CH310760A - Process for the production of artificial marble slabs for floors, walls, cornices, steps, etc. - Google Patents
Process for the production of artificial marble slabs for floors, walls, cornices, steps, etc.Info
- Publication number
- CH310760A CH310760A CH310760DA CH310760A CH 310760 A CH310760 A CH 310760A CH 310760D A CH310760D A CH 310760DA CH 310760 A CH310760 A CH 310760A
- Authority
- CH
- Switzerland
- Prior art keywords
- dependent
- pattern
- compound
- cement
- artificial marble
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 13
- 239000002928 artificial marble Substances 0.000 title claims description 8
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 10
- 239000004568 cement Substances 0.000 claims description 9
- 150000001875 compounds Chemical class 0.000 claims description 9
- 239000004579 marble Substances 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 9
- 239000004576 sand Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 239000010453 quartz Substances 0.000 claims description 4
- 239000011230 binding agent Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000000059 patterning Methods 0.000 claims description 3
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 3
- 239000004800 polyvinyl chloride Substances 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 2
- 230000001419 dependent effect Effects 0.000 claims 5
- 229920003002 synthetic resin Polymers 0.000 claims 2
- 239000000057 synthetic resin Substances 0.000 claims 2
- 235000011837 pasties Nutrition 0.000 claims 1
- 239000000843 powder Substances 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 206010011224 Cough Diseases 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 239000010441 alabaster Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/54—Substitutes for natural stone, artistic materials or the like
- C04B2111/542—Artificial natural stone
- C04B2111/545—Artificial marble
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Floor Finish (AREA)
Description
Verfahren zur Herstellung von Kunstmarmorplatten für Fussböden, Wände, Simse, Treppenstufen usw. Kunstmarmorplatten werden hauptsächlich aus Marmormehl, Alabastergips, Kalk, Sand und Zement gegossen. Eine Musterung wird entweder nicht oder nur ungenügend ange bracht, so dass diese Platten kaum eine Ähn lichkeit mit Naturmarmor aufweisen.
Der grösste Nachteil solcher Platten ist aber, dass sie zu weich und darum zu empfind lich sind und nach kurzer Zeit matt und selimutzig aussehen. Selbst, wenn sie chemisch aus den gleichen Bestandteilen wie Natur marmor hergestellt sind, erreichen sie dessen Härte und Haltbarkeit nicht, weil ihnen das kristallinische Gefüge des Marmors fehlt.
Die vorliegende Erfindung betrifft ein Verfahren zur Herstellung von Kunstmarmor platten für Fussböden, Wände, Simse, Trep penstufen usw., mit welchem Platten herge stellt werden können, welche nicht nur eine schöne natürliche Färbung und Musterung aufweisen, sondern auch statt einer Härte von ?-3 Grad eine Härte von ss-7 Grad besitzen und infolgedessen sogar widerstandsfähiger und von längerer Lebensdauer sind als echter Marmor.
Das Verfahren nach der Erfindung ist da durch gekennzeichnet, da.ss zuerst eine brei artige Masse, bestehend aus zerkleinertem Quarz, insbesondere Quarzpulver, mindestens einem Bindemittel, einem Farbstoff und Wasser, mit einer Kelle derart schräg von der Seite auf den glatten Boden der Form ge schleudert wird, da.ss daraus die Marmor- musterung entsteht, dass dann weiter die Ein bettungsmasse, welche zusammen mit der Musterung die oberste Schicht der Kunst marmorplatte bildet, bestehend aus einem Brei, der die gleiche qualitative Zusammen setzung wie die Musterungsmasse besitzt, aber einen andern Farbstoff enthält, in dünner.
Schicht in die Form gebracht wird, dass als -,Mittelschicht eine Mischung von Zement und Sand trocken über die Einbettungsmasse ge streut wird und dass schliesslich als Boden schicht eine feuchte Mischung von Zement und Sand aufgetragen wird.
Ein Ausführungsbeispiel des erfindungs gemässen Verfahrens wird nachfolgend be schrieben.
Die weisse.Husterungsmasse, bestehend aus 50 kg Quarzpulver oder Quarzsand, 47 kg weissem Zement, 2! kg Titanoxyd, 1 kg Polyv inylehloridpulver, wird mit Wasser zu einem flüssigen bis steifen Brei verarbeitet und dann mit der Kelle schräg von der 'Seite derart auf den glatten Boden einer Metallform von 25 X 215 cm Grösse geschleudert, dass daraus die Marmormuste rung entsteht.
Die schwarze Einbettungsmasse ist von gleicher Zusammensetzung wie die Muste rungsmasse, einzig dass der weisse Farbstoff Titanoxyd zum Beispiel durch den schwarzen Farbstoff Kienruss ersetzt ist. Diese Masse wird in einer Schicht von etwa 5 mm über und neben die Musterung in die Form gegeben und bildet zusammen mit der Musterung die oberste Schicht der Kunstmarmorplatte.
Als Mittelschicht von etwa 8 mm .Stärke wird über die Binbettungsmasse eine Mischung von 1 kg grauem Zement mit 2 kg feinstem gewaschenem Sand trockeneingestreut und .als dritte Schicht von 10 mm Stärke, die den Bo den der Platte bildet, dient eine erdfeuchte Mischung von 1 kg grauem Zement und 2. kg scharfkörnigem gewaschenem Sand.
Das Polyvinylehlorid in der Musterungs masse und in der Einbettungsmasse, also in der obersten Plattenschicht, hat den Zweck, dieser Schicht eine gewisse Elastizität zu geben und dadurch Rissbildungen zu verhüten.
Nach der Herstellung werden die Platten in eine hydraulische Presse gegeben und einem Druck von mindestens 100 Tonnen, das ist pro cm2 von 160 kg, ausgesetzt, wodurch die Platten ein dichteres Gefüge erhalten.
Darauf werden die Platten aus der Form genommen, auf der Oberseite geschliffen und mindestens für einige Stunden in ein Wasser bad zur Reinigung gebracht.
Es ist vorteilhaft, wenn die Musterung auf. der Platte diagonal verläuft.
Die Platten sind nach einer Lagerung von einigen Wochen völlig frostsicher, bleiben ab solut plan, behalten stets ihren Glanz und ihre Härte und brauchen nicht gewichst noch sonstwie gepflegt zu werden, denn das Ab waschen mit Wasser genügt vollkommen.
Process for the production of artificial marble slabs for floors, walls, ledges, steps, etc. Artificial marble slabs are mainly cast from marble powder, alabaster plaster, lime, sand and cement. A pattern is either not applied or is only insufficiently applied, so that these panels hardly have any resemblance to natural marble.
The biggest disadvantage of such sheets, however, is that they are too soft and therefore too sensitive and after a short time they look dull and happy. Even if they are chemically made from the same components as natural marble, they do not achieve its hardness and durability because they lack the crystalline structure of the marble.
The present invention relates to a method for the production of artificial marble panels for floors, walls, ledges, stair steps, etc., with which panels can be Herge provides, which not only have a beautiful natural color and pattern, but also instead of a hardness of? 3 degrees have a hardness of ss-7 degrees and are consequently even more resistant and have a longer lifespan than real marble.
The method according to the invention is characterized in that first a pulpy mass consisting of crushed quartz, in particular quartz powder, at least one binder, a dye and water, with a trowel at an angle from the side on the smooth bottom of the mold is thrown so that the marble pattern arises from it, that then the embedding compound, which together with the pattern forms the top layer of the artificial marble slab, consists of a paste that has the same qualitative composition as the pattern compound, but contains another dye, in thinner.
Layer is brought into the form that a mixture of cement and sand is sprinkled dry over the embedding compound as a middle layer and that finally a moist mixture of cement and sand is applied as the bottom layer.
An exemplary embodiment of the method according to the invention will be described below.
The white coughing mass, consisting of 50 kg of quartz powder or quartz sand, 47 kg of white cement, 2! kg of titanium oxide, 1 kg of polyvinyl chloride powder, is processed with water to form a liquid to stiff paste and then thrown with the trowel at an angle from the side onto the smooth bottom of a metal mold of 25 X 215 cm in size so that the marble pattern emerges.
The black embedding material has the same composition as the sample material, the only difference being that the white dye titanium oxide has been replaced by the black dye pine soot, for example. This mass is put into the mold in a layer about 5 mm above and next to the pattern and, together with the pattern, forms the top layer of the artificial marble slab.
A mixture of 1 kg of gray cement with 2 kg of the finest washed sand is sprinkled dry over the embedding material as a middle layer of about 8 mm thickness and an earth-moist mixture of 1 is used as the third layer of 10 mm thickness, which forms the bottom of the slab kg of gray cement and 2. kg of sharp-grain washed sand.
The purpose of the polyvinyl chloride in the patterning compound and in the embedding compound, i.e. in the top layer of the board, is to give this layer a certain elasticity and thereby prevent cracking.
After production, the panels are placed in a hydraulic press and subjected to a pressure of at least 100 tons, that is 160 kg per cm2, which gives the panels a denser structure.
The panels are then removed from the mold, the top is sanded and placed in a water bath for cleaning for at least a few hours.
It is beneficial if the patterning is on. the plate runs diagonally.
The panels are completely frost-proof after storage for a few weeks, remain absolutely flat, always retain their shine and hardness and do not need to be waxed or otherwise cared for, because washing them off with water is sufficient.
Claims (1)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CH310760T | 1954-10-19 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CH310760A true CH310760A (en) | 1955-11-15 |
Family
ID=4494275
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CH310760D CH310760A (en) | 1954-10-19 | 1954-10-19 | Process for the production of artificial marble slabs for floors, walls, cornices, steps, etc. |
Country Status (1)
| Country | Link |
|---|---|
| CH (1) | CH310760A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1300862B (en) * | 1962-07-19 | 1969-10-02 | Dussel C G L | Process and form for the production of artificial marble elements |
-
1954
- 1954-10-19 CH CH310760D patent/CH310760A/en unknown
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1300862B (en) * | 1962-07-19 | 1969-10-02 | Dussel C G L | Process and form for the production of artificial marble elements |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| DE2023121A1 (en) | Structured cladding panels and processes for creating structured surfaces | |
| DE2301617A1 (en) | METHOD OF APPLYING A DECORATIVE LAYER TO A SUBSTRATE | |
| DE2223188A1 (en) | Gypsum mass, process for its manufacture and its use | |
| CH310760A (en) | Process for the production of artificial marble slabs for floors, walls, cornices, steps, etc. | |
| AT390607B (en) | METHOD FOR PRODUCING COLORED CONCRETE TILES WITH A NATURALLY RAW SURFACE | |
| DE413993C (en) | Manufacture of building materials consisting of three layers arranged one above the other | |
| DE69400749T2 (en) | THIN CEMENT SURFACE COATING | |
| DE932954C (en) | Process for the production of decorative stone-like panels | |
| DE297587C (en) | ||
| DE511883C (en) | Process for the production of a covering for floors, walls u. like | |
| DE916214C (en) | Process for the production of two-layer panels | |
| DE1166057B (en) | Method of making stucco painting | |
| DE559877C (en) | Process for the production of thin flexible cladding panels | |
| DE668550C (en) | Process for the production of colored, splinter-sticking, mortar-flush laminated glass | |
| DE234624C (en) | ||
| DE182283C (en) | ||
| CH322566A (en) | Process for joining old and new concrete or cement mortar layers and means for carrying out the process | |
| DE705170C (en) | Process for the production of a stone-like hardening coating | |
| DD250528A1 (en) | METHOD FOR PRODUCING PLATES WITH MARBLE-RICH SURFACES | |
| DE199280C (en) | ||
| DE187754C (en) | ||
| DE553777C (en) | Process for painting concrete masses, porcelains, marble and the like like | |
| DE582370C (en) | Process for the production of porous artificial stone surfaces | |
| DE155977C (en) | ||
| DE690828C (en) | Process for producing a durable coating on old and new walls, concrete structures and the like. like |