CN101012621A - Preparation method of zinc oxide nano-rod film on fibre product - Google Patents
Preparation method of zinc oxide nano-rod film on fibre product Download PDFInfo
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Abstract
本发明涉及一种纤维制品上氧化锌纳米棒薄膜的制备方法,包括步骤:(1)通过溶胶凝胶法制备ZnO纳米晶粒并于纤维制品表面沉积大量ZnO晶种,锌盐和碱剂的摩尔浓度均在0.001M~0.75M;(2)通过水热法或化学溶液池沉淀法,于纤维织品上生长氧化锌纳米棒薄膜,锌盐溶液和络合剂溶液的摩尔浓度均为0.001M~0.05M;得到表面均匀和定向性良好的ZnO纳米棒薄膜,可在低温成膜,该制备方法简单,成本低,适合工业化生产。The invention relates to a method for preparing a zinc oxide nanorod film on a fiber product, comprising steps: (1) preparing ZnO nano crystal grains by a sol-gel method and depositing a large amount of ZnO crystal seeds, zinc salt and alkali agent on the surface of the fiber product The molar concentration is between 0.001M and 0.75M; (2) By hydrothermal method or chemical solution pool precipitation method, zinc oxide nanorod film is grown on the fiber fabric, and the molar concentration of zinc salt solution and complexing agent solution are both 0.001M ~0.05M; a ZnO nanorod thin film with uniform surface and good orientation can be obtained, which can be formed at low temperature. The preparation method is simple and low in cost, and is suitable for industrial production.
Description
技术领域technical field
本发明属低维纳米材料薄膜制备领域,特别涉及一种纤维制品上氧化锌纳米棒薄膜的制备方法。The invention belongs to the field of preparation of low-dimensional nanometer material films, in particular to a preparation method of zinc oxide nanorod films on fiber products.
背景技术Background technique
近年来随着人们生活水平的提高,人们对服装的要求也越来越高。高档、舒适、具有抗紫外线、抗菌、自清洁等功能的纺织品越来越受到消费者的青睐。ZnO是一种多功能的半导体材料,对紫外线具有优良屏蔽保护作用。当这些材料的颗粒尺寸与光波相当或更小时,由于小尺寸效应,导致光吸收显著增强。因此氧化锌纳米粉体能够衰减紫外线,尤其是波长为280nm-320nm的紫外线;同时纳米氧化锌颗粒具有较好的可见光透过效应,与传统有机紫外线吸收剂相比,纳米氧化锌为无机成分,有效作用时间长,对光辐射屏蔽的波段长,有很高的化学稳定性和热稳定结构,无毒、无刺激性,使用安全可靠。因此借助纳米氧化锌的这些特性可以开发具有抗菌、除臭、防辐射功能的纺织产品,现已形成工业化产品的有抗菌内衣、手术服、护士服、消臭敷料、除臭绷带、厕所用纺织品及夏日防晒装、夏日帽、日光伞、运动服等。In recent years, with the improvement of people's living standards, people's requirements for clothing are getting higher and higher. High-grade, comfortable, textiles with anti-ultraviolet, antibacterial, self-cleaning and other functions are more and more favored by consumers. ZnO is a multifunctional semiconductor material with excellent shielding effect on ultraviolet rays. When the particle size of these materials is comparable to or smaller than that of light waves, the light absorption is significantly enhanced due to the small size effect. Therefore, zinc oxide nanopowder can attenuate ultraviolet rays, especially ultraviolet rays with a wavelength of 280nm-320nm; at the same time, nano-zinc oxide particles have better visible light transmission effect. Compared with traditional organic ultraviolet absorbers, nano-zinc oxide is an inorganic component. It has a long effective action time, a long wavelength band for optical radiation shielding, high chemical stability and thermal stability structure, non-toxic, non-irritating, safe and reliable to use. Therefore, with the help of these properties of nano-zinc oxide, textile products with antibacterial, deodorizing, and radiation-proof functions can be developed. Industrialized products include antibacterial underwear, surgical gowns, nurse uniforms, deodorant dressings, deodorant bandages, and toilet textiles. And summer sunscreen clothing, summer hats, sun umbrellas, sportswear, etc.
传统利用ZnO超细粉体赋予纺织材料特殊功能性的途径主要:一是把纳米微粒直接添加在化学纤维的初始反应液中。采用常规的聚合反应合成功能纤维。使纳米微粒均匀分布于纤维内部;二是采用后整理技术施加到织物上,对织物进行功能改性。The traditional ways of using ZnO ultrafine powder to endow textile materials with special functions are as follows: one is to directly add nanoparticles to the initial reaction liquid of chemical fibers. The functional fiber is synthesized by conventional polymerization reaction. The nanoparticles are evenly distributed inside the fiber; the second is to apply the post-finishing technology to the fabric to modify the function of the fabric.
但是上述这两种方法都必须首先制备ZnO超细粉体,纳米级的超细粉体制备过程复杂,制备过程需要高温处理,能耗高,成本高;其次纳米粒子粒径小,比表面积和表面能极大,非常容易聚集,散失纳米颗粒原有的优越性能,虽然通过酯化反应法、表面偶联接枝法或辐射接枝法对纳米氧化锌进行表面改性,能够对以上问题有一定改善,但不能从根本上解决超细粉体的上述问题,改性后的超细粉体团聚现象依然存在,而且成本增加;如果采用第一种方法,超细粉体大都被包裹在纤维内部,粉体不能与氧气和水分接触,光催化作用不能发生,其抗菌、除臭等功能也就得不到发挥,利用此方法对设备要求较高。若超细粉体出现团聚现象,存在较大的聚集体,可能堵塞喷丝口,而且它不能如棉、麻、丝、毛等天然纺织品进行加工;如果采用第二种方法,即后整理法,将粉体加到纺织品上,由于粘合剂的作用会导致粉体分布不匀。而且粘合剂会包覆粉体,使之不能与氧气和水分接触,光催化作用不能发生,其抗菌、除臭等功能也就得不到发挥。另外,利用粘合剂的后整理加工会影响织物的手感、强度、弹性等性能,加工后功能性织物的水洗牢度及功能耐久性也很差。But above-mentioned these two kinds of methods all must at first prepare ZnO ultrafine powder, the preparation process of nanoscale ultrafine powder is complicated, and preparation process needs high-temperature treatment, and energy consumption is high, and cost is high; The surface energy is very large, it is very easy to aggregate, and the original superior properties of nanoparticles are lost. Although the surface modification of nano-zinc oxide by esterification reaction method, surface coupling grafting method or radiation grafting method can effectively solve the above problems It must be improved, but it cannot fundamentally solve the above-mentioned problems of ultrafine powders. The phenomenon of agglomeration of ultrafine powders after modification still exists, and the cost increases; Inside, the powder cannot be in contact with oxygen and moisture, photocatalysis cannot occur, and its antibacterial and deodorizing functions cannot be exerted. Using this method requires high equipment. If the superfine powder is agglomerated, there are larger aggregates, which may block the spinneret, and it cannot be processed such as cotton, hemp, silk, wool and other natural textiles; if the second method is used, that is, the post-finishing method , when the powder is added to the textile, the powder will be unevenly distributed due to the action of the binder. Moreover, the adhesive will cover the powder so that it cannot be in contact with oxygen and moisture, photocatalysis cannot occur, and its antibacterial, deodorizing and other functions cannot be exerted. In addition, the post-finishing process using adhesives will affect the fabric's feel, strength, elasticity and other properties, and the washing fastness and functional durability of the processed functional fabrics are also very poor.
发明内容Contents of the invention
本发明的目的在于提供一种纤维制品上氧化锌纳米棒薄膜的制备方法,该方法简单,成本低,可低温成膜,适合工业化生产。The purpose of the present invention is to provide a preparation method of zinc oxide nanorod film on fiber products, the method is simple, low in cost, can form a film at low temperature, and is suitable for industrial production.
本发明提出的一种纤维制品上氧化锌纳米棒薄膜的制备方法,包括下列步骤:A kind of preparation method of zinc oxide nanorod film on the fiber product that the present invention proposes comprises the following steps:
(1)通过溶胶凝胶法制备ZnO纳米晶粒并于纤维制品表面沉积大量ZnO晶种(1) Prepare ZnO nanocrystals by sol-gel method and deposit a large number of ZnO seeds on the surface of fiber products
a..在50~100℃,强烈搅拌条件下,将锌盐溶解于有机溶剂中,形成锌盐溶液;将已溶解于有机溶剂中的碱剂慢慢滴加入上述锌盐溶液中,加入完毕后在该温度条件下继续搅拌30~180min;制得ZnO溶胶。锌盐和碱剂的摩尔浓度均在0.001M~0.75M之间;a. Dissolve the zinc salt in the organic solvent under strong stirring at 50-100°C to form a zinc salt solution; slowly add the alkali agent dissolved in the organic solvent into the above zinc salt solution dropwise, and the addition is complete After that, the stirring is continued for 30-180 min under the temperature condition; ZnO sol is obtained. The molar concentrations of zinc salt and alkali agent are both between 0.001M and 0.75M;
b.将洁净的纤维制品在ZnO溶胶中浸泡1~5min,1.75~3.50kg/cm2的轧压条件下两浸两轧;b. Soak the clean fiber products in ZnO sol for 1-5min, and double-dip and double-roll under the rolling condition of 1.75-3.50kg/ cm2 ;
c.浸轧过的纤维制品在20~60℃条件下干燥30~180min。然后在100~150℃条件下焙烘5~60min。在纤维制品表面沉积ZnO纳米晶体。c. The padded fiber product is dried at 20-60°C for 30-180 minutes. Then bake at 100-150°C for 5-60 minutes. ZnO nano crystals are deposited on the surface of fiber products.
(2)通过水热法或化学溶液池沉淀法,于纤维织品上生长氧化锌纳米棒薄膜(2) Grow zinc oxide nanorod films on fiber fabrics by hydrothermal method or chemical solution pool precipitation method
a.将摩尔浓度均为0.001M~0.05M锌盐溶液和络合剂溶液均匀混合后,放入不锈钢反应釜或敞口烧瓶中均可;a. Evenly mix the zinc salt solution and the complexing agent solution with a molar concentration of 0.001M to 0.05M, and then put it into a stainless steel reaction kettle or an open flask;
b.将预置有大量ZnO晶种的纤维制品放于反应釜或敞口烧瓶中,在40~170℃保温0.5~6h后取出,用去离子水洗涤以除去残余的反应物,最后在30~80℃条件下干燥,在纤维制品上生长成定向生长,结晶度好的纳米棒阵列薄膜。b. Put the fiber product pre-prepared with a large number of ZnO seeds in a reaction kettle or an open flask, take it out after keeping it at 40-170°C for 0.5-6h, wash it with deionized water to remove the remaining reactants, and finally dry it at 30 It is dried under the condition of ~80°C, and grows on the fiber product to form a nanorod array film with directional growth and good crystallinity.
所述步骤1锌盐和碱剂的摩尔浓度均在0.001M~0.75M之间;The molar concentrations of the zinc salt and the alkali agent in the step 1 are both between 0.001M and 0.75M;
所述步骤1锌盐为醋酸锌、硝酸锌、氯化锌锌盐中的任何一种;Described step 1 zinc salt is any one in zinc acetate, zinc nitrate, zinc chloride zinc salt;
所述步骤1碱剂为氢氧化锂、水合肼、氢氧化钠、氢氧化钾、氨水、三乙胺、乙醇胺、二乙醇胺等;The alkaline agent in step 1 is lithium hydroxide, hydrazine hydrate, sodium hydroxide, potassium hydroxide, ammonia water, triethylamine, ethanolamine, diethanolamine, etc.;
所述步骤1有机溶剂为无水乙醇、甲醇、异丙醇、乙二醇甲醚等。The organic solvent in step 1 is absolute ethanol, methanol, isopropanol, ethylene glycol methyl ether and the like.
所述步骤2锌盐为硝酸锌,氯化锌,醋酸锌,柠檬酸锌,葡萄糖酸锌锌盐中的一种。The zinc salt in the step 2 is one of zinc nitrate, zinc chloride, zinc acetate, zinc citrate, and zinc gluconate.
所述步骤2络合剂为六次甲基四胺、尿素、氨水、三乙胺、无机铵盐和OH-等。The complexing agent in step 2 is hexamethylenetetramine, urea, ammonia water, triethylamine, inorganic ammonium salt and OH-, etc.
由于本发明采用溶胶凝胶法制备ZnO溶胶,所得产物稳定,颗粒分散性好,ZnO颗粒粒度小、纯度高、粒度分布窄,此外溶胶凝胶技术还具有设备要求低、条件容易控制等优点;水热低温沉积方法,所得产物具有很好结晶性,合成的氧化锌纳米棒薄膜,定向性好,纳米棒尺寸均匀,将通过溶胶凝胶技术制备的纳米ZnO胶体颗粒通过浸轧烘的简单操作固定在纤维制品表面,然后以固着有ZnO晶种的纤维制品为沉积衬底,得到表面均匀和定向性良好的ZnO纳米棒薄膜,在低温合成定向排列的氧化锌纳米棒薄膜,所需设备简单,成本低,适宜于大规模生产定向排列的氧化锌纳米棒薄。Since the present invention adopts the sol-gel method to prepare ZnO sol, the obtained product is stable, the particle dispersibility is good, the ZnO particle size is small, the purity is high, and the particle size distribution is narrow. In addition, the sol-gel technology also has the advantages of low equipment requirements and easy control of conditions; Hydrothermal low-temperature deposition method, the resulting product has very good crystallinity, the synthesized zinc oxide nanorod film has good orientation, and the size of the nanorod is uniform. The nano-ZnO colloidal particles prepared by sol-gel technology are simply operated by padding Fix on the surface of fiber products, and then use the fiber products with fixed ZnO seeds as the deposition substrate to obtain ZnO nanorod films with uniform surface and good orientation, and synthesize oriented ZnO nanorod films at low temperature, the required equipment is simple , low cost, and suitable for large-scale production of aligned thin ZnO nanorods.
具体实施方式Detailed ways
下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
实施例1Example 1
将0.88g醋酸锌溶于40ml无水乙醇中,在70℃条件下磁力搅拌30min,同时,将0.232g氢氧化锂溶于40ml无水乙醇中,室温下磁力搅拌30min;将氢氧化锂溶液倒入醋酸锌的乙醇溶液中,并在该温度下搅拌120min,制备得到稳定的ZnO溶胶。将洁净的棉府绸织物在所制备的ZnO溶胶中浸渍2min,在2.8kg/cm2轧压条件下两浸两轧,把浸轧后的织物在室温条件下干燥150min,再在150℃条件下焙烘60min。将摩尔浓度为0.015M的硝酸锌溶液和摩尔浓度为0.015M的六次甲基四胺溶液均匀混合后,放入不锈钢反应釜中,同时将预置有ZnO晶种的棉府绸织物在95℃保温120min后取出,用去离子水清洗干净,烘干,最后在棉府绸织物上生长成定向生长,结晶度好的ZnO纳米棒阵列薄膜,整理后棉府绸的UPF值由原来4.3迅速增大到415.3(一般UPF>50认为抗紫外线效果优良)。Dissolve 0.88g of zinc acetate in 40ml of absolute ethanol, and stir magnetically for 30min at 70°C. At the same time, dissolve 0.232g of lithium hydroxide in 40ml of absolute ethanol, and stir magnetically for 30min at room temperature; pour the lithium hydroxide solution into an ethanol solution of zinc acetate and stirred at this temperature for 120 min to prepare a stable ZnO sol. Immerse the clean cotton poplin fabric in the prepared ZnO sol for 2 minutes, dip twice and twice under the condition of 2.8kg/cm 2 rolling, dry the soaked fabric at room temperature for 150 minutes, and then dry it at 150°C Bake for 60min. After uniformly mixing the zinc nitrate solution with a molar concentration of 0.015M and the hexamethylenetetramine solution with a molar concentration of 0.015M, put it into a stainless steel reaction kettle, and at the same time, put the cotton poplin fabric pre-prepared with ZnO crystal seeds at 95°C After heat preservation for 120 minutes, take it out, clean it with deionized water, dry it, and finally grow it on the cotton poplin fabric into a directional growth, ZnO nanorod array film with good crystallinity, and the UPF value of the cotton poplin after finishing is rapidly increased from 4.3 to 415.3 (generally UPF>50 is considered to have excellent anti-ultraviolet effect).
实施例2Example 2
称取一定醋酸锌粉末,在60℃,强烈搅拌条件下将其溶于乙二醇甲醚有机溶剂中,形成摩尔浓度为0.1M的醋酸锌溶液,将乙醇胺缓慢的加入上述醋酸锌溶液中,乙醇胺的摩尔浓度也为0.1M,继续搅拌30min,制备得到稳定的ZnO溶胶。将洁净的棉细平纹织物在上述所制备的ZnO溶胶中浸渍2min,在3.0kg/cm2轧压条件下两浸两轧,把浸轧后的织物在50℃条件下干燥90min,再在150℃条件下焙烘60min。将摩尔浓度为0.01M的硝酸锌溶液和摩尔浓度为0.4M的氢氧化钠溶液均匀混合后,放入不锈钢反应釜中,同时将预置有ZnO晶种的棉细平纹织物在75℃保温90min后取出,用去离子水清洗干净,80℃条件下烘干,最后在棉细平纹织物上生长成定向生长,结晶度好的ZnO纳米棒阵列薄膜,整理后棉府绸的UPF值由原来8.4迅速增大到495.1(一般UPF>50认为抗紫外线效果优良)。Weigh a certain amount of zinc acetate powder, and dissolve it in an organic solvent of ethylene glycol methyl ether under strong stirring at 60°C to form a zinc acetate solution with a molar concentration of 0.1M, and slowly add ethanolamine to the above zinc acetate solution, The molar concentration of ethanolamine was also 0.1 M, and the stirring was continued for 30 min to prepare a stable ZnO sol. Immerse the clean cotton fine plain weave fabric in the ZnO sol prepared above for 2 minutes, dip twice and roll twice under the condition of 3.0kg/cm 2 rolling, dry the soaked fabric at 50°C for 90 minutes, and then dry it at 150 Bake at ℃ for 60min. After uniformly mixing the zinc nitrate solution with a molar concentration of 0.01M and the sodium hydroxide solution with a molar concentration of 0.4M, put it into a stainless steel reaction kettle, and at the same time, keep the cotton fine plain weave fabric with ZnO crystal seeds at 75°C for 90min Finally, take it out, clean it with deionized water, dry it at 80°C, and finally grow a directional growth film on the cotton fine plain weave fabric with good crystallinity. Increase to 495.1 (generally UPF>50 is considered to have excellent anti-ultraviolet effect).
实施例3Example 3
称取12.2g醋酸锌粉末溶于100ml异丙醇中,在85℃条件下强力搅拌30min,5.6g三乙胺逐滴加入上述醋酸锌溶液中,在该85℃条件下继续搅拌30min,形成透明稳定的ZnO溶胶。将洁净的棉府绸织物在所制备的ZnO溶胶中浸渍2min,在2.8kg/cm2轧压条件下两浸两轧,把浸轧后的织物在40℃条件下干燥120min,再在150℃条件下焙烘45min。将摩尔浓度为0.025M的醋酸锌溶液和摩尔浓度为0.025M的三乙胺溶液均匀混合后,放入敞口烧瓶中,同时将预置有ZnO晶种的棉府绸织物在50℃保温120min后取出,用去离子水清洗干净,60℃条件下烘干,最后在棉府绸织物上生长成定向生长,结晶度好的ZnO纳米棒阵列薄膜,整理后棉府绸的UPF值由原来的4.2迅速增大到386.3(一般UPF>50认为抗紫外线效果优良)。Weigh 12.2g of zinc acetate powder and dissolve it in 100ml of isopropanol, stir vigorously at 85°C for 30min, add 5.6g of triethylamine dropwise into the above zinc acetate solution, and continue stirring at 85°C for 30min to form a transparent Stable ZnO sol. Immerse the clean cotton poplin fabric in the prepared ZnO sol for 2min, dip twice and twice under the condition of 2.8kg/cm 2 rolling, dry the soaked fabric at 40°C for 120min, and then dry it at 150°C Bake for 45 minutes. After uniformly mixing the zinc acetate solution with a molar concentration of 0.025M and the triethylamine solution with a molar concentration of 0.025M, put it into an open flask, and at the same time, keep the cotton poplin fabric with ZnO seed crystals at 50°C for 120min. Take it out, clean it with deionized water, dry it at 60°C, and finally grow a ZnO nanorod array film with directional growth and good crystallinity on the cotton poplin fabric. After finishing, the UPF value of the cotton poplin increases rapidly from the original 4.2. As large as 386.3 (generally UPF>50 is considered to have excellent anti-ultraviolet effect).
实施例4Example 4
0.270g醋酸锌粉末在60℃强烈搅拌条件下溶于60ml甲醇溶液中,然后将溶有0.21g氢氧化钾的65ml甲醇溶液逐滴加入到上述醋酸锌溶液中,继续搅拌180min,制备ZnO晶种,将上述制备的晶种通过浸轧烘的方式固着在棉织物表面,将摩尔浓度为0.017M的氯化锌溶液和摩尔浓度为0.025M的环糊精一六次甲基四胺溶液均匀混合后,放入不锈钢反应釜中,同时将预置有ZnO晶种的棉织物在120℃保温120min后取出,用去离子水清洗干净,60℃条件下烘干,最后在棉织物上生长成定向生长,结晶度好的ZnO纳米棒阵列薄膜,整理后棉织物的UPF值由原来的5.8迅速增大到326.3(一般UPF>50认为抗紫外线效果优良)。Dissolve 0.270g of zinc acetate powder in 60ml of methanol solution under strong stirring at 60°C, then add 65ml of methanol solution containing 0.21g of potassium hydroxide dropwise into the above zinc acetate solution, and continue stirring for 180min to prepare ZnO seed crystals , the above prepared seed crystals are fixed on the surface of cotton fabric by padding and drying, and the zinc chloride solution with a molar concentration of 0.017M and the cyclodextrin-hexamethylenetetramine solution with a molar concentration of 0.025M are uniformly mixed Finally, put it into a stainless steel reaction kettle, and at the same time, take out the cotton fabric preset with ZnO seeds at 120°C for 120min, then take it out, clean it with deionized water, dry it at 60°C, and finally grow on the cotton fabric into a oriented Growth, ZnO nanorod array film with good crystallinity, the UPF value of the cotton fabric after finishing is rapidly increased from 5.8 to 326.3 (generally UPF>50 is considered to have excellent anti-ultraviolet effect).
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