WO2025253986A1 - Antiviral resin composition, masterbatch for synthetic resin molding, and viral infection–inhibiting molded body - Google Patents
Antiviral resin composition, masterbatch for synthetic resin molding, and viral infection–inhibiting molded bodyInfo
- Publication number
- WO2025253986A1 WO2025253986A1 PCT/JP2025/019222 JP2025019222W WO2025253986A1 WO 2025253986 A1 WO2025253986 A1 WO 2025253986A1 JP 2025019222 W JP2025019222 W JP 2025019222W WO 2025253986 A1 WO2025253986 A1 WO 2025253986A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- mass
- resin composition
- antiviral
- magnesium oxide
- synthetic resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N25/00—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
- A01N25/08—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests containing solids as carriers or diluents
- A01N25/10—Macromolecular compounds
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N27/00—Biocides, pest repellants or attractants, or plant growth regulators containing hydrocarbons
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N31/00—Biocides, pest repellants or attractants, or plant growth regulators containing organic oxygen or sulfur compounds
- A01N31/02—Acyclic compounds
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N31/00—Biocides, pest repellants or attractants, or plant growth regulators containing organic oxygen or sulfur compounds
- A01N31/06—Oxygen or sulfur directly attached to a cycloaliphatic ring system
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N59/00—Biocides, pest repellants or attractants, or plant growth regulators containing elements or inorganic compounds
- A01N59/06—Aluminium; Calcium; Magnesium; Compounds thereof
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01P—BIOCIDAL, PEST REPELLANT, PEST ATTRACTANT OR PLANT GROWTH REGULATORY ACTIVITY OF CHEMICAL COMPOUNDS OR PREPARATIONS
- A01P1/00—Disinfectants; Antimicrobial compounds or mixtures thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/20—Compounding polymers with additives, e.g. colouring
- C08J3/22—Compounding polymers with additives, e.g. colouring using masterbatch techniques
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/05—Alcohols; Metal alcoholates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/06—Ethers; Acetals; Ketals; Ortho-esters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
Definitions
- the present invention relates to an antiviral resin composition, a masterbatch for synthetic resin molding, and a molded article that prevents viral infection.
- Patent Document 1 discloses an antiviral material that contains a metal oxide powder and hydroxide, which enables the generation of hydroxyl radicals that inactivate viruses.
- Patent Document 2 discloses an antiviral agent containing oxide and/or hydroxide powder.
- synthetic resin molded products are used in a variety of applications today, and as a countermeasure against viruses, antiviral properties are imparted to synthetic resin molded products by incorporating antiviral agents into them.
- the present invention provides an antiviral resin composition that maintains excellent viral infection-preventing effects even after wiping with water, as well as a synthetic resin molding masterbatch and a viral infection-preventing molded article that use the antiviral resin composition.
- the antiviral resin composition of the present invention contains magnesium oxide, an auxiliary agent, and a synthetic resin, and the auxiliary agent contains a nonionic surfactant or polyoxyalkylene glycol.
- the synthetic resin molding masterbatch of the present invention is characterized by containing the above-mentioned antiviral resin composition.
- the viral infection-blocking molded article of the present invention is characterized by containing the above-mentioned antiviral resin composition.
- the antiviral resin composition of the present invention contains magnesium oxide, the above-mentioned auxiliary agent, and a synthetic resin, and the antiviral resin composition has excellent water resistance. Therefore, a synthetic resin molded article containing the antiviral resin composition of the present invention maintains excellent virus infection prevention effect (hereinafter referred to as "water-resistant virus infection prevention effect") even after coming into contact with water due to cleaning such as wiping with water or contact with human hands.
- the antiviral resin composition of the present invention contains magnesium oxide, an auxiliary agent, and a synthetic resin, and the auxiliary agent contains a nonionic surfactant or polyoxyalkylene glycol.
- the total content of magnesium oxide, the above-mentioned auxiliary agent, and synthetic resin is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 80% by mass or more, more preferably 90% by mass or more, more preferably 95% by mass or more, and more preferably 99% by mass or more.
- the antiviral resin composition contains magnesium oxide.
- the magnesium oxide may be used alone or in combination of two or more types.
- Magnesium oxide improves the water-resistant viral infection prevention effect of the antiviral resin composition, so it is preferable to include at least one type of magnesium oxide selected from the group consisting of light-burned magnesium oxide, heavy-burned magnesium oxide, and electro-fused magnesium oxide, and it is preferable to include light-burned magnesium oxide or electro-fused magnesium oxide, and it is more preferable to include light-burned magnesium oxide.
- the content of light-burned magnesium oxide in the magnesium oxide is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 80% by mass or more, more preferably 90% by mass or more, more preferably 95% by mass or more, more preferably 99% by mass or more, and more preferably 100% by mass.
- the content of electrofused magnesium oxide in the magnesium oxide is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 80% by mass or more, more preferably 90% by mass or more, more preferably 95% by mass or more, more preferably 99% by mass or more, and more preferably 100% by mass.
- the content of burnt magnesium oxide in the magnesium oxide is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 80% by mass or more, more preferably 90% by mass or more, more preferably 95% by mass or more, more preferably 99% by mass or more, and more preferably 100% by mass.
- Lightly burned magnesium oxide is magnesium oxide obtained by burning a mineral whose main components are at least one of magnesium carbonate and magnesium hydroxide at 600 to 1000°C.
- the MgO content in the light-burned magnesium oxide is preferably 80% by mass or more, more preferably 85% by mass or more, and even more preferably 90% by mass or more.
- the MgO content in the light-burned magnesium oxide is preferably 99.9% by mass or less.
- the CaO content in the light-burned magnesium oxide is preferably 0 to 3 mass%, more preferably 0 to 2.5 mass%, more preferably 0 to 2 mass%, more preferably 0.01 to 2 mass%, and even more preferably 0.01 to 1 mass%.
- a content of compound A of 0 mass% means that compound A is not contained.
- the SiO2 content in the light-burned magnesium oxide is preferably 0 to 5 mass%, more preferably 0 to 3 mass%, and even more preferably 0 to 2 mass%.
- the SiO2 content in the light-burned magnesium oxide is within the above range, the water-resistant viral infection-preventing effect of the antiviral resin composition is improved.
- the content of Fe2O3 in the light-burned magnesium oxide is preferably 0 to 1 mass%, more preferably 0 to 0.5 mass%, more preferably 0 to 0.4 mass%, more preferably 0.0001 to 0.1 mass%, and more preferably 0.0005 to 0.05 mass%.
- the content of Fe2O3 in the light-burned magnesium oxide is within the above range, the water-resistant viral infection prevention effect of the antiviral resin composition is improved.
- the contents of MgO, CaO, SiO2 , and Fe2O3 in magnesium oxide can be measured by the Fundamental Parameter (FP) method using an energy dispersive X-ray fluorescence analyzer.
- FP Fundamental Parameter
- an energy dispersive X-ray fluorescence analyzer commercially available from PHILIPS under the trade name "PW1404" can be used.
- Burned magnesium oxide is magnesium oxide obtained by burning a mineral whose main components are at least one of magnesium carbonate and magnesium hydroxide at a temperature of 1500°C or higher.
- Electrofused magnesium oxide is produced by electro-melting magnesium oxide or magnesium compounds such as magnesium hydroxide and magnesium carbonate to produce a molten and solidified magnesium oxide, which is then crushed as needed.
- the MgO content in the electro-fused magnesium oxide is preferably 85% by mass or more, more preferably 90% by mass or more, more preferably 95% by mass or more, and even more preferably 96% by mass or more.
- the MgO content in the electro-fused magnesium oxide is preferably 99.9% by mass or less, and more preferably 99.0% by mass or less.
- the CaO content in the electrofused magnesium oxide is preferably 0 to 3 mass%, more preferably 0.001 to 2.5 mass%, more preferably 0.002 to 2 mass%, more preferably 0.005 to 1.5 mass%, more preferably 0.01 to 1 mass%, and more preferably 0.05 to 0.8 mass%.
- the CaO content in the electrofused magnesium oxide is within the above range, the water-resistant viral infection prevention effect of the antiviral resin composition is improved.
- the SiO2 content in the electro-fused magnesium oxide is preferably 0 to 5 mass%, more preferably 0.02 to 2 mass%, more preferably 0.03 to 1 mass%, and even more preferably 0.04 to 0.5 mass%.
- the SiO2 content in the electro-fused magnesium oxide is within the above range, the water-resistant viral infection prevention effect of the antiviral resin composition is improved.
- the content of Fe2O3 in the electrofused magnesium oxide is preferably 0 to 1 mass%, more preferably 0.01 to 0.5 mass%, more preferably 0.02 to 0.4 mass%, more preferably 0.025 to 0.3 mass%, and more preferably 0.03 to 0.1 mass%.
- the content of Fe2O3 in the electrofused magnesium oxide is within the above range, the water-resistant viral infection prevention effect of the antiviral resin composition is improved.
- the specific surface area of magnesium oxide is preferably 20 m2 /g or more, more preferably 22 m2 /g or more, more preferably 23 m2 /g or more, more preferably 25 m2 /g or more, and preferably 27 m2 /g or more.
- the specific surface area of magnesium oxide is preferably 100 m2 /g or less, more preferably 95 m2 /g or less, more preferably 90 m2 /g or less, and more preferably 85 m2 /g or less.
- the specific surface area of magnesium oxide is the value measured using the BET method in accordance with ASTM D3037-93.
- the D50 particle size of the magnesium oxide is preferably 0.1 ⁇ m or more, more preferably 0.2 ⁇ m or more, more preferably 0.3 ⁇ m or more, and more preferably 0.4 ⁇ m or more.
- the D50 particle size of the magnesium oxide is preferably 10 ⁇ m or less, more preferably 9 ⁇ m or less, more preferably 8 ⁇ m or less, more preferably 7 ⁇ m or less, preferably 6 ⁇ m or less, and more preferably 5 ⁇ m or less.
- the D50 particle size of the magnesium oxide is 0.1 ⁇ m or more, aggregation of the antiviral resin composition is reduced and it can be incorporated uniformly into the substrate, improving the water-resistant virus infection-blocking effect of the virus infection-blocking molded product.
- the D50 particle size of the magnesium oxide is 50 ⁇ m or less, the surface area of the antiviral resin composition increases, which tends to improve the water-resistant virus infection-blocking effect of the antiviral resin composition.
- the D50 particle size of magnesium oxide is the particle size (50% cumulative particle size) at which the cumulative frequency (cumulative from smallest particles) in the volume-based particle size distribution measured by laser scattering method is 50%.
- the content of magnesium oxide in the antiviral resin composition is preferably 1 part by mass or more, more preferably 2 parts by mass or more, and more preferably 3 parts by mass or more, per 100 parts by mass of the total of magnesium oxide, auxiliary agents, and the synthetic resin described below.
- the content of magnesium oxide in the antiviral resin composition is preferably 10 parts by mass or less, more preferably 9 parts by mass or less, more preferably 8 parts by mass or less, and more preferably 7 parts by mass or less, per 100 parts by mass of the total of magnesium oxide, auxiliary agents, and the synthetic resin described below.
- the content of magnesium oxide is 1 part by mass or more, the water-resistant viral infection prevention effect of the antiviral resin composition is improved.
- the strength of the antiviral resin composition is more easily maintained, which is preferable.
- the antiviral resin composition contains a nonionic surfactant or polyoxyalkylene glycol as an auxiliary agent. Although the reason for this has not been clearly elucidated, it is presumed that the antiviral resin composition contains the auxiliary agent, which reduces the removal of magnesium oxide by moisture or the reaction of magnesium oxide with moisture to form magnesium hydroxide, thereby imparting an excellent water-resistant viral infection prevention effect to the antiviral resin composition.
- the auxiliary agent may contain only one of a nonionic surfactant or a polyoxyalkylene glycol, or may contain both.
- nonionic surfactants and polyoxyalkylene glycols used as auxiliary agents do not contain functional groups that become anionic or cationic when dissolved in water. Because the nonionic surfactants and polyoxyalkylene glycols moderately adsorb moisture without inhibiting the mechanism by which magnesium oxide denatures viral proteins, it is presumed that the antiviral resin composition exhibits excellent water-resistant viral infection prevention effects.
- the antiviral resin composition exhibits excellent water-resistant viral infection prevention effects due to the synergistic effect of the combination of magnesium oxide and the above-mentioned auxiliary agent.
- polyoxyalkylene glycols examples include polyethylene glycol, polypropylene glycol, polybutylene glycol, and polyoxyethylene polyoxypropylene glycol.
- Polyethylene glycol is preferred because it provides excellent water-resistant viral infection prevention effects to the antiviral resin composition.
- Polyoxyalkylene glycols may be used alone or in combination of two or more types.
- Nonionic surfactants are not particularly limited, and examples include polyoxyalkylene alkyl ethers, polyoxyethylene alkylphenyl ethers, fatty acid esters, polyoxyethylene distyrenated phenyl ethers, polyoxyethylene alkylamines, polyoxyethylene fatty acid amides, fatty acid alkanolamides, fatty alcohols, fatty acid alkylolamides, alkylalkanolamides, acetylene glycol, oxyethylene adducts of acetylene glycol, polyethylene glycol polypropylene glycol block copolymers, and the like.
- Nonionic surfactants may be used alone or in combination of two or more types.
- Fatty acid esters are not particularly limited, and examples include polyalkylene glycol fatty acid esters (e.g., polyalkylene glycol mono-fatty acid esters such as polyethylene glycol monostearate and polypropylene glycol monostearate, and polyalkylene glycol di-fatty acid esters such as polyethylene glycol distearate and polypropylene glycol distearate), sorbitan fatty acid esters, polyoxyethylene sorbitan fatty acid esters, polyoxyethylene sorbitol fatty acid esters, glycol fatty acid esters (e.g., ethylene glycol fatty acid esters and propylene glycol fatty acid esters), glycerin fatty acid esters (e.g., saturated fatty acid monoglycerides, saturated fatty acid diglycerides, unsaturated fatty acid monoglycerides, unsaturated fatty acid diglycerides), polyoxyethylene glycerin fatty acid esters, polyglycerin fatty acid esters, and
- Fatty acid esters are excellent in providing the antiviral resin composition with a water-resistant viral infection prevention effect, so sorbitan fatty acid esters (sorbitan saturated fatty acid esters are more preferred, and sorbitan monosaturated fatty acid esters are more preferred), glycerin fatty acid esters (fatty acid monoglycerides are preferred, and saturated fatty acid monoglycerides are more preferred), polyalkylene glycol fatty acid esters (polyalkylene glycol saturated fatty acid esters are more preferred, and polyalkylene glycol disaturated fatty acid esters are more preferred), glycol fatty acid esters (alkylene glycol saturated fatty acid esters are more preferred, and alkylene glycol monosaturated fatty acid esters are more preferred), and polyalkylene glycol fatty acid esters are more preferred.
- the total number of carbon atoms in the fatty acids used as raw materials is preferably 14 to 20, more preferably 15 to 19, and even more preferably 16 to 18, in order to provide an excellent water-resistant antiviral infection prevention effect for the antiviral resin composition.
- Fatty acid esters are preferred as the raw material fatty acids, as they provide excellent water-resistant viral infection prevention effects for the antiviral resin composition.
- Aliphatic alcohols include, but are not limited to, capryl alcohol (1-octanol), pelargonic alcohol (1-nonanol), capric alcohol (1-decanol), lauryl alcohol (1-dodecanol), myristyl alcohol (1-tetradecanol), cetyl alcohol (1-hexadecanol), palmitoleic alcohol (cis-9-hexadecan-1-ol), stearyl alcohol (1-octadecanol), isostearyl alcohol (16-methylheptadecan-1-ol), elaidyl alcohol (9E-octadecen-1-ol), cetostearyl alcohol (a mixture of cetearyl alcohol, cetyl alcohol, and stearyl alcohol), oleyl alcohol (cis-9-octadecen-1-ol), and linoleyl alcohol (9Z,12Z-octadecadien-1-ol).
- the aliphatic alcohol preferably has a structure represented by R 1 -OH.
- R 1 is a monovalent aliphatic hydrocarbon group.
- the hydrogen atom of R 1 may be substituted with another substituent.
- Aliphatic hydrocarbons refer to hydrocarbons that belong to compounds (aliphatic compounds) other than aromatic compounds that have aromaticity.
- Aliphatic hydrocarbons are a concept that includes chain aliphatic hydrocarbons in which carbon atoms are bonded in a row, branched chain aliphatic hydrocarbons with a branched structure, and alicyclic hydrocarbons in which carbon atoms are bonded in a ring.
- a monovalent aliphatic hydrocarbon group refers to a monovalent substituent resulting from abstracting one hydrogen atom from an aliphatic hydrocarbon.
- Aliphatic alcohols have excellent water-resistant viral infection prevention effects in antiviral resin compositions, so the number of carbon atoms in the aliphatic alcohol is preferably 14 to 20, more preferably 15 to 19, and even more preferably 16 to 18.
- the polyoxyalkylene alkyl ether is not particularly limited, and examples include polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene cetyl ether, polyoxyethylene oleyl cetyl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, and polyoxyethylene polyoxypropylene lauryl ether; and polyoxypropylene alkyl ethers such as polyoxypropylene cetyl ether, polyoxypropylene isocetyl ether, polyoxypropylene stearyl ether, and polyoxypropylene oleyl ether.
- polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene cetyl ether, polyoxyethylene oleyl cetyl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, and polyoxyethylene polyoxypropylene lauryl ether
- polyoxypropylene alkyl ethers such as polyoxy
- Fatty acid alkanolamides are not particularly limited, but examples include coconut fatty acid alkanolamides such as lauric acid diethanolamide, coconut fatty acid dimethanolamide, coconut fatty acid diethanolamide, and coconut fatty acid dipropanolamide.
- the nonionic surfactant preferably contains a fatty acid ester, a fatty alcohol, or an aliphatic compound having a polyoxyalkylene structure in the molecule, as this improves the water-resistant viral infection prevention effect of the antiviral resin composition.
- fatty acid esters having a polyoxyalkylene structure are treated as fatty acid esters.
- fatty alcohols having a polyoxyalkylene structure are treated as aliphatic alcohols. Therefore, “aliphatic compounds having a polyoxyalkylene structure within the molecule” do not have an ester structure, alcoholic hydroxyl group, or phenolic hydroxyl group within the molecule.
- Aromatic compound refers to compounds other than those having an aromatic ring structure.
- An aromatic ring structure is a structure in which carbon atoms are bonded in a ring and have aromatic properties.
- an aromatic ring structure is a ring structure that follows Hückel's rule and has (4n + 2) ⁇ electrons (n is a natural number).
- Examples of aromatic ring structures include a benzene ring structure and a naphthalene ring structure.
- the content of fatty acid ester in the nonionic surfactant is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 80% by mass or more, more preferably 90% by mass or more, and more preferably 95% by mass or more.
- the content of aliphatic alcohol in the nonionic surfactant is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 80% by mass or more, more preferably 90% by mass or more, and more preferably 95% by mass or more.
- the content of the aliphatic compound having a polyoxyalkylene structure in the molecule is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 80% by mass or more, more preferably 90% by mass or more, and more preferably 95% by mass or more.
- the polyoxyalkylene structure means a repeating unit represented by the following general formula: -(R 2 -O)p- (In the formula, R2 represents an alkylene group having 1 to 14 carbon atoms, and p represents the number of repeating units and is a natural number of 2 or more.)
- an alkylene group is a divalent atomic group formed by removing two hydrogen atoms bonded to two different carbon atoms in an aliphatic saturated hydrocarbon, and includes both linear and branched atomic groups. Note that branched includes cases where one carbon (methyl group) is bonded as a side chain.
- alkylene group examples include a methylene group [ -CH2- ], an ethylene group [ -CH2 - CH2- ], a propylene group [-CH( CH3 ) -CH2- ], a trimethylene group [ -CH2 - CH2 - CH2- ], a butylene group, an amylene group [-( CH2 ) 5- ], and a hexylene group, with an ethylene group and a propylene group being preferred, and an ethylene group being more preferred.
- the fatty acid ester and/or fatty alcohol preferably contains a polyoxyalkylene structure in the molecule.
- the polyoxyalkylene structure more effectively controls moisture adsorption and release, making the magnesium oxide more effective at preventing water-resistant viral infections.
- aliphatic nonionic surfactants that have a polyoxyalkylene structure within their molecules are more likely to segregate (bleed out) on the surface of synthetic resins. Therefore, even if the antiviral resin composition present on the surface of a synthetic resin molded product is removed by cleaning such as wiping with water or by contact with human hands, it can be more effectively segregated (bleed out) on the surface of the synthetic resin molded product, more reliably imparting excellent water-resistant viral infection prevention effects to the synthetic resin molded product.
- the melting point of the auxiliary agent is preferably 30°C or higher, more preferably 35°C or higher, and even more preferably 40°C or higher.
- the melting point of the auxiliary agent is preferably 80°C or lower, more preferably 75°C or lower, and even more preferably 70°C or lower.
- a melting point of the auxiliary agent of 30°C or higher is preferred because it improves the shape retention of the antiviral resin composition at room temperature.
- a melting point of the auxiliary agent of 80°C or lower is preferred because it melts during processing of the antiviral resin composition, allowing the compounds that make up the antiviral resin composition to mix uniformly.
- the melting point of the auxiliary agent is the value measured by differential scanning calorimetry in accordance with JIS K7121-1987.
- the molecular weight of the auxiliary agent is preferably 200 or more, more preferably 250 or more.
- the molecular weight of the auxiliary agent is preferably 50,000 or less, more preferably 45,000 or less, more preferably 40,000 or less, more preferably 35,000 or less, more preferably 30,000 or less, and more preferably 25,000 or less.
- the molecular weight of the auxiliary agent is within the above range, the water-resistant viral infection inhibitory effect of the virus infection inhibitor is improved.
- the auxiliary agent is an oligomer or polymer
- the molecular weight of the auxiliary agent means the weight-average molecular weight.
- the weight-average molecular weight of oligomers and polymers is a polystyrene-equivalent value measured by GPC (gel permeation chromatography).
- the measurement can be performed using the following measurement device and under the following measurement conditions.
- Gel permeation chromatograph Waters Corporation, product name "2690 Separations Model” Column: Showa Denko K.K. product name "GPCKF-806L”
- Detector differential refractometer Sample flow rate: 1 mL/min Column temperature: 40°C Eluent: THF
- the content of the auxiliary agent in the antiviral resin composition is preferably 0.1 parts by mass or more, more preferably 0.2 parts by mass or more, more preferably 0.3 parts by mass or more, more preferably 0.4 parts by mass or more, more preferably 0.5 parts by mass or more, more preferably 0.6 parts by mass or more, and more preferably 0.7 parts by mass or more, per 100 parts by mass of the total of the magnesium oxide, auxiliary agent, and synthetic resin described below.
- the content of the auxiliary agent in the antiviral resin composition is preferably 1.8 parts by mass or less, more preferably 1.7 parts by mass or less, more preferably 1.6 parts by mass or less, more preferably 1.5 parts by mass or less, and more preferably 1.4 parts by mass or less, per 100 parts by mass of the total of the magnesium oxide, auxiliary agent, and synthetic resin described below.
- the content of the auxiliary agent is 0.1 parts by mass or more, the water-resistant viral infection prevention effect of the antiviral resin composition is improved.
- the content of the auxiliary agent is 1.8 parts by mass or less, the strength of the antiviral resin composition is more easily maintained.
- the mass ratio of the auxiliary agent content to the magnesium oxide content is preferably 0.1 or more, more preferably 0.12 or more, more preferably 0.15 or more, more preferably 0.18 or more, and more preferably 0.19 or more.
- the mass ratio of the auxiliary agent content to the magnesium oxide content (auxiliary agent content/magnesium oxide content) is preferably 2.2 or less, more preferably 2.0 or less, more preferably 1.5 or less, more preferably 1.3 or less, more preferably 1.0 or less, more preferably 0.8 or less, more preferably 0.6 or less, and more preferably 0.4 or less.
- auxiliary agent content/magnesium oxide content When the mass ratio of the auxiliary agent content to the magnesium oxide content (auxiliary agent content/magnesium oxide content) is 0.1 or more, it is possible to reduce the inactivation of magnesium oxide due to moisture and reduce the outflow of the antiviral resin composition due to water, as well as improve the inactivation of viruses by magnesium oxide.
- mass ratio of the auxiliary agent content to the magnesium oxide content (auxiliary agent content/magnesium oxide content) is 2.2 or less, the water-resistant viral infection prevention effect of the antiviral resin composition can be improved.
- the antiviral resin composition contains a synthetic resin.
- the synthetic resin is not particularly limited, and examples thereof include thermoplastic resins (e.g., polyethylene, polypropylene, polyvinyl chloride, polystyrene, polyvinyl acetate, polyurethane, Teflon (registered trademark), acrylonitrile butadiene styrene resin, acrylonitrile styrene resin, acrylic resin, polyvinyl alcohol, polyamide, polyacetal, polycarbonate, modified polyphenylene ether, polyester, polyethylene terephthalate, polybutylene terephthalate, cyclic polyolefin, polyphenylene sulfide, polytetrafluoroethylene, polysulfone, polyethersulfone, polyarylate, polyetheretherketone, thermoplastic polyimide, polyamideimide, etc.), and thermosetting resins (e.g., phenolic resin, epoxy resin, melamine resin, urea resin,
- the content of synthetic resin in the antiviral resin composition is preferably 88.2 parts by mass or more, more preferably 89.7 parts by mass or more, and even more preferably 90.4 parts by mass or more, per 100 parts by mass of the total of magnesium oxide, auxiliary agent, and synthetic resin.
- the content of synthetic resin in the antiviral resin composition is preferably 98.9 parts by mass or less, more preferably 97.8 parts by mass or less, and even more preferably 96.7 parts by mass or less, per 100 parts by mass of the total of magnesium oxide, auxiliary agent, and synthetic resin.
- the antiviral resin composition preferably contains an antioxidant, which allows the antiviral resin composition to maintain its excellent viral infection-inhibiting effect even after being exposed to irradiated light such as sunlight or light emitted from lighting (hereinafter, sometimes simply referred to as "irradiated light").
- irradiated light such as sunlight or light emitted from lighting
- the antiviral resin composition is heated during molding processes such as those used to produce virus infection-blocking molded articles. This heating oxidizes the synthetic resin in the antiviral resin composition, generating carboxyl groups in the molecular chains of the synthetic resin. Molecular chains with carboxyl groups are more susceptible to severing by irradiated light at the locations where the carboxyl groups are generated.
- an antiviral resin composition when used, it is usually exposed to light, which also causes the molecular chains of the synthetic resin to be severable over time.
- carboxyl groups formed in the molecular chains of synthetic resins may inhibit the effectiveness of magnesium oxide in preventing viral infection.
- the antiviral resin composition can maintain its excellent viral infection prevention effect even after being exposed to irradiated light.
- the antioxidant is not particularly limited and may be a primary antioxidant or a secondary antioxidant, with secondary antioxidants being preferred.
- the antioxidants may be used alone or in combination of two or more types.
- the content of the primary antioxidant in the antioxidant is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 80% by mass or more, more preferably 90% by mass or more, more preferably 95% by mass or more, more preferably 99% by mass or more, and more preferably 100% by mass.
- Primary antioxidants are stabilizers that capture radicals generated by heat or light and stop radical reactions. There are no particular limitations on primary antioxidants, but examples include phenolic antioxidants.
- Phenol-based antioxidants include, for example, 2,6-di-t-butyl-4-methylphenol, n-octadecyl-3-(3',5'-di-t-butyl-4'-hydroxyphenyl)propionate, tetrakis[3-(3,5-di-t-butyl-4-hydroxyphenyl)propionyloxymethyl]methane, tris[N-(3,5-di-t-butyl-4-hydroxybenzyl)]isocyanurate, butylidene-1,1-bis(2- Examples include 3,9-bis ⁇ 2-[3(3-t-butyl-4-hydroxy-5-methylphenyl)propionate], triethylene glycol bis[3-(3-t-butyl-4-hydroxy-5-methylphenyl)propionate], and 3,9-bis ⁇ 2-[3(3-t-butyl-4-hydroxy-5-methylphenyl)propionyloxy]-1,1-dimethyle
- Secondary antioxidants prevent autoxidation by ionizing hydroperoxide (ROOH), an intermediate in the autoxidation degradation of polyolefin resins caused by heat or light.
- ROOH ionizing hydroperoxide
- examples include phosphorus-based antioxidants and sulfur-based antioxidants, with phosphorus-based antioxidants being preferred.
- phosphorus-based antioxidants include tridecyl phosphite, tris(tridecyl)phosphite, tristearyl phosphite, triphenyl phosphite, trinonylphenyl phosphite, bis(tridecyl)pentaerythritol diphosphite, distearyl pentaerythritol diphosphite, bis(decyl)pentaerythritol diphosphite, tris(2,4-di-t-butylphenyl)phosphite, 3,9-bis(octadecyloxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane, bis(2,4-di-t-butyl-6-methyl)
- suitable phosphate compounds include 2,2'-methylenebis(4,6-di-t-butylphenyl)e
- sulfur-based antioxidants examples include dilauryl-3,3'-thiodipropionate, dimyristyl-3,3'-thiodipropionate, distearyl-3,3'-thiodipropionate, and pentaerythritol tetrakis(3-laurylthiopropionate).
- the content of the antioxidant in the antiviral resin composition is preferably 0.01 parts by mass or more, more preferably 0.04 parts by mass or more, and even more preferably 0.05 parts by mass or more, per 100 parts by mass of the total of the magnesium oxide, auxiliary agent, synthetic resin, and antioxidant.
- the content of the antioxidant in the antiviral resin composition is preferably 5 parts by mass or less, more preferably 1 part by mass or less, and even more preferably 0.5 parts by mass or less, per 100 parts by mass of the total of the magnesium oxide, auxiliary agent, synthetic resin, and antioxidant.
- the content of the antioxidant is 0.01 parts by mass or more, the antiviral resin composition can maintain its excellent viral infection-preventing effect even after exposure to light.
- the content of the antioxidant is 5 parts by mass or less, the physical properties of the antiviral resin composition are less likely to be impaired, which is preferable.
- the antiviral resin composition may contain additives such as plasticizers, curing agents, extenders, fillers, reinforcing materials, colorants, flame retardants, flame retardant aids, fluorescent brighteners, impact modifiers, anti-fogging agents, flow improvers, plasticizers, and light stabilizers, within limits that do not impair its physical properties.
- additives such as plasticizers, curing agents, extenders, fillers, reinforcing materials, colorants, flame retardants, flame retardant aids, fluorescent brighteners, impact modifiers, anti-fogging agents, flow improvers, plasticizers, and light stabilizers, within limits that do not impair its physical properties.
- the antiviral resin composition contains magnesium oxide, an auxiliary agent, and a synthetic resin.
- the method for producing the antiviral resin composition is not particularly limited, and the antiviral resin composition can be produced by mixing the magnesium oxide, the auxiliary agent, and the synthetic resin with compounds such as an antioxidant that are added as needed in a general manner using an extruder or the like.
- viral infection inhibitory effect refers to the effect of eliminating or reducing the infectivity of viruses to cells, or preventing them from multiplying within the cells even if they infect.
- methods for confirming the infectivity of viruses include ISO 18184 and JIS L1922 for textile products, and ISO 21702 for plastics and non-porous surface products other than textiles.
- SIAA Society of International Antimicrobial Association
- the standard for antiviral effectiveness is a difference (antiviral activity value) of 2.0 or more between the common logarithm of the viral infectivity titer of a blank product (product without antiviral processing agent) and the common logarithm of the viral infectivity titer of a processed product (product with antiviral processing agent added) in an ISO 21702 evaluation.
- An antiviral resin composition may be effective as long as its antiviral activity value is 2.0 or more for any virus.
- HAU hemagglutination unit
- the viral infection-preventing effect of an antiviral resin composition can be measured, for example, as follows:
- the antiviral resin composition is press-molded to produce a sheet-like synthetic resin molded product with an average thickness of 1 mm.
- the surface of the obtained synthetic resin molded product is wiped with a flat square nonwoven fabric measuring 10 cm on a side by moving the nonwoven fabric back and forth 10 times, and this synthetic resin molded product is used as the test specimen.
- test time 24 hours
- the virus infectivity titer common logarithm value
- a blank reference body was prepared in the same manner as above, except that a synthetic resin molded body was prepared by press molding using only synthetic resin, and the virus infectivity titer (common logarithm) (PFU/ cm2 ) was calculated based on this blank reference body in the same manner as above.
- the antiviral activity value is calculated by subtracting the viral infectivity of the test specimen from the viral infectivity of the blank reference specimen.
- the antiviral resin composition has the effect of inhibiting viral infections against various viruses, and exhibits excellent viral infection-inhibiting effects against both enveloped and non-enveloped viruses.
- enveloped viruses examples include influenza viruses (e.g., types A and B), rubella viruses, Ebola viruses, coronaviruses [e.g., SARS virus, novel coronavirus (SARS-CoV-2)], measles viruses, varicella-zoster viruses, herpes simplex viruses, mumps viruses, arboviruses, respiratory syncytial viruses, hepatitis viruses (e.g., hepatitis B virus, hepatitis C virus, etc.), yellow fever viruses, AIDS viruses, rabies viruses, hantaviruses, dengue viruses, Nipah viruses, and lyssaviruses.
- influenza viruses e.g., types A and B
- rubella viruses e.g., rubella viruses, Ebola viruses, coronaviruses [e.g., SARS virus, novel coronavirus (SARS-CoV-2)], measles viruses, varicella-zoster viruses, herpes simple
- non-enveloped viruses examples include adenovirus, norovirus, rotavirus, human papillomavirus, enterovirus, coxsackievirus, human parvovirus, encephalomyocarditis virus, poliovirus, and rhinovirus.
- the antiviral resin composition can be molded into the desired shape using a general-purpose synthetic resin molding method to obtain a virus infection-preventing molded article that has the effect of preventing virus infection.
- general-purpose synthetic resin molding methods include extrusion molding, injection molding, and blow molding.
- the shape of the virus infection-preventing molded article there are no particular restrictions on the shape of the virus infection-preventing molded article, and it can be selected appropriately depending on the application and purpose of the virus infection-preventing molded article.
- shapes of the virus infection-preventing molded article include plate-like, plate-like, rod-like, sheet-like, film-like, cylindrical, ring-like, circular, elliptical, polygonal, irregularly shaped, hollow, frame-like, box-like, panel-like, and other shapes suited to various applications.
- virus infection-blocking molded articles include, for example, structural component parts, portable electronic device components, vehicle components, medical device components, electronic component housings, and food and pharmaceutical containers.
- the resulting virus infection-blocking molded article has excellent virus infection-blocking effects due to the antiviral resin composition.
- the antiviral resin composition contained in the virus infection-blocking molded article exhibits excellent water-resistant virus infection-blocking effects, and can maintain its excellent virus infection-blocking effects despite moisture from cleaning tasks such as wiping with water, contact with human hands, food and beverages, etc.
- the antiviral resin composition may be used as a synthetic resin molding masterbatch, and the synthetic resin molding masterbatch may be mixed with the synthetic resin raw material to produce a virus infection-blocking molded article using a general-purpose synthetic resin molding method.
- the synthetic resin used in the synthetic resin molding masterbatch may be any of the synthetic resins exemplified above. Only one type of synthetic resin may be used, or two or more types may be used in combination.
- the synthetic resin molding masterbatch is preferably in the form of resin pellets, as they have excellent moldability. By melting and molding the resin pellets, a virus infection-preventing molded product with excellent virus infection-preventing properties can be obtained.
- the shape of the resin pellets is not particularly limited, and examples include spherical, cylindrical, and prismatic shapes. From the perspective of pellet shape stability, a cylindrical shape is preferred.
- the maximum length dimension of the resin pellets is preferably 1 mm or more, more preferably 3 mm or more.
- the maximum length dimension of the resin pellets is preferably 10 mm or less, more preferably 7 mm or less.
- the synthetic resin molding masterbatch can be used by mixing it with other resin materials.
- the other resin materials may be in the form of resin pellets.
- the content of the antiviral resin composition in 100% by mass of the synthetic resin molding masterbatch is preferably 10% by mass or more, more preferably 15% by mass or more, and even more preferably 20% by mass or more.
- the content of the antiviral resin composition in the synthetic resin molding masterbatch is preferably 80% by mass or less, more preferably 70% by mass or less, and even more preferably 60% by mass or less.
- the content of magnesium oxide constituting the antiviral resin composition in 100% by mass of the masterbatch for synthetic resin molding is preferably 20% by mass or more, more preferably 30% by mass or more, and even more preferably 50% by mass or more.
- the content of magnesium oxide constituting the antiviral resin composition in 100% by mass of the masterbatch for synthetic resin molding is preferably 80% by mass or less, more preferably 70% by mass or less, and even more preferably 60% by mass or less.
- Antioxidant 1 [tris(2,4-di-t-butylphenyl)phosphite, product name "Irgafos 168" manufactured by BASF Japan Ltd.]
- Antioxidant 2 [3,9-bis(octadecyloxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane, manufactured by ADEKA Corporation under the trade name "ADEKA STAB PEP-8"]
- the specific surface area and D50 particle size of the magnesium oxide were measured as described above, and the results are shown in Table 1.
- the HLB value, molecular weight, and melting point of the auxiliary agent were measured as described above, and the results are shown in Table 1.
- Antiviral resin compositions were prepared by heating to 220°C and uniformly mixing the types and amounts of magnesium oxide, auxiliary agent, and synthetic resin shown in Table 1.
- the contents of magnesium oxide, auxiliary agent, and synthetic resin are shown in the "Content (parts by mass)" column as "magnesium oxide content/auxiliary agent content/synthetic resin content.”
- Antiviral resin compositions were prepared by heating to 220°C and uniformly mixing the types and predetermined amounts of magnesium oxide, auxiliary agent, synthetic resin, and antioxidant shown in Table 3.
- the contents of magnesium oxide, auxiliary agent, synthetic resin, and antioxidant are shown in the "Contents (parts by mass)" column in the following format: "Magnesium oxide content/auxiliary agent content/synthetic resin content/antioxidant content.”
- antiviral activity values of the antiviral resin compositions obtained in the Examples and Comparative Examples were measured as follows, initially and after the water resistance test, and the results are shown in the "Initial” and “After the water resistance test” columns of "Antiviral activity value” in Tables 2 and 4, respectively.
- the antiviral resin composition was press-molded to produce a sheet-like synthetic resin molded product with an average thickness of 1 mm.
- the surface of the obtained synthetic resin molded product was wiped with a flat square nonwoven fabric with sides of 10 cm by moving the nonwoven fabric back and forth 10 times, and this synthetic resin molded product was used as a test specimen.
- test time 24 hours
- virus infectivity titer common logarithm
- a blank reference body was prepared in the same manner as above, except that a synthetic resin molded body was produced by press molding using only synthetic resin, and the virus infectivity titer (common logarithm) (PFU/ cm2 ) was calculated based on this blank reference body in the same manner as above.
- the initial antiviral activity value was calculated by subtracting the viral infectivity of the test specimen from the viral infectivity of the blank reference specimen.
- the antiviral resin composition was press-molded to produce a sheet-like synthetic resin molded product with an average thickness of 1 mm.
- the surface of the obtained synthetic resin molded product was wiped with a flat square nonwoven fabric with sides of 10 cm, moving the nonwoven fabric back and forth 10 times.
- a water resistance test was conducted on the synthetic resin molded product in accordance with the water resistance test for water resistance category 1 specified by SIAA. Except for the fact that the water adhering to the surface of the synthetic resin molded product after the water resistance test was removed with a cloth to prepare the test specimen, the antiviral test was conducted in the same manner as for the initial antiviral activity value, and the antiviral activity value after the water resistance test was calculated.
- the antiviral resin composition was press-molded to produce a sheet-like synthetic resin molded product with an average thickness of 1 mm.
- the surface of the obtained synthetic resin molded product was wiped with a flat square nonwoven fabric with sides of 10 cm, moving the nonwoven fabric back and forth 10 times.
- An antiviral test was performed in the same manner as for the initial antiviral activity value, except that a test specimen was prepared by irradiating the synthetic resin molded article with light at a wavelength of 365 nm using a xenon lamp for 10 hours so that the irradiation intensity was 60 W/m2, and the antiviral activity value after the light resistance test was calculated.
- the antiviral resin composition of the present invention has excellent water resistance.
- the antiviral resin composition of the present invention can be used to produce a virus infection-inhibiting molded article that maintains its excellent virus infection-inhibiting effect even after contact with water (hereinafter referred to as "water-resistant virus infection-inhibiting effect").
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Abstract
Description
本発明は、抗ウイルス性樹脂組成物、合成樹脂成形用マスターバッチ及びウイルス感染阻止成形体に関する。 The present invention relates to an antiviral resin composition, a masterbatch for synthetic resin molding, and a molded article that prevents viral infection.
近年、季節性インフルエンザウイルスの流行に加え、新型コロナウイルス(COVID-19)が世界的に大流行している。 In recent years, in addition to seasonal influenza virus outbreaks, the novel coronavirus (COVID-19) has become a global pandemic.
又、高病原性のトリインフルエンザウイルスが変異してヒト間で感染が確認されており、更に、致死率のきわめて高いサーズウイルスも懸念されており、ウイルスへの不安感は高まる一方である。 Furthermore, highly pathogenic avian influenza viruses have mutated and been confirmed to be infecting humans, and there are also concerns about the SARS virus, which has an extremely high mortality rate, so anxiety about viruses is only increasing.
これらの問題に対して、特許文献1には、ウイルスを不活性にするヒドロキシルラジカルの発生を可能にする金属酸化物粉末と水酸化物とを備えている抗ウイルス材が開示されている。 To address these issues, Patent Document 1 discloses an antiviral material that contains a metal oxide powder and hydroxide, which enables the generation of hydroxyl radicals that inactivate viruses.
特許文献2には、酸化物及び/又は水酸化物の粉末を含む抗ウイルス剤が開示されている。 Patent Document 2 discloses an antiviral agent containing oxide and/or hydroxide powder.
又、今日、合成樹脂成形体が各種用途において用いられており、ウイルス対策として、合成樹脂成形体に抗ウイルス剤を含有させることによって、合成樹脂成形体に抗ウイルス性を付与することが行なわれている。 Furthermore, synthetic resin molded products are used in a variety of applications today, and as a countermeasure against viruses, antiviral properties are imparted to synthetic resin molded products by incorporating antiviral agents into them.
しかしながら、特許文献1及び2に記載の抗ウイルス剤を合成樹脂に含有させて合成樹脂成形体を製造した場合、合成樹脂成形体の表面を水拭きするなどして水と接触させると、耐水性が低いため、合成樹脂成形体の抗ウイルス性(ウイルス感染阻止効果)が低下するという問題点を有している。 However, when a synthetic resin molded product is produced by incorporating the antiviral agents described in Patent Documents 1 and 2 into a synthetic resin, the problem arises that when the surface of the synthetic resin molded product is brought into contact with water, such as by wiping with water, the antiviral properties (effectiveness in preventing viral infection) of the synthetic resin molded product are reduced due to its low water resistance.
本発明は、水拭き後においても優れたウイルス感染阻止効果を維持することができる抗ウイルス性樹脂組成物、並びに上記抗ウイルス性樹脂組成物を用いた合成樹脂成形用マスターバッチ及びウイルス感染阻止成形体を提供する。 The present invention provides an antiviral resin composition that maintains excellent viral infection-preventing effects even after wiping with water, as well as a synthetic resin molding masterbatch and a viral infection-preventing molded article that use the antiviral resin composition.
本発明の抗ウイルス性樹脂組成物は、酸化マグネシウムと、助剤と、合成樹脂とを含み、上記助剤は、ノニオン系界面活性剤又はポリオキシアルキレングリコールを含むことを特徴とする。 The antiviral resin composition of the present invention contains magnesium oxide, an auxiliary agent, and a synthetic resin, and the auxiliary agent contains a nonionic surfactant or polyoxyalkylene glycol.
本発明の合成樹脂成形用マスターバッチは、上記抗ウイルス性樹脂組成物を含有することを特徴とする。 The synthetic resin molding masterbatch of the present invention is characterized by containing the above-mentioned antiviral resin composition.
本発明のウイルス感染阻止成形体は、上記抗ウイルス性樹脂組成物を含有することを特徴とする。 The viral infection-blocking molded article of the present invention is characterized by containing the above-mentioned antiviral resin composition.
本発明の抗ウイルス性樹脂組成物は、酸化マグネシウムと、上記助剤と、合成樹脂とを含有しており、抗ウイルス性樹脂組成物は優れた耐水性を有している。従って、本発明の抗ウイルス性樹脂組成物を含む合成樹脂成形体は、水拭きなどの清掃や人の手の接触などに起因して、水と接触した後においても優れたウイルス感染阻止効果(以下、「耐水ウイルス感染阻止効果」という)を維持している。 The antiviral resin composition of the present invention contains magnesium oxide, the above-mentioned auxiliary agent, and a synthetic resin, and the antiviral resin composition has excellent water resistance. Therefore, a synthetic resin molded article containing the antiviral resin composition of the present invention maintains excellent virus infection prevention effect (hereinafter referred to as "water-resistant virus infection prevention effect") even after coming into contact with water due to cleaning such as wiping with water or contact with human hands.
本発明の抗ウイルス性樹脂組成物は、酸化マグネシウムと、助剤と、合成樹脂とを含み、上記助剤は、ノニオン系界面活性剤又はポリオキシアルキレングリコールを含む。 The antiviral resin composition of the present invention contains magnesium oxide, an auxiliary agent, and a synthetic resin, and the auxiliary agent contains a nonionic surfactant or polyoxyalkylene glycol.
抗ウイルス性樹脂組成物において、酸化マグネシウムと、上記助剤と、合成樹脂の総含有量は、50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上がより好ましく、80質量%以上がより好ましく、90質量%以上がより好ましく、95質量%以上がより好ましく、99質量%以上がより好ましい。 In the antiviral resin composition, the total content of magnesium oxide, the above-mentioned auxiliary agent, and synthetic resin is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 80% by mass or more, more preferably 90% by mass or more, more preferably 95% by mass or more, and more preferably 99% by mass or more.
[酸化マグネシウム]
抗ウイルス性樹脂組成物は、酸化マグネシウムを含有する。酸化マグネシウムは、単独で用いられても二種以上が併用されてもよい。
[Magnesium oxide]
The antiviral resin composition contains magnesium oxide. The magnesium oxide may be used alone or in combination of two or more types.
酸化マグネシウムは、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果が向上するので、軽焼酸化マグネシウム、重焼酸化マグネシウム及び電融酸化マグネシウムからなる群から選ばれた少なくとも一種の酸化マグネシウムを含むことが好ましく、軽焼酸化マグネシウム又は電融酸化マグネシウムを含むことが好ましく、軽焼酸化マグネシウムを含むことが好ましい。 Magnesium oxide improves the water-resistant viral infection prevention effect of the antiviral resin composition, so it is preferable to include at least one type of magnesium oxide selected from the group consisting of light-burned magnesium oxide, heavy-burned magnesium oxide, and electro-fused magnesium oxide, and it is preferable to include light-burned magnesium oxide or electro-fused magnesium oxide, and it is more preferable to include light-burned magnesium oxide.
酸化マグネシウム中における軽焼酸化マグネシウムの含有量は、50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上がより好ましく、80質量%以上がより好ましく、90質量%以上がより好ましく、95質量%以上がより好ましく、99質量%以上がより好ましく、100質量%がより好ましい。 The content of light-burned magnesium oxide in the magnesium oxide is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 80% by mass or more, more preferably 90% by mass or more, more preferably 95% by mass or more, more preferably 99% by mass or more, and more preferably 100% by mass.
酸化マグネシウム中における電融酸化マグネシウムの含有量は、50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上がより好ましく、80質量%以上がより好ましく、90質量%以上がより好ましく、95質量%以上がより好ましく、99質量%以上がより好ましく、100質量%がより好ましい。 The content of electrofused magnesium oxide in the magnesium oxide is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 80% by mass or more, more preferably 90% by mass or more, more preferably 95% by mass or more, more preferably 99% by mass or more, and more preferably 100% by mass.
酸化マグネシウム中における重焼酸化マグネシウムの含有量は、50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上がより好ましく、80質量%以上がより好ましく、90質量%以上がより好ましく、95質量%以上がより好ましく、99質量%以上がより好ましく、100質量%がより好ましい。 The content of burnt magnesium oxide in the magnesium oxide is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 80% by mass or more, more preferably 90% by mass or more, more preferably 95% by mass or more, more preferably 99% by mass or more, and more preferably 100% by mass.
軽焼酸化マグネシウムは、炭酸マグネシウムおよび水酸化マグネシウムの少なくとも1種を主成分とする鉱物を、600~1000℃で焼成することで得られる酸化マグネシウムである。 Lightly burned magnesium oxide is magnesium oxide obtained by burning a mineral whose main components are at least one of magnesium carbonate and magnesium hydroxide at 600 to 1000°C.
軽焼酸化マグネシウム中、MgOの含有量は、80質量%以上が好ましく、85質量%以上がより好ましく、90質量%以上がより好ましい。軽焼酸化マグネシウム中、MgOの含有量は、99.9質量%以下が好ましい。軽焼酸化マグネシウム中のMgOの含有量が上記範囲内であると、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果が向上する。 The MgO content in the light-burned magnesium oxide is preferably 80% by mass or more, more preferably 85% by mass or more, and even more preferably 90% by mass or more. The MgO content in the light-burned magnesium oxide is preferably 99.9% by mass or less. When the MgO content in the light-burned magnesium oxide is within the above range, the water-resistant viral infection prevention effect of the antiviral resin composition is improved.
軽焼酸化マグネシウム中、CaOの含有量は、0~3質量%が好ましく、0~2.5質量%がより好ましく、0~2質量%がより好ましく、0.01~2質量%がより好ましく、0.01~1質量%がより好ましい。軽焼酸化マグネシウム中のCaOの含有量が上記範囲内であると、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果が向上する。なお、本発明において、A化合物の含有量が0質量%とは、A化合物を含有していないことを意味する。 The CaO content in the light-burned magnesium oxide is preferably 0 to 3 mass%, more preferably 0 to 2.5 mass%, more preferably 0 to 2 mass%, more preferably 0.01 to 2 mass%, and even more preferably 0.01 to 1 mass%. When the CaO content in the light-burned magnesium oxide is within the above range, the water-resistant viral infection prevention effect of the antiviral resin composition is improved. In the present invention, a content of compound A of 0 mass% means that compound A is not contained.
軽焼酸化マグネシウム中、SiO2の含有量は、0~5質量%が好ましく、0~3質量%がより好ましく、0~2質量%がより好ましい。軽焼酸化マグネシウム中のSiO2の含有量が上記範囲内であると、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果が向上する。 The SiO2 content in the light-burned magnesium oxide is preferably 0 to 5 mass%, more preferably 0 to 3 mass%, and even more preferably 0 to 2 mass%. When the SiO2 content in the light-burned magnesium oxide is within the above range, the water-resistant viral infection-preventing effect of the antiviral resin composition is improved.
軽焼酸化マグネシウム中、Fe2O3の含有量は、0~1質量%が好ましく、0~0.5質量%がより好ましく、0~0.4質量%がより好ましく、0.0001~0.1質量%がより好ましく、0.0005~0.05質量%がより好ましい。軽焼酸化マグネシウム中のFe2O3の含有量が上記範囲内であると、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果が向上する。 The content of Fe2O3 in the light-burned magnesium oxide is preferably 0 to 1 mass%, more preferably 0 to 0.5 mass%, more preferably 0 to 0.4 mass%, more preferably 0.0001 to 0.1 mass%, and more preferably 0.0005 to 0.05 mass%. When the content of Fe2O3 in the light-burned magnesium oxide is within the above range, the water-resistant viral infection prevention effect of the antiviral resin composition is improved.
なお、酸化マグネシウム中のMgO、CaO、SiO2、及び、Fe2O3の各含有量は、エネルギー分散型蛍光X線分析装置を用い、FP法(Fundamental Parameter法)によって測定することができる。エネルギー分散型蛍光X線分析装置としては、例えば、PHILIPS社から商品名「PW1404」にて市販されている装置を用いることができる。 The contents of MgO, CaO, SiO2 , and Fe2O3 in magnesium oxide can be measured by the Fundamental Parameter (FP) method using an energy dispersive X-ray fluorescence analyzer. For example, an energy dispersive X-ray fluorescence analyzer commercially available from PHILIPS under the trade name "PW1404" can be used.
重焼酸化マグネシウムは、炭酸マグネシウムおよび水酸化マグネシウムの少なくとも1種を主成分とする鉱物を、1500℃以上で焼成することで得られる酸化マグネシウムである。 Burned magnesium oxide is magnesium oxide obtained by burning a mineral whose main components are at least one of magnesium carbonate and magnesium hydroxide at a temperature of 1500°C or higher.
電融酸化マグネシウムは、酸化マグネシウム、又は、水酸化マグネシウム及び炭酸マグネシウムなどのマグネシウム化合物を電融して得られる酸化マグネシウム溶融固化物を、必要に応じて粉砕処理して製造されたものをいう。 Electrofused magnesium oxide is produced by electro-melting magnesium oxide or magnesium compounds such as magnesium hydroxide and magnesium carbonate to produce a molten and solidified magnesium oxide, which is then crushed as needed.
電融酸化マグネシウム中、MgOの含有量は、85質量%以上が好ましく、90質量%以上がより好ましく、95質量%以上がより好ましく、96質量%以上がより好ましい。電融酸化マグネシウム中、MgOの含有量は、99.9質量%以下が好ましく、99.0質量%以下がより好ましい。電融酸化マグネシウム中のMgOの含有量が上記範囲内であると、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果が向上する。 The MgO content in the electro-fused magnesium oxide is preferably 85% by mass or more, more preferably 90% by mass or more, more preferably 95% by mass or more, and even more preferably 96% by mass or more. The MgO content in the electro-fused magnesium oxide is preferably 99.9% by mass or less, and more preferably 99.0% by mass or less. When the MgO content in the electro-fused magnesium oxide is within the above range, the water-resistant viral infection prevention effect of the anti-viral resin composition is improved.
電融酸化マグネシウム中、CaOの含有量は、0~3質量%が好ましく、0.001~2.5質量%がより好ましく、0.002~2質量%がより好ましく、0.005~1.5質量%がより好ましく、0.01~1質量%がより好ましく、0.05~0.8質量%がより好ましい。電融酸化マグネシウム中のCaOの含有量が上記範囲内であると、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果が向上する。 The CaO content in the electrofused magnesium oxide is preferably 0 to 3 mass%, more preferably 0.001 to 2.5 mass%, more preferably 0.002 to 2 mass%, more preferably 0.005 to 1.5 mass%, more preferably 0.01 to 1 mass%, and more preferably 0.05 to 0.8 mass%. When the CaO content in the electrofused magnesium oxide is within the above range, the water-resistant viral infection prevention effect of the antiviral resin composition is improved.
電融酸化マグネシウム中、SiO2の含有量は、0~5質量%が好ましく、0.02~2質量%がより好ましく、0.03~1質量%がより好ましく、0.04~0.5質量%がより好ましい。電融酸化マグネシウム中のSiO2の含有量が上記範囲内であると、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果が向上する。 The SiO2 content in the electro-fused magnesium oxide is preferably 0 to 5 mass%, more preferably 0.02 to 2 mass%, more preferably 0.03 to 1 mass%, and even more preferably 0.04 to 0.5 mass%. When the SiO2 content in the electro-fused magnesium oxide is within the above range, the water-resistant viral infection prevention effect of the antiviral resin composition is improved.
電融酸化マグネシウム中、Fe2O3の含有量は、0~1質量%が好ましく、0.01~0.5質量%がより好ましく、0.02~0.4質量%がより好ましく、0.025~0.3質量%がより好ましく、0.03~0.1質量%がより好ましい。電融酸化マグネシウム中のFe2O3の含有量が上記範囲内であると、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果が向上する。 The content of Fe2O3 in the electrofused magnesium oxide is preferably 0 to 1 mass%, more preferably 0.01 to 0.5 mass%, more preferably 0.02 to 0.4 mass%, more preferably 0.025 to 0.3 mass%, and more preferably 0.03 to 0.1 mass%. When the content of Fe2O3 in the electrofused magnesium oxide is within the above range, the water-resistant viral infection prevention effect of the antiviral resin composition is improved.
酸化マグネシウムの比表面積は、20m2/g以上が好ましく、22m2/g以上がより好ましく、23m2/g以上がより好ましく、25m2/g以上がより好ましく、27m2/g以上が好ましい。酸化マグネシウムの比表面積は、100m2/g以下が好ましく、95m2/g以下がより好ましく、90m2/g以下がより好ましく、85m2/g以下がより好ましい。酸化マグネシウムの比表面積が上記範囲内であると、酸化マグネシウムと後述する助剤とが適度に相互作用することによって、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果が向上する。 The specific surface area of magnesium oxide is preferably 20 m2 /g or more, more preferably 22 m2 /g or more, more preferably 23 m2 /g or more, more preferably 25 m2 /g or more, and preferably 27 m2 /g or more. The specific surface area of magnesium oxide is preferably 100 m2 /g or less, more preferably 95 m2 /g or less, more preferably 90 m2 /g or less, and more preferably 85 m2 /g or less. When the specific surface area of magnesium oxide is within the above range, the magnesium oxide and the auxiliary agent described below interact appropriately, improving the water-resistant viral infection-preventing effect of the antiviral resin composition.
酸化マグネシウムの比表面積は、ASTM D3037-93に準拠してBET法で測定される値をいう。 The specific surface area of magnesium oxide is the value measured using the BET method in accordance with ASTM D3037-93.
酸化マグネシウムのD50粒子径は、0.1μm以上が好ましく、0.2μm以上がより好ましく、0.3μm以上がより好ましく、0.4μm以上がより好ましい。酸化マグネシウムのD50粒子径は、10μm以下が好ましく、9μm以下がより好ましく、8μm以下がより好ましく、7μm以下がより好ましく、6μm以下が好ましく、5μm以下がより好ましい。酸化マグネシウムのD50粒子径が0.1μm以上であると、抗ウイルス性樹脂組成物同士の凝集を低減化し、基材に均一に含有させることができるため、ウイルス感染阻止成形体の耐水ウイルス感染阻止効果が向上する。酸化マグネシウムのD50粒子径が50μm以下であると、抗ウイルス性樹脂組成物の表面積が増加するため、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果が向上しやすい。 The D50 particle size of the magnesium oxide is preferably 0.1 μm or more, more preferably 0.2 μm or more, more preferably 0.3 μm or more, and more preferably 0.4 μm or more. The D50 particle size of the magnesium oxide is preferably 10 μm or less, more preferably 9 μm or less, more preferably 8 μm or less, more preferably 7 μm or less, preferably 6 μm or less, and more preferably 5 μm or less. When the D50 particle size of the magnesium oxide is 0.1 μm or more, aggregation of the antiviral resin composition is reduced and it can be incorporated uniformly into the substrate, improving the water-resistant virus infection-blocking effect of the virus infection-blocking molded product. When the D50 particle size of the magnesium oxide is 50 μm or less, the surface area of the antiviral resin composition increases, which tends to improve the water-resistant virus infection-blocking effect of the antiviral resin composition.
酸化マグネシウムのD50粒子径は、レーザー散乱法による体積基準の粒度分布における頻度の累積(粒径が小さい粒子からの累積)が50%となる粒子径(50%累積粒子径)をいう。 The D50 particle size of magnesium oxide is the particle size (50% cumulative particle size) at which the cumulative frequency (cumulative from smallest particles) in the volume-based particle size distribution measured by laser scattering method is 50%.
抗ウイルス性樹脂組成物中における酸化マグネシウムの含有量は、酸化マグネシウム、助剤及び後述する合成樹脂の合計100質量部に対して1質量部以上が好ましく、2質量部以上がより好ましく、3質量部以上がより好ましい。抗ウイルス性樹脂組成物中における酸化マグネシウムの含有量は、酸化マグネシウム、助剤及び後述する合成樹脂の合計100質量部に対して10質量部以下が好ましく、9質量部以下がより好ましく、8質量部以下がより好ましく、7質量部以下がより好ましい。酸化マグネシウムの含有量が1質量部以上であると、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果が向上する。酸化マグネシウムの含有量が10質量部以下であると、抗ウイルス性樹脂組成物の強度が保持されやすくなり好ましい。 The content of magnesium oxide in the antiviral resin composition is preferably 1 part by mass or more, more preferably 2 parts by mass or more, and more preferably 3 parts by mass or more, per 100 parts by mass of the total of magnesium oxide, auxiliary agents, and the synthetic resin described below. The content of magnesium oxide in the antiviral resin composition is preferably 10 parts by mass or less, more preferably 9 parts by mass or less, more preferably 8 parts by mass or less, and more preferably 7 parts by mass or less, per 100 parts by mass of the total of magnesium oxide, auxiliary agents, and the synthetic resin described below. When the content of magnesium oxide is 1 part by mass or more, the water-resistant viral infection prevention effect of the antiviral resin composition is improved. When the content of magnesium oxide is 10 parts by mass or less, the strength of the antiviral resin composition is more easily maintained, which is preferable.
[助剤]
抗ウイルス性樹脂組成物は、助剤として、ノニオン系界面活性剤又はポリオキシアルキレングリコールを含む。明確に解明されていないものの、抗ウイルス性樹脂組成物は、上記助剤を含有していることによって、酸化マグネシウムが水分によって除去され、又は、酸化マグネシウムが水分と反応して水酸化マグネシウムとなることを低減化し、抗ウイルス性樹脂組成物に優れた耐水ウイルス感染阻止効果を付与していると推測される。なお、上記助剤は、ノニオン系界面活性剤又はポリオキシアルキレングリコールの何れか一方のみを含んでもよく、両方を含んでもよい。
[Auxiliary Agents]
The antiviral resin composition contains a nonionic surfactant or polyoxyalkylene glycol as an auxiliary agent. Although the reason for this has not been clearly elucidated, it is presumed that the antiviral resin composition contains the auxiliary agent, which reduces the removal of magnesium oxide by moisture or the reaction of magnesium oxide with moisture to form magnesium hydroxide, thereby imparting an excellent water-resistant viral infection prevention effect to the antiviral resin composition. The auxiliary agent may contain only one of a nonionic surfactant or a polyoxyalkylene glycol, or may contain both.
更に、助剤として用いられているノニオン系界面活性剤及びポリオキシアルキレングリコールは、水に溶解したときに、アニオン化又はカチオン化する官能基を有していない。ノニオン系界面活性剤及びポリオキシアルキレングリコールは、酸化マグネシウムがウイルスのタンパク質を変性させる機構を阻害せずに、適度に水分を吸着するため、抗ウイルス性樹脂組成物は、優れた耐水ウイルス感染阻止効果を奏するものと推測される。 Furthermore, the nonionic surfactants and polyoxyalkylene glycols used as auxiliary agents do not contain functional groups that become anionic or cationic when dissolved in water. Because the nonionic surfactants and polyoxyalkylene glycols moderately adsorb moisture without inhibiting the mechanism by which magnesium oxide denatures viral proteins, it is presumed that the antiviral resin composition exhibits excellent water-resistant viral infection prevention effects.
このように、抗ウイルス性樹脂組成物は、酸化マグネシウムと、上記助剤との組み合わせによる相乗効果によって、優れた耐水ウイルス感染阻止効果を奏している。 In this way, the antiviral resin composition exhibits excellent water-resistant viral infection prevention effects due to the synergistic effect of the combination of magnesium oxide and the above-mentioned auxiliary agent.
ポリオキシアルキレングリコールとしては、例えば、ポリエチレングリコール、ポリプロピレングリコール、ポリブチレングリコール、ポリオキシエチレンポリオキシプロピレングリコールなどが挙げられ、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果に優れているので、ポリエチレングリコールが好ましい。なお、ポリオキシアルキレングリコールは、単独で用いられても二種以上が併用されてもよい。 Examples of polyoxyalkylene glycols include polyethylene glycol, polypropylene glycol, polybutylene glycol, and polyoxyethylene polyoxypropylene glycol. Polyethylene glycol is preferred because it provides excellent water-resistant viral infection prevention effects to the antiviral resin composition. Polyoxyalkylene glycols may be used alone or in combination of two or more types.
ノニオン系界面活性剤としては、特に限定されず、例えば、ポリオキシアルキレンアルキルエーテル、ポリオキシエチレンアルキルフェニルエーテル、脂肪酸エステル、ポリオキシエチレンジスチレン化フェニルエーテル、ポリオキシエチレンアルキルアミン、ポリオキシエチレン脂肪酸アミド、脂肪酸アルカノールアミド、脂肪族アルコール、脂肪酸アルキロールアミド、アルキルアルカノールアミド、アセチレングリコール、アセチレングリコールのオキシエチレン付加物、ポリエチレングリコールポリプロピレングリコールブロックコポリマーなどが挙げられる。なお、ノニオン系界面活性剤は、単独で用いられても二種以上が併用されてもよい。 Nonionic surfactants are not particularly limited, and examples include polyoxyalkylene alkyl ethers, polyoxyethylene alkylphenyl ethers, fatty acid esters, polyoxyethylene distyrenated phenyl ethers, polyoxyethylene alkylamines, polyoxyethylene fatty acid amides, fatty acid alkanolamides, fatty alcohols, fatty acid alkylolamides, alkylalkanolamides, acetylene glycol, oxyethylene adducts of acetylene glycol, polyethylene glycol polypropylene glycol block copolymers, and the like. Nonionic surfactants may be used alone or in combination of two or more types.
脂肪酸エステルとしては、特に限定されず、例えば、ポリアルキレングリコール脂肪酸エステル(例えば、ポリエチレングリコールモノステアレート、ポリプロピレングリコールモノステアレートなどのポリアルキレングリコールモノ脂肪酸エステル、ポリエチレングリコールジステアレート、ポリプロピレングリコールジステアレートなどのポリアルキレングリコールジ脂肪酸エステル)、ソルビタン脂肪酸エステル、ポリオキシエチレンソルビタン脂肪酸エステル、ポリオキシエチレンソルビトール脂肪酸エステル、グリコール脂肪酸エステル(例えば、エチレングリコール脂肪酸エステル、プロピレングリコール脂肪酸エステルなど)、グリセリン脂肪酸エステル(例えば、飽和脂肪酸のモノグリセライド、飽和脂肪酸のジグリセライド、不飽和脂肪酸のモノグリセライド、不飽和脂肪酸のジグリセライドなど)、ポリオキシエチレングリセリン脂肪酸エステル、ポリグリセリン脂肪酸エステル、ショ糖脂肪酸エステルなどが挙げられる。 Fatty acid esters are not particularly limited, and examples include polyalkylene glycol fatty acid esters (e.g., polyalkylene glycol mono-fatty acid esters such as polyethylene glycol monostearate and polypropylene glycol monostearate, and polyalkylene glycol di-fatty acid esters such as polyethylene glycol distearate and polypropylene glycol distearate), sorbitan fatty acid esters, polyoxyethylene sorbitan fatty acid esters, polyoxyethylene sorbitol fatty acid esters, glycol fatty acid esters (e.g., ethylene glycol fatty acid esters and propylene glycol fatty acid esters), glycerin fatty acid esters (e.g., saturated fatty acid monoglycerides, saturated fatty acid diglycerides, unsaturated fatty acid monoglycerides, unsaturated fatty acid diglycerides), polyoxyethylene glycerin fatty acid esters, polyglycerin fatty acid esters, and sucrose fatty acid esters.
脂肪酸エステルは、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果に優れているので、ソルビタン脂肪酸エステル(ソルビタン飽和脂肪酸エステルがより好ましく、ソルビタンモノ飽和脂肪酸エステルがより好ましい)、グリセリン脂肪酸エステル(脂肪酸のモノグリセライドが好ましく、飽和脂肪酸のモノグリセライドがより好ましい)、ポリアルキレングリコール脂肪酸エステル(ポリアルキレングリコール飽和脂肪酸エステルがより好ましく、ポリアルキレングリコールジ飽和脂肪酸エステルがより好ましい)、グリコール脂肪酸エステル(アルキレングリコール飽和脂肪酸エステルがより好ましく、アルキレングリコールモノ飽和脂肪酸エステルがより好ましい。)が好ましく、ポリアルキレングリコール脂肪酸エステルがより好ましい。 Fatty acid esters are excellent in providing the antiviral resin composition with a water-resistant viral infection prevention effect, so sorbitan fatty acid esters (sorbitan saturated fatty acid esters are more preferred, and sorbitan monosaturated fatty acid esters are more preferred), glycerin fatty acid esters (fatty acid monoglycerides are preferred, and saturated fatty acid monoglycerides are more preferred), polyalkylene glycol fatty acid esters (polyalkylene glycol saturated fatty acid esters are more preferred, and polyalkylene glycol disaturated fatty acid esters are more preferred), glycol fatty acid esters (alkylene glycol saturated fatty acid esters are more preferred, and alkylene glycol monosaturated fatty acid esters are more preferred), and polyalkylene glycol fatty acid esters are more preferred.
脂肪酸エステルにおいて、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果に優れているので、原料となる脂肪酸の総炭素数は、14~20が好ましく、15~19がより好ましく、16~18がより好ましい。 In fatty acid esters, the total number of carbon atoms in the fatty acids used as raw materials is preferably 14 to 20, more preferably 15 to 19, and even more preferably 16 to 18, in order to provide an excellent water-resistant antiviral infection prevention effect for the antiviral resin composition.
脂肪酸エステルにおいて、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果に優れているので、原料となる脂肪酸は、飽和脂肪酸が好ましい。 Fatty acid esters are preferred as the raw material fatty acids, as they provide excellent water-resistant viral infection prevention effects for the antiviral resin composition.
脂肪族アルコールとしては、特に限定されず、例えば、カプリルアルコール(1-オクタノール)、ペラルゴンアルコール(1-ノナノール)、カプリンアルコール(1-デカノール)、ラウリルアルコール(1-ドデカノール)、ミリスチルアルコール(1-テトラデカノール)、セチルアルコール(1-ヘキサデカノール)、パルミトレイルアルコール(シス-9-ヘキサデカン-1-オール)、ステアリルアルコール(1-オクタデカノール)、イソステアリルアルコール(16-メチルヘプタデカン-1-オール)、エライジルアルコール(9E-オクタデセン-1-オール)、セトステアリルアルコール(セテアリルアルコール、セチルアルコール及びステアリルアルコールの混合物)、オレイルアルコール(シス-9-オクタデセン-1-オール)、リノレイルアルコール(9Z,12Z-オクタデカジエン-1-オール)などが挙げられる。 Aliphatic alcohols include, but are not limited to, capryl alcohol (1-octanol), pelargonic alcohol (1-nonanol), capric alcohol (1-decanol), lauryl alcohol (1-dodecanol), myristyl alcohol (1-tetradecanol), cetyl alcohol (1-hexadecanol), palmitoleic alcohol (cis-9-hexadecan-1-ol), stearyl alcohol (1-octadecanol), isostearyl alcohol (16-methylheptadecan-1-ol), elaidyl alcohol (9E-octadecen-1-ol), cetostearyl alcohol (a mixture of cetearyl alcohol, cetyl alcohol, and stearyl alcohol), oleyl alcohol (cis-9-octadecen-1-ol), and linoleyl alcohol (9Z,12Z-octadecadien-1-ol).
脂肪族アルコールは、R1-OHで示される構造を有することが好ましい。R1は、一価の脂肪族炭化水素基である。R1の水素原子は、他の置換基によって置換されていてもよい。脂肪族炭化水素とは、芳香族性を有する芳香族化合物以外の化合物(脂肪族化合物)に属する炭化水素をいう。脂肪族炭化水素は、炭素原子が一列に結合した鎖状脂肪族炭化水素、枝分かれ構造を有する分岐鎖状脂肪族炭化水素、及び、炭素原子が環状に結合した脂環式炭化水素を含む概念である。一価の脂肪族炭化水素基は、脂肪族炭化水素から水素原子を1個引き抜いて生じる一価の置換基をいう。 The aliphatic alcohol preferably has a structure represented by R 1 -OH. R 1 is a monovalent aliphatic hydrocarbon group. The hydrogen atom of R 1 may be substituted with another substituent. Aliphatic hydrocarbons refer to hydrocarbons that belong to compounds (aliphatic compounds) other than aromatic compounds that have aromaticity. Aliphatic hydrocarbons are a concept that includes chain aliphatic hydrocarbons in which carbon atoms are bonded in a row, branched chain aliphatic hydrocarbons with a branched structure, and alicyclic hydrocarbons in which carbon atoms are bonded in a ring. A monovalent aliphatic hydrocarbon group refers to a monovalent substituent resulting from abstracting one hydrogen atom from an aliphatic hydrocarbon.
脂肪族アルコールにおいて、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果に優れているので、脂肪族アルコールの炭素数は、14~20が好ましく、15~19がより好ましく、16~18がより好ましい。 Aliphatic alcohols have excellent water-resistant viral infection prevention effects in antiviral resin compositions, so the number of carbon atoms in the aliphatic alcohol is preferably 14 to 20, more preferably 15 to 19, and even more preferably 16 to 18.
ポリオキシアルキレンアルキルエーテルとしては、特に限定されず、例えば、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンセチルエーテル、ポリオキシエチレンオレイルセチルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンオレイルエーテル、ポリオキシエチレンポリオキシプロピレンラウリルエーテルなどのポリオキシエチレンアルキルエーテル、ポリオキシプロピレンセチルエーテル、ポリオキシプロピレンイソセチルエーテル、ポリオキシプロピレンステアリルエーテル、ポリオキシプロピレンオレイルエーテルなどのポリオキシプロピレンアルキルエーテルなどが挙げられる。 The polyoxyalkylene alkyl ether is not particularly limited, and examples include polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene cetyl ether, polyoxyethylene oleyl cetyl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, and polyoxyethylene polyoxypropylene lauryl ether; and polyoxypropylene alkyl ethers such as polyoxypropylene cetyl ether, polyoxypropylene isocetyl ether, polyoxypropylene stearyl ether, and polyoxypropylene oleyl ether.
脂肪酸アルカノールアミドとしては、特に限定されず、例えば、ラウリン酸ジエタノールアミド、ヤシ脂肪酸ジメタノールアミド、ヤシ脂肪酸ジエタノールアミド、ヤシ脂肪酸ジプロパノールアミドなどのヤシ脂肪酸アルカノールアミドなどが挙げられる。 Fatty acid alkanolamides are not particularly limited, but examples include coconut fatty acid alkanolamides such as lauric acid diethanolamide, coconut fatty acid dimethanolamide, coconut fatty acid diethanolamide, and coconut fatty acid dipropanolamide.
ノニオン系界面活性剤は、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果が向上するので、脂肪酸エステル、脂肪族アルコール、又は、分子内にポリオキシアルキレン構造を有する脂肪族化合物を含むことが好ましい。 The nonionic surfactant preferably contains a fatty acid ester, a fatty alcohol, or an aliphatic compound having a polyoxyalkylene structure in the molecule, as this improves the water-resistant viral infection prevention effect of the antiviral resin composition.
なお、本明細書において、「ポリオキシアルキレン構造を有する脂肪酸エステル」は、脂肪酸エステルとして扱う。「ポリオキシアルキレン構造を有する脂肪族アルコール」は、脂肪族アルコールとして扱う。従って、「分子内にポリオキシアルキレン構造を有する脂肪族化合物」は、分子内にエステル構造、アルコール性水酸基及びフェノール性水酸基を有しない。 In this specification, "fatty acid esters having a polyoxyalkylene structure" are treated as fatty acid esters. "fatty alcohols having a polyoxyalkylene structure" are treated as aliphatic alcohols. Therefore, "aliphatic compounds having a polyoxyalkylene structure within the molecule" do not have an ester structure, alcoholic hydroxyl group, or phenolic hydroxyl group within the molecule.
「脂肪族化合物」とは、芳香族環構造を有する化合物以外の化合物をいう。芳香族環構造は、炭素原子が環状に結合した構造であって芳香族性を有する構造を意味する。すなわち、芳香族環構造とは、(4n+2)個(nは自然数)のπ電子を有するヒュッケル則に従う環構造を意味する。芳香族環構造としては、例えば、ベンゼン環構造、ナフタレン環構造などが挙げられる。 "Aliphatic compound" refers to compounds other than those having an aromatic ring structure. An aromatic ring structure is a structure in which carbon atoms are bonded in a ring and have aromatic properties. In other words, an aromatic ring structure is a ring structure that follows Hückel's rule and has (4n + 2) π electrons (n is a natural number). Examples of aromatic ring structures include a benzene ring structure and a naphthalene ring structure.
ノニオン系界面活性剤中における脂肪酸エステルの含有量は、50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上がより好ましく、80質量%以上がより好ましく、90質量%以上がより好ましく、95質量%以上がより好ましい。 The content of fatty acid ester in the nonionic surfactant is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 80% by mass or more, more preferably 90% by mass or more, and more preferably 95% by mass or more.
ノニオン系界面活性剤中における脂肪族アルコールの含有量は、50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上がより好ましく、80質量%以上がより好ましく、90質量%以上がより好ましく、95質量%以上がより好ましい。 The content of aliphatic alcohol in the nonionic surfactant is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 80% by mass or more, more preferably 90% by mass or more, and more preferably 95% by mass or more.
ノニオン系界面活性剤中において、分子内にポリオキシアルキレン構造を有する脂肪族化合物の含有量は、50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上がより好ましく、80質量%以上がより好ましく、90質量%以上がより好ましく、95質量%以上がより好ましい。 In the nonionic surfactant, the content of the aliphatic compound having a polyoxyalkylene structure in the molecule is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 80% by mass or more, more preferably 90% by mass or more, and more preferably 95% by mass or more.
ポリオキシアルキレン構造とは、下記一般式で表される繰り返し単位を意味する。
-(R2-O)p-
(式中、R2は炭素数が1~14のアルキレン基を表し、pは、繰り返し単位の数であって2以上の自然数である。)
The polyoxyalkylene structure means a repeating unit represented by the following general formula:
-(R 2 -O)p-
(In the formula, R2 represents an alkylene group having 1 to 14 carbon atoms, and p represents the number of repeating units and is a natural number of 2 or more.)
本発明において、アルキレン基とは、脂肪族飽和炭化水素中の異なる2個の炭素原子に結合する2個の水素原子を除いて生じる2価の原子団であり、直鎖状及び分岐状の双方の原子団を含む。なお、分岐状とは、1個の炭素(メチル基)が側鎖として結合している場合が含まれる。 In the present invention, an alkylene group is a divalent atomic group formed by removing two hydrogen atoms bonded to two different carbon atoms in an aliphatic saturated hydrocarbon, and includes both linear and branched atomic groups. Note that branched includes cases where one carbon (methyl group) is bonded as a side chain.
アルキレン基としては、例えば、メチレン基[-CH2-]、エチレン基[-CH2-CH2-]、プロピレン基[-CH(CH3)-CH2-]、トリメチレン基[-CH2-CH2-CH2-]、ブチレン基、アミレン基[-(CH2)5-]、ヘキシレン基などが挙げられ、エチレン基、プロピレン基が好ましく、エチレン基がより好ましい。 Examples of the alkylene group include a methylene group [ -CH2- ], an ethylene group [ -CH2 - CH2- ], a propylene group [-CH( CH3 ) -CH2- ], a trimethylene group [ -CH2 - CH2 - CH2- ], a butylene group, an amylene group [-( CH2 ) 5- ], and a hexylene group, with an ethylene group and a propylene group being preferred, and an ethylene group being more preferred.
脂肪酸エステル及び/又は脂肪族アルコールは、分子内にポリオキシアルキレン構造を含有していることが好ましい。脂肪酸エステル及び/又は脂肪族アルコールがポリオキシアルキレン構造を含有していると、ポリオキシアルキレン構造によって、水分の吸着及び放出をより効果的に制御し、酸化マグネシウムによる耐水ウイルス感染阻止効果を優れたものとすることができる。 The fatty acid ester and/or fatty alcohol preferably contains a polyoxyalkylene structure in the molecule. When the fatty acid ester and/or fatty alcohol contains a polyoxyalkylene structure, the polyoxyalkylene structure more effectively controls moisture adsorption and release, making the magnesium oxide more effective at preventing water-resistant viral infections.
更に、分子内にポリオキシアルキレン構造を有している脂肪族系のノニオン系界面活性剤は、合成樹脂の表面に更に偏析(ブリードアウト)しやすい。従って、合成樹脂成形体の表面に存在する抗ウイルス性樹脂組成物が、水拭きなどの清掃や人の手の接触などによって除去された場合にあっても、合成樹脂成形体の表面に更に効果的に偏析(ブリードアウト)させて、合成樹脂成形体に優れた耐水ウイルス感染阻止効果をより安定的に付与することができる。 Furthermore, aliphatic nonionic surfactants that have a polyoxyalkylene structure within their molecules are more likely to segregate (bleed out) on the surface of synthetic resins. Therefore, even if the antiviral resin composition present on the surface of a synthetic resin molded product is removed by cleaning such as wiping with water or by contact with human hands, it can be more effectively segregated (bleed out) on the surface of the synthetic resin molded product, more reliably imparting excellent water-resistant viral infection prevention effects to the synthetic resin molded product.
ノニオン系界面活性剤のHLB値は、15以上が好ましく、16以上がより好ましく、17以上がより好ましく、18以上がより好ましい。分散剤のHLB値が15以上であると、酸化マグネシウムとウイルスとの相互作用を向上させることができ、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果が向上する。又、抗ウイルス性樹脂組成物を合成樹脂成形体の表面により効果的にブリードアウトすることができ、合成樹脂成形体に優れた耐水ウイルス感染阻止効果をより安定的に付与することができる。なお、ノニオン系界面活性剤のHLB値は、グリフィン法により下記式に基づいて算出された値である。
HLB値=20×親水部の式量の総和/分子量
The HLB value of the nonionic surfactant is preferably 15 or more, more preferably 16 or more, more preferably 17 or more, and even more preferably 18 or more. When the HLB value of the dispersant is 15 or more, the interaction between magnesium oxide and viruses can be improved, and the water-resistant viral infection-preventing effect of the antiviral resin composition can be improved. In addition, the antiviral resin composition can be more effectively bled out onto the surface of the synthetic resin molded article, and the excellent water-resistant viral infection-preventing effect can be more stably imparted to the synthetic resin molded article. The HLB value of the nonionic surfactant is a value calculated according to the Griffin method based on the following formula.
HLB value = 20 x sum of formula weights of hydrophilic parts / molecular weight
助剤の融点は、30℃以上が好ましく、35℃以上がより好ましく、40℃以上がより好ましい。助剤の融点は、80℃以下が好ましく、75℃以下がより好ましく、70℃以下がより好ましい。助剤の融点が30℃以上であると、抗ウイルス性樹脂組成物の室温での形状保持性が良好となり好ましい。助剤の融点が80℃以下であると、抗ウイルス性樹脂組成物の加工時に溶融することによって、抗ウイルス性樹脂組成物を構成している化合物が均一に混合するので好ましい。助剤の融点は、JIS K7121-1987に準拠して、示差走査熱量測定によって測定された値をいう。 The melting point of the auxiliary agent is preferably 30°C or higher, more preferably 35°C or higher, and even more preferably 40°C or higher. The melting point of the auxiliary agent is preferably 80°C or lower, more preferably 75°C or lower, and even more preferably 70°C or lower. A melting point of the auxiliary agent of 30°C or higher is preferred because it improves the shape retention of the antiviral resin composition at room temperature. A melting point of the auxiliary agent of 80°C or lower is preferred because it melts during processing of the antiviral resin composition, allowing the compounds that make up the antiviral resin composition to mix uniformly. The melting point of the auxiliary agent is the value measured by differential scanning calorimetry in accordance with JIS K7121-1987.
助剤の分子量は、200以上が好ましく、250以上がより好ましい。助剤の分子量は、50000以下が好ましく、45000以下がより好ましく、40000以下がより好ましく、35000以下がより好ましく、30000以下がより好ましく、25000以下がより好ましい。助剤の分子量が上記範囲内であると、ウイルス感染阻止剤の耐水ウイルス感染阻止効果が向上する。なお、助剤がオリゴマー及びポリマーである場合、助剤の分子量は、重量平均分子量を意味する。 The molecular weight of the auxiliary agent is preferably 200 or more, more preferably 250 or more. The molecular weight of the auxiliary agent is preferably 50,000 or less, more preferably 45,000 or less, more preferably 40,000 or less, more preferably 35,000 or less, more preferably 30,000 or less, and more preferably 25,000 or less. When the molecular weight of the auxiliary agent is within the above range, the water-resistant viral infection inhibitory effect of the virus infection inhibitor is improved. Note that when the auxiliary agent is an oligomer or polymer, the molecular weight of the auxiliary agent means the weight-average molecular weight.
なお、本発明において、オリゴマー及びポリマーの重量平均分子量は、GPC(ゲルパーミエーションクロマトグラフィー)法によって測定されたポリスチレン換算した値である。 In the present invention, the weight-average molecular weight of oligomers and polymers is a polystyrene-equivalent value measured by GPC (gel permeation chromatography).
例えば、下記測定装置及び測定条件にて測定することができる。
ゲルパーミエーションクロマトグラフ:Waters社製 商品名「2690SeparationsModel」
カラム:昭和電工社製 商品名「GPCKF-806L」
検出器:示差屈折計
サンプル流量:1mL/min
カラム温度:40℃
溶出液:THF
For example, the measurement can be performed using the following measurement device and under the following measurement conditions.
Gel permeation chromatograph: Waters Corporation, product name "2690 Separations Model"
Column: Showa Denko K.K. product name "GPCKF-806L"
Detector: differential refractometer Sample flow rate: 1 mL/min
Column temperature: 40°C
Eluent: THF
抗ウイルス性樹脂組成物中における助剤の含有量は、酸化マグネシウム、助剤及び後述する合成樹脂の合計100質量部に対して0.1質量部以上が好ましく、0.2質量部以上がより好ましく、0.3質量部以上がより好ましく、0.4質量部以上がより好ましく、0.5質量部以上がより好ましく、0.6質量部以上がより好ましく、0.7質量部以上がより好ましい。抗ウイルス性樹脂組成物中における助剤の含有量は、酸化マグネシウム、助剤及び後述する合成樹脂の合計100質量部に対して1.8質量部以下が好ましく、1.7質量部以下がより好ましく、1.6質量部以下がより好ましく、1.5質量部以下がより好ましく、1.4質量部以下がより好ましい。助剤の含有量が0.1質量部以上であると、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果が向上する。助剤の含有量が1.8質量部以下であると、抗ウイルス性樹脂組成物の強度を保持しやすくなる。 The content of the auxiliary agent in the antiviral resin composition is preferably 0.1 parts by mass or more, more preferably 0.2 parts by mass or more, more preferably 0.3 parts by mass or more, more preferably 0.4 parts by mass or more, more preferably 0.5 parts by mass or more, more preferably 0.6 parts by mass or more, and more preferably 0.7 parts by mass or more, per 100 parts by mass of the total of the magnesium oxide, auxiliary agent, and synthetic resin described below. The content of the auxiliary agent in the antiviral resin composition is preferably 1.8 parts by mass or less, more preferably 1.7 parts by mass or less, more preferably 1.6 parts by mass or less, more preferably 1.5 parts by mass or less, and more preferably 1.4 parts by mass or less, per 100 parts by mass of the total of the magnesium oxide, auxiliary agent, and synthetic resin described below. When the content of the auxiliary agent is 0.1 parts by mass or more, the water-resistant viral infection prevention effect of the antiviral resin composition is improved. When the content of the auxiliary agent is 1.8 parts by mass or less, the strength of the antiviral resin composition is more easily maintained.
助剤の含有量と酸化マグネシウムの含有量との質量比(助剤の含有量/酸化マグネシウムの含有量)は、0.1以上が好ましく、0.12以上がより好ましく、0.15以上がより好ましく、0.18以上がより好ましく、0.19以上がより好ましい。助剤の含有量と酸化マグネシウムの含有量との質量比(助剤の含有量/酸化マグネシウムの含有量)は、2.2以下が好ましく、2.0以下がより好ましく、1.5以下がより好ましく、1.3以下がより好ましく、1.0以下がより好ましく、0.8以下がより好ましく、0.6以下がより好ましく、0.4以下がより好ましい。助剤の含有量と酸化マグネシウムの含有量との質量比(助剤の含有量/酸化マグネシウムの含有量)が0.1以上であると、水分による酸化マグネシウムの失活を低減化し且つ抗ウイルス性樹脂組成物の水による流出を低減化することができると共に、酸化マグネシウムによるウイルスの失活化を向上させることができる。助剤の含有量と酸化マグネシウムの含有量との質量比(助剤の含有量/酸化マグネシウムの含有量)が2.2以下であると、抗ウイルス性樹脂組成物の耐水ウイルス感染阻止効果を向上させることができる。 The mass ratio of the auxiliary agent content to the magnesium oxide content (auxiliary agent content/magnesium oxide content) is preferably 0.1 or more, more preferably 0.12 or more, more preferably 0.15 or more, more preferably 0.18 or more, and more preferably 0.19 or more. The mass ratio of the auxiliary agent content to the magnesium oxide content (auxiliary agent content/magnesium oxide content) is preferably 2.2 or less, more preferably 2.0 or less, more preferably 1.5 or less, more preferably 1.3 or less, more preferably 1.0 or less, more preferably 0.8 or less, more preferably 0.6 or less, and more preferably 0.4 or less. When the mass ratio of the auxiliary agent content to the magnesium oxide content (auxiliary agent content/magnesium oxide content) is 0.1 or more, it is possible to reduce the inactivation of magnesium oxide due to moisture and reduce the outflow of the antiviral resin composition due to water, as well as improve the inactivation of viruses by magnesium oxide. When the mass ratio of the auxiliary agent content to the magnesium oxide content (auxiliary agent content/magnesium oxide content) is 2.2 or less, the water-resistant viral infection prevention effect of the antiviral resin composition can be improved.
[合成樹脂]
抗ウイルス性樹脂組成物は、合成樹脂を含有する。合成樹脂としては、特に限定されず、例えば、熱可塑性樹脂(例えば、ポリエチレン、ポリプロピレン、ポリ塩化ビニル、ポリスチレン、ポリ酢酸ビニル、ポリウレタン、テフロン(登録商標)、アクリロニトリルブタジエンスチレン樹脂、アクリロニトリルスチレン樹脂、アクリル樹脂、ポリビニルアルコール、ポリアミド、ポリアセタール、ポリカーボネート、変性ポリフェニレンエーテル、ポリエステル、ポリエチレンテレフタレート、ポリブチレンテレフタレート、環状ポリオレフィン、ポリフェニレンスルファイド、ポリテトラフロロエチレン、ポリサルフォン、ポリエーテルサルフォン、ポリアリレート、ポリエーテルエーテルケトン、熱可塑性ポリイミド、ポリアミドイミドなど)、熱硬化性樹脂(例えば、フェノール樹脂、エポキシ樹脂、メラミン樹脂、ユリア樹脂、不飽和ポリエステル樹脂、アルキド樹脂、シリコーン樹脂、ポリウレタン、熱硬化性ポリイミドなど)などが挙げられる。なお、合成樹脂は、単独で用いられても二種以上が併用されてもよい。
[Synthetic resin]
The antiviral resin composition contains a synthetic resin. The synthetic resin is not particularly limited, and examples thereof include thermoplastic resins (e.g., polyethylene, polypropylene, polyvinyl chloride, polystyrene, polyvinyl acetate, polyurethane, Teflon (registered trademark), acrylonitrile butadiene styrene resin, acrylonitrile styrene resin, acrylic resin, polyvinyl alcohol, polyamide, polyacetal, polycarbonate, modified polyphenylene ether, polyester, polyethylene terephthalate, polybutylene terephthalate, cyclic polyolefin, polyphenylene sulfide, polytetrafluoroethylene, polysulfone, polyethersulfone, polyarylate, polyetheretherketone, thermoplastic polyimide, polyamideimide, etc.), and thermosetting resins (e.g., phenolic resin, epoxy resin, melamine resin, urea resin, unsaturated polyester resin, alkyd resin, silicone resin, polyurethane, thermosetting polyimide, etc.). The synthetic resins may be used alone or in combination.
抗ウイルス性樹脂組成物中における合成樹脂の含有量は、酸化マグネシウム、助剤及び合成樹脂の合計100質量部に対して88.2質量部以上が好ましく、89.7質量部以上がより好ましく、90.4質量部以上がより好ましい。抗ウイルス性樹脂組成物中における合成樹脂の含有量は、酸化マグネシウム、助剤及び合成樹脂の合計100質量部に対して98.9質量部以下が好ましく、97.8質量部以下がより好ましく、96.7質量部以下がより好ましい。 The content of synthetic resin in the antiviral resin composition is preferably 88.2 parts by mass or more, more preferably 89.7 parts by mass or more, and even more preferably 90.4 parts by mass or more, per 100 parts by mass of the total of magnesium oxide, auxiliary agent, and synthetic resin. The content of synthetic resin in the antiviral resin composition is preferably 98.9 parts by mass or less, more preferably 97.8 parts by mass or less, and even more preferably 96.7 parts by mass or less, per 100 parts by mass of the total of magnesium oxide, auxiliary agent, and synthetic resin.
[酸化防止剤]
抗ウイルス性樹脂組成物は、酸化防止剤を含有していることが好ましい。抗ウイルス性樹脂組成物が酸化防止剤を含有していると、抗ウイルス性樹脂組成物は、日光や照明から放射される光などの照射光(以下、単に「照射光」ということがある)を受けた後にあっても、優れたウイルス感染阻止効果を維持することができる。
[Antioxidants]
The antiviral resin composition preferably contains an antioxidant, which allows the antiviral resin composition to maintain its excellent viral infection-inhibiting effect even after being exposed to irradiated light such as sunlight or light emitted from lighting (hereinafter, sometimes simply referred to as "irradiated light").
抗ウイルス性樹脂組成物が酸化防止剤を含有していると、照射光を受けた後においても、優れたウイルス感染阻止効果を維持することができるメカニズムは解明されていないが、下記のメカニズムによると推測される。 The mechanism by which an antiviral resin composition containing an antioxidant can maintain its excellent viral infection-inhibiting effect even after exposure to light has not been elucidated, but it is presumed to be due to the following mechanism.
抗ウイルス性樹脂組成物を成形加工してウイルス感染阻止成形体を製造する成形工程などにおいて、抗ウイルス性樹脂組成物は加熱される。この加熱によって、抗ウイルス性樹脂組成物の合成樹脂が酸化されて、合成樹脂の分子鎖にカルボキシ基が生成される。カルボキシ基が生成された分子鎖は、カルボキシ基が生成された部分において、照射光によって切断されやすくなる。 The antiviral resin composition is heated during molding processes such as those used to produce virus infection-blocking molded articles. This heating oxidizes the synthetic resin in the antiviral resin composition, generating carboxyl groups in the molecular chains of the synthetic resin. Molecular chains with carboxyl groups are more susceptible to severing by irradiated light at the locations where the carboxyl groups are generated.
又、抗ウイルス性樹脂組成物の使用時において、通常、抗ウイルス性樹脂組成物は、照射光を受けるが、この照射光によっても、合成樹脂の分子鎖が経時的に切断される。 Furthermore, when an antiviral resin composition is used, it is usually exposed to light, which also causes the molecular chains of the synthetic resin to be severable over time.
合成樹脂の分子鎖が切断されて、合成樹脂の鎖長が短くなると、抗ウイルス性樹脂組成物中の酸化マグネシウムが、鎖長の短い合成樹脂によって被覆されやすくなり、抗ウイルス性樹脂組成物のウイルス感染阻止効果が低減されると推察される。 When the molecular chains of the synthetic resin are cut and the chain length of the synthetic resin shortens, it is presumed that the magnesium oxide in the antiviral resin composition becomes more likely to be coated with the synthetic resin with a short chain length, reducing the antiviral resin composition's effectiveness in preventing viral infection.
更に、合成樹脂の分子鎖に生成されたカルボキシ基は、酸化マグネシウムによるウイルス感染阻止効果を阻害する虞れがある。 Furthermore, the carboxyl groups formed in the molecular chains of synthetic resins may inhibit the effectiveness of magnesium oxide in preventing viral infection.
そこで、抗ウイルス性樹脂組成物に酸化防止剤を含有させることにより、抗ウイルス性樹脂組成物の成形工程などの加熱時において、合成樹脂の熱劣化によるカルボキシ基の生成を低減化することができる。酸化マグネシウムのウイルス感染阻止効果が、カルボキシ基によって阻害されることを低減化することができる。 By adding an antioxidant to the antiviral resin composition, it is possible to reduce the generation of carboxyl groups due to thermal degradation of the synthetic resin when the antiviral resin composition is heated, such as during the molding process. This reduces the inhibition of the viral infection-preventing effect of magnesium oxide by carboxyl groups.
更に、合成樹脂の分子鎖が照射光によって切断されることも低減化することができる。よって、抗ウイルス性樹脂組成物に酸化防止剤を含有させることによって、合成樹脂によって酸化マグネシウムが被覆されることを低減化することができ、抗ウイルス性樹脂組成物は、照射光を受けた後も、優れたウイルス感染阻止効果を維持することができる。 Furthermore, it is possible to reduce the severing of the molecular chains of the synthetic resin due to the irradiated light. Therefore, by including an antioxidant in the antiviral resin composition, it is possible to reduce the coating of magnesium oxide with synthetic resin, and the antiviral resin composition can maintain its excellent viral infection prevention effect even after being exposed to irradiated light.
酸化防止剤としては、特に限定されず、一次酸化防止剤であっても二次酸化防止剤であってもよいが、二次酸化防止剤が好ましい。なお、酸化防止剤は、単独で用いられても二種以上が併用されてもよい。 The antioxidant is not particularly limited and may be a primary antioxidant or a secondary antioxidant, with secondary antioxidants being preferred. The antioxidants may be used alone or in combination of two or more types.
酸化防止剤中における一次酸化防止剤の含有量は、50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上がより好ましく、80質量%以上がより好ましく、90質量%以上がより好ましく、95質量%以上がより好ましく、99質量%以上がより好ましく、100質量%がより好ましい。 The content of the primary antioxidant in the antioxidant is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 80% by mass or more, more preferably 90% by mass or more, more preferably 95% by mass or more, more preferably 99% by mass or more, and more preferably 100% by mass.
酸化防止剤中における二次酸化防止剤の含有量は、50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上がより好ましく、80質量%以上がより好ましく、90質量%以上がより好ましく、95質量%以上がより好ましく、99質量%以上がより好ましく、100質量%がより好ましい。 The content of the secondary antioxidant in the antioxidant is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 80% by mass or more, more preferably 90% by mass or more, more preferably 95% by mass or more, more preferably 99% by mass or more, and more preferably 100% by mass.
一次酸化防止剤は、熱や光によって発生するラジカルを捕捉してラジカル反応を停止させる安定剤である。一次酸化防止剤としては、特に限定されず、例えば、フェノール系酸化防止剤が挙げられる。 Primary antioxidants are stabilizers that capture radicals generated by heat or light and stop radical reactions. There are no particular limitations on primary antioxidants, but examples include phenolic antioxidants.
フェノール系酸化防止剤としては、例えば、2,6-ジ-t-ブチル-4-メチルフェノール、n-オクタデシル-3-(3',5'-ジ-t-ブチル-4'-ヒドロキシフェニル)プロピオネート、テトラキス[3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオニルオキシメチル]メタン、トリス[N-(3,5-ジ-t-ブチル-4-ヒドロキシベンジル)]イソシアヌレート、ブチリデン-1,1-ビス(2-メチル-4-ヒドロキシ-5-t-ブチルフェニル)、トリエチレングリコールビス[3-(3-t-ブチル-4-ヒドロキシ-5-メチルフェニル)プロピオネート]、3,9-ビス{2-[3(3-t-ブチル-4-ヒドロキシ-5-メチルフェニル)プロピオニルオキシ]-1,1-ジメチルエチル}-2,4,8,10-テトラオキサスピロ[5.5]ウンデカンなどが挙げられ、単独で用いられても二種以上が併用されてもよい。 Phenol-based antioxidants include, for example, 2,6-di-t-butyl-4-methylphenol, n-octadecyl-3-(3',5'-di-t-butyl-4'-hydroxyphenyl)propionate, tetrakis[3-(3,5-di-t-butyl-4-hydroxyphenyl)propionyloxymethyl]methane, tris[N-(3,5-di-t-butyl-4-hydroxybenzyl)]isocyanurate, butylidene-1,1-bis(2- Examples include 3,9-bis{2-[3(3-t-butyl-4-hydroxy-5-methylphenyl)propionate], triethylene glycol bis[3-(3-t-butyl-4-hydroxy-5-methylphenyl)propionate], and 3,9-bis{2-[3(3-t-butyl-4-hydroxy-5-methylphenyl)propionyloxy]-1,1-dimethylethyl}-2,4,8,10-tetraoxaspiro[5.5]undecane, which may be used alone or in combination of two or more.
二次酸化防止剤は、熱や光によって生じるポリオレフィン系樹脂の自動酸化劣化の中間体であるヒドロペルオキシド(ROOH)をイオン分解して自動酸化を阻止するものである。二次酸化防止剤としては、特に限定されず、例えば、リン系酸化防止剤、イオウ系酸化防止剤などが挙げられ、リン系酸化防止剤が好ましい。 Secondary antioxidants prevent autoxidation by ionizing hydroperoxide (ROOH), an intermediate in the autoxidation degradation of polyolefin resins caused by heat or light. There are no particular limitations on the secondary antioxidant, and examples include phosphorus-based antioxidants and sulfur-based antioxidants, with phosphorus-based antioxidants being preferred.
リン系酸化防止剤としては、例えば、トリデシルホスファイト、トリス(トリデシル)ホスファイト、トリステアリルホスファイト、トリフェニルホスファイト、トリノニルフェニルホスファイト、ビス(トリデシル)ペンタエリスリトールジホスファイト、ジステアリルペンタエリスリトールジホスファイト、ビス(デシル)ペンタエリスリトールジホスファイト、トリス(2,4-ジ-t-ブチルフェニル)ホスファイト、3,9-ビス(オクタデシルオキシ)-2,4,8,10-テトラオキサ-3,9-ジホスファスピロ[5.5]ウンデカン、ビス(2,4-ジ-t-ブチル-6-メチルフェニル)エチルエステル亜リン酸、及び2,2’-メチレンビス(4,6-ジ-t-ブチル-1-フェニルオキシ)(2-エチルヘキシルオキシ)ホスホラス、2,2’-メチレンビス(4,6-ジ-t-ブチルフェニル)2-エチルヘキシルホスファイト、ジエチル(3,5-ジ-t-ブチル-4-ヒドロキシベンジル)ホスホネート、ステアリルアシッドホスフェート亜鉛塩などが挙げられ、トリス(2,4-ジ-t-ブチルフェニル)ホスファイト、3,9-ビス(オクタデシルオキシ)-2,4,8,10-テトラオキサ-3,9-ジホスファスピロ[5.5]ウンデカンが好ましい。 Examples of phosphorus-based antioxidants include tridecyl phosphite, tris(tridecyl)phosphite, tristearyl phosphite, triphenyl phosphite, trinonylphenyl phosphite, bis(tridecyl)pentaerythritol diphosphite, distearyl pentaerythritol diphosphite, bis(decyl)pentaerythritol diphosphite, tris(2,4-di-t-butylphenyl)phosphite, 3,9-bis(octadecyloxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane, bis(2,4-di-t-butyl-6-methyl) Examples of suitable phosphate compounds include 2,2'-methylenebis(4,6-di-t-butylphenyl)ethyl ester phosphorous acid, 2,2'-methylenebis(4,6-di-t-butyl-1-phenyloxy)(2-ethylhexyloxy)phosphorus, 2,2'-methylenebis(4,6-di-t-butylphenyl)2-ethylhexyl phosphite, diethyl(3,5-di-t-butyl-4-hydroxybenzyl)phosphonate, and stearyl acid phosphate zinc salt, with tris(2,4-di-t-butylphenyl)phosphite and 3,9-bis(octadecyloxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane being preferred.
イオウ系酸化防止剤としては、例えば、ジラウリル-3,3'-チオ-ジプロピオネート、ジミリスチル-3,3'-チオ-ジプロピオネート、ジステアリル-3,3'-チオ-ジプロピオネート、ペンタエリスリトールテトラキス(3-ラウリルチオ-プロピオネート)などが挙げられる。 Examples of sulfur-based antioxidants include dilauryl-3,3'-thiodipropionate, dimyristyl-3,3'-thiodipropionate, distearyl-3,3'-thiodipropionate, and pentaerythritol tetrakis(3-laurylthiopropionate).
抗ウイルス性樹脂組成物中における酸化防止剤の含有量は、酸化マグネシウム、助剤、合成樹脂及び酸化防止剤の合計100質量部に対して0.01質量部以上が好ましく、0.04質量部以上がより好ましく、0.05質量部以上がより好ましい。抗ウイルス性樹脂組成物中における酸化防止剤の含有量は、酸化マグネシウム、助剤、合成樹脂及び酸化防止剤の合計100質量部に対して5質量部以下が好ましく、1質量部以下がより好ましく、0.5質量部以下がより好ましい。酸化防止剤の含有量が0.01質量部以上であると、抗ウイルス性樹脂組成物は、照射光を受けた後も、優れたウイルス感染阻止効果を維持することができる。酸化防止剤の含有量が5質量部以下であると、抗ウイルス性樹脂組成物の物性が損なわれにくくなり好ましい。 The content of the antioxidant in the antiviral resin composition is preferably 0.01 parts by mass or more, more preferably 0.04 parts by mass or more, and even more preferably 0.05 parts by mass or more, per 100 parts by mass of the total of the magnesium oxide, auxiliary agent, synthetic resin, and antioxidant. The content of the antioxidant in the antiviral resin composition is preferably 5 parts by mass or less, more preferably 1 part by mass or less, and even more preferably 0.5 parts by mass or less, per 100 parts by mass of the total of the magnesium oxide, auxiliary agent, synthetic resin, and antioxidant. When the content of the antioxidant is 0.01 parts by mass or more, the antiviral resin composition can maintain its excellent viral infection-preventing effect even after exposure to light. When the content of the antioxidant is 5 parts by mass or less, the physical properties of the antiviral resin composition are less likely to be impaired, which is preferable.
抗ウイルス性樹脂組成物において、酸化マグネシウムと、上記助剤と、合成樹脂と、酸化防止剤の総含有量は、50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上がより好ましく、80質量%以上がより好ましく、90質量%以上がより好ましく、95質量%以上がより好ましく、99質量%以上がより好ましく、100質量%がより好ましい。 In the antiviral resin composition, the total content of magnesium oxide, the above-mentioned auxiliary agent, synthetic resin, and antioxidant is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, more preferably 80% by mass or more, more preferably 90% by mass or more, more preferably 95% by mass or more, more preferably 99% by mass or more, and more preferably 100% by mass.
抗ウイルス性樹脂組成物は、その物性を損なわない範囲内において、可塑剤、硬化剤、増量剤、充填剤、強化材、着色剤、難燃剤、難燃助剤、蛍光増白剤、耐衝撃性改良剤、防曇剤、流動性改良剤、可塑剤、光安定剤などの添加剤が含有されていてもよい。 The antiviral resin composition may contain additives such as plasticizers, curing agents, extenders, fillers, reinforcing materials, colorants, flame retardants, flame retardant aids, fluorescent brighteners, impact modifiers, anti-fogging agents, flow improvers, plasticizers, and light stabilizers, within limits that do not impair its physical properties.
[抗ウイルス性樹脂組成物]
抗ウイルス性樹脂組成物は、酸化マグネシウム、助剤及び合成樹脂を含有している。抗ウイルス性樹脂組成物の製造方法は、特に限定されず、酸化マグネシウム、助剤及び合成樹脂に、必要に応じて添加される酸化防止剤などの化合物を押出機などの汎用の要領で混合して抗ウイルス性樹脂組成物を製造することができる。
[Antiviral resin composition]
The antiviral resin composition contains magnesium oxide, an auxiliary agent, and a synthetic resin. The method for producing the antiviral resin composition is not particularly limited, and the antiviral resin composition can be produced by mixing the magnesium oxide, the auxiliary agent, and the synthetic resin with compounds such as an antioxidant that are added as needed in a general manner using an extruder or the like.
なお、ウイルス感染阻止効果とは、ウイルスの細胞への感染力をなくし或いは低下させ又は感染しても細胞中で増殖できなくする効果をいう。このようなウイルスの感染性の有無を確認する方法としては、例えば、繊維製品ではISO18184やJIS L1922、繊維製品以外のプラスチックや非多孔質表面の製品では、ISO21702が挙げられる。抗菌製品技術協議会(SIAA)は、抗ウイルス加工剤の安全性と一定の抗ウイルス効果の基準を満たす製品に抗ウイルス加工マークを認証しており、抗ウイルス効果の基準は、ISO21702の評価においてブランク品(抗ウイルス加工剤の無添加品)のウイルス感染価の常用対数値と加工品(抗ウイルス加工剤の添加品)のウイルス感染価の常用対数値との差(抗ウイルス活性値)が2.0以上である。抗ウイルス性樹脂組成物は、何れかのウイルスについて、抗ウイルス活性値が2.0以上であればよい。 The term "viral infection inhibitory effect" refers to the effect of eliminating or reducing the infectivity of viruses to cells, or preventing them from multiplying within the cells even if they infect. Examples of methods for confirming the infectivity of viruses include ISO 18184 and JIS L1922 for textile products, and ISO 21702 for plastics and non-porous surface products other than textiles. The Society of International Antimicrobial Association (SIAA) certifies the antiviral finish mark to products that meet the safety and antiviral effectiveness standards for antiviral processing agents. The standard for antiviral effectiveness is a difference (antiviral activity value) of 2.0 or more between the common logarithm of the viral infectivity titer of a blank product (product without antiviral processing agent) and the common logarithm of the viral infectivity titer of a processed product (product with antiviral processing agent added) in an ISO 21702 evaluation. An antiviral resin composition may be effective as long as its antiviral activity value is 2.0 or more for any virus.
他にも「医・薬科ウイルス学」(1990年4月初版発行)に記載されているようなプラーク法や赤血球凝集価(HAU)測定法などが挙げられる。 Other methods include the plaque assay and hemagglutination unit (HAU) assay, as described in "Medical and Pharmaceutical Virology" (first published in April 1990).
抗ウイルス性樹脂組成物のウイルス感染阻止効果は、例えば、下記の要領で測定することができる。抗ウイルス性樹脂組成物をプレス成形して平均厚みが1mmのシート状の合成樹脂成形体を作製する。得られた合成樹脂成形体の表面を一辺が10cmの平面正方形状の不織布を用いて不織布を10往復させて拭き取り、この合成樹脂成形体を試験体とする。 The viral infection-preventing effect of an antiviral resin composition can be measured, for example, as follows: The antiviral resin composition is press-molded to produce a sheet-like synthetic resin molded product with an average thickness of 1 mm. The surface of the obtained synthetic resin molded product is wiped with a flat square nonwoven fabric measuring 10 cm on a side by moving the nonwoven fabric back and forth 10 times, and this synthetic resin molded product is used as the test specimen.
得られた試験体について、抗ウイルス試験(試験時間:24時間)をISO21702に準拠して行なう。反応(試験開始)後10分経過したウイルス懸濁液について、プラーク法により試験体のウイルス感染価(常用対数値)(PFU/cm2)を算出する。 The obtained test specimen is subjected to an antiviral test (test time: 24 hours) in accordance with ISO 21702. For the virus suspension 10 minutes after the reaction (start of the test), the virus infectivity titer (common logarithm value) (PFU/cm 2 ) of the test specimen is calculated by the plaque method.
合成樹脂のみを用いてプレス成形して合成樹脂成形体を作成したこと以外は上記と同様の要領でブランク基準体を作製し、このブランク基準体に基づいて上記と同様の要領でウイルス感染価(常用対数値)(PFU/cm2)を算出する。 A blank reference body was prepared in the same manner as above, except that a synthetic resin molded body was prepared by press molding using only synthetic resin, and the virus infectivity titer (common logarithm) (PFU/ cm2 ) was calculated based on this blank reference body in the same manner as above.
ブランク基準体のウイルス感染価から試験体のウイルス感染価を引くことによって抗ウイルス活性値を算出する。 The antiviral activity value is calculated by subtracting the viral infectivity of the test specimen from the viral infectivity of the blank reference specimen.
抗ウイルス性樹脂組成物は、各種ウイルスに対してウイルス感染阻止効果を有し、エンベロープウイルス及びノンエンベロープウイルスの双方に対して優れたウイルス感染阻止効果を発揮する。 The antiviral resin composition has the effect of inhibiting viral infections against various viruses, and exhibits excellent viral infection-inhibiting effects against both enveloped and non-enveloped viruses.
エンベロープウイルスとしては、例えば、インフルエンザウイルス(例えばA型、B型等)、風疹ウイルス、エボラウイルス、コロナウイルス[例えば、SARSウイルス、新型コロナウイルス(SARS―CoV―2)]、麻疹ウイルス、水痘・帯状疱疹ウイルス、単純ヘルペスウイルス、ムンプスウイルス、アルボウイルス、RSウイルス、肝炎ウイルス(例えば、B型肝炎ウイルス、C型肝炎ウイルス等)、黄熱ウイルス、エイズウイルス、狂犬病ウイルス、ハンタウイルス、デングウイルス、ニパウイルス、リッサウイルスなどが挙げられる。 Examples of enveloped viruses include influenza viruses (e.g., types A and B), rubella viruses, Ebola viruses, coronaviruses [e.g., SARS virus, novel coronavirus (SARS-CoV-2)], measles viruses, varicella-zoster viruses, herpes simplex viruses, mumps viruses, arboviruses, respiratory syncytial viruses, hepatitis viruses (e.g., hepatitis B virus, hepatitis C virus, etc.), yellow fever viruses, AIDS viruses, rabies viruses, hantaviruses, dengue viruses, Nipah viruses, and lyssaviruses.
ノンエンベロープウイルスとしては、例えば、アデノウイルス、ノロウイルス、ロタウイルス、ヒトパピローマウイルス、エンテロウイルス、コクサッキーウイルス、ヒトパルボウイルス、脳心筋炎ウイルス、ポリオウイルス、ライノウイルスなどが挙げられる。 Examples of non-enveloped viruses include adenovirus, norovirus, rotavirus, human papillomavirus, enterovirus, coxsackievirus, human parvovirus, encephalomyocarditis virus, poliovirus, and rhinovirus.
抗ウイルス性樹脂組成物によれば、汎用の合成樹脂の成形方法により、所望形状に成形され、ウイルス感染阻止効果を有するウイルス感染阻止成形体を得ることができる。汎用の合成樹脂の成形方法としては、例えば、押出成形法、射出成形法、ブロー成形法などが挙げられる。 The antiviral resin composition can be molded into the desired shape using a general-purpose synthetic resin molding method to obtain a virus infection-preventing molded article that has the effect of preventing virus infection. Examples of general-purpose synthetic resin molding methods include extrusion molding, injection molding, and blow molding.
ウイルス感染阻止成形体の形状としては、特に制限はなく、ウイルス感染阻止成形体の用途、目的に応じて適宜選択することができる。ウイルス感染阻止成形体の形状としては、例えば、板状、プレート状、ロッド状、シート状、フィルム状、円筒状、環状、円形状、楕円形状、多角形形状、異形品、中空品、枠状、箱状、パネル状の他、各種用途に合わせた形状などが挙げられる。 There are no particular restrictions on the shape of the virus infection-preventing molded article, and it can be selected appropriately depending on the application and purpose of the virus infection-preventing molded article. Examples of shapes of the virus infection-preventing molded article include plate-like, plate-like, rod-like, sheet-like, film-like, cylindrical, ring-like, circular, elliptical, polygonal, irregularly shaped, hollow, frame-like, box-like, panel-like, and other shapes suited to various applications.
ウイルス感染阻止成形体の用途としては、例えば、構造部材の部品、携帯電子機器の部品、車両部品、医療機器の部品、電子部品の筐体、食品及び医薬品の容器などが挙げられる。 Applications of virus infection-blocking molded articles include, for example, structural component parts, portable electronic device components, vehicle components, medical device components, electronic component housings, and food and pharmaceutical containers.
得られるウイルス感染阻止成形体は、抗ウイルス性樹脂組成物に起因して優れたウイルス感染阻止効果を有している。ウイルス感染阻止成形体に含まれている抗ウイルス性樹脂組成物は、優れた耐水ウイルス感染阻止効果を奏し、水拭きなどの清掃作業、人の手の接触、飲食料品などに起因した水分にもかかわらず、優れたウイルス感染阻止効果を維持することができる。 The resulting virus infection-blocking molded article has excellent virus infection-blocking effects due to the antiviral resin composition. The antiviral resin composition contained in the virus infection-blocking molded article exhibits excellent water-resistant virus infection-blocking effects, and can maintain its excellent virus infection-blocking effects despite moisture from cleaning tasks such as wiping with water, contact with human hands, food and beverages, etc.
抗ウイルス性樹脂組成物を合成樹脂成形用マスターバッチとして用い、原料となる合成樹脂に合成樹脂成形用マスターバッチを混合して汎用の合成樹脂の成形方法を用いてウイルス感染阻止成形体を製造してもよい。なお、合成樹脂成形用マスターバッチに用いられる合成樹脂は、上記にて例示された合成樹脂を用いることができる。なお、合成樹脂は、一種のみが用いられてもよく、二種以上が併用されてもよい。 The antiviral resin composition may be used as a synthetic resin molding masterbatch, and the synthetic resin molding masterbatch may be mixed with the synthetic resin raw material to produce a virus infection-blocking molded article using a general-purpose synthetic resin molding method. The synthetic resin used in the synthetic resin molding masterbatch may be any of the synthetic resins exemplified above. Only one type of synthetic resin may be used, or two or more types may be used in combination.
合成樹脂成形用マスターバッチは、成形性に優れているので、樹脂ペレットであることが好ましい。樹脂ペレットを溶融し、成形することで、ウイルス感染阻止効果に優れたウイルス感染阻止成形体を得ることができる。 The synthetic resin molding masterbatch is preferably in the form of resin pellets, as they have excellent moldability. By melting and molding the resin pellets, a virus infection-preventing molded product with excellent virus infection-preventing properties can be obtained.
樹脂ペレットの形状としては、特に限定されず、球形、円柱形及び角柱形などが挙げられる。ペレット形状の安定性の観点から、円柱形が好ましい。上記樹脂ペレットの最大長さ方向の寸法は、好ましくは1mm以上、より好ましくは3mm以上である。上記樹脂ペレットの最大長さ方向の寸法は、好ましくは10mm以下、より好ましくは7mm以下である。 The shape of the resin pellets is not particularly limited, and examples include spherical, cylindrical, and prismatic shapes. From the perspective of pellet shape stability, a cylindrical shape is preferred. The maximum length dimension of the resin pellets is preferably 1 mm or more, more preferably 3 mm or more. The maximum length dimension of the resin pellets is preferably 10 mm or less, more preferably 7 mm or less.
合成樹脂成形用マスターバッチは、他の樹脂材料と混合して用いることができる。他の樹脂材料は、樹脂ペレットであってもよい。上記合成樹脂成形用マスターバッチと上記他の樹脂材料とを混合して、混合樹脂材料を得た後、該混合樹脂材料を成形することで、ウイルス感染阻止効果に優れたウイルス感染阻止成形体を得ることができる。 The synthetic resin molding masterbatch can be used by mixing it with other resin materials. The other resin materials may be in the form of resin pellets. By mixing the synthetic resin molding masterbatch with the other resin materials to obtain a mixed resin material, and then molding the mixed resin material, a virus infection-preventing molded article with excellent virus infection-preventing properties can be obtained.
合成樹脂成形用マスターバッチ100質量%中における抗ウイルス性樹脂組成物の含有量は、10質量%以上が好ましく、15質量%以上がより好ましく、20質量%以上がより好ましい。合成樹脂成形用マスターバッチ中における抗ウイルス性樹脂組成物の含有量は、80質量%以下が好ましく、70質量%以下がより好ましく、60質量%以下がより好ましい。 The content of the antiviral resin composition in 100% by mass of the synthetic resin molding masterbatch is preferably 10% by mass or more, more preferably 15% by mass or more, and even more preferably 20% by mass or more. The content of the antiviral resin composition in the synthetic resin molding masterbatch is preferably 80% by mass or less, more preferably 70% by mass or less, and even more preferably 60% by mass or less.
合成樹脂成形用マスターバッチ100質量%中における抗ウイルス性樹脂組成物を構成している酸化マグネシウムの含有量は、20質量%以上が好ましく、30質量%以上がより好ましく、50質量%以上がより好ましい。合成樹脂成形用マスターバッチ100質量%中における抗ウイルス性樹脂組成物を構成している酸化マグネシウムの含有量は、80質量%以下が好ましく、70質量%以下がより好ましく、60質量%以下がより好ましい。 The content of magnesium oxide constituting the antiviral resin composition in 100% by mass of the masterbatch for synthetic resin molding is preferably 20% by mass or more, more preferably 30% by mass or more, and even more preferably 50% by mass or more. The content of magnesium oxide constituting the antiviral resin composition in 100% by mass of the masterbatch for synthetic resin molding is preferably 80% by mass or less, more preferably 70% by mass or less, and even more preferably 60% by mass or less.
合成樹脂成形用マスターバッチ100質量%中における抗ウイルス性樹脂組成物を構成している助剤の含有量は、4質量%以上が好ましく、6質量%以上がより好ましく、10質量%以上がより好ましい。合成樹脂成形用マスターバッチ100質量%中における抗ウイルス性樹脂組成物を構成している酸化マグネシウムの含有量は、16質量%以下が好ましく、14質量%以下がより好ましく、12質量%以下がより好ましい。 The content of the auxiliary agent constituting the antiviral resin composition in 100% by mass of the synthetic resin molding masterbatch is preferably 4% by mass or more, more preferably 6% by mass or more, and even more preferably 10% by mass or more. The content of magnesium oxide constituting the antiviral resin composition in 100% by mass of the synthetic resin molding masterbatch is preferably 16% by mass or less, more preferably 14% by mass or less, and even more preferably 12% by mass or less.
以下に、本発明を実施例を用いてより具体的に説明するが、本発明はこれに限定されない。以下の記載において用いられる配合割合(含有割合)、物性値、パラメータなどの具体的数値は、「発明を実施するための形態」において記載されている、それらに対応する配合割合(含有割合)、物性値、パラメータなど該当記載の上限値(「以下」、「未満」として定義されている数値)または下限値(「以上」、「超える」として定義されている数値)に代替することができる。 The present invention will be explained in more detail below using examples, but the present invention is not limited to these. Specific numerical values such as blending ratios (content ratios), physical property values, and parameters used in the following description can be replaced with the upper limit values (numeric values defined as "equal to or less than") or lower limit values (numeric values defined as "equal to or greater than") of the corresponding blending ratios (content ratios), physical property values, parameters, etc. described in the "Description of Embodiments."
実施例及び比較例の抗ウイルス性樹脂組成物の製造に用いた化合物を下記に示す。
[酸化マグネシウム]
・軽焼酸化マグネシウム1(協和化学工業社製 商品名「キョーワマグ30」、MgO:98質量%、CaO:0.63質量%、及び、Fe2O3:0.018質量%)
・軽焼酸化マグネシウム2(協和化学工業社製 商品名「キョーワマグMF30」、MgO:99.7質量%、CaO:0.06質量%、及び、Fe2O3:0.0012質量%)
・軽焼酸化マグネシウム3(協和化学工業社製 商品名「キョーワマグ150」、MgO:98質量%、CaO:0.78質量%、及び、Fe2O3:0.018質量%)
・軽焼酸化マグネシウム4(協和化学工業社製 商品名「キョーワマグMF150」、MgO:99.6質量%、CaO:0.06質量%、及び、Fe2O3:0.0012質量%)
・軽焼酸化マグネシウム5(タテホ化学社製 商品名「TATEHOMAG 700」、MgO:99.2質量%、CaO:0.42質量%、SiO2:0.16質量%、Fe2O3:0.03質量%)
・軽焼酸化マグネシウム6(タテホ化学社製 商品名「TATEHOMAG 500」、MgO:99質量%、CaO:0.42質量%、SiO2:0.11質量%、Fe2O3:0.04質量%)
・軽焼酸化マグネシウム7(タテホ化学社製 商品名「TATEHOMAG H-10」、MgO:98.9質量%、CaO:0.4質量%、SiO2:0.1質量%、Fe2O3:0.04質量%)
・軽焼酸化マグネシウム8(宇部マテリアルズ社製 商品名「UC-95HT」)、MgO:97.9質量%、CaO:0.54質量%、SiO2:0.06質量%、Fe2O3:0.03質量%)
The compounds used in the production of the antiviral resin compositions of the Examples and Comparative Examples are shown below.
[Magnesium oxide]
Light-burned magnesium oxide 1 (manufactured by Kyowa Chemical Industry Co., Ltd., trade name "Kyowamag 30"; MgO: 98% by mass, CaO: 0.63% by mass, and Fe 2 O 3 : 0.018% by mass)
Light-burned magnesium oxide 2 (manufactured by Kyowa Chemical Industry Co., Ltd. , trade name "Kyowamag MF30", MgO: 99.7% by mass, CaO: 0.06% by mass, and Fe2O3 : 0.0012% by mass)
Light-burned magnesium oxide 3 (manufactured by Kyowa Chemical Industry Co., Ltd., trade name "Kyowamag 150", MgO: 98% by mass, CaO: 0.78% by mass, and Fe 2 O 3 : 0.018% by mass)
Light-burned magnesium oxide 4 (manufactured by Kyowa Chemical Industry Co., Ltd. , trade name "Kyowamag MF150", MgO: 99.6 mass%, CaO: 0.06 mass%, and Fe2O3 : 0.0012 mass%)
Light-burned magnesium oxide 5 (manufactured by Tateho Chemical Co., Ltd., product name "TATEHOMAG 700", MgO: 99.2 mass%, CaO: 0.42 mass%, SiO 2 : 0.16 mass%, Fe 2 O 3 : 0.03 mass%)
Light-burned magnesium oxide 6 (manufactured by Tateho Chemical Co., Ltd., product name "TATEHOMAG 500", MgO: 99 mass%, CaO: 0.42 mass%, SiO 2 : 0.11 mass%, Fe 2 O 3 : 0.04 mass%)
Light-burned magnesium oxide 7 (manufactured by Tateho Chemical Co., Ltd., product name "TATEHOMAG H-10", MgO: 98.9 mass%, CaO: 0.4 mass%, SiO 2 : 0.1 mass%, Fe 2 O 3 : 0.04 mass%)
Light-burned magnesium oxide 8 (manufactured by Ube Material Industries, Ltd., product name "UC-95HT"), MgO: 97.9% by mass, CaO: 0.54% by mass, SiO 2 : 0.06% by mass, Fe 2 O 3 : 0.03% by mass)
[助剤]
・ソルビタンモノステアレート(花王社製 商品名「レオドールSP-S10V」)
・飽和脂肪酸のモノグリセライド1(花王社製 商品名「エキセルVS-95」、パルミチン酸のモノグリセライド:35~45質量%、ステアリン酸のモノグリセライド:50~60質量%)
・飽和脂肪酸のモノグリセライド2(花王社製 商品名「エキセルP-40S」、パルミチン酸のモノグリセライド:30~40質量%、ステアリン酸のモノグリセライド:50~60質量%)
・ポリエチレングリコールジステアレート(花王社製 商品名「エマノーン 3299VB」
・プロピレングリコールモノステアレート(理研ビタミン社製 商品名「リケマールPS-100」)
・セトステアリルアルコール(花王社製 商品名「カルコール6850」)
・ポリエチレングリコール1(日油社製 商品名「PEG#4000P」)
・ポリエチレングリコール2(日油社製 商品名「PEG#6000」)
・ポリエチレングリコール3(日油社製 商品名「PEG#11000」)
・ポリエチレングリコール4(日油社製 商品名「PEG#20000」)
[Auxiliary Agents]
- Sorbitan monostearate (Kao Corporation, product name "Rheodol SP-S10V")
Saturated fatty acid monoglyceride 1 (Kao Corporation, trade name "Excel VS-95", palmitic acid monoglyceride: 35 to 45% by mass, stearic acid monoglyceride: 50 to 60% by mass)
Saturated fatty acid monoglyceride 2 (manufactured by Kao Corporation, trade name "Excel P-40S", palmitic acid monoglyceride: 30 to 40% by mass, stearic acid monoglyceride: 50 to 60% by mass)
- Polyethylene glycol distearate (Kao Corporation, product name "Emanon 3299VB")
Propylene glycol monostearate (Riken Vitamin Co., Ltd., product name "Rikemal PS-100")
Cetostearyl alcohol (Kao Corporation, product name "Kalcol 6850")
Polyethylene glycol 1 (manufactured by NOF Corporation, trade name "PEG #4000P")
Polyethylene glycol 2 (manufactured by NOF Corporation, trade name "PEG #6000")
Polyethylene glycol 3 (manufactured by NOF Corporation, trade name "PEG #11000")
Polyethylene glycol 4 (manufactured by NOF Corporation, trade name "PEG #20000")
[合成樹脂]
・ポリプロピレン(PP)
[Synthetic resin]
・Polypropylene (PP)
[酸化防止剤]
・酸化防止剤1[トリス(2,4-ジ-t-ブチルフェニル)ホスファイト、BASFジャパン社製 商品名「Irgafos 168」]
・酸化防止剤2[3,9-ビス(オクタデシルオキシ)-2,4,8,10-テトラオキサ-3,9-ジホスファスピロ[5.5]ウンデカン、ADEKA社製 商品名「アデカスタブ PEP-8」]
[Antioxidants]
Antioxidant 1 [tris(2,4-di-t-butylphenyl)phosphite, product name "Irgafos 168" manufactured by BASF Japan Ltd.]
Antioxidant 2 [3,9-bis(octadecyloxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane, manufactured by ADEKA Corporation under the trade name "ADEKA STAB PEP-8"]
酸化マグネシウムについて、比表面積及びD50粒子径を上述の要領で測定し、その結果を表1に示した。助剤について、HLB値、分子量及び融点を上述の要領で測定し、その結果を表1に示した。 The specific surface area and D50 particle size of the magnesium oxide were measured as described above, and the results are shown in Table 1. The HLB value, molecular weight, and melting point of the auxiliary agent were measured as described above, and the results are shown in Table 1.
(実施例1~17及び比較例1~8)
表1に示した種類及び所定量の酸化マグネシウム、助剤及び合成樹脂を220℃に加熱して均一に混合して抗ウイルス性樹脂組成物を作製した。抗ウイルス性樹脂組成物において、酸化マグネシウム、助剤及び合成樹脂の含有量は、「含有量(質量部)」の欄に「酸化マグネシウムの含有量/助剤の含有量/合成樹脂の含有量」の要領で記載した。
(Examples 1 to 17 and Comparative Examples 1 to 8)
Antiviral resin compositions were prepared by heating to 220°C and uniformly mixing the types and amounts of magnesium oxide, auxiliary agent, and synthetic resin shown in Table 1. In the antiviral resin composition, the contents of magnesium oxide, auxiliary agent, and synthetic resin are shown in the "Content (parts by mass)" column as "magnesium oxide content/auxiliary agent content/synthetic resin content."
(実施例18及び19)
表3に示した種類及び所定量の酸化マグネシウム、助剤、合成樹脂及び酸化防止剤を220℃に加熱して均一に混合して抗ウイルス性樹脂組成物を作製した。抗ウイルス性樹脂組成物において、酸化マグネシウム、助剤、合成樹脂及び酸化防止剤の含有量は、「含有量(質量部)」の欄に「酸化マグネシウムの含有量/助剤の含有量/合成樹脂の含有量/酸化防止剤の含有量」の要領で記載した。
(Examples 18 and 19)
Antiviral resin compositions were prepared by heating to 220°C and uniformly mixing the types and predetermined amounts of magnesium oxide, auxiliary agent, synthetic resin, and antioxidant shown in Table 3. In the antiviral resin composition, the contents of magnesium oxide, auxiliary agent, synthetic resin, and antioxidant are shown in the "Contents (parts by mass)" column in the following format: "Magnesium oxide content/auxiliary agent content/synthetic resin content/antioxidant content."
実施例及び比較例で得られた抗ウイルス性樹脂組成物について、初期及び耐水試験後の抗ウイルス活性値を下記の要領で測定し、その結果をそれぞれ、表2及び表4の「抗ウイルス活性値」の「初期」及び「耐水試験後」の欄に示した。 The antiviral activity values of the antiviral resin compositions obtained in the Examples and Comparative Examples were measured as follows, initially and after the water resistance test, and the results are shown in the "Initial" and "After the water resistance test" columns of "Antiviral activity value" in Tables 2 and 4, respectively.
実施例7、18及び19で得られた抗ウイルス性樹脂組成物について、耐光試験後の抗ウイルス活性値を下記の要領で測定し、その結果を表4の「抗ウイルス活性値」の「耐光試験後」の欄に示した。 For the antiviral resin compositions obtained in Examples 7, 18, and 19, the antiviral activity values after the light resistance test were measured as described below, and the results are shown in the "After light resistance test" column of "Antiviral activity value" in Table 4.
(初期の抗ウイルス活性値)
抗ウイルス性樹脂組成物をプレス成形して平均厚みが1mmのシート状の合成樹脂成形体を作製した。得られた合成樹脂成形体の表面を一辺が10cmの平面正方形状の不織布を用いて不織布を10往復させて拭き取り、この合成樹脂成形体を試験体とした。
(Initial antiviral activity value)
The antiviral resin composition was press-molded to produce a sheet-like synthetic resin molded product with an average thickness of 1 mm. The surface of the obtained synthetic resin molded product was wiped with a flat square nonwoven fabric with sides of 10 cm by moving the nonwoven fabric back and forth 10 times, and this synthetic resin molded product was used as a test specimen.
得られた試験体について、ネコカリシウイルスの抗ウイルス試験(試験時間:24時間)をISO21702に準拠して行った。反応(試験開始)後10分経過したウイルス懸濁液について、プラーク法により試験体のウイルス感染価(常用対数値)(PFU/cm2)を算出した。 The obtained test specimens were subjected to an antiviral test against feline calicivirus (test time: 24 hours) in accordance with ISO 21702. For the virus suspension 10 minutes after the reaction (start of the test), the virus infectivity titer (common logarithm) (PFU/ cm2 ) of the test specimens was calculated by the plaque method.
合成樹脂のみを用いてプレス成形して合成樹脂成形体を作成したこと以外は上記と同様の要領でブランク基準体を作製し、このブランク基準体に基づいて上記と同様の要領でウイルス感染価(常用対数値)(PFU/cm2)を算出した。 A blank reference body was prepared in the same manner as above, except that a synthetic resin molded body was produced by press molding using only synthetic resin, and the virus infectivity titer (common logarithm) (PFU/ cm2 ) was calculated based on this blank reference body in the same manner as above.
ブランク基準体のウイルス感染価から試験体のウイルス感染価を引くことによって、初期の抗ウイルス活性値を算出した。 The initial antiviral activity value was calculated by subtracting the viral infectivity of the test specimen from the viral infectivity of the blank reference specimen.
(耐水試験後の抗ウイルス活性値)
抗ウイルス性樹脂組成物をプレス成形して平均厚みが1mmのシート状の合成樹脂成形体を作製した。得られた合成樹脂成形体の表面を一辺が10cmの平面正方形状の不織布を用いて不織布を10往復させて拭き取った。
(Antiviral activity value after water resistance test)
The antiviral resin composition was press-molded to produce a sheet-like synthetic resin molded product with an average thickness of 1 mm. The surface of the obtained synthetic resin molded product was wiped with a flat square nonwoven fabric with sides of 10 cm, moving the nonwoven fabric back and forth 10 times.
合成樹脂成形体について、SIAAが定める耐水区分1の耐水性試験に準拠して耐水試験を実施した。耐水試験後の合成樹脂成形体表面に付着した水を布で吸い取って除去して試験体を作製したこと以外は、初期の抗ウイルス活性値と同様の要領で抗ウイルス試験を行い、耐水試験後の抗ウイルス活性値を算出した。 A water resistance test was conducted on the synthetic resin molded product in accordance with the water resistance test for water resistance category 1 specified by SIAA. Except for the fact that the water adhering to the surface of the synthetic resin molded product after the water resistance test was removed with a cloth to prepare the test specimen, the antiviral test was conducted in the same manner as for the initial antiviral activity value, and the antiviral activity value after the water resistance test was calculated.
(耐光試験後の抗ウイルス活性値)
抗ウイルス性樹脂組成物をプレス成形して平均厚みが1mmのシート状の合成樹脂成形体を作製した。得られた合成樹脂成形体の表面を一辺が10cmの平面正方形状の不織布を用いて不織布を10往復させて拭き取った。
(Antiviral activity value after light resistance test)
The antiviral resin composition was press-molded to produce a sheet-like synthetic resin molded product with an average thickness of 1 mm. The surface of the obtained synthetic resin molded product was wiped with a flat square nonwoven fabric with sides of 10 cm, moving the nonwoven fabric back and forth 10 times.
合成樹脂成形体に、キセノンランプを用いて、波長365nmにおける照射強度が60W/m2となるように10時間に亘って照射して試験体を作製したこと以外は、初期の抗ウイルス活性値と同様の要領で抗ウイルス試験を行い、耐光試験後の抗ウイルス活性値を算出した。 An antiviral test was performed in the same manner as for the initial antiviral activity value, except that a test specimen was prepared by irradiating the synthetic resin molded article with light at a wavelength of 365 nm using a xenon lamp for 10 hours so that the irradiation intensity was 60 W/m2, and the antiviral activity value after the light resistance test was calculated.
本発明の抗ウイルス性樹脂組成物は、優れた耐水性を有している。本発明の抗ウイルス性樹脂組成物は、水と接触した後においても優れたウイルス感染阻止効果(以下、「耐水ウイルス感染阻止効果」という)を維持することができるウイルス感染阻止成形体を製造することができる。 The antiviral resin composition of the present invention has excellent water resistance. The antiviral resin composition of the present invention can be used to produce a virus infection-inhibiting molded article that maintains its excellent virus infection-inhibiting effect even after contact with water (hereinafter referred to as "water-resistant virus infection-inhibiting effect").
(関連出願の相互参照)
本出願は、2024年6月6日に出願された日本国特許出願第2024-092634号に基づく優先権を主張し、この出願の開示はこれらの全体を参照することにより本明細書に組み込まれる。
CROSS-REFERENCE TO RELATED APPLICATIONS
This application claims priority based on Japanese Patent Application No. 2024-092634, filed on June 6, 2024, the disclosure of which is incorporated herein by reference in its entirety.
Claims (9)
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| JP2023519749A (en) * | 2020-04-02 | 2023-05-12 | ブロミン コンパウンズ リミテッド | Use of aqueous dispersions of magnesium compounds for the functional finishing of textiles |
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| JP2009046636A (en) * | 2007-08-22 | 2009-03-05 | Yokohama Rubber Co Ltd:The | Rubber composition, fiber/rubber composite, and hose |
| JP2016040267A (en) * | 2008-02-08 | 2016-03-24 | 典生 山本 | Method for generating hydroxyl radical and hydroxyl radical generating material |
| JP2014516118A (en) * | 2011-08-08 | 2014-07-07 | エルジー・ケム・リミテッド | Crosslinked polyethylene composition |
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| JP2023519749A (en) * | 2020-04-02 | 2023-05-12 | ブロミン コンパウンズ リミテッド | Use of aqueous dispersions of magnesium compounds for the functional finishing of textiles |
| WO2023282327A1 (en) * | 2021-07-09 | 2023-01-12 | 三井化学株式会社 | Thermoplastic resin composition and use thereof |
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