WO2025225685A1 - Water-repellent composition, method for producing water-repellent fiber product, and water-repellent fiber product - Google Patents

Water-repellent composition, method for producing water-repellent fiber product, and water-repellent fiber product

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Publication number
WO2025225685A1
WO2025225685A1 PCT/JP2025/015848 JP2025015848W WO2025225685A1 WO 2025225685 A1 WO2025225685 A1 WO 2025225685A1 JP 2025015848 W JP2025015848 W JP 2025015848W WO 2025225685 A1 WO2025225685 A1 WO 2025225685A1
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Prior art keywords
water
mass
repellent
amino
parts
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PCT/JP2025/015848
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French (fr)
Japanese (ja)
Inventor
正昭 細田
篤史 米元
京 中山
和彦 兒島
武 吉沢
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Nicca Chemical Co Ltd
Dow Toray Co Ltd
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Nicca Chemical Co Ltd
Dow Toray Co Ltd
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Publication of WO2025225685A1 publication Critical patent/WO2025225685A1/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/18Materials not provided for elsewhere for application to surfaces to minimize adherence of ice, mist or water thereto; Thawing or antifreeze materials for application to surfaces
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain

Definitions

  • the present invention relates to a water repellent composition, a method for producing a water repellent textile product, and a water repellent textile product.
  • fluorine-based water repellents containing fluorine groups have been known, and textile products have been known to have their surfaces imparted with water repellency by treating them with such fluorine-based water repellents.
  • fluorine-based water repellents are generally produced by polymerizing or copolymerizing a monomer having a fluoroalkyl group. While textile products treated with fluorine-based water repellents exhibit excellent water repellency, the monomer having a fluoroalkyl group is difficult to decompose, posing environmental problems.
  • the present invention has been made in consideration of the above circumstances, and aims to provide a water repellent composition that can be used to obtain water-repellent textile products that have excellent water repellency, durable water repellency, water pressure resistance, durable water pressure resistance, abrasion resistance, durable abrasion resistance, and texture; a method for producing water-repellent textile products using the same; and water-repellent textile products using the same.
  • the inventors discovered that by combining a specific silicone compound, a silicone resin, and an alkyl polysiloxane, and adjusting the mass ratio between the amount of silicone resin and the amount of the specific silicone compound, as well as the mass ratio between the amount of silicone resin and the total amount of the specific silicone compound and the alkyl polysiloxane, it is possible to obtain textile products that have high water repellency and durable water repellency, water pressure resistance and durable water pressure resistance, and abrasion resistance and durable abrasion resistance, as well as a soft texture, and based on this finding, they have completed the present invention.
  • One aspect of the present invention provides a water repellent composition containing an amino-modified silicone, a silicone resin, and an alkylpolysiloxane, wherein the amount of the silicone resin is 1,000 to 5,000 parts by mass per 100 parts by mass of the amino-modified silicone, and the amount of the silicone resin is 60 to 130 parts by mass per 100 parts by mass of the total amount of the amino-modified silicone and the alkylpolysiloxane.
  • the water repellent composition according to one embodiment of the present invention makes it possible to obtain water-repellent textile products that have excellent water repellency, durable water repellency, water pressure resistance, durable water pressure resistance, abrasion resistance, durable abrasion resistance, and texture.
  • the functional group equivalent of the amino-modified silicone may be 100 to 20,000 g/mol.
  • the functional group equivalent of the amino-modified silicone refers to the molecular weight of the amino-modified silicone per 1 mol of nitrogen atoms.
  • the present invention also provides a method for producing a water-repellent textile product, which includes a step of treating textiles with a treatment liquid containing the water-repellent composition according to one aspect of the present invention described above, and a water-repellent textile product having textiles and the water-repellent composition according to one aspect of the present invention adhered to the textiles.
  • the method for producing water-repellent textile products according to one aspect of the present invention makes it possible to consistently produce water-repellent textile products that have excellent water repellency, durable water repellency, water pressure resistance, durable water pressure resistance, abrasion resistance, durable abrasion resistance, and texture.
  • One aspect of the present invention provides a water repellent composition that can be used to obtain water-repellent textile products that have excellent water repellency, durable water repellency, water pressure resistance, durable water pressure resistance, abrasion resistance, durable abrasion resistance, and texture. Furthermore, the water repellent composition according to one aspect of the present invention also has excellent resistance to chemicals used in a process preceding the water repellent treatment of textiles using the water repellent composition. Therefore, even if chemicals used in the preceding process are carried over into the water repellent treatment bath, the water repellency is unlikely to decrease (i.e., the resistance to the introduction of chemicals is good).
  • the water repellent composition of the present embodiment contains a water repellent component including an amino-modified silicone (hereinafter, sometimes referred to as component (I)), a silicone resin (hereinafter, sometimes referred to as component (II)), and an alkylpolysiloxane (hereinafter, sometimes referred to as component (III)).
  • a water repellent component including an amino-modified silicone (hereinafter, sometimes referred to as component (I)), a silicone resin (hereinafter, sometimes referred to as component (II)), and an alkylpolysiloxane (hereinafter, sometimes referred to as component (III)).
  • Amino-modified silicones include compounds having organic groups containing amino and/or imino groups on the side chains and/or terminals of organopolysiloxane.
  • organic groups include organic groups represented by -R- NH2 and organic groups represented by -R-NH-R'- NH2 .
  • R and R' include divalent groups such as ethylene and propylene.
  • blocking agents include fatty acids having 2 to 22 carbon atoms, acid anhydrides of fatty acids having 2 to 22 carbon atoms, acid halides of fatty acids having 2 to 22 carbon atoms, and aliphatic monoisocyanates having 1 to 22 carbon atoms.
  • the functional group equivalent weight of the amino-modified silicone is preferably 100 to 20,000 g/mol, more preferably 150 to 12,000 g/mol, and even more preferably 200 to 4,000 g/mol.
  • the amino-modified silicone is preferably liquid at 25°C.
  • the kinematic viscosity of the amino-modified silicone at 25°C is preferably 10 to 100,000 mm2 /s, more preferably 10 to 30,000 mm2 /s, and even more preferably 10 to 5,000 mm2 /s.
  • the kinematic viscosity at 25°C refers to the value measured using the method described in JIS K 2283:2000 (Ubbelohde viscometer). Note that the kinematic viscosity at 25°C is sometimes expressed in units of cs (centipoise), particularly for low viscosities, and the two are essentially the same.
  • Amino-modified silicones may be used alone or in combination of two or more types.
  • Amino-modified silicones may have some or all of their amino and/or imino groups neutralized, or may be unneutralized. Neutralization can be performed with organic acids such as lactic acid, acetic acid, propionic acid, maleic acid, oxalic acid, formic acid, methanesulfonic acid, and toluenesulfonic acid; or inorganic acids such as hydrogen chloride, sulfuric acid, and nitric acid.
  • organic acids such as lactic acid, acetic acid, propionic acid, maleic acid, oxalic acid, formic acid, methanesulfonic acid, and toluenesulfonic acid
  • inorganic acids such as hydrogen chloride, sulfuric acid, and nitric acid.
  • the water repellent composition of this embodiment contains a silicone resin.
  • the silicone resin is preferably an organopolysiloxane containing MQ, MDQ, MT, MTQ, MDT, or MDTQ as a constituent, which is solid at 25°C and has a three-dimensional structure.
  • the silicone resin preferably has a hardness of 20 or more, more preferably 60 or more, as measured with a Type A durometer in accordance with JIS K 6249:2003 13. Hardness Test.
  • M, D, T, and Q represent an (R") 3SiO0.5 unit, an (R") 2SiO unit, an R" SiO1.5 unit, and an SiO2 unit, respectively.
  • R" represents a monovalent aliphatic hydrocarbon group having 1 to 10 carbon atoms, or a monovalent aromatic hydrocarbon group having 6 to 15 carbon atoms.
  • Silicone resins are commonly known as MQ resins, MT resins, or MDT resins, and may also have moieties designated as MDQ, MTQ, or MDTQ.
  • Silicone resins can be obtained alone or as a solution in an appropriate solvent.
  • the solvent may be alkylpolysiloxane and/or a solvent other than alkylpolysiloxane.
  • solvents other than alkylpolysiloxane include n-hexane, isopropyl alcohol, methylene chloride, 1,1,1-trichloroethane, and mixtures of these solvents.
  • Examples of solutions in which silicone resins are dissolved in alkylpolysiloxanes include KF7312J (a 50:50 (mass ratio) mixture of trimethylsilyl group-containing polysiloxane and decamethylcyclopentasiloxane), KF7312F (a 50:50 (mass ratio) mixture of trimethylsilyl group-containing polysiloxane and octamethylcyclotetrasiloxane), KF9021L (a 50:50 (mass ratio) mixture of trimethylsilyl group-containing polysiloxane and low-viscosity methylpolysiloxane (volatile methylpolysiloxane)), and KF7312L (a 50:50 (mass ratio) mixture of trimethylsilyl group-containing polysiloxane and low-viscosity methylpolysiloxane (viscosity 2 mm2/s)) commercially available from Shin-Etsu Chemical Co., Ltd.
  • silicone resins alone include MQ-1600 solid resin (trimethylsilyl group-containing polysiloxane) and MQ-1640 flake resin (a mixture of trimethylsilyl group-containing polysiloxane and polypropylsilsesquioxane), both commercially available from Dow Toray Co., Ltd.
  • MQ-1600 solid resin trimethylsilyl group-containing polysiloxane
  • MQ-1640 flake resin a mixture of trimethylsilyl group-containing polysiloxane and polypropylsilsesquioxane
  • the above commercially available products contain trimethylsilyl group-containing polysiloxane and include MQ, MDQ, MT, MTQ, MDT, or MDTQ.
  • the amount of silicone resin in the water repellent composition of this embodiment is preferably 1,000 to 5,000 parts by mass, more preferably 1,200 to 4,000 parts by mass, and even more preferably 1,500 to 3,500 parts by mass per 100 parts by mass of amino-modified silicone. If the resin amount is below the lower limit, the overall properties, particularly durable water repellency, repellency, water resistance, abrasion resistance, and resistance to carry-in, will decrease. On the other hand, if the resin amount exceeds the upper limit, in addition to the decrease in the above-mentioned performance, the texture of fibers treated with the composition may be significantly deteriorated.
  • the amount of silicone resin is preferably 60 to 130 parts by mass, more preferably 65 to 125 parts by mass, and even more preferably 90 to 120 parts by mass per 100 parts by mass of the total amount of amino-modified silicone and alkylpolysiloxane.
  • the water repellent composition of this embodiment contains an alkyl polysiloxane as a water repellent component.
  • This alkyl polysiloxane may be distinguished from alkyl polysiloxanes used as solvents (for example, solvents for silicone resins) because it has a kinematic viscosity at 25°C of more than 2 mm 2 /s.
  • the alkyl polysiloxane of this embodiment has a kinematic viscosity at 25°C of more than 2 mm 2 /s, and the alkyl polysiloxane that can be contained as a solvent in the water repellent composition has a kinematic viscosity at 25°C of 2 mm 2 /s or less.
  • the alkyl polysiloxane of this embodiment can be distinguished from alkyl polysiloxanes that volatilize from a system (i.e., are volatile) because it is non-volatile.
  • whether an alkyl polysiloxane is non-volatile or volatile can be distinguished as follows.
  • Nonvolatile alkylpolysiloxanes are liquid or have plasticity at room temperature (25°C) (i.e., their plasticity can be measured according to the method specified in JIS K 6249, where the plasticity is the value (unit: mm) when a load of 1 kgf is applied to a 4.2 g spherical sample at 25°C for 3 minutes). More specifically, nonvolatile alkylpolysiloxanes are those that exhibit a mass loss of 1% or less after 1 g of the alkylpolysiloxane is spread in a glass petri dish with a diameter of 48 mm and left at 25°C and atmospheric pressure for 24 hours.
  • linear or cyclic alkylpolysiloxanes with a siloxane polymerization degree of 10 or more exhibit nonvolatility.
  • linear or cyclic alkylpolysiloxanes with a siloxane polymerization degree of less than 10, particularly 7 or less exhibit volatility at room temperature, and are therefore preferably used as part of a solvent rather than as the alkylpolysiloxane serving as the water-repellent component of this embodiment.
  • volatile silicones having a siloxane polymerization degree of less than 10, particularly 7 or less include dimethylpolysiloxanes having a kinematic viscosity of 2 mm 2 /s or less at 25° C., and cyclodimethylpolysiloxanes having a polymerization degree of 3 to 7 (D3, D4, D5, D6, and D7). These are expressly excluded from the scope of alkylpolysiloxanes as the water-repellent component of this embodiment.
  • the alkyl polysiloxane used as the water-repellent component is a compound in which the side chains and terminals of a linear organo polysiloxane contain saturated hydrocarbon groups, or a compound in which the side chains of a cyclic organo polysiloxane contain saturated hydrocarbon groups.
  • alkyl polysiloxanes include those represented by the following general formula (1):
  • R 13 , R 14 , R 15 , R 16 , R 17 , and R 18 each independently represent a monovalent saturated hydrocarbon group having 1 to 18 carbon atoms, and v represents a number that makes the compound represented by formula (1) nonvolatile.
  • R 19 and R 20 each independently represent a monovalent saturated hydrocarbon group having 1 to 18 carbon atoms, and w represents a number that makes the compound represented by formula (2) nonvolatile.
  • Examples of the compound include compounds represented by the following formula:
  • R 13 , R 14 , R 15 , R 16 , R 17 , and R 18 are each independently a monovalent saturated hydrocarbon group having 1 to 18 carbon atoms.
  • the number of carbon atoms in this saturated hydrocarbon group is preferably 1 to 10.
  • the saturated hydrocarbon group may be linear or branched.
  • the saturated hydrocarbon group is preferably linear, and more preferably a linear alkyl group.
  • the saturated hydrocarbon group is preferably a methyl group or an ethyl group, and more preferably a methyl group.
  • v can be appropriately selected so that the compound represented by the general formula (1) is nonvolatile and has a kinematic viscosity of more than 2 mm 2 /s, for example, within the kinematic viscosity range described below. From the viewpoint of making the alkylpolysiloxane nonvolatile, v is preferably 3 or greater, or 5 or greater. Note that compounds where v in formula (1) is a number that makes the compound represented by formula (1) volatile, rather than a number that makes the compound nonvolatile (and therefore a compound with a low degree of polymerization), can be used as a solvent for silicone resins, etc.
  • volatile alkyl polysiloxanes are not used in the definition of the "alkyl polysiloxane" in this embodiment, i.e., the parts by mass, mass ratio, etc. of the alkyl polysiloxane as a water-repellent component.
  • the use of a volatile polysiloxane can sometimes improve the stability of the system.
  • Examples of compounds represented by the above general formula (1) include non-volatile dimethylpolysiloxane and diethylpolysiloxane.
  • R 19 and R 20 are each independently a monovalent saturated hydrocarbon group having 1 to 18 carbon atoms.
  • the number of carbon atoms in this saturated hydrocarbon group is preferably 1 to 10.
  • silicone resins tend to dissolve easily in the compound represented by general formula (2), and the compound tends to be easily available.
  • the saturated hydrocarbon group may be linear or branched.
  • the saturated hydrocarbon group is preferably linear, and a linear alkyl group is more preferred.
  • the saturated hydrocarbon group is preferably a methyl group or an ethyl group, and a methyl group is more preferred.
  • w is a number that renders the compound represented by general formula (2) nonvolatile.
  • w is preferably in the range of 10 to 1,000, or in the range of 20 to 1,000.
  • alkylpolysiloxanes i.e., low polymerization degrees
  • w is a number that makes the compound represented by general formula (2) volatile rather than nonvolatile, such as low polymerization degree and volatile alkylpolysiloxanes in which w is in the range of 2 to 10, particularly 4 or 5, as solvents for silicone resins, etc.
  • Such cyclic and volatile alkylpolysiloxanes tend to be easily capable of dissolving silicone resins and are easily available, and can be suitably used in this embodiment.
  • W is the number at which the compound represented by general formula (2) becomes volatile.
  • examples of compounds suitable as solvents for silicone resins include decamethylcyclopentasiloxane and octamethylcyclotetrasiloxane. However, as noted above, these are not used to define mass ratios, etc., for the "alkylpolysiloxane" of this embodiment.
  • Alkylpolysiloxanes may be used alone or in combination of two or more.
  • the alkylpolysiloxane of this embodiment is preferably liquid at 25°C.
  • the kinematic viscosity of the alkylpolysiloxane at 25°C is preferably more than 2 mm2 /s and not more than 100,000 mm2 /s, more preferably 5 mm2 /s or more and 10,000 mm2 /s or less, even more preferably 10 mm2 /s or more and 1,000 mm2 /s or less, even more preferably 10 mm2 /s or more and 500 mm2 /s or less, and particularly preferably 10 mm2 /s or more and 100 mm2 /s or less.
  • the kinematic viscosity at 25°C refers to a value measured by the method described in JIS K 2283:2000 (Ubbelohde viscometer).
  • alkylpolysiloxanes with a kinematic viscosity of 2 mm/s or less are not used in defining mass ratios and the like as alkylpolysiloxanes in this embodiment, but this does not prevent their use as solvents for silicone resins in the system, etc.
  • the use of a volatile cyclic or chain alkylpolysiloxane in combination can sometimes improve the handling and workability of silicone resins, etc., and the stability of the system.
  • the amount of alkylpolysiloxane in the water repellent composition of this embodiment is 500 to 15,000 parts by mass per 100 parts by mass of amino-modified silicone. From the standpoints of water repellency, texture, and seam slippage, the amount of alkylpolysiloxane is preferably 900 to 6,000 parts by mass per 100 parts by mass of amino-modified silicone. As mentioned above, in addition to the amount (parts by mass) of alkylpolysiloxane mentioned above, a volatile alkylpolysiloxane may be separately blended as a solvent, etc.
  • the mass ratio [(II):(III)] of the amount of silicone resin to the amount of alkyl polysiloxane in the water repellent composition of this embodiment is preferably 30:70 to 80:20, and more preferably 40:60 to 60:40, from the viewpoints of texture, water repellency, water pressure resistance, and abrasion resistance.
  • a volatile alkyl polysiloxane may also be added separately as a solvent, etc.
  • the water repellent composition of the present embodiment may further contain solvents (alkyl polysiloxanes other than those mentioned in the above section ⁇ Alkyl polysiloxane>, and other solvents), crosslinking agents (for example, polyfunctional isocyanate compounds and other compounds), surfactants, antifoaming agents, organic acids, inorganic acids, alcohols, antibacterial agents, antifungal agents, pH adjusters, colorants, silica, antioxidants, deodorizers, various catalysts, emulsion stabilizers, chelating agents, antistatic agents, organo-modified silicones other than amino-modified silicones, and the like.
  • solvents alkyl polysiloxanes other than those mentioned in the above section ⁇ Alkyl polysiloxane>, and other solvents
  • crosslinking agents for example, polyfunctional isocyanate compounds and other compounds
  • surfactants for example, polyfunctional isocyanate compounds and other compounds
  • antifoaming agents organic acids, inorganic acids, alcohol
  • the polyfunctional isocyanate compound that can be used as a crosslinking agent is not particularly limited as long as it is a compound having two or more isocyanate groups in the molecule, and known polyisocyanate compounds can be used.
  • Examples of polyfunctional isocyanate compounds include diisocyanate compounds such as alkylene diisocyanate, aryl diisocyanate, and cycloalkyl diisocyanate, and modified polyisocyanate compounds such as dimers, trimers, or tetramers of these diisocyanate compounds.
  • the alkylene diisocyanate preferably has 1 to 12 carbon atoms.
  • Diisocyanate compounds include, for example, 2,4 or 2,6-tolylene diisocyanate, ethylene diisocyanate, propylene diisocyanate, 4,4-diphenylmethane diisocyanate, p-phenylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, decamethylene diisocyanate, dodecamethylene diisocyanate, 2,4,4-trimethylhexamethylene-1,6-diisocyanate, phenylene diisocyanate, tolylene or naphthylene diisocyanate, 4,4'-methylene-bis(phenyl isocyanate), 2,4'-methylene-bis(phenyl isocyanate), 3,4'-methylene-bis(phenyl isocyanate), 4,4'-ethylene-bis(phenyl isocyanate), and ⁇ , ⁇ '-diisocyanate-1,3-dimethyl Examples include benzene,
  • triisocyanate compounds include triphenylmethane triisocyanate and tris(isocyanatophenyl)-thiophosphate.
  • tetraisocyanate compounds include dimethyltriphenylmethane tetraisocyanate.
  • the isocyanate groups contained in the polyfunctional isocyanate compound may be left as they are, or may be blocked isocyanate groups blocked with a blocking agent.
  • blocking agents include pyrazoles such as 3,5-dimethylpyrazole, 3-methylpyrazole, 3,5-dimethyl-4-nitropyrazole, 3,5-dimethyl-4-bromopyrazole, and pyrazole; phenols such as phenol, methylphenol, chlorophenol, iso-butylphenol, tert-butylphenol, iso-amylphenol, octylphenol, and nonylphenol; lactams such as ⁇ -caprolactam, ⁇ -valerolactam, and ⁇ -butyrolactam; active methylene compounds such as malonic acid dimethyl ester, malonic acid diethyl ester, acetylacetone, methyl acetoacetate, and ethyl acetoacetate; oximes such as formaldoxime, acetaldoxime, ace
  • a polyfunctional isocyanate compound it is also possible to use a water-dispersible isocyanate, which is a polyisocyanate that has been given water-dispersibility by introducing a hydrophilic group into the polyisocyanate structure to give it a surfactant effect.
  • known catalysts such as organotin and organozinc can also be used in combination to promote the reaction between the amino group and the isocyanate group.
  • the amount of polyfunctional isocyanate compound in the water repellent composition of this embodiment is preferably 10 to 600 parts by mass, and more preferably 30 to 300 parts by mass, per 100 parts by mass of the total amount of amino-modified silicone and silicone resin.
  • Crosslinking agents other than the above-mentioned polyfunctional isocyanate compounds include, for example, melamine resins and glyoxal resins.
  • Melamine resins can be compounds with a melamine skeleton, such as polymethylolmelamines such as trimethylolmelamine and hexamethylolmelamine; alkoxymethylmelamines in which some or all of the methylol groups in polymethylolmelamine are alkoxymethyl groups with an alkyl group having 1 to 6 carbon atoms; and acyloxymethylmelamines in which some or all of the methylol groups in polymethylolmelamine are acyloxymethyl groups with an acyl group having 2 to 6 carbon atoms.
  • These melamine resins may be either monomers or polymers of dimers or higher, or mixtures of these may be used.
  • melamine resins in which urea or the like is co-condensed with a portion of the melamine can also be used.
  • melamine resins include Beckamine APM, Beckamine M-3, Beckamine M-3 (60), Beckamine MA-S, Beckamine J-101, and Beckamine J-101LF manufactured by DIC Corporation, Unika Resin 380K manufactured by Union Chemical Industry Co., Ltd., and Riken Resin MM series manufactured by Miki Riken Kogyo Co., Ltd.
  • glyoxal resins Conventionally known glyoxal resins can be used.
  • glyoxal resins include 1,3-dimethylglyoxal urea resins, dimethylol dihydroxyethylene urea resins, and dimethylol dihydroxypropylene urea resins.
  • the functional groups of these resins may be substituted with other functional groups.
  • glyoxal resins examples include Beckamine N-80, Beckamine NS-11, Beckamine LF-K, Beckamine NS-19, Beckamine LF-55P Concentrate, Beckamine NS-210L, Beckamine NS-200, and Beckamine NF-3 manufactured by DIC Corporation; Uniresin GS-20E manufactured by Union Chemical Industry Co., Ltd.; and Rikenresin RG series and Rikenresin MS series manufactured by Miki Riken Kogyo Co., Ltd.
  • a catalyst with melamine resin and glyoxal resin to promote the reaction.
  • Such catalysts are not particularly limited as long as they are commonly used, and examples include borofluoride compounds such as ammonium borofluoride and zinc borofluoride; neutral metal salt catalysts such as magnesium chloride and magnesium sulfate; and inorganic acids such as phosphoric acid, hydrochloric acid, and boric acid. If necessary, these catalysts can be used in combination with organic acids such as citric acid, tartaric acid, malic acid, maleic acid, and lactic acid as co-catalysts.
  • Catalyst ACX Catalyst 376, Catalyst O, Catalyst M, Catalyst G (GT), Catalyst X-110, Catalyst GT-3, and Catalyst NFC-1 manufactured by DIC Corporation
  • the surfactant for example, a polyalkylene oxide adduct can be used, and other surfactants may be further combined.
  • the other surfactant may be one that serves to expand the temperature range in which the emulsion state is stably maintained and to adjust the amount of foaming that occurs when the emulsion is mixed with water to prepare a diluted solution.
  • the other surfactant may be any one of a nonionic surfactant, anionic surfactant, cationic surfactant, and amphoteric surfactant.
  • the other surfactants may be used alone or in combination of two or more.
  • the defoaming agent is not particularly limited, and examples thereof include oil-based defoaming agents such as castor oil, sesame oil, linseed oil, and animal and vegetable oils; fatty acid-based defoaming agents such as stearic acid, oleic acid, and palmitic acid; fatty acid ester-based defoaming agents such as isoamyl stearate, distearyl succinate, ethylene glycol distearate, and butyl stearate; alcohol-based defoaming agents such as polyoxyalkylene monohydric alcohol, di-t-amylphenoxyethanol, 3-heptanol, and 2-ethylhexanol; ether-based defoaming agents such as 3-heptyl cellosolve, nonyl cellosolve, and 3-heptyl carbitol; phosphate ester-based defoaming agents such as tributyl phosphate and tri
  • organic acid is not particularly limited, and examples thereof include lactic acid, acetic acid, propionic acid, maleic acid, oxalic acid, formic acid, methanesulfonic acid, toluenesulfonic acid, etc.
  • the organic acids can be used alone or in combination of two or more.
  • the inorganic acid is not particularly limited, and examples thereof include hydrogen chloride, sulfuric acid, nitric acid, etc.
  • the inorganic acids may be used alone or in combination of two or more.
  • the alcohol is not particularly limited, and examples thereof include ethanol, isopropanol, glycerin, trimethylolpropane, diethylene glycol, triethylene glycol, dipropylene glycol, propylene glycol, etc.
  • the alcohols can be used alone or in combination of two or more.
  • Antistatic Agent It is preferable to use an antistatic agent that does not easily impair water-repellent performance.
  • antistatic agents include cationic surfactants such as higher alcohol sulfate salts, sulfated oils, sulfonates, quaternary ammonium salts, and imidazoline-type quaternary salts, nonionic surfactants such as polyethylene glycol-type and polyhydric alcohol ester-type, amphoteric surfactants such as imidazoline-type quaternary salts, alanine-type and betaine-type, and polymer compound-type agents such as the antistatic polymers and polyalkylamines described above.
  • Antistatic agents can be used alone or in combination of two or more.
  • the water repellent composition according to the present embodiment described above can be suitably used in applications such as textile product processing agents, paper product processing agents, and leather product processing agents.
  • the water repellent composition of this embodiment can be obtained by mixing the amino-modified silicone, silicone resin, and alkylpolysiloxane described above.
  • the content of each of the above-mentioned components in the water repellent composition of this embodiment can be the preferred blending amount described above.
  • the water repellent composition of this embodiment may be a one-component type in which the amino-modified silicone (component (I)), silicone resin (component (II)), and alkylpolysiloxane (component (III)) are pre-mixed; a two-component type in which one component is a mixture of two of the three components and the other component is pre-mixed; or a three-component type in which each of the three components is separate. From the perspective of ease of handling, it is preferable that the water repellent composition of this embodiment has the three components dispersed (including emulsified and dissolved) in an aqueous medium.
  • the water repellent composition of this embodiment can be obtained by simultaneously dispersing (including emulsifying and dissolving) the components (I), (II), and (III) in an aqueous medium, or by mixing a dispersion in which at least one of the three components is dispersed in an aqueous medium with a dispersion in which the other components are dispersed in an aqueous medium, or by mixing dispersions of the components (I), (II), and (III).
  • One method for dispersing each of the above components in an aqueous medium is, for example, mixing and stirring each component with the aqueous medium and, if necessary, a dispersant.
  • a conventional emulsifying and dispersing machine such as a milder, high-speed mixer, homogenizer, ultrasonic homogenizer, homomixer, bead mill, pearl mill, dyno mill, aspek mill, basket mill, ball mill, nanomizer, 8%zer, or starburst may be used.
  • emulsifying and dispersing machines may be used alone or in combination of two or more.
  • the aqueous medium is preferably water or a mixed solvent of water and a hydrophilic solvent that is miscible with water.
  • hydrophilic solvents include methanol, ethanol, isopropyl alcohol, ethylene glycol, diethylene glycol, hexylene glycol, glycerin, butyl glycol, butyl diglycol, sorbite, N-methylpyrrolidone, dimethylformamide, and dimethyl sulfoxide.
  • the dispersion liquid further contains a surfactant.
  • surfactants are not particularly limited as long as they can improve emulsion dispersion stability, and examples include known nonionic surfactants, anionic surfactants, cationic surfactants, and amphoteric surfactants. These can be used alone or in combination of two or more.
  • the above dispersion may be used as a treatment liquid directly in the water-repellent treatment, or it may be further diluted with an aqueous medium or a hydrophobic organic solvent to form a treatment liquid.
  • the dispersion may be used unneutralized (without neutralization), or the pH may be adjusted by a method such as neutralizing the amino-modified silicone.
  • the pH of the treatment liquid can be adjusted to 5.5 to 6.5.
  • the present embodiment also provides a water-repellent textile product having fibers and the water repellent composition of the present embodiment attached to the fibers.
  • a method for producing the water-repellent textile product of the present embodiment will be described below.
  • Water-repellent textile products can be produced by a method including a step of treating textiles with a treatment liquid containing the water-repellent composition of this embodiment described above.
  • the fiber material includes natural fibers such as cotton, linen, silk, and wool; semi-synthetic fibers such as rayon and acetate; synthetic fibers such as nylon, polyester, polyurethane, and polypropylene; and composite and blended fibers of these.
  • the fiber may be in any form, such as yarn, cloth, nonwoven fabric, or paper.
  • the fiber may also be a textile product.
  • Methods for treating fibers with a treatment liquid containing the water repellent composition of this embodiment include, for example, a one-step treatment method using a treatment liquid containing components (I), (II), and (III), a two-step treatment method using a treatment liquid containing two of the above three components and a treatment liquid containing another component, and a three-step treatment method using three dispersions each containing the above three components separately.
  • a two-step or three-step method the order in which the components are treated can be any order.
  • the above-mentioned treatment liquids and dispersions may be used unneutralized (without being neutralized), or may have their pH adjusted to 5.5 to 6.5.
  • the pH can be adjusted using, for example, organic acids such as lactic acid, acetic acid, propionic acid, maleic acid, oxalic acid, formic acid, methanesulfonic acid, and toluenesulfonic acid; inorganic acids such as hydrogen chloride, sulfuric acid, and nitric acid; hydroxides such as sodium hydroxide and potassium hydroxide; carbonates such as sodium carbonate, sodium bicarbonate, potassium carbonate, and sodium sesquicarbonate; organic amines such as monoethanolamine, diethanolamine, triethanolamine, and triethylamine; and ammonia.
  • Methods for treating fibers with the treatment solution include, for example, padding, immersion, spraying, and coating. Furthermore, if the water repellent composition contains water, it is preferable to dry the fiber after applying it to remove the water.
  • the amount of water repellent composition applied to the fibers in this embodiment can be adjusted as appropriate depending on the required level of water repellency, but it is preferable to adjust the amount of water repellent composition applied to 100 g of fibers to 0.1 to 5 g, and more preferably 0.1 to 3 g.
  • the amount of water repellent composition applied is 0.1 g or more, the fibers tend to more easily exhibit sufficient water repellency, while when it is 5 g or less, the texture of the fibers tends to be further improved and is also economically advantageous.
  • the water repellent composition of this embodiment has been applied to the fibers, it is preferable to perform an appropriate heat treatment.
  • the temperature conditions There are no particular restrictions on the temperature conditions, but from the standpoints of water repellency, durable water repellency, and texture, it is preferable to perform the treatment at 110 to 180°C for 1 to 5 minutes.
  • the water-repellent textile product of this embodiment exhibits excellent water repellency and a soft texture, making it suitable for textile applications such as down jacket coverings, coats, blousons, windbreakers, blouses, dress shirts, skirts, slacks, gloves, hats, futon coverings, futon drying rack covers, curtains, and tents, as well as other clothing and non-clothing applications.
  • Preparation example A1 30 parts by mass of KF8005 (trade name, manufactured by Shin-Etsu Chemical Co., Ltd.) as an amino-modified silicone, 0.3 parts by mass of formic acid, and 1 part by mass of an ethylene oxide 5-mol adduct of a branched alcohol having 12 to 14 carbon atoms were mixed. Next, 68.7 parts by mass of water was added little by little to the obtained mixture while mixing, and a dispersion containing 30% by mass of amino-modified silicone was obtained.
  • KF8005 trade name, manufactured by Shin-Etsu Chemical Co., Ltd.
  • Preparation examples A2 to A7 A dispersion containing 30% by mass of amino-modified silicone was obtained in the same manner as in Preparation Example A1, except that the amino-modified silicone was changed from KF8005 to the amino-modified silicone shown in Table 1.
  • KF-868, KF-864, and KF-393 are trade names manufactured by Shin-Etsu Chemical Co., Ltd.
  • SF-8417 and BY16-853U are trade names manufactured by Dow-Toray Co., Ltd.
  • XF42-B1989 is a trade name manufactured by Momentive Performance Materials Japan, LLC.
  • Table 1 shows the functional group equivalent weight (unit: g/mol) and kinematic viscosity at 25° C. (unit: mm 2 /s) of the amino-modified silicone used above.
  • the kinematic viscosity at 25°C is a value measured by the method described in JIS K 2283:2000 (Ubbelohde viscometer).
  • Preparation example A8 30 parts by mass of the above-mentioned SF-8417 (trade name, manufactured by Dow Toray Industries, Inc.) as an amino-modified silicone was mixed with 1 part by mass of an ethylene oxide 5-mol adduct of a branched alcohol having 12 to 14 carbon atoms. Next, 69.0 parts by mass of water was added little by little to the resulting mixture while mixing, to obtain a dispersion containing 30% by mass of the amino-modified silicone.
  • SF-8417 trade name, manufactured by Dow Toray Industries, Inc.
  • Preparation example B 30 parts by mass of dimethylsilicone (kinematic viscosity at 25°C: 100 mm/s, manufactured by Dow Toray Co., Ltd.) as an alkylpolysiloxane was mixed with 1 part by mass of an ethylene oxide 5-mol adduct of a branched alcohol having 12 to 14 carbon atoms. Next, 69 parts by mass of water was added little by little with mixing to obtain a dispersion containing 30% by mass of alkylpolysiloxane.
  • dimethylsilicone kinematic viscosity at 25°C: 100 mm/s, manufactured by Dow Toray Co., Ltd.
  • Preparation example C1 25 parts by mass of MQ-1600 (trimethylsilyl group-containing polysiloxane, product name, manufactured by Dow Toray Industries, Inc.) as a silicone resin was mixed with 25 parts by mass of volatile dimethyl silicone (kinematic viscosity at 25°C 1 mm/s, manufactured by Dow Toray Industries, Inc.) as a solvent until the silicone resin was dissolved, and then 5 parts by mass of an ethylene oxide 5-mol adduct of a C10 branched alcohol and 1 part by mass of Arcard T-28 (stearyltrimethylammonium chloride) were further mixed in. Next, 44 parts by mass of water was added little by little with mixing to obtain a dispersion containing 25% by mass of silicone resin.
  • MQ-1600 trimethylsilyl group-containing polysiloxane, product name, manufactured by Dow Toray Industries, Inc.
  • Preparation Example D1 Dispersion of methyl ethyl ketoxime-blocked reaction product of trimethylolpropane and toluene diisocyanate
  • Polurene AD trade name, manufactured by SAPIC Corporation, containing 75% by mass of a reaction product of trimethylolpropane and toluene diisocyanate (2,4 isomer to 2,6 isomer in a mass ratio of 80:20), solvent: ethyl acetate
  • solvent: ethyl acetate was prepared as a reaction product of trimethylolpropane and toluene diisocyanate.
  • Example 1 A treatment bath was obtained by diluting these with water to contain 0.13 mass% of the amino-modified silicone dispersion obtained in Preparation Example A1, 3.16 mass% of the alkylpolysiloxane dispersion obtained in Preparation Example B, 4.05 mass% of the silicone resin dispersion obtained in Preparation Example C1, 0.50 mass% of Nicepol FE-26 (antistatic agent, product name of NICCA Chemical Co., Ltd.), and 0.50 mass% of Textport BG-290 (penetrating agent, product name of NICCA Chemical Co., Ltd.).
  • the table also shows the mass ratio of the amount of silicone resin to the amount of amino-modified silicone, and the mass ratio of the amount of silicone resin to the total amount of amino-modified silicone and alkylpolysiloxane.
  • Examples 2 to 35 Comparative Examples 1 to 7
  • Water-repellent textile products were obtained in the same manner as in Example 1, except that the amino-modified silicone dispersion shown in Table 1 was used instead of the amino-modified silicone dispersion obtained in Preparation Example A1, and the blending amounts (mass %) of the alkylpolysiloxane dispersion shown in Preparation Example B and the silicone resin dispersions shown in Preparation Examples C1 to C9 in Table 2 were changed as shown in Tables 3 to 7.
  • the water-repellent textile products obtained above were measured for water repellency, repellency, water pressure resistance, abrasion resistance, durable water repellency (i.e., water repellency after washing), durable repellency (i.e., repellency after washing), durable water pressure resistance (i.e., water pressure resistance after washing), durable abrasion resistance (i.e., abrasion resistance after washing), texture, carry-in resistance, and seam slippage using the following methods.
  • the results are shown in Tables 3 to 7.
  • the water pressure resistance of a textile product was measured by applying pressure to a 210 mm x 210 mm test piece cut out of the textile product using a high-pressure water pressure tester WP-100K (manufactured by Daiei Scientific Instruments) at an acceleration rate of 60 cmAq/min, and measuring the water pressure at which three drops of water leaked from the test piece. Furthermore, the durable water pressure resistance was measured by washing the test piece 20 times (L-20) according to the C4M method of JIS L 1930 (2014) and then air-drying it.
  • a treatment bath described in the Examples and Comparative Examples was prepared by dissolving 200 ppm of Dispatex K (anionic polymer, water, manufactured by Nicca Chemical Co., Ltd.), 200 ppm of Nikka Sunsalt 1200K (anionic polymer, nonionic surfactant, water, manufactured by Nicca Chemical Co., Ltd.), and 200 ppm of Glauber's salt.
  • textile products were pad-treated at 15 to 40°C, followed by heat treatment at 180°C for 1 minute to obtain water-repellent textile products.
  • the water repellency of the resulting water-repellent textile products was evaluated according to the above-mentioned (Evaluation of water repellency of textile products).
  • seam slippage resistance of the water-repellent textile product was measured according to JIS L 1096:2010, 8.23 Slippage Resistance, 8.23.1 Seam Slippage Method b) Method B. The smaller the value, the better the seam slippage resistance, and a value of 4 mm or less was judged to be good.
  • the water-repellent textile products treated with the water-repellent compositions of Examples 1 to 35 were confirmed to have excellent water repellency, durable water repellency, repellency, durable repellency, water pressure resistance, durable water pressure resistance, abrasion resistance, durable abrasion resistance, feel, and resistance to contamination.
  • the present invention provides a water repellent composition that can be used to obtain water-repellent textile products that have excellent water repellency, durable water repellency, water pressure resistance, durable water pressure resistance, abrasion resistance, durable abrasion resistance, texture, and resistance to carry-in.

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Abstract

The present invention provides: a water-repellent composition from which it is possible to obtain a water-repellent fiber product which exhibits excellent water repellency, durable water repellency, water pressure resistance, durable water pressure resistance, abrasion resistance, durable abrasion resistance, and texture; a method for producing a water-repellent fiber product using the same; and a water-repellent fiber product using the same. Provided is a water-repellent composition containing an amino-modified silicone, a silicone resin, and an alkyl polysiloxane, wherein: the blending amount of the silicone resin is 1,000-5,000 parts by mass relative to 100 parts by mass of the blending amount of the amino-modified silicone; and the blending amount of the silicone resin is 60-130 parts by mass relative to 100 parts by mass of the total blending amount of both the amino-modified silicone and the alkyl polysiloxane.

Description

撥水剤組成物、撥水性繊維製品の製造方法、及び撥水性繊維製品Water repellent composition, method for producing water repellent textile product, and water repellent textile product

 本発明は、撥水剤組成物、撥水性繊維製品の製造方法、及び撥水性繊維製品に関する。 The present invention relates to a water repellent composition, a method for producing a water repellent textile product, and a water repellent textile product.

 従来、フッ素基を有するフッ素系撥水剤が知られており、かかるフッ素系撥水剤で繊維製品等を処理することにより、その表面に撥水性が付与された繊維製品が知られている。このようなフッ素系撥水剤は、一般に、フルオロアルキル基を有する単量体(モノマー)を重合、若しくは共重合させることにより製造される。フッ素系撥水剤で処理された繊維製品は優れた撥水性を発揮するものの、フルオロアルキル基を有する単量体は難分解性であるため、環境面において問題がある。 Conventionally, fluorine-based water repellents containing fluorine groups have been known, and textile products have been known to have their surfaces imparted with water repellency by treating them with such fluorine-based water repellents. Such fluorine-based water repellents are generally produced by polymerizing or copolymerizing a monomer having a fluoroalkyl group. While textile products treated with fluorine-based water repellents exhibit excellent water repellency, the monomer having a fluoroalkyl group is difficult to decompose, posing environmental problems.

 そこで、近年、下記特許文献1及び2に提案されているような、フッ素を含まない(すなわち非フッ素系である)シリコーン系撥水剤について研究が進められている。 In recent years, therefore, research has been ongoing into silicone-based water repellents that do not contain fluorine (i.e., are non-fluorine-based), such as those proposed in Patent Documents 1 and 2 below.

特開2017-226946号公報Japanese Patent Application Laid-Open No. 2017-226946 国際公開第2019/131456号International Publication No. 2019/131456

 近年、撥水性繊維製品は、アウトドア用途で使用されることが多くなり、当該撥水性繊維製品には、従来より高い耐水圧及び耐摩耗性が求められるようになってきている。しかし、上記特許文献1及び2記載の撥水剤においては、特に、耐水圧及び耐摩耗性並びにこれらの耐久性において改良の余地があった。 In recent years, water-repellent textile products have increasingly been used for outdoor purposes, and these textile products are being required to have higher water pressure resistance and abrasion resistance than before. However, the water repellents described in Patent Documents 1 and 2 above leave room for improvement, particularly in terms of water pressure resistance, abrasion resistance, and their durability.

 本発明は、上記事情に鑑みてなされたものであり、撥水性、耐久撥水性、耐水圧、耐久耐水圧、耐摩耗性、耐久耐摩耗性及び風合いに優れた撥水性繊維製品を得ることができる撥水剤組成物、それを用いた撥水性繊維製品の製造方法、及びそれを用いた撥水性繊維製品を提供することを目的とする。 The present invention has been made in consideration of the above circumstances, and aims to provide a water repellent composition that can be used to obtain water-repellent textile products that have excellent water repellency, durable water repellency, water pressure resistance, durable water pressure resistance, abrasion resistance, durable abrasion resistance, and texture; a method for producing water-repellent textile products using the same; and water-repellent textile products using the same.

 本発明者らは、上記課題を解決すべく鋭意研究を行なった結果、特定のシリコーン化合物とシリコーンレジンとアルキルポリシロキサンとを組み合わせ、シリコーンレジンの量と特定のシリコーン化合物の量との質量比、並びに、シリコーンレジンの量と、特定のシリコーン化合物及びアルキルポリシロキサンの合計量との質量比を調整することにより、撥水性及び耐久撥水性、耐水圧及び耐久耐水圧、並びに耐摩耗性及び耐久耐摩耗性が高く、かつ柔らかな風合いを有する繊維製品が得られることを見出し、この知見に基づいて本発明を完成させるに至った。 As a result of intensive research into solving the above problems, the inventors discovered that by combining a specific silicone compound, a silicone resin, and an alkyl polysiloxane, and adjusting the mass ratio between the amount of silicone resin and the amount of the specific silicone compound, as well as the mass ratio between the amount of silicone resin and the total amount of the specific silicone compound and the alkyl polysiloxane, it is possible to obtain textile products that have high water repellency and durable water repellency, water pressure resistance and durable water pressure resistance, and abrasion resistance and durable abrasion resistance, as well as a soft texture, and based on this finding, they have completed the present invention.

 本発明の一態様は、アミノ変性シリコーンと、シリコーンレジンと、アルキルポリシロキサンとを含有し、前記シリコーンレジンの配合量が、前記アミノ変性シリコーンの配合量100質量部に対して1,000~5,000質量部であり、かつ前記シリコーンレジンの配合量が、前記アミノ変性シリコーン及び前記アルキルポリシロキサンの合計配合量100質量部に対して60~130質量部である、撥水剤組成物を提供する。 One aspect of the present invention provides a water repellent composition containing an amino-modified silicone, a silicone resin, and an alkylpolysiloxane, wherein the amount of the silicone resin is 1,000 to 5,000 parts by mass per 100 parts by mass of the amino-modified silicone, and the amount of the silicone resin is 60 to 130 parts by mass per 100 parts by mass of the total amount of the amino-modified silicone and the alkylpolysiloxane.

 本発明の一態様に係る撥水剤組成物によれば、撥水性、耐久撥水性、耐水圧、耐久耐水圧、耐摩耗性、耐久耐摩耗性及び風合いに優れた撥水性繊維製品を得ることができる。 The water repellent composition according to one embodiment of the present invention makes it possible to obtain water-repellent textile products that have excellent water repellency, durable water repellency, water pressure resistance, durable water pressure resistance, abrasion resistance, durable abrasion resistance, and texture.

 撥水性、耐久撥水性、風合い及び縫目滑脱性の観点から、上記アミノ変性シリコーンの官能基当量は、100~20,000g/molであってよい。ここで、アミノ変性シリコーンの官能基当量とは、窒素原子1molあたりのアミノ変性シリコーンの分子量を意味する。 From the standpoints of water repellency, durable water repellency, texture, and seam slippage, the functional group equivalent of the amino-modified silicone may be 100 to 20,000 g/mol. Here, the functional group equivalent of the amino-modified silicone refers to the molecular weight of the amino-modified silicone per 1 mol of nitrogen atoms.

 本発明はまた、上記の本発明の一態様に係る撥水剤組成物を含む処理液で繊維を処理する工程を備える、撥水性繊維製品の製造方法、及び、繊維と当該繊維に付着した上記の本発明の一態様に係る撥水剤組成物とを有する撥水性繊維製品を提供する。 The present invention also provides a method for producing a water-repellent textile product, which includes a step of treating textiles with a treatment liquid containing the water-repellent composition according to one aspect of the present invention described above, and a water-repellent textile product having textiles and the water-repellent composition according to one aspect of the present invention adhered to the textiles.

 本発明の一態様に係る撥水性繊維製品の製造方法によれば、撥水性、耐久撥水性、耐水圧、耐久耐水圧、耐摩耗性、耐久耐摩耗性及び風合いに優れた撥水性繊維製品を安定して製造することができる。 The method for producing water-repellent textile products according to one aspect of the present invention makes it possible to consistently produce water-repellent textile products that have excellent water repellency, durable water repellency, water pressure resistance, durable water pressure resistance, abrasion resistance, durable abrasion resistance, and texture.

 本発明の一態様によれば、撥水性、耐久撥水性、耐水圧、耐久耐水圧、耐摩耗性、耐久耐摩耗性及び風合いに優れた撥水性繊維製品を得ることができる撥水剤組成物を提供することができる。また、本発明の一態様に係る撥水剤組成物は、当該撥水剤組成物を用いた繊維の撥水処理の前工程において使用される薬剤に対する抵抗性にも優れている。したがって、前工程で使用された薬剤が撥水処理浴に持ち込まれている場合であっても撥水性が低下し難い(すなわち薬剤の持ち込みに対する抵抗性が良好である)という利点を有し得る。 One aspect of the present invention provides a water repellent composition that can be used to obtain water-repellent textile products that have excellent water repellency, durable water repellency, water pressure resistance, durable water pressure resistance, abrasion resistance, durable abrasion resistance, and texture. Furthermore, the water repellent composition according to one aspect of the present invention also has excellent resistance to chemicals used in a process preceding the water repellent treatment of textiles using the water repellent composition. Therefore, even if chemicals used in the preceding process are carried over into the water repellent treatment bath, the water repellency is unlikely to decrease (i.e., the resistance to the introduction of chemicals is good).

 以下、本発明の好適な実施形態(以下、本実施形態ともいう。)について詳細に説明する。ただし、本発明は以下の実施形態に限定されるものではない。 A preferred embodiment of the present invention (hereinafter also referred to as the present embodiment) will be described in detail below. However, the present invention is not limited to the following embodiment.

[撥水剤組成物]
 本実施形態の撥水剤組成物は、アミノ変性シリコーン(以下、(I)成分という場合もある)、シリコーンレジン(以下、(II)成分という場合もある)及びアルキルポリシロキサン(以下、(III)成分という場合もある)を含む撥水性成分を含有する。
[Water repellent composition]
The water repellent composition of the present embodiment contains a water repellent component including an amino-modified silicone (hereinafter, sometimes referred to as component (I)), a silicone resin (hereinafter, sometimes referred to as component (II)), and an alkylpolysiloxane (hereinafter, sometimes referred to as component (III)).

<アミノ変性シリコーン>
 アミノ変性シリコーンとしては、オルガノポリシロキサンの側鎖及び/又は末端にアミノ基及び/又はイミノ基を含む有機基を有する化合物が挙げられる。このような有機基としては、例えば、-R-NH2で表される有機基、及び、-R-NH-R’-NH2で表される有機基が挙げられる。R及びR’としては、エチレン基、プロピレン基等の2価の基が挙げられる。アミノ基及び/又はイミノ基の一部又は全部が、封鎖されたアミノ基及び/又はイミノ基であってもよい。封鎖されたアミノ基及び/又はイミノ基は、例えば、アミノ基及び/又はイミノ基を封鎖剤で処理することにより得られる。封鎖剤としては、例えば、炭素数2~22の脂肪酸、炭素数2~22の脂肪酸の酸無水物、炭素数2~22の脂肪酸の酸ハライド、炭素数1~22の脂肪族モノイソシアネートなどが挙げられる。
<Amino-modified silicone>
Amino-modified silicones include compounds having organic groups containing amino and/or imino groups on the side chains and/or terminals of organopolysiloxane. Examples of such organic groups include organic groups represented by -R- NH2 and organic groups represented by -R-NH-R'- NH2 . Examples of R and R' include divalent groups such as ethylene and propylene. Some or all of the amino and/or imino groups may be blocked. Blocked amino and/or imino groups can be obtained, for example, by treating the amino and/or imino groups with a blocking agent. Examples of blocking agents include fatty acids having 2 to 22 carbon atoms, acid anhydrides of fatty acids having 2 to 22 carbon atoms, acid halides of fatty acids having 2 to 22 carbon atoms, and aliphatic monoisocyanates having 1 to 22 carbon atoms.

 アミノ変性シリコーンの官能基当量は、撥水性、耐久撥水性、風合い及び縫目滑脱性の観点から、100~20,000g/molが好ましく、150~12,000g/molがより好ましく、200~4,000g/molがより好ましい。 From the viewpoints of water repellency, durable water repellency, texture, and seam slippage, the functional group equivalent weight of the amino-modified silicone is preferably 100 to 20,000 g/mol, more preferably 150 to 12,000 g/mol, and even more preferably 200 to 4,000 g/mol.

 アミノ変性シリコーンは25℃で液状であることが好ましい。アミノ変性シリコーンの25℃における動粘度は、10~100,000mm2/sであることが好ましく、10~30,000mm2/sであることがより好ましく、10~5,000mm2/sであることがさらに好ましい。25℃における動粘度が10mm2/s以上である場合、撥水剤組成物の所望の作用を容易に得ることができ、100,000mm2/s以下である場合、作業性及び縫目滑脱性の確保が容易となる傾向にある。25℃における動粘度とは、JIS K 2283:2000(ウベローデ粘度計)に記載の方法で測定した値を意味する。なお、25℃における動粘度は、特に低粘度においては、cs(センチポイズ)という単位を用いられることもあり、両者は実質的に同一である。 The amino-modified silicone is preferably liquid at 25°C. The kinematic viscosity of the amino-modified silicone at 25°C is preferably 10 to 100,000 mm2 /s, more preferably 10 to 30,000 mm2 /s, and even more preferably 10 to 5,000 mm2 /s. When the kinematic viscosity at 25°C is 10 mm2 /s or higher, the desired effect of the water repellent composition can be easily achieved, while when it is 100,000 mm2 /s or lower, workability and seam slippage tend to be easily ensured. The kinematic viscosity at 25°C refers to the value measured using the method described in JIS K 2283:2000 (Ubbelohde viscometer). Note that the kinematic viscosity at 25°C is sometimes expressed in units of cs (centipoise), particularly for low viscosities, and the two are essentially the same.

 アミノ変性シリコーンとしては、市販品を用いることができる。市販品としては、例えば、KF8005、KF-868、KF-864、KF-393(いずれも、信越化学工業(株)製、商品名)、XF42-B1989(モメンティブ・パフォーマンス・マテリアルズ・ジャパン合同会社製)、SF-8417、BY16-853U(いずれも、ダウ・東レ(株)製、商品名)などが挙げられる。 Commercially available amino-modified silicones can be used. Examples of commercially available products include KF8005, KF-868, KF-864, and KF-393 (all trade names manufactured by Shin-Etsu Chemical Co., Ltd.), XF42-B1989 (manufactured by Momentive Performance Materials Japan, LLC), and SF-8417 and BY16-853U (all trade names manufactured by Dow-Toray Industries, Inc.).

 アミノ変性シリコーンは、1種を単独で又は2種類以上を組み合わせて用いてもよい。 Amino-modified silicones may be used alone or in combination of two or more types.

 アミノ変性シリコーンは、アミノ基及び/又はイミノ基の一部又は全部が、中和されていてもよく、未中和物であってもよい。中和には、乳酸、酢酸、プロピオン酸、マレイン酸、シュウ酸、ギ酸、メタンスルホン酸、トルエンスルホン酸等の有機酸;塩化水素、硫酸、硝酸等の無機酸を用いることができる。 Amino-modified silicones may have some or all of their amino and/or imino groups neutralized, or may be unneutralized. Neutralization can be performed with organic acids such as lactic acid, acetic acid, propionic acid, maleic acid, oxalic acid, formic acid, methanesulfonic acid, and toluenesulfonic acid; or inorganic acids such as hydrogen chloride, sulfuric acid, and nitric acid.

<シリコーンレジン>
 本実施形態の撥水剤組成物は、シリコーンレジンを含む。シリコーンレジンとしては、構成成分としてMQ、MDQ、MT、MTQ、MDT又はMDTQを含み、25℃にて固形状であり、三次元構造を有するオルガノポリシロキサンが好ましい。また、シリコーンレジンは、JIS K 6249:2003 13.硬さ試験に従ってタイプAデュロメータにより測定した硬さが20以上であることが好ましく、60以上であることがより好ましい。ここで、M、D、T及びQは、それぞれ(R”)3SiO0.5単位、(R”)2SiO単位、R”SiO1.5単位及びSiO2単位を表す。R”は、炭素数1~10の1価の脂肪族炭化水素基、又は、炭素数6~15の1価の芳香族炭化水素基を表す。
<Silicone resin>
The water repellent composition of this embodiment contains a silicone resin. The silicone resin is preferably an organopolysiloxane containing MQ, MDQ, MT, MTQ, MDT, or MDTQ as a constituent, which is solid at 25°C and has a three-dimensional structure. Furthermore, the silicone resin preferably has a hardness of 20 or more, more preferably 60 or more, as measured with a Type A durometer in accordance with JIS K 6249:2003 13. Hardness Test. Here, M, D, T, and Q represent an (R") 3SiO0.5 unit, an (R") 2SiO unit, an R" SiO1.5 unit, and an SiO2 unit, respectively. R" represents a monovalent aliphatic hydrocarbon group having 1 to 10 carbon atoms, or a monovalent aromatic hydrocarbon group having 6 to 15 carbon atoms.

 シリコーンレジンは、一般に、MQレジン、MTレジン又はMDTレジンとして知られており、MDQ、MTQ又はMDTQと示される部分を有することもある。 Silicone resins are commonly known as MQ resins, MT resins, or MDT resins, and may also have moieties designated as MDQ, MTQ, or MDTQ.

 シリコーンレジンは、単独で入手でき、又は、これを適当な溶媒に溶解させた溶液としても入手することができる。溶媒は、アルキルポリシロキサン、及び/又はアルキルポリシロキサン以外の溶媒であってよい。アルキルポリシロキサン以外の溶媒としては、例えば、n-ヘキサン、イソプロピルアルコール、塩化メチレン、1,1,1-トリクロロエタン及びこれらの溶媒の混合物等が挙げられる。 Silicone resins can be obtained alone or as a solution in an appropriate solvent. The solvent may be alkylpolysiloxane and/or a solvent other than alkylpolysiloxane. Examples of solvents other than alkylpolysiloxane include n-hexane, isopropyl alcohol, methylene chloride, 1,1,1-trichloroethane, and mixtures of these solvents.

 シリコーンレジンをアルキルポリシロキサンに溶解させた溶液としては、例えば、信越化学工業(株)より市販されているKF7312J(トリメチルシリル基含有ポリシロキサン:デカメチルシクロペンタシロキサン=50:50(質量比)混合物)、KF7312F(トリメチルシリル基含有ポリシロキサン:オクタメチルシクロテトラシロキサン=50:50(質量比)混合物)、KF9021L(トリメチルシリル基含有ポリシロキサン:低粘度メチルポリシロキサン(揮発性メチルポリシロキサン)=50:50(質量比)混合物)、KF7312L(トリメチルシリル基含有ポリシロキサン:低粘度メチルポリシロキサン(粘度2mm2/s)=50:50(質量比)混合物)等が挙げられる。なお、後述するように、揮発性のメチルポリシロキサンは、本実施形態における「アルキルポリシロキサン」として質量部、質量比等の計算の基準としない。 Examples of solutions in which silicone resins are dissolved in alkylpolysiloxanes include KF7312J (a 50:50 (mass ratio) mixture of trimethylsilyl group-containing polysiloxane and decamethylcyclopentasiloxane), KF7312F (a 50:50 (mass ratio) mixture of trimethylsilyl group-containing polysiloxane and octamethylcyclotetrasiloxane), KF9021L (a 50:50 (mass ratio) mixture of trimethylsilyl group-containing polysiloxane and low-viscosity methylpolysiloxane (volatile methylpolysiloxane)), and KF7312L (a 50:50 (mass ratio) mixture of trimethylsilyl group-containing polysiloxane and low-viscosity methylpolysiloxane (viscosity 2 mm2/s)) commercially available from Shin-Etsu Chemical Co., Ltd. As will be described later, volatile methylpolysiloxane is not used as the basis for calculating parts by mass, mass ratios, etc. as "alkylpolysiloxane" in this embodiment.

 シリコーンレジン単独としては、例えば、ダウ・東レ(株)より市販されているMQ-1600 solid Resin(トリメチルシリル基含有ポリシロキサン)、MQ-1640 Flake Resin(トリメチルシリル基含有ポリシロキサンとポリプロピルシルセスキオキサンとの混合物)などが挙げられる。上記市販品は、トリメチルシリル基含有ポリシロキサンを含み、MQ、MDQ、MT、MTQ、MDT又はMDTQを含むものである。 Examples of silicone resins alone include MQ-1600 solid resin (trimethylsilyl group-containing polysiloxane) and MQ-1640 flake resin (a mixture of trimethylsilyl group-containing polysiloxane and polypropylsilsesquioxane), both commercially available from Dow Toray Co., Ltd. The above commercially available products contain trimethylsilyl group-containing polysiloxane and include MQ, MDQ, MT, MTQ, MDT, or MDTQ.

 本実施形態の撥水剤組成物におけるシリコーンレジンの配合量は、撥水性、耐水圧、耐摩耗性、及び風合いの観点から、アミノ変性シリコーンの配合量100質量部に対して、1,000~5,000質量部が好ましく、1,200~4,000質量部がより好ましく、1,500~3,500質量部がさらに好ましい。レジン配合量が下限未満では、特に耐久撥水性、はじき、耐水性、耐摩耗性、持ち込み抵抗性が全体的に低下する。また、レジン量が上限を超えると、前記の性能の低下に加え、特に、組成物により処理された繊維の風合が著しく悪化する場合がある。さらに、上記観点から、シリコーンレジンの配合量は、アミノ変性シリコーンとアルキルポリシロキサンとの合計配合量100質量部に対して、60~130質量部が好ましく、65~125質量部がより好ましく、90~120質量部がさらに好ましい。 From the viewpoints of water repellency, water pressure resistance, abrasion resistance, and texture, the amount of silicone resin in the water repellent composition of this embodiment is preferably 1,000 to 5,000 parts by mass, more preferably 1,200 to 4,000 parts by mass, and even more preferably 1,500 to 3,500 parts by mass per 100 parts by mass of amino-modified silicone. If the resin amount is below the lower limit, the overall properties, particularly durable water repellency, repellency, water resistance, abrasion resistance, and resistance to carry-in, will decrease. On the other hand, if the resin amount exceeds the upper limit, in addition to the decrease in the above-mentioned performance, the texture of fibers treated with the composition may be significantly deteriorated. Furthermore, from the above viewpoints, the amount of silicone resin is preferably 60 to 130 parts by mass, more preferably 65 to 125 parts by mass, and even more preferably 90 to 120 parts by mass per 100 parts by mass of the total amount of amino-modified silicone and alkylpolysiloxane.

<アルキルポリシロキサン>
 本実施形態の撥水剤組成物は、撥水性成分としてアルキルポリシロキサンを含む。当該アルキルポリシロキサンは、25℃における動粘度が2mm/s超であることで、溶媒(例えば、シリコーンレジンの溶媒)として使用されるアルキルポリシロキサンと区別されてよい。すなわち、一態様において、本実施形態のアルキルポリシロキサンは25℃における動粘度が2mm/s超であり、かつ撥水剤組成物に溶媒として含まれ得るアルキルポリシロキサンは25℃における動粘度が2mm/s以下である。本実施形態のアルキルポリシロキサンは、不揮発性である点で、系から揮発する(すなわち揮発性の)アルキルポリシロキサンと区別され得る。ここで、アルキルポリシロキサンが不揮発性であるか揮発性であるかは、以下のように区別できる。
<Alkylpolysiloxane>
The water repellent composition of this embodiment contains an alkyl polysiloxane as a water repellent component. This alkyl polysiloxane may be distinguished from alkyl polysiloxanes used as solvents (for example, solvents for silicone resins) because it has a kinematic viscosity at 25°C of more than 2 mm 2 /s. That is, in one aspect, the alkyl polysiloxane of this embodiment has a kinematic viscosity at 25°C of more than 2 mm 2 /s, and the alkyl polysiloxane that can be contained as a solvent in the water repellent composition has a kinematic viscosity at 25°C of 2 mm 2 /s or less. The alkyl polysiloxane of this embodiment can be distinguished from alkyl polysiloxanes that volatilize from a system (i.e., are volatile) because it is non-volatile. Here, whether an alkyl polysiloxane is non-volatile or volatile can be distinguished as follows.

 不揮発性のアルキルポリシロキサンは、室温(25℃)で液状又は可塑度を有する(すなわち、JIS K 6249に規定される方法に準拠した可塑度が測定可能であることを意味し、25℃で4.2gの球状試料に1kgfの荷量を3分間かけたときの値(単位:mm)を可塑度とする)ものである。不揮発性のアルキルポリシロキサンは、より具体的には、アルキルポリシロキサン1gを直径48mmのガラスシャーレに広げ、25℃、常圧で24時間放置後の質量減少率が1%以下となるものである。なお、鎖状又は環状のアルキルポリシロキサンであって、そのシロキサン重合度が10以上のものは、不揮発性を呈する。一方、シロキサン重合度が10未満、特に7以下の鎖状又は環状のアルキルポリシロキサンは、室温で揮発性を呈するため、本実施形態の撥水性成分としてのアルキルポリシロキサンとしてではなく、溶媒の一部として使用することが好適である。一態様において、シロキサン重合度が10未満、特に7以下の揮発性シリコーンは、25℃における動粘度2mm/s以下のジメチルポリシロキサン、3~7量体のシクロジメチルポリシロキサン(D3、D4、D5、D6及びD7)を特に含む。これらは本実施形態の撥水性成分としてのアルキルポリシロキサンの範囲から明示的に除外される。 Nonvolatile alkylpolysiloxanes are liquid or have plasticity at room temperature (25°C) (i.e., their plasticity can be measured according to the method specified in JIS K 6249, where the plasticity is the value (unit: mm) when a load of 1 kgf is applied to a 4.2 g spherical sample at 25°C for 3 minutes). More specifically, nonvolatile alkylpolysiloxanes are those that exhibit a mass loss of 1% or less after 1 g of the alkylpolysiloxane is spread in a glass petri dish with a diameter of 48 mm and left at 25°C and atmospheric pressure for 24 hours. Note that linear or cyclic alkylpolysiloxanes with a siloxane polymerization degree of 10 or more exhibit nonvolatility. On the other hand, linear or cyclic alkylpolysiloxanes with a siloxane polymerization degree of less than 10, particularly 7 or less, exhibit volatility at room temperature, and are therefore preferably used as part of a solvent rather than as the alkylpolysiloxane serving as the water-repellent component of this embodiment. In one aspect, volatile silicones having a siloxane polymerization degree of less than 10, particularly 7 or less, include dimethylpolysiloxanes having a kinematic viscosity of 2 mm 2 /s or less at 25° C., and cyclodimethylpolysiloxanes having a polymerization degree of 3 to 7 (D3, D4, D5, D6, and D7). These are expressly excluded from the scope of alkylpolysiloxanes as the water-repellent component of this embodiment.

 撥水性成分としてのアルキルポリシロキサンは、一態様において、鎖状オルガノポリシロキサンの側鎖及び末端が飽和炭化水素基である化合物、又は、環状オルガノポリシロキサンの側鎖が飽和炭化水素基である化合物である。そのようなアルキルポリシロキサンとしては、例えば、下記一般式(1): In one embodiment, the alkyl polysiloxane used as the water-repellent component is a compound in which the side chains and terminals of a linear organo polysiloxane contain saturated hydrocarbon groups, or a compound in which the side chains of a cyclic organo polysiloxane contain saturated hydrocarbon groups. Examples of such alkyl polysiloxanes include those represented by the following general formula (1):

 [式(1)中、R13、R14、R15、R16、R17、及びR18は、それぞれ独立に炭素数1~18の1価の飽和炭化水素基を表し、vは式(1)で表される化合物が不揮発性となる数を表す。]
で表される化合物、及び、下記一般式(2):
[In formula (1), R 13 , R 14 , R 15 , R 16 , R 17 , and R 18 each independently represent a monovalent saturated hydrocarbon group having 1 to 18 carbon atoms, and v represents a number that makes the compound represented by formula (1) nonvolatile.]
and a compound represented by the following general formula (2):

 [式(2)中、R19及びR20は、それぞれ独立に炭素数1~18の1価の飽和炭化水素基を表し、wは式(2)で表される化合物が不揮発性となる数を表す。]
で表される化合物が挙げられる。
[In formula (2), R 19 and R 20 each independently represent a monovalent saturated hydrocarbon group having 1 to 18 carbon atoms, and w represents a number that makes the compound represented by formula (2) nonvolatile.]
Examples of the compound include compounds represented by the following formula:

 本実施形態にて使用される上記一般式(1)で表される化合物において、R13、R14、R15、R16、R17、及びR18は、それぞれ独立に炭素数1~18の1価の飽和炭化水素基である。この飽和炭化水素基の炭素数は、一般式(1)で表される化合物にシリコーンレジンが溶解し易く、当該化合物を入手し易い観点から、1~10であることが好ましい。飽和炭化水素基は、直鎖状であっても分岐状であってもよい。飽和炭化水素基は、直鎖状であるものが好ましく、直鎖状のアルキル基であるものがより好ましい。飽和炭化水素基は、メチル基又はエチル基であることが好ましく、メチル基であることがより好ましい。vは、一般式(1)で表される化合物が不揮発性であり、かつその動粘度が2mm/s超、例えば後述の動粘度の範囲内になるように適宜選択することができる。アルキルポリシロキサンを不揮発性とする観点から、vは3以上、又は5以上であることが好ましい。なお、式(1)中のvが、式(1)で表される化合物が不揮発性となる数ではなく、揮発性となる数である化合物(したがって低重合度である化合物)を、シリコーンレジンの溶媒等として使用することを妨げるものではない。ただし、このような揮発性のアルキルポリシロキサンは、本実施形態における「アルキルポリシロキサン」、すなわち撥水性成分としてのアルキルポリシロキサンの質量部、質量比等の規定に用いられるものではない。揮発性のポリシロキサンを用いることで、系の安定性を改善できる場合がある。 In the compound represented by the general formula (1) used in this embodiment, R 13 , R 14 , R 15 , R 16 , R 17 , and R 18 are each independently a monovalent saturated hydrocarbon group having 1 to 18 carbon atoms. From the viewpoints of facilitating the dissolution of a silicone resin in the compound represented by the general formula (1) and facilitating the acquisition of the compound, the number of carbon atoms in this saturated hydrocarbon group is preferably 1 to 10. The saturated hydrocarbon group may be linear or branched. The saturated hydrocarbon group is preferably linear, and more preferably a linear alkyl group. The saturated hydrocarbon group is preferably a methyl group or an ethyl group, and more preferably a methyl group. v can be appropriately selected so that the compound represented by the general formula (1) is nonvolatile and has a kinematic viscosity of more than 2 mm 2 /s, for example, within the kinematic viscosity range described below. From the viewpoint of making the alkylpolysiloxane nonvolatile, v is preferably 3 or greater, or 5 or greater. Note that compounds where v in formula (1) is a number that makes the compound represented by formula (1) volatile, rather than a number that makes the compound nonvolatile (and therefore a compound with a low degree of polymerization), can be used as a solvent for silicone resins, etc. However, such volatile alkyl polysiloxanes are not used in the definition of the "alkyl polysiloxane" in this embodiment, i.e., the parts by mass, mass ratio, etc. of the alkyl polysiloxane as a water-repellent component. The use of a volatile polysiloxane can sometimes improve the stability of the system.

 上記一般式(1)で表される化合物としては、例えば、不揮発性のジメチルポリシロキサン、ジエチルポリシロキサンなどが挙げられる。 Examples of compounds represented by the above general formula (1) include non-volatile dimethylpolysiloxane and diethylpolysiloxane.

 本実施形態にて使用される上記一般式(2)で表される化合物において、R19及びR20は、それぞれ独立に炭素数1~18の1価の飽和炭化水素基である。この飽和炭化水素基の炭素数は、1~10であることが好ましい。飽和炭化水素基の炭素数が上記範囲内である場合一般式(2)で表される化合物にシリコーンレジンが溶解し易く、当該化合物を入手し易い傾向にある。飽和炭化水素基は、直鎖状であっても分岐状であってもよい。飽和炭化水素基は、直鎖状であるものが好ましく、直鎖状のアルキル基であるものがより好ましい。飽和炭化水素基は、メチル基又はエチル基であることが好ましく、メチル基であることがより好ましい。wは一般式(2)で表される化合物が不揮発性となる数である。wは、好ましくは、10~1000の範囲、又は20~1000の範囲である。なお、wが、一般式(2)で表される化合物が不揮発性となる数ではなく揮発性となる数である(すなわち低重合度の)アルキルポリシロキサン、例えば、wが、2~10の範囲、特に4又は5である低重合度かつ揮発性のアルキルポリシロキサンを、シリコーンレジンの溶媒等として使用することを妨げるものではない。このような環状かつ揮発性のアルキルポリシロキサンは、シリコーンレジンを溶解させ易く、入手し易い傾向にあり、本実施形態において、好適に使用することができる。 In the compound represented by general formula (2) used in this embodiment, R 19 and R 20 are each independently a monovalent saturated hydrocarbon group having 1 to 18 carbon atoms. The number of carbon atoms in this saturated hydrocarbon group is preferably 1 to 10. When the number of carbon atoms in the saturated hydrocarbon group is within the above range, silicone resins tend to dissolve easily in the compound represented by general formula (2), and the compound tends to be easily available. The saturated hydrocarbon group may be linear or branched. The saturated hydrocarbon group is preferably linear, and a linear alkyl group is more preferred. The saturated hydrocarbon group is preferably a methyl group or an ethyl group, and a methyl group is more preferred. w is a number that renders the compound represented by general formula (2) nonvolatile. w is preferably in the range of 10 to 1,000, or in the range of 20 to 1,000. However, this does not preclude the use of alkylpolysiloxanes (i.e., low polymerization degrees) in which w is a number that makes the compound represented by general formula (2) volatile rather than nonvolatile, such as low polymerization degree and volatile alkylpolysiloxanes in which w is in the range of 2 to 10, particularly 4 or 5, as solvents for silicone resins, etc. Such cyclic and volatile alkylpolysiloxanes tend to be easily capable of dissolving silicone resins and are easily available, and can be suitably used in this embodiment.

 wが、一般式(2)で表される化合物が揮発性となる数であり、シリコーンレジンの溶媒として好適な化合物としては、例えば、デカメチルシクロペンタシロキサン、オクタメチルシクロテトラシロキサンなどが挙げられる。ただし、上記の通り、これらは、本実施形態における「アルキルポリシロキサン」として質量比等の規定に用いられるものではない。 W is the number at which the compound represented by general formula (2) becomes volatile. Examples of compounds suitable as solvents for silicone resins include decamethylcyclopentasiloxane and octamethylcyclotetrasiloxane. However, as noted above, these are not used to define mass ratios, etc., for the "alkylpolysiloxane" of this embodiment.

 アルキルポリシロキサンは、1種を単独で又は2種以上を組み合わせて用いてもよい。 Alkylpolysiloxanes may be used alone or in combination of two or more.

 本実施形態のアルキルポリシロキサンは25℃で液状であることが好ましい。アルキルポリシロキサンの25℃における動粘度は、2mm2/s超100,000mm2/s以下であることが好ましく、5mm2/s以上10,000mm2/s以下であることがより好ましく、10mm2/s以上1,000mm2/s以下であることがさらに好ましく、10mm2/s以上500mm2/s以下であることがさらにより好ましく、10mm2/s以上100mm2/s以下であることが特に好ましい。25℃における動粘度が上記範囲内である場合、アルキルポリシロキサンにシリコーンレジンが溶解し易く、作業性の確保が容易となる傾向にある。本開示で、25℃における動粘度とは、JIS K 2283:2000(ウベローデ粘度計)に記載の方法で測定した値を意味する。前述のように、動粘度が2mm2/s以下のアルキルポリシロキサンは本実施形態のアルキルポリシロキサンとして質量比等の規定に用いられるものではないが、系中におけるシリコーンレジンの溶媒等としての使用を妨げるものではない。前述のように、揮発性の環状又は鎖状のアルキルポリシロキサンを併せて用いることにより、シリコーンレジン等の取り扱い作業性及び系の安定性を改善できる場合がある。 The alkylpolysiloxane of this embodiment is preferably liquid at 25°C. The kinematic viscosity of the alkylpolysiloxane at 25°C is preferably more than 2 mm2 /s and not more than 100,000 mm2 /s, more preferably 5 mm2 /s or more and 10,000 mm2 /s or less, even more preferably 10 mm2 /s or more and 1,000 mm2 /s or less, even more preferably 10 mm2 /s or more and 500 mm2 /s or less, and particularly preferably 10 mm2 /s or more and 100 mm2 /s or less. When the kinematic viscosity at 25°C is within the above range, the silicone resin tends to dissolve easily in the alkylpolysiloxane, and workability tends to be easily ensured. In this disclosure, the kinematic viscosity at 25°C refers to a value measured by the method described in JIS K 2283:2000 (Ubbelohde viscometer). As mentioned above, alkylpolysiloxanes with a kinematic viscosity of 2 mm/s or less are not used in defining mass ratios and the like as alkylpolysiloxanes in this embodiment, but this does not prevent their use as solvents for silicone resins in the system, etc. As mentioned above, the use of a volatile cyclic or chain alkylpolysiloxane in combination can sometimes improve the handling and workability of silicone resins, etc., and the stability of the system.

 本実施形態の撥水剤組成物におけるアルキルポリシロキサンの配合量は、アミノ変性シリコーンの配合量100質量部に対して、500~15,000質量部である。アルキルポリシロキサンの配合量は、撥水性、風合い及び縫目滑脱性の観点から、アミノ変性シリコーンの配合量100質量部に対して、900~6,000質量部であることが好ましい。なお、前述のように、上記アルキルポリシロキサンの配合量(質量部)の他に、揮発性のアルキルポリシロキサンを溶媒等として別途配合してもよい。 The amount of alkylpolysiloxane in the water repellent composition of this embodiment is 500 to 15,000 parts by mass per 100 parts by mass of amino-modified silicone. From the standpoints of water repellency, texture, and seam slippage, the amount of alkylpolysiloxane is preferably 900 to 6,000 parts by mass per 100 parts by mass of amino-modified silicone. As mentioned above, in addition to the amount (parts by mass) of alkylpolysiloxane mentioned above, a volatile alkylpolysiloxane may be separately blended as a solvent, etc.

 本実施形態の撥水剤組成物におけるシリコーンレジンの配合量とアルキルポリシロキサンの配合量との質量比[(II):(III)]は、風合い、撥水性及び耐水圧、耐摩耗性の観点から、30:70~80:20が好ましく、40:60~60:40がより好ましい。なお、前述のように、上記アルキルポリシロキサンの質量比の他に、揮発性のアルキルポリシロキサンを溶媒等として別途配合してもよい。 The mass ratio [(II):(III)] of the amount of silicone resin to the amount of alkyl polysiloxane in the water repellent composition of this embodiment is preferably 30:70 to 80:20, and more preferably 40:60 to 60:40, from the viewpoints of texture, water repellency, water pressure resistance, and abrasion resistance. As mentioned above, in addition to the above mass ratio of alkyl polysiloxane, a volatile alkyl polysiloxane may also be added separately as a solvent, etc.

<その他の成分>
 本実施形態の撥水剤組成物は、上記で説明した各成分以外に、溶媒(上記<アルキルポリシロキサン>の項で言及したものとは別のアルキルポリシロキサン、及びその他の溶媒)、架橋剤(例えば多官能イソシアネート化合物及びその他の化合物)、界面活性剤、消泡剤、有機酸、無機酸、アルコール、抗菌剤、防黴剤、pH調整剤、着色剤、シリカ、酸化防止剤、消臭剤、各種触媒、乳化安定剤、キレート剤、帯電防止剤、アミノ変性シリコーン以外のオルガノ変性シリコーンなどをさらに含有していてもよい。
<Other ingredients>
In addition to the components described above, the water repellent composition of the present embodiment may further contain solvents (alkyl polysiloxanes other than those mentioned in the above section <Alkyl polysiloxane>, and other solvents), crosslinking agents (for example, polyfunctional isocyanate compounds and other compounds), surfactants, antifoaming agents, organic acids, inorganic acids, alcohols, antibacterial agents, antifungal agents, pH adjusters, colorants, silica, antioxidants, deodorizers, various catalysts, emulsion stabilizers, chelating agents, antistatic agents, organo-modified silicones other than amino-modified silicones, and the like.

(架橋剤)
 架橋剤として使用できる多官能イソシアネート化合物は、分子内に2つ以上のイソシアネート基を有する化合物であれば特に限定されず、公知のポリイソシアネート化合物を用いることができる。多官能イソシアネート化合物としては、例えば、アルキレンジイソシアネート、アリールジイソシアネート及びシクロアルキルジイソシアネートなどのジイソシアネート化合物、これらのジイソシアネート化合物の二量体、三量体又は四量体などの変性ポリイソシアネート化合物等が挙げられる。アルキレンジイソシアネートの炭素数は、1~12であることが好ましい。
(Crosslinking agent)
The polyfunctional isocyanate compound that can be used as a crosslinking agent is not particularly limited as long as it is a compound having two or more isocyanate groups in the molecule, and known polyisocyanate compounds can be used. Examples of polyfunctional isocyanate compounds include diisocyanate compounds such as alkylene diisocyanate, aryl diisocyanate, and cycloalkyl diisocyanate, and modified polyisocyanate compounds such as dimers, trimers, or tetramers of these diisocyanate compounds. The alkylene diisocyanate preferably has 1 to 12 carbon atoms.

 ジイソシアネート化合物としては、例えば、2,4又は2,6-トリレンジイソシアネート、エチレンジイソシアネート、プロピレンジイソシアネート、4,4-ジフェニルメタンジイソシアネート、p-フェニレンジイソシアネート、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、デカメチレンジイソシアネート、ドデカメチレンジイソシアネート、2,4,4-トリメチルヘキサメチレン-1,6-ジイソシアネート、フェニレンジイソシアネート、トリレン又はナフチレンジイソシアネート、4,4’-メチレン-ビス(フェニルイソシアネート)、2,4’-メチレン-ビス(フェニルイソシアネート)、3,4’-メチレン-ビス(フェニルイソシアネート)、4,4’-エチレン-ビス(フェニルイソシアネート)、ω,ω’-ジイソシアネート-1,3-ジメチルベンゼン、ω,ω’-ジイソシアネート-1,4-ジメチルシクロヘキサン、ω,ω’-ジイソシアネート-1,4-ジメチルベンゼン、ω,ω’-ジイソシアネート-1,3-ジメチルシクロヘキサン、1-メチル-2,4-ジイソシアネートシクロヘキサン、4,4’-メチレン-ビス(シクロヘキシルイソシアネート)、3-イソシアネート-メチル-3,5,5-トリメチルシクロヘキシルイソシアネート、酸-ジイソシアネート二量体、ω,ω’-ジイソシアネートジエチルベンゼン、ω,ω’-ジイソシアネートジメチルトルエン、ω,ω’-ジイソシアネートジエチルトルエン、フマル酸ビス(2-イソシアネートエチル)エステル、1,4-ビス(2-イソシアネート-プロプ-2-イル)ベンゼン、及び、1,3-ビス(2-イソシアネート-プロプ-2-イル)ベンゼンが挙げられる。 Diisocyanate compounds include, for example, 2,4 or 2,6-tolylene diisocyanate, ethylene diisocyanate, propylene diisocyanate, 4,4-diphenylmethane diisocyanate, p-phenylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, decamethylene diisocyanate, dodecamethylene diisocyanate, 2,4,4-trimethylhexamethylene-1,6-diisocyanate, phenylene diisocyanate, tolylene or naphthylene diisocyanate, 4,4'-methylene-bis(phenyl isocyanate), 2,4'-methylene-bis(phenyl isocyanate), 3,4'-methylene-bis(phenyl isocyanate), 4,4'-ethylene-bis(phenyl isocyanate), and ω,ω'-diisocyanate-1,3-dimethyl Examples include benzene, ω,ω'-diisocyanate-1,4-dimethylcyclohexane, ω,ω'-diisocyanate-1,4-dimethylbenzene, ω,ω'-diisocyanate-1,3-dimethylcyclohexane, 1-methyl-2,4-diisocyanate cyclohexane, 4,4'-methylene-bis(cyclohexyl isocyanate), 3-isocyanate-methyl-3,5,5-trimethylcyclohexyl isocyanate, acid-diisocyanate dimer, ω,ω'-diisocyanate diethylbenzene, ω,ω'-diisocyanate dimethyltoluene, ω,ω'-diisocyanate diethyltoluene, fumaric acid bis(2-isocyanate ethyl)ester, 1,4-bis(2-isocyanate-prop-2-yl)benzene, and 1,3-bis(2-isocyanate-prop-2-yl)benzene.

 トリイソシアネート化合物としては、例えば、トリフェニルメタントリイソシアネート、トリス(イソシアナートフェニル)-チオフォスファートなどが挙げられる。テトライソシアネート化合物としては、例えば、ジメチルトリフェニルメタンテトライソシアネートなどが挙げられる。 Examples of triisocyanate compounds include triphenylmethane triisocyanate and tris(isocyanatophenyl)-thiophosphate. Examples of tetraisocyanate compounds include dimethyltriphenylmethane tetraisocyanate.

 ジイソシアネート化合物から誘導される変性ポリイソシアネート化合物としては、2つ以上のイソシアネート基を有するものであれば特に制限はなく、例えば、ビウレット構造、イソシアヌレート構造、ウレタン構造、ウレトジオン構造、アロファネート構造、三量体構造などを有するポリイソシアネート、トリメチロールプロパンの脂肪族イソシアネートのアダクト体などを挙げることができる。また、ポリメリックMDI(MDI=ジフェニルメタンジイソシアネート)もポリイソシアネート化合物として使用することができる。ポリイソシアネート化合物は、1種を単独で又は2種以上を組み合わせて用いることができる。 Modified polyisocyanate compounds derived from diisocyanate compounds are not particularly limited as long as they have two or more isocyanate groups. Examples include polyisocyanates having a biuret structure, isocyanurate structure, urethane structure, uretdione structure, allophanate structure, trimer structure, etc., and adducts of aliphatic isocyanates of trimethylolpropane. Polymeric MDI (MDI = diphenylmethane diisocyanate) can also be used as a polyisocyanate compound. Polyisocyanate compounds can be used alone or in combination of two or more.

 多官能イソシアネート化合物が有するイソシアネート基は、そのままでもよく、ブロック剤によりブロックされたブロックイソシアネート基であってもよい。ブロック剤としては、3,5-ジメチルピラゾール、3-メチルピラゾール、3,5-ジメチル-4-ニトロピラゾール、3,5-ジメチル-4-ブロモピラゾール、ピラゾールなどのピラゾール類;フェノール、メチルフェノール、クロルフェノール、iso-ブチルフェノール、tert-ブチルフェノール、iso-アミルフェノール、オクチルフェノール、ノニルフェノール等のフェノール類;ε-カプロラクタム、δ-バレロラクタム、γ-ブチロラクタム等のラクタム類;マロン酸ジメチルエステル、マロン酸ジエチルエステル、アセチルアセトン、アセト酢酸メチル、アセト酢酸エチル等の活性メチレン化合物類;ホルムアルドキシム、アセトアルドキシム、アセトンオキシム、メチルエチルケトンオキシム、シクロヘキサノンオキシム、アセトフェノンオキシム、ベンゾフェノンオキシム等のオキシム類;イミダゾール、2-メチルイミダゾール等のイミダゾール化合物類;重亜硫酸ソーダなどがある。これらの中でも、耐久撥水性の観点から、ピラゾール類及びオキシム類が好ましい。 The isocyanate groups contained in the polyfunctional isocyanate compound may be left as they are, or may be blocked isocyanate groups blocked with a blocking agent. Examples of blocking agents include pyrazoles such as 3,5-dimethylpyrazole, 3-methylpyrazole, 3,5-dimethyl-4-nitropyrazole, 3,5-dimethyl-4-bromopyrazole, and pyrazole; phenols such as phenol, methylphenol, chlorophenol, iso-butylphenol, tert-butylphenol, iso-amylphenol, octylphenol, and nonylphenol; lactams such as ε-caprolactam, δ-valerolactam, and γ-butyrolactam; active methylene compounds such as malonic acid dimethyl ester, malonic acid diethyl ester, acetylacetone, methyl acetoacetate, and ethyl acetoacetate; oximes such as formaldoxime, acetaldoxime, acetone oxime, methyl ethyl ketone oxime, cyclohexanone oxime, acetophenone oxime, and benzophenone oxime; imidazole compounds such as imidazole and 2-methylimidazole; and sodium bisulfite. Among these, pyrazoles and oximes are preferred from the viewpoint of durable water repellency.

 多官能イソシアネート化合物としては、ポリイソシアネート構造に親水基を導入して界面活性効果を持たせることにより、ポリイソシアネートに水分散性を付与した水分散性イソシアネートを用いることもできる。また、アミノ基とイソシアネート基との反応を促進するため、有機錫、有機亜鉛等の公知の触媒を併用することもできる。 As a polyfunctional isocyanate compound, it is also possible to use a water-dispersible isocyanate, which is a polyisocyanate that has been given water-dispersibility by introducing a hydrophilic group into the polyisocyanate structure to give it a surfactant effect. Furthermore, known catalysts such as organotin and organozinc can also be used in combination to promote the reaction between the amino group and the isocyanate group.

 本実施形態の撥水剤組成物における多官能イソシアネート化合物の配合量は、撥水性、耐久撥水性、耐水圧、耐久耐水圧、耐摩耗性、耐久耐摩耗性及び風合いの観点から、アミノ変性シリコーンの配合量とシリコーンレジンの配合量との合計100質量部に対して、10~600質量部であることが好ましく、30~300質量部であることがより好ましい。 From the viewpoints of water repellency, durable water repellency, water pressure resistance, durable water pressure resistance, abrasion resistance, durable abrasion resistance, and texture, the amount of polyfunctional isocyanate compound in the water repellent composition of this embodiment is preferably 10 to 600 parts by mass, and more preferably 30 to 300 parts by mass, per 100 parts by mass of the total amount of amino-modified silicone and silicone resin.

 上記多官能イソシアネート化合物以外の架橋剤としては、例えば、メラミン樹脂、グリオキザール樹脂などを挙げることができる。 Crosslinking agents other than the above-mentioned polyfunctional isocyanate compounds include, for example, melamine resins and glyoxal resins.

 メラミン樹脂としては、メラミン骨格を有する化合物を用いることができ、例えば、トリメチロールメラミン、ヘキサメチロールメラミンなどのポリメチロールメラミン;ポリメチロールメラミンのメチロール基の一部又は全部が、炭素数1~6のアルキル基を有するアルコキシメチル基となったアルコキシメチルメラミン;ポリメチロールメラミンのメチロール基の一部又は全部が、炭素数2~6のアシル基を有するアシロキシメチル基となったアシロキシメチルメラミンなどが挙げられる。これらのメラミン樹脂は、単量体、あるいは2量体以上の多量体のいずれであってもよく、あるいはこれらの混合物を用いてもよい。さらに、メラミンの一部に尿素等を共縮合したものも使用できる。このようなメラミン樹脂としては、例えば、DIC株式会社製のベッカミンAPM、ベッカミンM-3、ベッカミンM-3(60)、ベッカミンMA-S、ベッカミンJ-101、及びベッカミンJ-101LF、ユニオン化学工業株式会社製のユニカレジン380K、三木理研工業株式会社製のリケンレジンMMシリーズなどが挙げられる。 Melamine resins can be compounds with a melamine skeleton, such as polymethylolmelamines such as trimethylolmelamine and hexamethylolmelamine; alkoxymethylmelamines in which some or all of the methylol groups in polymethylolmelamine are alkoxymethyl groups with an alkyl group having 1 to 6 carbon atoms; and acyloxymethylmelamines in which some or all of the methylol groups in polymethylolmelamine are acyloxymethyl groups with an acyl group having 2 to 6 carbon atoms. These melamine resins may be either monomers or polymers of dimers or higher, or mixtures of these may be used. Furthermore, melamine resins in which urea or the like is co-condensed with a portion of the melamine can also be used. Examples of such melamine resins include Beckamine APM, Beckamine M-3, Beckamine M-3 (60), Beckamine MA-S, Beckamine J-101, and Beckamine J-101LF manufactured by DIC Corporation, Unika Resin 380K manufactured by Union Chemical Industry Co., Ltd., and Riken Resin MM series manufactured by Miki Riken Kogyo Co., Ltd.

 グリオキザール樹脂としては、従来公知のものを使用することができる。グリオキザール樹脂としては、例えば、1,3-ジメチルグリオキザール尿素系樹脂、ジメチロールジヒドロキシエチレン尿素系樹脂、ジメチロールジヒドロキシプロピレン尿素系樹脂等が挙げられる。これらの樹脂の官能基は、他の官能基で置換されていてもよい。このようなグリオキザール樹脂としては、例えば、DIC株式会社製のベッカミンN-80、ベッカミンNS-11、ベッカミンLF-K、ベッカミンNS-19、ベッカミンLF-55Pコンク、ベッカミンNS-210L、ベッカミンNS-200、及びベッカミンNF-3、ユニオン化学工業株式会社製のユニレジンGS-20E、三木理研工業株式会社製のリケンレジンRGシリーズ、及びリケンレジンMSシリーズなどが挙げられる。 Conventionally known glyoxal resins can be used. Examples of glyoxal resins include 1,3-dimethylglyoxal urea resins, dimethylol dihydroxyethylene urea resins, and dimethylol dihydroxypropylene urea resins. The functional groups of these resins may be substituted with other functional groups. Examples of such glyoxal resins include Beckamine N-80, Beckamine NS-11, Beckamine LF-K, Beckamine NS-19, Beckamine LF-55P Concentrate, Beckamine NS-210L, Beckamine NS-200, and Beckamine NF-3 manufactured by DIC Corporation; Uniresin GS-20E manufactured by Union Chemical Industry Co., Ltd.; and Rikenresin RG series and Rikenresin MS series manufactured by Miki Riken Kogyo Co., Ltd.

 メラミン樹脂及びグリオキザール樹脂には、反応を促進させる観点から触媒を使用することが好ましい。このような触媒としては、通常用いられる触媒であれば特に制限されず、例えば、ホウ弗化アンモニウム、ホウ弗化亜塩等のホウ弗化化合物;塩化マグネシウム、硫酸マグネシウム等の中性金属塩触媒;燐酸、塩酸、ホウ酸等の無機酸などが挙げられる。これら触媒には、必要に応じて、助触媒として、クエン酸、酒石酸、リンゴ酸、マレイン酸、乳酸等の有機酸などを併用することもできる。このような触媒としては、例えば、DIC株式会社製のキャタリストACX、キャタリスト376、キャタリストO、キャタリストM、キャタリストG(GT)、キャタリストX-110、キャタリストGT-3、及びキャタリストNFC-1、ユニオン化学工業株式会社製のユニカキャタリスト3-P、及びユニカキャタリストMC-109、三木理研工業株式会社製のリケンフィクサーRCシリーズ、リケンフィクサーMXシリーズ、及びリケンフィクサーRZ-5などが挙げられる。 It is preferable to use a catalyst with melamine resin and glyoxal resin to promote the reaction. Such catalysts are not particularly limited as long as they are commonly used, and examples include borofluoride compounds such as ammonium borofluoride and zinc borofluoride; neutral metal salt catalysts such as magnesium chloride and magnesium sulfate; and inorganic acids such as phosphoric acid, hydrochloric acid, and boric acid. If necessary, these catalysts can be used in combination with organic acids such as citric acid, tartaric acid, malic acid, maleic acid, and lactic acid as co-catalysts. Examples of such catalysts include Catalyst ACX, Catalyst 376, Catalyst O, Catalyst M, Catalyst G (GT), Catalyst X-110, Catalyst GT-3, and Catalyst NFC-1 manufactured by DIC Corporation; Unika Catalyst 3-P and Unika Catalyst MC-109 manufactured by Union Chemical Industry Co., Ltd.; and Riken Fixer RC series, Riken Fixer MX series, and Riken Fixer RZ-5 manufactured by Miki Riken Kogyo Co., Ltd.

(界面活性剤)
 界面活性剤としては、例えば、ポリアルキレンオキサイド付加物を使用でき、更にその他の界面活性剤を組合せてもよい。その他の界面活性剤は、例えば、エマルションの状態が安定に保持される温度領域を拡充し、水に配合して希釈液を調製した場合に発生する起泡量を調整する役割があるものを用いてよい。その他の界面活性剤は、非イオン性界面活性剤、陰イオン性界面活性剤、陽イオン性界面活性剤、両性界面活性剤のいずれかで構成されるものであればよい。その他の界面活性剤は、1種を単独で又は2種以上を組み合わせて用いることができる。
(Surfactant)
As the surfactant, for example, a polyalkylene oxide adduct can be used, and other surfactants may be further combined. For example, the other surfactant may be one that serves to expand the temperature range in which the emulsion state is stably maintained and to adjust the amount of foaming that occurs when the emulsion is mixed with water to prepare a diluted solution. The other surfactant may be any one of a nonionic surfactant, anionic surfactant, cationic surfactant, and amphoteric surfactant. The other surfactants may be used alone or in combination of two or more.

(消泡剤)
 消泡剤としては、特に限定はないが、例えば、ヒマシ油、ゴマ油、アマニ油、動植物油などの油脂系消泡剤;ステアリン酸、オレイン酸、パルミチン酸などの脂肪酸系消泡剤;ステアリン酸イソアミル、こはく酸ジステアリル、エチレングリコールジステアレート、ステアリン酸ブチルなどの脂肪酸エステル系消泡剤;ポリオキシアルキレンモノハイドリックアルコール、ジ-t-アミルフェノキシエタノール、3-ヘプタノール、2-エチルヘキサノールなどのアルコール系消泡剤;3-ヘプチルセロソルブ、ノニルセロソルブ、3-ヘプチルカルビトールなどのエーテル系消泡剤;トリブチルホスフェート、トリス(ブトキシエチル)ホスフェートなどのリン酸エステル系消泡剤;ジアミルアミンなどのアミン系消泡剤;ポリアルキレンアミド、アシレートポリアミンなどのアミド系消泡剤;ラウリル硫酸エステルナトリウムなどの硫酸エステル系消泡剤;鉱物油等が挙げられる。消泡剤は、1種を単独で又は2種以上を組み合わせて用いることができる。
(Antifoaming agent)
The defoaming agent is not particularly limited, and examples thereof include oil-based defoaming agents such as castor oil, sesame oil, linseed oil, and animal and vegetable oils; fatty acid-based defoaming agents such as stearic acid, oleic acid, and palmitic acid; fatty acid ester-based defoaming agents such as isoamyl stearate, distearyl succinate, ethylene glycol distearate, and butyl stearate; alcohol-based defoaming agents such as polyoxyalkylene monohydric alcohol, di-t-amylphenoxyethanol, 3-heptanol, and 2-ethylhexanol; ether-based defoaming agents such as 3-heptyl cellosolve, nonyl cellosolve, and 3-heptyl carbitol; phosphate ester-based defoaming agents such as tributyl phosphate and tris(butoxyethyl)phosphate; amine-based defoaming agents such as diamylamine; amide-based defoaming agents such as polyalkylene amides and acylate polyamines; sulfate ester-based defoaming agents such as sodium lauryl sulfate; and mineral oil. The antifoaming agents can be used alone or in combination of two or more.

(有機酸)
 有機酸としては、特に限定はないが、例えば、乳酸、酢酸、プロピオン酸、マレイン酸、シュウ酸、ギ酸、メタンスルホン酸、トルエンスルホン酸等が挙げられる。有機酸は、1種を単独で又は2種以上を組み合わせて用いることができる。
(organic acid)
The organic acid is not particularly limited, and examples thereof include lactic acid, acetic acid, propionic acid, maleic acid, oxalic acid, formic acid, methanesulfonic acid, toluenesulfonic acid, etc. The organic acids can be used alone or in combination of two or more.

(無機酸)
 無機酸としては、特に限定はないが、例えば、塩化水素、硫酸、硝酸等が挙げられる。無機酸は、1種を単独で又は2種以上を組み合わせて用いることができる。
(Inorganic acid)
The inorganic acid is not particularly limited, and examples thereof include hydrogen chloride, sulfuric acid, nitric acid, etc. The inorganic acids may be used alone or in combination of two or more.

(アルコール)
 アルコールとしては、特に限定はないが、例えば、エタノール、イソプロパノール、グリセリン、トリメチロールプロパン、ジエチレングリコール、トリエチレングリコール、ジプロピレングリコール、プロピレングリコール等が挙げられる。アルコールは、1種を単独で又は2種以上を組み合わせて用いることができる。
(alcohol)
The alcohol is not particularly limited, and examples thereof include ethanol, isopropanol, glycerin, trimethylolpropane, diethylene glycol, triethylene glycol, dipropylene glycol, propylene glycol, etc. The alcohols can be used alone or in combination of two or more.

(帯電防止剤)
 帯電防止剤としては、撥水性の性能を阻害しにくいものを使用するのがよい。帯電防止剤としては、例えば、高級アルコール硫酸エステル塩、硫酸化油、スルホン酸塩、第4級アンモニウム塩、イミダゾリン型4級塩などのカチオン系界面活性剤、ポリエチレングリコール型、多価アルコールエステル型などの非イオン系界面活性剤、イミダゾリン型4級塩、アラニン型、ベタイン型などの両性界面活性剤、高分子化合物タイプとしては前述した制電性重合体、ポリアルキルアミンなどが挙げられる。帯電防止剤は、1種を単独で又は2種以上を組み合わせて用いることができる。
(Antistatic Agent)
It is preferable to use an antistatic agent that does not easily impair water-repellent performance. Examples of antistatic agents include cationic surfactants such as higher alcohol sulfate salts, sulfated oils, sulfonates, quaternary ammonium salts, and imidazoline-type quaternary salts, nonionic surfactants such as polyethylene glycol-type and polyhydric alcohol ester-type, amphoteric surfactants such as imidazoline-type quaternary salts, alanine-type and betaine-type, and polymer compound-type agents such as the antistatic polymers and polyalkylamines described above. Antistatic agents can be used alone or in combination of two or more.

 上述した本実施形態に係る撥水剤組成物は、繊維製品加工剤、紙製品加工剤、皮製品加工剤などの用途に好適に用いることができる。 The water repellent composition according to the present embodiment described above can be suitably used in applications such as textile product processing agents, paper product processing agents, and leather product processing agents.

[撥水剤組成物の製造方法]
 以下、本実施形態の撥水剤組成物の製造方法について説明する。
[Method of producing water repellent composition]
The method for producing the water repellent composition of this embodiment will be described below.

 本実施形態の撥水剤組成物は、上述した、アミノ変性シリコーンと、シリコーンレジンと、アルキルポリシロキサンとを混合することにより得ることができる。本実施形態の撥水剤組成物における上述した各成分の含有量は、上述した好ましい配合量とすることができる。 The water repellent composition of this embodiment can be obtained by mixing the amino-modified silicone, silicone resin, and alkylpolysiloxane described above. The content of each of the above-mentioned components in the water repellent composition of this embodiment can be the preferred blending amount described above.

 本実施形態の撥水剤組成物は、アミノ変性シリコーン((I)成分)と、シリコーンレジン((II)成分)と、アルキルポリシロキサン((III)成分)とを予め混合した1剤型であってもよいし、上記3成分中の2成分を混合した1剤と他の1成分の1剤とに分けられている2剤型であってもよいし、上記3成分がそれぞれ別々になっている3剤型であってもよい。本実施形態の撥水剤組成物は、取り扱いの簡便性の観点から、上記3成分が水性媒体に分散(乳化、溶解を含む)していることが好ましい。 The water repellent composition of this embodiment may be a one-component type in which the amino-modified silicone (component (I)), silicone resin (component (II)), and alkylpolysiloxane (component (III)) are pre-mixed; a two-component type in which one component is a mixture of two of the three components and the other component is pre-mixed; or a three-component type in which each of the three components is separate. From the perspective of ease of handling, it is preferable that the water repellent composition of this embodiment has the three components dispersed (including emulsified and dissolved) in an aqueous medium.

 (I)成分と(II)成分と(III)成分とを予め混合した1剤型となっている場合、本実施形態の撥水剤組成物は、(I)成分と(II)成分と(III)成分とを水性媒体に同時に分散(乳化、溶解を含む)させることにより、又は、3成分中の少なくとも1成分を水性媒体に分散させた分散液と、他の成分を水性媒体に分散させた分散液とを混合することにより、又は、(I)成分、(II)成分及び(III)成分のそれぞれの分散液を混合することにより得ることができる。 When the components (I), (II), and (III) are premixed to form a single-component formulation, the water repellent composition of this embodiment can be obtained by simultaneously dispersing (including emulsifying and dissolving) the components (I), (II), and (III) in an aqueous medium, or by mixing a dispersion in which at least one of the three components is dispersed in an aqueous medium with a dispersion in which the other components are dispersed in an aqueous medium, or by mixing dispersions of the components (I), (II), and (III).

 上記の各成分を水性媒体に分散する方法としては、例えば、各成分と、水性媒体と、必要により分散剤とを混合攪拌することが挙げられる。混合攪拌する場合、マイルダー、高速攪拌機、ホモジナイザー、超音波ホモジナイザー、ホモミキサー、ビーズミル、パールミル、ダイノーミル、アスペックミル、バスケットミル、ボールミル、ナノマイザー、アルチマイザー、スターバーストなどの従来公知の乳化分散機を用いてよい。これらの乳化分散機は、1種を単独で又は2種類以上を組み合わせて用いることができる。 One method for dispersing each of the above components in an aqueous medium is, for example, mixing and stirring each component with the aqueous medium and, if necessary, a dispersant. When mixing and stirring, a conventional emulsifying and dispersing machine such as a milder, high-speed mixer, homogenizer, ultrasonic homogenizer, homomixer, bead mill, pearl mill, dyno mill, aspek mill, basket mill, ball mill, nanomizer, ultimizer, or starburst may be used. These emulsifying and dispersing machines may be used alone or in combination of two or more.

 水性媒体としては、水、又は、水と水に混和する親水性溶剤との混合溶媒であることが好ましい。親水性溶剤としては、例えば、メタノール、エタノール、イソプロピルアルコール、エチレングリコール、ジエチレングリコール、へキシレングリコール、グリセリン、ブチルグリコール、ブチルジグリコール、ソルフィット、N-メチルピロリドン、ジメチルホルムアミド、ジメチルスルホオキサイドなどが挙げられる。 The aqueous medium is preferably water or a mixed solvent of water and a hydrophilic solvent that is miscible with water. Examples of hydrophilic solvents include methanol, ethanol, isopropyl alcohol, ethylene glycol, diethylene glycol, hexylene glycol, glycerin, butyl glycol, butyl diglycol, sorbite, N-methylpyrrolidone, dimethylformamide, and dimethyl sulfoxide.

 上記分散液は、分散安定性の観点から、界面活性剤をさらに含むことが好ましい。このような界面活性剤としては、乳化分散安定性を向上することができるものであれば特に限定されず、例えば、公知の非イオン性界面活性剤、陰イオン性界面活性剤、陽イオン性界面活性剤、両性界面活性剤などが挙げられる。これらは、1種を単独で又は2種以上を組み合わせて用いることができる。 From the viewpoint of dispersion stability, it is preferable that the dispersion liquid further contains a surfactant. Such surfactants are not particularly limited as long as they can improve emulsion dispersion stability, and examples include known nonionic surfactants, anionic surfactants, cationic surfactants, and amphoteric surfactants. These can be used alone or in combination of two or more.

 上記分散液は、撥水処理においてそのまま処理液として使用してもよいし、さらに水性媒体又は疎水性有機溶媒で希釈することによって処理液とすることもできる。分散液は、未中和のまま(中和せずに)使用してもよく、アミノ変性シリコーンを中和するなどの方法によってpH調整を行っていてもよい。pH調整する場合、処理液のpHが5.5~6.5となるように調整することができる。 The above dispersion may be used as a treatment liquid directly in the water-repellent treatment, or it may be further diluted with an aqueous medium or a hydrophobic organic solvent to form a treatment liquid. The dispersion may be used unneutralized (without neutralization), or the pH may be adjusted by a method such as neutralizing the amino-modified silicone. When adjusting the pH, the pH of the treatment liquid can be adjusted to 5.5 to 6.5.

[撥水性繊維製品]
 本実施形態は、繊維と、当該繊維に付着した本実施形態の撥水剤組成物とを有する撥水性繊維製品も提供する。以下、本実施形態の撥水性繊維製品の製造方法について説明する。
[Water-repellent textile products]
The present embodiment also provides a water-repellent textile product having fibers and the water repellent composition of the present embodiment attached to the fibers. A method for producing the water-repellent textile product of the present embodiment will be described below.

 撥水性繊維製品は、上述した本実施形態の撥水剤組成物を含む処理液で繊維を処理する工程を備える方法によって製造できる。 Water-repellent textile products can be produced by a method including a step of treating textiles with a treatment liquid containing the water-repellent composition of this embodiment described above.

 繊維の素材としては特に制限はなく、綿、麻、絹、羊毛などの天然繊維、レーヨン、アセテートなどの半合成繊維、ナイロン、ポリエステル、ポリウレタン、ポリプロピレンなどの合成繊維及びこれらの複合繊維、混紡繊維などが挙げられる。繊維の形態は、糸、布、不織布、紙などのいずれの形態であってもよい。繊維は、繊維製品であってもよい。 There are no particular restrictions on the fiber material, and examples include natural fibers such as cotton, linen, silk, and wool; semi-synthetic fibers such as rayon and acetate; synthetic fibers such as nylon, polyester, polyurethane, and polypropylene; and composite and blended fibers of these. The fiber may be in any form, such as yarn, cloth, nonwoven fabric, or paper. The fiber may also be a textile product.

 本実施形態の撥水剤組成物を含む処理液で繊維を処理する方法としては、例えば、(I)成分と(II)成分と(III)成分とを含む処理液を用いて1工程で処理する方法、上記3成分中の2成分を含む処理液と他の1成分を含む処理液とを用いて2工程で処理する方法、上記3成分を別々に含む3種の分散液を用いて3工程で処理する方法を挙げることができる。2工程又は3工程で処理する場合、それぞれの成分を処理する順番はどのような順番であってもかまわない。 Methods for treating fibers with a treatment liquid containing the water repellent composition of this embodiment include, for example, a one-step treatment method using a treatment liquid containing components (I), (II), and (III), a two-step treatment method using a treatment liquid containing two of the above three components and a treatment liquid containing another component, and a three-step treatment method using three dispersions each containing the above three components separately. When treating with a two-step or three-step method, the order in which the components are treated can be any order.

 上記の処理液及び分散液は、未中和のまま(中和せずに)使用してもよく、pHが5.5~6.5に調整されていてもよい。pHの調整は、例えば、乳酸、酢酸、プロピオン酸、マレイン酸、シュウ酸、ギ酸、メタンスルホン酸、トルエンスルホン酸等の有機酸;塩化水素、硫酸、硝酸等の無機酸;水酸化ナトリウム、水酸化カリウム等の水酸化物;炭酸ナトリウム、炭酸水素ナトリウム、炭酸カリウム、セスキ炭酸ナトリウムなどの炭酸塩;モノエタノールアミン、ジエタノールアミン、トリエタノールアミン、トリエチルアミン等の有機アミン類;アンモニアなどを用いることができる。 The above-mentioned treatment liquids and dispersions may be used unneutralized (without being neutralized), or may have their pH adjusted to 5.5 to 6.5. The pH can be adjusted using, for example, organic acids such as lactic acid, acetic acid, propionic acid, maleic acid, oxalic acid, formic acid, methanesulfonic acid, and toluenesulfonic acid; inorganic acids such as hydrogen chloride, sulfuric acid, and nitric acid; hydroxides such as sodium hydroxide and potassium hydroxide; carbonates such as sodium carbonate, sodium bicarbonate, potassium carbonate, and sodium sesquicarbonate; organic amines such as monoethanolamine, diethanolamine, triethanolamine, and triethylamine; and ammonia.

 繊維を上記処理液で処理する方法としては、例えば、パッド、浸漬、噴霧、塗布等の加工方法が挙げられる。また、撥水剤組成物が水を含有する場合は、繊維に付着させた後に水を除去するために乾燥させることが好ましい。 Methods for treating fibers with the treatment solution include, for example, padding, immersion, spraying, and coating. Furthermore, if the water repellent composition contains water, it is preferable to dry the fiber after applying it to remove the water.

 本実施形態の撥水剤組成物の繊維への付着量は、要求される撥水性の度合いに応じて適宜調整可能であるが、繊維100gに対して、撥水剤組成物の付着量が0.1~5gとなるように調整することが好ましく、0.1~3gとなるように調整することがより好ましい。撥水剤組成物の付着量が0.1g以上であると、繊維が十分な撥水性をより発揮し易い傾向にあり、5g以下であると、繊維の風合いがより向上し、また経済的にも有利となる傾向がある。 The amount of water repellent composition applied to the fibers in this embodiment can be adjusted as appropriate depending on the required level of water repellency, but it is preferable to adjust the amount of water repellent composition applied to 100 g of fibers to 0.1 to 5 g, and more preferably 0.1 to 3 g. When the amount of water repellent composition applied is 0.1 g or more, the fibers tend to more easily exhibit sufficient water repellency, while when it is 5 g or less, the texture of the fibers tends to be further improved and is also economically advantageous.

 また、本実施形態の撥水剤組成物を繊維に付着させた後は、適宜熱処理することが好ましい。温度条件は特に制限はないが、撥水性、耐久撥水性及び風合いの観点から、110~180℃で1~5分間行うことが好ましい。 Furthermore, after the water repellent composition of this embodiment has been applied to the fibers, it is preferable to perform an appropriate heat treatment. There are no particular restrictions on the temperature conditions, but from the standpoints of water repellency, durable water repellency, and texture, it is preferable to perform the treatment at 110 to 180°C for 1 to 5 minutes.

 本実施形態の撥水性繊維製品は、優れた撥水性と柔軟な風合いを示すことから、ダウン用側地、コート、ブルゾン、ウインドブレーカー、ブラウス、ドレスシャツ、スカート、スラックス、手袋、帽子、布団側地、布団干しカバー、カーテンまたはテント類など、衣類用途品、非衣類用途品などの繊維用途に好適に使用される。 The water-repellent textile product of this embodiment exhibits excellent water repellency and a soft texture, making it suitable for textile applications such as down jacket coverings, coats, blousons, windbreakers, blouses, dress shirts, skirts, slacks, gloves, hats, futon coverings, futon drying rack covers, curtains, and tents, as well as other clothing and non-clothing applications.

 以下に、本発明を実施例によりさらに説明するが、本発明はこれらの実施例により何ら制限されるものではない。 The present invention will be further explained below using examples, but the present invention is not limited to these examples in any way.

<アミノ変性シリコーン分散液の調製>
(調製例A1)
 アミノ変性シリコーンとしてのKF8005(信越化学工業(株)製、商品名)30質量部と、蟻酸0.3質量部と、炭素数12~14の分岐アルコールのエチレンオキサイド5モル付加物1質量部とを混合した。次いで、得られた混合物に、水68.7質量部を少量ずつ混合しながら添加し、アミノ変性シリコーンを30質量%含む分散液を得た。
<Preparation of Amino-Modified Silicone Dispersion>
(Preparation example A1)
30 parts by mass of KF8005 (trade name, manufactured by Shin-Etsu Chemical Co., Ltd.) as an amino-modified silicone, 0.3 parts by mass of formic acid, and 1 part by mass of an ethylene oxide 5-mol adduct of a branched alcohol having 12 to 14 carbon atoms were mixed. Next, 68.7 parts by mass of water was added little by little to the obtained mixture while mixing, and a dispersion containing 30% by mass of amino-modified silicone was obtained.

(調製例A2~A7)
 アミノ変性シリコーンをKF8005から表1に記載のアミノ変性シリコーンに変えたこと以外は調製例A1と同様にして、アミノ変性シリコーンを30質量%含む分散液を得た。なお、KF-868、KF-864、KF-393は、信越化学工業(株)製の商品名であり、SF-8417、BY16-853Uは、ダウ・東レ(株)製の商品名であり、XF42-B1989は、モメンティブ・パフォーマンス・マテリアルズ・ジャパン合同会社製の商品名である。
(Preparation examples A2 to A7)
A dispersion containing 30% by mass of amino-modified silicone was obtained in the same manner as in Preparation Example A1, except that the amino-modified silicone was changed from KF8005 to the amino-modified silicone shown in Table 1. Note that KF-868, KF-864, and KF-393 are trade names manufactured by Shin-Etsu Chemical Co., Ltd., SF-8417 and BY16-853U are trade names manufactured by Dow-Toray Co., Ltd., and XF42-B1989 is a trade name manufactured by Momentive Performance Materials Japan, LLC.

<アミノ変性シリコーンの物性>
 上記で用いたアミノ変性シリコーンの官能基当量(単位:g/mоl)、及び25℃における動粘度(単位:mm2/s)を表1に示す。
 なお25℃における動粘度は、JIS K 2283:2000(ウベローデ粘度計)に記載の方法で測定された値である。
<Physical properties of amino-modified silicone>
Table 1 shows the functional group equivalent weight (unit: g/mol) and kinematic viscosity at 25° C. (unit: mm 2 /s) of the amino-modified silicone used above.
The kinematic viscosity at 25°C is a value measured by the method described in JIS K 2283:2000 (Ubbelohde viscometer).

(調製例A8)
 アミノ変性シリコーンとしての上記のSF-8417(ダウ・東レ(株)製、商品名)30質量部と、炭素数12~14の分岐アルコールのエチレンオキサイド5モル付加物1質量部とを混合した。次いで、得られた混合物に、水69.0質量部を少量ずつ混合しながら添加し、アミノ変性シリコーンを30質量%含む分散液を得た。
(Preparation example A8)
30 parts by mass of the above-mentioned SF-8417 (trade name, manufactured by Dow Toray Industries, Inc.) as an amino-modified silicone was mixed with 1 part by mass of an ethylene oxide 5-mol adduct of a branched alcohol having 12 to 14 carbon atoms. Next, 69.0 parts by mass of water was added little by little to the resulting mixture while mixing, to obtain a dispersion containing 30% by mass of the amino-modified silicone.

<アルキルポリシロキサン分散液の調製>
(調製例B)
 アルキルポリシロキサンとしてのジメチルシリコーン(25℃における動粘度100mm2/s、ダウ・東レ(株)製)30質量部に、炭素数12~14の分岐アルコールのエチレンオキサイド5モル付加物1質量部を混合した。次いで、水69質量部を少量ずつ混合しながら添加し、アルキルポリシロキサン30質量%を含む分散液を得た。
<Preparation of Alkylpolysiloxane Dispersion>
(Preparation example B)
30 parts by mass of dimethylsilicone (kinematic viscosity at 25°C: 100 mm/s, manufactured by Dow Toray Co., Ltd.) as an alkylpolysiloxane was mixed with 1 part by mass of an ethylene oxide 5-mol adduct of a branched alcohol having 12 to 14 carbon atoms. Next, 69 parts by mass of water was added little by little with mixing to obtain a dispersion containing 30% by mass of alkylpolysiloxane.

<シリコーンレジン分散液の調製>
(調製例C1)
 シリコーンレジンとしてのMQ-1600(トリメチルシリル基含有ポリシロキサン、ダウ・東レ(株)製、商品名)25質量部に、溶媒としての揮発性のジメチルシリコーン(25℃における動粘度1mm2/s、ダウ・東レ(株)製)25質量部をシリコーンレジンが溶解するまで混合し、炭素数10の分岐アルコールのエチレンオキサイド5モル付加物5質量部、及びアーカードT-28(塩化ステアリルトリメチルアンモニウム)1質量部をさらに混合した。次いで、水44質量部を少量ずつ混合しながら添加し、シリコーンレジンを25質量%含む分散液を得た。
<Preparation of Silicone Resin Dispersion>
(Preparation example C1)
25 parts by mass of MQ-1600 (trimethylsilyl group-containing polysiloxane, product name, manufactured by Dow Toray Industries, Inc.) as a silicone resin was mixed with 25 parts by mass of volatile dimethyl silicone (kinematic viscosity at 25°C 1 mm/s, manufactured by Dow Toray Industries, Inc.) as a solvent until the silicone resin was dissolved, and then 5 parts by mass of an ethylene oxide 5-mol adduct of a C10 branched alcohol and 1 part by mass of Arcard T-28 (stearyltrimethylammonium chloride) were further mixed in. Next, 44 parts by mass of water was added little by little with mixing to obtain a dispersion containing 25% by mass of silicone resin.

(調製例C2、C5~C9)
 シリコーンレジンをMQ-1600から表2記載のシリコーンレジンに変えたこと以外は調製例C1と同様にして、シリコーンレジン25質量%を含む分散液を得た。
(Preparation example C2, C5 to C9)
A dispersion containing 25% by mass of silicone resin was obtained in the same manner as in Preparation Example C1, except that the silicone resin was changed from MQ-1600 to a silicone resin shown in Table 2.

(調製例C3、C4)
 シリコーンレジンをMQ-1600から表2記載のシリコーンレジンとアルキルポリシロキサン(溶媒として)との混合物に変えたこと以外は調製例C1と同様にして、シリコーンレジン25質量%を含む分散液を得た。
 なお、表2中の「不揮発分」の値は、MQ-1600,KF-9021L、KF7312Lについては製品カタログに記載された値であり、その他については、粉末状である旨の製品カタログの記載に基づいて100%と示したものである。
(Preparation examples C3, C4)
A dispersion containing 25% by mass of silicone resin was obtained in the same manner as in Preparation Example C1, except that the silicone resin was changed from MQ-1600 to a mixture of a silicone resin and an alkylpolysiloxane (as a solvent) shown in Table 2.
The "non-volatile content" values in Table 2 are those listed in the product catalog for MQ-1600, KF-9021L, and KF7312L, and for the other products, they are shown as 100% based on the description in the product catalog that they are in powder form.

 以上のシリコーンレジンの調製例を表2に纏める。 The above silicone resin preparation examples are summarized in Table 2.

<多官能イソシアネート化合物分散液の調製>
(調製例D1:トリメチロールプロパンとトルエンジイソシアネートとの反応生成物のメチルエチルケトオキシムブロック化物の分散液)
 まず、トリメチロールプロパンとトルエンジイソシアネートとの反応生成物として、Polurene AD(トリメチロールプロパンとトルエンジイソシアネート(2,4異性体と2,6異性体との質量比は80:20)との反応生成物の含有量75質量%、溶剤:酢酸エチル、SAPICI社製、商品名)を用意した。
<Preparation of Polyfunctional Isocyanate Compound Dispersion>
(Preparation Example D1: Dispersion of methyl ethyl ketoxime-blocked reaction product of trimethylolpropane and toluene diisocyanate)
First, Polurene AD (trade name, manufactured by SAPIC Corporation, containing 75% by mass of a reaction product of trimethylolpropane and toluene diisocyanate (2,4 isomer to 2,6 isomer in a mass ratio of 80:20), solvent: ethyl acetate) was prepared as a reaction product of trimethylolpropane and toluene diisocyanate.

 上記で用意したトリメチロールプロパンとトルエンジイソシアネートとの反応生成物1モル(308.4g)を60~70℃まで加熱した。次いで、メチルエチルケトオキシム3モル(261.4g)をゆっくりと仕込み、60~70℃で赤外分光光度計にて確認されるイソシアネート含量がゼロになるまで反応させ、酢酸エチルを添加して、メチルエチルケトオキシムブロックポリイソシアネート化合物を98.7質量%含む無色透明の粘稠液状組成物を得た。 One mole (308.4 g) of the reaction product of trimethylolpropane and toluene diisocyanate prepared above was heated to 60-70°C. Next, 3 moles (261.4 g) of methyl ethyl ketoxime was slowly added, and the mixture was allowed to react at 60-70°C until the isocyanate content, as confirmed by infrared spectrophotometer, reached zero. Ethyl acetate was then added, yielding a colorless, transparent, viscous liquid composition containing 98.7% by mass of a methyl ethyl ketoxime-blocked polyisocyanate compound.

 上記で得られた組成物180質量部と、非イオン界面活性剤として3スチレン化フェノールのエチレンオキサイド30モル付加物20質量部とを混合し、均一化した。撹拌しながら徐々に水を仕込んだ後、圧力30MPaにてホモジナイザー処理を行い、トリメチロールプロパンとトルエンジイソシアネートとの反応生成物のメチルエチルケトオキシムブロック化物を40質量%含む分散液を得た。 180 parts by mass of the composition obtained above was mixed with 20 parts by mass of a 30 mole ethylene oxide adduct of 3-styrenated phenol as a nonionic surfactant and homogenized. Water was gradually added while stirring, and the mixture was then homogenized at a pressure of 30 MPa to obtain a dispersion containing 40% by mass of a methyl ethyl ketoxime-blocked product of the reaction product of trimethylolpropane and toluene diisocyanate.

(調製例D2:ヘキサメチレンジイソシアネートのイソシアヌレートタイプのメチルエチルケトオキシムブロック化物の分散液)
 反応容器に、デュラネートTHA-100(ヘキサメチレンジイソシアネートのイソシアヌレートタイプ、NCO官能基数:3、含有量100質量%、旭化成ケミカルズ社製、商品名)を1モル(504.6g)、及びメチルイソブチルケトンを添加し、60~70℃まで加熱した。次いで、メチルエチルケトオキシム3モル(261.4g)をゆっくりと仕込み、60~70℃で赤外分光光度計にて確認されるイソシアネート含量がゼロになるまで反応させることにより、メチルエチルケトオキシムブロックポリイソシアネート化合物を98.7質量%含む無色透明の粘稠液状組成物を得た。
(Preparation Example D2: Dispersion of methyl ethyl ketoxime-blocked isocyanurate-type hexamethylene diisocyanate)
To a reaction vessel, 1 mole (504.6 g) of Duranate THA-100 (an isocyanurate type of hexamethylene diisocyanate, NCO functionality: 3, content: 100% by mass, product name: Asahi Kasei Chemicals Corporation) and methyl isobutyl ketone were added and heated to 60 to 70° C. Next, 3 moles (261.4 g) of methyl ethyl ketoxime were slowly added, and the reaction was carried out at 60 to 70° C. until the isocyanate content, as confirmed by infrared spectrophotometer, reached zero, thereby obtaining a colorless, transparent, viscous liquid composition containing 98.7% by mass of a methyl ethyl ketoxime-blocked polyisocyanate compound.

 上記で得られた組成物180質量部と、有機溶剤としてメチルエチルケトン20質量部と、非イオン界面活性剤として3スチレン化フェノールのエチレンオキサイド30モル付加物20質量部とを混合し、均一化した。撹拌しながら徐々に水を仕込んだ後、圧力30MPaにてホモジナイザー処理を行い、ヘキサメチレンジイソシアネートのイソシアヌレートタイプのメチルエチルケトオキシムブロック化物を40質量%含む分散液を得た。 180 parts by mass of the composition obtained above, 20 parts by mass of methyl ethyl ketone as an organic solvent, and 20 parts by mass of 3-styrenated phenol ethylene oxide 30 mole adduct as a nonionic surfactant were mixed and homogenized. Water was gradually added while stirring, and then the mixture was homogenized at a pressure of 30 MPa to obtain a dispersion containing 40% by mass of methyl ethyl ketoxime-blocked isocyanurate-type hexamethylene diisocyanate.

<撥水性繊維製品の作製>
(実施例1)
 調製例A1で得られたアミノ変性シリコーン分散液を0.13質量%、調製例Bで得られたアルキルポリシロキサン分散液を3.16質量%、調製例C1で得られたシリコーンレジン分散液を4.05質量%、ナイスポールFE-26(帯電防止剤、日華化学(株)製、商品名)を0.50質量%及びテキスポートBG-290(浸透剤、日華化学(株)製、商品名)を0.50質量%含むようにこれらを水で希釈して処理浴を得た。この処理浴を用い、染色を行ったポリエステル100%布を15~40℃でパッド処理(ピックアップ率60質量%)した後、180℃で1分間熱処理を行い、撥水性繊維製品を得た。なお、表中に、シリコーンレジンの配合量とアミノ変性シリコーンの配合量との質量比、及び、シリコーンレジンの配合量と、アミノ変性シリコーン及びアルキルポリシロキサンの合計配合量との質量比を示す。
<Production of water-repellent textile products>
Example 1
A treatment bath was obtained by diluting these with water to contain 0.13 mass% of the amino-modified silicone dispersion obtained in Preparation Example A1, 3.16 mass% of the alkylpolysiloxane dispersion obtained in Preparation Example B, 4.05 mass% of the silicone resin dispersion obtained in Preparation Example C1, 0.50 mass% of Nicepol FE-26 (antistatic agent, product name of NICCA Chemical Co., Ltd.), and 0.50 mass% of Textport BG-290 (penetrating agent, product name of NICCA Chemical Co., Ltd.). Using this treatment bath, a 100% polyester fabric that had been dyed was pad-treated at 15 to 40°C (pickup rate 60 mass%) and then heat-treated at 180°C for 1 minute to obtain a water-repellent textile product. The table also shows the mass ratio of the amount of silicone resin to the amount of amino-modified silicone, and the mass ratio of the amount of silicone resin to the total amount of amino-modified silicone and alkylpolysiloxane.

(実施例2~35、比較例1~7)
 調製例A1で得られたアミノ変性シリコーン分散液に代えて、表1に示すアミノ変性シリコーン分散液を用い、調製例Bに示すアルキルポリシロキサン分散液と、表2の調製例C1~C9の各々に示すシリコーンレジン分散液との配合量(質量%)を表3~7に示すように変えたこと以外は実施例1と同様にして、撥水性繊維製品をそれぞれ得た。
 上記で得られた撥水性繊維製品について、下記の方法にて、撥水性、はじき、耐水圧、耐摩耗性、耐久撥水性(すなわち洗濯後の撥水性)、耐久はじき(すなわち洗濯後のはじき)、耐久耐水圧(すなわち洗濯後の耐水圧)、耐久耐摩耗性(すなわち洗濯後の耐摩耗性)、風合い、持ち込み抵抗、及び縫目滑脱性を測定した。結果を表3~7に示す。
(Examples 2 to 35, Comparative Examples 1 to 7)
Water-repellent textile products were obtained in the same manner as in Example 1, except that the amino-modified silicone dispersion shown in Table 1 was used instead of the amino-modified silicone dispersion obtained in Preparation Example A1, and the blending amounts (mass %) of the alkylpolysiloxane dispersion shown in Preparation Example B and the silicone resin dispersions shown in Preparation Examples C1 to C9 in Table 2 were changed as shown in Tables 3 to 7.
The water-repellent textile products obtained above were measured for water repellency, repellency, water pressure resistance, abrasion resistance, durable water repellency (i.e., water repellency after washing), durable repellency (i.e., repellency after washing), durable water pressure resistance (i.e., water pressure resistance after washing), durable abrasion resistance (i.e., abrasion resistance after washing), texture, carry-in resistance, and seam slippage using the following methods. The results are shown in Tables 3 to 7.

(繊維製品の撥水性評価)
 JIS L 1092(2009)のスプレー法に準じてシャワー水温を20℃として試験をした。結果は目視にて下記の等級で評価した。なお、特性がわずかに良好な場合は等級に「+」をつけ、特性が例えば等級4と等級5との間である場合は、等級を「4-5」とした。
撥水性:状態
5:表面に付着湿潤のないもの
4:表面にわずかに付着湿潤を示すもの
3:表面に部分的湿潤を示すもの
2:表面に湿潤を示すもの
1:表面全体に湿潤を示すもの
0:表裏両面が完全に湿潤を示すもの
(Evaluation of water repellency of textile products)
The test was conducted in accordance with the spray method of JIS L 1092 (2009) with a shower water temperature of 20°C. The results were visually evaluated using the following grades. Note that if the characteristics were slightly better, a "+" was added to the grade, and if the characteristics were between grades 4 and 5, for example, the grade was rated as "4-5."
Water repellency: Condition 5: No adhesion or wetting on the surface 4: Slight adhesion or wetting on the surface 3: Partial wetting on the surface 2: Wetting on the surface 1: Wetting on the entire surface 0: Complete wetting on both the front and back surfaces

(繊維製品の耐久撥水性評価)
 上記撥水性繊維製品に対して、JIS L 1930(2014)のC4M法1930による洗濯を20回(L-20)行い、風乾後の撥水性を上記撥水性評価方法と同様に評価した。
(Evaluation of durable water repellency of textile products)
The water-repellent textile product was washed 20 times (L-20) according to the C4M method 1930 of JIS L 1930 (2014), and the water repellency after air drying was evaluated in the same manner as the water repellency evaluation method described above.

(繊維製品のはじき性及び耐久はじき性の評価)
 JIS L 1092(2009)のスプレー法に準じてシャワー水温を20℃として試験をした。結果は目視にて下記の等級で評価した。なお、特性がわずかに良好な場合は等級に「+」をつけ、特性が例えば等級4と等級5との間である場合は、等級を「4-5」とした。
はじき性:状態
5:生地に対して水滴のはじく角度45°以上
4:生地に対して水滴のはじく角度45°未満
3:水滴ははじかないが一直線に流れる
2:水滴が蛇行しながら流れる
1:表面全体に湿潤を示すもの
0:表裏両面が完全に湿潤を示すもの
 また耐久はじき性は、JIS L 1930(2014)のC4M法による洗濯を20回(L-20)行い、風乾後のはじき性として評価した。
(Evaluation of repellency and durable repellency of textile products)
The test was conducted in accordance with the spray method of JIS L 1092 (2009) with a shower water temperature of 20°C. The results were visually evaluated using the following grades. Note that if the characteristics were slightly better, a "+" was added to the grade, and if the characteristics were between grades 4 and 5, for example, the grade was rated as "4-5."
Repellency: Condition 5: Water droplets are repelled from the fabric at an angle of 45° or more; 4: Water droplets are repelled from the fabric at an angle of less than 45°; 3: Water droplets are not repelled but flow in a straight line; 2: Water droplets flow in a meandering pattern; 1: The entire surface is wet; 0: Both the front and back surfaces are completely wet. Durable repellency was evaluated by washing 20 times (L-20) according to the C4M method of JIS L 1930 (2014) and measuring the repellency after air drying.

(繊維製品の耐水圧及び耐久耐水圧の評価)
 繊維製品の耐水圧は、繊維製品から切り出した210mm×210mmの試験片について、高水圧耐水圧試験機WP-100K(大栄科学精器製)にて60cmAq/分の加速度にて試験片を加圧し、当該試験片から水が3滴漏れ出た時の水圧として測定した。 また耐久耐水圧は、JIS L 1930(2014)のC4M法による洗濯を20回(L-20)行い、風乾後の耐水圧として測定した。
(Evaluation of water pressure resistance and durable water pressure resistance of textile products)
The water pressure resistance of a textile product was measured by applying pressure to a 210 mm x 210 mm test piece cut out of the textile product using a high-pressure water pressure tester WP-100K (manufactured by Daiei Scientific Instruments) at an acceleration rate of 60 cmAq/min, and measuring the water pressure at which three drops of water leaked from the test piece. Furthermore, the durable water pressure resistance was measured by washing the test piece 20 times (L-20) according to the C4M method of JIS L 1930 (2014) and then air-drying it.

(繊維製品の耐摩耗性及び耐久耐摩耗性の評価)
 マーチンデール摩耗(条件荷重:9kpa、回数:1000回)後の撥水性を、前述の(繊維製品の撥水性評価)に従って評価した。また耐久耐摩耗性はJIS L 1930(2014)のC4M法による洗濯を20回(L-20)行い、風乾後、マーチンデール摩耗(条件荷重:9kpa、回数:1000回)後の撥水性を、前述の(繊維製品の撥水性評価)に従って評価した。マーチンデール摩耗は、ISО12947.2-1998:マーチンデール法による布の耐摩耗性および耐ピリング性のテスト-パート2:資料の破損の測定に準拠して評価した。
(Evaluation of abrasion resistance and durable abrasion resistance of textile products)
Water repellency after Martindale abrasion (load: 9 kPa, cycle: 1000) was evaluated according to the aforementioned (Water Repellency Evaluation of Textile Products). Durable abrasion resistance was evaluated by washing 20 times (L-20) according to the C4M method of JIS L 1930 (2014), air drying, and then Martindale abrasion (load: 9 kPa, cycle: 1000) according to the aforementioned (Water Repellency Evaluation of Textile Products). Martindale abrasion was evaluated in accordance with ISO 12947.2-1998: Test for abrasion and pilling resistance of fabrics by the Martindale method - Part 2: Measurement of specimen damage.

(繊維製品の持ち込み抵抗性評価)
 ディスパテックスK(アニオンポリマー、水 日華化学(株)製)200ppm、ニッカサンソルト1200K(アニオンポリマー、非イオン界面活性剤、水 日華化学(株)製)200ppm、芒硝200ppmを溶解した実施例、比較例記載の処理浴を調製した。この処理浴を用い、繊維製品を15~40℃でパッド処理した後、180℃で1分間熱処理を行い、撥水性繊維製品を得た。得られた撥水性繊維製品の撥水性を、前述の(繊維製品の撥水性評価)に従って評価した。
(Evaluation of resistance to import of textile products)
A treatment bath described in the Examples and Comparative Examples was prepared by dissolving 200 ppm of Dispatex K (anionic polymer, water, manufactured by Nicca Chemical Co., Ltd.), 200 ppm of Nikka Sunsalt 1200K (anionic polymer, nonionic surfactant, water, manufactured by Nicca Chemical Co., Ltd.), and 200 ppm of Glauber's salt. Using this treatment bath, textile products were pad-treated at 15 to 40°C, followed by heat treatment at 180°C for 1 minute to obtain water-repellent textile products. The water repellency of the resulting water-repellent textile products was evaluated according to the above-mentioned (Evaluation of water repellency of textile products).

(繊維製品の風合い評価)
 上記撥水性繊維製品をハンドリングにて下記に示す5段階で評価した。
1:硬い~5:柔らかい
(Textile product texture evaluation)
The water-repellent textile products were evaluated by handling according to the following five-point scale.
1: Hard to 5: Soft

(繊維製品の縫目滑脱性)
 上記撥水性繊維製品の縫目滑脱抵抗力を、JIS L 1096:2010の8.23 滑脱抵抗力 8.23.1 縫目滑脱法b)B法により測定した。数値が小さいほど縫目滑脱性に優れていることを示し、中でも4mm以下の場合を良好と判断した。
(Seam slippage of textile products)
The seam slippage resistance of the water-repellent textile product was measured according to JIS L 1096:2010, 8.23 Slippage Resistance, 8.23.1 Seam Slippage Method b) Method B. The smaller the value, the better the seam slippage resistance, and a value of 4 mm or less was judged to be good.

 実施例1~35の撥水剤組成物で処理した撥水性繊維製品は、撥水性、耐久撥水性、はじき性、耐久はじき性、耐水圧、耐久耐水圧、耐摩耗性、耐久耐摩耗性、風合及び持ち込み抵抗性に優れることが確認された。 The water-repellent textile products treated with the water-repellent compositions of Examples 1 to 35 were confirmed to have excellent water repellency, durable water repellency, repellency, durable repellency, water pressure resistance, durable water pressure resistance, abrasion resistance, durable abrasion resistance, feel, and resistance to contamination.

 本発明によれば、撥水性、耐久撥水性、耐水圧、耐久耐水圧、耐摩耗性、耐久耐摩耗性、風合い及び持ち込み抵抗性に優れた撥水性繊維製品を得ることができる撥水剤組成物を提供することができる。 The present invention provides a water repellent composition that can be used to obtain water-repellent textile products that have excellent water repellency, durable water repellency, water pressure resistance, durable water pressure resistance, abrasion resistance, durable abrasion resistance, texture, and resistance to carry-in.

Claims (4)

 アミノ変性シリコーンと、シリコーンレジンと、アルキルポリシロキサンとを含有し、前記シリコーンレジンの配合量が、前記アミノ変性シリコーンの配合量100質量部に対して1,000~5,000質量部であり、かつ前記シリコーンレジンの配合量が、前記アミノ変性シリコーン及び前記アルキルポリシロキサンの合計配合量100質量部に対して60~130質量部の範囲である、撥水剤組成物。 A water repellent composition containing an amino-modified silicone, a silicone resin, and an alkylpolysiloxane, wherein the amount of the silicone resin is 1,000 to 5,000 parts by mass per 100 parts by mass of the amino-modified silicone, and the amount of the silicone resin is in the range of 60 to 130 parts by mass per 100 parts by mass of the total amount of the amino-modified silicone and the alkylpolysiloxane.  前記アミノ変性シリコーンの官能基当量が、100~20,000g/molである、請求項1に記載の撥水剤組成物。 The water repellent composition according to claim 1, wherein the functional group equivalent weight of the amino-modified silicone is 100 to 20,000 g/mol.  請求項1又は2に記載の撥水剤組成物を含む処理液で繊維を処理する工程を備える、撥水性繊維製品の製造方法。 A method for producing a water-repellent textile product, comprising a step of treating textiles with a treatment liquid containing the water repellent composition according to claim 1 or 2.  繊維と、前記繊維に付着した、請求項1又は2に記載の撥水剤組成物とを有する、撥水性繊維製品。 A water-repellent textile product comprising fibers and the water-repellent composition according to claim 1 or 2 attached to the fibers.
PCT/JP2025/015848 2024-04-26 2025-04-24 Water-repellent composition, method for producing water-repellent fiber product, and water-repellent fiber product Pending WO2025225685A1 (en)

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JP2004324012A (en) * 2003-04-25 2004-11-18 Teijin Techno Products Ltd Method for producing leathery sheet-shaped article
JP2018131699A (en) * 2017-02-14 2018-08-23 竹本油脂株式会社 Elastic fiber treatment agent and elastic fiber
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JP2004324012A (en) * 2003-04-25 2004-11-18 Teijin Techno Products Ltd Method for producing leathery sheet-shaped article
JP2018131699A (en) * 2017-02-14 2018-08-23 竹本油脂株式会社 Elastic fiber treatment agent and elastic fiber
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