -casein variant A (24 deepwell cultivation) upon expression by a protease gene deleted Pichia strain. A) effect of the additional knock-out of the yapsin gene YPS’; B) effect of the additional knock-out of a yapsin gene - comparison between YPS’ versus YPS3, YPS” or MKC7 gene deletions. Pp0357: parental expression strain (pep4- yps1-). -P/+P: cultivation without/with addition of pepstatin A. Black arrow: position of secreted alphaSI -casein; grey arrows: alphaSI -casein degradation fragments.
Figure 5: Immunodetection (western blot) of extracellular bovine alphaSI -casein variant A (24 deepwell cultivation) upon expression by a protease gene deleted Pichia strain: effect of the knock-out of Ser-protease gene SBT100. Pp0487: parental expression strain (pep4- yps1- yps’-). - or +: cultivation without/with addition of PMSF. Black arrow: position of secreted alphaSI-casein; grey arrow: alphaSI -casein degradation fragment.
Figure 6: Detection of extracellular bovine alphaSI -casein variant A (24 deep-well cultivation) upon expression by a protease gene deleted Pichia strain. A) Western blot analysis on effect of the knockout of PMT1 and/or alpha-1 ,2-mannosidase co-expression. Pp0487: parental expression strain (pep4- yps1- yps’-; 6 copies of the casein expression cassette); Pp0520: Pp0487 with PMT1 gene deletion. B) Coomassie stain analysis on effect of a PMT1 versus PMT4 gene knock-out. Parental expression strain: pep4- yps1- yps’-; >30 copies of the casein expression cassette. Black arrow: position of secreted alphaSI -casein. Examples
Example 1 - Construction of a Pichia pastoris base strain by protease gene deletion
To reduce the chances for extracellular protein degradation, a Pichia pastoris (Komagataella phaffii) base strain was generated in which both the YPS1 (PP7435_Chr4-0387) and PEP4 (PP7435_Chr3-0072) gene were knocked out as these are known to encode a cell-wall associated and vacuolar aspartic acid protease, respectively. The gene knock-outs were generated in the commercial Pichia pastoris strain PPS-9010 (ATUM) using a CRISPR-mediated deletion strategy and the resulting strain was designated Pp0096.
The applied CRISPR knock-out strategy was based on the Cas12a system, first described for mammalian cells and adapted in-house for use in Pichia pastoris. To this end, DNA fragments with the human codon-optimized Cas12a coding sequence from Lachnospiraceae bacterium (hLbCas12a), the human influenza hemagglutinin tag (HA), the nuclear localization signal (NLS) from SV40 (NLS-2xSV40) as well as a guideRNA (gRNA) cloning site with GFP dropout cassette (pGAP-gRNA-FBP1tt with RGR-sfGFP) were generated via gene synthesis (gBIock - IDT) or oligonucleotide annealing (BioLegio). Each DNA fragment was then subcloned via BsmBI assembly into the pPTK081_0_Empty entry vector of the OPENPichia system system (distributed by GeneCorner - BCCM; Van Herpe et al., 2022). Next, an ‘empty’ destination CRISPR/Cas12a expression vector was constructed through Bsal-mediated Golden Gate Assembly of the required entry vectors belonging to or compatible with the OPENPichia toolkit. The resulting plasmid expresses the Cas12a with an in-frame N-terminal HA-tag and a C-terminal SV40 NLS under the transcriptional control of the constitutive pGPM1 promotor and AOX1 transcription terminator and further contains the empty expression cassette (GFP dropout) for the required gRNA sequences as well as the hygromycin resistance marker (HygR) and an autonomous replicating sequence (ARS) for transient propagation of the plasmid within the Pichia cells. Then, to construct target-specific CRISPR/Cas12a vectors, the gRNA (or an array of gRNAs) for the genes of interest were designed as annealed oligonucleotides according to Zetsche et al. (2017) and subsequently cloned into the destination vector through Bbsl-mediated Golden Gate Assembly. Due to the corresponding loss of the GFP dropout cassette, a green-white screen allowed for easy identification of correctly assembled clones.
The CRISPR construct to knock-out Pichia PEP4 (P0249) was generated by introducing into the ‘empty’ CRISPR/Cas12a destination vector an array for the simultaneous expression of a first gRNA (5’-GCTTCAGCACCAATACCTAG-3’ SEQ ID NO: 19) and a second gRNA sequence (5’- GACCTAGGCAAAGATGCAG-3’ SEQ ID NO: 20) targeting resp. a 5’ and 3’ sequence of the PEP4 open reading frame. The CRISPR construct to knock-out Pichia YPS1 (P0250) was generated by introducing into the ‘empty’ CRISPR/Cas12a destination vector an array for the simultaneous expression of a first gRNA (5’-AACCGTGTTATGCCCGGACT-3’ SEQ ID NO: 21) and a second gRNA sequence (5’-GTAGTTATTCTCGGCGTGTG-3’ SEQ ID NO: 22) targeting resp. a 5’ and 3’ sequence of the YPS1 open reading frame. Upon transformation of the crispr plasmids, clones were selected on YPD plates containing hygromycin (200 pg/mL). Deletion of the protease genes was confirmed via colony PCR, after which a selected deletion clone was further purified on YPD plates without selection pressure to lose the episomal Crispr plasmid containing the hygromycin resistance marker.
Example 2 - Expression of bovine AlphaSI -casein variant A by Pichia pastoris
A codon-optimized nucleotide sequence was ordered (gBIock - IDT) for the expression of the mature bovine AlphaSI -casein variant A in direct fusion to the SP13 signal peptide (SP13 = signal peptide from the Pichia protein Tohl p (gene locus PP7435_Chr2-0281); SEQ ID 23 MNLLSLTLLLFTTEALA). The sequence was flanked with the required BsmBI and Bsal sites to allow Golden Gate based modular cloning strategies using the commercially available OPENPichia plasmid system and was initially subcloned via BsmBI assembly into the pPTK081_0_Empty entry vector. The Bsal-based modular cloning strategy was used to combine the AOX1 promotor, the subcloned bovine AlphaSI -casein variant A (with direct in-frame fusion to the N-terminal SP13 signal peptide), the AOX1 transcription terminator and the zeocin resistance marker (under a weak pARG4 promotor) into a new expression cassette. The generated plasmid (P0505) was transformed to strain Pp0096. Transformants were selected based on their ability to grow on YPD (pH 8) with 100 pg/mL of zeocin and further transferred to YPD (pH 8) with 250 pg/mL of zeocin, which could induce the isolation of clones with high-copy integration of the expression cassette. Integration of the expression cassettes was confirmed via colony PCR and number of integrated copies by qPCR analysis.
PCR-positive multicopy strains were cultivated (24 deep-well format) at 28 °C for 24 hours in standard BMGY medium (pH 6.5 - 7), after which the cells were transferred into BMMY (1 % methanol; pH 6.5 - 7) and cultivated for another 48 hours at 28 °C. During the methanol induction phase, pepstatin A and PMSF were added at a final concentration of 10 pg/mL resp. 2 mM). At the end of the cultivation, cells were separated from the broth and the cell-free broth was analyzed via western blot for the extracellular presence of AlphaSI -casein variant A (using a rabbit polyclonal antibody against AlphaSI -casein - custom-made at CERGroupe (Belgium) upon immunization of rabbits with in-house AlphaSI -casein purified from bovine milk). To our surprise, a significant degree of the bovine AlphaSI -casein variant A was secreted by several of the selected Pichia transformants (Figure 1A), while corresponding strains expressing the more common bovine AlphaSI -casein variant B did not secrete the casein despite clear intracellular accumulation (results not shown). The extracellular presence of bovine AlphaSI -casein variant A was also confirmed for the same transformants upon Instant Blue staining of an SDS-PAGE gel (Figure 1 B).
Example 3 - Expression of bovine AlphaSI -casein variant A by Pichia pastoris using different secretion signals
The nucleotide sequence of the mature bovine AlphaSI -casein variant A was ordered synthetically (gBIock - IDT) and codon-optimized for expression by Pichia pastoris. The sequence was flanked with the required BsmBI and Bsal sites to allow Golden Gate based modular cloning strategies using the commercially available OPENPichia plasmid system and was initially subcloned via BsmBI assembly into the pPTK081_0_Empty entry vector. In a next stage, the subcloned AlphaSI -casein fragment was fused in-frame to a library of 6 yeast-specific signal peptides (SEQ ID 13 to SEQ ID 18 - see Table 1). Construction of these new expression plasmids was performed via the Golden Gate based modular cloning strategy using the OPENPichia plasmid system. 3 out of the 6 tested signal peptides (ScMF, ScMF-noEAEA and Ost1) were already available within the commercial OPENPichia system, while the others were designed in-house based on data in the literature or general knowledge (Barrero et al., 2018). Detailed information on the sequences and origins of the secretion signal library is presented within Table 1. All in-house designed secretion signals were ordered as double strand codon-optimized DNA fragments (gBIocks - Integrated DNA Technologies) and separately subcloned via BsmBI assembly into the pPTK081_0_Empty entry vector of the OPENPichia system.
The new plasmids (P0531-P0536 - see Table 1) combined the AOX1 promotor, a selected secretion signal, the AlphaSI -casein variant A sequence, the AOX1 transcription terminator and the zeocin resistance marker (under a weak pARG4 promotor) within individual (per secretion signal) expression cassettes. Due to the modular cloning, a 6-nucleotide sequence encoding Gly- Ser was introduced between the secretion signals and the N-terminus of the mature bovine AlphaSI -casein variant A. All 6 expression plasmids were transformed to the protease-deleted Pichia pastoris Pp0096 strain. Transformants were selected based on YPD (pH 8) agar plates with zeocin, as described above. Integration of the expression cassettes was confirmed via colony PCR.
Per expression construct, multiple PCR-positive strains were cultivated (24 deep-well format) at 28 °C for 24 hours in standard BMGY medium, after which the cells were transferred into BMMY (1 % methanol) and cultivated for another 48 hours at 28 °C. During the methanol induction phase, pepstatin A and PMSF were added at a final concentration of 10 pg/mL resp. 2 mM). At the end of the cultivation, the broth of all selected clones was combined per expression construct. Cells were separated from the cultivation medium and both fractions were analyzed via western blot for the presence of bovine AlphaSI -casein variant A (as described above). Bovine AlphaSI -casein variant A was secreted by all the selected Pichia transformants (Figure 2A), but the degree of secretion was significantly lower when using the Ost1 signal peptide or the hybrid secretion signal consisting of the Ost1 signal peptide and the pro-region of the S. cerevisiae alpha-mating factor. Intracellular analysis nevertheless clearly indicated that there was also significant bovine AlphaSI -casein variant A expression when fused to the latter two peptide sequences (Figure 2B). Upon 24 deepwell cultivation, some of the ScMF (S. cerevisiae alpha-mating factor prepro-region) based expression constructs showed a similar level of bovine AlphaSI -casein variant A secretion as compared to the expression construct carrying the SP13 signal peptide.
Table 1
Figure imgf000018_0001
Figure imgf000019_0001
Example 4 - Secretion of bovine AlphaSI -casein variant A versus variant B by Pichia pastoris upon bioreactor cultivation
A codon-optimized nucleotide sequence was ordered (gBIock - IDT) for the expression of the mature bovine AlphaSI -casein variant A or variant B in direct fusion to the SP2 signal peptide (Table 1). Construction of the corresponding expression plasmids (plasmid P0573 for variant A; plasmid P0574 for variant B) and generation of the corresponding expression strains (using Pp0096 as recipient strain) was done as described above. Two strains with a different copy number for the expression cassette of the bovine AlphaSI -casein variant A (Pp0408 with 5 and Pp0412 with 13 copies) and two strains with different copy number for the expression cassette of variant B (Pp0418 with 13 and Pp0417 with 28 copies) were cultivated in 1.5 L bioreactor vessels (Dasgip).
Shake flask precultures were grown overnight at 28 °C using BMGY (1 % glycerol). The total preculture inoculum consisted of 5% of the bioreactor starting volume. Fermentations were performed at 24°C and the dissolved oxygen was maintained at 30%. The medium for the batch phase consisted of a minimal salts medium with 2.5% glycerol. Upon glycerol depletion, a biomass generation phase of 12 hours was initiated using a feed solution of 60% glycerol at a constant feed rate of 10.12 mL.L’1.h’1. After feed phase I, the culture was eased into methanol metabolism over a six hour period while feeding 75% methanol at a rate of 0.62*t + 1 .86 mL.L’1.h’1. After this six hour transition period, methanol induction continued with a constant feeding of 2.79 mL.L’1.h’1. Protease inhibitors PMSF and pepstatin A were added daily during induction. At regular time intervals, sample were taken from the bioreactors and cell-free fermentation broth was analyzed via SDS-PAGE followed by Instant Blue staining (Figure 3). The results show that the degree of secreted Bovine AlphaSI -casein variant A significantly surpasses the amount of secreted variant B. Densitometric analysis of the casein related bands, running between 25 and 37 kDa, indicates at least a factor 4- fold difference in secreted casein levels between bovine AlphaSI -casein variant A versus B.
Example 5 - Reduction of proteolysis of bovine alphaSI -casein variant A upon secretion by Pichia pastoris
Direct gel analysis on cell-free medium samples, as well as LC-MS/MS analysis (data not shown) on bovine alphaSI -casein variant A isolated from the Pichia cultivation broth, indicate the occurrence of one or more proteolytic events that result in alphaSI -casein molecules with a significant N-terminal truncation. This N-terminal truncation can be partially inhibited by cultivating the Pichia strains in the presence of pepstatin A, which suggests that acid aspartyl protease activity is responsible for the observed degradation of alphaSI -casein. Given that the described strains are already gene-deleted for PEP4 and YPS1 , the major vacuolar resp. cell-wall associated acid aspartyl proteases, additional gene knock-out studies were initiated in strain Pp0357. This strain was derived via genomic integration of plasmid P0532 into the strain Pp0096 (Apep4, Aypsl). As a result, this strain expresses bovine alphaSI -casein variant A, fused with a Gly-Ser linker to the SP2 secretion signal, under the control of the methanol-inducible AOX1 promoter.
CRISPR-based knock-out plasmids were generated according to the methods described above to delete additional genes encoding acid aspartyl proteases, such as YPS2 (PP7435_Chr3-0919), YPS3 (PP7435_Chr3-0913), YPS7 (PP7435_Chr3-0819), MKC7 (PP7435_Chr1-0699), YPS’ (PP7435_Chr3-1068) and YPS” (PP7435_Chr3-0313; Guan et al. 2012, Wu et al. 2013). The resulting plasmids (P0420, P0423, P0421 , P0425, P0471 resp. P0424) were transformed into strain Pp0357, and transformants were selected and genetically characterized as before.
For each targeted yapsin gene, at least one correct knock-out clone could be obtained within the Pp0357 strain background. These strains and the parental clone Pp0357 were cultivated (24 deepwell format) at 28°C and 200 rpm for 24 hours in standard BMGY medium pH 7, after which the cells were transferred to standard BMMY medium (1 % methanol, pH 7) and cultivated for another 48 hours at 28°C and 200 rpm. During the methanol induction phase, PMSF was added at a final concentration of 2 mM. Each strain was cultivated in duplicate in either the presence or absence of 5 pg/mL pepstatin A. At the end of the cultivation, cells were separated from the broth and the cell- free broth was analyzed via western blot for the extracellular presence of (full-size) AlphaSI -casein variant A (Fig. 4A). The results show that the knock-out of the YPS’ gene (SEQ ID NO: 26) significantly reduced the proteolysis of Pichia-secreted bovine AlphaSI -casein variant A as there is no longer a difference between cultivations with and without the presence of pepstatin A. Moreover, the LC-MS/MS analysis on isolated secreted AlphaSI -casein variant A confirmed the absence of a major N-terminal truncation event (data not shown). In contrast, western blot analysis clearly shows that proteolysis is still ongoing upon secretion by the parental Pp0357 strain or by the Pp0357- derived strains in which one of the other yapsin genes was deleted (Fig. 4B). Example 6: Further reduction of proteolysis of bovine alphaSI -casein variant A upon secretion by Pichia pastoris
Despite the additional deletion of the YPS’ gene, which was generated already on top of the deletion of the PEP4 and YPS1 genes, some AlphaSI -casein variant A proteolysis could still be observed (i.e. formation of a 15-20 kDa proteolytic fragment and a slight reduction in the amount of full-size protein), in particular when performing the cultivation at elevated pH (> 6.5) and in the absence of PMSF. These observations were indicative for Ser-type protease activity. LC-MS/MS analysis, performed on the cell-free medium of a bioreactor cultivation broth of a Pichia strain, which secretes bovine alphaSI -casein variant A, effectively showed the extracellular presence of Ser- type proteases (data not shown). Apart from a known vacuolar Ser-type protease, encoded by the PRB1 gene (PP7435_Chr1-0540; Wu et al. 2013), and a known secreted Ser-type protease, encoded by the SUB2 gene (PP7435_Chr1-1352; Salamin et al. 2010), a third protein, termed SBT100 (PP7435_Chr2-1137), was identified, which showed some homology to subtilisin-like Ser- type proteases.
CRISPR-based knock-out plasmid were generated according to the methods described above to delete the SBT100 gene. The resulting plasmid P0631 was separately transformed into strain Pp0487 (Apep4, Aypsl , Ayps’) and transformants were selected and genetically characterized via colony PCR. Strain Pp0487 contains up to 6 copies of the P0573 expression cassette, which consists of the AOX1 promoter, a direct fusion of the alphaMFprepro secretion signal to the N-terminus of alphaSI -casein variant A, and the AOX1TT terminator.
At least one correct knock-out clone could be selected within the Pp0487 strain background. These strains and the parental clone Pp0487 were cultivated (24 deep-well format) at 28°C and 200 rpm for 24 hours in standard BMGY medium at pH 7, after which the cells were transferred into BMMY (1 % methanol; pH 7) and cultivated for another 48 hours at 28°C and 200 rpm. A clone was cultivated in duplicate in either the absence or the presence of 2 mM of PMSF during the methanolinduction phase. At the end of the cultivation, cells were separated from the broth and the cell-free broth was analyzed via SDS-PAGE for the extracellular presence of alphaSI -casein (Fig. 5). The results show that the knock-out of the SBT100 gene (SEQ ID NO: 27) significantly reduced the degradation of full-size bovine alphaSI -casein as there is no longer a clear difference between cultivations with and without the presence of PMSF. Moreover, the accumulation of the 15-20 kDa proteolytic fragment is virtually abolished, even when culturing the expression strains at pH 7 and in the absence of PMSF.
Example 7: Reduction of O-glycosylation of bovine alphaSI -casein upon secretion by Pichia pastoris
The extracellular analysis on cultivation broth of Pichia secreting bovine alphaSI -casein (variant A) shows the presence of a heterogenous casein protein population. Product-related protein bands with a higher mobility are most probably the result of proteolytic events. Apart from that, a major fraction of the extracellular AlphaSI -casein shows a reduced mobility which is most probably related to post-translational modifications such as extended O-glycosylation (confirmed via LC-MS/MS analysis; results not shown). Hence, a CRISPR-based knock-out strategy was designed to eliminate the Pichia PMT1 gene (PP7435_Chr2-1095; SEQ ID NO: 29) or PMT4 gene (PP7435_Chr1-0806: SEQ ID NO: 30), coding for protein-O-mannosyltransferase involved in O- glycosylation by Pichia pastoris cells (Govindappa et al., 2013; Nett et al., 2013). The knock-out plasmids for PMT1 or PMT4 were transformed towards strain Pp0487 and transformants were selected and genetically characterized via colony PCR.
Another strategy to reduce O-glycosylation on P/ch/a-produced proteins is by co-expression of a secreted alpha-1 ,2-mannosidase as most of the Pichia O-glycan structures are mainly consisting of alpha-1 ,2-linked mannose residues (Laukens et al., 2015). Using the modular OPENPichia plasmid system (Van Herpe et al., 2022), a pGAP-driven expression construct was generated for the Trichoderma reesei alpha-1 ,2-mannosidase in which the coding sequence for the mature secreted protein was fused towards the S. cerevisiae alpha-mating factor prepro-region as described in literature (Maras et al., 1997; SEQ ID NO: 31). The resulting plasmid, P0375, contains the G418 resistance marker to allow screening of mannosidase positive transformants within zeocin-resistant alphaSI -casein expression strains. Strains Pp0487 and Pp0520, a PCR-selected PMT1 KO strain derived from Pp0487, were transformed with plasmid P0375 and clones were selected on YPD agar plates (pH 8) containing 100 pg/mL of zeocin and 500 pg/mL of G418. Integration of the mannosidase expression cassette was confirmed via colony PCR analysis.
PCR-positive clones for correct PMT gene knockout and/or alpha-1 ,2-mannosidase coexpression were cultivated in 24 deep-well format as described before, in combination with cultivations of corresponding parental strains. During the methanol induction phase, PMSF was added at a final concentration of 2 mM. At the end of the cultivation, cells were separated from the broth and the cell-free broth was analyzed via SDS-PAGE/lnstant blue staining and via western blot.
The results indicate that both the PMT gene knock-out strategy as well as mannosidase coexpression can reduce the degree of O-glycosylation. Based on the gel mobility of secreted bovine alphaSI -casein variant A (Fig. 6A), the PMT1 gene knock out (replicate cultivations of Pp0520) and the alpha-1 ,2-mannosidase co-expression (different individual transformants of Pp0487) result into a relatively similar reduction in protein size and heterogeneity. The latter is due to O-glycan reduction, as confirmed by mass spectrometry (RPC-UV-MS; results not shown). On top of that, the combination of both strategies appears to have a synergistic effect, resulting in a further reduction in heterogeneity and overall size of the secreted alphaSI-casein. Similar results for the PMT1 gene knock-out strategy were obtained when performed in a strain background (pep4-, yps1 , yps’-) with more than 30 integrated copies of the alphaSI -casein (variant A) expression cassette (the parent strain). Finally, the knock-out of the PMT4 gene within the parent strain also resulted in a significant reduction of the casein heterogeneity, although in a different way compared to the PMT1 knock-out strategy (Fig. 6B). Mass spectrometry (RPC-UV-MS; results not shown) confirms that about half of the secreted alphaSI -casein contains no O-glycosylation (lowest and most intense protein band), whereas the other half still represents a heterogenous pool of O-glycosylated casein. References
Barrero JJ, Casler JC, Valero F, Ferrer P, Glick BS (2018). An improved secretion signal enhances the secretion of model proteins from Pichia pastoris. Microb Cell Fact. 2018 Oct 12;17(1):161 .
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Govindappa N, Hanumanthappa M, Venkatarangaiah K, Kanojia K, Venkatesan K, Chatterjee A, Kusumanchi M, Dave N, Hazra P, Tiwari S, Sastry K (2013). PMT1 gene plays a major role in O- mannosylation of insulin precursor in Pichia pastoris. Protein Expression and Purification 88(1): 164-171.
Laukens B, De Wachter C, Callewaert N (2015). Engineering the Pichia pastoris N-Glycosylation Pathway Using the GlycoSwitch Technology. Methods Mol Biol. 2015; 1321 : 103-22.
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Claims

Claims
1 . Method for the extracellular production of an alphaSI -casein in a yeast or a filamentous fungus host cell wherein the method comprises:
- transforming the host cell with an expression construct comprising a nucleotide sequence encoding an alphaSI -casein comprising an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 1 and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 1 or comprising a nucleotide sequence encoding an alphaSI -casein comprising an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 2 and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 2;
- culturing the cell under conditions conducive to the expression of the alphaSI-casein; and
-optionally recovery of the alphaSI -casein.
2. The method according to claim 1 , wherein multiple copies of the expression construct are introduced into the host cell, preferably at least 2, 3, 4, 5, 6, 7, 8, 9, 10, 12, 15, 20, 25, 30 or more copies.
3. The method according to claim 1 or 2, wherein the yeast or a filamentous fungus host cell is selected from a genus from the group consisting of Saccharomyces, Kluyveromyces, Candida, Komagataella, Schizosaccharomyces, Hansenula, Kloeckera, Schwanniomyces, Yarrowia, Kazachstania, Debaryomyces, Naumovia, Alternaria, Apophysomyces, Aspergillus, Cladosphialophora, Fonsecaea, Fusarium, Lichtheimia, Mucor, Myceliophthora, Neurospora, Penicillium, Rhizopus, Rhizomucor, Trichoderma and Trichophyton, wherein preferably, the host cell is selected from a species from the group consisting of K. phaffii, K. pastoris, K. pseudopastoris S. cerevisiae, S. exiguus, S. bayanus, Kluyveromyces lactis, Kluyveromyces marxianus Y. lipolytica, S. pombe, Alternaria alternata, Apophysomyces variabilis, Aspergillus spp., Aspergillus awamori, Aspergillus foetidus, Aspergillus fumigatus, Aspergillus flavus, Aspergillus oryzae, Aspergillus niger, Aspergillus nidulans, Aspergillus sojae, Aspergillus terreus, Cladosphialophora spp., Fonsecaea pedrosoi, Fusarium spp., Fusarium oxysporum, Fusarium solani, Lichtheimia spp., Lichtheimia corymbifera, Lichtheimia ramosa, Myceliophthora spp., Myceliophthora thermophila, Neurospora crassa, Penicillium chrysogenum, Penicillium simplicissimum, Penicillium brasilianum, Rhizopus spp., Rhizopus microsporus, Rhizomucor spp., Rhizomucor pusillus, Rhizomucor miehei, Trichoderma spp., Trichoderma reesei Trichophyton spp., Trichophyton interdigitale, and Trichophyton rubru, of which Komagataella phaffii is most preferred.
4. The method according to any one of claims 1-3, wherein the expression construct comprising the nucleotide sequence encoding an alphaSI -casein comprises the contiguous sequence of SEQ ID NO: 3 or of SEQ ID NO: 4.
5. An alphaSI -casein obtainable by the method as described in any one of claims 1-4.
6. An edible composition comprising the alphaSI -casein according to claim 5, wherein preferably the composition is a dairy product, wherein most preferably the composition is a cheese product.
7. The edible composition according to claim 6, wherein the only casein in the edible composition is the alphaSI -casein obtainable by the method as described in any one of claims 1-4.
8. An edible composition comprising a variant alphaSI -casein having an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 1 and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 1 or an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 2 and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 2 and at least one additional casein selected from the group consisting of naturally occurring alphaSI -casein, alphaS2-, beta- and kappa-casein or mixtures thereof, wherein relative to the total amount of caseins, the edible composition comprises at least 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, 95%, 96%, 97%, 98%, 99%, 100% of the variant alphaSI-casein.
9. Use of variant alphaSI -casein having an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 1 and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 1 or an amino acid sequence having at least 90, 95, 96, 97, 98, 99, or 100% sequence identity with SEQ ID NO: 2 and comprising a deletion of the amino acids at positions 14-26 of SEQ ID NO: 2 for the production of an edible composition.
10. Use according to claim 9, wherein the edible composition additionally comprises at least one additional casein selected from the group consisting of a naturally occurring alphaSI -casein, alphaS2-, beta- and kappa-casein or mixtures thereof and wherein relative to the total amount of caseins, the edible composition comprises at least 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, 95%, 96%, 97%, 98%, 99%, 100% of the variant alphaSI-casein.
11 . The edible composition according to claim 8 or the use according to claim 10, wherein at least one of the at least one additional casein is of non-animal origin.
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