CA2019667A1 - Procede de formation de materiaux pour matrices carbonees et materiaux ainsi produits - Google Patents

Procede de formation de materiaux pour matrices carbonees et materiaux ainsi produits

Info

Publication number: CA2019667A1
Authority: CA; Canada
Prior art keywords: matrix; carbon; alumina; process according; texture modifier
Prior art date: 1990-06-22
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.): Abandoned

Application number

CA002019667A

Other languages

English (en)

Inventor

Jacques R. Francoeur

Paul J. Rhedey

Adam J. Gesing

Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)

Rio Tinto Alcan International Ltd

Original Assignee

Alcan International Ltd Canada

Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)

1990-06-22

Filing date

1990-06-22

Publication date

1991-12-22

1990-06-22 Application filed by Alcan International Ltd Canada filed Critical Alcan International Ltd Canada

1990-06-22 Priority to CA002019667A priority Critical patent/CA2019667A1/fr

1991-06-21 Priority to PCT/CA1991/000227 priority patent/WO1992000255A1/fr

1991-06-21 Priority to AU80645/91A priority patent/AU8064591A/en

1991-12-22 Publication of CA2019667A1 publication Critical patent/CA2019667A1/fr

Status Abandoned legal-status Critical Current

Links

239000011159 matrix material Substances 0.000 title claims abstract description 72
OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 52
229910052799 carbon Inorganic materials 0.000 title claims abstract description 51
238000000034 method Methods 0.000 title claims abstract description 45
239000000463 material Substances 0.000 title claims abstract description 29
239000003607 modifier Substances 0.000 claims abstract description 38
PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 36
239000002245 particle Substances 0.000 claims abstract description 20
238000003763 carbonization Methods 0.000 claims abstract description 13
239000000428 dust Substances 0.000 claims abstract description 11
239000000945 filler Substances 0.000 claims abstract description 11
239000011148 porous material Substances 0.000 claims abstract description 11
238000000280 densification Methods 0.000 claims abstract description 5
239000007833 carbon precursor Substances 0.000 claims description 16
239000006185 dispersion Substances 0.000 claims description 16
239000002243 precursor Substances 0.000 claims description 10
239000012717 electrostatic precipitator Substances 0.000 claims description 8
239000012298 atmosphere Substances 0.000 claims description 7
239000012779 reinforcing material Substances 0.000 claims description 6
XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
238000010000 carbonizing Methods 0.000 claims description 5
230000001590 oxidative effect Effects 0.000 claims description 5
230000003014 reinforcing effect Effects 0.000 claims description 5
HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 4
229910010271 silicon carbide Inorganic materials 0.000 claims description 4
239000002904 solvent Substances 0.000 claims description 4
MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 claims description 4
229910052580 B4C Inorganic materials 0.000 claims description 3
INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 claims description 3
238000006243 chemical reaction Methods 0.000 claims description 3
229910052751 metal Inorganic materials 0.000 claims description 3
239000002184 metal Substances 0.000 claims description 3
239000011294 coal tar pitch Substances 0.000 claims description 2
229920000620 organic polymer Polymers 0.000 claims description 2
239000002006 petroleum coke Substances 0.000 claims description 2
239000011301 petroleum pitch Substances 0.000 claims description 2
229920001568 phenolic resin Polymers 0.000 claims description 2
KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical group [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims 1
239000005011 phenolic resin Substances 0.000 claims 1
238000012643 polycondensation polymerization Methods 0.000 claims 1
239000002131 composite material Substances 0.000 abstract description 19
238000004519 manufacturing process Methods 0.000 abstract description 8
238000001354 calcination Methods 0.000 abstract description 7
RREGISFBPQOLTM-UHFFFAOYSA-N alumane;trihydrate Chemical compound O.O.O.[AlH3] RREGISFBPQOLTM-UHFFFAOYSA-N 0.000 abstract description 4
238000004131 Bayer process Methods 0.000 abstract description 2
238000003801 milling Methods 0.000 abstract description 2
239000002699 waste material Substances 0.000 abstract description 2
238000010438 heat treatment Methods 0.000 description 7
YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
229920005989 resin Polymers 0.000 description 6
239000011347 resin Substances 0.000 description 6
239000000835 fiber Substances 0.000 description 5
239000000203 mixture Substances 0.000 description 5
239000000654 additive Substances 0.000 description 4
238000002156 mixing Methods 0.000 description 4
230000002787 reinforcement Effects 0.000 description 4
239000007787 solid Substances 0.000 description 4
229910052782 aluminium Inorganic materials 0.000 description 3
XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
238000009826 distribution Methods 0.000 description 3
229920000642 polymer Polymers 0.000 description 3
KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
IUHFWCGCSVTMPG-UHFFFAOYSA-N [C].[C] Chemical class [C].[C] IUHFWCGCSVTMPG-UHFFFAOYSA-N 0.000 description 2
230000000996 additive effect Effects 0.000 description 2
VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
230000015572 biosynthetic process Effects 0.000 description 2
238000005868 electrolysis reaction Methods 0.000 description 2
239000004744 fabric Substances 0.000 description 2
239000012535 impurity Substances 0.000 description 2
239000007788 liquid Substances 0.000 description 2
229920002239 polyacrylonitrile Polymers 0.000 description 2
WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
239000005642 Oleic acid Substances 0.000 description 1
229910052581 Si3N4 Inorganic materials 0.000 description 1
235000021355 Stearic acid Nutrition 0.000 description 1
239000012615 aggregate Substances 0.000 description 1
238000003915 air pollution Methods 0.000 description 1
150000008052 alkyl sulfonates Chemical class 0.000 description 1
230000004075 alteration Effects 0.000 description 1
235000011124 aluminium ammonium sulphate Nutrition 0.000 description 1
WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical group [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
LCQXXBOSCBRNNT-UHFFFAOYSA-K ammonium aluminium sulfate Chemical compound [NH4+].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O LCQXXBOSCBRNNT-UHFFFAOYSA-K 0.000 description 1
RHZUVFJBSILHOK-UHFFFAOYSA-N anthracen-1-ylmethanolate Chemical compound C1=CC=C2C=C3C(C[O-])=CC=CC3=CC2=C1 RHZUVFJBSILHOK-UHFFFAOYSA-N 0.000 description 1
239000003830 anthracite Substances 0.000 description 1
229910001593 boehmite Inorganic materials 0.000 description 1
150000001721 carbon Chemical class 0.000 description 1
CREMABGTGYGIQB-UHFFFAOYSA-N carbon carbon Chemical compound C.C CREMABGTGYGIQB-UHFFFAOYSA-N 0.000 description 1
239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
239000011233 carbonaceous binding agent Substances 0.000 description 1
239000003575 carbonaceous material Substances 0.000 description 1
230000003197 catalytic effect Effects 0.000 description 1
239000000919 ceramic Substances 0.000 description 1
238000005229 chemical vapour deposition Methods 0.000 description 1
239000011280 coal tar Substances 0.000 description 1
150000001875 compounds Chemical class 0.000 description 1
238000000748 compression moulding Methods 0.000 description 1
238000006482 condensation reaction Methods 0.000 description 1
238000005336 cracking Methods 0.000 description 1
238000002425 crystallisation Methods 0.000 description 1
230000008025 crystallization Effects 0.000 description 1
238000011161 development Methods 0.000 description 1
230000000694 effects Effects 0.000 description 1
238000005516 engineering process Methods 0.000 description 1
239000003822 epoxy resin Substances 0.000 description 1
239000010419 fine particle Substances 0.000 description 1
229910001679 gibbsite Inorganic materials 0.000 description 1
229910002804 graphite Inorganic materials 0.000 description 1
239000010439 graphite Substances 0.000 description 1
LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 description 1
238000005470 impregnation Methods 0.000 description 1
239000011261 inert gas Substances 0.000 description 1
230000008595 infiltration Effects 0.000 description 1
238000001764 infiltration Methods 0.000 description 1
QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
150000001247 metal acetylides Chemical class 0.000 description 1
238000012986 modification Methods 0.000 description 1
230000004048 modification Effects 0.000 description 1
QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
-1 oleic acid amine Chemical class 0.000 description 1
239000011236 particulate material Substances 0.000 description 1
239000011295 pitch Substances 0.000 description 1
238000006068 polycondensation reaction Methods 0.000 description 1
229920000647 polyepoxide Polymers 0.000 description 1
238000006116 polymerization reaction Methods 0.000 description 1
235000013824 polyphenols Nutrition 0.000 description 1
238000002360 preparation method Methods 0.000 description 1
238000011160 research Methods 0.000 description 1
229920003987 resole Polymers 0.000 description 1
230000035939 shock Effects 0.000 description 1
229910052710 silicon Inorganic materials 0.000 description 1
235000012239 silicon dioxide Nutrition 0.000 description 1
239000000377 silicon dioxide Substances 0.000 description 1
HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
239000008117 stearic acid Substances 0.000 description 1
239000000126 substance Substances 0.000 description 1
239000004094 surface-active agent Substances 0.000 description 1
239000000725 suspension Substances 0.000 description 1
238000005979 thermal decomposition reaction Methods 0.000 description 1
229920001187 thermosetting polymer Polymers 0.000 description 1
238000012546 transfer Methods 0.000 description 1
150000004684 trihydrates Chemical class 0.000 description 1
230000004580 weight loss Effects 0.000 description 1

Classifications

- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/06—Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
- C25C3/08—Cell construction, e.g. bottoms, walls, cathodes
- C25C3/12—Anodes
- C25C3/125—Anodes based on carbon
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/52—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/52—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite
- C04B35/528—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
- C04B35/532—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components containing a carbonisable binder
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/71—Ceramic products containing macroscopic reinforcing agents
- C04B35/78—Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
- C04B35/80—Fibres, filaments, whiskers, platelets, or the like
- C04B35/83—Carbon fibres in a carbon matrix
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency

Landscapes

Chemical & Material Sciences (AREA)
Engineering & Computer Science (AREA)
Ceramic Engineering (AREA)
Organic Chemistry (AREA)
Materials Engineering (AREA)
Structural Engineering (AREA)
Manufacturing & Machinery (AREA)
Chemical Kinetics & Catalysis (AREA)
Composite Materials (AREA)
Electrochemistry (AREA)
Metallurgy (AREA)
Ceramic Products (AREA)
Inorganic Fibers (AREA)

CA002019667A 1990-06-22 1990-06-22 Procede de formation de materiaux pour matrices carbonees et materiaux ainsi produits Abandoned CA2019667A1 (fr)

Priority Applications (3)

Application Number	Priority Date	Filing Date	Title
CA002019667A CA2019667A1 (fr)	1990-06-22	1990-06-22	Procede de formation de materiaux pour matrices carbonees et materiaux ainsi produits
PCT/CA1991/000227 WO1992000255A1 (fr)	1990-06-22	1991-06-21	Procede de production de materiaux de matrice en carbone et materiaux fabriques par ce procede
AU80645/91A AU8064591A (en)	1990-06-22	1991-06-21	Process for producing carbon matrix materials and the materials so-produced

Applications Claiming Priority (1)

Application Number	Priority Date	Filing Date	Title
CA002019667A CA2019667A1 (fr)	1990-06-22	1990-06-22	Procede de formation de materiaux pour matrices carbonees et materiaux ainsi produits

Publications (1)

Publication Number	Publication Date
CA2019667A1 true CA2019667A1 (fr)	1991-12-22

Family

ID=4145315

Family Applications (1)

Application Number	Title	Priority Date	Filing Date
CA002019667A Abandoned CA2019667A1 (fr)	1990-06-22	1990-06-22	Procede de formation de materiaux pour matrices carbonees et materiaux ainsi produits

Country Status (3)

Country	Link
AU (1)	AU8064591A (fr)
CA (1)	CA2019667A1 (fr)
WO (1)	WO1992000255A1 (fr)

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
JPS60176970A (ja) *	1984-01-17	1985-09-11	品川白煉瓦株式会社	炭素含有耐火組成物
IS1314B6 (is) *	1984-03-07	1988-03-22	Schweizerische Aluminium Ag	Kolefnismassi og aðferð til að framleiða hann

1990
- 1990-06-22 CA CA002019667A patent/CA2019667A1/fr not_active Abandoned
1991
- 1991-06-21 AU AU80645/91A patent/AU8064591A/en not_active Abandoned
- 1991-06-21 WO PCT/CA1991/000227 patent/WO1992000255A1/fr not_active Ceased

Also Published As

Publication number	Publication date
WO1992000255A1 (fr)	1992-01-09
AU8064591A (en)	1992-01-23

Legal Events

Date	Code	Title	Description
1993-12-22	FZDE	Dead

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