CA2205403C - Fusion-bonded carpet system and method of preparation - Google Patents

Fusion-bonded carpet system and method of preparation Download PDF

Info

Publication number: CA2205403C
Authority: CA; Canada
Prior art keywords: rope; carpet; yarn; bundles; rope form
Prior art date: 1994-11-14
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.): Expired - Fee Related

Application number

CA002205403A

Other languages

English (en)

French (fr)

Other versions

CA2205403A1 (en

Inventor

Wayne M. Hamilton

David K. Slosberg

Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)

Interface Inc

Original Assignee

Interface Inc

Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)

1994-11-14

Filing date

1994-11-14

Publication date

2001-07-24

1994-11-14 Application filed by Interface Inc filed Critical Interface Inc

1996-05-23 Publication of CA2205403A1 publication Critical patent/CA2205403A1/en

2001-07-24 Application granted granted Critical

2001-07-24 Publication of CA2205403C publication Critical patent/CA2205403C/en

2014-11-14 Anticipated expiration legal-status Critical

Status Expired - Fee Related legal-status Critical Current

Links

238000000034 method Methods 0.000 title claims abstract description 49
239000000463 material Substances 0.000 claims abstract description 133
239000010410 layer Substances 0.000 claims abstract description 50
239000012790 adhesive layer Substances 0.000 claims abstract description 12
238000004519 manufacturing process Methods 0.000 claims abstract 3
239000000853 adhesive Substances 0.000 claims description 31
230000001070 adhesive effect Effects 0.000 claims description 31
239000011247 coating layer Substances 0.000 claims description 19
239000007787 solid Substances 0.000 claims description 9
239000003086 colorant Substances 0.000 claims description 7
239000011248 coating agent Substances 0.000 claims description 5
238000000576 coating method Methods 0.000 claims description 5
238000010438 heat treatment Methods 0.000 claims description 4
238000009998 heat setting Methods 0.000 claims description 3
229920002554 vinyl polymer Polymers 0.000 description 9
229920001778 nylon Polymers 0.000 description 8
239000000835 fiber Substances 0.000 description 7
239000003365 glass fiber Substances 0.000 description 7
239000004677 Nylon Substances 0.000 description 6
150000002500 ions Chemical class 0.000 description 5
229920005989 resin Polymers 0.000 description 5
239000011347 resin Substances 0.000 description 5
BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 4
239000006260 foam Substances 0.000 description 4
239000000499 gel Substances 0.000 description 4
239000007788 liquid Substances 0.000 description 4
239000004831 Hot glue Substances 0.000 description 3
241000234435 Lilium Species 0.000 description 3
241000282320 Panthera leo Species 0.000 description 3
229920001944 Plastisol Polymers 0.000 description 3
229920001971 elastomer Polymers 0.000 description 3
239000004999 plastisol Substances 0.000 description 3
239000004800 polyvinyl chloride Substances 0.000 description 3
229920000915 polyvinyl chloride Polymers 0.000 description 3
230000000717 retained effect Effects 0.000 description 3
240000000491 Corchorus aestuans Species 0.000 description 2
235000011777 Corchorus aestuans Nutrition 0.000 description 2
235000010862 Corchorus capsularis Nutrition 0.000 description 2
101150082969 SELP gene Proteins 0.000 description 2
101150036293 Selenop gene Proteins 0.000 description 2
PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 2
229920001577 copolymer Polymers 0.000 description 2
150000002148 esters Chemical class 0.000 description 2
239000005038 ethylene vinyl acetate Substances 0.000 description 2
229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
229920000728 polyester Polymers 0.000 description 2
208000006379 syphilis Diseases 0.000 description 2
229920001169 thermoplastic Polymers 0.000 description 2
239000004416 thermosoftening plastic Substances 0.000 description 2
125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 1
241000861718 Chloris <Aves> Species 0.000 description 1
JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
239000005977 Ethylene Substances 0.000 description 1
ONIBWKKTOPOVIA-BYPYZUCNSA-N L-Proline Chemical compound OC(=O)[C@@H]1CCCN1 ONIBWKKTOPOVIA-BYPYZUCNSA-N 0.000 description 1
YFONKFDEZLYQDH-OPQQBVKSSA-N N-[(1R,2S)-2,6-dimethyindan-1-yl]-6-[(1R)-1-fluoroethyl]-1,3,5-triazine-2,4-diamine Chemical compound C[C@@H](F)C1=NC(N)=NC(N[C@H]2C3=CC(C)=CC=C3C[C@@H]2C)=N1 YFONKFDEZLYQDH-OPQQBVKSSA-N 0.000 description 1
239000004743 Polypropylene Substances 0.000 description 1
101100371218 Pseudomonas putida (strain DOT-T1E) ttgD gene Proteins 0.000 description 1
101150107341 RERE gene Proteins 0.000 description 1
101100532456 Rattus norvegicus Slc28a2 gene Proteins 0.000 description 1
XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
239000002253 acid Substances 0.000 description 1
239000000654 additive Substances 0.000 description 1
230000002411 adverse Effects 0.000 description 1
239000011230 binding agent Substances 0.000 description 1
238000010276 construction Methods 0.000 description 1
238000001816 cooling Methods 0.000 description 1
230000009977 dual effect Effects 0.000 description 1
230000000694 effects Effects 0.000 description 1
239000011152 fibreglass Substances 0.000 description 1
239000000945 filler Substances 0.000 description 1
239000006261 foam material Substances 0.000 description 1
239000011521 glass Substances 0.000 description 1
239000004816 latex Substances 0.000 description 1
229920000126 latex Polymers 0.000 description 1
239000000155 melt Substances 0.000 description 1
238000002156 mixing Methods 0.000 description 1
229930014626 natural product Natural products 0.000 description 1
239000002861 polymer material Substances 0.000 description 1
-1 polypropylene Polymers 0.000 description 1
229920001155 polypropylene Polymers 0.000 description 1
IOVGROKTTNBUGK-SJCJKPOMSA-N ritodrine Chemical compound N([C@@H](C)[C@H](O)C=1C=CC(O)=CC=1)CCC1=CC=C(O)C=C1 IOVGROKTTNBUGK-SJCJKPOMSA-N 0.000 description 1
101150085300 sepA gene Proteins 0.000 description 1
239000002344 surface layer Substances 0.000 description 1
229920002994 synthetic fiber Polymers 0.000 description 1
239000012815 thermoplastic material Substances 0.000 description 1
229920001567 vinyl ester resin Polymers 0.000 description 1
238000004804 winding Methods 0.000 description 1
210000002268 wool Anatomy 0.000 description 1
IYEPZNKOJZOGJG-UHFFFAOYSA-N xenbucin Chemical compound C1=CC(C(C(O)=O)CC)=CC=C1C1=CC=CC=C1 IYEPZNKOJZOGJG-UHFFFAOYSA-N 0.000 description 1

Classifications

- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H13/00—Other non-woven fabrics
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/445—Yarns or threads for use in floor fabrics
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H11/00—Non-woven pile fabrics
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
- D06N7/0065—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by the pile
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
- D06N7/0068—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by the primary backing or the fibrous top layer

Landscapes

Engineering & Computer Science (AREA)
Textile Engineering (AREA)
Mechanical Engineering (AREA)
Carpets (AREA)
Adhesives Or Adhesive Processes (AREA)
Lining Or Joining Of Plastics Or The Like (AREA)
Floor Finish (AREA)
Treatment Of Fiber Materials (AREA)

CA002205403A 1994-11-14 1994-11-14 Fusion-bonded carpet system and method of preparation Expired - Fee Related CA2205403C (en)

Applications Claiming Priority (1)

Application Number	Priority Date	Filing Date	Title
PCT/US1994/013056 WO1996015302A1 (en)	1994-11-14	1994-11-14	Fusion-bonded carpet system and method of preparation

Publications (2)

Publication Number	Publication Date
CA2205403A1 CA2205403A1 (en)	1996-05-23
CA2205403C true CA2205403C (en)	2001-07-24

Family

ID=22243266

Family Applications (1)

Application Number	Title	Priority Date	Filing Date
CA002205403A Expired - Fee Related CA2205403C (en)	1994-11-14	1994-11-14	Fusion-bonded carpet system and method of preparation

Country Status (9)

Country	Link
EP (1)	EP0793742B1 (de)
AT (1)	ATE186086T1 (de)
AU (1)	AU685552B2 (de)
CA (1)	CA2205403C (de)
DE (1)	DE69421417T2 (de)
DK (1)	DK0793742T3 (de)
ES (1)	ES2143035T3 (de)
PT (1)	PT793742E (de)
WO (1)	WO1996015302A1 (de)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
FR3038309B1 (fr) *	2015-06-30	2017-08-11	C E R M E X Constructions Etudes Et Rech De Materiels Pour L'emballage D'expedition	Dispositif et methode de chargement d'un magasin

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
CA932257A (en) *	1969-07-24	1973-08-21	Fieldcrest Mills	Method and equipment for producing carpets with welded or glued pile, and carpets thereby produced
US3677851A (en) *	1970-07-06	1972-07-18	Emil J Kayser	Method of making pile weatherstripping
US3850713A (en) *	1973-02-12	1974-11-26	W Hurtes	Device for manufacturing articles having a non-woven pile
US3943028A (en) *	1974-06-03	1976-03-09	Davis Donald Mackinnon	Apparatus and process for manufacturing non-woven textile pile
US4391665A (en) *	1981-08-10	1983-07-05	Mitchell Jr Paul B	Method of making pile material

1994
- 1994-11-14 DK DK95902535T patent/DK0793742T3/da active
- 1994-11-14 PT PT95902535T patent/PT793742E/pt unknown
- 1994-11-14 AT AT95902535T patent/ATE186086T1/de not_active IP Right Cessation
- 1994-11-14 CA CA002205403A patent/CA2205403C/en not_active Expired - Fee Related
- 1994-11-14 DE DE69421417T patent/DE69421417T2/de not_active Expired - Fee Related
- 1994-11-14 EP EP95902535A patent/EP0793742B1/de not_active Expired - Lifetime
- 1994-11-14 AU AU11771/95A patent/AU685552B2/en not_active Ceased
- 1994-11-14 WO PCT/US1994/013056 patent/WO1996015302A1/en not_active Ceased
- 1994-11-14 ES ES95902535T patent/ES2143035T3/es not_active Expired - Lifetime

Also Published As

Publication number	Publication date
DE69421417D1 (de)	1999-12-02
AU685552B2 (en)	1998-01-22
EP0793742A1 (de)	1997-09-10
AU1177195A (en)	1996-06-06
PT793742E (pt)	2000-04-28
WO1996015302A1 (en)	1996-05-23
ES2143035T3 (es)	2000-05-01
EP0793742B1 (de)	1999-10-27
DK0793742T3 (da)	1999-12-27
ATE186086T1 (de)	1999-11-15
DE69421417T2 (de)	2000-02-10
CA2205403A1 (en)	1996-05-23

Legal Events

Date	Code	Title	Description
1997-05-14	EEER	Examination request
2006-11-14	MKLA	Lapsed

Publication	Publication Date	Title
US5693400A (en)	1997-12-02	Fusion-bonded carpet
DE69418597T2 (de)	1999-11-18	Verfahren und vorrichtung zur herstellung eines polartikels und die hergestellten produkte
RU2178027C2 (ru)	2002-01-10	Способ изготовления композитных материалов и устройство для его осуществления (варианты)
US4668552A (en)	1987-05-26	Wrap yarns having low-melt binder strands and pile fabrics formed therefrom and attendant processes
US7115315B2 (en)	2006-10-03	Reinforced secondary backing fabric and method of using the same
DE69610840T2 (de)	2001-03-29	Feuchtigkeitsstabile polstoffteppichboden
US4131704A (en)	1978-12-26	Nonwoven fabric comprising needled and selectively fused fine and coarse filaments having differing softening temperatures which is useful as a backing in the production of tufted materials
AU618468B2 (en)	1991-12-19	Needling process for spunbonded composites
US3715878A (en)	1973-02-13	Process for making chenille-type yarn
US3705070A (en)	1972-12-05	Nonwoven fabric and process for preparing
US3394043A (en)	1968-07-23	Tufted carpet and non-woven backing fabric therefor
US2919217A (en)	1959-12-29	Textile webs
US4411722A (en)	1983-10-25	Method for producing a non-woven fabric of cross-laminated warp and weft webs of elongated stocks
IT8922542A1 (it)	1991-05-29	Supporto a base di falda nontessuta in tessile chimico e il suo procedimento di fabbricazione
US3697347A (en)	1972-10-10	Process of preparing air-pervious spot-bonded nonwoven fabrics
CN102482820B (zh)	2015-09-02	具有连续玻璃纤维的织物芯
EP0281643B1 (de)	1991-11-27	Verstärkter Vliesstoff
US3535178A (en)	1970-10-20	Method of producing tufted pile fabric and nonwoven backing fabric for the same
EP0793742B1 (de)	1999-10-27	Schmelzverbundenes teppich-system und verfahren zur herstellung
US3516899A (en)	1970-06-23	Bonded nonwoven fabric
EP1594686B1 (de)	2008-03-26	Verstärkte oberflächenbeschichtungen und verfahren
JP2005060888A (ja)	2005-03-10	内装材、及びその製造方法
US3943028A (en)	1976-03-09	Apparatus and process for manufacturing non-woven textile pile
JP2001526330A (ja)	2001-12-18	ビロード様パイル製品とパイル表面構造およびその製造方法
US3607503A (en)	1971-09-21	Method of manufacturing a needled heat-shrinkable tufted pile fabric