WO2025006302A1 - Polyéthylène à haute résistance à l'état fondu avec un composant de polyéthylène de poids moléculaire ultra-élevé - Google Patents

Polyéthylène à haute résistance à l'état fondu avec un composant de polyéthylène de poids moléculaire ultra-élevé Download PDF

Info

Publication number
WO2025006302A1
WO2025006302A1 PCT/US2024/034704 US2024034704W WO2025006302A1 WO 2025006302 A1 WO2025006302 A1 WO 2025006302A1 US 2024034704 W US2024034704 W US 2024034704W WO 2025006302 A1 WO2025006302 A1 WO 2025006302A1
Authority
WO
WIPO (PCT)
Prior art keywords
film
polyethylene
reactor
multimodal resin
melt strength
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2024/034704
Other languages
English (en)
Inventor
Philip P. Fontaine
Fawzi G. HAMAD
Mari S. ROSEN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dow Global Technologies LLC
Original Assignee
Dow Global Technologies LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dow Global Technologies LLC filed Critical Dow Global Technologies LLC
Priority to KR1020257043285A priority Critical patent/KR20260028695A/ko
Priority to CN202480042832.1A priority patent/CN121420000A/zh
Publication of WO2025006302A1 publication Critical patent/WO2025006302A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F210/00Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F210/16Copolymers of ethene with alpha-alkenes, e.g. EP rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0807Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms
    • C08L23/0815Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms with aliphatic 1-olefins containing one carbon-to-carbon double bond
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2420/00Metallocene catalysts
    • C08F2420/02Cp or analog bridged to a non-Cp X anionic donor
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2420/00Metallocene catalysts
    • C08F2420/04Cp or analog not bridged to a non-Cp X ancillary anionic donor
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/42Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
    • C08F4/44Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
    • C08F4/60Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
    • C08F4/62Refractory metals or compounds thereof
    • C08F4/64Titanium, zirconium, hafnium or compounds thereof
    • C08F4/659Component covered by group C08F4/64 containing a transition metal-carbon bond
    • C08F4/65908Component covered by group C08F4/64 containing a transition metal-carbon bond in combination with an ionising compound other than alumoxane, e.g. (C6F5)4B-X+
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/42Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
    • C08F4/44Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
    • C08F4/60Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
    • C08F4/62Refractory metals or compounds thereof
    • C08F4/64Titanium, zirconium, hafnium or compounds thereof
    • C08F4/659Component covered by group C08F4/64 containing a transition metal-carbon bond
    • C08F4/65912Component covered by group C08F4/64 containing a transition metal-carbon bond in combination with an organoaluminium compound
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/16Applications used for films
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure

Definitions

  • Embodiments described in this disclosure generally relate to films having a high melt strength and, more specifically, relate to films produced from high melt strength polyethylene resins with an ultra-high molecular weight component.
  • High melt strength is an advantageous property in polyethylene resins, as it improves the processability of the material.
  • Low density polyethylene (LDPE) made via a radical process, typically exhibits high melt strength, but the LDPE resins generally have poor mechanical properties.
  • linear low-density polyethylene (LLDPE) made via solution or gas phase processes, typically has poor melt strength but excellent mechanical properties.
  • LLDPE linear low-density polyethylene
  • some amount of LDPE is typically blended into LLDPE in order to improve the processability of LLDPE resins.
  • the addition of LDPE leads to significant decreases in the mechanical properties of the resulting blends when compared with the superior performance of the LLDPE resin.
  • LLDPE linear low-density polyethylene
  • Embodiments of this disclosure include films comprising a polyethylene multimodal resin.
  • the polyethylene multimodal resin includes the polymerized reaction product of ethylene and at least one alpha-olefin copolymer.
  • the polyethylene multimodal resin includes a melt strength (MS) ⁇ X1/I2 + y, wherein X1 is equal to 3.9, y is equal to 1.4, and I 2 is a melt index of the copolymer measured according to ASTM 1238 at 2.16 kg and 190 °C, and MS is the melt strength in cN (Rheotens device, 190°C, 2.4 mm/s 2 , 120 mm from the die exit to the center of the wheels, extrusion rate of 38.2 s -1 , capillary die of 30 mm length, 2 mm diameter and 180° entrance angle); and wherein the film comprises a normalized dart strength (DS) greater than or equal to 9,876 minus 10,512 times the density of the polyethylene multimodal resin (DS ⁇ 9,876-10,512( ⁇ ), wherein DS is measured according to ASTM 1709.
  • the film includes a polyethylene multimodal resin.
  • the polyethylene multimodal resin includes the polymerized reaction product of ethylene and at least one alpha-olefin copolymer.
  • the polyethylene multimodal resin may have a melt strength (MS) ⁇ x/I2 + y), in which x is equal to 3.9, y is equal to 1.4, and I 2 is a melt index of the copolymer measured according to ASTM 1238 at 2.16 kg and 190 °C, and MS is the melt strength in cN (Rheotens device, 190°C, 2.4 mm/s 2 , 120 mm from the die exit to the center of the wheels, extrusion rate of 38.2 s -1 , capillary die of 30 mm length, 2 mm diameter and 180° entrance angle).
  • MS melt strength
  • the film includes a normalized machine direction (MD) tear of greater than 85 gf/mil, wherein MD tear is measured according to ASTM D1922-15.
  • MD machine direction
  • FIG. 1 schematically depicts a reactor system useful for producing polyethylene, according to one or more embodiments presently described;
  • FIG.2 is a graphical depiction of the melt strength as a function of melt flow (I2) of the examples of this description and comparative examples, including blends of LLDPE and HDPE and single resin polymers.
  • FIG. 3 is a graphical depiction of the normalized dart strength as a function of density of the examples of this description and comparative examples, including blends of LLDPE and HDPE and single resin polymers.
  • DETAILED DESCRIPTION [0016] Specific embodiments of the present application will now be described.
  • polymer refers to a polymeric compound prepared by polymerizing monomers, whether of a same or a different type.
  • the generic term polymer thus embraces the term “homopolymer,” which usually refers to a polymer prepared from only one type of monomer as well as “copolymer,” which refers to a polymer prepared from two or more different monomers.
  • copolymer which refers to a polymer prepared from two or more different monomers.
  • interpolymer refers to a polymer prepared by the polymerization of at least two different types of monomers.
  • interpolymer thus includes a copolymer or polymer prepared from more than two different types of monomers, such as terpolymers.
  • Polyethylene or “ethylene-based polymer” shall mean polymers comprising greater than 50% by mole of units derived from ethylene monomer. This includes ethylene- based homopolymers or copolymers (meaning units derived from two or more comonomers).
  • ethylene-based polymers include, but are not limited to, Low Density Polyethylene (LDPE); Linear Low Density Polyethylene (LLDPE); Ultra Low Density Polyethylene (ULDPE); Very Low Density Polyethylene (VLDPE); single-site catalyzed Linear Low Density Polyethylene, including both linear and substantially linear low density resins (m- LLDPE); Medium Density Polyethylene (MDPE); and High Density Polyethylene (HDPE).
  • LDPE Low Density Polyethylene
  • LLDPE Linear Low Density Polyethylene
  • ULDPE Ultra Low Density Polyethylene
  • VLDPE Very Low Density Polyethylene
  • m- LLDPE linear low Density Polyethylene
  • MDPE Medium Density Polyethylene
  • HDPE High Density Polyethylene
  • Polypropylene or “propylene-based polymer” as used herein, refers to a polymer that comprises, in polymerized form, greater than 50% by mole of units that have been derived from propylene monomer. This includes propylene homopolymer, random copolymer polypropylene, impact copolymer polypropylene, propylene/ ⁇ -olefin copolymer, and propylene/ ⁇ -olefin copolymer.
  • LDPE may also be referred to as “high pressure ethylene polymer” or “highly branched polyethylene” and is defined to mean that the polymer is partly or entirely homopolymerized or copolymerized in autoclave or tubular reactors at pressures above 14,500 psi (100 MPa) with the use of free-radical initiators, such as peroxides (see, for example, U.S. Patent No.4,599,392, which is hereby incorporated by reference in its entirety).
  • LDPE resins typically have a density in the range of 0.916 g/cm 3 to 0.940 g/cm 3 .
  • LLDPE includes resin made using Ziegler-Natta catalyst systems as well as resin made using single-site catalysts, including, but not limited to, bis-metallocene catalysts (sometimes referred to as “m-LLDPE”), phosphinimine, and constrained geometry catalysts, and resins made using post-metallocene, molecular catalysts, including, but not limited to, bis(biphenylphenoxy) catalysts (also referred to as polyvalent aryloxyether catalysts).
  • LLDPE includes linear, substantially linear, or heterogeneous ethylene-based copolymers or homopolymers.
  • LLDPEs contain less long chain branching than LDPEs and include the substantially linear ethylene polymers, which are further defined in U.S. Patent No. 5,272,236, U.S. Patent No. 5,278,272, U.S. Patent No. 5,582,923 and U.S. Patent No. 5,733,155 each of which are incorporated herein by reference in their entirety; the homogeneously branched linear ethylene polymer compositions such as those in U.S. Patent No. 3,645,992 which is incorporated herein by reference in its entirety; the heterogeneously branched ethylene polymers such as those prepared according to the process disclosed in U.S. Patent No.
  • LLDPE resins can be made via gas-phase, solution-phase, or slurry polymerization or any combination thereof, using any type of reactor or reactor configuration known in the art.
  • selected MDPE refers to polyethylenes having densities from 0.924 g/cm 3 to 0.936 g/cm 3 , as described in more detail subsequently herein.
  • HDPE refers to polyethylenes having densities greater than 0.935 g/cm 3 and up to 0.980 g/cm 3 , which are generally prepared with Ziegler-Natta catalysts, chrome catalysts or single-site catalysts including, but not limited to, substituted mono- or bis- cyclopentadienyl catalysts (typically referred to as metallocene), constrained geometry catalysts, phosphinimine catalysts & polyvalent aryloxyether catalysts (typically referred to as bisphenyl phenoxy).
  • ULDPE refers to polyethylenes having densities of 0.855 g/cm 3 to 0.912 g/cm 3 , which are generally prepared with Ziegler-Natta catalysts, chrome catalysts, or single- site catalysts including, but not limited to, substituted mono- or bis-cyclopentadienyl catalysts (typically referred to as metallocene), constrained geometry catalysts, phosphinimine catalysts & polyvalent aryloxyether catalysts (typically referred to as bisphenyl phenoxy).
  • ULDPEs include, but are not limited to, polyethylene (ethylene-based) plastomers and polyethylene (ethylene-based) elastomers.
  • Polyethylene (ethylene-based) elastomers plastomers generally have densities of 0.855 g/cm 3 to 0.912 g/cm 3 .
  • “Blend,” “polymer blend,” and like terms mean a composition of two or more polymers. Such a blend may or may not be miscible. Such a blend may or may not be phase separated. Such a blend may or may not contain one or more domain configurations, as determined from transmission electron spectroscopy, light scattering, x-ray scattering, and any other method known in the art. Blends are not laminates, but one or more layers of a laminate may contain a blend.
  • Multimodal refers to polymers produced from a plurality of polymer fractions, each polymer fraction being produced by a distinct catalyst in a distinct reaction environment. Multimodal may include bimodal polymers having two polymer fractions, trimodal ethylene-based polymers having three polymer fractions, or polymers having more than three polymer fractions.
  • Multilayer structure or “multilayer film” means any structure having more than one layer. For example, the multilayer structure (for example, a film) may have two, three, four, five, six, seven, or more layers.
  • a multilayer structure may be described as having the layers designated with letters.
  • a three-layer structure designated as A/B/C may have a core layer, (B), and two external layers, (A) and (C).
  • the terms “comprising,” “including,” “having,” and their derivatives, are not intended to exclude the presence of any additional component, step or procedure, whether or not the same is specifically disclosed. In order to avoid any doubt, all compositions claimed through use of the term “comprising” may include any additional additive, adjuvant, or compound, whether polymeric or otherwise, unless stated to the contrary.
  • Embodiments of the present disclosure include films comprising a polyethylene multimodal resin.
  • the polyethylene multimodal resin includes the polymerized reaction product of ethylene and at least one alpha-olefin copolymer.
  • the polyethylene multimodal resin includes a melt strength (MS) ⁇ X 1 /I 2 + y, wherein X 1 is equal to 3.9, y is equal to 1.4, and I2 is a melt index of the copolymer measured according to ASTM 1238 at 2.16 kg and 190 °C, and MS is the melt strength in cN (Rheotens device, 190°C, 2.4 mm/s 2 , 120 mm from the die exit to the center of the wheels, extrusion rate of 38.2 s -1 , capillary die of 30 mm length, 2 mm diameter and 180° entrance angle); and wherein the film comprises a dart strength (DS) greater than or equal to 9,876 minus 10,512 times the density of the polyethylene multimodal resin (DS ⁇ 9,876-10,512( ⁇ ), wherein DS is measured according to ASTM 1709 Method A with dart type A.
  • MS melt strength
  • the film includes a polyethylene multimodal resin.
  • the polyethylene multimodal resin includes the polymerized reaction product of ethylene and at least one alpha-olefin copolymer.
  • the polyethylene multimodal resin may have a melt strength (MS) ⁇ x/I2 + y), in which x is equal to 3.9, y is equal to 1.4, and I 2 is a melt index of the copolymer measured according to ASTM 1238 at 2.16 kg and 190 °C, and MS is the melt strength in cN (Rheotens device, 190°C, 2.4 mm/s 2 , 120 mm from the die exit to the center of the wheels, extrusion rate of 38.2 s -1 , capillary die of 30 mm length, 2 mm diameter and 180° entrance angle).
  • MS melt strength
  • the film includes a normalized machine direction (MD) tear of greater than 85 gf/mil, wherein MD tear is measured according to ASTM D1922-15.
  • MD machine direction
  • the multimodal resin does not include an additional polymer resin that is added in a post reactor blending method.
  • the blending methods may include, but are not limited to, dry blending, melt processing, or combinations thereof.
  • the polyethylene multimodal resin composition may have a melt strength (MS) that satisfies the following equation 1: ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ (EQ.1) [0034] In equation 1, x is equal to 3.9, y is equal to 1.4, and I2 is a melt index of the copolymer measured according to ASTM 1238 at 2.16 kg and 190 °C. According to one or more embodiments, the multimodal ethylene-based copolymer composition may have a melt strength of at least 5 centiNewtons (cN).
  • the multimodal ethylene- based copolymer composition may have a melt strength of from 5 cN to 50 cN, from 5 cN to 45 cN, from 5 cN to 40 cN, from 5 cN to 35 cN, from 5 cN to 30 cN, from 5 cN to 25 cN, from 5 cN to 20 cN, from 5 cN to 15 cN, from 5 cN to 10 cN, from 10 cN to 50 cN, from 10 cN to 45 cN, from 10 cN to 40 cN, from 10 cN to 35 cN, from 10 cN to 30 cN, from 10 cN to 25 cN, from 10 cN to 20 cN, from 10 cN to 15 cN, from 15 cN to 50 cN, from 15 cN to 45 cN, from 15 cN to 40 cN, from 15 cN to 35 cN
  • the polyethylene multimodal resin may have a ratio of viscosity measured at 0.1 radians/second and 190 °C to viscosity measured at 100 radians/second and 190 °C (V 0.1 /V 100 ), as determined by dynamic mechanical analysis, of less than or equal to 6.
  • the polyethylene multimodal resin may have a viscosity ratio of V0.1/V100, as determined by dynamic mechanical analysis, of less than 5, from 6 to 1, from 6 to 2, from 6 to 3, from 6 to 4, from 6 to 5, from 5 to 1, from 5 to 2, from 5 to 3, from 5 to 4, from 4 to 1, from 4 to 2, from 4 to 3, from 3 to 1, or from 3 to 2 or from 2 to 1.
  • the polyethylene multimodal resin may have a melt index (I 2 ) of from 0.50 g/10 minutes (g/10 min) to 10.0 g/10 min when measured according to ASTM D-1238 at 190 °C and 2.16 kg.
  • the multimodal ethylene- based copolymer composition may have a melt index (I2) of from 0.5 g/10 min to 10.0 g/10 min, from 0.5 g/10 min to 9.0 g/10 min, from 0.5 g/10 min to 8.0 g/10 min, from 0.5 g/10 min to 7.0 g/10 min, from 0.5 g/10 min to 6.0 g/10 min, from 0.5 g/10 min to 5.0 g/10 min, from 84689-WO-PCT/DOW 84689 WO 0.5 g/10 min to 4.0 g/10 min, from 0.5 g/10 min to 3.0 g/10 min, from 0.5 g/10 min to 2.0 g/10 min, from 0.5 g/10 min to 1.0 g/10 min, from 1.0 g/10 min to 10.0 g/10 min, from 1.0 g/10 min to 9.0 g/10 min, from 1.0 g/10 min to 8.0 g/10 min, from 1.0 g/10 min to 7.0 g/10 min,
  • I2 melt index
  • the film includes a normalized dart strength (DS) greater than or equal to 9,876 minus 10,512 times the density of the polyethylene multimodal resin (DS ⁇ 9,876-10,512( ⁇ ), wherein normalized DS is measured in gram (g) according to ASTM 1709 Method A divided by the film thickness in mils.
  • the film may include a normalized dart strength (DS) 9,876 minus 10,512 times the density of the polyethylene multimodal resin (DS ⁇ 9,876-10,512( ⁇ ), wherein normalized DS is measured in gram (g) according to ASTM 1709 Method A divided by the film thickness in mils. This relationship between normalized dart strength and density of the polyethylene multimodal resin is depicted in FIG.3.
  • the normalized DS of the film may be from 15 to 1000 g/mil, or from 20 to 1000 g/mil.
  • the film includes a dart strength greater than 800 g as measured according to ASTM 1709 Method A with dart type A.
  • 84689-WO-PCT/DOW 84689 WO the dart strength is greater than 900 g, greater than 1000 g, or greater than 1200 g.
  • the film includes a dart strength of from 800 g to 5000 g.
  • the film includes a dart strength from 800 g to 2000 g, from 800 g to 1800, from 800 g to 1600 g, from 800 g to 1500 g, from 800 to 1200 g, from 800 g to 1000 g, from 800 g to 900 g, from 850 g to 2000 g, from 850 g to 1800, from 850 g to 1600 g, from 850 g to 1500 g, from 850 to 1200 g, from 850 g to 1000 g, from 850 g to 900 g, from 900 g to 2000 g, from 900 g to 1800, from 900 g to 1600 g, from 900 g to 1500 g, from 900 to 1200 g, or from 900 g to 1000 g.
  • a dart strength from 800 g to 2000 g, from 800 g to 1800, from 800 g to 1600 g, from 800 g to 1500 g, from 800 to 1200 g, from 800 g to 1000 g, from
  • the film includes a normalized machine direction (MD) tear of greater than 85 gf/mil, wherein MD tear is measured according to ASTM D1922- 15. In some embodiments, the film includes a normalized MD tear of greater than 90 gf/mil, greater than 100 gf/mil, greater than 120 gf/mil, greater than 150 gf/mil, or greater than 200 gf/mil.
  • MD machine direction
  • the film includes a normalized MD tear of from 85 gf/mil to 1000 gf/mil, from 85 gf/mil to 500 gf/mil, from 85 gf/mil to 400 gf/mil, from 85 gf/mil to 300 gf/mil, from 85 gf/mil to 200 gf/mil, from 85 gf/mil to 100 gf/mil, from 90 gf/mil to 500 gf/mil, from 90 gf/mil to 400 gf/mil, from 90 gf/mil to 300 gf/mil, from 90 gf/mil to 200 gf/mil, or from 90 gf/mil to 100 gf/mil.
  • the polyethylene multimodal resin has a melt flow ratio (I 10 /I 2 ) of greater than 5. In some embodiments, the polyethylene multimodal resin has a melt flow ratio of greater than 7. In some embodiments, the polyethylene multimodal resin has a melt flow ratio of greater from 5 to 10. In some embodiments, the polyethylene multimodal resin has a melt flow ratio of from 5 to 9, from 5 to 8, from 5 to 7 from 5 to 6, from 6 to 10, from 6 to 9, from 6 to 8, from 6 to 7, from 7 to 10, from 7 to 9, from 7 to 8, from 8 to 10, from 8 to 9, or from 9 to 10.
  • the polyethylene multimodal resin comprises a density of from 0.900 to 0.975 g/cc or 0.910 to 0.930 g/cc. In various embodiments, the polyethylene multimodal resin comprises a density of from 0.0915 to 0.950 or 0.0900 to 0.950; and in one or more embodiments, the polyethylene multimodal resin comprises a density of from 0.0915 to 0.930. [0043] In one or more embodiments, the polyethylene multimodal resin has a density greater than or equal to 0.918 g/cc, a melt strength of at least 7 cN, and a melt flow ratio (I10/I2) greater than 5, and wherein the film has a dart strength of greater than 300 g.
  • the polyethylene multimodal resin has a density from 0.910 to 0.930 g/cc, a melt strength of at least 7 cN, and a melt flow ratio (I 10 /I 2 ) from 5 to 10, and wherein the film has dart strength of greater than 800 g.
  • the polyethylene multimodal resin has a melt strength of at least 7 cN, and the film has a machine direction tear of greater than 85 gf/mil as measured according to ASTM D1922-15.
  • the polyethylene multimodal resin has a melt strength of at least 8 cN, and a rheology ratio V 0.1 /V 100 of less than or equal to 6, and wherein the film has a dart strength of greater than 800 g, wherein V0.1 is the viscosity of the ethylene-based polymer at 190 °C at an angular frequency of 0.1 radians/second, and V100 is the viscosity of the ethylene-based polymer at 190 °C at an angular frequency of 100 radians/second.
  • the polyethylene multimodal resin has an overall density of from 0.918 to 0.925 g/cc, a melt strength greater than or equal to 6 cN, and an (Mz/Mw) of greater than or equal to 2, wherein Mz is the Z- average molecular weight and Mw is the weight average molecular weight are measured according to Gel Permeation Chromatography.
  • the polyethylene multimodal resin may each include up to 5 weight percent of such additional additives based on the total weight of the respective layer. All individual values and subranges from 0 wt.% to 5 wt.% are included and disclosed herein; for example, the total amount of additives in the first layer, the second layer, or the third layer can be from 0.5 wt.% to 5 wt.%, from 0.5 wt.% to 4 wt.%, from 0.5 wt.% to 3 wt.%, from 0.5 wt.% to 2 wt.%, from 0.5 wt.% to 1 wt.%, from 1 wt.% to 5 wt.%, from 1 wt.% to 4 wt.%, from 1 wt.% to 3 wt.%, from 1 wt.% to 2 wt.%, from 2 wt.%, from 2
  • the incorporation 84689-WO-PCT/DOW 84689 WO of the additives can be carried out by any known process such as, for example, by dry blending, by extruding a mixture of the various constituents, by the conventional master batch technique, or the like.
  • the polyethylene multimodal resin may be blended with a low density polyethylene (LDPE) resin to produce a polyethylene blend.
  • LDPE low density polyethylene
  • the low density polyethylene may have a melt index from 0.1 g/10 min to 10.0 g/10 min when measured according to ASTM D1238 at a load of 2.16 kg and temperature of 190 °C.
  • the low density polyethylene may have a melt index from 0.1 g/10 min to 5.0 g/10 min, or from 0.5 g/10 min to 5.0 g/10 min, or from 0.5 g/10 min to 2.0 g/10 min.
  • the low density polyethylene (LDPE) may have a density of from having a density from 0.910 to 0.930 g/cc or 0.915 g/cm 3 to 0.930 g/cm 3 when measured according to ASTM D792.
  • the LDPE may a density from 0.910 g/cm 3 to 0.925 g/cm 3 or from 0.915 g/cm 3 to 0.930 g/cm 3 .
  • the films of the present disclosure may be a monolayer film.
  • the films of the present disclosure can have a variety of thicknesses. The thickness of the film may depend on a number of factors including, for example, the number of layers in the film, the composition of the layers in the multilayer film, the desired properties of the film, the desired end-use application of the film, the manufacturing process of the film, and others. In embodiments, the film may have a thickness of less than 205 micrometers ( ⁇ m or microns).
  • the multilayer film may have a thickness of from 15 ⁇ m to 205 ⁇ m, from 20 ⁇ m to 180 ⁇ m, from 15 ⁇ m to 180 ⁇ m, from 15 ⁇ m to 160 ⁇ m, from 15 ⁇ m to 140 ⁇ m, from 15 ⁇ m to 120 ⁇ m, from 15 ⁇ m to 100 ⁇ m, from 15 ⁇ m to 80 ⁇ m, from 15 ⁇ m to 60 ⁇ m, from 15 ⁇ m to 40 ⁇ m, from 20 ⁇ m to 160 ⁇ m, from 20 ⁇ m to 140 ⁇ m, from 20 ⁇ m to 120 ⁇ m, from 20 ⁇ m to 100 ⁇ m, from 20 ⁇ m to 80 ⁇ m, from 20 ⁇ m to 60 ⁇ m, or from 20 ⁇ m to 40 ⁇ m.
  • Embodiments of this disclosure include multilayer films.
  • the multilayer films may include two, three, four or five layers and as many as seven, nine, eleven, thirteen or more layers.
  • the number of layers in the multilayer film may depend on a number of factors including, for example, the composition of each layer in the multilayer film, the desired properties of the multilayer film, the end-use application of the multilayer film, the manufacturing process of the multilayer film, and others.
  • embodiments of the multilayer film may include a barrier layer; one or more outer layers, as 84689-WO-PCT/DOW 84689 WO described subsequently in this disclosure; and one or more subskin layers.
  • the one or more subskin layers may include a Selected medium density polyethylene (MDPE) described in detail herein below.
  • MDPE medium density polyethylene
  • the Selected MDPE in the one or more subskin layers may be the same or different in composition.
  • the multilayer film may be a three-layer film designated as A/B/C or A/B/A, for example; or the multilayer film may be a five-layer film designated as A/B/C/D/E, where the first layer may be designated as (A), the second layer may be designated as (B), the third layer may be designated as (C), the fourth layer may be designated as (D), and the fifth layer may be designated as (E).
  • layer (C) may be referred to as a “middle layer” or “core layer.”
  • layer (C) may be a barrier layer, as described subsequently in this disclosure.
  • one or both of layer (A) and layer (E) may be outer layers, as described subsequently in this disclosure.
  • one or both of layer (B) and layer (D) may be subskin layers, as described subsequently in this disclosure.
  • the film further includes a low density polyethylene (LDPE) resin layer.
  • LDPE low density polyethylene
  • the low density polyethylene may have a melt index from 0.1 g/10 min to 10.0 g/10 min when measured according to ASTM D1238 at a load of 2.16 kg and temperature of 190 °C. In embodiments, the low density polyethylene may have a melt index from 0.1 g/10 min to 5.0 g/10 min, or from 0.5 g/10 min to 5.0 g/10 min, or from 0.5 g/10 min to 2.0 g/10 min. [0055] In some embodiments, the low density polyethylene (LDPE) may have a density of from having a density from 0.910 to 0.930 g/cc or 0.915 g/cm 3 to 0.930 g/cm 3 when measured according to ASTM D792.
  • the LDPE may a density from 0.910 g/cm 3 to 0.925 g/cm 3 or from 0.915 g/cm 3 to 0.930 g/cm 3 .
  • any of the foregoing layers may further comprise one or more additives as known to those of skill in the art such as, for example, plasticizers, stabilizers including viscosity stabilizers, hydrolytic stabilizers, primary and secondary antioxidants, ultraviolet light absorbers, anti-static agents, dyes, pigments or other coloring agents, inorganic fillers, fire-retardants, lubricants, reinforcing agents such as glass fiber and flakes, synthetic (for example, aramid) fiber or pulp, foaming or blowing agents, processing aids, slip additives, antiblock agents such as silica or talc, release agents, tackifying resins, or combinations of two or more thereof.
  • additives as known to those of skill in the art such as, for example, plasticizers, stabilizers including viscosity stabilizers
  • Inorganic fillers such as calcium carbonate, and the like can also be incorporated into one or more of the first layer, the second layer, the third layer, 84689-WO-PCT/DOW 84689 WO and combinations thereof.
  • each of the layers may each include up to 5 weight percent of such additional additives based on the total weight of the respective layer.
  • the total amount of additives in the first layer, the second layer, or the third layer can be from 0.5 wt.% to 5 wt.%, from 0.5 wt.% to 4 wt.%, from 0.5 wt.% to 3 wt.%, from 0.5 wt.% to 2 wt.%, from 0.5 wt.% to 1 wt.%, from 1 wt.% to 5 wt.%, from 1 wt.% to 4 wt.%, from 1 wt.% to 3 wt.%, from 1 wt.% to 2 wt.%, from 2 wt.% to 5 wt.%, from 2 wt.% to 4 wt.%, from 2 wt.% to 3 wt.%, from 3 wt.% to 5 wt.%, from 3 wt.%, from 3 wt.% to 5 wt.%, from 3 wt.%, from 3
  • the incorporation of the additives can be carried out by any known process such as, for example, by dry blending, by extruding a mixture of the various constituents, by the conventional master batch technique, or the like.
  • the multilayer films of the present disclosure can have a variety of thicknesses.
  • the thickness of the multilayer film may depend on a number of factors including, for example, the number of layers in the multilayer film, the composition of the layers in the multilayer film, the desired properties of the multilayer film, the desired end-use application of the film, the manufacturing process of the multilayer film, and others.
  • the multilayer film may have a thickness of less than 205 micrometers ( ⁇ m or microns).
  • the multilayer film may have a thickness of from 15 ⁇ m to 205 ⁇ m, from 20 ⁇ m to 180 ⁇ m, from 15 ⁇ m to 180 ⁇ m, from 15 ⁇ m to 160 ⁇ m, from 15 ⁇ m to 140 ⁇ m, from 15 ⁇ m to 120 ⁇ m, from 15 ⁇ m to 100 ⁇ m, from 15 ⁇ m to 80 ⁇ m, from 15 ⁇ m to 60 ⁇ m, from 15 ⁇ m to 40 ⁇ m, from 20 ⁇ m to 160 ⁇ m, from 20 ⁇ m to 140 ⁇ m, from 20 ⁇ m to 120 ⁇ m, from 20 ⁇ m to 100 ⁇ m, from 20 ⁇ m to 80 ⁇ m, from 20 ⁇ m to 60 ⁇ m, or from 20 ⁇ m to 40 ⁇ m.
  • Such solution 84689-WO-PCT/DOW 84689 WO polymerization processes include using one or more conventional reactors such as loop reactors, isothermal reactors, adiabatic reactors, fluidized bed gas phase reactors, stirred tank reactors, batch reactors in parallel, series, or any combinations thereof, for example.
  • ethylene and at least one olefinic monomer may be polymerized in the presence of a catalyst to produce the polyethylene multimodal resin described herein.
  • the olefinic monomer may be an ⁇ -olefin co-monomers. Typically, the ⁇ -olefin monomers have no more than 20 carbon atoms.
  • the combined feed may be temperature controlled to a temperature of from 5 °C to 50 °C, from 5 °C to 25 °C, from 5 °C to 10 °C, from 10 °C to 50 °C, from 10 °C to 25 °C, or from 25 °C to 50°C.
  • Methods of Producing the Presently-Described Films [0061] Various methodologies are contemplated for producing the films of this disclosure.
  • the process of manufacturing the multilayer film may include cast film extrusion or blown film extrusion.
  • the process of manufacturing the film may include forming a blown film bubble.
  • the blown film bubble may be a multilayer blown film bubble.
  • the multilayer blown film bubble may include at least five, seven, nine, or more layers, and the layers may adhere to each other.
  • Embodiments of the blown film process include an extruded film from an extruder die may be formed (blown) and pulled up a tower onto a nip. The film may then be wound onto a core. Before the film is wound onto the core, the ends of the film may be cut and folded using 84689-WO-PCT/DOW 84689 WO folding equipment. This makes the layers of the film difficult to separate, which may be important for shipping applications, generally, or heavy duty shipping sack applications.
  • the blown film bubble may be formed via a blown film extrusion line having a length to diameter (“L/D”) ratio of from 30 to 1.
  • the extrusion line may have a blow up ratio of from 1 to 5, from 1 to 3, from 2 to 5, or from 2 to 3.
  • the extrusion line may utilize a die with internal bubble cooling.
  • the die gap may be from 1 millimeter (mm) to 5 mm, from 1 mm to 3 mm, from 2 mm to 5 mm, or from 2 mm to 3 mm.
  • the extrusion line may utilize a film thickness gauge scanner.
  • the multilayer film thickness may be maintained at from 15 ⁇ m or to 115 ⁇ m. In embodiments, the multilayer film thickness may be maintained at from 15 ⁇ m to 100 ⁇ m, from 15 ⁇ m to 75 ⁇ m, from 15 ⁇ m to 50 ⁇ m, from 15 ⁇ m to 25 ⁇ m, from 25 ⁇ m to 115 ⁇ m, from 25 ⁇ m to 100 ⁇ m, from 25 ⁇ m to 75 ⁇ m, from 25 ⁇ m to 50 ⁇ m, from 50 ⁇ m to 115 ⁇ m, from 50 ⁇ m to 100 ⁇ m, from 50 ⁇ m to 75 ⁇ m, from 75 ⁇ m to 115 ⁇ m, from 75 ⁇ m to 100 ⁇ m, or from 100 ⁇ m to 115 ⁇ m.
  • the forming of the multilayer blown film bubble step may occur at a temperature of from 350 to 500 °F, or from 375 to 475 °F.
  • the output speed may be from 5 lb/hr/in to 25 lb/hr/in, from 5 lb/hr/in to 20 lb/hr/in, from 5 lb/hr/in to 15 lb/hr/in, from 5 lb/hr/in to 10 lb/hr/in, from 10 lb/hr/in to 25 lb/hr/in, from 10 lb/hr/in to 20 lb/hr/in, from 10 lb/hr/in to 15 lb/hr/in, from 15 lb/hr/in to 25 lb/hr/in, from 15 lb/hr/in to 20 lb/hr/in, or from 20 lb/hr/in to 25
  • Line 1 Two mil blown films were made using a monolayer Dr. Collin blown film line.
  • the line comprises a 30:1 L/D single screw extruder, equipped with grooved feed zones, and a 30 mm screw diameter.
  • the annular die was 60 mm in diameter and used a dual lip air ring cooling system.
  • the die lip gap was 2 mm and the blow up ratio (BUR) was 2.0.
  • the lay flat width was around 48 cm.
  • the frost line height was 5-6 inches.
  • the total output rate was 5-8 kg/hour.
  • the melt temperature was 200-220 °C, and the die temperature was set at 225°C.
  • Embodiments of the present disclosure also relate to articles, such as packages, formed from the multilayer films of the present disclosure. Such packages can be formed from any of the multilayer films of the present disclosure described herein. Multilayer films of the present disclosure are particularly useful in articles where good tear strength and dart strength are desired. [0070] Examples of such articles can include flexible packages, pouches, stand-up pouches, and pre-made packages or pouches. [0071] Various methods of producing embodiments of articles from the multilayer films disclosed herein would be familiar to one of ordinary skill in the art.
  • Catalyst Systems [0072] Specific embodiments of catalyst systems that can, in one or more embodiments, be used to produce the polyethylene compositions described herein will now be described. It should be understood that the catalyst systems of this disclosure may be embodied in different forms and should not be construed as limited to the specific embodiments set forth in this disclosure. Rather, embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the subject matter to those skilled in the art. [0073] The term “procatalyst” refers to a compound that has catalytic activity when combined with an activator.
  • activator refers to a compound that chemically reacts with a procatalyst in a manner that converts the procatalyst to a catalytically active catalyst.
  • co-catalyst and “activator” are interchangeable terms.
  • a parenthetical expression having the form “(Cx ⁇ Cy)” means that the unsubstituted form of the chemical group has from x carbon atoms to y carbon atoms, inclusive of x and y.
  • a (C 1 ⁇ C 40 )alkyl is an alkyl group having from 1 to 40 carbon atoms in its unsubstituted form.
  • certain chemical groups may be substituted by 84689-WO-PCT/DOW 84689 WO one or more substituents such as R S .
  • An R S substituted version of a chemical group defined using the “(C x ⁇ C y )” parenthetical may contain more than y carbon atoms depending on the identity of any groups R S .
  • a “(C1 ⁇ C40)alkyl substituted with exactly one group R S where R S is phenyl ( ⁇ C 6 H 5 )” may contain from 7 to 46 carbon atoms.
  • substitution means that at least one hydrogen atom ( ⁇ H) bonded to a carbon atom or heteroatom of a corresponding unsubstituted compound or function group is replaced by a substituent (e.g. R S ).
  • substitution means that every hydrogen atom (H) bonded to a carbon atom or heteroatom of a corresponding unsubstituted compound or functional group is replaced by a substituent (e.g., R S ).
  • polysubstitution means that at least two, but fewer than all, hydrogen atoms bonded to carbon atoms or heteroatoms of a corresponding unsubstituted compound or functional group are replaced by a substituent.
  • ⁇ H means a hydrogen or hydrogen radical that is covalently bonded to another atom. “Hydrogen” and “ ⁇ H” are interchangeable, and unless clearly specified mean the same thing.
  • a catalyst system for producing a polyethylene composition includes a metal ⁇ ligand complex according to formula (I):
  • M is a metal chosen from titanium, zirconium, or hafnium, the metal being in a formal oxidation state of +2, +3, or +4; n is 0, 1, or 2; when n is 1, X is a monodentate ligand or a bidentate ligand; when n is 2, each X is a monodentate ligand and is the same or different; the metal–ligand complex is overall charge-neutral; each Z is independently chosen from ⁇ O ⁇ , ⁇ S ⁇ , ⁇ N(R N ) ⁇ , or –P(R P ) ⁇ ; L is (C1 ⁇ C40)hydrocarbylene or (C 1 ⁇ C 40 )heterohydrocarbylene, wherein the (C 1 ⁇ C 40 )hydrocarbylene has a portion that comprises a 1-carbon atom to 10-carbon atom linker backbone linking the two Z groups in Formula (I) (
  • the multimodal base resin is formed using a first catalyst according to formula (I) in a first reactor and a different catalyst according to formula (I) in a second reactor.
  • the catalyst system comprising a metal–ligand complex of formula (I) may be rendered catalytically active by any technique known in the art for activating metal-based catalysts of olefin polymerization reactions.
  • the system comprising a metal– ligand complex of formula (I) may be rendered catalytically active by contacting the complex to, or combining the complex with, an activating co-catalyst.
  • Suitable activating co-catalysts for use herein include alkyl aluminums; polymeric or oligomeric alumoxanes (also known as aluminoxanes); neutral Lewis acids; and non-polymeric, non-coordinating, ion-forming compounds (including the use of such compounds under oxidizing conditions).
  • a suitable activating technique is bulk electrolysis. Combinations of one or more of the foregoing activating co-catalysts and techniques are also contemplated.
  • alkyl aluminum means a monoalkyl aluminum dihydride or monoalkylaluminum dihalide, a dialkyl aluminum hydride or dialkyl aluminum halide, or a trialkylaluminum.
  • Lewis acid activators include Group 13 metal compounds containing from 1 to 3 (C 1 ⁇ C 20 )hydrocarbyl substituents as described herein. In one embodiment, Group 13 metal compounds are tri((C1 ⁇ C20)hydrocarbyl)-substituted-aluminum or tri((C1 ⁇ C20)hydrocarbyl)-boron compounds.
  • Group 13 metal compounds are 84689-WO-PCT/DOW 84689 WO tri(hydrocarbyl)-substituted-aluminum, tri((C 1 ⁇ C 20 )hydrocarbyl)-boron compounds, tri((C 1 ⁇ C 10 )alkyl)aluminum, tri((C 6 ⁇ C 18 )aryl)boron compounds, and halogenated (including perhalogenated) derivatives thereof.
  • Group 13 metal compounds are tris(fluoro-substituted phenyl)boranes, tris(pentafluorophenyl)borane.
  • the activating co-catalyst is a tris((C 1 ⁇ C 20 )hydrocarbyl borate (e.g. trityl tetrafluoroborate) or a tri((C1 ⁇ C20)hydrocarbyl)ammonium tetra((C1 ⁇ C20)hydrocarbyl)borane (e.g. bis(octadecyl)methylammonium tetrakis(pentafluorophenyl)borane).
  • a tris((C 1 ⁇ C 20 )hydrocarbyl borate e.g. trityl tetrafluoroborate
  • a tri((C1 ⁇ C20)hydrocarbyl)ammonium tetra((C1 ⁇ C20)hydrocarbyl)borane e.g. bis(octadecyl)methylammonium tetrakis(pentafluorophenyl
  • ammonium means a nitrogen cation that is a ((C 1 ⁇ C 20 )hydrocarbyl) 4 N + a ((C1 ⁇ C20)hydrocarbyl)3N(H) + , a ((C1 ⁇ C20)hydrocarbyl)2N(H)2 + , (C1 ⁇ C20)hydrocarbylN(H)3 + , or N(H)4 + , wherein each (C1 ⁇ C20)hydrocarbyl, when two or more are present, may be the same or different.
  • Combinations of neutral Lewis acid activators include mixtures comprising a combination of a tri((C1 ⁇ C4)alkyl)aluminum and a halogenated tri((C 6 ⁇ C 18 )aryl)boron compound, especially a tris(pentafluorophenyl)borane.
  • Embodiments are combinations of such neutral Lewis acid mixtures with a polymeric or oligomeric alumoxane, and combinations of a single neutral Lewis acid, especially tris(pentafluorophenyl)borane with a polymeric or oligomeric alumoxane.
  • Ratios of numbers of moles of (metal–ligand complex) : (tris(pentafluoro-phenylborane): (alumoxane) [e.g., (Group 4 metal–ligand complex) :(tris(pentafluoro-phenylborane):(alumoxane)] are from 1:1:1 to 1:10:30, in embodiments, from 1:1:1.5 to 1:5:10 [0086]
  • the catalyst system comprising the metal ⁇ ligand complex of formula (I) may be activated to form an active catalyst composition by combination with one or more co-catalysts, for example, a cation forming co-catalyst, a strong Lewis acid, or combinations thereof.
  • Suitable activating co-catalysts include polymeric or oligomeric aluminoxanes, especially methyl aluminoxane, as well as inert, compatible, noncoordinating, ion forming compounds.
  • Exemplary suitable co-catalysts include, but are not limited to: modified methyl aluminoxane (MMAO), bis(hydrogenated tallow alkyl)methyl, tetrakis(pentafluorophenyl)borate(1 ⁇ ) amine, and combinations thereof.
  • MMAO modified methyl aluminoxane
  • bis(hydrogenated tallow alkyl)methyl bis(hydrogenated tallow alkyl)methyl
  • tetrakis(pentafluorophenyl)borate(1 ⁇ ) amine and combinations thereof.
  • one or more of the foregoing activating co-catalysts are used in combination with each other.
  • An especially preferred combination is a mixture of a tri((C 1 ⁇ C 4 )hydrocarbyl)aluminum, tri((C 1 -C 4 )hydrocarbyl)borane, or an ammonium borate with an oligomeric or polymeric alumoxane compound.
  • the ratio of total number of moles of 84689-WO-PCT/DOW 84689 WO one or more metal-ligand complexes of formula (I) to total number of moles of one or more of the activating co-catalysts is from 1:10,000 to 100:1. In some embodiments, the ratio is at least 1:5000, in some embodiments, at least 1:1000; and 10:1 or less, and in some embodiments, 1:1 or less.
  • the number of moles of the alumoxane that are employed is at least 100 times the number of moles of the metal–ligand complex of formula (I).
  • the number of moles of the tris(pentafluorophenyl)borane that are employed to the total number of moles of one or more metal–ligand complexes of formula (I) from 0.5: 1 to 10:1, from 1:1 to 6:1, or from 1:1 to 5:1.
  • the remaining activating co-catalysts are generally employed in approximately mole quantities equal to the total mole quantities of one or more metal-ligand complexes of formula (I).
  • Continuous Solution Polymerization Reactions Setup 1 [0088] Raw materials (ethylene, 1-octene) and the process solvent (a narrow boiling range high-purity isoparaffinic solvent SBP 100/140, commercially available from Shell Chemicals) are purified with molecular sieves before introduction into the reaction environment. Hydrogen is supplied in pressurized cylinders as a high purity grade and is not further purified. The reactor monomer feed (ethylene) stream is pressurized via mechanical compressor to above reaction pressure at 525 psig.
  • the solvent and comonomer (1-octene) feeds are pressurized via mechanical positive displacement pump to above reaction pressure at 525 psig.
  • MMAO-3A commercially available from AkzoNobel, was used as an impurity scavenger.
  • the individual catalyst components procatalyst and cocatalyst were manually batch diluted to specified component concentrations with purified solvent (SBP 100/140), in some cases 4 equivalents of triethylaluminum was added to the procatalyst solution, and they are pressured to above reaction pressure at 525 psig.
  • the cocatalyst is [HNMe(C 18 H 37 ) 2 ][B(C 6 F 5 ) 4 ], commercially available from Boulder Scientific, and was used at a 1.2 molar ratio relative to the procatalyst. All reaction feed flows are measured with mass flow meters and independently controlled with computer automated valve control systems. [0089] Continuous solution polymerizations are carried out in a 5 liters (L) continuously stirred-tank reactor (CSTR). In some cases, reactions were performed in two such reactors connected either in series or in parallel. The reactor has independent control of all fresh solvent, monomer, comonomer, hydrogen, and catalyst component feeds.
  • the combined solvent, monomer, comonomer and hydrogen feed to the reactor is temperature controlled to anywhere 84689-WO-PCT/DOW 84689 WO between 5 °C to 50 °C and typically 25 °C or 50 °C.
  • the fresh comonomer feed to the polymerization reactor is fed in with the solvent feed.
  • the fresh solvent feed is controlled typically with each injector receiving half of the total fresh feed mass flow.
  • the co-catalyst is fed based on a calculated specified molar ratio (1.2 molar equivalents) to the procatalyst component.
  • the feed streams are mixed with the circulating polymerization reactor contents with static mixing elements.
  • the effluent from the polymerization reactor exits the first reactor loop and passes through a control valve (responsible for maintaining the pressure of the first reactor at a specified target). As the stream exits the reactor it is contacted with water to stop the reaction. In addition, various additives such as antioxidants, could be added at this point. The stream then went through another set of static mixing elements to evenly disperse the catalyst kill and additives.
  • the effluent (containing solvent, monomer, comonomer, hydrogen, catalyst components, and molten polymer) passed through a heat exchanger to raise the stream temperature in preparation for separation of the polymer from the other lower boiling reaction components.
  • the stream then enters a two-stage separation and devolatization system where the polymer is removed from the solvent, hydrogen, and unreacted monomer and comonomer.
  • the separated and devolatized polymer melt is pumped through a die specially designed for underwater pelletization, cut into uniform solid pellets, dried, and transferred into a box for storage.
  • a two reactor system is used in a series configuration.
  • the first reactor is a continuous solution polymerization reactor consisting of a liquid full, adiabatic, continuously 84689-WO-PCT/DOW 84689 WO stirred tank reactor (CSTR). Independent control of all fresh solvent, monomer, comonomer, hydrogen, and catalyst component feeds is possible.
  • the total fresh feed stream to the second reactor (solvent, monomer, comonomer, and hydrogen) is temperature controlled to maintain a single solution phase by passing the feed stream through a heat exchanger.
  • the total fresh feed to the second polymerization reactor is injected into the reactor at one location.
  • the catalyst components are injected into the second polymerization reactor separate from the fresh feed.
  • the primary catalyst component feed is computer controlled to maintain the reactor monomer conversion at the specified value.
  • the cocatalyst component(s) is/are fed based on molar ratios to the primary catalyst component.
  • Mixing of the second reactor is provided by an agitator.
  • the effluent from the first polymerization reactor (containing solvent, monomer, comonomer, hydrogen, catalyst components, and polymer) exits the first reactor loop and is added to the second reactor separate from the fresh feed and separate from the catalyst feed components.
  • the second reactor is a continuous solution polymerization reactor consisting of a liquid full, non-adiabatic, isothermal, circulating, loop reactor which mimics a continuously stirred tank reactor (CSTR) with heat removal.
  • CSTR continuously stirred tank reactor
  • the total fresh feed stream to the first reactor (solvent, monomer, comonomer, and hydrogen) is temperature controlled to maintain a single solution phase by passing the feed stream through a heat exchanger.
  • the total fresh feed to the first polymerization reactor is injected into the reactor at two locations with approximately equal reactor volumes between each injection location.
  • the fresh feed is controlled with each injector receiving half of the total fresh feed mass flow.
  • the catalyst components are injected into the polymerization reactor separate from the fresh feeds.
  • the primary catalyst component feed is computer controlled to maintain the reactor monomer conversion at the specified value, and to produce a polymer with a desired MI, density, and melt strength.
  • the cocatalyst component(s) is/are fed based on molar ratios to the primary catalyst component.
  • the feed streams are mixed with the circulating polymerization reactor contents with static mixing elements.
  • the contents of the first reactor are continuously circulated through heat exchangers responsible for removing much of the heat of reaction and with the temperature of the coolant side responsible for maintaining an isothermal reaction environment at the specified temperature. Circulation around the first reactor loop is provided by a pump. 84689-WO-PCT/DOW 84689 WO [0094]
  • the second reactor effluent enters a zone where it is deactivated with the addition of and reaction with a suitable reagent (water). Antioxident addition can also occur at this same addition point.
  • the reactor effluent enters a devolatization system where the polymer is removed from the non-polymer stream.
  • the isolated polymer melt is pelletized and collected.
  • the non-polymer stream passes through various pieces of equipment which separate most of the ethylene which is removed from the system.
  • Most of the solvent and unreacted comonomer is recycled back to the reactor after passing through a purification system. A small amount of solvent and comonomer is purged from the process.
  • the reactor stream feed data flows that correspond to the values in Table 3. The data are presented such that the complexity of the solvent recycle system is accounted for and the reaction system can be treated more simply as a once through flow diagram.
  • Zone 1 was set at approximately 140 °C, Zone 2 at approximately 150°C, Zone 3 at approximately 160 °C, Zone 4 at approximately 170 °C, Zone 5 at approximately 180 °C, Zone 6 at approximately 180 °C, Zone 7 at approximately 205 °C, Zone 8 at approximately 205 °C, Zone 9 at approximately 212 °C, and Zone 10 at approximately 200 °C.
  • the die temperature was maintained at around approximately 180 °C.
  • the extruder operated at 400 rpm. Extruders were operated at a rate of 2.7 lbs/hr.
  • Blown Film Line Description Line 1 [0097] 2 mil blown films were made using a monolayer Dr. Collin blown film line.
  • the line comprises a 30:1 L/D single screw extruder, equipped with grooved feed zones, and a 30 mm screw diameter.
  • the annular die was 60 mm in diameter and used a dual lip air ring cooling system.
  • the die lip gap was 2 mm and the blow up ratio (BUR) was 2.0.
  • the lay flat width was around 48 cm.
  • the frost line height was 5-6 inches.
  • the total output rate was 5-8 kg/hour.
  • the melt temperature was 200-220 °C, and the die temperature was set at 225 °C.
  • the test methods include the following: Melt index [00100] Melt indices I 2 (or I2) and I 10 (or I10) of polymer samples were measured in accordance to ASTM D-1238 (method B) at 190 °C and at 2.16 kg and 10 kg load, respectively. Their values are reported in g/10 min. Fractions of polymer samples were measured by collecting product polymer from the reactor which produces that specific fraction or portion of the polymer composition. For example, the first polyethylene fraction can be collected from the reactor producing the lower density, higher molecular weight component of the polymer composition.
  • MD Tear was measured according to ASTM D-1922. The force in grams required to propagate tearing across a film specimen is measured using a Elmendorf Tear tester. Acting 84689-WO-PCT/DOW 84689 WO by gravity, the pendulum swings through an arc, tearing the specimen from a precut slit. The tear is propagated in the cross direction. Samples are conditioned for a minimum of 40 hours at temperature prior to testing. [00105] Normalized Elmendorf MD Tear is calculated by dividing the Elmendorf MD Tear value by the thickness of the film.
  • the film Dart Drop test determines the energy that causes plastic film to fail under specified conditions of impact by a free falling dart.
  • the test result is the energy, expressed in terms of the weight of the missile falling from a specified height, which would result in failure of 50% of the specimens tested.
  • the test result is reported by Method A, which uses a 1.5” diameter dart head and 26” drop height.
  • testing is carried out according to the ‘staircase’ method. If the sample fails, a new sample is tested with the weight of the dart reduced by a known and fixed amount. If the sample does not fail, a new sample is tested with the weight of the dart increased by a known amount. After 20 specimens have been tested the number of failures is determined. If this number is 10 then the test is complete. If the number is less than 10 then the testing continues until 10 failures have been recorded. If the number is greater than 10, testing is continued until the total of non- failures is 10.
  • the Dart drop strength is determined from these data as per ASTM D1709 and expressed in grams as the dart drop impact of Type A. All the samples analyzed were 2 mil thick. [00110] Normalized dart is calculated by dividing the dart value by the thickness of the film. Instrumented Dart Impact [00111] Prior to testing the samples are conditioned for a minimum of 40hrs at 23 (+/- 2) °C and 50 (+/-10) % R.H. per ASTM D618 (Procedure A). 84689-WO-PCT/DOW 84689 WO [00112] Instrumented dart impact is measured on a 6-inch x 6-inch square sample. The IDI dart test is based on ASTM D7192.
  • the thickness of the film is measured at the sample center and the film is then clamped to give a 3-inch diameter unsupported test region.
  • the film is struck by an impactor at the specimen center and perpendicular to the plane of the film.
  • the impactor consists of a stainless-steel plunger rod 12.7 +/- 0.13 mm in diameter with a hemispherical end of the same diameter, with the end polished to a mirror finish.
  • the impactor strikes the film specimen at 3.3 m/s with sufficient energy such that at the end of the test the reduction in speed is less than 20%. From the force versus displacement curves, peak force, energy to peak force, displacement at peak force and total displacement, and total energy are reported. Typically ten replicates are measured and the average and standard deviation of the results reported.
  • Melt Strength testing was conducted on either Rheotester 2000 or Rheograph 25 capillary rheometers paired with a rheotens model 71.97, all of which were manufacture by Göttfert.
  • the die used for testing has a diameter of 2mm, length of 30mm and entry angle of 180 degrees. Each test was performed isothermally at 190oC, commonly.
  • the sample, in pellet form was loaded into the capillary barrel and allowed to equilibrate at the testing temperature for 10min.
  • the piston inside the barrel applies a steady force on the molten sample to achieve an apparent wall shear rate of 38.16s-1, and the melt is extruded through the die with an exit velocity of approximately 9.7 mm/s.
  • the extrudate is guided through the wheel pairs of the rheotens, which both accelerate at a constant rate of 2.4 mm/s2 and measures the extrudate’s response to the applied extensional force.
  • the rheotens wheel pairs are serrated and are spaced 0.4 mm apart. The results of this testing were documented into plots of force with respect to rheotens wheel speed using the RtensEvaluations2007 excel macros.
  • the force at which fracture occurred in the melt is referred to as the melt strength of the material and the corresponding rheotens wheel speed at fracture is considered the drawability limit.
  • GPC Gel Permeation Chromatography
  • the chromatographic system consisted of a PolymerChar GPC-IR (Valencia, Spain) high temperature GPC chromatograph equipped with an internal IR5 infra-red detector (IR5) and 4-capillary viscometer (DV) coupled to a Precision Detectors (Now Agilent 84689-WO-PCT/DOW 84689 WO Technologies) 2-angle laser light scattering (LS) detector Model 2040. For all absolute Light scattering measurements, the 15 degree angle is used for measurement.
  • the autosampler oven compartment was set at 160o Celsius and the column and detector compartment were set at 150o Celsius.
  • the columns used were 4 Agilent “Mixed A” 30cm 20-micron linear mixed-bed columns.
  • the chromatographic solvent used was 1,2,4 trichlorobenzene and contained 200 ppm of butylated hydroxytoluene (BHT).
  • BHT butylated hydroxytoluene
  • the solvent source was nitrogen sparged.
  • the injection volume used was 200 microliters and the flow rate was 1.0 milliliters/minute.
  • the total plate count of the GPC column set was performed with decane which was introduced into blank sample via a micropump controlled with the PolymerChar GPC-IR system.
  • the plate count for the chromatographic system should be greater than 18,000 for the 4 Agilent “Mixed A” 30cm 20-micron linear mixed-bed columns.
  • Samples were prepared in a semi-automatic manner with the PolymerChar “Instrument Control” Software, wherein the samples were weight-targeted at 2 mg/ml, and the solvent (contained 200ppm BHT) was added to a pre nitrogen-sparged septa-capped vial, via the PolymerChar high temperature autosampler. The samples were dissolved for 2 hours at 160o Celsius under “low speed” shaking.
  • a flowrate marker (decane) was introduced into each sample via a micropump controlled with the PolymerChar GPC-IR system.
  • This flowrate marker (FM) was used to linearly correct the pump flowrate (Flowrate(nominal)) for each sample by RV alignment of the respective decane peak within the sample (RV(FM Sample)) to that of the decane peak within the narrow standards calibration (RV(FM Calibrated)). Any changes in the time of the decane marker peak are then assumed to be related to a linear-shift in flowrate (Flowrate(effective)) for the entire run.
  • the effective flowrate (with respect to the narrow standards calibration) is calculated as Equation 1.
  • Flowrate(effective) Flowrate(nominal) * (RV(FM Calibrated) / RV(FM Sample)) (EQ2)
  • Flowrate(effective) Flowrate(nominal) * (RV(FM Calibrated) / RV(FM Sample)) (EQ2)
  • the mass detector response (IR5) and the light scattering constant (determined using GPCOneTM) should be determined from a linear standard with a molecular weight in excess of about 50,000 g/mole.
  • the viscometer calibration (determined using GPCOneTM) can be accomplished using the methods described by the manufacturer, or, alternatively, by using the published values of suitable linear standards, such as Standard Reference Materials (SRM) 1475 (available from National Institute of Standards and Technology (NIST)).
  • SRM Standard Reference Materials
  • a viscometer constant (obtained using GPCOneTM) is calculated which relates specific viscosity area (DV) and injected mass for the calibration standard to its intrinsic viscosity.
  • the chromatographic concentrations are assumed low enough to eliminate addressing 2nd viral coefficient effects (concentration effects on molecular weight).
  • the absolute weight average molecular weight (MW (Abs) ) is obtained (using GPCOneTM) from the Area of the Light Scattering (LS) integrated chromatogram (factored by the light scattering constant) divided by the mass recovered from the mass constant and the mass detector (IR5) area.
  • MW (Abs) The absolute weight average molecular weight (MW (Abs) ) is obtained (using GPCOneTM) from the Area of the Light Scattering (LS) integrated chromatogram (factored by the light scattering constant) divided by the mass recovered from the mass constant and the mass detector (IR5) area.
  • the molecular weight and intrinsic viscosity responses are linearly extrapolated at chromatographic ends where signal to noise becomes low (using GPCOneTM).
  • Mn(Abs) and Mz(Abs) are be calculated according to equations 8-10 as follows : 84689-WO-PCT/DOW 84689 WO ⁇ ⁇ ⁇ ⁇ [00125] Mz ⁇ Abs ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ (EQ 5) DMS Frequency Sweep [00126]
  • test samples were initially placed into a 1.5 in. diameter chase of thickness 3.10mm and compression molded at a pressure of 25,000 lbs for 6.5 min. at 190oC with a Carver Hydraulic Press (Model #4095.4NE2003). After cooling to room temperature, the sample is extracted to await rheological testing.
  • the DMS (dynamic mechanical spectroscopy) frequency sweep is conducted using 25mm parallel plates at frequencies ranging from 0.01 to-100 rad/s, 0.1 to 100 rad/s, and 0.1t to 500 rad/s at 150oC, 190oC, and 230oC, respectively.
  • Test gap separating the plates is 1.8mm and a strain that satisfies linear viscoelastic conditions is utilized, typically 10% strain.
  • Each test is conducted under nitrogen atmosphere and isothermal conditions.
  • the rheometer oven is first allowed to equilibrate at the desired testing temperature for at least 30 min before loading the sample into the test geometry. The sample is then equilibrated in the oven, with the door closed, for 1 min.
  • test gap is then set to 1.8mm, and the sample is allotted 5 min. to relax the resulting normal force. Afterwards, the oven is quickly opened, and the sample is trimmed so that no bulge is present. The DMS measurement is then initiated after reclosing the oven. During the test, the shear elastic modulus (G’), viscous modulus (G”) and complex viscosity are measured.
  • G shear elastic modulus
  • G viscous modulus
  • complex viscosity are measured.
  • the total fresh feed stream to each reactor is temperature controlled to maintain a single solution phase by passing the feed stream through a heat exchanger.
  • the total fresh feed to each polymerization reactor is injected into the reactor at two locations with approximately equal reactor volumes between each injection location.
  • the fresh feed is controlled with each injector receiving half of the total fresh feed mass flow.
  • the catalyst components are injected into the polymerization reactor through injection stingers.
  • the primary catalyst component feed is computer controlled to maintain each reactor monomer conversion at the specified targets.
  • the cocatalyst components are fed based on calculated specified molar ratios to the primary catalyst component.
  • the feed streams are mixed with the circulating polymerization reactor contents with static mixing elements.
  • each reactor is continuously circulated through heat exchangers responsible for removing much of the heat of reaction and with the temperature of the coolant side responsible for maintaining an isothermal reaction environment at the specified temperature. Circulation around each reactor loop is provided by a pump.
  • the effluent from the first polymerization reactor (containing solvent, monomer, comonomer, hydrogen, catalyst components, and polymer) exits the first reactor loop and is added to the second reactor loop.
  • the second reactor effluent enters a zone where it is deactivated with the addition of and reaction with a suitable reagent (water). At this same reactor exit location other additives are added for polymer stabilization (typical antioxidants suitable for stabilization during extrusion and film fabrication.
  • the reactor effluent enters a devolatization system where the polymer is removed from the non-polymer stream.
  • the isolated polymer melt is pelletized and collected.
  • the non-polymer stream passes through various pieces of equipment which separate most of the ethylene which is removed from the system.
  • Most of the solvent and unreacted comonomer is recycled back to the reactor after 84689-WO-PCT/DOW 84689 WO passing through a purification system. A small amount of solvent and comonomer is purged from the process.
  • the reactor stream feed data flows that correspond to the values in Table 1 used to produce the examples that are graphically described in FIG. 1.
  • A is [HN(CH3)(C18H37)2] + [B(C6F5)]- Table 2: Reactor Conditions for the Synthesis of Inventive Examples in Setup 1 (Dual Reactor) Examples Unite 1 2 3 4 Config. Parallel Parallel Parallel Parallel Parallel Rxr 1 Temp °C 125 125 190 190 Rxr 1 cat E/C E/C I/C I/C Rxr 1 Cat 1 Feed kg/hr 46 46 102 75 Rxr 1 Cat 1 Concentration (mmol/kg) 0.34 0.34 0.2 0.4 Rxr 1 Cat 2 Feed (kg/hr) 52 103 29 142 Rxr 1 Cat 2 Concentration (mmol/kg) 0.2 0.2 0.08 0.04 Rxr 1 Cocatalyst CoCat.
  • a CoCat. A CoCat. A CoCat. A CoCat. A CoCat. A 84689-WO-PCT/DOW 84689 WO Rxr 2 Cocatalyst equiv 1.2 1.2 1.2 1.3 Rxr 2 Solvent Feed kg/h 10.11 10.03 23.9 19.4 Rxr 2 C2 Feed kg/hr 2.09 2.12 2.8 2.8 Rxr 2 C8 Feed kg/hr 0.4 0.4 1.5 0.97 Rxr 2 H2 Feed sccm 198 173 94.5 104.5 Rxr 2 H2 Feed mol% 0.71 0.61 0.25 0.28 Rxr 2 Exit [C2] g/L 5.8 5.5 12.5 11.5 Rxr 2 solids wt% 16 16 18 10.7 Rxr 2 PE split wt% 40 40 54 51 Table 3.
  • Examples I4, I7-I12 As previously described, LLDPE resins are added to increase the Dart Strength of a film, however, the resins generally decrease the processability of resin. In Examples I4, I7-I12 the processability is maintained, and the dart strength is increased without the addition of LLDPE resins. [00139]
  • the films of Examples I4, I7-I12 have a higher melt strength and a higher dart strength than LLDPE resins (Examples C17-C20).
  • the Comparative Example C23-C25 resins are LDPE resins with a high molecular weight component. The high molecular weight component (approximately 10% by weight of the resin according to GPC).
  • the high molecular weight component allows the resin to increase the physical characteristics, while maintaining the processability of the LDPE resin.
  • the film 84689-WO-PCT/DOW 84689 WO of Examples I4, I7-I12 have a higher dart strength than LDPE, the Comparative Example C23- C25, while the processability is only slightly less.
  • the comparative polymers in Table 3 are similar to the LDPE resins in the Comparative Example C23-C25 resins but without a high molecular weight component.
  • the film of Example I4, I7-I12 have higher dart strength than LDPE, since there is no high molecular. Comparatively, the processability, melt strength is similar to the comparative polymers.
  • Example I4 I7-I12 have melt strength of 10.4 cN, and the comparative polymers have melt strengths of 3.7, 10.4, 10.1 and 4.5 cN.
  • the film of Example I2 has a dart strength comparable to Comparative C19, which has a dart strength of 459 g.
  • the resins of Example I1 and Example I2 have much higher melt strength when compared to Comparative C19 and Comparatives C18 and C20.
  • Example I1 has a melt strength of 10.4 cN and Example I2 has a melt strength of 10.1 cN; Comparative C19 has a melt strength of 4.1 cN; and the Comparatives C18 has a melt strength of 4.1 cN and Comparative C20 has a melt strength of 4.9 cN.
  • the films were able to have a dart strength comparable LLDPE resins and have an increased processability.
  • FIG.2 is a graph of the melt strength of the inventive examples as a function of the melt index (I2). Generally, as I2 decreases, the melt strength increases. Unexpectedly, the polymer resins have a higher-than-expected melt strength for their I2.
  • FIG. 3 is a graphical description of the normalized dart strength of the inventive examples as a function of density. Generally, as the density increases, the normalized dart strength decreases. However, the inventive examples do not correlate to the general expectation. The inventive examples have higher than expected normalized dart strength given their respective densities.
  • the line drawn defined by the equation in the figure distinguishes the inventive examples, with inventive examples having normalized dart strength that falls above this line.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)

Abstract

Les films comprennent une résine multimodale de polyéthylène. La résine multimodale de polyéthylène comprend le produit de réaction polymérisé d'éthylène et d'au moins un copolymère d'alpha-oléfine. La résine multimodale de polyéthylène comprend une résistance à l'état fondu (MS) ≥ X 1/I2 + y, où X1 est égal à 3,9, y est égal à 1,4, et I2 est un indice de fusion du copolymère ; MS est la résistance à l'état fondu en cN. Le film comprend une résistance à l'impact à masse tombante normalisée (DS) supérieure ou égale à 9 876 moins 10 512 fois la densité de la résine multimodale de polyéthylène (DS ≥ 9 876-10 512 (rho), la DS normalisée étant mesurée en gramme (g) selon la norme ASTM 1709 Méthode A divisée par l'épaisseur de film en mils.
PCT/US2024/034704 2023-06-28 2024-06-20 Polyéthylène à haute résistance à l'état fondu avec un composant de polyéthylène de poids moléculaire ultra-élevé Ceased WO2025006302A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
KR1020257043285A KR20260028695A (ko) 2023-06-28 2024-06-20 초고분자량 폴리에틸렌 성분을 갖는 고 용융 강도 폴리에틸렌
CN202480042832.1A CN121420000A (zh) 2023-06-28 2024-06-20 具有超高分子量聚乙烯组分的高熔体强度聚乙烯

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US202363510774P 2023-06-28 2023-06-28
US63/510,774 2023-06-28

Publications (1)

Publication Number Publication Date
WO2025006302A1 true WO2025006302A1 (fr) 2025-01-02

Family

ID=91898293

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2024/034704 Ceased WO2025006302A1 (fr) 2023-06-28 2024-06-20 Polyéthylène à haute résistance à l'état fondu avec un composant de polyéthylène de poids moléculaire ultra-élevé

Country Status (3)

Country Link
KR (1) KR20260028695A (fr)
CN (1) CN121420000A (fr)
WO (1) WO2025006302A1 (fr)

Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3645992A (en) 1967-03-02 1972-02-29 Du Pont Canada Process for preparation of homogenous random partly crystalline copolymers of ethylene with other alpha-olefins
US3914342A (en) 1971-07-13 1975-10-21 Dow Chemical Co Ethylene polymer blend and polymerization process for preparation thereof
US4076698A (en) 1956-03-01 1978-02-28 E. I. Du Pont De Nemours And Company Hydrocarbon interpolymer compositions
US4599392A (en) 1983-06-13 1986-07-08 The Dow Chemical Company Interpolymers of ethylene and unsaturated carboxylic acids
US5272236A (en) 1991-10-15 1993-12-21 The Dow Chemical Company Elastic substantially linear olefin polymers
US5278272A (en) 1991-10-15 1994-01-11 The Dow Chemical Company Elastic substantialy linear olefin polymers
US5582923A (en) 1991-10-15 1996-12-10 The Dow Chemical Company Extrusion compositions having high drawdown and substantially reduced neck-in
US5733155A (en) 1995-07-28 1998-03-31 The Whitaker Corporation Female contact
US5854045A (en) 1994-05-12 1998-12-29 The Rockefeller University Transmembrane tyrosine phosphatase and methods of use thereof
US6143854A (en) * 1993-08-06 2000-11-07 Exxon Chemical Patents, Inc. Polymerization catalysts, their production and use
WO2016189431A1 (fr) * 2015-05-27 2016-12-01 Nova Chemicals (International) S.A. Copolymères d'éthylène/1-butène présentant une meilleure aptitude au traitement de résine
WO2020185494A1 (fr) 2019-03-08 2020-09-17 Dow Global Technologies Llc Polymérisation de métal de transition du groupe iv de biaryle hydroxythiophène avec capacité de transfert de chaîne
WO2021195504A1 (fr) * 2020-03-27 2021-09-30 Dow Global Technologies Llc Polymères à base d'éthylène ramifiés à longue chaîne
EP4036130A1 (fr) * 2021-01-29 2022-08-03 Borealis AG Modification de copolymère de polyéthylène

Patent Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4076698A (en) 1956-03-01 1978-02-28 E. I. Du Pont De Nemours And Company Hydrocarbon interpolymer compositions
US4076698B1 (fr) 1956-03-01 1993-04-27 Du Pont
US3645992A (en) 1967-03-02 1972-02-29 Du Pont Canada Process for preparation of homogenous random partly crystalline copolymers of ethylene with other alpha-olefins
US3914342A (en) 1971-07-13 1975-10-21 Dow Chemical Co Ethylene polymer blend and polymerization process for preparation thereof
US4599392A (en) 1983-06-13 1986-07-08 The Dow Chemical Company Interpolymers of ethylene and unsaturated carboxylic acids
US5278272A (en) 1991-10-15 1994-01-11 The Dow Chemical Company Elastic substantialy linear olefin polymers
US5272236A (en) 1991-10-15 1993-12-21 The Dow Chemical Company Elastic substantially linear olefin polymers
US5582923A (en) 1991-10-15 1996-12-10 The Dow Chemical Company Extrusion compositions having high drawdown and substantially reduced neck-in
US6143854A (en) * 1993-08-06 2000-11-07 Exxon Chemical Patents, Inc. Polymerization catalysts, their production and use
US5854045A (en) 1994-05-12 1998-12-29 The Rockefeller University Transmembrane tyrosine phosphatase and methods of use thereof
US5733155A (en) 1995-07-28 1998-03-31 The Whitaker Corporation Female contact
WO2016189431A1 (fr) * 2015-05-27 2016-12-01 Nova Chemicals (International) S.A. Copolymères d'éthylène/1-butène présentant une meilleure aptitude au traitement de résine
WO2020185494A1 (fr) 2019-03-08 2020-09-17 Dow Global Technologies Llc Polymérisation de métal de transition du groupe iv de biaryle hydroxythiophène avec capacité de transfert de chaîne
WO2021195504A1 (fr) * 2020-03-27 2021-09-30 Dow Global Technologies Llc Polymères à base d'éthylène ramifiés à longue chaîne
EP4036130A1 (fr) * 2021-01-29 2022-08-03 Borealis AG Modification de copolymère de polyéthylène

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
BALKETHITIRATSAKULLEWCHEUNGMOUREY: "Chromatography Polym", 1992
KRATOCHVIL, P.: "Classical Light Scattering from Polymer Solutions", 1987, ELSEVIER
ZIMM, B.H., J. CHEM. PHYS., vol. 16, 1948, pages 1099

Also Published As

Publication number Publication date
KR20260028695A (ko) 2026-03-04
CN121420000A (zh) 2026-01-27

Similar Documents

Publication Publication Date Title
KR101224323B1 (ko) 레올로지 개질된 폴리에틸렌 조성물
RU2444546C2 (ru) Полиолефиновые композиции, изделия из них и методы их получения
US7829641B2 (en) Process for the preparation of multimodal polyethylene resins
CN104822716B (zh) 具有改进的加工性的支化聚乙烯及由其制成的高抗撕裂性膜
JP7709426B2 (ja) ポリエチレンおよびバリア層を含む多層フィルムならびにその生成方法
JP7653410B2 (ja) 少なくとも5つの層を含む多層フィルムおよびその生成方法
KR102704656B1 (ko) 단일 부위 촉매화된 멀티모달 폴리에틸렌 조성물
JP2009517509A (ja) フィルムを製造するのに好適なポリエチレン組成物及びその製造方法
JP2022542660A (ja) 少なくとも3つの層を有する多層フィルムおよびその生成方法
JP7642610B2 (ja) ポリエチレン組成物
EP4172251B1 (fr) Compositions de polyéthylène et films comprenant des compositions de polyéthylène
CN115605518A (zh) 用于薄膜的宽的正交分布的聚乙烯
JP5606545B2 (ja) 組成物、フィルム及びこれらの調製方法
JPWO2021026141A5 (fr)
WO2025006302A1 (fr) Polyéthylène à haute résistance à l'état fondu avec un composant de polyéthylène de poids moléculaire ultra-élevé
CN110461882A (zh) 制备聚乙烯聚合物的方法
CN115141298A (zh) 聚烯烃树脂及其制备方法
EP4345115A2 (fr) Résine de polyoléfine préparée à l'aide d'un catalyseur hétérogène et son procédé de préparation
WO2025049300A1 (fr) Mélanges polymères comprenant des polymères trimodaux à base d'éthylène et un pcr
KR20260028696A (ko) 가공성 및 남용 저항성의 우수한 조합을 갖는 중합체 필름
WO2025259663A1 (fr) Procédés de production de films présentant des propriétés mécaniques améliorées
CN120548333A (zh) 乙烯互聚物产品和膜
LT et al. RHEOLOGIEMODIFIZIERTE POLYETHYLENZUSAMMENSETZUNGEN COMPOSITIONS DE POLYETHYLENE A RHEOLOGIE MODIFIEE

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 24740759

Country of ref document: EP

Kind code of ref document: A1

WWE Wipo information: entry into national phase

Ref document number: 2501008855

Country of ref document: TH

REG Reference to national code

Ref country code: BR

Ref legal event code: B01A

Ref document number: 112025028985

Country of ref document: BR

WWE Wipo information: entry into national phase

Ref document number: 2024740759

Country of ref document: EP

NENP Non-entry into the national phase

Ref country code: DE

WWE Wipo information: entry into national phase

Ref document number: 11202508373T

Country of ref document: SG

WWP Wipo information: published in national office

Ref document number: 11202508373T

Country of ref document: SG

ENP Entry into the national phase

Ref document number: 2024740759

Country of ref document: EP

Effective date: 20260128

ENP Entry into the national phase

Ref document number: 2024740759

Country of ref document: EP

Effective date: 20260128