CN102127872B - Method for dyeing nylon-containing silver-plated fiber interwoven shell fabric - Google Patents

Method for dyeing nylon-containing silver-plated fiber interwoven shell fabric Download PDF

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CN102127872B
CN102127872B CN201110103169.6A CN201110103169A CN102127872B CN 102127872 B CN102127872 B CN 102127872B CN 201110103169 A CN201110103169 A CN 201110103169A CN 102127872 B CN102127872 B CN 102127872B
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CN102127872A (en
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钱君楠
董蓓
许畅
王俊丽
黄伟国
柯华
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SHANGHAI JIALINJIE WEAVING TECHNOLOGY Co.,Ltd.
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Shanghai Challenge Textile Co Ltd
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Abstract

本发明涉及一种含尼龙镀银纤维交织面料的染色方法,包括:(1)将水注入染色机中,再加入含尼龙镀银纤维交织面料,加入去油纱剂,pH调节剂,浴中平滑剂,分散剂,匀染剂,升温到45-55℃,再加入染料的水溶液得染液,升温至70-120℃保温2-3小时,然后降温至60℃以下,排出染液;(2)往染色机内加入水,再按浓度为1~10g/L加入酸洗还原洗净剂,酸或酸调节剂,然后升温至70-90℃,保温15-30分钟后降温至60℃以下排出洗液,最后水洗,脱水、烘干、柔软定型。本发明操作简单,对设备要求低,节省时间;本发明的染色后的含尼龙镀银纤维交织面料具有优异的抗菌功能,良好的导湿排汗性、亲肤性。The invention relates to a dyeing method for interwoven fabrics containing nylon silver-plated fibers, comprising: (1) injecting water into a dyeing machine, then adding interwoven fabrics containing nylon silver-plated fibers, adding a degreasing yarn agent, a pH regulator, and Smoothing agent, dispersant, leveling agent, heat up to 45-55°C, then add dye solution to obtain dyeing liquor, heat up to 70-120°C and keep warm for 2-3 hours, then cool down to below 60°C, and discharge the dyeing liquor; ( 2) Add water to the dyeing machine, then add pickling and reducing detergent, acid or acid regulator at a concentration of 1-10g/L, then heat up to 70-90°C, keep warm for 15-30 minutes and then cool down to 60°C Drain the lotion next, and finally wash with water, dehydrate, dry, and soften and shape. The invention has simple operation, low requirements on equipment, and saves time; the dyed nylon silver-plated fiber interwoven fabric of the invention has excellent antibacterial function, good moisture-wicking and sweat-wicking properties, and skin-friendly properties.

Description

A kind of colouring method that contains nylon silver plated fiber interwoven fabric
Technical field
The invention belongs to the fabrics printing and dyeing field, particularly a kind of colouring method that contains nylon silver plated fiber interwoven fabric.
Background technology
Along with improving constantly of social progress and living standard, people require increasingly highly to clothing is functional, and health care consciousness is strengthened day by day.The tradition chemical fiber plus material because gas permeability is poor, stores damp and hotly easily, impels the bacteria breed procreation, is unfavorable for health.People hope that clothing can have antibacterial functions.In order to cater to the market demand, the underwear of antibacterial functions has appearred much having now, can reach antibiotic purpose.But, since these products through sticking be coated with, soak medicine obtains antibacterial effect, therefore, its functional can not be lasting, through tens washings, antibacterial effect can obviously reduce, even disappears.
As everyone knows, the silver ion that comprises in the silver plated fiber has good sterilization and the function that suppresses the bacterium procreation, and under the daily temperate condition of taking, the silver ion on the silver plated fiber is difficult for running off, and has permanent antibiotic effect.Yet textile dyeing and finishing processing especially to pre-treatment, dyeing, the post-processing stages of fabric, involves a lot of chemical reactions, if do not select suitable technology, silver ion can run off in a large number, makes the antibiotic effect of silver plated fiber have a greatly reduced quality, even disappears.How formulating rational dyeing, is to guarantee that silver plated fiber holds the key of antibiotic effect for a long time.
Summary of the invention
Technical problem to be solved by this invention provides a kind of colouring method that contains nylon silver plated fiber interwoven fabric, and this method is simple to operate, and is low for equipment requirements, saves time; The nylon silver plated fiber interwoven fabric silver ion content loss that contains after the dyeing of the present invention is lacked, and has excellent antibacterial functions.
A kind of colouring method that contains nylon silver plated fiber interwoven fabric of the present invention comprises:
(1) dyeing process: water is injected dyeing machine, add again and contain nylon silver plated fiber interwoven fabric, cycle 5-20 minute; Add the yarn agent of deoiling, add the pH regulator agent after circulation 5-20 minute, smooth agent in the bath, dispersant, levelling agent is warmed up to 45-55 ℃, and the aqueous solution that adds dyestuff again gets dye liquor, and the pH value of dye liquor is 3-5; Then be warming up to 70-120 ℃ of insulation 2-3 hour, be cooled to then below 60 ℃, discharge dye liquor; Wherein deoil the yarn agent, bathe in the consumption of smooth agent, dispersant, levelling agent be respectively contain in per 1 premium on currency 0.9-1.1g deoil contain in yarn agent, per 1 premium on currency 0.9-1.1g bathe in smooth agent, every 1g lining contain with 0.4-0.7g dispersant, every 1g lining and use the 0.1-0.5g levelling agent.
(2) reduction cleaning operation: in dyeing machine, add entry; Being that 1~10g/L adds acidic anionic organic reducing remover by concentration again, is that 1~0.5g/L adds organic acid by concentration, is warming up to 70-90 ℃ then; Be incubated to be cooled to below 60 ℃ after 15-30 minute and discharge washing lotion, washing at last gets final product.
Water used in above-mentioned steps (1) and (2) all refers to industrial soft water, and dyeing machine is overflow or jet dyeing machine.
Containing in the nylon silver plated fiber interwoven fabric described in the above-mentioned steps (1) contains polyester fiber, contains the lining that nylon silver plated fiber interwoven fabric preferably includes silver plated nylon fibers and polyester low stretch fiber and/or special polyester fiber blend or interweaves.
PH regulator agent described in the above-mentioned steps (1) is acetic acid and sodium acetate.
Dyestuff described in the above-mentioned steps (1) is this area DISPERSE DYES commonly used, and the consumption of dyestuff color is as required regulated, and those skilled in the art can easily confirm; Dyestuff is preferably the FORON series dyes of gram Lay benefactor department.
Be warming up to 70-120 ℃ of insulation 2-3 hour described in the above-mentioned steps (1), specified operational procedure is: be warmed up to 70 ℃ earlier, preferred temperature-rise period was accomplished in 8 to 12 minutes; Be warmed up to 95 to 105 ℃ again, temperature-rise period was accomplished in 30 to 45 minutes, was incubated 10-30 minute then, and purpose is to give the level-dyeing property of lining good, stable, and alleviation and solution are deoiled and dyeing process merges the problem that the dyeing that causes is prone to the look flower; Then be warmed up to 115 to 125 ℃, preferred temperature-rise period was accomplished in 25 to 40 minutes, was incubated 20-60 minute.
Described in the above-mentioned steps (1) be warming up to 70-120 ℃ the insulation 2-3 hour, specified operational procedure is: be warming up to 70 ℃ earlier, temperature-rise period was accomplished in 10 minutes; Be warmed up to 100 ℃ again, temperature-rise period was accomplished in 45 minutes, was incubated 10 minutes; Then be warmed up to 120 ℃, temperature-rise period was accomplished in 30 minutes, was incubated 30 minutes.
The consumption of the pickling reduction remover described in the above-mentioned steps (2) is 1~10g/L.
Water-washing process described in the above-mentioned steps (2) is: in dyeing machine, add the 400-600 premium on currency, be warming up to 50-65 ℃, be incubated and discharge washing lotion after 5-15 minute; Add the 400-600 premium on currency again, be warming up to 30-45 ℃, be incubated and discharge washing lotion after 5-15 minute.
Contain the silver plated fiber lining and in dyeing processing, have following problem.
One, the silver ion on the silver plated fiber can be because a large amount of losses of effects such as technology, friction for a long time.Two, high alkalinity can influence the anti-microbial property of silver-plated lining.Three, protein can make the product antibacterial functions lose efficacy.Four, such as anions such as sulfonic groups, can combine with silver ion, weaken the product effect.Five, chelating agent meeting and silver ion combine to form chelate, and the product anti-microbial property is descended.
To above-mentioned dyeing difficult point, the present invention has done targetedly face liber, dye addictive and has selected, and makes and is applicable to the dyeing that contains the silver plated nylon fibers lining.
What the present invention selected for use contains in the nylon silver plated fiber interwoven fabric, does not contain protein fibre.The other a kind of fiber that comprises in the lining is a polyester fiber.This fiber can not cause negative effect to the nylon silver plated fiber.
Through the dyestuff screening, contrast experiment, the present invention advise using the FORON series DISPERSE DYES of gram Lay benefactor department; Use this series dyes; Can give and contain the desirable each item COLOR FASTNESS of nylon silver plated fiber interwoven fabric, colourless stain, look flower, and do not contain strong anion group in this series dyes; Can not cause the loss of silver ion, guarantee that the silver ion on the nylon fiber obtains higher retention rate.
In order to protect silver ion, reduce silver ion and run off, the technology of the present invention's design will more be reduced the number of than conventional disperse dyeing process.The present invention incorporates the washing step that deoils in the conventional polyester fabric pretreatment in the dyeing process into, while realize deoiling the dyeing that heats up.
In the dyeing process, recommendation will contain nylon silver plated fiber interwoven fabric and place industrial soft water, not allow to add chelating agent, for reducing the friction of lining in cylinder, can add smooth agent in the bath, and consumption is 1.0g in per 1 premium on currency.In said dyeing process, before said dyestuff is added, add smooth agent in the balneation, dispersant, levelling agent, glacial acetic acid and sodium acetate etc. earlier.
The pH value of dye liquor is between 3-5 in the dyeing process of the present invention.The lining coloured light quality that in this pH scope, obtains is the most stable.Dyeing process carries out the reduction cleaning operation after accomplishing; Consider that higher pH can influence the anti-microbial property of silver-plated lining; The present invention adopts pickling reduction remover, makes to contain the high retention rate of keeping silver ion on the lining in the reduction cleaning process of nylon silver plated fiber interwoven fabric after dyeing.
In the method for the invention, smooth agent, dispersant, levelling agent etc. are present technique field usual auxiliaries in the said yarn agent of deoiling, the bath, and this is had no particular limits.
In the method for the invention, used " water " such as said water, washings refers to that all this area common used in industry gets final product with soft water, and those skilled in the art can easily confirm the consumption of water.
In the method for the invention, also finishing process be can comprise, dehydration, oven dry, soft typing etc. comprised successively.
Dyeing process carries out in containing the acid dye liquor of dyestuff, surfactant, dispersant, levelling agent, dyestuff, acid and sodium salt in the method for the invention; In the dyeing course; Overall process does not comprise the hydrophilic finiss activity time of the deoil activity time and the post processing of pre-treatment in the cylinder in the time, deoil and dye and realize with bathing, therefore; Process time is reduced the number of; Reduce 1.5 to 3 hours, help energy-saving and emission-reduction, more help the high silver ion content retention rate on the nylon silver plated fiber.
Beneficial effect:
(1) colouring method of the present invention is simple, and overall process does not comprise the hydrophilic finiss activity time of the deoil activity time and the post processing of pre-treatment in the cylinder in the time, time saving and energy saving, helps energy-saving and emission-reduction.
(2) the present invention avoids the use of the auxiliary agent that is unfavorable for that silver ion keeps, like chelating agent commonly used; Avoid the use of the auxiliary agent that has height sulfonated anionics group; Adding in the balneation smooth agent has reduced and has contained the mechanical friction of nylon silver plated fiber interwoven fabric in dye vat; 120 ℃ dyeing condition is for not obviously damage of nylon fiber.
(3) after the dyeing that obtains of the present invention to contain the loss of nylon silver plated fiber interwoven fabric silver ion content few; Good level-dyeing property; Have excellent anti-microbial property, and have good wetness guiding perspiration discharging property, skin-friendly, make its lining become one of high-grade lining next to the shin of generally acknowledging in the world at present.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment only to be used to the present invention is described and be not used in the restriction scope of the present invention.Should be understood that in addition those skilled in the art can do various changes or modification to the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
Embodiment 1
A kind of nylon silver plated fiber interwoven fabric that contains in jet dyeing machine, comprises the steps: its method that dyes
1) dyeing process: in dyeing machine, inject 650 liters of industrial soft water, will contain nylon silver plated fiber interwoven fabric 43000g and put into the dyeing machine cycle 10 minutes.Add the yarn agent TF-115B 650g that deoils earlier, circulating adds glacial acetic acid 260g after 10 minutes, add sodium acetate 320g; Smooth agent BT44645g in the bath, levelling agent ID 85g moves 10 minutes; Be warmed up to 50 ℃, the dye solution (comprising dispersant WS 215g in the dye liquor) with water mixes slowly adds in the dyeing machine; The time that adds is 15 minutes, and the operation circulation was warming up to 70 ℃ after 10 minutes, and preferred temperature-rise period was accomplished in 10 minutes.Be warmed up to 100 ℃ again, temperature-rise period was accomplished in 45 minutes, was incubated 10 minutes then.After the phase I insulation is accomplished, be warmed up to 120 ℃, preferred temperature-rise period was accomplished in 30 minutes, and second stage insulation 30 minutes is cooled to below 60 ℃ at last, discharges said dye liquor;
2) reduction cleaning operation: in dyeing machine, add 600 premium on currency, add 900g pickling reduction remover MC, 180g citric acid, the water in the dyeing machine is warming up to 80 ℃, be incubated to be cooled to below 60 ℃ after 20 minutes and discharge washing lotion; In dyeing machine, add 500 premium on currency again, be warming up to 60 ℃, be incubated and discharge washing lotion after 10 minutes; In dyeing machine, add 500 premium on currency again, be warming up to 40 ℃, be incubated and discharge washing lotion after 10 minutes;
Lining gets into finishing process after going out cylinder, comprises dehydration, oven dry, soft typing, checking procedure successively.
Use traditional handicraft, length consuming time, and the anti-microbial property that contains nylon silver plated fiber interwoven fabric is had a greatly reduced quality.As in dyeing course, adding chelating agent, the anti-microbial property that contains nylon silver plated fiber interwoven fabric is almost completely lost.The reduction cleaning operation is as adopting alkaline reduction, and the anti-microbial property that contains nylon silver plated fiber interwoven fabric also descends obviously.And when the strict technology that adopts the present invention's suggestion, the anti-microbial property that contains nylon silver plated fiber interwoven fabric is good, and through test, concrete data are following.
Figure BDA0000056928360000041
Test No.: 110710, AATCC Method 100.
More than describe preferred embodiment of the present invention in detail.The ordinary skill that should be appreciated that this area need not creative work and just can design according to the present invention make many modifications and variation.Therefore, all those skilled in the art all should be in the determined protection domain by claims under this invention's idea on the basis of existing technology through the available technical scheme of logical analysis, reasoning, or a limited experiment.

Claims (8)

1.一种含尼龙镀银纤维交织面料的染色方法,包括:1. a kind of dyeing method that contains nylon silver-plated fiber interwoven fabric, comprises: (1)将水注入染色机中,再加入含尼龙镀银纤维交织面料,循环运转5-20分钟;加入去油纱剂,循环5-20分钟后加入pH调节剂,浴中平滑剂,分散剂,匀染剂,升温到45-55℃,再加入染料的水溶液得染液,染液的pH值为3-5;接着升温至70-120℃保温2-3小时,然后降温至60℃以下,排出染液;其中去油纱剂、浴中平滑剂、分散剂、匀染剂的用量分别为每1升水中含0.9-1.1g去油纱剂、每1升水中含0.9-1.1g浴中平滑剂、每1g面料用0.4-0.7g分散剂、每1g面料用0.1-0.5g匀染剂;(1) Pour water into the dyeing machine, then add nylon silver-plated fiber interwoven fabric, and circulate for 5-20 minutes; add oil-removing yarn agent, circulate for 5-20 minutes, add pH regulator, smoothing agent in the bath, disperse dyeing agent, leveling agent, heat up to 45-55°C, then add dye solution to obtain a dyeing solution, the pH of the dyeing solution is 3-5; then raise the temperature to 70-120°C and keep it for 2-3 hours, then cool down to 60°C Below, discharge the dye liquor; wherein the amount of degreasing yarn agent, smoothing agent in bath, dispersant, and leveling agent is 0.9-1.1g degreasing yarn agent per 1 liter of water, and 0.9-1.1g per 1 liter of water Smoothing agent in bath, 0.4-0.7g dispersant per 1g fabric, 0.1-0.5g leveling agent per 1g fabric; (2)往染色机内加入水,再按浓度为1~10g/L加入酸洗还原洗净剂,按浓度为1~0.5g/L加入有机酸,然后升温至70-90℃,保温15-30分钟后降温至60℃以下排出洗液,最后水洗即可。(2) Add water to the dyeing machine, then add pickling reduction detergent at a concentration of 1-10g/L, add organic acid at a concentration of 1-0.5g/L, then heat up to 70-90°C and keep warm for 15 After -30 minutes, cool down to below 60°C to discharge the lotion, and finally wash with water. 2.根据权利要求1所述的一种含尼龙镀银纤维交织面料的染色方法,其特征在于:步骤(1)和(2)中所用的水均为工业用软水,染色机为溢流或喷射染色机。2. a kind of dyeing method containing nylon silver-plated fiber interwoven fabric according to claim 1 is characterized in that: the water used in the step (1) and (2) is industrial soft water, and the dyeing machine is overflow or Jet dyeing machine. 3.根据权利要求1所述的一种含尼龙镀银纤维交织面料的染色方法,其特征在于:步骤(1)中所述的含尼龙镀银纤维交织面料中含有聚酯纤维,含尼龙镀银纤维交织面料包括镀银尼龙纤维与涤纶低弹纤维和/或异形涤纶纤维混纺的面料。3. a kind of dyeing method containing nylon silver-plated fiber interwoven fabric according to claim 1 is characterized in that: the nylon silver-plated fiber interwoven fabric containing polyester fiber described in step (1), contains nylon plated Silver fiber interwoven fabrics include fabrics blended with silver-plated nylon fibers and polyester low-elastic fibers and/or shaped polyester fibers. 4.根据权利要求1所述的一种含尼龙镀银纤维交织面料的染色方法,其特征在于:步骤(1)中所述的含尼龙镀银纤维交织面料中含有聚酯纤维,含尼龙镀银纤维交织面料包括镀银尼龙纤维与涤纶低弹纤维和/或异形涤纶纤维交织的面料。4. a kind of dyeing method containing nylon silver-plated fiber interwoven fabric according to claim 1 is characterized in that: the nylon silver-plated fiber interwoven fabric containing polyester fiber described in step (1), contains nylon plated Silver fiber interwoven fabrics include fabrics interwoven with silver-plated nylon fibers and polyester low-elastic fibers and/or profiled polyester fibers. 5.根据权利要求1所述的一种含尼龙镀银纤维交织面料的染色方法,其特征在于:步骤(1)中所述的pH调节剂为醋酸与醋酸钠。5. a kind of dyeing method that contains nylon silver-plated fiber interwoven fabric according to claim 1, is characterized in that: the pH regulator described in step (1) is acetic acid and sodium acetate. 6.根据权利要求1所述的一种含尼龙镀银纤维交织面料的染色方法,其特征在于:步骤(1)中所述的升温至70-120℃保温2-3小时,具体操作程序为:先升温到70℃,升温过程在8到12分钟内完成;再升温到95至105℃,升温过程在30到45分钟内完成,然后保温10-30分钟;接着升温到115到125℃,升温过程在25到40分钟内完成,保温20-60分钟。6. a kind of dyeing method that contains nylon silver-plated fiber interwoven fabric according to claim 1, it is characterized in that: described in step (1) is warmed up to 70-120 ℃ of insulation 2-3 hours, and concrete operating procedure is : First raise the temperature to 70°C, the heating process is completed within 8 to 12 minutes; then the temperature is raised to 95 to 105°C, the heating process is completed within 30 to 45 minutes, and then the temperature is kept for 10-30 minutes; then the temperature is raised to 115 to 125°C, The heating process is completed within 25 to 40 minutes, and the heat preservation is 20-60 minutes. 7.根据权利要求1或6所述的一种含尼龙镀银纤维交织面料的染色方法,其特征在于:步骤(1)中所述的升温至70-120℃保温2-3小时,具体操作程序为:先升温至70℃,升温过程在10分钟内完成;再升温到100℃,升温过程在45分钟内完成,保温10分钟;接着升温到120℃,升温过程在30分钟内完成,保温30分钟。7. A method for dyeing nylon silver-plated fiber interwoven fabrics according to claim 1 or 6, characterized in that: in the step (1), the temperature is raised to 70-120° C. for 2-3 hours, and the specific operation The program is: first raise the temperature to 70°C, the heating process is completed within 10 minutes; then raise the temperature to 100°C, complete the heating process within 45 minutes, and keep warm for 10 minutes; then raise the temperature to 120°C, complete the heating process within 30 minutes, keep warm 30 minutes. 8.根据权利要求1所述的一种含尼龙镀银纤维交织面料的染色方法,其特征在于:步骤(2)中所述的水洗过程为:向染色机内加400-600升水,升温至50-65℃,保温5-15分钟后排出洗液;再加入400-600升水,升温至30-45℃,保温5-15分钟后排出洗液。8. a kind of dyeing method that contains nylon silver-plated fiber interwoven fabric according to claim 1, is characterized in that: the washing process described in step (2) is: add 400-600 liters of water in dyeing machine, be heated up to 50-65°C, keep warm for 5-15 minutes, then discharge the lotion; then add 400-600 liters of water, raise the temperature to 30-45°C, keep warm for 5-15 minutes, then drain the lotion.
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CN102864661B (en) * 2012-07-23 2014-06-25 上海嘉乐股份有限公司 Dacron pretreatment, dying, cleaning, softening and one-bath processing method
CN107675290A (en) * 2017-10-24 2018-02-09 广东樱兰智能服装有限公司 A kind of preparation method of antiseptic nano-fiber mixed cloth
CN110373914A (en) * 2019-07-16 2019-10-25 江苏凯瑞家纺科技有限公司 A kind of plant dyeing, anti-bacteria fabric fitted sheet production technology

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CN101619516A (en) * 2009-08-06 2010-01-06 毕贤程 Decorative fabric and production process thereof

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JPH11293559A (en) 1998-04-14 1999-10-26 Toyobo Co Ltd Antimicrobial deodorant nylon fiber article and its production
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