CA2663806C - The manufacturing method of construction materials using waterworks sludge - Google Patents

The manufacturing method of construction materials using waterworks sludge Download PDF

Info

Publication number
CA2663806C
CA2663806C CA 2663806 CA2663806A CA2663806C CA 2663806 C CA2663806 C CA 2663806C CA 2663806 CA2663806 CA 2663806 CA 2663806 A CA2663806 A CA 2663806A CA 2663806 C CA2663806 C CA 2663806C
Authority
CA
Canada
Prior art keywords
weight
sludge
mixing
firing
powder mixture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CA 2663806
Other languages
English (en)
French (fr)
Other versions
CA2663806A1 (en
Inventor
Dai Youn Cho
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2663806A1 publication Critical patent/CA2663806A1/en
Application granted granted Critical
Publication of CA2663806C publication Critical patent/CA2663806C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C04B14/10—Clay
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/26—Carbonates
    • C04B14/28—Carbonates of calcium
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/04—Clay; Kaolin
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse ; Residues
    • C04B33/1321—Waste slurries, e.g. harbour sludge, industrial muds
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/32—Burning methods
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605—Treating the starting powders individually or as mixtures
    • C04B35/6261—Milling
    • C04B35/62615—High energy or reactive ball milling
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/64—Burning or sintering processes
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/52—Sound-insulating materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3232—Titanium oxides or titanates, e.g. rutile or anatase
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427—Silicates other than clay, e.g. water glass
    • C04B2235/3436—Alkaline earth metal silicates, e.g. barium silicate
    • C04B2235/3445—Magnesium silicates, e.g. forsterite
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/349—Clays, e.g. bentonites, smectites such as montmorillonite, vermiculites or kaolines, e.g. illite, talc or sepiolite
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/448—Sulphates or sulphites
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Environmental & Geological Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Treatment Of Sludge (AREA)
CA 2663806 2006-10-16 2007-10-15 The manufacturing method of construction materials using waterworks sludge Active CA2663806C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
KR20060100130A KR100863139B1 (ko) 2006-10-16 2006-10-16 상수원 슬러지를 이용한 방음 건축조성물 및 그 제조방법
KR10-2006-0100130 2006-10-16
PCT/KR2007/005038 WO2008048025A1 (en) 2006-10-16 2007-10-15 The manufacturing method of construction materials using waterworks sludge

Publications (2)

Publication Number Publication Date
CA2663806A1 CA2663806A1 (en) 2008-04-24
CA2663806C true CA2663806C (en) 2015-01-27

Family

ID=39314204

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2663806 Active CA2663806C (en) 2006-10-16 2007-10-15 The manufacturing method of construction materials using waterworks sludge

Country Status (6)

Country Link
EP (1) EP2076471A4 (de)
KR (1) KR100863139B1 (de)
CN (1) CN101528628B (de)
AU (1) AU2007311917B2 (de)
CA (1) CA2663806C (de)
WO (1) WO2008048025A1 (de)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100835531B1 (ko) * 2007-07-13 2008-06-09 허재수 산성폐수 중화제 및 유해가스 흡착제용 경소도로마이트슬러리의 제조방법
KR101171787B1 (ko) 2010-03-25 2012-08-13 조대연 정수슬러지 몰탈 및 그를 이용한 타일의 제조방법
CN113480279B (zh) * 2021-08-09 2022-03-29 艾思尔信息科技(上海)有限公司 一种利用铝箔污泥基胶凝材料及其制备方法
CN113636815B (zh) * 2021-08-17 2022-12-30 武汉源锦商品混凝土有限公司 一种基于固废回收利用的生态混凝土
KR102649566B1 (ko) * 2023-11-20 2024-03-20 이수산업(주) 폐점토 및/또는 도석을 포함하는 시멘트 치환재, 이의 제조방법, 이를 포함하는 시멘트 조성물, 모르타르 및 콘크리트

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1038237A (zh) * 1987-12-05 1989-12-27 嵊县崇仁镇第二建筑材料厂 微孔轻质空心砖的制造工艺
KR960010099A (ko) * 1994-09-01 1996-04-20 김판채 정수장 슬러지의 처리방법
JPH10259045A (ja) 1997-03-17 1998-09-29 Nippon Mizushiyori Giken:Kk 製紙廃水スラッジからなる新建材用原料
US5824148A (en) * 1997-05-16 1998-10-20 Cornwell; Charles E. Sound absorbing cementitious composition and method of making same
US5853474A (en) * 1997-06-02 1998-12-29 Conversion Systems, Inc. Use of stabilized EAFD as a raw material in the production of a portland cement clinker
US20020095817A1 (en) * 1997-12-29 2002-07-25 Lars-Olov Svedberg Method for treatment of sludge from water works
JP2002097062A (ja) 2000-09-20 2002-04-02 Kajima Corp 上水汚泥廃棄物を主原料としたセラミックス製品の製造方法
KR100420246B1 (ko) * 2001-04-04 2004-03-02 (주)티에이엔 흡음 및 차음 모듈용 경량 다공성 골재 및 그 제조방법
KR100520468B1 (ko) * 2003-06-16 2005-10-11 곽문근 폐고무분말과 유기성 슬러지를 원료로 한 경량단열 층간소음방지 패널의 제조방법 및 이를 이용한 층간 바닥구조
FR2867186B1 (fr) * 2004-03-04 2006-10-06 Valorisation Ceramique Du Pays Procede de fabrication d'elements de construction incorporant des boues d'epuration
KR100663235B1 (ko) * 2004-07-21 2007-01-02 조대연 정수 슬러지를 이용한 건축자재의 조성물 및 그 제조방법

Also Published As

Publication number Publication date
EP2076471A1 (de) 2009-07-08
KR100863139B1 (ko) 2008-10-15
WO2008048025A1 (en) 2008-04-24
CN101528628B (zh) 2012-03-21
CA2663806A1 (en) 2008-04-24
AU2007311917A1 (en) 2008-04-24
CN101528628A (zh) 2009-09-09
KR20080034228A (ko) 2008-04-21
EP2076471A4 (de) 2012-07-11
AU2007311917B2 (en) 2011-02-24

Similar Documents

Publication Publication Date Title
US4824811A (en) Lightweight ceramic material for building purposes, process for the production thereof and the use thereof
KR100894934B1 (ko) 미세하게 미립으로 덮힌 표면의 미립자
EA001799B1 (ru) Способный к отверждению состав и его использование
WO2007014168A2 (en) Magnesium cementitious composition
CN103496934A (zh) 一种磷石膏基面层粉刷石膏材料及其制备方法
RU2358937C1 (ru) Гранулированный заполнитель на основе перлита для бетонной смеси, состав бетонной смеси для получения строительных изделий, способ получения бетонных строительных изделий и бетонное строительное изделие
EP2462075A1 (de) Zusammensetzung für einen feuerleichtstein mit hohem anorthitanteil
CA2663806C (en) The manufacturing method of construction materials using waterworks sludge
WO2017175240A1 (en) Autoclaved fly ash bricks and method of manufacturing the same
RU2378218C2 (ru) Сырьевая композиция для изготовления строительных материалов и изделий
RU2365555C2 (ru) Гранулированный композиционный заполнитель для силикатных стеновых изделий на основе трепела, диатомита и опоки, состав сырьевой смеси для изготовления силикатных стеновых изделий, способ получения силикатных стеновых изделий и силикатное стеновое изделие
JP2003313553A (ja) 土質安定材及び土製成形体
EP3805177A1 (de) Verfahren zur herstellung von leichtem keramiksand aus lignitflugasche, zusammensetzung und verwendung davon
CN111574197B (zh) 一种用煤窑灰制备轻质陶瓷砂颗粒的方法及其应用
RU2361837C1 (ru) Гранулированный заполнитель для силикатных стеновых изделий на основе стеклобоя, состав сырьевой смеси для изготовления силикатных стеновых изделий, способ получения силикатных стеновых изделий и силикатное стеновое изделие
JP2023121031A (ja) セメント組成物
KR101322630B1 (ko) 기계화학적 방법에 의한 활성황토 제조
JP2007145704A (ja) 多孔質セラミックス及びその製造方法
RU2371411C1 (ru) Строительный раствор
RU2358936C1 (ru) Гранулированный заполнитель на основе кремнистых цеолитовых пород для бетонной смеси, состав бетонной смеси для получения строительных изделий, способ получения бетонных строительных изделий и бетонное строительное изделие
Abdullah et al. Valorization of siliceous wastes of alum industry as an additive for geopolymer cement
JP2003183653A (ja) 土壌処理材組成物及びその製造方法
SU1430384A1 (ru) Сырьева смесь дл изготовлени чеистого бетона
SU1715764A1 (ru) Сырьева смесь дл изготовлени облицовочных плит
RU2158250C1 (ru) Сырьевая смесь для приготовления декоративного раствора

Legal Events

Date Code Title Description
EEER Examination request
H11 Ip right ceased following rejected request for revival

Free format text: ST27 STATUS EVENT CODE: T-6-6-H10-H11-H101 (AS PROVIDED BY THE NATIONAL OFFICE); EVENT TEXT: TIME LIMIT FOR REVERSAL EXPIRED

Effective date: 20250416