CH86883A - Process for the production of core pieces for metal foundries. - Google Patents
Process for the production of core pieces for metal foundries.Info
- Publication number
- CH86883A CH86883A CH86883DA CH86883A CH 86883 A CH86883 A CH 86883A CH 86883D A CH86883D A CH 86883DA CH 86883 A CH86883 A CH 86883A
- Authority
- CH
- Switzerland
- Prior art keywords
- production
- pitch
- foundries
- core pieces
- core
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 6
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 229910052751 metal Inorganic materials 0.000 title description 3
- 239000002184 metal Substances 0.000 title description 2
- 239000010426 asphalt Substances 0.000 claims description 10
- 239000000428 dust Substances 0.000 claims description 6
- 239000004576 sand Substances 0.000 claims description 5
- 239000011230 binding agent Substances 0.000 description 8
- 239000000843 powder Substances 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 235000021388 linseed oil Nutrition 0.000 description 1
- 239000000944 linseed oil Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 235000013379 molasses Nutrition 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 239000011295 pitch Substances 0.000 description 1
- 239000006188 syrup Substances 0.000 description 1
- 235000020357 syrup Nutrition 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C1/00—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
- B22C1/16—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents
- B22C1/167—Mixtures of inorganic and organic binding agents
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Mold Materials And Core Materials (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Description
Verfahren zur Herstellung von Kernstricken für lletalliesserelen. In den Metallgiessereien, zum Beispiel den Eisengiessereien, werden bekanntlich bei der Herstellung von Kernstücken als Bindemittel für die Kerne dein Kernsande vorzugsweise dickflüssige Öle, zum Beispiel sogenanntes Kernöl, Leinöl, Pflanzensirup oder dickflüs sige Melasse und dergleichen, zugesetzt. Alle diese Kernbindemittel haben den Nachteil, dass sie sich wegen ihrer Zähflüssigkeit mit dem Kernsande nur sehr schwer mischen lassen; ferner ist eine verhältnismässig grosse Menge dieser gegenwärtig besonders teuren Bindemittel erforderlich.
Auch ist bereits vor geschlagen worden, Asphalt als Bindemittel zu verwenden. Dieses wird den Giessereien in Stückform geliefert und von diesen in Mühlen oder Desintegratoren zerkleinert, wo bei aber der Asphalt sich erwärmt und die Mühlen oder Desintegratoren verschmiert. Es lässt sich kein so feines Asphaltpulver er zielen, wie es für ein allen Ansprüchen ent sprechendes Bindemittel erforderlich wäre.
Da ein verhältnismässig grosses Quantum an Binde mittel erforderlich ist, um eine gute Bindung der Kernmasse zu erzielen, und da Asphalt teuer ist, bedeutet dies einen laclrteil. Alle diese Nachteile können vermieden werden, wenn man bei der Herstellung von Kern stücken für Giessereien gemäss vorliegendem Verfahren dein Kernsande bis zur Staub feinheit gepulvertes Bitumen zusetzt. Zweck- niiiGaigerweise verwendet inan Biturnen, das in amorphen Zustand übergeführt worden ist.
Es hat sich herausgestellt, dass man bei der Verwendung eines solchen Kernbindemittels als Zusatz zum Kernsande nur zirka 2-3 % Biturnen in feinster Pulverform nötig hat, uni haltbare Kerne herzustellen. Als Biturnen kann mau Pech.
Harz, Asphalt und auch andere verwenden. Verwendet man Pech als Bitumen, so kann mau dieses dadurch in feinste Pulverform überführen, dass man das vorhergeschmolzene Pech in. dünnflüssigem Zustande durch eine entsprechend konstruierte Zerstäuberdüse unter Anwendung von Druck luft herauspresst. Das Pech kann man auch dadurch zu Staubfeinheit zerpulvern, indem man einer) Windsichter unter Anwendung von Kühlwasser benutzt.
Die Verwendung von zu Staubfeinheit zerpulvertem Peche hat den besonderen Vorteil, dass es als feines Pulver leicht im Brennofen schmilzt und so als Binde mittel wirkt und dein Kerne grosse Festigkeit verleiht. Beim darauffolgenden Giessen brennt dann das feine Pechpulver aus den Kernen vollständig aus, wodurch sie die gewünschte Porosität erlangen und die Gase aus den Gussformen entweichen können. Infolge der erreichten Porosität können die Kerne nach der Abkühlung mit Leichtigkeit aus den fer tigen Gussstücken entfernt werden.
Ausserdem besteht bei der Verwendung von durch Streudüsen zu Staubfeinheit zer pulvertem Peche der Vorteil, dass es den Giessereien unm_tteibar als feines Pulver in Blechtrommeln oder dergleichen geliefert wer den kann, wodurch die Giessereien der schwie rigen und unvollkommenen Zerkleinerung des Peches enthoben sind. Das feinzerstäubte Pech klebt nicht wieder zusammen und ver bleibt in seinem feinen Zustande, weil das Pech durch die Zerstäubung in einen solchen amorphen Zustand übergeführt ist, dass ein Zusammenbacken nicht mehr eintreten kann.
In Kugelmühlen und dergleichen in Pulver form übergeführtes Pech hat diese günstige Eigenschaft nicht und klebt beim Versande ohne weiteres wieder zusammen.
Statt Pech kann auch Harz und Asphalt in gleicher Weise durch Zerstäubung oder mittelst Windsichter bis zur Staubfeinheit zerpulvert werden und dann dem Kernsande bei dem Verfahren gemäss Erfindung zuge setzt werden.
Process for the production of core cords for metallic elements. In metal foundries, for example iron foundries, it is known that thick oils, for example so-called seed oil, linseed oil, vegetable syrup or thick molasses and the like, are preferably added as binders for the cores in the production of core pieces. All these core binders have the disadvantage that they can only be mixed with the core sand with great difficulty because of their viscosity; furthermore, a relatively large amount of these currently particularly expensive binders is required.
It has also been proposed to use asphalt as a binder. This is supplied to the foundries in lump form and crushed by them in mills or disintegrators, where however the asphalt heats up and the mills or disintegrators smeared. It is not possible to achieve such a fine asphalt powder as would be required for a binding agent that meets all requirements.
Since a relatively large amount of binding agent is required to achieve good binding of the core mass, and since asphalt is expensive, this means a lacquer part. All these disadvantages can be avoided if, in the production of core pieces for foundries, according to the present process, your core sand is added with bitumen that is powdered to the point of dust. Appropriately used in a biturne that has been converted into an amorphous state.
It has been found that when using such a core binding agent as an additive to the core sand, only about 2-3% biturns in the finest powder form are required to produce unstable cores. As a biturnen bad luck can be.
Use resin, asphalt and others. If pitch is used as bitumen, it can be converted into the finest powder form by forcing out the previously melted pitch in a thin liquid state through an appropriately designed atomizer nozzle using compressed air. The pitch can also be pulverized to a fineness of dust by using an air separator with the use of cooling water.
The use of pitch that has been powdered to a fineness of dust has the particular advantage that it melts easily as a fine powder in the kiln and thus acts as a binding agent and gives your kernels great strength. During the subsequent casting, the fine pitch powder burns out of the cores completely, which means that they achieve the desired porosity and the gases can escape from the molds. As a result of the porosity achieved, the cores can be easily removed from the finished castings after cooling.
In addition, the use of pitch pulverized to a fineness of dust by sprinkling nozzles has the advantage that it can be supplied to the foundries as a fine powder in tin drums or the like, which means that the foundries are relieved of the difficult and imperfect crushing of the pitch. The finely atomized pitch does not stick together again and remains in its fine state, because the pitch has been converted into such an amorphous state by the atomization that caking can no longer occur.
Pitch converted into powder form in ball mills and the like does not have this favorable property and easily sticks together again when shipped.
Instead of pitch, resin and asphalt can also be pulverized to dust fineness in the same way by atomization or by means of air separators and then added to the core sand in the method according to the invention.
Claims (1)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE529753X | 1916-12-18 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CH86883A true CH86883A (en) | 1920-10-16 |
Family
ID=6554201
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CH86883D CH86883A (en) | 1916-12-18 | 1919-05-14 | Process for the production of core pieces for metal foundries. |
Country Status (4)
| Country | Link |
|---|---|
| AT (1) | AT92131B (en) |
| CH (1) | CH86883A (en) |
| DK (1) | DK30528C (en) |
| FR (1) | FR529753A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2578976A (en) * | 1949-07-02 | 1951-12-18 | Ingala Frank | Method of coating ingot molds and composition therefor |
-
1919
- 1919-05-02 AT AT92131D patent/AT92131B/en active
- 1919-05-14 CH CH86883D patent/CH86883A/en unknown
- 1919-06-11 DK DK30528D patent/DK30528C/en active
-
1921
- 1921-01-12 FR FR529753D patent/FR529753A/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| FR529753A (en) | 1921-12-06 |
| DK30528C (en) | 1922-10-30 |
| AT92131B (en) | 1923-04-10 |
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