WO2024258540A1 - Compositions et procédés pour réduire les émissions de carbone minier - Google Patents

Compositions et procédés pour réduire les émissions de carbone minier Download PDF

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Publication number
WO2024258540A1
WO2024258540A1 PCT/US2024/029264 US2024029264W WO2024258540A1 WO 2024258540 A1 WO2024258540 A1 WO 2024258540A1 US 2024029264 W US2024029264 W US 2024029264W WO 2024258540 A1 WO2024258540 A1 WO 2024258540A1
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Prior art keywords
metal
mine
composition
biosurfactant
acid
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
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PCT/US2024/029264
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English (en)
Inventor
Gabriela KNESEL
Ronney SILVA
Cathrine MONYAKE
Juan Cervantes
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Locus Solutions IPCO LLC
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Locus Solutions IPCO LLC
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Priority to AU2024304407A priority Critical patent/AU2024304407A1/en
Publication of WO2024258540A1 publication Critical patent/WO2024258540A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00—Flotation
    • B03D1/001—Flotation agents
    • B03D1/004—Organic compounds
    • B03D1/0043—Organic compounds modified so as to contain a polyether group
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00—Flotation
    • B03D1/001—Flotation agents
    • B03D1/004—Organic compounds
    • B03D1/008—Organic compounds containing oxygen
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00—Flotation
    • B03D1/001—Flotation agents
    • B03D1/004—Organic compounds
    • B03D1/01—Organic compounds containing nitrogen
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00—Flotation
    • B03D1/001—Flotation agents
    • B03D1/004—Organic compounds
    • B03D1/012—Organic compounds containing sulfur
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00—Flotation
    • B03D1/001—Flotation agents
    • B03D1/004—Organic compounds
    • B03D1/014—Organic compounds containing phosphorus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00—Flotation
    • B03D1/001—Flotation agents
    • B03D1/004—Organic compounds
    • B03D1/016—Macromolecular compounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00—Flotation
    • B03D1/02—Froth-flotation processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00—Flotation
    • B03D1/08—Subsequent treatment of concentrated product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00—Flotation
    • B03D1/08—Subsequent treatment of concentrated product
    • B03D1/085—Subsequent treatment of concentrated product of the feed, e.g. conditioning, de-sliming
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00—Preliminary treatment of ores or scrap
    • C22B1/005—Preliminary treatment of scrap
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/04—Extraction of metal compounds from ores or concentrates by wet processes by leaching
    • C22B3/06—Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions, e.g. with acids generated in situ; in inorganic salt solutions other than ammonium salt solutions
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/04—Extraction of metal compounds from ores or concentrates by wet processes by leaching
    • C22B3/16—Extraction of metal compounds from ores or concentrates by wet processes by leaching in organic solutions
    • C22B3/1608—Leaching with acyclic or carbocyclic agents
    • C22B3/1616—Leaching with acyclic or carbocyclic agents of a single type
    • C22B3/165—Leaching with acyclic or carbocyclic agents of a single type with organic acids
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/18—Extraction of metal compounds from ores or concentrates by wet processes with the aid of microorganisms or enzymes, e.g. bacteria or algae
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/20—Treatment or purification of solutions, e.g. obtained by leaching
    • C22B3/22—Treatment or purification of solutions, e.g. obtained by leaching by physical processes, e.g. by filtration, by magnetic means, or by thermal decomposition
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/20—Treatment or purification of solutions, e.g. obtained by leaching
    • C22B3/44—Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/006—Wet processes
    • C22B7/007—Wet processes by acid leaching
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/02—Working-up flue dust
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/04—Working-up slag
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D11/00—Solvent extraction
    • B01D11/02—Solvent extraction of solids
    • B01D11/0288—Applications, solvents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00—Specified effects produced by the flotation agents
    • B03D2201/02—Collectors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00—Specified effects produced by the flotation agents
    • B03D2201/04—Frothers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2203/00—Specified materials treated by the flotation agents; Specified applications
    • B03D2203/02—Ores
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2203/00—Specified materials treated by the flotation agents; Specified applications
    • B03D2203/02—Ores
    • B03D2203/025—Precious metal ores

Definitions

  • GSG greenhouse gases
  • EPA report 2016 at 6 include carbon dioxide, methane, nitrous oxide and fluorinated gases
  • fossil fuels coal, natural gas, and oil
  • solid waste solid waste
  • trees and wood products and also as a result of certain chemical reactions, e.g., the manufacture of cement.
  • Carbon dioxide is removed from the atmosphere by, for example, absorption by plants as part of the biological carbon cycle.
  • Nitrous oxide (N2O) is emitted during industrial activities and during combustion of fossil fuels and solid waste. In agriculture, over-application of nitrogen-containing fertilizers and poor soil management practices can also lead to increased nitrous oxide emissions.
  • Fluorinated gases including, e.g., hydrofluorocarbons, perfluorocarbons, sulfur hexafluoride, and nitrogen trifluoride are synthetic, powerful greenhouse gases that are emitted from a variety of industrial processes.
  • Methane (CH4) is emitted during the production and transport of coal, natural gas, and oil. Furthermore, other agricultural practices, and the decay of organic waste in lagoons and municipal solid waste landfills can produce methane emissions.
  • a carbon credit is a generic term for a tradable certificate or permit representing the right to emit one ton of carbon dioxide, or an equivalent GHG.
  • a governing body sets quotas on the amount of GHG emissions an operator can produce. Exceeding these quotas requires the operator to purchase extra allowances from other operators who have not used all of their carbon credits.
  • compositions and methods for reducing greenhouse gas emissions using additives in mining and refining processes are provided.
  • a composition comprising one or more microorganisms and/or one or more microbial growth byproducts is contacted with an ore, gangue, or other substance containing a substance of interest, such as, for example, a metal, mineral, or element.
  • the composition is capable of, for example, reducing the use of fossil fuels, and thus, reducing the amount of greenhouse gas emissions produced from mining and subsequent transportation or refining processes.
  • compositions and methods of the subject invention increase the efficiency of various mining and refining processes, including, for example flotation and leaching. Accordingly, the subject invention can be useful for increasing the efficiency and reducing the energy needed for mining, transportation, and/or refining. In certain embodiments, the subject compositions and methods decrease greenhouse gas emissions in mining or industrial processes by, for example, reducing the amount of grinding necessary during refining or increasing the rate of leaching.
  • the subject invention provides a bioleaching composition that can be employed in a method of recovering metals.
  • the bioleaching composition comprises a metal solubilizing agent, such as, for example, an acid-oxidant mixture or a metal-solubilizing microorganism.
  • a metal solubilizing agent such as, for example, an acid-oxidant mixture or a metal-solubilizing microorganism.
  • the acid can be any acid that can solubilize an insoluble metal salt, such as, but not limited to, sulfuric acid, hydrochloric acid, nitric acid, phosphoric acid, and/or hydrocyanic acid (or a salt thereof).
  • the acid can be used in a wide range of concentrations, from less than one percent to more than ten percent.
  • the oxidant can be selected from, for example, ferric chloride, chlorine, bromine, and oxygen.
  • the oxidant can be used in sufficient quantity to liberate the target metal as a soluble salt but at quantities that minimize oxidant waste.
  • the bioleaching composition comprises a biosurfactant, an acid and an oxidant, wherein the biosurfactant is a sophorolipid, the acid is sulfuric acid, and the oxidant comprises Fe 2 or Fe 3+ .
  • the subject invention provides methods for liberating a target metal from a source of said target metal, wherein a bioleaching composition of the subject invention is applied to the metal source.
  • the metal source can be, for example, ore, mine tailings, slag and/or electronic waste from, for example, batteries and circuits.
  • the target metal is liberated as a soluble salt and/or a significant portion of any matrix that entraps the target metal is removed, thereby facilitating the isolation of the target metal from a non-soluble portion.
  • the bioleaching composition can be combined with a particulate ore that contains at least one target metal. The components can be mixed for reaction of the ore and at least one component of the bioleaching composition, such that a soluble metal-comprising solution and a non-solution phase is formed.
  • the particulate metal source is a fine powder.
  • the particles in the fine powder can be less than about 1 m, about 75 cm, about 50 cm, about 25 cm, about 10 cm, about 75 mm, about 50 mm, about 25 mm, about 10 mm, about 5 mm, about 1 mm, about 100 pm, about 10 pm, about 1 gm, about 100 nm, about 10 nm, or about 1 nm in diameter.
  • the subject compositions enable efficient leaching of larger particles, relative to particles that have not been contacted to the subject compositions.
  • Mixing of the bioleaching composition with the metal source can be performed via, for example, stirring, bubbling of a reactive or inert gas, ultrasonic mixing, piezoelectric agitation, or any combination thereof.
  • the solution comprising the soluble metal can be separated from the non-solution phase by, for example, decantation, filtration, centrifugation, or any combination thereof.
  • methods of extracting a target metal from ore wherein an ore in a particulate state is combined with a microorganism and/or bioleaching composition according to the subject invention to form a liquid slurry.
  • the microbes can be live (or viable), or, preferably, inactive at the time of application.
  • the microorganisms can grow in situ and produce active compounds (e.g., metabolites) that can directly or indirectly solubilize metals.
  • the sluny can then be left and/or agitated for any amount of time sufficient to leach the target metal from the ore, as described in U.S. Application Serial Number 18/249,244, which is hereby incorporated by reference in its entirety.
  • the slurry can optionally be mixed and/or circulated continuously (e.g., mechanically or using aeration) throughout the leaching time period to ensure that maximum contact is made between the ore particles and the bioleaching composition.
  • compositions and methods of the subject invention can be useful for liberating a wide variety of target metals including, but not limited to, aluminum, arsenic, cerium, cesium, chromium, cobalt, copper, dysprosium, erbium, europium, gadolinium, gallium, germanium, gold, hafnium, holmium, indium, iridium, lanthanum, lead, lithium, lutetium, magnesium, manganese, mercury, neodymium, nickel, niobium, palladium, platinum, praseodymium, rhodium, rubidium, ruthenium, samarium, scandium, silver, tantalum, tellurium, terbium, thallium, tin, titanium, tungsten, uranium, vanadium, ytterbium, yttrium, zinc, zirconium, any mixture thereof or any other rare earth or transition metal.
  • target metals including, but not limited to
  • the bioleaching composition and methods of the subject invention are effective at standard leaching temperatures known in the metallurgical arts.
  • the bioleaching composition and methods are useful at lower than standard temperatures, for example, at about 60°C to 90°C.
  • the subject invention provides methods of reducing the energy requirements for metal extraction and leaching while producing similar or improved yields.
  • the subject invention provides methods of enhancing the performance of standard leaching reagents, e.g., acids, oxidants and/or cyanide, wherein the reagents are applied alongside a biosurfactant and/or a biosurfactant-producing microbial culture according to the subject invention.
  • the biosurfactant(s) of the subject bioleaching composition work in synergy with the leaching reagents, e.g., the acid and the oxidant, to improve their performance.
  • the leaching reagents e.g., the acid and the oxidant
  • This not only allows for potentially reduced volume usage of harsh leaching reagents, but also enhanced leaching yields with reduced time and/or energy expenditure, thereby reducing greenhouse gas emissions.
  • the metal source such as, for example, ore, mine tailings, slag and/or electronic waste from, for example, batteries and circuits
  • the method can further comprise, after obtaining the metal source, concurrent with the treatment by pre-leaching compositions of the subject invention, and/or after treating the metal source with the pre-leaching composition, subjecting the metal source to one or more beneficiation processes.
  • the one or more beneficiation processes can include, for example, comminution, scrubbing, washing, screening, flotation, and/or hydrocycloning.
  • the pre-leaching composition comprises a microbial biosurfactant.
  • the composition comprises biosurfactants, and, optionally, other compounds, such as, for example, surfactants, pine oils, xanthates, or any combination thereof.
  • the pre-leaching composition according to the subject invention is effective due to amphiphile-mediated penetration of the metal source.
  • the sophorolipid or other biosurfactant serves as a vehicle for facilitating the transport of metal.
  • a sophorolipid will form a micelle containing the metal, wherein the micelle is less than about 100 pm, less than about 10 pm, less than about 1 pm, less than about 100 nm, less than about 50 nm, less than about 25 nm, less than about 15 nm or less than about 10 nm, less than about 5 nm, or less than about 2 nm in size.
  • the small size and amphiphilic properties of the micelle allow for enhanced penetration into the metal source so that greater contact can be made with metal therein.
  • the method comprises flotation of the target metals pre-leaching composition according to the subject invention, which facilitates the attachment of air bubbles to the target metal so that it floats to the surface of the liquid during aeration.
  • the target metals are supported by a froth layer and then collected. Unattached materials remain submerged in the liquid below.
  • the biosurfactant modifies the surface properties of the target metal, selectively binding to the surface and imparting hydrophobicity to the metal to facilitate the attachment of air bubbles.
  • the methods enable larger particles to be floated relative to target metal particles that have not been treated with the subject compositions, thereby reducing greenhouse gas emissions produced to decrease particle size by, for example, grinding a mined target metal.
  • compositions and the methods of their use provided herein are safe, environmentally-friendly, and cost-efficient alternatives to traditional chemical reagents utilized in froth flotation or performance enhancers that can be added to traditional chemical reagents utilized in froth flotation.
  • the subject invention provides a beneficiation composition for use in metal and mineral froth flotation, wherein the composition comprises a microbial culture and/or a microbial growth by-product.
  • the microbial growth by-product is a biosurfactant, either in crude form or purified form.
  • the biosurfactant may also be chemically modified.
  • the composition comprises an aqueous carrier.
  • the composition can be used in methods of direct flotation and reverse flotation, as described in U.S. Application Serial Number 18/253,957, which is hereby incorporated by reference in its entirety.
  • direct flotation processes the floated particles (the concentrate) is the beneficiary and the tailings are the gangue.
  • reverse flotation processes the gangue constituent is floated into the concentrate and the beneficiary remains behind in the slurry.
  • the object of flotation is to separate and recover as much of the valuable constituent(s) as possible in as high a concentration as possible, which is then made available for further downstream processing steps.
  • the composition serves as a collector and/or a frother. In certain embodiments, the composition serves as a performance enhancer or a modifier for traditional collectors and/or frothers.
  • the composition further comprises a chemical collector or frother in combination with the biosurfactant or biosurfactant-producing microbial culture.
  • additional additives can include, for example, promoters, regulators, modifiers, depressors (deactivators) and/or activators, which enhance the selectivity of the flotation step and facilitate the removal of the concentrate from the slurry.
  • the subject invention provides methods for separating and/or extracting particles of a target metal or mineral (e.g., the beneficiary) from a particulate source of said target metal, wherein a beneficiation composition of the subject invention is applied to the particles of the source in a froth flotation medium, or slurry.
  • the source is coal or a coal combustion waste product, such as, for example, coal fly ash.
  • the source is rock, ore, or tailings sourced from a mine or quarry, including, for example, from iron bearing minerals, such as, for example, hematite, goethite, magnetite, martite, or limonite.
  • the methods comprise subjecting the source (e.g., ore, tailings, rock, or fly ash) to roughing or comminution.
  • Roughing or comminution reduces the size and/or size distribution of the source particles and, in some embodiments, liberates some of the target mineral or metal from gangue materials. This can be achieved via, for example, milling, micronizing, pulverizing or otherwise grinding the source particles to particles and/or fines having a desired size.
  • the desired particle size is between 10 um and 5 mm.
  • “fines” have a particle size less than about 3.5 mm.
  • the methods enable larger particles to be floated relative to source particles that have not been treated with the subject compositions, thereby reducing greenhouse gas emissions produced to decrease particle size by, for example, grinding a mined material.
  • the method comprises applying the source particles and/or fines to water to form a slurry and aerating the slurry in the presence of a beneficiation composition according to the subject invention.
  • the composition serves as a collector to facilitate the attachment of air bubbles to particles of the target metal or mineral (e.g., the concentrate), which allows for flotation of the concentrate particles to the surface of the liquid slurry.
  • the composition serves as a collector to facilitate the attachment of air bubbles to particles of gangue, which allows for flotation of the gangue particles to the surface of the liquid slurry.
  • the method is performed in a tank, vat, column, pool or other vessel.
  • the beneficiation composition serves as a frother to reduce the surface tension of the liquid slurry. In some embodiments, this promotes the even distribution of air bubbles throughout the slurry to enhance adsorption of the concentrate or gangue particles thereto. In some embodiments, the reduced surface tension promotes the formation of a stable froth layer at the surface of the slurry. In some embodiments, a stable froth layer prevents the air bubbles from breaking and dropping the adsorbed concentrate or gangue particles back into the slurry. In certain embodiments, the surface froth layer comprises the concentrate or gangue particles, which can then flow from, or be mechanically skimmed from, the slurry, and collected.
  • the concentrate or gangue particles are detached from the froth bubbles after collection of the froth.
  • the particles can be washed, dried, incinerated, and/or processed by any other means known in the metallurgical arts. Detachment of the particles can be achieved by, for example, applying shear force, such as through the use of an impeller or other mechanical mixer.
  • the separated concentrate or gangue particles are dried using, for example, a rotary dryer, a convection dryer, a conveyer, or a fluidized-bed dryer.
  • the leftover gangue or concentrate materials remaining in the slurry, or tailings can be collected and re-treated according to the subject methods, if desired, or treated using other beneficiation systems to produce, e.g., concrete-grade ash, copper concentrate, zinc concentrate, iron concentrate, and nickel concentrate.
  • the biosurfactant-based beneficiation composition can be applied with a traditional chemical collector or frother as a modifier, an adjuvant and/or enhancer for the collector or frother.
  • the biosurfactant(s) of the subject composition work in synergy with the collectors and/or frothers to improve their performance. This not only allows for potentially reduced volume usage of harsh chemical reagents, but also enhanced separation yields with reduced time and/or energy expenditure, which can in turn improve the environmental impact of the process, particularly reducing greenhouse gas emissions.
  • the subject invention provides methods of enhancing the performance of standard collectors or frothers, wherein the reagents are applied to the froth flotation slurry alongside a biosurfactant and/or a biosurfactant-producing microbial culture according to the subject invention.
  • the target metal or mineral that is recovered from the rock, ore, tailings, and/or coal combustion waste is a valuable compound, such as gold, silver, platinum group metals (platinum, palladium, rhodium, ruthenium, osmium and iridium), and/or rare earth metals (lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, and lutetium).
  • the concentration of the target metal or mineral in the concentrate is at least 2% by weight.
  • a coal combustion waste product can serve as the source of the target mineral or metal, including, for example, fly ash, bottom ash or boiler slag obtained from a coal combustion plant, wherein the coal is anthracite, bituminous, subbituminous and/or lignite coal.
  • the rock, ore, or tailings that serve as the source of the target mineral or metal is obtained from a mine or quarry.
  • the mine can be an iron ore mine, copper mine, copper-nickel mine, tin mine, nickel mine, gold mine, silver mine, molybdenum mine, aluminum mine, lead-zinc mine, tungsten mine, zinc mine, ruthenium mine, palladium mine, osmium mine, iridium mine, osmiridium mine, or platinum mine.
  • the palladium or nickel mine can be a source of rhodium.
  • the mine can be an underground mine, surface mine, placer mine or in situ mine.
  • the quarry can extract chalk, clay, cinder, coal, sand, gravel, coquina, diabase, gabbro, granite, gritstone, gypsum, limestone, marble, ores, phosphate rock, quartz, sandstone, slate, travertine, or any combination thereof.
  • the biosurfactant of the subject compositions is utilized in crude form.
  • the crude form can comprise, in addition to the biosurfactant, fermentation broth in which a biosurfactant-producing microorganism was cultivated, residual microbial cell matter or live or inactive microbial cells, residual nutrients, and/or other microbial growth by-products.
  • the biosurfactant is utilized after being extracted from a fermentation broth and, optionally, purified.
  • the biosurfactant according to the subject invention can be, for example, a glycolipid (e.g., sophorolipids, rhamnolipids, cellobiose lipids, mannosylerythritol lipids and trehalose lipids), lipopeptide (e.g., surfactin, iturin, fengycin, arthrofactin, and lichenysin), flavolipid, phospholipid (e.g., cardiolipins), fatty acid ester compound, fatty acid ether compound, and/or high molecular weight polymers such as lipoproteins, lipopolysaccharide-protein complexes, and polysaccharide- protein-fatty acid complexes.
  • a glycolipid e.g., sophorolipids, rhamnolipids, cellobiose lipids, mannosylerythritol lipids and trehalose lipids
  • lipopeptide e.g.,
  • the biosurfactant is a sophorolipid (SLP), including linear SLP, lactonic SLP, acetylated SLP, de-acetylated SLP, salt-form SLP, esterified SLP derivatives, amino acid-SLP conjugates, and other SLP derivatives or isomers that exist in nature and/or are produced synthetically.
  • SLP sophorolipid
  • the SLP is a linear SLP or a derivatized linear SLP.
  • the subject compositions can comprise lactonic and linear SLP, with at least about 50%, about 55%, about 60%, about 65%, about 70%, about 75%, about 80%, about 85%, about 90%, or about 95% of the SLP comprising linear forms, and the remainder comprising, for example, lactonic forms.
  • the methods of the subject invention do not require complicated equipment or high energy consumption, can reduce greenhouse gas emissions, and production of the composition can be performed on site, for example, at a mine or refinery.
  • the subject invention provides compositions and methods for reducing atmospheric carbon and/or other greenhouse gas emissions using additives in mining and/or refining processes.
  • a composition comprising one or more microorganisms and/or one or more microbial growth by-products is contacted with an ore, gangue, or other substance containing a substance of interest, such as, for example, a metal, mineral, or element.
  • the composition is capable of, for example, reducing the use of fossil fuels, and thus, reducing the amount of carbon emissions produced from mining and/or subsequent transportation or refining processes.
  • applying refers to contacting it with a target or site such that the composition or product can have an effect on that target or site.
  • the effect can be due to, for example, microbial growth and/or the action of a biosurfactant or other microbial growth by-product.
  • biofilm is a complex aggregate of microorganisms, such as bacteria, yeast, or fungi, wherein the cells adhere to each other and/or to a surface using an extracellular matrix.
  • the cells in biofilms are physiologically distinct from planktonic cells of the same organism, which are single cells that can float or swim in liquid medium.
  • an “isolated” or “purified” nucleic acid molecule, polynucleotide, polypeptide, protein or organic compound such as a small molecule (e.g., those described below), is substantially free of other compounds, such as cellular material, with which it is associated in nature.
  • a purified or isolated polynucleotide ribonucleic acid (RNA) or deoxyribonucleic acid (DNA)
  • RNA ribonucleic acid
  • DNA deoxyribonucleic acid
  • a purified or isolated polypeptide is free of the amino acids or sequences that flank it in its naturally-occurring state.
  • An isolated microbial strain means that the strain is removed from the environment in which it exists in nature. Thus, the isolated strain may exist as, for example, a biologically pure culture, or as spores (or other forms of the strain) in association with a carrier.
  • purified compounds are at least 60% by weight the compound of interest.
  • the preparation is at least 75%, more preferably at least 90%, and most preferably at least 98%, by weight the compound of interest.
  • a purified compound is one that is at least 80%, 85%, 90%, 91%, 92%, 93%, 94%, 95%, 98%, 99%, or 100% (w/w) of the desired compound by weight. Purity is measured by any appropriate standard method, for example, by column chromatography, thin layer chromatography, or high-performance liquid chromatography (HPLC) analysis.
  • a “metabolite” refers to any substance produced by metabolism or a substance necessary for taking part in a particular metabolic process.
  • a metabolite can be an organic compound that is a starting material, an intermediate in, or an end product of metabolism.
  • Examples of metabolites include, but are not limited to, enzymes, acids, solvents, alcohols, proteins, vitamins, minerals, microelements, amino acids, biopolymers and biosurfactants.
  • Ranges provided herein are understood to be shorthand for all of the values within the range.
  • a range of 1 to 20 is understood to include any number, combination of numbers, or sub-range from the group consisting 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 1 1, 12, 13, 14, 15, 16, 17, 18, 19 and 20, as well as all intervening decimal values between the aforementioned integers such as, for example, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, and 1.9.
  • sub-ranges “nested subranges” that extend from either end point of the range are specifically contemplated.
  • a nested sub-range of an exemplary range of 1 to 50 may comprise 1 to 10, 1 to 20, 1 to 30, and 1 to 40 in one direction, or 50 to 40, 50 to 30, 50 to 20, and 50 to 10 in the other direction.
  • a “reduction” means a negative alteration
  • an “increase” means a positive alteration, wherein the negative or positive alteration is at least 0.001%, 0.01%, 0.1%, 0.5%, 1%, 5%, 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, 95% or 100%.
  • surfactant means a compound that lowers the surface tension (or interfacial tension) between two liquids or between a liquid and a solid.
  • Surfactants act as, e.g., detergents, wetting agents, emulsifiers, foaming agents, and/or dispersants.
  • a “biosurfactanf ’ is a surface-active substance produced by a living cell and/or using naturally-derived substrates.
  • Bio surfactants are a structurally diverse group of surface-active substances consisting of two parts: a polar (hydrophilic) moiety and non-polar (hydrophobic) group. Due to their amphiphilic structure, biosurfactants can, for example, increase the surface area of hydrophobic water-insoluble substances, increase the water bioavailability of such substances, and change the properties of bacterial cell surfaces. Biosurfactants can also reduce the interfacial tension between water and oil and, therefore, lower the hydrostatic pressure required to move entrapped liquid to overcome the capillary effect. Biosurfactants accumulate at interfaces, thus reducing interfacial tension and leading to the formation of aggregated micellar structures in solution. The formation of micelles provides a physical mechanism to mobilize, for example, oil in a moving aqueous phase.
  • biosurfactants to reduce the surface tension also permits their use as antibacterial, antifungal, and hemolytic agents to, for example, control pests and/or microbial growth.
  • the hydrophilic group of a biosurfactant is a sugar (e.g., a mono-, di-, or polysaccharide) or a peptide
  • the hydrophobic group is typically a fatty acid.
  • biosurfactant molecules based on, for example, type of sugar, number of sugars, size of peptides, which amino acids are present in the peptides, fatty acid length, saturation of fatty acids, additional acetylation, additional functional groups, esterification, polarity and charge of the molecule.
  • glycolipids e.g., sophorolipids, rhamnolipids, cellobiose lipids, mannosylerythritol lipids and trehalose lipids
  • lipopeptides e.g., surfactin, iturin, fengycin, arthrofactin and lichenysin
  • flavolipids e.g., phospholipids (e.g., cardiolipins)
  • phospholipids e.g., cardiolipins
  • fatty acid ester compounds e.g., and high molecular weight polymers such as lipoproteins, lipopolysaccharide-protein complexes, and polysaccharide-protein-fatty acid complexes.
  • Each type of biosurfactant within each class can further comprise subtypes having further modified structures.
  • each biosurfactant molecule has its own HLB value depending on its structure; however, unlike production of chemical surfactants, which results in a single molecule with a single HLB value or range, one cycle of biosurfactant production typically results in a mixture of biosurfactant molecules (e.g., subtypes and isomers thereof).
  • biosurfactant and “biosurfactant molecule” include all forms, analogs, orthologs, isomers, and natural and/or anthropogenic modifications of any biosurfactant class (e.g., glycolipid) and/or subtype thereof (e.g., sophorolipid).
  • biosurfactant class e.g., glycolipid
  • subtype thereof e.g., sophorolipid
  • SLP sephorolipid
  • SLP molecule includes all forms, and isomers thereof, of SLP molecules, including, for example, acidic (linear) SLP (ASL) and lactonic SLP (LSL).
  • ASL acidic (linear) SLP
  • LSL lactonic SLP
  • mono-acetylated SLP diacetylated SLP, esterified SLP, SLP with varying hydrophobic chain lengths, cationic and/or anionic SLP with fatty acid-amino acid complexes attached, esterified SLP, SLP-metal complexes, SLP-salt derivatives (e.g., a sodium salt of a linear SLP), and other, including those that are and/or are not described within in this disclosure.
  • the SLP molecules according to the subject invention are represented by General Formula (1) and/or General Formula (2) and are obtained as a collection of multiple types of structural homologues:
  • R 1 and R 1 independently represent saturated hydrocarbon chains or single or multiple, in particular single, unsaturated hydrocarbon chains having 8 to 20 carbon atoms, which can be linear or branched and can comprise one or more hydroxy groups
  • R 2 and R 2 independently represent a hydrogen atom or a saturated alkyl functional group or a single or multiple, in particular single, unsaturated alkyl functional group having 1 to 9 carbon atoms, more preferably 1 to 4 carbon atoms, which can be linear or branched and can comprise one or more hydroxy groups
  • R 3 , R 3 , R 4 and R 4 independently represent a hydrogen atom or -COCH3.
  • R 5 is typically, but not limited to, —OH.
  • SLP are typically produced by yeasts, such as Starmerella spp. yeasts and/or Candida spp. yeasts, e.g., Starmerella (Candida) bombicola, Candida apicola, Candida batistae, Candida floricola, Candida riodocensis, Candida stellate and/or Candida kuoi.
  • SLP have environmental compatibility, high biodegradability, low toxicity, high selectivity and specific activity in a broad range of temperature, pH and salinity conditions. Additionally, in some embodiments, SLP can be advantageous due to their small micelle size, which can help facilitate the movement of the micelle, and compounds enclosed therein, through nanoscale pores and spaces.
  • the micelle size of a SLP is less than 100 nm, less than 50 nm, less than 20 nm, less than 15 nm, less than 10 nm, or less than 5 nm.
  • gangue materials are removed from the product of interest (e.g., element, compound, or mineral).
  • Ore refers to a naturally occurring solid material from which a valuable substance, mineral and/or metal can be profitably extracted. Ores are often mined from ore deposits, which comprise ore minerals containing the valuable substance. “Gangue” minerals are minerals that occur in the deposit but do not contain the valuable substance. Examples of ore deposits include hydrothermal deposits, magmatic deposits, laterite deposits, volcanogenic deposits, metamorphically reworked deposits, carbonatite-alkaline igneous related deposits, placer ore deposits, residual ore deposits, sedimentary deposits, sedimentary hydrothermal deposits and astrobleme-related deposits. Ores, as defined herein, however, can also include ore concentrates or tailings.
  • leaching refers to the process by which metal is extracted from ore by solutions including by, for example, ammonia leaching, alkali leaching, acid leaching, cyanidation (i.e., cyanide leaching), or thiosulfate leaching.
  • cyanidation refers to the process of converting gold in ore to a water-soluble coordination complex using aqueous cyanide, including, for example, sodium cyanide, potassium cyanide, or calcium cyanide.
  • source in the context of a source of a target metal or mineral refers to a material from which a valuable substance, mineral and/or metal can be profitably extracted.
  • Sources can include ores, which are often mined from ore deposits with minerals containing the target mineral or metal.
  • Other “gangue” minerals are minerals containing non-target metals that occur in the source. Examples of ore deposits include hydrothermal deposits, magmatic deposits, laterite deposits, volcanogenic deposits, metamorphically reworked deposits, carbonatite-alkaline igneous related deposits, placer ore deposits, residual ore deposits, sedimentary deposits, sedimentary hydrothermal deposits and astrobleme-related deposits.
  • Sources, as used herein, however, can also include rocks, ore concentrates or tailings, coal or coal combustion waste products, or even other sources of metal or valuable minerals, including but not limited to, jewelry, electronic scraps, batteries and other scrap materials.
  • slurry means a mixture comprising a liquid medium within which particles and/or fines of concentrate and tailings are dispersed or suspended, e.g., during froth flotation.
  • the liquid medium may be water, partially water, or may not contain any water at all, and/or can include alcohol, aromatic liquid, phenol, azeotropes, and any combination thereof.
  • collector means a composition that selectively adheres to a specific type of particulate substance present in a froth flotation slurry and facilitates the adhesion of the particulate substance to air bubbles that result from aeration of the slurry.
  • the particulate substance is hydrophobic in nature. In certain embodiments, the collector increases the hydrophobicity of the particulate substance.
  • collectors include oily products such as fuel oil, tar oil, animal oil, vegetable oil, fatty acids, fatty acid esters, fatty amines, hydrophobic polymers, neutralized fatty acids, soaps, amine compounds, petroleum-based oily compounds (such as diesel fuels, decant oils, and light cycle oils, kerosene or fuel oils), an organic collector (e.g., xanthates, xanthogen formates, thionocarbamates, dithiophosphates (including sodium, zinc and other salts of dithiophosphates), and mercaptans (including mercaptobenzothiazole), ethyl octylsulfide), and any combination thereof.
  • oily products such as fuel oil, tar oil, animal oil, vegetable oil, fatty acids, fatty acid esters, fatty amines, hydrophobic polymers, neutralized fatty acids, soaps, amine compounds, petroleum-based oily compounds (such as diesel fuels, decant oils,
  • a “concentrate” means a portion of a source that is separated from a slurry by flotation and collected within the froth layer.
  • “tailings” mean a portion of the source that remains in the slurry.
  • a “frother” or “frothing agent” means a composition that reduces the surface tension of liquids, enhance the formation of air bubbles and/or preserve formed air bubbles that are produced by aeration of a froth flotation slurry.
  • frothers include but are not limited to aliphatic alcohols, cyclic alcohols, propylene oxide and polypropylene oxide, propylene glycol, polypropylene glycol and polypropylene glycol ethers, polyglycol ethers, polyglycol glycerol ethers, polyoxyparrafins, natural oils such as pine oil an alcohol blend which is from the waste stream of the production of 2-ethyl hexanol and any combination thereof.
  • leaching refers to the process by which a metal is separated from a metal source, such as, for example, ore, mine tailings, slag and/or electronic waste from, for example, batteries and circuits by aqueous solutions including by, for example, cyanide leaching, ammonia leaching, alkali leaching, or acid leaching.
  • a metal source such as, for example, ore, mine tailings, slag and/or electronic waste from, for example, batteries and circuits by aqueous solutions including by, for example, cyanide leaching, ammonia leaching, alkali leaching, or acid leaching.
  • the transitional term “comprising,” which is synonymous with “including,” or “containing,” is inclusive or open-ended and does not exclude additional, unrecited elements or method steps.
  • the transitional phrase “consisting of’ excludes any element, step, or ingredient not specified in the claim.
  • the term “about” is understood as within a range of normal tolerance in the art, for example within 2 standard deviations of the mean. About can be understood as within 10%, 9%, 8%, 7%, 6%, 5%, 4%, 3%, 2%, 1%, 0.5%, 0.1%, 0.05%, or 0.01 % of the stated value. Unless otherwise clear from context, all numerical values provided herein are modified by the term about.
  • the subject invention provides a beneficiation composition for use in metal and mineral beneficiation, including, for example, in methods of grinding, leaching, and froth flotation, including, for example, direct flotation or reverse floatation.
  • the beneficiation composition comprises a microbe-based product comprising a biosurfactant in crude form.
  • the crude form can comprise, in addition to the biosurfactant, fermentation broth in which a biosurfactant-producing microorganism was cultivated, residual microbial cell matter or live or inactive microbial cells, residual nutrients, and/or other microbial growth by-products.
  • the product may be, for example, at least, by weight, 1%, 5%, 10%, 25%, 50%, 75%, or 100% broth.
  • the amount of biomass in the product, by weight may be, for example, anywhere from 0% to 100% inclusive of all percentages therebetween.
  • the biosurfactant is utilized after being extracted from a fermentation broth and, optionally, purified.
  • the beneficiation composition comprises an aqueous solution of a biosurfactant or a blend of biosurfactants.
  • the biosurfactant can be present in the solution from, for example, 1.0 % to more than 10% of the composition, or from 0.1% to more than 25% of the composition.
  • the biosurfactant can be included in the composition at 0.01 to 99.9%, 0.1 to 90%, 0.5 to 80%, 0.75 to 70%, 1 .0 to 50%, 1.5 to 25%, or 2.0 to 15% by weight, with respect to the total beneficiation composition.
  • the biosurfactant can be included in the composition at, for example, 0.01 to 100,000 ppm, 0.05 to 10,000 ppm, 0.1 to 1,000 ppm, 0.5 to 750 ppm, 1.0 to 500 ppm, 2.0 to 250 ppm, or 3.0 to 100 ppm, with respect to the amount of source being treated.
  • purified biosurfactants may be added in combination with an acceptable carrier, in that the biosurfactant may be presented at concentrations of 0.001 to 50% (v/v), preferably, 0.01 to 20% (v/v), more preferably, 0.02 to 5% (v/v).
  • the composition comprises a mixture of ASL and one or more other SLP molecules, such as, for example, LSL.
  • the percentage of ASL in the composition is about 20% to 50%, or 25% to 30% (with 100% being the sum of the amount of SLP molecules).
  • the percentage of ASL is at least about 50%, about 55%, about 60%, about 65%, about 70%, about 75%, about 80%, about 85%, about 90%, about 95%, or greater with respect to the total sum of SLP molecules.
  • the percentage of ASL is over 75%, over 90%, or over 99% with respect to the total sum of SLP molecules.
  • the mixture can be subjected to purification via, for example, solvent extraction, alkaline hydrolysis, water washing, oil washing and/or as described in International Patent Publication WO 2021/127339 Al , incorporated herein by reference.
  • the composition comprises further components such as cellular matter, broth components, residual feedstock materials (e.g., fatty acids and glucose), and/or additional metabolites from the SLP-producing microorganism that are present at a concentration of, for example, from 50% to 0.001%, from 40% to 1%, or from 25% to 5%, of the total composition volume.
  • these additional components contributes to enhanced activity of the bioleaching composition, compared with the activity of bioleaching compositions comprising higher purity biosurfactant mixtures containing, for example, less than 15%, less than 10%, less than 5%, or less than 1% non-SLP materials and/or components.
  • the composition comprises more than one type of biosurfactant, for example, a glycolipid and another glycolipid, or a glycolipid and a lipopeptide.
  • the composition further comprises a chemical collector or frother in combination with the biosurfactant or biosurfactant-producing microbial culture.
  • additional additives can include, for example, promoters, regulators, modifiers, depressors (deactivators) and/or activators, which enhance the selectivity of the flotation step and facilitate the removal of the concentrate from the slurry; and/or carriers, other microbe-based compositions, additional biosurfactants or chemical surfactants, leaching reagents (e.g., cyanide, acids, oxidants, and microbial leaching agents), and other ingredients specific for an intended use.
  • promoters e.g., regulators, modifiers, depressors (deactivators) and/or activators, which enhance the selectivity of the flotation step and facilitate the removal of the concentrate from the slurry
  • additional biosurfactants or chemical surfactants e.g., cyanide, acids, oxidants, and microbial leaching agents
  • leaching reagents e.g., cyanide, acids, oxidants, and microbial leaching agents
  • the composition comprises one or more metal solubilizing agents and an adjuvant, or performance booster, for the one or more metal solubilizing agents, wherein the adjuvant is a biosurfactant-producing microorganism and/or a biosurfactant.
  • the composition comprises a biosurfactant and one or more metal solubilizing agents, wherein the metal solubilizing agent is an acid, an oxidant, an acid-oxidant mixture, or a microbial leaching agent, wherein the biosurfactant serves as an acid leaching accelerant, a bio-oxidation accelerant, and/or a bioleaching accelerant.
  • the metal solubilizing agent is an acid, an oxidant, an acid-oxidant mixture, or a microbial leaching agent
  • the biosurfactant serves as an acid leaching accelerant, a bio-oxidation accelerant, and/or a bioleaching accelerant.
  • the subject invention provides pre-leaching compositions comprising components that are derived from microorganisms.
  • the preleaching composition comprises a microbial biosurfactant.
  • the composition comprises a biosurfactant, and, optionally, one or more of chemical surfactants, pine oils, xanthates, or any combination thereof.
  • the chemical surfactant of the composition is a detergent, wetting agent, emulsifier, foaming agent, and/or dispersant.
  • the chemical surfactant can be included in the pre-leaching composition at 0.01 to 99.9%, 0.1 to 90%, 0.5 to 80%, 0.75 to 70%, 1 .0 to 50%, 1 .5 to 25%, or 2.0 to 15% by weight, with respect to the total composition.
  • the pine oil of the composition comprises a-terpineol, terpene alcohols, terpene hydrocarbons, terpene ethers, terpene esters, or any combination thereof.
  • the pine oil can be included in the composition at 0.01 to 99.9%, 0.1 to 90%, 0.5 to 80%, 0.75 to 70%, 1.0 to 50%, 1.5 to 25%, or 2.0 to 15% by weight, with respect to the total composition.
  • the xanthate of the composition is sodium ethyl xanthate, potassium ethyl xanthate, sodium isopropyl xanthate, sodium isobutyl xanthate, potassium amyl xanthate, or any combination thereof.
  • the xanthate can be included in the composition at 0.01 to 99.9%, 0.1 to 90%, 0.5 to 80%, 0.75 to 70%, 1.0 to 50%, 1.5 to 25%, or 2.0 to 15% by weight, with respect to the total composition.
  • the composition comprises an acid.
  • the acid is an organic acid, such as, for example, acetic acid, citric acid, lactic acid, butyric acid, sorbic acid, benzoic acid, formic acid, fumaric acid, propionic acid, ascorbic acid, glyoxylic acid, malonic acid, pyruvic acid, oxalic acid, uric acid, malic acid, tartaric acid and/or analogs thereof.
  • the acid is selected from inorganic acids such as, for example, sulfuric acid, nitric acid, phosphoric acid, hydrochloric acid, hydrofluoric acid, boric acid and analogs thereof.
  • the acid is a strong acid, such as sulfuric acid.
  • the acid can be included in the composition at 0.01 to 99.9%, 0.1 to 90%, 0.5 to 80%, 0.75 to 70%, 1 .0 to 50%, 1 .5 to 25%, or 2.0 to 15% by weight, with respect to the total composition.
  • the composition comprises an oxidant.
  • the oxidant is, for example, ferric chloride, chlorine, bromine, or oxygen.
  • the oxidant can further be selected from, for example, a ferric salt, commonly ferric sulfate, or a ferric salt with an anion equivalent of the acid in full dissociated form.
  • the oxidant can be included in the composition at 0.01 to 99.9%, 0.1 to 90%, 0.5 to 80%, 0.75 to 70%, 1.0 to 50%, 1.5 to 25%, 2.0 to 15%, or less than about 7.0% by weight, with respect to the total composition.
  • the composition can further comprise other additives such as, for example, carriers, other microbe-based compositions, additional biosurfactants, biocides, enzymes, catalysts, pH adjusting agents, solvents, salts (including inorganic salts), buffers, fdtering aids, clarifying agents, flocculants, chelating agents, acids, emulsifying agents, lubricants, solubility controlling agents, preservatives, stabilizers, ultra-violet light resistant agents, viscosity modifiers, preservatives, tracking agents, and other microbes and other ingredients specific for an intended use.
  • additives such as, for example, carriers, other microbe-based compositions, additional biosurfactants, biocides, enzymes, catalysts, pH adjusting agents, solvents, salts (including inorganic salts), buffers, fdtering aids, clarifying agents, flocculants, chelating agents, acids, emulsifying agents, lubricants, solubility controlling agents, preservatives,
  • chelating agents can be, but are not limited to, ethylenediaminetetraacetic acid (EDTA), nitrilotriacetic acid (NTA), a phosphonate, succimer (DMSA), diethylenetri aminepentaacetate (DTPA), A’-acetylcysteine.
  • HEDTA n- hydroxyethylethylenediaminetriacetic acid
  • organic acids with more than one coordination group e.g., rubeanic acid
  • STPP sodiumtripolyphosphate, Na5P3O10
  • TSP trisodium phosphate
  • carbohydrates organic acids with more than one coordination group (e.g., citric acid), lipids, steroids, amino acids or related compounds (e.g., glutathione), peptides, phosphates, nucleotides, tetrapyrrols, ferrioxamines, ionophores, orphenolics, sodium citrate, sodium gluconate, ethylenediamine disuccinic acid (EDDS), iminodisuccinic acid (IDS), L-glutamic acid diacetic Acid (GLDA), GLDA-Na4, methyl glycindiacetic acid (MGDA), polyaspartic acid (PASA), hemoglobin, chlorophyll, lipophilic p-
  • the substances that can be contacted to the subject compositions can be derived from a mining or quarrying site that produces, for example, cobalt (e.g., erythrite, skytterudite, cobaltite, carrollite, linnaeite, and asbolite (asbolane)); copper (e.g., chalcopyrite, chalcocite, bornite, djurleite, malachite, azurite, chrysocolla, cuprite, tenorite, native copper and brochantite); gold (e.g., native gold, electrum, tellurides, calaverite, sylvanite and petzite); silver (e.g., sulfide argentite, sulfide acanthite, native silver, sulfosalts, pyrargyrite, proustite, cerargyrite, tetrahedrites); aluminum (e.g.,
  • the mining site can be a coal mine, iron ore mine, copper mine, copper-nickel mine, tin mine, nickel mine, gold mine, silver mine, molybdenum mine, aluminum mine (e.g., bauxite mine, kyanite mine), lead-zinc mine, tungsten mine, or zinc mine.
  • the mine can be, for example, an underground mine, surface mine, placer mine or in situ mine.
  • Additional elements and/or minerals that the particle may include are, for example, arsenic, bertrandite, bismuthinite, borax, colemanite, kernite, ulexite, sphalerite, halite, gallium, germanium, hafnium, indium, iodine, columbite, tantalite-columbite, rubidium, quartz, diamonds, garnets (almandine, pyrope and andradite), corundum, barite, calcite, clays, feldspars (e.g., orthoclase, microcline, albite); gemstones (e.g., diamonds, rubies, sapphires, emeralds, aquamarine, kunzite); gypsum; perlite; sodium carbonate; zeolites; chabazite; clinoptilolite; mordenite; wollastonite; vermiculite; talc; pyrophyl
  • the subject invention provides a method for extracting impurities from a metal source with reduced greenhouse gas emissions, particularly carbon dioxide.
  • the subject invention provides a method for removing impurities from a metal source, wherein the method comprises the step of: (i) obtaining the metal source, said metal source comprising a metal and an impurity; (ii) contacting a pre-leaching composition according to the subject invention with the metal source for a period of time to yield a mixture comprising a treated metal source and an impurity; and (iii) separating the impurity and pre-leaching composition with the metal from the mixture.
  • the method can be carried out, in situ, in a heap leach pad, a column, or any other laboratory or industrial sized reactor.
  • step (i) comprises grinding the obtained metal source into a fine powder.
  • the particles in the powder can be less than about 1 m, about 75 cm, about 50 cm, about 25 cm, about 10 cm, about 1 cm about 75 mm, about 50 mm, about 25 mm, about 10 mm, about 5 mm, about 1 mm, about 100 pm, about 10 pm, about 1 pm, about 100 nm, about 10 nm, about 1 nm in diameter.
  • the subject compositions and methods can decrease greenhouse gas emissions during the leaching process by, for example, reducing the amount of grinding necessary during refining, thereby reducing the amount of energy consumed during the grinding process.
  • the particles in the powder can be at least about 1 cm, 10 cm, about 25 cm, about 50 cm, about 75 cm, or about 1 m in diameter.
  • step (ii) comprises applying a pre-leaching composition comprising a biosurfactant and, optionally, water, other surfactants, pine oils, and xanthates, to the metal source.
  • a pre-leaching composition comprising a biosurfactant and, optionally, water, other surfactants, pine oils, and xanthates
  • air can be pumped into the mixture and the metal and biosurfactants can rise to the top of the mixture, creating a froth.
  • the froth can be removed and tailings or other non-metal containing components can be removed from the mixture.
  • Step (ii) can be repeated as many times as necessary to achieve a desired reduction in impurity content.
  • the subject compositions and methods can decrease greenhouse gas emissions during the leaching processes by, for example, increasing the efficiency of the leaching process by increasing the rate of leaching or concentration of a target substance in a leachate, which is liquid that has percolated through a solid and leached out some of the substances of interest (e.g., metals or minerals), relative to a leachate that has not been contacted to a composition of the subject invention, thereby reducing the energy needed to transport or pump the leachate.
  • a target substance in a leachate which is liquid that has percolated through a solid and leached out some of the substances of interest (e.g., metals or minerals), relative to a leachate that has not been contacted to a composition of the subject invention, thereby reducing the energy needed to transport or pump the leachate.
  • step (ii) comprises applying a liquid form pre-leaching composition to the metal source to produce a liquid mixture and stirring or otherwise agitating the liquid mixture for the period of time.
  • the subject compositions and methods can decrease greenhouse gas emissions during the leaching processes by, for example, increasing the efficiency of the leaching process by decreasing the time needed for leaching relative to a leaching process that has not been contacted to a composition of the subject invention, thereby reducing the energy needed to transport or pump a leaching composition or a leachate.
  • step (ii) when step (ii) is carried out in liquid, the impurity is present in the aqueous phase and the metal floats in a froth above the aqueous phase that can be removed from the liquid.
  • the subject compositions and methods can decrease greenhouse gas emissions during the leaching processes by, for example, increasing the efficiency of the leaching process by increasing the efficiency of flotation, in which a higher concentration of a substance of interest is in the froth relative to a froth that has not been contacted to a composition of the subject invention, thereby reducing the energy needed to transport or pump froth.
  • step (iii) comprises applying a leaching solution and optionally, mixing under agitation (e.g., shaking or stirring) for a period of time (e.g., 10 hours to 48 hours).
  • the leaching solution will comprise the impurity, pre-leaching composition, and the metal that is to be removed from the fluid.
  • the method comprises (a) obtaining the metal source, said metal source comprising a metal and an impurity; (b) applying a pre-leaching composition according to the subject invention to the metal source under agitation for a period of time to yield a mixture comprising a treated metal source and an impurity; (c) preparing a slurry of the metal source in water and maintaining the slurry under agitation and air bubbling, thereby causing the formation of a froth comprising the treated metal source and an aqueous layer comprising impurities; and (e) separating the treated metal from the aqueous layer.
  • step (e) comprises applying a leaching solution to the mixture, optionally under agitation (e.g., shaking or stirring) for a period of time (e.g., about 10 hours to about 48 hours).
  • the leaching solution will comprise the impurity, pre-leaching composition, and the metal that is to be removed from the fluid.
  • the methods of the subject invention can be carried out at ambient temperature, and/or at a temperature of about 15°C to about 50°C, about 20°C to about 40°C, about 20°C to about 35°C, about 20°C to about 30° C, about 25° C, about 40°C to 120°C, about 50°C to about 100°C, about 60°C to about 100°C, about 70°C to about 100°C, about 80°C to about 100°C, or about 100°C.
  • a temperature higher than ambient temperature can be provided using, for example, a microwave, ultrasound, induction heating, plasma, electricity, or any combination thereof.
  • the methods of the subject invention can be carried out at ambient pressure, and/or at a pressure of about 50 bars, 75 bar, 100 bars, or greater than 100 bars.
  • the amount of the pre-leaching composition applied is about 0. 1 to 15%, about 0.1 to 10%, about 0.1 to 5%, about 0. 1 to 3%, about 0.1 %, or about 1 vol % based on an amount of the metal-containing material.
  • the methods of the subject invention result in at least 25% reduction in impurities content, preferably at least 50% reduction, after one treatment.
  • the metal source can be treated multiple times to further reduce the impurities content.
  • the pre-leaching composition according to the subject invention is effective due to amphiphiles-mediated penetration of the metal source.
  • the sophorolipid or other biosurfactant serves as a vehicle for facilitating the transport of a metal.
  • a sophorolipid will form a micelle containing the metal, wherein the micelle is less than about 100 pm, less than about 10 pm, less than about 1 pm, less than about 100 nm, less than about 50 nm, less than about 25 nm, less than about 15 nm, less than about 10 nm, less than about 5 nm, or less than about 2 nm in size.
  • the small size and amphiphilic properties of the micelle allow for enhanced penetration into the metal source so that greater contact can be made with metal therein.
  • the method comprises crushing, grinding or pulverizing the metal source into smaller particles, for example, less than about 1 m, about 75 cm, about 50 cm, about 25 cm, about 10 cm, about 75 mm, about 50 mm, about 25 mm, about 10 mm, about 5 mm, about 1 mm, about 100 pm, about 10 pm, about 1 pm, about 500 nm, about 100 nm, about 50 nm, about 10 nm, about 5 nm, about 1 nm in diameter, prior to treating with the pre-leaching composition.
  • the subject compositions and methods can decrease greenhouse gas emissions during the leaching process by, for example, reducing the amount of grinding necessary, thereby reducing the amount of energy consumed during the grinding process.
  • the particles in the powder can be at least about 1 cm, 10 cm, about 25 cm, about 50 cm, about 75 cm, or about I m in diameter.
  • the metal source is obtained from an ore deposit or other source in a raw form.
  • This raw form can comprise additional materials, or gangue.
  • the method can further comprise, after obtaining the metal source concurrent with the treatment with the subject pre-leaching compositions, and/or after treating the metal source with the pre-leaching composition, subjecting the metal source to one or more beneficiation processes.
  • the one or more beneficiation processes can include, for example, comminution, scrubbing, washing, screening, flotation, and/or hydrocycloning.
  • the subject compositions can be used in one or more beneficiation processes, such as, for example, flotation.
  • the subject compositions can be added to compositions used for flotation. Additionally, the subject compositions can replace, or reduce the use of, one or more components of a composition used for flotation, such as, for example, a chemical surfactant.
  • the pre-leaching composition according to the subject invention provides enhanced or increased efficiency at removing impurities from metal with limited negative environmental impacts. Additionally, the methods of the subject invention do not require complicated equipment or high energy consumption, and production of the pre-leaching composition can be performed on site, for example, at a metal recycling facility, an ore mine, or a leaching site.
  • the subject pre-leaching composition can result in a decreased use of chemical surfactants or other potentially harmful chemicals during processing of a metal.
  • the reduced- impurity metal materials produced according to the subject invention can be useful for producing more environmentally-friendly, metal products. Additionally, the subject composition can result in decreased greenhouse gas emissions by increasing the concentrations metals or minerals in leachates or froths, thereby reducing the energy needed to transport or pump froth or leachate.
  • the subject invention provides compositions and methods for the removal and/or isolation of metals from tailings, slag or other sources of metals.
  • the leaching process is enhanced by the incorporation of a biosurfactant in the present bioleaching composition.
  • the bioleaching methods can be performed after the pre-leaching methods are performed. In alternative embodiments, the bioleaching methods are performed instead of the pre-leaching methods.
  • Bioleaching methods can be carried out, in situ, in a heap leach pad, a column, or any other laboratory or industrial sized reactor.
  • the metals generally exist in ores as insoluble salts, such as sulfides, oxides, silicates, carbonates, or mixed anion salts.
  • the presence of a metal solubilizing agent in the bioleaching composition facilitates conversion of insoluble metal salts into soluble metal salts dissolved in water.
  • a metal solubilizing agent for example, an aqueous strong acid/oxidizer solution or an aqueous weak acid/oxidizer solution facilitates conversion of insoluble metal salts into soluble metal salts dissolved in water.
  • the strong acid can be sulfuric acid, though other acids can be employed, and the oxidizer can be, for example, a ferric salt, commonly ferric sulfate, or a ferric salt with an anion equivalent of the acid in full dissociated form.
  • the metal source is crushed or milled to increase the surface area, although the generation of a preponderance of fine particles can be problematic, as they can agglomerate and cause undesired channeling when a percolation process is employed. Smaller particles generally result in higher metal yields in shorter process times, though the advantageous throughput and yield must be balanced with the increased energy and costs of producing the finer particles.
  • the process can be, but is not necessarily, carried out at elevated temperatures. Temperatures of about 60 °C to about 150 °C, or more, can be used. Advantageously, the subject invention is useful even at the lower end of this range, for example from 60 °C to 90 °C.
  • the bioleaching composition can be agitated to accelerate the process. Flow can either be upward or downward, or a counter current can be employed.
  • the reactor can be agitated to promote the reaction where agitation is by bubbling of a reactive or inert gas, stirring, ultrasonic mixing, piezoelectric agitation or any other mode of mixing or agitation.
  • the subject compositions and methods can decrease greenhouse gas emissions during the leaching processes by, for example, increasing the efficiency of the leaching process by increasing the penetration of the acid into a source particle, which can reduce the agitation or mixing time and/or energy used for mixing or agitation.
  • the solution comprising the soluble metal can be separated from the non-solution phase by, for example, decantation, filtration, centrifugation, or any combination thereof.
  • the amount of acid and oxidizer can be controlled to optimize the metal precipitating when, in a subsequent isolation step, a reducing agent, generally another metal, such as iron, is added to promote the precipitation of a metal of fine particle size.
  • a reducing agent generally another metal, such as iron
  • the metal sulfate solution is submitted to electrolysis to plate out the metal.
  • Specific embodiments of the subject invention are directed to the generation and removal of metals from ore, tailings, slag or other sources of one or more target metals where the metal is leached from the source in the form of a water-soluble salt.
  • the metals generally exist in ores as the reduced metal, such as, but not limited to gold.
  • a leaching agent an aqueous alkali metal, alkali earth metal cyanide, or hydrocyanic acid solution
  • the metal oxidizes to a metal cyanide salt in aqueous solution phase.
  • the method comprises crushing, grinding or pulverizing the ore into smaller particles to, for example, increase the surface area.
  • grinding can achieve particles that are less than about 500 pm in size, or any other size, for example, but not limited to about 100 pm, prior to contacting with the leaching solution comprising the biosurfactant.
  • the biosurfactant or a solution comprising the biosurfactant is included with the ore during the crushing of the ore.
  • the aqueous solution can be of any pH that enhances the crushing and surface treatment or transformation structurally or chemically to enhance leaching.
  • the target metal in a reduced state is not oxidized, but the matrix in which it is embedded is degraded to liberate the target metal as a solid non-solution phase.
  • the subject compositions and methods can decrease greenhouse gas emissions during the leaching process by, for example, reducing the amount of crushing, grinding or pulverizing necessary during refining, thereby reducing the amount of energy consumed during the crushing, grinding or pulverizing process.
  • the particles can be at least about 100 pm, about 500 pm, about 0.1 cm, 1 cm, 10 cm, about 25 cm, about 50 cm, about 75 cm, or about 1 m in diameter.
  • the biosurfactant can improve the process by stabilizing the liquid-solid interface and accelerating the chemical exchange at the liquid-solid interface.
  • the biosurfactant can form complexes with the metal ions to accelerate desorption of the metal ions from the particle surface.
  • the biosurfactant promotes conversion of any passivating metal sulfide layer by its oxidization and displacement from the surface to enhance the penetration of the acidic oxidant into the ore particles.
  • the subject compositions and methods can decrease greenhouse gas emissions during the leaching process by, for example, increasing the penetration of the acidic oxidant into the ore particles, thereby reducing the amount of energy consumed during the leaching process as the process requires less of the acid to be produced and transported relative to a particle that has not been treated with a biosurfactant.
  • the use of the biosurfactant reduces the use of acid and oxidant in the leaching process and accelerates the process by improving the liquid-solid interface.
  • the consequence can be an efficiency increase that permits, when desired, a lowering in temperatures and pressures, as an alternative to the improved throughputs and yields.
  • the subject compositions and methods can decrease greenhouse gas emissions during the leaching process by, for example, increasing the throughput and yields, thereby reducing the amount of energy consumed during the leaching process per unit of yield.
  • biosurfactants can be included for acceleration of the process and/or enhancement of yield by the stabilization of the liquid-solid interface for oxidation of the sulfides to soluble metal sulfates in any process including the processes known as:
  • BioNIC where microorganisms are used with water and air to leach soluble metals, typically from a stirred tank with ores that contain iron sulfides to provide a source of ferric ions;
  • Intec Nickel Process where a halide is included as the oxidant in a process carried out in a heated aqueous suspension of sulfide ores, primarily of nickel, copper, or cobalt;
  • CESL Nickel Process for the leaching of copper and other metals from sulfide ores at slightly elevated temperatures, about 150 °C, and pressures, about 1,400 kPa, in the presences of acid and oxygen;
  • Activox Process where ultra-fine grinding is employed to activate the mineral surface for oxidative leaching at about 100 to about 1 10 °C and about 1 ,000 kPa, has been used to break the sulfide matrix with the solubilization of metals, such as copper, nickel, and cobalt, and the concentration of gold, silver, and platinum in the leach residue for recovery; and
  • FLSmidth Rapid Oxidative Leach Process is a mechano-chemical process, where sulfide ores are treated at about 80 °C and atmospheric pressure using acidic ferric sulphate and an oxygen flow with interstage and/or intrastage attrition.
  • Metals that are isolated in a solution phase and those isolated in the non-solution phase formed in the process can be different, or in some cases, depending on the solubilizing agent, be the same metal.
  • Au can be isolated from the solution phase and in other cases can be isolated from the non-solution phase.
  • Common exemplary solution phase liberated metals include, but are not limited to Cu, Zn, Ni, Co, Ur, Mn, Li, Al, and Sn.
  • Non-solution phase isolatable metals, or non-metals include, but are not limited to Au, Ag, Pt, and graphite. These can be isolated more rapidly and/or in higher yield by inclusion of the biosurfactants, and their addition extends to traditional and evolving biomining techniques.
  • gold mining using a cyanide process can be improved by the use of a biosurfactant according to the subject invention.
  • the efficiency of exposing the gold surface to the cyanide solution enabled by the biosurfactant allows the minimization of the quantity of cyanide required to generate the Au(CN)2 with little or no Au or cyanide remaining in the leaching system.
  • the gold remains in reduced form when embodiments employ an acid and an oxidant that removes a matrix from the reduced metal to liberate gold particles in the non-solution phase.
  • the acid leaching of heavy metals from contaminated soil can be carried out using hydrochloric acid/nitric acid, (qua regia) or other acids or acid mixtures in the presence of the biosurfactant.
  • the heavy metals that are advantageously removed from the soil with the use of a biosurfactant include, but are not limited to, As, Co, Cr, Ni, Pb, V, Hg and Zn.
  • the microorganism can be, for example, Acetobacter metanolicus, Acidianus brierleyi, Acidophillum cryptum, Acinomucor sp., Altemaria sp., Artrobacter Sp., Aspergillus amstelodami, Aspergillus clavatus, Aspergillus ficuum, Aspergillus fumigatus, Aspergillus niger, Aspergillus ochraceus, Bacillus sp., Bacillus megaterium, Bacillus polymyxa, Brettanomyces lambicus, Candida sp., Cerostamella sp.
  • Thermotolerans Sulfobacillus thermosulfidooxidans sub. Asporogenes, Sulfolobus acidocaldarius, Sulfolobus ambivalens, Sulfolohus solfataricus, Sulfolobus thermosulfidoxidans, Sulfolobus brierlei, Sulfolobus yellowstonii, Sulfurococcus sp., Thermothrix thipara, Thiobacillus sp., Thiobacillus acidophilus, Thiobacillus albertis, Thiobacillus capsulatus, Thiobacillus concretivorus, Thiobacillus caprinus, Thiobacillus strigitrificans, Thiobacillus ferrooxidans, Thiobacillus intermedins, Thiobacillus kabobis, Thiobacillus neapolitanus, Thiobacillus novellus, Thi
  • the subject invention provides a method for extracting target minerals and/or metals from a source comprising rock, ore, tailings, and/or coal combustion waste.
  • the method generally comprises obtaining the coal combustion waste from, e.g., a coal powerplant, a landfill or an impoundment, said coal combustion waste comprising one or more target minerals and/or metals, in addition to gangue; reducing the particle size of the coal combustion waste; applying a beneficiation composition comprising one or more microorganisms and/or microbial growth by-products, to the particles in a liquid medium; separating the target minerals and/or metals from the gangue using froth flotation; and collecting the target minerals and/or metals.
  • the method generally comprises obtaining the ores, ore slurries, rocks, or tailings from, for example, a mine or quarry, said ores, ore slurries, rocks, or tailings comprising one or more target minerals and/or metals, in addition to gangue; reducing the particle size of the ores, ore slurries, rocks, or tailings; applying a beneficiation composition comprising one or more microorganisms and/or microbial growth by-products, to the particles in a liquid medium; separating the target minerals and/or metals from the gangue using froth flotation; and collecting the target minerals and/or metals.
  • the coal combustion waste product that serves as the source of the target mineral or metal is fly ash, bottom ash or boiler slag obtained from a coal combustion plant, a landfill, or a wet or dry impoundment.
  • the coal can be anthracite, bituminous, subbituminous and/or lignite coal. In certain specific embodiments, the coal is anthracite coal.
  • the subject invention further provides methods for separating and/or extracting particles of a target metal or mineral (e.g., a beneficiary) from a particulate source, wherein a beneficiation composition of the subject invention is applied to the particles in a froth flotation medium, or slurry.
  • a target metal or mineral e.g., a beneficiary
  • the methods comprise subjecting the targetcontaining source (e.g., fly ash, or ore) to roughing or comminution.
  • Roughing or comminution reduces the size and/or size distribution of the ore, rock, tailings, or fly ash particles and, in some embodiments, liberates some of the target mineral or metal from the ore, rock, tailings, or fly ash gangue materials. This can be achieved via, for example, milling, micronizing, pulverizing or otherwise grinding the ore, rock, tailings, or fly ash particles to particles and/or fines having a desired particle size. In some embodiments, the desired particle size is between 10 um and 5 mm.
  • the method comprises applying the ore, rock, tailings, or fly ash particles and/or fines to water to form a slurry and aerating the slurry in the presence of a beneficiation composition according to the subject invention.
  • aeration is provided via a sparging system.
  • the composition serves as a collector to facilitate the attachment of air bubbles to particles of the target metal or mineral, which allows for flotation of the particles of the targe metal or mineral (e.g., the concentrate) to the surface of the liquid slurry.
  • the method can be performed, for example, in a tank, vat, column, pool or other vessel.
  • the composition serves as a collector to facilitate the attachment of air bubbles to the gangue particles, which allows for flotation of the gangue to the surface of the liquid slurry.
  • the method can be performed, for example, in a tank, vat, column, pool or other vessel.
  • the beneficiation composition serves as a frother to reduce the surface tension of the liquid slurry. In some embodiments, this promotes the even distribution of air bubbles throughout the slurry to enhance adsorption of the concentrate thereto. The reduced surface tension promotes the formation of a stable froth layer at the surface of the slurry, wherein stability prevents the air bubbles from breaking and dropping the adsorbed concentrate particles back into the slurry.
  • the surface froth layer comprises the concentrate particles, which can then flow from or be mechanically skimmed from the slurry and collected.
  • the beneficiation composition serves as a frother to reduce the surface tension of the liquid slurry.
  • this promotes the even distribution of air bubbles throughout the slurry to enhance adsorption of the gangue thereto.
  • the reduced surface tension promotes the formation of a stable froth layer at the surface of the slurry, wherein stability prevents the air bubbles from breaking and dropping the adsorbed gangue particles back into the concentrate.
  • the surface froth layer comprises the gangue particles, which can then flow from or be mechanically skimmed from the sluny and removed from the concentrate.
  • the concentrate or gangue particles are detached from the froth bubbles after collection of the froth.
  • the particles can be washed, dried, incinerated, and/or processed by any other means known in the metallurgical arts. Detachment of the particles can be achieved by, for example, applying shear force, such as through the use of an impeller or other mechanical mixer.
  • the separated concentrate particles can be dried using, for example, a rotary dryer, a convection dryer, a conveyer, or a fluidized-bed dryer.
  • the composition can be used in methods of direct flotation and reverse flotation.
  • the use of direct floatation of the target mineral or metal or the reverse flotation of the gangue depends on the, for example, chemical makeup, ionic charge, and density of the particles in the slurry.
  • the pH of the slurry of the slurry can be modified, including, by, for example, neutralizing the slurry, using the biosurfactant-based beneficiation composition to enhance the effectiveness flotation methods.
  • the pH of the flotation mixture can be about 2 to about 12, about 4 to about 10, about 5 to about 9, or about 6 to about 8.
  • Buffers, and pH regulators, such as carbonates and phosphates, may be used to stabilize pH near a preferred value.
  • the leftover gangue materials remaining in the slurry, or tailings can be collected and retreated according to the subject methods, if desired, or treated using other ash beneficiation systems to produce, e.g., concrete-grade ash.
  • the biosurfactant-based beneficiation composition can be applied with a traditional chemical collector or frother as a modifier, an adjuvant and/or enhancer for the collector or frother.
  • the biosurfactant(s) of the subject composition work in synergy with the collectors and/or frothers to improve their performance. This not only allows for potentially reduced volume usage of harsh chemical reagents, but also enhanced separation yields with reduced time and/or energy expenditure, which can in turn improve the environmental impact of the process.
  • the biosurfactant-based beneficiation composition can be applied before, during, and/or after roughing or comminution. In certain embodiments, the biosurfactantbased beneficiation composition can be applied before roughing or comminution instead of a pH adjusting agent (e.g., a soda), a starch, an amine, or any combination thereof. In certain embodiments, the biosurfactant-based beneficiation composition can be applied before roughing or comminution in combination with a pH adjusting agent (e.g., a soda), a starch, an amine, or any combination thereof.
  • a pH adjusting agent e.g., a soda
  • the subject invention provides methods of enhancing the performance of standard collectors or frothers, wherein the reagents are applied to the froth flotation slurry alongside a biosurfactant and/or a biosurfactant-producing microbial culture according to the subject invention.
  • the subject methods reduce the amount of refining and processing needed to recover pure or nearly pure metals from rock, ore, tailings, and/or coal combustion waste.
  • the subject method can also be used to reduce the amount of chemical surfactants that are used.
  • the present invention can be used without releasing large quantities of inorganic and toxic compounds into the environment.
  • the compositions and methods utilize components that are biodegradable and toxicologically safe, and can be used to reduce the amount of toxic waste produced during metal and mineral extraction, and/or reduce the amount of chemical surfactants that are used.
  • the method comprises obtaining a target metal from ore by, e.g., crushing and grinding the ore to liberate the mineral particles; applying a collector to the liberated target metal particles, wherein the collector modifies the surface properties of the target metal, selectively binding to the surface and imparting hydrophobicitiy to the metal particles; aerating the liberated particles in a flotation cell containing water to produce air bubbles, wherein the particles attach to the particles and float to the surface in the form of a froth, and wherein the waste gangue remains under the surface; and separating the froth from the water so that the target metal can be further refined.
  • the subject compositions and methods can decrease greenhouse gas emissions during the flotation process by, for example, allowing for a larger diameter particle to be floated, relative to a particle that has not been treated with a biosurfactant, and therefore a decreased amount of grinding is necessary, thereby reducing the amount of energy consumed during the grinding process.
  • the particles in the powder can be at least about 0.01 cm, about 0.1 cm, about 1 cm, 10 cm, about 25 cm, about 50 cm, about 75 cm, or about 1 m in diameter.
  • the collector is a biosurfactant according to the subject invention.
  • the biosurfactant modifies the surface properties of the target metal, selectively binding to the surface and imparting hydrophobicitiy to the metal to facilitate the attachment of air bubbles.
  • the use of biosurfactants as collectors reduces and/or eliminates the need for conventional collectors, such as, e.g., xanthates (alkyl dithiocarbonates), dithiophosphinates, and thionocarbamates, which are typically petroleum- derived, toxic, hazardous and/or not biodegradable.
  • a unit of liquid such as a kilogram or a cubic foot or any other unit, is monitored to evaluate the attainment of the goal(s).
  • the monitoring is quantitative.
  • carbon credits are earned as well as other current or future environmental benefits market in which individuals or companies are compensated for engaging regenerative and/or environmentally sustainable practices that reduce the use of fossil fuels that generate carbon dioxide, methane, and nitrous oxide but also, in some embodiments, conserve water in which the carbon intensity (such as described by the Argonne GREET model) is reduced, neutral, or even negative.
  • a “carbon footprint” may be defined herein as a measure of the total amount of carbon dioxide (CO2) and other GHGs emitted directly or indirectly by a human activity or accumulated over the full life cycle of a product or service.
  • CO2 carbon dioxide
  • a “carbon footprint” may be defined herein as a measure of the total amount of carbon dioxide (CO2) and other GHGs emitted directly or indirectly by a human activity or accumulated over the full life cycle of a product or service.
  • CO2 carbon dioxide
  • GHGs emitted directly or indirectly by a human activity or accumulated over the full life cycle of a product or service.
  • Carbon footprints can be calculated using a Life Cycle Assessment (LCA) method, the Argonne GREET model, or can be restricted to the immediately attributable emissions from energy use of fossil fuels.
  • LCA Life Cycle Assessment
  • An LCA also known as life cycle analysis, ecobalance, and cradle-to-grave analysis
  • the life cycle concept of the carbon footprint means that it is all-encompassing and includes all possible causes that give rise to carbon emissions. In other words, all direct (on-site, internal) and indirect emissions (off-site, external, embodied, upstream, downstream) need to be taken into account.
  • a carbon footprint is expressed as a CO2 equivalent or in some markets as a carbon intensity (CI) score.
  • Carbon dioxide equivalency is a quantity that describes, for a given mixture and amount of GHG, the amount of CO2 that would have the same global warming potential (G WP), when measured over a specified timescale (generally, 100 years). Carbon dioxide equivalency thus reflects time-integrated radiative forcing.
  • the carbon dioxide equivalency for a gas is obtained by multiplying the mass and the GWP of the gas.
  • IPCC billion metric tonnes of CO2 equivalent (GtCCL eq); b) In industry: million metric tonnes of carbon dioxide equivalents (MMTCDE); c) For vehicles: g of carbon dioxide equivalents/km (gCDE/km).
  • the GWP for methane is 21 and for nitrous oxide 310. This means that emissions of 1 million metric tonnes of methane and nitrous oxide respectively is equivalent to emissions of 21 and 310 million metric tonnes of carbon dioxide.
  • the subject invention can be useful for reducing the carbon footprint of mining, refining, or the transportation of materials.
  • the subject composition and methods can decrease the amount of energy used in the leaching process or during grinding of mined materials before flotation.
  • a “reduced carbon footprint” means a negative alteration in the amount of carbon dioxide and other GHGs emitted per unit time over the full life cycle of producing a product, through and until a product is ultimately consumed by human consumers or performing a task (e.g., electricity generation).
  • the negative alteration in CO2 and/or other GHG emissions can be, for example, at least 0.25%, 0.5%, 1%, 5%, 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, 95% or 100%.
  • the term “carbon footprint” is interchangeable herein with the terms “carbon intensity” and “emission intensity.”
  • Emission intensity is the measure of the emission rate of a given GHG relative to the “intensity” of a specific activity or industrial process (e.g., burning of fuel or the processing of gold ore).
  • the emissions intensity can include emission amount relative to, for example, amount of fuel combusted, yield of refined metal or mineral, amount of a commercial product produced, total distance traveled, and/or number of economic units generated.
  • Emissions intensity is measured across the entire life cycle of a product.
  • the emissions intensity of fuels is calculated by compiling all of the GHG emissions emitted along the supply chain for a fuel, including all the emissions emitted in exploration, mining, collecting, producing, transporting, distributing, dispensing and burning the fuel.
  • the subject invention can be used for reducing the number of carbon credits used by an operator involved in, e.g., mining and refining.
  • the systems of the subject invention can increase the efficiency and reduce the financial and environmental costs of mining practices.
  • the compositions and methods utilized according to the subject invention can help in preserving valuable natural resources, such as soil and water, while improving production of commodities.
  • the methods and compositions according to the subject invention lead to a decrease in emissions of GHG, such as, for example, CO2, N2O and/or CH4, or atmospheric particulates by at least about 1%, about 5%, about 10%, about 20%, about 30%, about 40%, about 50%, about 60%, about 70%, about 80%, about 90%, about 100%, about 150%, about 200%, or more, compared to similar leaching or refining processes with untreated mined material.
  • GHG such as, for example, CO2, N2O and/or CH4
  • atmospheric particulates by at least about 1%, about 5%, about 10%, about 20%, about 30%, about 40%, about 50%, about 60%, about 70%, about 80%, about 90%, about 100%, about 150%, about 200%, or more, compared to similar le
  • the systems of the subject invention further involve the monitoring of various inputs and outputs of flotation, leaching, and grinding.
  • factors such as water and fossil fuel usage and generation of GHG emissions or other atmospheric particulates can be monitored. Accordingly, the system can be adjusted throughout implementation to account for changes in these factors and make appropriate adjustments to the inputs.
  • monitoring comprises performing one or more measurements to assess the effect of the methods of the subject invention on the generation and/or reduction in generation of GHGs or other atmospheric particulates.
  • the measurements assess the effect of the methods of the subject invention on the generation and/or reduction in generation of GHGs or other atmospheric particulates.
  • Measurements and/or monitoring can be conducted at a certain time point after application of the composition to a mined substance or other site at site at which flotation or leaching occurs.
  • the measurements are conducted after about 1 week or less, 2 weeks or less, 3 weeks or less, 4 weeks or less, 30 days or less, 60 days or less, 90 days or less, 120 days or less, 180 days or less, 1 year or less and/or 2 years or less.
  • the measurements are conducted at the end of the grinding of a mined material, after leaching of a mined material, and/or after flotation of a mined material.
  • the measurements and/or monitoring can be repeated over time.
  • the measurements are repeated daily, weekly, monthly, bi-monthly, semi-monthly, semi-annually, and/or annually.
  • assessing GHG generation can take the form of measuring GHG emissions from a site.
  • Gas chromatography with electron capture detection is commonly used for testing samples in a lab setting.
  • GHG emissions can also be conducted at a site, using, for example, flux measurements and/or other developing analytical tools, including, for example, a spectrometric system.
  • Measuring GHG emissions can also comprise other forms of direct emissions measurement, gas chromatography-mass spectrometry (GC-MS) and/or analysis of fuel input.
  • Direct emissions measurements can comprise, for example, identifying polluting operational activities (e.g., fuelburning automobiles, trains, pumps, or grinders) and measuring the emissions of those activities directly through Continuous Emissions Monitoring Systems (CEMS).
  • Fuel input analysis can comprise calculating the quantity of energy resources used (e.g., amount of electricity, fuel, wood, biomass, etc., consumed) determining the content of, for example, carbon, in the fuel source, and applying that carbon content to the quantity of the fuel consumed to determine the amount of emissions.
  • the aspects of the system can be centralized such that they are managed, facilitated and/or performed by a single entity.
  • entity can be a company or a person who manages, facilitates and/or performs all aspects of producing the compositions of the subject invention, formulation and/or customization of the compositions, transportation and application of the compositions, and monitoring of inputs and outputs throughout the course of the treatment.
  • the central entity can also utilize input and output data collected from a single customer and/or multiple customers to predict and formulate future adjustments to the prescribed flotation or leaching programs.
  • the central entity can serve as a general contractor, with subcontractors performing one or more of the production, formulation/customization, transportation and application of the subject compositions, as well as monitoring.
  • the subject invention provides methods for cultivation of microorganisms and production of microbial metabolites and/or other by-products of microbial growth.
  • the subject invention further utilizes cultivation processes that are suitable for cultivation of microorganisms and production of microbial metabolites on a desired scale. These cultivation processes include, but are not limited to, submerged cultivation/fermentation, solid state fermentation (SSF), and modifications, hybrids and/or combinations thereof.
  • SSF solid state fermentation
  • the microorganisms can be, for example, bacteria, yeast and/or fungi. These microorganisms may be natural, or genetically modified microorganisms. For example, the microorganisms may be transformed with specific genes to exhibit specific characteristics.
  • the microorganisms may also be mutants of a desired strain.
  • mutant means a strain, genetic variant or subtype of a reference microorganism, wherein the mutant has one or more genetic variations (e.g., a point mutation, missense mutation, nonsense mutation, deletion, duplication, frameshift mutation or repeat expansion) as compared to the reference microorganism. Procedures for making mutants are well known in the microbiological art.
  • the microbes are capable of producing amphiphilic molecules, enzymes, proteins and/or biopolymers.
  • Microbial biosurfactants are produced by a variety of microorganisms such as bacteria, fungi, and yeasts, including, for example, Agrobacterium spp. (e.g., A. radiobacter),- Arthrobacter spp.; Aspergillus spp.; Aureobasidium spp. (e.g., A. pullulans),' Azotobacter (e.g., A. vinelandii, A. chroococcum)'.
  • Agrobacterium spp. e.g., A. radiobacter
  • Arthrobacter spp. Aspergillus spp.
  • Aureobasidium spp. e.g., A. pullulans
  • Azotobacter e.g., A. vinelandii, A. chroococcum
  • Azospirillum spp. e.g., A. brasiliensis
  • Bacillus spp. e.g., B. subtilis, B. amyloliquefaciens, B. pumillus, B. cereus, B. licheniformis, B.firmus, B. laterosporus, B. megateriumy. Blakeslea'
  • Candida spp. e.g., C. albicans, C. rugosa, C. tropicalis, C. lipolytica, C. torulopsisy
  • Clostridium e.g., C. butyricum, C. tyrobutyricum, C. acetobutyricum, and C.
  • Pichia spp. e.g., P. anomala, P. guilliermondii, P. occidentalis, P. kudriavzeviiy, Phycomyces spp.; Phythium spp.
  • Rhodospirillum spp. e.g., R. ruhrum
  • Rhizopus spp. Saccharomyces spp. (e.g., S. cerevisiae, S. boulardii sequela, S. torulay Sphingomonas spp. (e.g., S. paucimobilis); Starmerella spp. (e.g., 5.
  • microorganism is a Starmerella spp. yeast and/or Candida spp. yeast, e.g., Starmerella (Candida) bombicola, Candida apicola, Candida batistae, Candida floricola, Candida riodocensis, Candida stellate and/or Candida kuoi.
  • the microorganism is Starmerella bombicola, e.g., strain ATCC 22214.
  • growth refers to cultivation or growth of cells under controlled conditions.
  • the growth could be aerobic or anaerobic.
  • the microorganisms are grown using SSF and/or modified versions thereof.
  • the subject invention provides materials and methods for the production of biomass (e.g., viable cellular material), extracellular metabolites (e.g., small molecules and excreted proteins), residual nutrients and/or intracellular components (e.g., enzymes and other proteins).
  • biomass e.g., viable cellular material
  • extracellular metabolites e.g., small molecules and excreted proteins
  • residual nutrients and/or intracellular components e.g., enzymes and other proteins.
  • the microbe growth vessel used according to the subject invention can be any fermenter or cultivation reactor for industrial use.
  • the vessel may have functional controls/sensors or may be connected to functional controls/sensors to measure important factors in the cultivation process, such as pH, oxygen, pressure, temperature, humidity, microbial density and/or metabolite concentration.
  • the vessel may also be able to monitor the growth of microorganisms inside the vessel (e.g., measurement of cell number and growth phases).
  • a daily sample may be taken from the vessel and subjected to enumeration by techniques known in the art, such as dilution plating technique.
  • Dilution plating is a simple technique used to estimate the number of organisms in a sample. The technique can also provide an index by which different environments or treatments can be compared.
  • the method includes supplementing the cultivation with a nitrogen source.
  • the nitrogen source can be, for example, potassium nitrate, ammonium nitrate ammonium sulfate, ammonium phosphate, ammonia, urea, and/or ammonium chloride. These nitrogen sources may be used independently or in a combination of two or more.
  • the method can provide oxygenation to the growing culture.
  • One embodiment utilizes slow motion of air to remove low-oxygen containing air and introduce oxygenated air.
  • the oxygenated air may be ambient air supplemented daily through mechanisms including impellers for mechanical agitation of liquid, and air spargers for supplying bubbles of gas to liquid for dissolution of oxygen into the liquid.
  • the method can further comprise supplementing the cultivation with a carbon source.
  • the carbon source is typically a carbohydrate, such as glucose, sucrose, lactose, fructose, trehalose, mannose, mannitol, and/or maltose; organic acids such as acetic acid, fumaric acid, citric acid, propionic acid, malic acid, malonic acid, and/or pyruvic acid; alcohols such as ethanol, propanol, butanol, pentanol, hexanol, isobutanol, and/or glycerol; fats and oils such as soybean oil, canola oil, rice bran oil, olive oil, com oil, sesame oil, and/or linseed oil; etc.
  • These carbon sources may be used independently or in a combination of two or more.
  • growth factors and trace nutrients for microorganisms are included in the medium. This is particularly preferred when growing microbes that are incapable of producing all of the vitamins they require.
  • Inorganic nutrients including trace elements such as iron, zinc, copper, manganese, molybdenum and/or cobalt may also be included in the medium.
  • sources of vitamins, essential amino acids, and microelements can be included, for example, in the form of flours or meals, such as com flour, or in the form of extracts, such as yeast extract, potato extract, beef extract, soybean extract, banana peel extract, and the like, or in purified forms.
  • Amino acids such as, for example, those useful for biosynthesis of proteins, can also be included.
  • inorganic salts may also be included.
  • Usable inorganic salts can be potassium dihydrogen phosphate, dipotassium hydrogen phosphate, disodium hydrogen phosphate, magnesium sulfate, magnesium chloride, iron sulfate, iron chloride, manganese sulfate, manganese chloride, zinc sulfate, lead chloride, copper sulfate, calcium chloride, sodium chloride, calcium carbonate, and/or sodium carbonate.
  • These inorganic salts may be used independently or in a combination of two or more.
  • the method for cultivation may further comprise adding additional acids and/or antimicrobials in the medium before, and/or during the cultivation process.
  • Antimicrobial agents or antibiotics are used for protecting the culture against contamination.
  • antifoaming agents may also be added to prevent the formation and/or accumulation of foam during submerged cultivation.
  • the pH of the mixture should be suitable for the microorganism of interest. Buffers, and pH regulators, such as carbonates and phosphates, may be used to stabilize pH near a preferred value. When metal ions are present in high concentrations, use of a chelating agent in the medium may be necessary.
  • the microbes can be grown in planktonic form or as biofilm.
  • the vessel may have within it a substrate upon which the microbes can be grown in a biofilm state.
  • the system may also have, for example, the capacity to apply stimuli (such as shear stress) that encourages and/or improves the biofilm growth characteristics.
  • the method for cultivation of microorganisms is carried out at about 5° to about 100° C, preferably, 15 to 60° C, more preferably, 25 to 50° C.
  • the cultivation may be carried out continuously at a constant temperature.
  • the cultivation may be subject to changing temperatures.
  • the equipment used in the method and cultivation process is sterile.
  • the cultivation equipment such as the reactor/vessel may be separated from, but connected to, a sterilizing unit, e.g., an autoclave.
  • the cultivation equipment may also have a sterilizing unit that sterilizes in situ before starting the inoculation.
  • Air can be sterilized by methods know in the art.
  • the ambient air can pass through at least one filter before being introduced into the vessel.
  • the medium may be pasteurized or, optionally, no heat at all added, where the use of low water activity and low pH may be exploited to control undesirable bacterial growth.
  • the subject invention further provides a method for producing microbial metabolites such as, for example, biosurfactants, enzymes, proteins, ethanol, lactic acid, beta-glucan, peptides, metabolic intermediates, polyunsaturated fatty acid, and lipids, by cultivating a microbe strain of the subject invention under conditions appropriate for growth and metabolite production; and, optionally, purifying the metabolite.
  • the metabolite content produced by the method can be, for example, at least 20%, 30%, 40%, 50%, 60%, 70 %, 80 %, or 90%.
  • the microbial growth by-product produced by microorganisms of interest may be retained in the microorganisms or secreted into the growth medium.
  • the medium may contain compounds that stabilize the activity of microbial growth by-product.
  • the biomass content of the fermentation medium may be, for example, from 5 g/1 to 180 g/1 or more, or from 10 g/1 to 150 g/1.
  • the cell concentration may be, for example, at least 1 x 10 6 to 1 x 10 12 , 1 x 10 7 to 1 x 10 11 , 1 x 10 8 to 1 x IO 10 , or 1 x 10 9 CFU/ml.
  • the method and equipment for cultivation of microorganisms and production of the microbial by-products can be performed in a batch, a quasi-continuous process, or a continuous process.
  • all of the microbial cultivation composition is removed upon the completion of the cultivation (e.g., upon, for example, achieving a desired cell density, or density of a specified metabolite).
  • this batch procedure an entirely new batch is initiated upon harvesting of the first batch.
  • biomass with viable cells, spores, conidia, hyphae and/or mycelia remains in the vessel as an inoculant for a new cultivation batch.
  • the composition that is removed can be a cell-free medium or contain cells, spores, or other reproductive propagules, and/or a combination of thereof. In this manner, a quasi-continuous system is created.
  • the method does not require complicated equipment or high energy consumption.
  • the microorganisms of interest can be cultivated at small or large scale on site and utilized, even being still-mixed with their media.
  • the subject invention provides a “microbe-based composition,” meaning a composition that comprises components that were produced as the result of the growth of microorganisms or other cell cultures.
  • the microbe-based composition may comprise the microbes themselves and/or by-products of microbial growth.
  • the microbes may be in a vegetative state, in spore form, in mycelial form, in any other form of propagule, or a mixture of these.
  • the microbes may be planktonic or in a biofilm form, or a mixture of both.
  • the by-products of growth may be, for example, metabolites, cell membrane components, expressed proteins, and/or other cellular components.
  • the microbes may be intact or lysed.
  • the microbes may be present in or removed from the composition.
  • the microbes can be present, with broth in which they were grown, in the microbe-based composition.
  • the cells may be present at, for example, a concentration of at least 1 x 10 3 , 1 x 10 4 , 1 x 10 5 , 1 x 10 6 , 1 x 10 7 , 1 x 10 8 , 1 x 10 9 , 1 x IO 10 , 1 x 10 11 , 1 x 10 12 , 1 x 10 13 or more CFU per milliliter of the composition.
  • the subject invention further provides “microbe-based products,” which are products that are to be applied in practice to achieve a desired result.
  • the microbe-based product can be simply a microbe-based composition harvested from the microbe cultivation process.
  • the microbe-based product may comprise further ingredients that have been added. These additional ingredients can include, for example, stabilizers, acids, buffers, carriers, such as water, salt solutions, or any other appropriate carrier, added nutrients to support further microbial growth, non-nutrient growth enhancers, and/or agents that facilitate tracking of the microbes and/or the composition in the environment to which it is applied.
  • the microbe-based product may also comprise mixtures of microbe-based compositions.
  • the microbe-based product may also comprise one or more components of a microbe-based composition that have been processed in some way such as, but not limited to, filtering, centrifugation, lysing, drying, purification and the like.
  • One microbe-based product of the subject invention is simply the fermentation medium containing the microorganisms and/or the microbial metabolites produced by the microorganisms and/or any residual nutrients.
  • the product of fermentation may be used directly without extraction or purification. If desired, extraction and purification can be easily achieved using standard extraction and/or purification methods or techniques described in the literature.
  • microorganisms in the microbe-based products may be in an active or inactive form, or in the form of vegetative cells, reproductive spores, conidia, mycelia, hyphae, or any other form of microbial propagule.
  • the microbe-based products may also contain a combination of any of these forms of a microorganism.
  • different strains of microbe are grown separately and then mixed together to produce the microbe-based product.
  • the microbes can, optionally, be blended with the medium in which they are grown and dried prior to mixing.
  • microbe-based products may be used without further stabilization, preservation, and storage.
  • direct usage of these microbe-based products preserves a high viability of the microorganisms, reduces the possibility of contamination from foreign agents and undesirable microorganisms, and maintains the activity of the by-products of microbial growth.
  • microbe-based composition Upon harvesting the microbe-based composition from the growth vessels, further components can be added as the harvested product is placed into containers or otherwise transported for use.
  • the additives can be, for example, buffers, carriers, other microbe-based compositions produced at the same or different facility, viscosity modifiers, preservatives, nutrients for microbe growth, surfactants, emulsifying agents, lubricants, solubility controlling agents, tracking agents, solvents, biocides, antibiotics, pH adjusting agents, chelators, stabilizers, ultra-violet light resistant agents, other microbes and other suitable additives that are customarily used for such preparations.
  • the product can be stored prior to use. The storage time is preferably short.
  • the storage time may be less than 60 days, 45 days, 30 days, 20 days, 15 days, 10 days, 7 days, 5 days, 3 days, 2 days, 1 day, or 12 hours.
  • the product is stored at a cool temperature such as, for example, less than 20° C, 15° C, 10° C, or 5° C.
  • a biosurfactant composition can typically be stored at ambient temperatures.
  • Greenhouse Gas Emissions 2016 are United States Environmental Protection Agency. (2016). “Overview of Greenhouse Gases.” Greenhouse Gas Emissions, https://www.epa.gov/ghgemissions/overview-greenhouse- gases. (“Greenhouse Gas Emissions 2016”).

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Abstract

La présente invention concerne des compositions et des procédés pour réduire les émissions de dioxyde de carbone atmosphérique, de méthane et/ou d'oxyde nitreux pendant des processus d'exploitation minière et de raffinage. Dans des modes de réalisation préférés, une composition comprenant un micro-organisme bénéfique et/ou un sous-produit de croissance de celui-ci est mise en contact avec une substance extraite avant et/ou pendant des processus de lixiviation et/ou de flottation. La composition est capable d'augmenter l'efficacité de lixiviation et de réduire la quantité de broyage nécessaire avant flottation, réduisant ainsi la quantité d'émissions produites par le processus de raffinage.
PCT/US2024/029264 2023-06-16 2024-05-14 Compositions et procédés pour réduire les émissions de carbone minier Ceased WO2024258540A1 (fr)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5021088A (en) * 1988-11-02 1991-06-04 Louisiana State University Biohydrometallurgical processing of ores, and microorganisms therefor
US5167375A (en) * 1988-04-04 1992-12-01 Datta Rabinder S Apparatus for mineral matter separation
US20020037245A1 (en) * 2000-08-10 2002-03-28 Biomedy Ag Method for segregating metals and minerals from one another by leaching
US20150275328A1 (en) * 2012-09-05 2015-10-01 Ingar F. Walder Method of mineral leaching
US20220055042A1 (en) * 2017-12-27 2022-02-24 Locus Ip Company, Llc Environmentally-friendly compositions and methods for extracting minerals and metals from ore

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5167375A (en) * 1988-04-04 1992-12-01 Datta Rabinder S Apparatus for mineral matter separation
US5021088A (en) * 1988-11-02 1991-06-04 Louisiana State University Biohydrometallurgical processing of ores, and microorganisms therefor
US20020037245A1 (en) * 2000-08-10 2002-03-28 Biomedy Ag Method for segregating metals and minerals from one another by leaching
US20150275328A1 (en) * 2012-09-05 2015-10-01 Ingar F. Walder Method of mineral leaching
US20220055042A1 (en) * 2017-12-27 2022-02-24 Locus Ip Company, Llc Environmentally-friendly compositions and methods for extracting minerals and metals from ore

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