CN101007725B - A water-resistant magnesium oxychloride-silicon composite material and its preparation method - Google Patents
A water-resistant magnesium oxychloride-silicon composite material and its preparation method Download PDFInfo
- Publication number
- CN101007725B CN101007725B CN200710019500A CN200710019500A CN101007725B CN 101007725 B CN101007725 B CN 101007725B CN 200710019500 A CN200710019500 A CN 200710019500A CN 200710019500 A CN200710019500 A CN 200710019500A CN 101007725 B CN101007725 B CN 101007725B
- Authority
- CN
- China
- Prior art keywords
- water
- magnesium
- magnesium chloride
- oxide
- main gelling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 27
- -1 magnesium oxychloride-silicon Chemical compound 0.000 title claims abstract description 24
- 238000002360 preparation method Methods 0.000 title claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 62
- 229910001868 water Inorganic materials 0.000 title claims description 62
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims abstract description 162
- 239000000463 material Substances 0.000 claims abstract description 118
- 229910001629 magnesium chloride Inorganic materials 0.000 claims abstract description 81
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 68
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 59
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 52
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims abstract description 50
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 36
- 239000000203 mixture Substances 0.000 claims abstract description 36
- 239000004568 cement Substances 0.000 claims abstract description 22
- 239000003607 modifier Substances 0.000 claims abstract description 13
- 229910052814 silicon oxide Inorganic materials 0.000 claims abstract description 12
- 239000005995 Aluminium silicate Substances 0.000 claims abstract description 11
- 235000012211 aluminium silicate Nutrition 0.000 claims abstract description 11
- 238000003756 stirring Methods 0.000 claims abstract description 10
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims abstract description 6
- 238000002156 mixing Methods 0.000 claims abstract description 4
- 238000012856 packing Methods 0.000 claims abstract description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 32
- 239000003365 glass fiber Substances 0.000 claims description 21
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 16
- 239000000843 powder Substances 0.000 claims description 16
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 9
- 229910052710 silicon Inorganic materials 0.000 claims description 8
- 239000010703 silicon Substances 0.000 claims description 8
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Chemical compound [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 239000005871 repellent Substances 0.000 claims 4
- 230000002940 repellent Effects 0.000 claims 4
- 238000005056 compaction Methods 0.000 claims 3
- GLYYPNSUCRTMIB-UHFFFAOYSA-N [Si].[Mg].[O].[Cl] Chemical class [Si].[Mg].[O].[Cl] GLYYPNSUCRTMIB-UHFFFAOYSA-N 0.000 claims 1
- 239000002956 ash Substances 0.000 claims 1
- 150000001875 compounds Chemical class 0.000 claims 1
- RCJVRSBWZCNNQT-UHFFFAOYSA-N dichloridooxygen Chemical compound ClOCl RCJVRSBWZCNNQT-UHFFFAOYSA-N 0.000 claims 1
- 239000011159 matrix material Substances 0.000 claims 1
- 229910021487 silica fume Inorganic materials 0.000 abstract description 27
- IQYKECCCHDLEPX-UHFFFAOYSA-N chloro hypochlorite;magnesium Chemical compound [Mg].ClOCl IQYKECCCHDLEPX-UHFFFAOYSA-N 0.000 abstract description 19
- 238000011049 filling Methods 0.000 abstract description 10
- 239000012779 reinforcing material Substances 0.000 abstract description 8
- 239000002023 wood Substances 0.000 abstract description 8
- 239000002994 raw material Substances 0.000 abstract description 5
- 239000013053 water resistant agent Substances 0.000 abstract description 5
- 239000012745 toughening agent Substances 0.000 abstract description 3
- 241000274582 Pycnanthus angolensis Species 0.000 abstract description 2
- 238000005034 decoration Methods 0.000 abstract description 2
- 239000011087 paperboard Substances 0.000 abstract description 2
- 238000005452 bending Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 21
- 229910004298 SiO 2 Inorganic materials 0.000 description 18
- 239000011259 mixed solution Substances 0.000 description 13
- 238000004364 calculation method Methods 0.000 description 11
- 239000000377 silicon dioxide Substances 0.000 description 11
- 235000012239 silicon dioxide Nutrition 0.000 description 8
- 238000006703 hydration reaction Methods 0.000 description 7
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 6
- 230000036571 hydration Effects 0.000 description 6
- 229910052681 coesite Inorganic materials 0.000 description 5
- 229910052906 cristobalite Inorganic materials 0.000 description 5
- 229910052682 stishovite Inorganic materials 0.000 description 5
- 229910052905 tridymite Inorganic materials 0.000 description 5
- 238000000465 moulding Methods 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- HZVVJJIYJKGMFL-UHFFFAOYSA-N almasilate Chemical compound O.[Mg+2].[Al+3].[Al+3].O[Si](O)=O.O[Si](O)=O HZVVJJIYJKGMFL-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000000391 magnesium silicate Substances 0.000 description 2
- 229910052919 magnesium silicate Inorganic materials 0.000 description 2
- 235000019792 magnesium silicate Nutrition 0.000 description 2
- ZADYMNAVLSWLEQ-UHFFFAOYSA-N magnesium;oxygen(2-);silicon(4+) Chemical compound [O-2].[O-2].[O-2].[Mg+2].[Si+4] ZADYMNAVLSWLEQ-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 238000012619 stoichiometric conversion Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002983 wood substitute Substances 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 229910000519 Ferrosilicon Inorganic materials 0.000 description 1
- MXRIRQGCELJRSN-UHFFFAOYSA-N O.O.O.[Al] Chemical compound O.O.O.[Al] MXRIRQGCELJRSN-UHFFFAOYSA-N 0.000 description 1
- 239000011398 Portland cement Substances 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 229910021486 amorphous silicon dioxide Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 230000026030 halogenation Effects 0.000 description 1
- 238000005658 halogenation reaction Methods 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000002025 wood fiber Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/30—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing magnesium cements or similar cements
- C04B28/32—Magnesium oxychloride cements, e.g. Sorel cement
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
本发明是一种氧化硅、氧化镁、氧化铝、氯化镁系复合材料及其制备方法,复合材料采用硅灰或煅烧高岭土作为氯氧镁水泥体系的改性材料,复合材料有主胶凝材料、增强材料、增韧材料、充填材料,界面改性剂、抗水剂;制备方法是将主胶凝材料按比例计量准备,添加填充材料,增强材料,界面改性剂,增韧剂,抗水剂;经混合搅拌获氯氧镁硅系复合材料混合料,倒入模具常温下成型,脱模、养护。优点:原材料丰富、热稳性能好。制备方法简便,在室温抗弯强度20-30MPa,抗压强度60-80MPa,材料密度0.9-1.8克/立方厘米,弹性模量50GPa,替代木材,制做防火墙、门,轻质内墙、室内外装修材料以及广告灯箱、机箱托盘、包装箱板。
The present invention is a silicon oxide, magnesium oxide, aluminum oxide, magnesium chloride composite material and its preparation method. The composite material uses silica fume or calcined kaolin as the modified material of the magnesium oxychloride cement system. The composite material has a main gelling material, Reinforcing material, toughening material, filling material, interface modifier, water-resistant agent; the preparation method is to prepare the main gelling material in proportion, add filling material, reinforcing material, interface modifier, toughening agent, water-resistant agent; after mixing and stirring, the magnesium oxychloride-silicon composite material mixture is poured into a mold to form at room temperature, demolded and cured. Advantages: Abundant raw materials and good thermal stability. The preparation method is simple, the bending strength at room temperature is 20-30MPa, the compressive strength is 60-80MPa, the material density is 0.9-1.8g/cubic centimeter, and the elastic modulus is 50GPa. It can replace wood and make firewalls, doors, light interior walls, indoor External decoration materials, advertising light boxes, chassis trays, and packing box boards.
Description
技术领域technical field
本发明涉及的是一种氧化硅、氧化镁、氧化铝、氯化镁系复合材料及其制备方法,本发明是氯氧镁水泥体系的扩展和延伸,通过改性技术使得该复合材料具有水硬性,克服氯氧镁水泥软化系数低,本发明是属于氯氧镁水泥系列复合材料技术领域。The present invention relates to a silica, magnesia, alumina, magnesium chloride composite material and its preparation method. The present invention is an expansion and extension of the magnesium oxychloride cement system. The composite material has hydraulicity through modification technology, To overcome the low softening coefficient of magnesium oxychloride cement, the invention belongs to the technical field of magnesium oxychloride cement series composite materials.
背景技木background technology
氯氧镁水泥胶凝材料是由轻烧MgO2、MgCl和H2O按照一定配比调和形成,又称索瑞尔(Sorel)水泥。氯氧镁水泥是一种气硬性胶凝材料。具有一系列优良的性能主要表现在:凝结硬化快;较高的机械强度;弱碱性和低腐蚀性;具有优于硫铝酸盐水泥、矾土水泥和硅酸盐水泥的耐磨性;与木质纤维有良好粘结性,可以与多种材料形成复合材料用在代木材料;优良的阻燃性;较好的隔热性,氯氧镁水泥的导热系数为0.14~0.23W/m·K。但是氯氧镁水泥胶疑材料的也具有明显缺点和应用局限性主要表现在:耐水性较差,一般的氯氧镁水泥制品在水中浸泡28d后其强度降低70%~80‰;在潮湿环境下易吸潮返卤,制品表面出现结露现象;配比不当或原料中活性氧化镁含量过高会造成反应过快,放热集中,不仅影响生产操作,而且还容易导致产品翘曲变形。这些弊病严重影响产品质量,制约着行业的发展。Magnesium oxychloride cement cement is formed by blending light-burned MgO 2 , MgCl and H 2 O according to a certain ratio, and is also called Sorel cement. Magnesium oxychloride cement is an air-hardening cementitious material. A series of excellent properties are mainly manifested in: fast setting and hardening; high mechanical strength; weak alkalinity and low corrosion resistance; wear resistance better than sulphoaluminate cement, alumina cement and Portland cement; It has good adhesion with wood fiber, and can form composite materials with various materials to be used as wood substitute materials; excellent flame retardancy; good heat insulation, the thermal conductivity of magnesium oxychloride cement is 0.14~0.23W/m ·K. However, magnesium oxychloride cement adhesive materials also have obvious disadvantages and application limitations, mainly in: poor water resistance, the strength of general magnesium oxychloride cement products is reduced by 70% to 80‰ after soaking in water for 28 days; It is easy to absorb moisture and return to halogen, and condensation will appear on the surface of the product; improper proportion or too high content of active magnesium oxide in the raw material will cause too fast reaction and concentrated heat release, which not only affects the production operation, but also easily leads to warping and deformation of the product. These ills seriously affect product quality and restrict the development of the industry.
氯氧镁水泥主要水化相是(5Mg(OH),MgCl2,8H2O)简称5相和(3Mg(OH)2,MgCl2,8H2O)简称3相,氯氧镁水泥在MgO,MgCl2,H2O三元系统中的水化反应按下式表示:The main hydration phases of magnesium oxychloride cement are (5Mg(OH), MgCl 2 , 8H 2 O) referred to as 5 phases and (3Mg(OH) 2 , MgCl 2 , 8H 2 O) referred to as 3 phases, magnesium oxychloride cement in MgO , MgCl 2 , H 2 O hydration reaction in the ternary system is represented by the following formula:
5.1.8相5.1.8 Phase
5MgO+MgCl2+13H2O=5Mg(OH)2·MgCl2·8H2O......(1)5MgO+MgCl 2 +13H 2 O=5Mg(OH) 2 ·MgCl 2 ·8H 2 O...(1)
3.1.8相3.1.8 phase
3MgO+MgCl2+11H2O=3Mg(OH)2·MgCl2·8H2O......(2)3MgO+MgCl 2 +11H 2 O=3Mg(OH) 2 ·MgCl 2 ·8H 2 O...(2)
氯氧镁水化相5.1.8相、3.1.8相的结构是一种含氯的复盐,具有水溶性,在有水浸泡的条件下,水化相解体,形成Cl离子和Mg(OH)2沉淀,这也是氯氧镁水泥软化系数低,不耐水的主要原因。在氯氧镁水泥水化体系中主要水化相是5.1.8相。The structure of phase 5.1.8 and phase 3.1.8 of magnesium oxychloride hydration phase is a chlorine-containing double salt, which is water-soluble. Under the condition of soaking in water, the hydration phase disintegrates to form Cl ions and Mg(OH ) 2 Precipitation, which is also the main reason for the low softening coefficient and water resistance of magnesium oxychloride cement. The main hydration phase in the magnesium oxychloride cement hydration system is the 5.1.8 phase.
发明内容Contents of the invention
本发明的目的在于针对上述存在的缺陷,提出一种高活性氧化硅、氧化镁、氯化镁系的水硬性氯氧镁水泥复合材料及其制备方法,通过高活性氧化硅、氧化铝的改性,使得氯氧镁水泥复合材料既具有氯氧镁胶凝材料快硬早强性质,又具有硅酸镁、铝硅酸镁材料的水硬性,在该体系中掺加天然纤维、玻璃纤维、增韧材料、界面改性剂和抗水剂,使得本发明材料具有木材等材料的性质,并可取代木材,应用于代木材料,节约大量的天然木材资源。The object of the present invention is to aim at the defect of above-mentioned existence, propose a kind of hydraulic magnesium oxychloride cement composite material and preparation method thereof of highly active silicon oxide, magnesia, magnesium chloride system, through the modification of high active silicon oxide, aluminum oxide, The magnesium oxychloride cement composite material not only has the rapid hardening and early strength properties of magnesium oxychloride cementitious materials, but also has the hydraulic properties of magnesium silicate and magnesium aluminosilicate materials. Adding natural fibers, glass fibers, toughening The material, the interface modifier and the water-resistant agent make the material of the present invention have the properties of wood and other materials, and can replace wood and be applied to wood substitute materials, saving a large amount of natural wood resources.
本发明的原理是利用高活性、无定形二氧化硅和煅烧高岭土-偏高岭土。硅铁合金生产中在高温作用下,二氧化硅(SiO2)分解形成一氧化硅(SiO)气体逸出高温炉体与空气中的氧形成亚微米尺度的二氧化硅称为硅灰,硅灰具有较高的化学反应活性和火山灰活性。高岭土(Al2O3,2SiO2,2H2O)经过700℃~900℃煅烧形成偏高岭土,原有层状结构的高岭土分解形成具有无定形的SiO2和Al2O3,偏高岭土具有很高的化学反应活性和火山灰活性。在MgO-MgCl2体系中加入硅灰或者偏高岭土可以形成部分水硬性水化产物达到对氯氧镁水泥的改性。The principle of the present invention is the utilization of highly reactive, amorphous silica and calcined kaolin-metakaolin. Under the action of high temperature in the production of ferrosilicon alloy, silicon dioxide (SiO 2 ) decomposes to form silicon monoxide (SiO) gas escapes from the high-temperature furnace body and oxygen in the air to form submicron-scale silicon dioxide called silica fume, silica fume It has high chemical reactivity and pozzolanic activity. Kaolin (Al 2 O 3 , 2SiO 2 , 2H 2 O) is calcined at 700°C to 900°C to form metakaolin. The original layered kaolin decomposes to form amorphous SiO 2 and Al 2 O 3 . Metakaolin has a very High chemical reactivity and pozzolanic activity. Adding silica fume or metakaolin to MgO-MgCl 2 system can form part of hydraulic hydration products to modify magnesium oxychloride cement.
在常温下氧化镁和硅灰或者与偏高岭土中的无定形二氧化硅反应,水化相MgO,nSiO2,mH2O具有无定形结构,属于硅酸镁凝胶,有很高的结构强度。在常温下氧化镁与偏高岭土中的无定形氧化铝反应,形成硅铝酸镁MgO,xAl2O3,zSiO2,yH2O水化相,相当于铝取代部分硅的位置,铝与硅形成置换固溶体,水化相属于非晶结构,具有凝胶性质。通过添加锯末填充材料,添加短玻纤增强材料(短玻纤长度3-5mm),添加界面改性剂--苯胺甲基三乙基硅烷,添加增韧材料如60~80目橡胶粉,添加抗水剂如磷酸,使得本发明材料具有木材性能可以代木使用。Magnesium oxide reacts with silica fume or with amorphous silica in metakaolin at room temperature, the hydrated phase MgO, nSiO 2 , mH 2 O has an amorphous structure, belongs to magnesium silicate gel, and has high structural strength . Magnesium oxide reacts with amorphous alumina in metakaolin at room temperature to form magnesium aluminosilicate MgO, xAl 2 O 3 , zSiO 2 , yH 2 O hydrated phase, which is equivalent to the position where aluminum replaces part of silicon, aluminum and silicon A replacement solid solution is formed, and the hydrated phase is an amorphous structure with gel properties. By adding sawdust filler material, adding short glass fiber reinforcement (short glass fiber length 3-5mm), adding interface modifier - aniline methyl triethyl silane, adding toughening materials such as 60-80 mesh rubber powder, adding Water-resistant agents such as phosphoric acid make the material of the present invention have wood properties and can be used instead of wood.
本发明的技术解决方案:氧化硅、氧化镁、氧化铝、氯化镁系复合材料,其特征是该复合材料采用硅灰或煅烧高岭土作为氯氧镁水泥体系的改性材料,该复合材料有主胶凝材料、增强材料、增韧材料、充填材料、界面改性剂、抗水剂,它们之间的重量比如下:Technical solution of the present invention: silicon oxide, magnesium oxide, aluminum oxide, magnesium chloride composite material, characterized in that the composite material uses silica fume or calcined kaolin as the modified material of the magnesium oxychloride cement system, and the composite material has a main glue Concrete material, reinforcement material, toughening material, filling material, interface modifier, water resistance agent, the weight ratio between them is as follows:
主胶凝材料∶增强材料=1∶0.01-0.03;Main gelling material: reinforcing material = 1: 0.01-0.03;
主胶凝材料∶充填材料=1∶0.04-0.25;Main gelling material: filling material = 1: 0.04-0.25;
主胶凝材料∶界面改性剂=1∶0.001-0.003;Main gelling material: interface modifier = 1: 0.001-0.003;
主胶凝材料∶增韧材料=1∶0.02-0.08;Main gelling material: toughening material = 1: 0.02-0.08;
主胶凝材料∶抗水剂=1∶0.002-0.006。Main gelling material:water repellant=1:0.002-0.006.
氧化硅、氧化镁、氧化铝、氯化镁系复合材料的制备方法,其特征是将主胶凝材料按比例计量准备,然后添加占主胶凝材料4%-25%重量的锯末填充材料,添加占主胶凝材料1%-3%重量的短玻纤增强材料,添加占主胶凝材料0.1%-0.3%重量的界面改性剂,添加占主胶凝材料重量2%-8%的增韧剂,添加占主胶凝材料重量0.2%-0.6%的抗水剂;上述组份经过混合搅拌10-15分钟获得氯氧镁硅系复合材料混合料,再将上述的混合物倒入模具内常温下成型,4-24小时后脱模取出试样自然养护。The preparation method of silicon oxide, magnesium oxide, aluminum oxide, and magnesium chloride-based composite materials is characterized in that the main gelling material is measured and prepared in proportion, and then sawdust filler material accounting for 4%-25% by weight of the main gelling material is added. 1%-3% by weight of the main gelling material short glass fiber reinforced material, adding an interface modifier accounting for 0.1%-0.3% by weight of the main gelling material, adding 2%-8% of the weight of the main gelling material for toughening agent, adding 0.2%-0.6% water-repelling agent accounting for the weight of the main gelling material; the above-mentioned components are mixed and stirred for 10-15 minutes to obtain the magnesium oxychloride-silicon composite material mixture, and then the above-mentioned mixture is poured into the mold at room temperature After molding, demould after 4-24 hours, take out the sample for natural curing.
硅灰和偏高岭土分别按氧化硅的含量计算与氧化镁、氯化镁和水的摩尔比,确定摩尔比之后再换算成重量比。The molar ratios of silica fume and metakaolin to magnesium oxide, magnesium chloride and water are respectively calculated according to the content of silicon oxide, and then converted into weight ratios after determining the molar ratios.
氯氧镁硅系复合材料的配合比按摩尔比计算,个组分摩尔比和重量比可以互相换算,计算准则如下;The mix ratio of the magnesium oxychloride-silicon composite material is calculated based on the molar ratio, and the molar ratio and weight ratio of each component can be converted to each other, and the calculation criteria are as follows;
硅灰(SiO2)∶氧化镁∶氯化镁∶水=0.05~1∶6~13∶1∶4.8~11.3(摩尔比)按化学计量式折算重量比为Silica fume (SiO 2 ): magnesium oxide: magnesium chloride: water = 0.05~1:6~13:1:4.8~11.3 (molar ratio) according to stoichiometric conversion weight ratio is
硅灰(SiO2)∶氧化镁∶氯化镁∶水=3~60∶240~520∶203∶87~203(重量比)-----------(8)Silica fume (SiO 2 ): magnesium oxide: magnesium chloride: water = 3 ~ 60: 240 ~ 520: 203: 87 ~ 203 (weight ratio) -----------(8)
偏高岭土中的SiO2∶氧化镁∶氯化镁∶水=0.05~1∶6~13∶1∶7.5~13.8(摩尔比)------(9)SiO 2 in metakaolin: magnesium oxide: magnesium chloride: water = 0.05~1:6~13:1:7.5~13.8 (molar ratio)------(9)
按偏高岭土化学计量式折算重量比为According to metakaolin stoichiometric conversion weight ratio is
偏高岭土∶氧化镁∶氯化镁∶水=5.6~111∶240~520∶203∶135~248(重量比)-----(9-1)Metakaolin: Magnesium Oxide: Magnesium Chloride: Water = 5.6~111: 240~520: 203: 135~248 (weight ratio) -----(9-1)
按上式配合比配置的混合料我们称为主胶凝材料。The mixture configured according to the above formula is called the main cementitious material.
在(8)、(9)式中的硅灰和偏高岭土的计算按照实际二氧化硅含量计算摩尔数。由于高岭土矿物组成为Al2O3,2SiO2,2H2O,经过活化煅烧,失去结晶水,偏高岭土中的二氧化硅和氧化铝有固定的比例,通过测定SiO2的含量就可以计算出偏高岭土的含量,因此在摩尔比配比中(见8、9式)仅以计算二氧化硅含量为主。在(8)式中,氯化镁溶液的浓度在50%~70%之间变化,在(9)式中氯化镁溶液的浓度在45%~60%之间变化(见附注计算实例)。Calculation of silica fume and metakaolin in formulas (8) and (9) is based on the actual silica content to calculate the number of moles. Since the mineral composition of kaolin is Al 2 O 3 , 2SiO 2 , and 2H 2 O, after activation and calcination, the crystal water will be lost. The silica and alumina in metakaolin have a fixed ratio, which can be calculated by measuring the content of SiO 2 The content of metakaolin, therefore, in the molar ratio (see formulas 8 and 9), only the content of silicon dioxide is mainly calculated. In (8) formula, the concentration of magnesium chloride solution varies between 50%~70%, and in (9) formula, the concentration of magnesium chloride solution varies between 45%~60% (seeing annotated calculation examples).
将主胶凝材料按比例计量准备,然后计量占主胶凝材料4%-25%重量的锯末填充材料,计量占主胶凝材料1%-3%重量的短玻纤增强材料(短玻纤长度3-5mm),计量占主胶凝材料0.1%-0.3%重量的界面改性剂如苯胺甲基三乙基硅烷,计量占主胶凝材料重量2%-8%的增韧剂(如60~80目橡胶粉),计量占主胶凝材料重量0.2%-0.6%的抗水剂如磷酸。The main cementitious material is measured and prepared according to the proportion, and then the sawdust filling material accounting for 4%-25% by weight of the main cementitious material is measured, and the short glass fiber reinforced material (short glass fiber length 3-5mm), the metering accounts for the interface modifier such as anilinomethyltriethylsilane of 0.1%-0.3% weight of the main gelling material, and the metering accounts for the toughening agent of 2%-8% of the main gelling material weight (such as 60-80 mesh rubber powder), and measure 0.2%-0.6% water-resistant agent such as phosphoric acid, which accounts for 0.2%-0.6% of the weight of the main gelling material.
将计量的硅灰或者偏高岭土、氧化镁、锯末、短玻纤增强材料(短玻纤长度3-5mm)、增韧材料如60~80目橡胶粉放入搅拌机中,干混合搅拌2-4分钟,形成均匀的干混合料。Put measured silica fume or metakaolin, magnesia, sawdust, short glass fiber reinforced material (short glass fiber length 3-5mm), toughening material such as 60-80 mesh rubber powder into the mixer, dry mix and stir for 2-4 minutes to form a homogeneous dry mix.
氯化镁混合溶液的配制,按比例先将氯化镁和水配制成氯化镁溶液,再加入磷酸和苯胺甲基三乙基硅烷获得氯化镁混合溶液,再将氯化镁混合溶液均匀加入盛有干混合料的搅拌机中,搅拌5-10分钟获得氯氧镁硅系复合材料混合料。The preparation of the magnesium chloride mixed solution is first prepared with magnesium chloride and water to form a magnesium chloride solution in proportion, then adding phosphoric acid and anilinomethyltriethylsilane to obtain a magnesium chloride mixed solution, and then adding the magnesium chloride mixed solution evenly into a mixer filled with a dry mixture, Stir for 5-10 minutes to obtain the magnesium oxychloride-silicon composite material mixture.
然后将搅拌好的氯氧镁硅系复合材料混合料倒入模具内常温下成型,4-24小时后脱模取出试样自然养护。采用自然养护,避免淋雨,经过7-28天养护既得成品。Then pour the stirred magnesium oxychloride-silicon composite material mixture into the mold at room temperature for molding, demould after 4-24 hours, take out the sample for natural curing. Use natural conservation, avoid rain, and after 7-28 days of conservation, the finished product will be obtained.
本发明的优点:原材料丰富、组成的氯氧镁硅系复合材料的热稳性能好,制备工艺方法筒单。材料在自然养护28天后的室温抗弯强度为20-30MPa,抗压强度为60-80MPa,材料密度0.9-1.8克/立方厘米,弹性模量50GPa,可替代木材,节约大量的木材资源。以它为基料制成的复合材料可制做防火墙、防火门、轻质内墙、室内外装修材料以及广告灯箱、机箱托盘、包装箱板等产品。The invention has the advantages of abundant raw materials, good thermal stability of the magnesium oxychloride silicon composite material, and simple preparation process. After 28 days of natural curing, the room temperature flexural strength of the material is 20-30MPa, the compressive strength is 60-80MPa, the material density is 0.9-1.8g/cm3, and the elastic modulus is 50GPa. It can replace wood and save a lot of wood resources. Composite materials based on it can be used to make firewalls, fire doors, lightweight interior walls, indoor and outdoor decoration materials, advertising light boxes, chassis trays, packing box boards and other products.
附图说明Description of drawings
附图1是本发明一种耐水氯氧镁硅系复合材料及其制备方法中以硅灰为原料的流程图。Accompanying drawing 1 is a kind of water-resistant magnesium oxychloride silicon composite material of the present invention and its preparation method in using silica fume as raw material flow chart.
附图2是本发明一种耐水氯氧镁硅系复合材料及其制备方法中以偏高岭土为原料的流程图。Accompanying drawing 2 is a flow chart of using metakaolin as raw material in a water-resistant magnesium oxychloride silicon-based composite material and its preparation method of the present invention.
具体实施方式Detailed ways
实施例1:采用硅灰Embodiment 1: adopt silica fume
取主胶凝材料硅灰(SiO2)∶氧化镁∶氯化镁∶水的摩尔比0.05∶7∶1∶4.8,换算成重量比为3∶280∶203∶87,经过化简计算,硅灰(SiO2)∶氧化镁∶氯化镁∶水的重量百分比为0.5%∶48.85%∶35.45%∶15.18%。取主胶凝材料1000Kg,其中硅灰(SiO2)5Kg、氧化镁488.5Kg、氯化镁354.5Kg、水151.8Kg。外掺填充和增强材料,取占主胶凝材料4%的锯末40Kg,取占主胶凝材料1%短玻纤(规格3mm)10Kg。取占主胶凝材料0.2%磷酸2Kg,取占主胶凝材料0.1%的苯胺甲基三乙基硅烷1Kg,取占主胶凝材料2%的60~80目橡胶粉20Kg。Take the main gelling material silica fume (SiO 2 ): magnesium oxide: magnesium chloride: water molar ratio of 0.05:7:1:4.8, converted into a weight ratio of 3:280:203:87, after simplified calculation, silica fume ( The weight percentage of SiO 2 ): magnesium oxide: magnesium chloride: water is 0.5%: 48.85%: 35.45%: 15.18%. Take 1000Kg of the main gelling material, including 5Kg of silica fume (SiO 2 ), 488.5Kg of magnesium oxide, 354.5Kg of magnesium chloride, and 151.8Kg of water. For external filling and reinforcing materials, take 40Kg of sawdust accounting for 4% of the main cementitious material, and take 10Kg of short glass fibers (specification 3mm) accounting for 1% of the main cementitious material. Get 2Kg of phosphoric acid accounting for 0.2% of the main gelling material, 1Kg of anilinomethyltriethylsilane accounting for 0.1% of the main gelling material, and 20Kg of 60-80 mesh rubber powder accounting for 2% of the main gelling material.
将计量的氯化镁354.5Kg、水151.8Kg混合溶解成溶液,再将计量的磷酸2Kg、苯胺甲基三乙基硅烷1Kg加入氯化镁溶液混合获得氯化镁混合溶液备用。先将计量的硅灰、氧化镁、锯末、短玻纤、和橡胶粉放入搅拌机中干混和2分钟,然后加入配置的氯化镁混合溶液再搅拌5分钟,获得均匀混合料,浇筑入模具,人工捣固密实成型。室内自然养护4小时后脱模,经过7天到28天的自然养护既得成品。Mix and dissolve measured magnesium chloride 354.5Kg and water 151.8Kg to form a solution, then add measured phosphoric acid 2Kg and anilinomethyltriethylsilane 1Kg into the magnesium chloride solution and mix to obtain a magnesium chloride mixed solution for later use. First put the measured silica fume, magnesium oxide, sawdust, short glass fiber, and rubber powder into the mixer and dry mix for 2 minutes, then add the prepared magnesium chloride mixed solution and stir for 5 minutes to obtain a uniform mixture, pour it into the mold, and manually Tamp compactly. After 4 hours of indoor natural curing, the mold is demoulded, and after 7 to 28 days of natural curing, the finished product is obtained.
实施例2:采用硅灰Embodiment 2: adopt silica fume
取主胶凝材料硅灰(SiO2)∶氧化镁∶氯化镁∶水的摩尔比=1∶13∶1∶11.3,换算成重量比为60∶520∶203∶203,经过化简计算,硅灰(SiO2)∶氧化镁∶氯化镁∶水的重量百分比为6.1%∶52.7%∶20.6%∶20.6%。取主胶凝材料1000Kg,其中硅灰(SiO2)61Kg、氧化镁527Kg、氯化镁206Kg、水206Kg。外掺填充和增强材料,取占主胶凝材料25%的锯末250Kg,取占主胶凝材料3%短玻纤(规格5mm)30Kg。取占主胶凝材料0.6%的磷酸6Kg,取占主胶凝材料0.3%的苯胺甲基三乙基硅烷3Kg,取占主胶凝材料8%的60~80目橡胶粉80Kg。Take the main gelling material silica fume (SiO 2 ): magnesium oxide: magnesium chloride: water molar ratio = 1: 13: 1: 11.3, converted into a weight ratio of 60: 520: 203: 203, after simplified calculation, silica fume The weight percentage of (SiO 2 ):magnesium oxide:magnesium chloride:water is 6.1%:52.7%:20.6%:20.6%. Take 1000Kg of the main gelling material, including 61Kg of silica fume (SiO 2 ), 527Kg of magnesium oxide, 206Kg of magnesium chloride, and 206Kg of water. For external filling and reinforcing materials, take 250Kg of sawdust accounting for 25% of the main cementitious material, and take 30Kg of short glass fibers (specification 5mm) accounting for 3% of the main cementitious material. Get 6Kg of phosphoric acid accounting for 0.6% of the main gelling material, 3Kg of anilinomethyltriethylsilane accounting for 0.3% of the main gelling material, and 80Kg of 60-80 mesh rubber powder accounting for 8% of the main gelling material.
将计量的氯化镁206Kg、水206Kg混合溶解成溶液备用,再将计量的磷酸6Kg、苯胺甲基三乙基硅烷3Kg加入氯化镁溶液混合获得氯化镁混合溶液备用。先将计量的硅灰、氧化镁、锯末和橡胶粉放入搅拌机中干混和4分钟,然后加入已配置的氯化镁混合溶液再搅拌10分钟,获得均匀混合料,浇筑入模具,人工捣固密实成型。室内自然养护24小时后脱模,经过7天到28天的自然养护既得成品。Mix and dissolve 206Kg of measured magnesium chloride and 206Kg of water to form a solution for later use, then add 6Kg of measured phosphoric acid and 3Kg of anilinomethyltriethylsilane into the magnesium chloride solution and mix to obtain a magnesium chloride mixed solution for later use. First put the measured silica fume, magnesium oxide, sawdust and rubber powder into the mixer and dry mix for 4 minutes, then add the prepared magnesium chloride mixed solution and stir for 10 minutes to obtain a uniform mixture, pour it into the mold, and manually tamp and compact it. . After 24 hours of indoor natural curing, the mold is demoulded, and after 7 to 28 days of natural curing, the finished product is obtained.
实施例3:采用硅灰Embodiment 3: adopt silica fume
取主胶凝材料硅灰(SiO2)∶氧化镁∶氯化镁∶水的摩尔比=0.75∶9.5∶1∶8.1,换算成重量比为45∶380∶203∶145.8,经过化简,硅灰(SiO2)∶氧化镁∶氯化镁∶水的重量百分比为5.8%∶49.1%∶26.2%∶18.9%。取主胶凝材料1000Kg,其中硅灰(SiO2)58Kg、氧化镁491Kg、氯化镁262Kg、水189Kg。外掺填充和增强材料,取占主胶凝材料6%的锯末60Kg,取占主胶凝材料2%短玻纤(规格5mm)20Kg。取占主胶凝材料0.4%磷酸4Kg,取占主胶凝材料0.2%苯胺甲基三乙基硅烷2Kg,取占主胶凝材料5%的60~80目橡胶粉50Kg。Take the main gelling material silica fume (SiO 2 ): magnesium oxide: magnesium chloride: water molar ratio = 0.75: 9.5: 1: 8.1, converted into a weight ratio of 45: 380: 203: 145.8, after simplification, silica fume ( The weight percentage of SiO 2 ): magnesium oxide: magnesium chloride: water is 5.8%: 49.1%: 26.2%: 18.9%. Take 1000Kg of the main gelling material, including 58Kg of silica fume (SiO 2 ), 491Kg of magnesium oxide, 262Kg of magnesium chloride, and 189Kg of water. For external filling and reinforcing materials, take 60Kg of sawdust accounting for 6% of the main cementitious material, and take 20Kg of short glass fibers (specification 5mm) accounting for 2% of the main cementitious material. Get 4Kg of 0.4% phosphoric acid as the main gelling material, 2Kg of 0.2% anilinomethyltriethylsilane as the main gelling material, and 50Kg of 60-80 mesh rubber powder accounting for 5% of the main gelling material.
将计量的氯化镁262Kg、水189Kg混合溶解成溶液,再将计量的磷酸4Kg、苯胺甲基三乙基硅烷2Kg加入氯化镁溶液混合获得氯化镁混合溶液备用。先将计量的硅灰、氧化镁、锯末、短玻纤和橡胶粉放入搅拌机中干混和3分钟,然后加入配置的氯化镁混合溶液再搅拌8分钟,获得均匀混合料,浇筑入模具,人工捣固密实成型。室内自然养护12小时后脱模,经过7天到28天的养护既得成品。Mix and dissolve 262Kg of measured magnesium chloride and 189Kg of water to form a solution, then add 4Kg of measured phosphoric acid and 2Kg of anilinomethyltriethylsilane into the magnesium chloride solution and mix to obtain a magnesium chloride mixed solution for later use. Put the measured silica fume, magnesium oxide, sawdust, short glass fiber and rubber powder into the mixer and dry mix for 3 minutes, then add the prepared magnesium chloride mixed solution and stir for 8 minutes to obtain a uniform mixture, pour it into the mold, and manually pound it Solid compact molding. After 12 hours of indoor natural curing, the mold will be demoulded, and after 7 to 28 days of curing, the finished product will be obtained.
实施例4:采用偏高岭土Embodiment 4: adopt metakaolin
取主胶凝材料偏高岭土中的SiO2∶氧化镁∶氯化镁∶水的摩尔比=0.05∶6∶1∶7.5,换算成重量比为偏高岭土∶氧化镁∶氯化镁∶水=5.6∶240∶203∶135,经过化简,偏高岭土∶氧化镁∶氯化镁∶水的重量百分比为1.0%∶41.1%∶34.8%∶23.1%。取主胶凝材料1000Kg,其中偏高岭土10Kg、氧化镁411Kg、氯化镁348Kg、水231Kg。外掺填充和增强材料,取占主胶凝材料4%的锯末40Kg,占主胶凝材料1%短玻纤(规格3mm)10Kg,取占主胶凝材料0.2%磷酸2Kg,取占主胶凝材料0.1%苯胺甲基三乙基硅烷1Kg,取占主胶凝材料2%的60~80目橡胶粉20Kg。Get the SiO2 in the main gelling material metakaolin: magnesium oxide: magnesium chloride: the molar ratio of water=0.05:6:1:7.5, convert the weight ratio into metakaolin: magnesium oxide: magnesium chloride: water=5.6:240:203 : 135, through simplification, metakaolin: magnesium oxide: magnesium chloride: the weight percent of water is 1.0%: 41.1%: 34.8%: 23.1%. Take 1000Kg of the main gelling material, including 10Kg of metakaolin, 411Kg of magnesium oxide, 348Kg of magnesium chloride, and 231Kg of water. Filling and reinforcing materials are added externally, 40Kg of sawdust accounting for 4% of the main cementitious material, 10Kg of short glass fiber (specification 3mm) accounting for 1% of the main cementitious material, 2Kg of phosphoric acid accounting for 0.2% of the main cementitious material, and accounting for the main gelling material The gelling material is 0.1% anilinomethyltriethylsilane 1Kg, and 20Kg of 60-80 mesh rubber powder accounting for 2% of the main gelling material is taken.
将计量的氯化镁348Kg、水231Kg混合溶解成溶液,再将计量的磷酸2Kg、苯胺甲基三乙基硅烷1Kg加入氯化镁溶液混合获得氯化镁混合溶液备用。先将计量的偏高岭土10Kg、氧化镁411Kg、锯末40Kg、短玻纤10Kg和橡胶粉20Kg放入搅拌机中干混和2分钟,然后加入配置的氯化镁溶液再搅拌5分钟,获得均匀混合料,浇筑入模具,人工捣固密实成型。室内自然养护4小时后脱模,经过7天到28天的养护既得成品。Mix and dissolve 348Kg of magnesium chloride and 231Kg of water to form a solution, then add 2Kg of phosphoric acid and 1Kg of anilinomethyltriethylsilane into the magnesium chloride solution and mix to obtain a mixed solution of magnesium chloride for later use. First put 10Kg of metakaolin, 411Kg of magnesium oxide, 40Kg of sawdust, 10Kg of short glass fiber and 20Kg of rubber powder into the mixer for 2 minutes, then add the prepared magnesium chloride solution and stir for 5 minutes to obtain a uniform mixture. The mold is compacted by manual tamping. After 4 hours of indoor natural curing, the mold is demoulded, and after 7 to 28 days of curing, the finished product is obtained.
实施例5:采用偏高岭土Embodiment 5: adopt metakaolin
取主胶凝材料偏高岭土中的SiO2∶氧化镁∶氯化镁∶水的摩尔比=1∶13∶1∶13.8,换算成重量比为偏高岭土∶氧化镁∶氯化镁∶水=111∶520∶203∶248。经过化简计算,偏高岭土∶氧化镁∶氯化镁∶水的重量百分比为10.2%∶48.1%∶18.8%∶22.9%。取主胶凝材料1000Kg,其中偏高岭土102Kg、氧化镁481Kg、氯化镁188Kg、水229Kg。外掺填充和增强材料,取占主胶凝材料25%的锯末250Kg,占主胶凝材料3%短玻纤(规格5mm)30Kg。外掺改性剂,取占主胶凝材料0.6%磷酸6Kg,取占主胶凝材料0.3%苯胺甲基三乙基硅烷3Kg,取占主胶凝材料8%的60~80目橡胶粉80Kg。Get SiO2 in the main gelling material metakaolin: magnesium oxide: magnesium chloride: the molar ratio of water=1: 13: 1: 13.8, convert into weight ratio and be metakaolin: magnesium oxide: magnesium chloride: water=111: 520: 203 : 248. After simplified calculation, the weight percentage of metakaolin: magnesium oxide: magnesium chloride: water is 10.2%: 48.1%: 18.8%: 22.9%. Take 1000Kg of the main gelling material, including 102Kg of metakaolin, 481Kg of magnesium oxide, 188Kg of magnesium chloride, and 229Kg of water. For external filling and reinforcing materials, take 250Kg of sawdust accounting for 25% of the main cementitious material, and 30Kg of short glass fiber (specification 5mm) accounting for 3% of the main cementitious material. External modifier, take 0.6% of the main gelling material phosphoric acid 6Kg, take 0.3% of the main gelling material aniline methyl triethyl silane 3Kg, take 80Kg of 60-80 mesh rubber powder accounting for 8% of the main gelling material .
将计量的氯化镁188Kg、水229Kg混合溶解成溶液,再将计量的磷酸6Kg、苯胺甲基三乙基硅烷3Kg加入氯化镁溶液混合获得氯化镁混合溶液备用。先将计量的偏高岭土、氧化镁、锯末、短玻纤和橡胶粉放入搅拌机中干混和4分钟,将然后加入配置的氯化镁混合溶液再搅拌10分钟,获得均匀混合料,浇筑入模具,人工捣固密实成型。室内自然养护24小时后脱模,经过7天到28天的养护既得成品。Mix and dissolve the measured magnesium chloride 188Kg and water 229Kg to form a solution, then add the measured phosphoric acid 6Kg and anilinomethyltriethylsilane 3Kg into the magnesium chloride solution and mix to obtain a magnesium chloride mixed solution for later use. Put the measured metakaolin, magnesium oxide, sawdust, short glass fiber and rubber powder into the mixer and dry mix for 4 minutes, then add the prepared magnesium chloride mixed solution and stir for 10 minutes to obtain a uniform mixture, pour it into the mold, and manually Tamp compactly. After 24 hours of indoor natural curing, the mold will be demoulded, and after 7 to 28 days of curing, the finished product will be obtained.
实施例6:采用偏高岭土Embodiment 6: adopt metakaolin
取主胶凝材料偏高岭土中的SiO2∶氧化镁∶氯化镁∶水的摩尔比=0.5∶8.5∶1∶10.7,换算成重量比为偏高岭土∶氧化镁∶氯化镁∶水=55.5∶340∶203∶193。经过化简计算,偏高岭土∶氧化镁∶氯化镁∶水的重量百分比为7%∶43%∶25.6%∶24.4%。取主胶凝材料1000Kg,其中偏高岭土7Kg、氧化镁430Kg、氯化镁256Kg、水244Kg。外掺,取占主胶凝材料7%的锯末70Kg,占主胶凝材料2%短玻纤(规格3mm)20Kg。取占主胶凝材料0.4%磷酸4Kg,取占主胶凝材料0.2%苯胺甲基三乙基硅烷2Kg,取占主胶凝材料5%的60~80目橡胶粉50Kg。Get SiO2 in the main gelling material metakaolin: magnesium oxide: magnesium chloride: the molar ratio of water=0.5:8.5:1:10.7, convert into weight ratio and be metakaolin: magnesium oxide: magnesium chloride: water=55.5:340:203 : 193. After simplified calculation, the weight percentage of metakaolin: magnesium oxide: magnesium chloride: water is 7%: 43%: 25.6%: 24.4%. Take 1000Kg of the main gelling material, including 7Kg of metakaolin, 430Kg of magnesium oxide, 256Kg of magnesium chloride, and 244Kg of water. For external mixing, take 70Kg of sawdust accounting for 7% of the main gelling material, and 20Kg of short glass fiber (specification 3mm) accounting for 2% of the main gelling material. Get 4Kg of 0.4% phosphoric acid as the main gelling material, 2Kg of 0.2% anilinomethyltriethylsilane as the main gelling material, and 50Kg of 60-80 mesh rubber powder accounting for 5% of the main gelling material.
将计量的氯化镁256Kg、水244Kg混合溶解成溶液,再将计量的磷酸4Kg、苯胺甲基三乙基硅烷2Kg加入氯化镁溶液混合获得氯化镁混合溶液备用。先将计量的偏高岭土、氧化镁、锯末、短玻纤和橡胶粉放入搅拌机中干混和3分钟,然后加入配置的氯化镁溶液再搅拌8分钟,获得均匀混合料,浇筑入模具,人工捣固密实成型。室内自然养护12小时后脱模,经过7天到28天的养护既得成品。Mix and dissolve 256Kg of magnesium chloride and 244Kg of water to form a solution, then add 4Kg of phosphoric acid and 2Kg of anilinomethyltriethylsilane into the magnesium chloride solution and mix to obtain a magnesium chloride mixed solution for later use. First put the measured metakaolin, magnesium oxide, sawdust, short glass fiber and rubber powder into the mixer and dry mix for 3 minutes, then add the prepared magnesium chloride solution and stir for 8 minutes to obtain a uniform mixture, pour it into the mold, and manually tamp it Dense molding. After 12 hours of indoor natural curing, the mold will be demoulded, and after 7 to 28 days of curing, the finished product will be obtained.
附注:配合比计算相关数据和计算原则Note: Relevant data and calculation principles for the calculation of the mix ratio
一、摩尔分子量的取值1. The value of molar molecular weight
1.MgOmol=40克1. MgO mol = 40 grams
2.MgCl2 6H2Omol=203克2. MgCl 2 6H 2 O mol = 203 grams
3.MgCl2=24+35.45×2=94.9克3. MgCl 2 =24+35.45×2=94.9 grams
4.6H2O=6×18=108克4.6H 2 O=6×18=108g
5.偏高岭土Al2O3·2SiO2mol=222克5. Metakaolin Al 2 O 3 2SiO 2mol = 222 grams
6.高岭土Al2O3·2SiO22H2Omol=258克6. Kaolin Al 2 O 3 2SiO 2 2H 2 O mol = 258 grams
7.Al2O3mol=102克7. Al 2 O 3mol = 102 grams
8.SiO2mol=60克8. SiO 2mol = 60 grams
二、氯化镁溶液配制Two, magnesium chloride solution preparation
MgCl2 6H2Omol=203克MgCl 2 6H 2 O mol = 203 grams
1、50%氯化镁溶液的一摩尔氯化镁需加水量的计算:1. Calculation of the amount of water to be added to one mole of magnesium chloride in a 50% magnesium chloride solution:
MgCl2 6H2Omol=203克MgCl 2 6H 2 O mol = 203 grams
H2O=203克,摩尔数为11.3H 2 O = 203 grams, the number of moles is 11.3
一摩尔氯化镁需加水量=203克One mole of magnesium chloride needs to add water = 203 grams
2、70%浓度的氯化镁溶液一摩尔氯化镁需加水的计算:2. The calculation of adding water to one mole of magnesium chloride solution with a concentration of 70% magnesium chloride:
MgCl2 6H2O=203gMgCl 2 6H 2 O = 203g
一摩尔氯化镁需加水量=203/.07-203=87(克)A mole of magnesium chloride needs to add water = 203/.07-203 = 87 (grams)
H2O=87g,需加水的摩尔数为4.8H 2 O = 87g, the number of moles of water to be added is 4.8
三、根据偏高岭土中的SiO2摩尔数计算偏高岭土加入量3. Calculate the amount of metakaolin added according to the number of moles of SiO2 in metakaolin
1、SiO2在偏高岭土中的重量百分数:1. SiO 2 Weight percentage in metakaolin:
偏高岭土Al2O3·2SiO2/mol=222克/molMetakaolin Al 2 O 3 ·2SiO 2 /mol=222 g/mol
SiO2在偏高岭土中的重量百分数==SiO2/偏高岭土×100%=54%The weight percentage of SiO 2 in metakaolin == SiO 2 / metakaolin × 100% = 54%
0.05摩尔SiO2相当于偏高岭土的克数=0.05×60/0.54=5.55克0.05 moles of SiO 2 is equivalent to grams of metakaolin = 0.05×60/0.54=5.55 grams
1摩尔SiO2相当于偏高岭土的克数==60/0.54==111克1 mole of SiO2 is equivalent to the number of grams of metakaolin == 60/0.54 == 111 grams
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710019500A CN101007725B (en) | 2007-01-29 | 2007-01-29 | A water-resistant magnesium oxychloride-silicon composite material and its preparation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710019500A CN101007725B (en) | 2007-01-29 | 2007-01-29 | A water-resistant magnesium oxychloride-silicon composite material and its preparation method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101007725A CN101007725A (en) | 2007-08-01 |
| CN101007725B true CN101007725B (en) | 2010-05-19 |
Family
ID=38696430
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200710019500A Expired - Fee Related CN101007725B (en) | 2007-01-29 | 2007-01-29 | A water-resistant magnesium oxychloride-silicon composite material and its preparation method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101007725B (en) |
Families Citing this family (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101591162B (en) * | 2009-07-01 | 2012-01-11 | 高农 | Novel environment-friendly composite material and application thereof |
| CN103086688B (en) * | 2013-01-23 | 2014-09-10 | 华南理工大学 | Method for preparing artificial stone by modifying magnesium oxychloride cement with metakaolin-aluminum dihydrogen phosphate composite modifier |
| CN103232219A (en) * | 2013-04-24 | 2013-08-07 | 华南理工大学 | Inorganic artificial stone with negative ion function and preparation method thereof |
| CN103951313B (en) * | 2014-04-18 | 2015-08-26 | 金华市镁超特耐火材料有限公司 | The preparation method of magnesium oxychloride cementing material Special modifier |
| CN104446647B (en) * | 2014-11-20 | 2017-04-19 | 中国科学院青海盐湖研究所 | Spray process based method for improving water resistance of magnesium oxychloride cement products |
| CN104529204A (en) * | 2014-12-17 | 2015-04-22 | 中国科学院青海盐湖研究所 | Method for reducing hydration heat release of magnesium oxychloride cement |
| CN104478400A (en) * | 2014-12-18 | 2015-04-01 | 长安大学 | Chlorine oxygen magnesium cement stable macadam pavement base material |
| CN104891947A (en) * | 2015-05-21 | 2015-09-09 | 安徽鑫润新型材料有限公司 | Additional-modifier-based magnesium oxide board capable of enhancing strength and preparation method thereof |
| CN106116644B (en) * | 2016-06-29 | 2019-03-08 | 杨红健 | A kind of foaming magnesium oxychloride latex composite material and preparation method for prefabricated partition board |
| CN106396602B (en) * | 2016-08-31 | 2019-01-01 | 唐光员 | A kind of fire-proof and damp-proof environmental protection door |
| CN108569913A (en) * | 2017-05-02 | 2018-09-25 | 浙江星月安防科技有限公司 | A kind of anti-fire door core board and the preparation method and application thereof |
| CN107639907B (en) * | 2017-08-30 | 2021-06-25 | 佛山市高明顺高木业有限公司 | Flame-retardant insect-proof formaldehyde-free plate and processing method thereof |
| US10167231B1 (en) * | 2017-11-07 | 2019-01-01 | Jet Products, Llc | Process for making ultra stable tile backer board |
| CN114276116A (en) * | 2021-12-09 | 2022-04-05 | 王惠陵 | Reactive double-magnesium composite material and preparation method thereof |
| CN115353309B (en) * | 2022-10-20 | 2023-01-17 | 河北化工医药职业技术学院 | Water-resistant magnesium oxychloride cementing material and preparation method thereof |
| CN115849745B (en) * | 2022-11-23 | 2023-09-26 | 常州大学 | Method of using surface functionalized nano-silica to enhance the water resistance strength of magnesium oxychloride cement |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1225344A (en) * | 1998-11-20 | 1999-08-11 | 中国科学院上海硅酸盐研究所 | Inorganic and flame-retardant type composite slab and method for mfg. same |
| US6159280A (en) * | 1997-06-04 | 2000-12-12 | Hubbellite America, Inc. | Cupric oxychloride cement foodservice flooring |
| CN1800081A (en) * | 2005-08-04 | 2006-07-12 | 卫华 | Magnesite composite material piping shaft cover and its production process |
-
2007
- 2007-01-29 CN CN200710019500A patent/CN101007725B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6159280A (en) * | 1997-06-04 | 2000-12-12 | Hubbellite America, Inc. | Cupric oxychloride cement foodservice flooring |
| CN1225344A (en) * | 1998-11-20 | 1999-08-11 | 中国科学院上海硅酸盐研究所 | Inorganic and flame-retardant type composite slab and method for mfg. same |
| CN1800081A (en) * | 2005-08-04 | 2006-07-12 | 卫华 | Magnesite composite material piping shaft cover and its production process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101007725A (en) | 2007-08-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101007725B (en) | A water-resistant magnesium oxychloride-silicon composite material and its preparation method | |
| Karrech et al. | Sustainable geopolymer using lithium concentrate residues | |
| CN101054284B (en) | A kind of desulfurization gypsum self-leveling material and preparation method thereof | |
| CN103030357B (en) | Heat-insulation slurry composition and applications thereof | |
| Živica et al. | Geopolymer cements and their properties: a review | |
| CN105254272B (en) | Fireproof heat insulating partition plate and preparation method thereof | |
| CN107226668B (en) | A kind of high-strength water-resistant glass fiber reinforced and toughened gypsum board and its preparation method | |
| CN102060454A (en) | Light-burned dolomite cement | |
| CN101306938A (en) | Hydrophobic exterior wall thermal insulation anti-crack mortar and preparation method thereof | |
| KR20130134045A (en) | Geopolymer mixture using nano-silica and by-product of industry | |
| CN108409266A (en) | A kind of waterproof anti-crack mortar | |
| Detphan et al. | Strength development and thermal conductivity of POFA lightweight geopolymer concrete incorporating FA and PC. | |
| Hu et al. | The effect of aluminum-silicon glass phase in fly ash on the microstructure and properties of magnesium phosphate cement | |
| CN110204297A (en) | A kind of quartzite vacuum plate and its preparation process | |
| CN111943626A (en) | Gypsum-based wall leveling material and preparation method and use method thereof | |
| CN104276793A (en) | Ceramsite-fly ash fireproof thermal insulation material and preparation method of ceramsite-fly ash fireproof thermal insulation material | |
| CN100443431C (en) | High-strength lightweight wallboard material | |
| CN100535351C (en) | Ball-silicon composite building thermal insulation material and manufacturing method therefor | |
| JP7751393B2 (en) | Fireproof material, fireproof wall material, and method for manufacturing fireproof material | |
| CN102701706A (en) | Resource utilization method for red gypsum produced by means of sulfuric acid process of titanium dioxide factory | |
| CN114230249B (en) | Inorganic polymer mortar and preparation method thereof | |
| CN110922122A (en) | Low-hydration-heat high-strength volume concrete and preparation method thereof | |
| Raki-in et al. | Fabrication of a wall-panel board using rice husk and red clay-based geopolymer | |
| CN107540312A (en) | A kind of Foam cement insulation material and preparation method thereof | |
| CN100554356C (en) | Calcium Sulfate Whiskers Modified Tile Adhesive |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: NANJING SHANGBO SCIENTIFIC AND TECHNICAL INDUSTRY Free format text: FORMER OWNER: WANG HUILING Effective date: 20071109 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20071109 Address after: Nanjing City, Jiangsu province Longpan road 210001 No. 311 delta Plaza Room 2406 Applicant after: Nanjing Shangbo Technology Industry Co., Ltd. Co-applicant after: Nanjing University of Science and Technology Address before: Nanjing City, Jiangsu province 210001 Longpan Road No. 311, room 2406 Nanjing delta square Bo Technology Co. Ltd. Applicant before: Wang Huiling |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100519 Termination date: 20160129 |
|
| EXPY | Termination of patent right or utility model |