CA2586518C - Materiau de revetement barriere thermique et son procede de production, element turbine a gaz utilisant ce materiau de revetement barriere thermique, et turbine a gaz - Google Patents
Materiau de revetement barriere thermique et son procede de production, element turbine a gaz utilisant ce materiau de revetement barriere thermique, et turbine a gaz Download PDFInfo
- Publication number
- CA2586518C CA2586518C CA2586518A CA2586518A CA2586518C CA 2586518 C CA2586518 C CA 2586518C CA 2586518 A CA2586518 A CA 2586518A CA 2586518 A CA2586518 A CA 2586518A CA 2586518 C CA2586518 C CA 2586518C
- Authority
- CA
- Canada
- Prior art keywords
- thermal barrier
- barrier coating
- layer
- low pressure
- plasma spraying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000463 material Substances 0.000 title claims abstract description 175
- 239000012720 thermal barrier coating Substances 0.000 title claims abstract description 131
- 238000000034 method Methods 0.000 title description 43
- 238000004519 manufacturing process Methods 0.000 title description 12
- 239000000919 ceramic Substances 0.000 claims abstract description 140
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims abstract description 98
- FIXNOXLJNSSSLJ-UHFFFAOYSA-N ytterbium(III) oxide Inorganic materials O=[Yb]O[Yb]=O FIXNOXLJNSSSLJ-UHFFFAOYSA-N 0.000 claims abstract description 57
- NLQFUUYNQFMIJW-UHFFFAOYSA-N dysprosium(III) oxide Inorganic materials O=[Dy]O[Dy]=O NLQFUUYNQFMIJW-UHFFFAOYSA-N 0.000 claims abstract description 48
- 229910052751 metal Inorganic materials 0.000 claims abstract description 46
- 239000002184 metal Substances 0.000 claims abstract description 46
- 239000000956 alloy Substances 0.000 claims description 92
- 229910045601 alloy Inorganic materials 0.000 claims description 90
- 239000000843 powder Substances 0.000 claims description 54
- 238000005328 electron beam physical vapour deposition Methods 0.000 claims description 48
- 238000007751 thermal spraying Methods 0.000 claims description 29
- 239000000203 mixture Substances 0.000 claims description 13
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 229910052759 nickel Inorganic materials 0.000 claims description 7
- 239000006104 solid solution Substances 0.000 claims description 5
- 230000004888 barrier function Effects 0.000 abstract description 38
- 239000011248 coating agent Substances 0.000 abstract description 7
- 238000000576 coating method Methods 0.000 abstract description 7
- 238000007750 plasma spraying Methods 0.000 description 176
- 239000007789 gas Substances 0.000 description 81
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 34
- 229910001404 rare earth metal oxide Inorganic materials 0.000 description 33
- 238000001816 cooling Methods 0.000 description 23
- 238000005507 spraying Methods 0.000 description 23
- 230000000694 effects Effects 0.000 description 22
- 238000010894 electron beam technology Methods 0.000 description 19
- 239000003381 stabilizer Substances 0.000 description 18
- 229910002092 carbon dioxide Inorganic materials 0.000 description 17
- 239000001569 carbon dioxide Substances 0.000 description 16
- 238000000151 deposition Methods 0.000 description 16
- 230000008021 deposition Effects 0.000 description 16
- 238000012360 testing method Methods 0.000 description 16
- 238000010030 laminating Methods 0.000 description 15
- RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 description 15
- 239000002245 particle Substances 0.000 description 12
- 239000013078 crystal Substances 0.000 description 11
- 239000002994 raw material Substances 0.000 description 11
- ZFXYFBGIUFBOJW-UHFFFAOYSA-N theophylline Chemical compound O=C1N(C)C(=O)N(C)C2=C1NC=N2 ZFXYFBGIUFBOJW-UHFFFAOYSA-N 0.000 description 11
- 230000008646 thermal stress Effects 0.000 description 11
- 239000002131 composite material Substances 0.000 description 10
- 238000002156 mixing Methods 0.000 description 10
- 229910002076 stabilized zirconia Inorganic materials 0.000 description 9
- 239000012530 fluid Substances 0.000 description 8
- 239000011230 binding agent Substances 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 239000002270 dispersing agent Substances 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 239000000567 combustion gas Substances 0.000 description 6
- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical compound [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 238000003475 lamination Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000005245 sintering Methods 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 238000005979 thermal decomposition reaction Methods 0.000 description 4
- 241000206607 Porphyra umbilicalis Species 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- CMIHHWBVHJVIGI-UHFFFAOYSA-N gadolinium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[Gd+3].[Gd+3] CMIHHWBVHJVIGI-UHFFFAOYSA-N 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 229910052761 rare earth metal Inorganic materials 0.000 description 3
- 150000002910 rare earth metals Chemical class 0.000 description 3
- 230000002040 relaxant effect Effects 0.000 description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- GEZAXHSNIQTPMM-UHFFFAOYSA-N dysprosium(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Dy+3].[Dy+3] GEZAXHSNIQTPMM-UHFFFAOYSA-N 0.000 description 2
- VQCBHWLJZDBHOS-UHFFFAOYSA-N erbium(III) oxide Inorganic materials O=[Er]O[Er]=O VQCBHWLJZDBHOS-UHFFFAOYSA-N 0.000 description 2
- RLQJEEJISHYWON-UHFFFAOYSA-N flonicamid Chemical compound FC(F)(F)C1=CC=NC=C1C(=O)NCC#N RLQJEEJISHYWON-UHFFFAOYSA-N 0.000 description 2
- 238000005469 granulation Methods 0.000 description 2
- 230000003179 granulation Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- FKTOIHSPIPYAPE-UHFFFAOYSA-N samarium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[Sm+3].[Sm+3] FKTOIHSPIPYAPE-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000004438 BET method Methods 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 125000005587 carbonate group Chemical group 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- QGXMZGYYAAPYRV-UHFFFAOYSA-H dysprosium(3+);tricarbonate Chemical compound [Dy+3].[Dy+3].[O-]C([O-])=O.[O-]C([O-])=O.[O-]C([O-])=O QGXMZGYYAAPYRV-UHFFFAOYSA-H 0.000 description 1
- ZXGIFJXRQHZCGJ-UHFFFAOYSA-N erbium(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Er+3].[Er+3] ZXGIFJXRQHZCGJ-UHFFFAOYSA-N 0.000 description 1
- AEBZCFFCDTZXHP-UHFFFAOYSA-N europium(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Eu+3].[Eu+3] AEBZCFFCDTZXHP-UHFFFAOYSA-N 0.000 description 1
- 238000010285 flame spraying Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000010191 image analysis Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910002077 partially stabilized zirconia Inorganic materials 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- QVOIJBIQBYRBCF-UHFFFAOYSA-H yttrium(3+);tricarbonate Chemical compound [Y+3].[Y+3].[O-]C([O-])=O.[O-]C([O-])=O.[O-]C([O-])=O QVOIJBIQBYRBCF-UHFFFAOYSA-H 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Landscapes
- Coating By Spraying Or Casting (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA2669781A CA2669781C (fr) | 2001-06-15 | 2002-06-14 | Materiau de revetement barriere thermique et son procede de production, element turbine a gaz utilisant ce materiau de revetement barriere thermique, et turbine a gaz |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001181831A JP3631982B2 (ja) | 2000-06-16 | 2001-06-15 | 遮熱コーティング材の製造方法 |
| JP2001-181831 | 2001-06-15 | ||
| CA2451495A CA2451495C (fr) | 2001-06-15 | 2002-06-14 | Materiau de revetement barriere thermique et son procede de production, element turbine a gaz utilisant ce materiau de revetement barriere thermique, et turbine a gaz |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2451495A Division CA2451495C (fr) | 2001-06-15 | 2002-06-14 | Materiau de revetement barriere thermique et son procede de production, element turbine a gaz utilisant ce materiau de revetement barriere thermique, et turbine a gaz |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2669781A Division CA2669781C (fr) | 2001-06-15 | 2002-06-14 | Materiau de revetement barriere thermique et son procede de production, element turbine a gaz utilisant ce materiau de revetement barriere thermique, et turbine a gaz |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2586518A1 CA2586518A1 (fr) | 2002-12-27 |
| CA2586518C true CA2586518C (fr) | 2010-02-23 |
Family
ID=38319530
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2586518A Expired - Fee Related CA2586518C (fr) | 2001-06-15 | 2002-06-14 | Materiau de revetement barriere thermique et son procede de production, element turbine a gaz utilisant ce materiau de revetement barriere thermique, et turbine a gaz |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA2586518C (fr) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117701044B (zh) * | 2023-12-08 | 2024-09-03 | 北矿新材科技有限公司 | 多相镝掺杂氧化锆封严涂层及其制备方法和高磨耗性能的器件 |
-
2002
- 2002-06-14 CA CA2586518A patent/CA2586518C/fr not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CA2586518A1 (fr) | 2002-12-27 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| MKLA | Lapsed |
Effective date: 20190614 |