The method of filling and grouting material in concrete cutting unit
(1) technical field
After the cutter unit that the present invention relates to the concrete foundation at the bottom of the State of Blast Furnace when blast furnace overhaul is finished, to a kind of process of cutter unit filling and grouting material.
(2) background technology
When blast furnace overhaul,, proposed a kind ofly under the blast furnace normal production conditions, earlier basic round platform parts transversely has been cut off, at short notice cut-off parts has been released after blast furnace stops production, finished the transformation on residue basis then at the appointed time for shortening construction period.Therefore in the disintegration process at the bottom of the State of Blast Furnace, need each unit of concrete foundation is cut, cutter unit needs to carry out backfill with filler after finishing cutting, carries out ordinary production thereby support blast furnace.Finish cutter unit, need on concrete foundation, hole, and cut with the diamond rope.To the requirement after the cutter unit back-filling underfill material is should separate easily with concrete foundation after filler hardens, and can support blast furnace and normally move.
(3) summary of the invention
The object of the present invention is to provide a kind of in concrete cutting unit the method for filling and grouting material, this method is injected filler in the aluminium plastic composite material capsule filling cutter unit, the sclerosis back breaks away from easily with concrete, and can support blast furnace and normally move.
The present invention be achieved in that a kind of in concrete cutting unit the method for filling and grouting material, it is characterized in that:
(1) the aluminium plastic composite material capsule is put into cutter unit concrete seam, in the cutter unit outside, rubber pad is equipped with at the two ends of aluminium plastic composite material capsule, and rubber pad outside aluminium plastic composite material capsule one end is for advancing Guan Zui, and the other end is a slurry outlet nozzle;
(2) advance to irritate mouth and connect inlet pipe, slurry outlet nozzle connects return pipe;
(3) inlet pipe and return pipe connect grouting system;
Adopt the high-pressure slip-casting method that filler is injected the aluminium plastic composite material capsule to the aluminium plastic composite material capsule when (4) operation begins, make the aluminium plastic composite material bag pressure be attached to concrete seam inner surface, filler and concrete are isolated.
The present invention injects filler in the aluminium plastic composite material capsule filling cutter unit, the aluminium plastic composite material capsule separates filler and concrete foundation, form release surface, can support the normal operation of blast furnace after the filler sclerosis, do not influence the ordinary production of blast furnace.When treating blast furnace stopping production overhaul, the blast furnace foundation and the blast furnace on cutting unit top are released, just can be carried out extending capacity reformation, can shorten the overhaul duration greatly remaining the basis.
(4) description of drawings
The invention will be further described below in conjunction with the drawings and specific embodiments.
Fig. 1 is the method schematic diagram of filling and grouting material in concrete cutting unit;
Fig. 2 is the lateral view of filling and grouting material in concrete cutting unit.
Among the figure: 1 aluminium plastic composite material capsule, 2 advance Guan Zui, 3 slurry outlet nozzles, 4 rubber pads, the boring of 5 dividing elements, 6 concrete, 7 fillers.
(5) specific embodiment
Referring to Fig. 1, Fig. 2, a kind of in concrete cutting unit the method for filling and grouting material, the steps include:
(1) aluminium plastic composite material capsule 1 is put into cutter unit concrete 6 seams, can be put three aluminium plastic composite material capsules 1 side by side in cutter unit concrete 6 seams; In the cutter unit outside, rubber pad 4 is equipped with at the two ends of aluminium plastic composite material capsule 1, and rubber pad 4 outside aluminium plastic composite material capsule 1 one ends are for advancing to irritate mouth 2, and the other end is a slurry outlet nozzle 3;
(2) advance to irritate mouth 2 and connect inlet pipe, slurry outlet nozzle 3 connects return pipe;
(3) inlet pipe and return pipe connect grouting system;
Adopt the high-pressure slip-casting method that filler 7 is injected aluminium plastic composite material capsules 1 to aluminium plastic composite material capsule 1 when (4) operation begins, aluminium plastic composite material capsule 1 is pressed be attached to concrete 6 seam inner surfaces, filler 7 and concrete 6 are isolated.Also solved simultaneously the coarse problem of flow interface.
Grouting system should be accomplished: slurries should be able to be filled into whole concrete seam from bottom to top equably; Grouting pipeline and pulp facility and seam face should be unimpeded; Grouting pipeline should straight, unimpeded, few elbow.
Advance to irritate mouth 2 and slurry outlet nozzle 3 and aluminium plastic composite material capsule 1 in the grouting pipeline are used pressure bind mode and sealing; Should be close to foundation pier around slurry outlet nozzle 3 and the exhaust nozzle, install firmly.
Requirement to filler 7 is: rapid hardening, high-strength reaches 30MPa 10 to 24 hours compressive strength; Super from the fluidised form simple filler, the overcurrent discrepancy in elevation is less than 4 centimetres; Do not have and shrink, aggregate size is easily peeled off less than 1 millimeter, microdilatancy, and vertical degree of free swelling maximum 0.5 ‰, operable time was greater than 40 minutes.