CN101481069A - Climbing device, climbing system, climbing lifting system and climbing method - Google Patents
Climbing device, climbing system, climbing lifting system and climbing method Download PDFInfo
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- CN101481069A CN101481069A CNA2008102045707A CN200810204570A CN101481069A CN 101481069 A CN101481069 A CN 101481069A CN A2008102045707 A CNA2008102045707 A CN A2008102045707A CN 200810204570 A CN200810204570 A CN 200810204570A CN 101481069 A CN101481069 A CN 101481069A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/18—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
- B66C23/26—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/02—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes with non-adjustable and non-inclinable jibs mounted solely for slewing movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/02—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes with non-adjustable and non-inclinable jibs mounted solely for slewing movements
- B66C23/022—Pivot axis common with column
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Abstract
本发明公开一种攀爬装置、攀爬系统、攀爬起吊系统及一种攀爬方法。公开的攀爬装置包括上部分和下部分,上部分与下部分之间用伸缩机构相连,伸缩机构能够改变上部分与下部分之间的距离;上部分包括相互固定的上平台与上固定机构,下部分包括相互固定的下平台与下固定机构;攀爬装置能够分别通过上固定机构和下固定机构固定在被攀爬物上。公开的攀爬装置为可移动式装置,能够以被攀爬物为基础到达预定的位置或高度,可以应用于对多种人工设施的维护,且方便转场运输;公开的攀爬系统能够将相应设备运送到预定的高度;公开的攀爬起吊系统包括起吊装置和上述攀爬装置能够利用风机塔筒爬升到风机塔筒顶端,方便对风力发电设备的维护,降低维护成本。
The invention discloses a climbing device, a climbing system, a climbing lifting system and a climbing method. The disclosed climbing device includes an upper part and a lower part, and the upper part and the lower part are connected by a telescopic mechanism, and the telescopic mechanism can change the distance between the upper part and the lower part; the upper part includes an upper platform fixed to each other and an upper fixing mechanism , the lower part includes a lower platform and a lower fixing mechanism fixed to each other; the climbing device can be fixed on the object to be climbed through the upper fixing mechanism and the lower fixing mechanism respectively. The disclosed climbing device is a movable device, which can reach a predetermined position or height based on the object to be climbed, can be applied to the maintenance of various artificial facilities, and is convenient for transfer transportation; the disclosed climbing system can The corresponding equipment is transported to a predetermined height; the disclosed climbing and lifting system includes a lifting device and the above climbing device can use the fan tower to climb to the top of the fan tower, which facilitates the maintenance of the wind power generation equipment and reduces maintenance costs.
Description
技术领域 technical field
本发明涉及一种机械机构的攀爬技术,特别涉及一种攀爬装置,还涉及到一种攀爬系统、攀爬起吊系统及攀爬方法。The invention relates to a climbing technology of a mechanical mechanism, in particular to a climbing device, and also to a climbing system, a climbing lifting system and a climbing method.
背景技术 Background technique
近年来风力发电产业保持快速发展,全球风力发电装机容量累计超过7000万千瓦。风力发电的特点决定了风力发电场大多处在人烟稀少的、自然环境恶劣的丘陵、荒漠、海滩、近海等区域。In recent years, the wind power industry has maintained rapid development, and the global installed capacity of wind power has exceeded 70 million kilowatts. The characteristics of wind power generation determine that wind farms are mostly located in areas such as hills, deserts, beaches, and offshore areas that are sparsely populated and have harsh natural environments.
风力发电系统一般包括风机塔筒,叶片和风机机舱,风机机舱内安装有发电机、齿轮箱、主轴。叶片和风机机舱安装在风机塔筒的顶端,叶片能够在风力作用下旋转,带动风机机舱的发电机运转产生电能。A wind power generation system generally includes a wind turbine tower, blades and a wind turbine nacelle, and a generator, a gearbox, and a main shaft are installed in the wind turbine nacelle. The blades and the fan nacelle are installed on the top of the fan tower, and the blades can rotate under the action of the wind to drive the generator in the fan nacelle to generate electricity.
在齿轮箱、发电机、叶片等大部件发生较大的故障,在风机塔筒顶端无法维修或需要更换时,就需要将故障部件拆卸,用起重机将故障部件运送到地面;在安装时,也需要用起重机将修好或更换的部件运送到风机塔筒顶端进行安装。目前,风机塔筒高度一般在60米到80米之间,风机机舱的整体重量大约为60吨到90吨,齿轮箱、发电机、叶片等大部件的单个重量大约为10吨到20吨。限于需要运送的高度和重量的要求,使用的起重机必需具备80米的起重高度和相应的起重能力,因此,必须用大型起重机的协助才能完成拆卸和安装任务。一方面,大型起重机本身费用比较高;另一方面,由于风力发电场所处位置比较偏远,大型起重机转场运输非常困难,增加了风力发电的维护周期,也进一步增加了吊装成本。以一个普通风力发电场的维修为例,在一次拆卸或更换大部件的维护中,仅吊装费用就高达40万;如果风力发电场设在海上,则需要海上浮吊的配合,其费用会更高。When large parts such as gearboxes, generators, and blades have major faults, and the top of the fan tower cannot be repaired or needs to be replaced, it is necessary to disassemble the faulty parts and transport the faulty parts to the ground with a crane; during installation, also A crane is required to transport the repaired or replaced parts to the top of the wind turbine tower for installation. At present, the height of the wind turbine tower is generally between 60 meters and 80 meters, the overall weight of the wind turbine cabin is about 60 tons to 90 tons, and the individual weight of large components such as gearboxes, generators, and blades is about 10 tons to 20 tons. Limited to the requirements of the height and weight to be transported, the crane used must have a lifting height of 80 meters and a corresponding lifting capacity. Therefore, the disassembly and installation tasks must be completed with the assistance of a large crane. On the one hand, the cost of the large crane itself is relatively high; on the other hand, due to the remote location of the wind power plant, it is very difficult to transport the large crane to the site, which increases the maintenance cycle of wind power generation and further increases the hoisting cost. Taking the maintenance of an ordinary wind farm as an example, in the maintenance of dismantling or replacing large parts, the cost of hoisting alone is as high as 400,000; high.
风力发电维护成本高的原因在于高空吊装困难,成本比较高;另外,随着技术的进步,陆地和海上建筑物或其他人工设施的高度不断增加,由于当前的升降装置是通过液压或电力驱动,且难以与相应设施独立,不能满足对这些设施进行多角度、多方位、灵活维护的要求,在维护时,也需要大型起重机进行高空吊装的协助才能完成,同样也存在因高空吊装困难,成本高导致的维护成本较高,效率较低的技术问题。The reason for the high maintenance cost of wind power generation is that it is difficult to hoist at high altitude and the cost is relatively high; in addition, with the advancement of technology, the height of land and sea buildings or other artificial facilities continues to increase. Since the current lifting device is driven by hydraulic or electric power, And it is difficult to be independent from the corresponding facilities, and cannot meet the requirements for multi-angle, multi-directional, and flexible maintenance of these facilities. During maintenance, it also needs the assistance of large cranes for high-altitude hoisting to complete. There are also difficulties in high-altitude hoisting and high costs. The technical problems that lead to higher maintenance costs and lower efficiency.
因此,如何降低高空吊装的成本,提高吊装效率成为亟待解决的技术问题。Therefore, how to reduce the cost of high-altitude hoisting and improve hoisting efficiency has become a technical problem to be solved urgently.
发明内容 Contents of the invention
针对上述技术问题,本发明的第一个目的在于提供一种攀爬装置,该攀爬装置能够以被攀爬物为基础,爬升到预定高度。In view of the above technical problems, the first object of the present invention is to provide a climbing device that can climb to a predetermined height based on the object to be climbed.
本发明的第二个目的在于提供一种能够将相应人员和物品运送到预定高度位置的攀爬系统。A second object of the present invention is to provide a climbing system capable of transporting corresponding personnel and objects to predetermined height positions.
本发明的第三个目的是提供一种能够在高空进行吊装作业的攀爬起吊系统,降低高空吊装成本,提高吊装效率。The third object of the present invention is to provide a climbing and hoisting system that can perform hoisting operations at high altitudes, reduce the cost of high-altitude hoisting, and improve hoisting efficiency.
本发明的第四个目的是提供一种以被攀爬物为基础的攀爬方法。A fourth object of the present invention is to provide a climbing method based on objects to be climbed.
本发明提供的攀爬装置包括上平台、上固定机构、下平台和下固定机构,上平台与下平台之间设有伸缩机构,该伸缩机构能够改变上平台与下平台之间的距离;所述上固定机构安装在上平台上,所述下固定机构安装在下平台上;所述攀爬装置能够分别通过上固定机构和下固定机构固定在被攀爬物上。The climbing device provided by the present invention comprises an upper platform, an upper fixing mechanism, a lower platform and a lower fixing mechanism, a telescopic mechanism is arranged between the upper platform and the lower platform, and the telescopic mechanism can change the distance between the upper platform and the lower platform; The upper fixing mechanism is installed on the upper platform, and the lower fixing mechanism is installed on the lower platform; the climbing device can be fixed on the object to be climbed through the upper fixing mechanism and the lower fixing mechanism respectively.
优选地,所述伸缩机构包括至少一个伸缩油缸,所述伸缩油缸的两端分别与上平台和下平台固定。Preferably, the telescopic mechanism includes at least one telescopic oil cylinder, and the two ends of the telescopic oil cylinder are respectively fixed to the upper platform and the lower platform.
优选地,所述的上固定机构和下固定机构为夹持机构,所述的夹持机构包括伸缩件和至少两个夹持板,所述的夹持板至少有一个是活动式夹持板;所述上固定机构和下固定机构的伸缩件的一端分别与上平台和下平台固定,所述伸缩件的另一端安装有活动式夹持板,所述的伸缩件能够使活动式夹持板移动。Preferably, the upper fixing mechanism and the lower fixing mechanism are clamping mechanisms, and the clamping mechanism includes telescopic elements and at least two clamping plates, at least one of which is a movable clamping plate ; One end of the expansion piece of the upper fixing mechanism and the lower fixing mechanism is respectively fixed with the upper platform and the lower platform, and the other end of the expansion piece is equipped with a movable clamping plate, and the described expansion piece can make the movable clamping The board moves.
优选地,所述伸缩件为夹持油缸。Preferably, the telescopic member is a clamping oil cylinder.
优选地,所述的上平台和下平台中分别设有中间孔;所述中间孔能够套在被攀爬物外。Preferably, the upper platform and the lower platform are respectively provided with middle holes; the middle holes can be set outside the climbed objects.
优选地,所述的上平台包括固定相连的左上平台和右上平台;所述左上平台与右上平台之间的配合面通过上平台的中间孔;所述下平台包括固定相连的左下平台和右下平台,所述的左下平台与右下平台之间的配合面通过下平台的中间孔。Preferably, the upper platform includes an upper left platform and an upper right platform that are fixedly connected; the mating surface between the upper left platform and the upper right platform passes through the middle hole of the upper platform; the lower platform includes a lower left platform and a lower right platform that are fixedly connected platform, the matching surface between the left lower platform and the right lower platform passes through the middle hole of the lower platform.
本发明提供的一种攀爬系统,包括上述第一种或第二种的攀爬装置和支撑柱,所述的支撑柱外壁上设有多个与上固定机构和下固定机构配合的支撑部;所述的上固定机构和下固定机构能够与支撑部相配合。A climbing system provided by the present invention includes the above-mentioned first or second climbing device and a support column, and the outer wall of the support column is provided with a plurality of support parts that cooperate with the upper fixing mechanism and the lower fixing mechanism ; The upper fixing mechanism and the lower fixing mechanism can cooperate with the supporting part.
优选地,所述的上固定机构和下固定机构分别包括可伸缩的凸起,所述的支撑部为凹槽;所述凸起能够与凹槽相配合。Preferably, the upper fixing mechanism and the lower fixing mechanism respectively include retractable protrusions, and the support part is a groove; the protrusion can fit into the groove.
提供的另一种攀爬系统,包括上述第3项或第4项所述的攀爬装置和支撑柱。Another climbing system is provided, including the climbing device and the supporting column described in the
优选地,所述的上平台和下平台中各设有互相贯通的中间孔;所述中间孔能够套在被攀爬物外。Preferably, each of the upper platform and the lower platform is provided with a middle hole that communicates with each other; the middle hole can be set outside the climbed object.
本发明提供的攀爬起吊系统,包括起吊装置和攀爬装置,所述的起吊装置包括立柱、吊臂、滑轮机构和吊具,所述的吊臂安装在立柱的上端,所述的滑轮机构安装在吊臂上,所述的吊具与滑轮机构相连;所述的攀爬装置为上述的攀爬装置或者为上述的攀爬系统,所述的立柱安装在攀爬装置的上平台或下平台上。The climbing lifting system provided by the present invention includes a lifting device and a climbing device. The lifting device includes a column, a boom, a pulley mechanism and a spreader. The boom is installed on the upper end of the column, and the pulley mechanism Installed on the boom, the spreader is connected with the pulley mechanism; the climbing device is the above climbing device or the above climbing system, and the column is installed on the upper platform or the lower platform of the climbing device on the platform.
优选地,所述的吊臂可旋转地安装在立柱的上端。Preferably, the boom is rotatably mounted on the upper end of the column.
本发明提供的攀爬方法,包括以下步骤:The climbing method provided by the invention comprises the following steps:
A1,上固定机构工作,使攀爬装置的上平台与被攀爬物固定;所述的上平台和下平台上分别设有上固定机构和下固定机构;所述攀爬装置能够分别通过上固定机构和下固定机构固定在被攀爬物上;所述上平台和下平台之间设有伸缩机构,该伸缩机构能够改变上平台与下平台之间的距离;A1, the upper fixing mechanism works to fix the upper platform of the climbing device and the object to be climbed; the upper platform and the lower platform are respectively provided with an upper fixing mechanism and a lower fixing mechanism; the climbing device can pass through the upper and lower platforms respectively. The fixing mechanism and the lower fixing mechanism are fixed on the object to be climbed; a telescopic mechanism is arranged between the upper platform and the lower platform, and the telescopic mechanism can change the distance between the upper platform and the lower platform;
A2,伸缩机构工作,改变上平台与下平台之间的距离;A2, the telescopic mechanism works to change the distance between the upper platform and the lower platform;
A3,下固定机构工作,使所述下平台与被攀爬物固定;A3, the lower fixing mechanism works to fix the lower platform and the climbing object;
A4,上固定机构工作,使上平台与被攀爬物相分离;A4, the upper fixing mechanism works to separate the upper platform from the climbed objects;
A5,伸缩机构工作,改变上平台与下平台之间的距离。A5, the telescopic mechanism works to change the distance between the upper platform and the lower platform.
可选地,所述的步骤A2中,所述改变上平台与下平台之间的距离,具体是,减小上平台与下平台之间的距离;Optionally, in the step A2, the distance between the upper platform and the lower platform is changed, specifically, the distance between the upper platform and the lower platform is reduced;
所述的步骤A5中,所述改变上平台与下平台之间的距离,具体是,增加上平台与下平台之间的距离;In the step A5, the distance between the upper platform and the lower platform is changed, specifically, the distance between the upper platform and the lower platform is increased;
在步骤A5之后,如果未到达预定位置,返回步骤A1。After step A5, if the predetermined position is not reached, return to step A1.
本发明提供的攀爬装置包括上平台、上固定机构、下平台和下固定机构、上平台与下平台之间设有伸缩机构,该伸缩机构能够使上平台与下平台之间的距离产生变化;上固定机构安装在上平台上,下固定机构安装在下平台上,上固定机构能够与被攀爬物相配合,单独使攀爬装置固定在被攀爬物上,下固定机构也能够与被攀爬物相配合,单独使攀爬装置固定在被攀爬物上。在向上攀爬时,启动上固定机构,使上平台与被攀爬物固定,下平台处于自由状态,通过伸缩机构减小上平台和下平台之间的距离,下平台及下固定机构一起上升;下固定机构启动,将下平台固定在被攀爬物上;解除上固定机构与被攀爬物之间的配合,使上平台与被攀爬物相分离;然后再通过伸缩机构增加上平台和下平台之间的距离,使上平台及上固定机构一起上升;再启动上固定机构,使上固定机构与被攀爬物相配合,解除下固定机构与被攀爬物之间的配合,下平台处于自由状态,进入下一个循环过程,再通过伸缩机构减小上平台和下平台之间的距离,使下平台及下固定机构一起上升,使整个攀爬装置能够沿被攀爬物不断上升。如果向下攀爬,可以采用相对应的步骤使攀爬装置不断下降。与现有的升降装置相比,本发明提供的攀爬装置为可移动式装置,可以根据需要从多个位置进行攀爬,只要攀爬装置的固定机构采用合适的结构,就能够以被攀爬物为基础到达预定的位置或高度,可以应用于对多种人工设施的维护;另外,由于攀爬装置可以整体上升或下降,占用空间小,转场运输非常方便,可以减小对相关设施的维护成本和周期。The climbing device provided by the present invention includes an upper platform, an upper fixing mechanism, a lower platform and a lower fixing mechanism, and a telescopic mechanism is arranged between the upper platform and the lower platform, and the telescopic mechanism can change the distance between the upper platform and the lower platform The upper fixing mechanism is installed on the upper platform, and the lower fixing mechanism is installed on the lower platform. The upper fixing mechanism can cooperate with the object to be climbed, and the climbing device can be fixed on the object to be climbed alone, and the lower fixing mechanism can also be matched with the object to be climbed. The climbing object cooperates to separately fix the climbing device on the object to be climbed. When climbing upwards, activate the upper fixing mechanism to fix the upper platform and the object to be climbed, and the lower platform is in a free state. The distance between the upper platform and the lower platform is reduced by the telescopic mechanism, and the lower platform and the lower fixing mechanism rise together. ;The lower fixing mechanism is started, and the lower platform is fixed on the object to be climbed; the cooperation between the upper fixing mechanism and the object to be climbed is released, so that the upper platform is separated from the object to be climbed; and then the upper platform is increased through the telescopic mechanism The distance between the upper platform and the lower platform, so that the upper platform and the upper fixing mechanism rise together; then start the upper fixing mechanism, make the upper fixing mechanism cooperate with the climbed object, release the cooperation between the lower fixing mechanism and the climbed object, The lower platform is in a free state and enters the next cycle process, and then the distance between the upper platform and the lower platform is reduced through the telescopic mechanism, so that the lower platform and the lower fixing mechanism rise together, so that the whole climbing device can continue to climb along the climbed object. rise. If climbing downwards, corresponding steps can be adopted to continuously descend the climbing device. Compared with the existing lifting device, the climbing device provided by the present invention is a movable device, which can climb from multiple positions as required. As long as the fixing mechanism of the climbing device adopts a suitable structure, it can be climbed The crawler is based on reaching the predetermined position or height, which can be applied to the maintenance of various artificial facilities; in addition, because the climbing device can be raised or lowered as a whole, it occupies a small space and is very convenient for transfer and transportation, which can reduce the need for related facilities. maintenance cost and period.
在进一步的技术方案中,所述的上固定机构和下固定机构为由夹持板构成的夹持机构,夹持板的配合能够使固定机构适用于更多的场合,能够提高攀爬装置的适应性能。In a further technical solution, the upper fixing mechanism and the lower fixing mechanism are clamping mechanisms composed of clamping plates, and the cooperation of the clamping plates can make the fixing mechanism suitable for more occasions, and can improve the climbing performance of the climbing device. adaptability.
在进一步的技术方案中,在上平台和下平台上设中间孔,并使中间孔能够容纳被攀爬物,将被攀爬物套在中间孔内。在攀爬过程中,使被攀爬物处于攀爬装置中间,攀爬装置的重心落在被攀爬物内,能够提高攀爬装置的稳定性和可靠性。In a further technical solution, a middle hole is provided on the upper platform and the lower platform, and the middle hole can accommodate the object to be climbed, and the object to be climbed is sheathed in the middle hole. During the climbing process, the object to be climbed is placed in the middle of the climbing device, and the center of gravity of the climbing device falls in the object to be climbed, which can improve the stability and reliability of the climbing device.
在进一步的技术方案中,上平台和下平台分别分为横向布置的两个部分,能够为攀爬装置的制造、运输提供方便,在需要攀爬时,可以将上平台和下平台现场装配,进一步改善攀爬装置的适应性。In a further technical solution, the upper platform and the lower platform are divided into two parts arranged horizontally, which can provide convenience for the manufacture and transportation of the climbing device. When climbing is required, the upper platform and the lower platform can be assembled on site. Further improve the adaptability of the climbing device.
本发明提供的攀爬系统包括上述的攀爬装置和支撑柱,攀爬装置的上固定机构和下固定机构与支撑柱相配合。在需要将相应设备运送到预定高空时,可以先将支撑柱固定,将相应设备放置在攀爬的平台上,使攀爬装置沿支撑柱向上攀爬,从而将相应设备送到预定位置。The climbing system provided by the present invention includes the above-mentioned climbing device and a supporting column, and the upper fixing mechanism and the lower fixing mechanism of the climbing device cooperate with the supporting column. When the corresponding equipment needs to be transported to a predetermined high altitude, the supporting column can be fixed first, and the corresponding equipment can be placed on the climbing platform, so that the climbing device can climb upward along the supporting column, so as to send the corresponding equipment to the predetermined position.
本发明提供的攀爬起吊系统包括起吊装置和上述攀爬装置,起吊装置固定在攀爬装置上,攀爬装置升到一定高度,起吊装置可以进行相应吊装作业,为相关设施的维护提供便利。由于风力发电设备位于风机塔筒顶端,本发明提供的攀爬起吊装置中的攀爬装置能够利用风机塔筒爬升到风机塔筒顶端,并将起吊装置带到风机塔筒顶端,为相关设备的吊装提供便利,因此特别适用于对风力发电设备的维护。The climbing and hoisting system provided by the present invention includes a hoisting device and the above-mentioned climbing device. The hoisting device is fixed on the climbing device. When the climbing device is raised to a certain height, the hoisting device can carry out corresponding hoisting operations to provide convenience for the maintenance of related facilities. Since the wind power generation equipment is located at the top of the wind turbine tower, the climbing device in the climbing and lifting device provided by the present invention can utilize the wind turbine tower to climb to the top of the wind turbine tower, and the lifting device can be brought to the top of the wind turbine tower. Hoisting provides convenience, so it is especially suitable for maintenance of wind power generation equipment.
本发明提供的攀爬方法,能够以被攀爬物为基础,攀爬到预定高度,具有简单灵活的特点,可以在多种场合适用。The climbing method provided by the invention can climb to a predetermined height based on the object to be climbed, has the characteristics of simplicity and flexibility, and can be applied in various occasions.
本发明提供的攀爬装置适用于对高空设施的维护;提供的攀爬起吊系统特别适用于对风力发电场风机塔筒顶端设备的吊装。The climbing device provided by the invention is suitable for the maintenance of high-altitude facilities; the provided climbing and hoisting system is especially suitable for hoisting equipment at the top of the fan tower of a wind farm.
附图说明 Description of drawings
图1是实施例一提供的攀爬起吊装置结构示意图;Fig. 1 is a schematic structural diagram of the climbing and lifting device provided by
图2是实施例一攀爬装置中左半平台结构示意图;Fig. 2 is a schematic diagram of the structure of the left half platform in the climbing device of
图2-1是其他夹持机构的夹持原理示意图;Figure 2-1 is a schematic diagram of the clamping principle of other clamping mechanisms;
图3是本发明提供的攀爬系统结构示意图;Fig. 3 is a schematic structural diagram of the climbing system provided by the present invention;
图4是攀爬系统中固定机构的结构示意图;Fig. 4 is a structural schematic diagram of the fixing mechanism in the climbing system;
图5是本发明提供的向上攀爬的攀爬方法流程图;Fig. 5 is the climbing method flow chart of upward climbing provided by the present invention;
图6是本发明提供的向下攀爬的攀爬方法流程图。Fig. 6 is a flow chart of the climbing method for climbing downwards provided by the present invention.
具体实施方式 Detailed ways
下面结合附图对本发明进行详细描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。The present invention will be described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention.
为了避免重复,下面对提供的攀爬起吊装置及攀爬系统具体实施方式进行描述的同时,对攀爬装置的结构进行相应描述,不再单独对攀爬装置的具体实施方式单独描述。In order to avoid repetition, while describing the specific implementations of the climbing and lifting device and the climbing system provided below, the structure of the climbing device will be described accordingly, and the specific implementations of the climbing device will not be described separately.
如图1所示,实施例一提供了一种攀爬起吊系统,该攀爬起吊系统能够用于对风力发电场风机塔筒顶端设备进行吊装和运送,该攀爬起吊系统包括攀爬装置100和起吊装置200。以下对攀爬装置100和起吊装置200分别进行描述。As shown in FIG. 1 ,
所述攀爬装置100包括上平台1、下平台2、伸缩机构9和12个活动式夹持板10,上平台1设有中间孔1-1,下平台2设有中间孔2-1;上平台1由相互配合的左上平台1-2和右上平台1-3组成;本例为优选的技术方案,左上平台1-2与右上平台1-3相互对称,其配合面与上平台1平面基本垂直,且通过中间孔1-1;左上平台1-2和右上平台1-3通过螺栓固定相连;下平台2的结构与上平台1结构相同,包括相互配合,且对称的左下平台2-2和右下平台2-3,左下平台2-2和右下平台2-3也通过螺栓固定相连。The
参考图2,活动式夹持板10固定在夹持油缸12一端,其中6个夹持油缸12另一端固定在上平台1中间孔1-1的孔壁上,6个活动式夹持板10两两相对,均匀分布,能够向中间孔1-1中心伸出,固定在中间孔1-1的孔壁上的6个夹持油缸和活动式夹持板10组成上平台1的夹持机构。同样,另外6个夹持油缸12的另一端固定在下平台2中间孔2-1孔壁上,与活动式夹持板形成下平台2的夹持机构。Referring to Fig. 2, the
上平台1和下平台2之间由伸缩油缸9相连接,伸缩油缸9两端分别与上平台1和下平台2固定。作为上平台1与下平台2之间的伸缩机构,伸缩油缸9活塞的伸出或缩回能够改变上平台1与下平台2之间的距离,本例中,设有四个伸缩油缸9,分别位于上平台1和下平台2之间的四个角位置,以保证上平台1与下平台2之间距离改变的稳定性和可靠性。The
所述的起吊装置包括立柱3、吊臂4、滑轮机构5和吊具6。立柱3固定在攀爬装置100的上平台1的上表面,吊臂4安装在立柱3的上端,滑轮机构5安装在吊臂4上,吊具6与滑轮机构5相连。The lifting device includes a
图中还示出了液压站7、电控柜8和配重块11。液压站7能够为爬升装置提供液压动力,电控柜8能够通过电路控制攀爬装置100和起吊装置200相应部件的运动,在进行吊装、运送作业时,配重块11与吊装部件相对,能够起到平衡的作用,保证攀爬起吊系统的稳定和安全。上平台1上也可以放置其他设备或物品,以满足其他需要。The figure also shows a
在需要对风机塔筒顶端的设备进行吊装与运送时,可以先将左上平台1-2、右上平台1-3、左下平台2-2、右下平台2-3及四个伸缩油缸9分别运输到风机塔筒下方,现场组装成攀爬装置;再将起吊装置安装在上平台1上。组装完成后可以进行向上攀爬的工作。When it is necessary to hoist and transport the equipment on the top of the fan tower, the upper left platform 1-2, the upper right platform 1-3, the lower left platform 2-2, the lower right platform 2-3 and the four
攀爬装置100向上攀爬的工作过程为:The working process of the
第一步,使下平台2上的6个夹持油缸12的活塞同时伸出时,6个活动式夹持板10共同向中间孔2-1中心移动,从而与风机塔筒外壁接触,并对风机塔筒外壁施加相应的作用力,使风机塔筒外壁与活动式夹持板10之间产生摩擦力,该摩擦力使下平台2固定在风机塔筒外壁上。下平台2上的夹持机构作为下固定机构通过将下平台2固定在风机塔筒外壁使整个攀爬起吊系统与风机塔筒固定。In the first step, when the pistons of the six clamping
第二步,四个伸缩油缸9的活塞同时伸出,使上平台1和下平台2之间的距离增加,由于下平台2与风机塔筒外壁固定,上平台1会上升一个行程的距离。In the second step, the pistons of the four
第三步,上平台1的夹持油缸12的活塞同时伸出,上平台2上的6个活动式夹持板10共同向中间孔1-1中心移动,使风机塔筒外壁与活动式夹持板10之间产生与相应摩擦力,使上平台1固定在风机塔筒外壁上。同样,上平台1上的夹持机构作为上固定机构通过将上平台1固定在风机塔筒外壁使整个攀爬起吊系统与风机塔筒固定。In the third step, the piston of the clamping
第四步,下平台2上夹持油缸12缩回,下平台2上的活动夹持板10与风机塔筒外壁脱离。In the fourth step, the clamping
第五步,伸缩油缸9活塞同时缩回,使下平台2上升一个行程。然后重复第一的过程,通过伸缩油缸9的多次伸缩,攀爬起吊装置的高度不断增加,逐渐地攀爬到风机塔筒顶端。In the fifth step, the 9 pistons of the telescopic oil cylinder are retracted at the same time, so that the
攀爬起吊系统到达风机塔筒顶端后,起吊装置200开始工作,立柱3顶部的回转支撑在液压马达的驱动下带动吊臂4旋转至风机机舱上空,滑轮机构5与吊具4配合,将故障部件起吊;吊臂4再次旋转至远离风机塔筒的一侧,此时,配重块11与故障部件分别位于立柱3两侧,能够起到平衡的作用,防止攀爬起吊系统偏斜。启动攀爬装置,通过反复步骤,使攀爬起吊装置逐渐下降到地面上,对故障部件进行维修。After the climbing and lifting system reaches the top of the wind turbine tower, the
根据上述描述,可以理解攀爬起吊系统可以现场组装,因此,该系统设备的运输转场非常方便;另外,采用上述攀爬起吊系统,由于需要的起重高度较低,利用中、小型起吊装置就可以实现对故障部件的高空起吊作业,避免了大型起重设备的利用,降低高空故障部件的吊装费用。According to the above description, it can be understood that the climbing and lifting system can be assembled on site, so the transportation of the system equipment is very convenient; Just can realize the high-altitude lifting operation to faulty parts, has avoided the utilization of large-scale hoisting equipment, reduces the hoisting cost of high-altitude faulty parts.
本例中,为保持攀爬起吊作业的安全性,在立柱顶端设置了回转支撑,在向上和向下攀爬过程中,使吊臂4旋转至上平台1外方,以保持攀爬过程的顺利;在进行起吊时,再使吊臂4旋转至风机塔筒上方,以方便相应部件的起吊。本领域技术人员可以理解,实现高空起吊作业不限于上述具体结构,起吊装置200不限于固定在攀爬装置100的上平台1上,也可以固定在下平台2上;起吊装置也可以是其他具体结构,也可以是独立的起重机;只要能够固定在攀爬装置100上,就可以由攀爬装置100带到风机塔筒顶端,就可以进行高空吊装,降低高空吊装的成本。In this example, in order to maintain the safety of climbing and lifting operations, a slewing support is set on the top of the column, so that the
下面对攀爬装置100的技术特征进行说明。The technical features of the
上述伸缩机构不限于伸缩油缸,还可以采用其他方式体实现上平台1与下平台2之间距离的变化,比如说,可以通过气压系统实现,也可以采用螺旋机构,设一端与下平台固定螺纹杆,另一端与上平台通过螺纹配合,再通过其他机构驱动螺纹杆旋转就可以改变上平台1与下平台2之间的距离,还可以通过磁场的变换实现,等等。另外,本领域技术人员可以理解,伸缩机构的伸缩方向也不限于与上平台1表面垂直,在伸缩方向倾斜的情况下,攀爬装置100可以在倾斜的风机塔筒或其他被攀爬物上上升或下降。The above-mentioned telescopic mechanism is not limited to the telescopic oil cylinder, and other methods can also be used to realize the change of the distance between the
本例中,在上平台1和下平台2上分别设中间孔1-1和中间孔2-1,在攀爬时,使风机塔筒位于中间孔1-1和中间孔2-1中,能够保证攀爬起吊系统的重心落在风机塔筒内,降低对夹持机构刚度和强度的要求,保持攀爬起吊系统的稳定和安全性,本领域技术人员可以理解,在攀爬过程中,也可以使夹持机构从上平台和下平台向外侧伸出,风机塔筒也可以在上平台和下平台外侧,只要作为固定机构的夹持机构具备相应的刚度和强度,同样可以实现本发明目的。另外,本领域技术人员可以理解,上平台1和下平台2不限于上述结构,其配合面可以是一个斜面,也可以是一个相互配合的齿形面;同样可以实现攀爬起吊系统的模块化,便于攀爬装置及攀爬起吊系统的制造、运输和安装。In this example, a middle hole 1-1 and a middle hole 2-1 are respectively set on the
上述的夹持机构不限于上述的夹持油缸与夹持板的结构。如图2-1,夹持机构可以包括两个相对的夹持板,以将风机塔筒夹持在中间,也可以包括三个夹持板,同样可以将风机塔筒夹持在中间;为了保证夹持的可靠性,可以增加夹持板的对数或个数。另外,夹持板中可以包括与上平台1或下平台2固定的夹持板,和至少一个能够移动的活动式夹持板,以使夹持板与风机塔筒之间可以在抱紧状态和分离状态之间转换。另外,实现抱紧状态与分离状态的转换也不限于采用液压油缸的方式,还可以用其他伸缩件实现,比如说可以利用电磁场的变换实现,也可以通过气压系统实现,本领域技术人员还可以用本领域中的其他惯用手段实现。The above-mentioned clamping mechanism is not limited to the structure of the above-mentioned clamping oil cylinder and clamping plate. As shown in Figure 2-1, the clamping mechanism may include two opposite clamping plates to clamp the fan tower in the middle, or it may include three clamping plates to also clamp the fan tower in the middle; To ensure the reliability of clamping, the logarithm or number of clamping plates can be increased. In addition, the clamping plate may include a clamping plate fixed to the
另外,将攀爬起吊系统固定在风机塔筒上也不限于夹持的方法,本发明提供的攀爬系统提出了另一种固定攀爬装置的方法。In addition, the method of fixing the climbing and lifting system on the wind turbine tower is not limited to the method of clamping, and the climbing system provided by the present invention provides another method of fixing the climbing device.
如图3所示,攀爬系统包括攀爬装置100和支撑柱300,所述的攀爬装置包括上平台1和下平台2,作为伸缩机构的伸缩油缸9,和固定机构10-1,上平台1和下平台2结构与攀爬起吊系统中结构相同,且均设有固定机构;如图4所示,固定机构10-1包括固定凸块10-11和固定油缸10-10,固定油缸10-10一端分别与下平台1或下平台2固定,固定凸块10-11与固定油缸10-10另一端固定。当固定油缸10-10活塞伸出或缩回时,固定凸块10-11也随着移动;所述支撑柱300包括凹槽300-1,所述的凹槽300-1能够与固定凸块10-11相配合。在需要使攀爬装置100与支撑柱300固定时,可以使固定油缸10-10的活塞伸出,使固定凸块10-11与凹槽300-1配合,从而使凸槽300支撑攀爬装置100。本领域技术人员可以理解,实现上述支撑的方法还可以有多种选择,比如说,可以在支撑柱300上设凸台作为支撑部,同样可以使攀爬装置100固定在支撑柱300上。本领域技术人员还可以用本领域其他惯用的技术手段实现。As shown in Figure 3, the climbing system includes a
根据以上描述,本领域技术人员可以理解,将实施例一中的攀爬装置100与一个支撑柱相结合,也可以得到相应的攀爬系统。另外,本领域技术人员还可以将上述技术特征进行组合形成其他的具体实现方式,比如说,可以将不同结构的上平台和下平台组合,或者将不同的固定机构与不同的上平台和下平台组成具体的攀爬装置;也可以将不同结构的支撑柱或支撑物与不同的攀爬装置组成具体的攀爬系统;为了满足高空作业,也可以将攀爬装置与其他设备相结合形成其他的组合设备等等。According to the above description, those skilled in the art can understand that a corresponding climbing system can also be obtained by combining the
在提供上述攀爬起吊系统、攀爬系统的基础上,本发明还提供了一种攀爬方法,其中,如图5所示,向上攀爬的方法包括以下步骤:On the basis of providing the above-mentioned climbing lifting system and climbing system, the present invention also provides a climbing method, wherein, as shown in Figure 5, the upward climbing method includes the following steps:
S101,下固定机构工作,使攀爬装置的下平台与被攀爬物固定,所述的攀爬装置包括上平台、下平台、上固定机构和下固定机构,上固定机构与上平台固定,下固定机构与下平台固定,所述攀爬装置能够分别通过上固定机构和下固定机构固定在被攀爬物上;所述上平台和下平台之间设有伸缩机构,该伸缩机构能够改变上平台与下平台之间的距离。一般来讲,初始状态的攀爬装置中伸缩机构一般为缩回状态,因此,一般使下平台先固定,然后通过使伸缩机构工作,将上平台顶升。本领域技术人员可以理解,如果初始状态下伸缩机构保持伸出状态,也可以先将上平台与被攀爬物固定,上固定机构先工作。S101, the lower fixing mechanism works to fix the lower platform of the climbing device to the object to be climbed, the climbing device includes an upper platform, a lower platform, an upper fixing mechanism and a lower fixing mechanism, the upper fixing mechanism is fixed to the upper platform, The lower fixing mechanism is fixed to the lower platform, and the climbing device can be fixed on the climbed object through the upper fixing mechanism and the lower fixing mechanism respectively; a telescopic mechanism is arranged between the upper platform and the lower platform, and the telescopic mechanism can change The distance between the upper platform and the lower platform. Generally speaking, the telescoping mechanism in the climbing device in the initial state is generally in the retracted state, therefore, the lower platform is usually fixed first, and then the upper platform is jacked up by making the telescopic mechanism work. Those skilled in the art can understand that if the telescopic mechanism remains stretched out in the initial state, the upper platform and the object to be climbed can also be fixed first, and the upper fixing mechanism works first.
S102,伸缩机构工作,使上平台与下平台之间的距离增加,将上平台向上顶升。S102, the telescopic mechanism works to increase the distance between the upper platform and the lower platform, and lifts the upper platform upward.
S103,上固定机构工作,使上平台固定在被攀爬物上。S103, the upper fixing mechanism works to fix the upper platform on the object to be climbed.
S104,下固定机构工作,使下平台与被攀爬物分离。S104, the lower fixing mechanism works to separate the lower platform from the object to be climbed.
S105,伸缩机构工作,使上平台与下平台之间的距离减小,将下平台向上抬升。S105, the telescopic mechanism works to reduce the distance between the upper platform and the lower platform, and lift the lower platform upward.
S106,判断是否到达预定高度,如果是,则停止;如果否则返回步骤S101。多次反复进行上述步骤,能够到达预定的高度,然后停止攀爬。S106, judging whether to reach the predetermined height, if yes, then stop; otherwise, return to step S101. Repeat the above steps many times to reach the predetermined height, and then stop climbing.
上述过程的基本原理请参照上述对攀爬装置的描述,此处不再赘述。另外,如图6所示,向下攀爬的方法包括以下步骤:For the basic principles of the above process, please refer to the above description of the climbing device, and will not be repeated here. In addition, as shown in Figure 6, the method for climbing down includes the following steps:
S201,下固定机构工作,使攀爬装置的下平台与被攀爬物固定。所述的攀爬装置与向上攀爬使用的攀爬装置可以相同。同样,根据初始状态的不同,也可以先使上固定机构工作。S201, the lower fixing mechanism works to fix the lower platform of the climbing device and the object to be climbed. The climbing device described can be the same as the climbing device used for climbing upwards. Similarly, depending on the initial state, the upper fixing mechanism can also be made to work first.
S202,伸缩机构工作,使上平台与下平台之间的距离减小,使上平台下降。S202, the telescopic mechanism works to reduce the distance between the upper platform and the lower platform, and lower the upper platform.
S203,上固定机构工作,使上平台固定在被攀爬物上。S203, the upper fixing mechanism works to fix the upper platform on the object to be climbed.
S204,下固定机构工作,使下平台与被攀爬物分离。S204, the lower fixing mechanism works to separate the lower platform from the object to be climbed.
S205,伸缩机构工作,使上平台与下平台之间的距离增加,使下平台下降。S205, the telescopic mechanism works to increase the distance between the upper platform and the lower platform and lower the lower platform.
S206,判断是否到达预定位置,如果是,则停止;如果否,则返回步骤S201。多次反复进行上述步骤,能够到达预定位置,然后停止攀爬S206, judging whether the predetermined position has been reached, if yes, stop; if not, return to step S201. Repeat the above steps many times to reach the predetermined position, and then stop climbing
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
Claims (14)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810204570A CN101481069B (en) | 2008-12-10 | 2008-12-10 | Climbing system and climbing lifting system |
| PCT/CN2009/075251 WO2010066173A1 (en) | 2008-12-10 | 2009-12-02 | Climbing device, climbing system, climbing lifting system and climbing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810204570A CN101481069B (en) | 2008-12-10 | 2008-12-10 | Climbing system and climbing lifting system |
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| Publication Number | Publication Date |
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| CN101481069A true CN101481069A (en) | 2009-07-15 |
| CN101481069B CN101481069B (en) | 2012-09-05 |
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| CN200810204570A Expired - Fee Related CN101481069B (en) | 2008-12-10 | 2008-12-10 | Climbing system and climbing lifting system |
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| WO (1) | WO2010066173A1 (en) |
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Also Published As
| Publication number | Publication date |
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| WO2010066173A1 (en) | 2010-06-17 |
| CN101481069B (en) | 2012-09-05 |
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