CN102704105A - Textile made of high count and high alpine animal fiber blended yarns - Google Patents

Textile made of high count and high alpine animal fiber blended yarns Download PDF

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CN102704105A
CN102704105A CN2012101691309A CN201210169130A CN102704105A CN 102704105 A CN102704105 A CN 102704105A CN 2012101691309 A CN2012101691309 A CN 2012101691309A CN 201210169130 A CN201210169130 A CN 201210169130A CN 102704105 A CN102704105 A CN 102704105A
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yarn
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CN102704105B (en
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魏元龙
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Tongxiang Saiwai Mingzhu Clothing Co ltd
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SHANDONG LALELA WOOL SPINNING CO Ltd
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Abstract

本发明公开一种高支高寒动物纤维混纺纱线纺织品，其由高支高寒动物混纺纱线纺织而成，所述混纺纱线采用高支高寒动物纤维与化学纤维或纤维素纤维进行混纺，该高支高寒动物混纺纱线的生产工艺包括散毛染色、加油给湿、和毛、梳毛、并条、粗纱、细纱、络筒、并线、倍捻和倒绞，制成的混纺纱线具备低成本、环保、耐磨、保暖或舒适特性，具备优越的市场应用前景。The invention discloses a high-count alpine animal fiber blended yarn textile, which is spun from a high-count alpine animal blended yarn. The blended yarn is blended with high-count alpine animal fiber and chemical fiber or cellulose fiber. The production process of high-count alpine animal blended yarn includes dyeing of loose wool, oiling and wetting, kneading, carding, drawing, roving, spun yarn, winding, doubling, two-for-one twisting and reverse twisting. The blended yarn produced has Low cost, environmental protection, wear resistance, warmth or comfort, have excellent market application prospects.

Description

A kind of high Zhi Gaohan animal fiber blended yarn textiles
Technical field
The present invention relates to a kind of blended yarn textiles and production technology thereof, or rather, is a kind of high animal blended yarn textiles and production technology thereof.
Background technology
Along with improving constantly of the growth of economy, development of science and technology, living standard, people are to not only requiring fashion attractive in appearance in the dress, but more value the comfortable of clothes material and health care environmental protection effect.
In weaving was produced, yarn that the conventional animal fibrous woven goes out and goods had certain warmth retention property and comfort level; Like cashmere, cashmere fiber is enjoyed the great reputation of " fiber jewel " with its gentle, light, soft, sliding, glutinous characteristic; But very important is; The cost of material of pure cashmere product is high, annual lint 50～80 grams that produce of down producing goat, and the suede of average per 5 goats is just enough made a cashmere sweater.
Yakwool is as one of high and cold animal fiber, its feel sliding glutinous, warmth retention property is strong, fiber strength is high, corrosion-resistant and cost is lower, yak is adopted hair once every year, the yak year wool production of growing up is 1.17～2.62 kilograms; Children ox in age is 1.30～1.35 kilograms, and wherein coarse wool and fine hair respectively account for half the.Yakwool is very thin, and diameter is less than 20 microns, and length is 3.4～4.5 centimetres, has irregular curvedly, and scale is closely obvolvent in the form of a ring, and gloss is soft, and elasticity is strong.The environmental protection again of the exploitation of yakwool and economy.Its fine hair is that nature comes off, and is just passable as long as the herdsman picks up.At present, China can reclaim 4000 tons of yakwool raw materials every year.
A high animal fiber is a kind of novel textile fabric, and it comprises high and cold animal suede, like yakwool, camel's hair, ermine suede etc.Be different from traditional textile fabric, it has oneself advantage and characteristic, with chemical fibres such as itself and polyamide fibre, viscose glues; After perhaps cellulose fibres such as day silk, flax fibre carried out blending, various aspects of performance such as feel, elasticity and warmth retention property all were superior to high-grade cashmere, and cost is significantly less than cashmere; Yarn has possessed environmental protection, wear-resisting, warming, comfortable characteristic; Some expensive former materials on the market are had very strong substitution effect, and the quality class is higher, and market prospects are very good.With other fiber blends after the blended yarn that obtains, market demand is very big.
Prepare the blended yarn of a kind of low cost, environmental protection, wear-resisting, warming or comfort properties, and utilize this blended yarn to be prepared into textiles and will obtain bigger application market and be worth.
Summary of the invention
The present invention solves the existing in prior technology technical problem, thereby a kind of blended yarn and production technology thereof that possesses low cost, environmental protection, wear-resisting, warming or comfort properties is provided.
Above-mentioned technical problem of the present invention mainly is able to solve through following technical proposals: a kind of high Zhi Gaohan animal fiber blended yarn textiles; It props up the animal blended yarn height and is formed by weaving; Said height props up the high animal fiber of animal blended yarn employing and chemical fibre carries out blending or adopt height to prop up animal fiber and cellulose fibre carries out blending; Said height props up the ratio of animal fiber and chemical fibre or the ratio of a high animal fiber and cellulose fibre adopts 4: 1 weight ratio, and key step comprises: flock dyeing, oiling dewing and hair, carding, drafting, rove, spun yarn, winder, doubling, double twisting and the strand of falling.Said height prop up that animal fiber comprises yakwool or/and camel's hair or/and ermine suede.
Said height props up animal fiber and before blending, at first adopts pre-treatment step, and said pre-treatment step comprises: soak, stretch and setting; Said immersion process comprises: animal fiber is put into soak soaked 30 minutes, the component of said soak is: NaCl200g/L, acetic acid 1mol/L; Said shaping process comprises: the animal fiber after will stretching is put into shaping liquid and was soaked 4 minutes, takes out oven dry then, and the component of said shaping liquid is: NaCl200g/L, clorox 5g/L.
The oiling dewing comprises: get and crude oil and crude oil mixed the back with water by weight 1: 8 and evenly be sprayed on the high animal fiber with the mode of directly getting that tiles by 1.3% of animal fiber weight, go up machine after placing 24h; Get antistatic additive by 0.6% of chemical fibre or cellulose fibre weight, antistatic additive mixed the back with water and evenly is sprayed on chemical fibre or the cellulose fibre with the mode of directly getting that tiles by weight 1: 10, go up machine behind the placement 24h.
Carding specifically comprises: the machine moisture regain of going up is controlled in 16%.
Drafting specifically comprises: reduce front roller speed, make the shaping speed controlling about 120m/min, install the Xelminator device additional.
Rove comprises: strengthen the maintaining of roller apron, shorten roller acid treatment and apron cleaning frequency, guarantee that roller apron any surface finish is smooth; Reduce rove ingot speed, be controlled at about 500r/min, about front roller speed 180r/min; The drawing-off reel cage guarantees that pressurization is consistent; Workshop humidity is strict controlled in 72%.
Spun yarn specifically comprises: the ingot speed control is built in about 7000r/min; The yarn twist factor is about 90; Adopt slip draft, use soft high elasticity rubber roll, strengthen sliver control.
A kind of high Zhi Gaohan animal fiber blended yarn textiles, it props up the animal blended yarn height and is formed by weaving, and said height props up the animal blended yarn and adopts above-mentioned production technology preparation.
Height of the present invention props up animal blended yarn fabric and has possessed environmental protection, wear-resisting, warming or comfortable characteristic.
The specific embodiment
Height props up the animal fiber blended yarn, and its best production procedure is: raw material outbound, flock dyeing, oiling dewing and hair, blowing mix hair, carding, drafting, rove, spun yarn, winder, doubling, double twisting, fall to twist, pack warehouse-in.
Below above-mentioned part flow process is introduced, introductory section is not with conventional production procedure.
One, a high animal fiber at first adopts pre-treatment step: pre-treatment step comprises: soak, stretch and setting; Immersion process comprises: animal fiber is put into soak soaked 30 minutes, the component of soak is: NaCl200g/L, acetic acid 1mol/L; Shaping process comprises: the animal fiber after will stretching is put into shaping liquid and was soaked 4 minutes, takes out oven dry then, and the component of shaping liquid is: NaCl200g/L, clorox 5g/L.
Above-mentioned preliminary treatment has changed the filament thickness and has differed, the problems such as easy fracture that often occur in the follow-up stretching fabrication processes.After above-mentioned preliminary treatment, and without comparing with the animal fiber of handling, fiber thickness is more even after stretching, and entire length has increased more than 18%, and fineness has changed more than 10%.
Two, oiling dewing:
A high animal fiber is through behind the flock dyeing, and fiber strength descends, and original grease of fiber and antistatic additive are by flush away.Owing to have loose colour after the dyeing, make fiber surface send out puckery and be difficult for drawing-off.For spinning processing is carried out smoothly, can adding and crude oil and antistatic additive, and carry out dewing and handle, make the suitable last machine regain of chemical fibre maintenance of a high animal fiber and blending with it.
The preferred dewing preprocess method that refuels: get and crude oil and crude oil mix by weight 1: 8 with water by animal fiber weight 1.3%, mix the back and use sprayer evenly to be sprayed on the high animal fiber, last machine behind the placement 24h with the mode of directly getting that tiles.Get antistatic additive by 0.6% of chemical fibre or cellulose fibre weight, antistatic additive mixes with water by weight at 1: 10, by evenly being sprayed on chemical fibre or the cellulose fibre by sprayer with quadrat method, goes up machine behind the placement 24h.
Three, carding
The problem that carding process usually exists is: twine cylinder, web waft head, be prone to broken end, fine hair damage fuds fuddled ratio is big; So the technical essential of carding process is; Confirm reasonably to go up the machine moisture regain; Knitting technology is followed to reduce between fibre damage, minimizing fiber and is tangled and crumple, and realizes the principle that fiber shifts smoothly.Preferred processing mode is: the machine moisture regain of going up is strict controlled in 16% scope, get damp again excessive easy winding cylinder, doffer, and too small easy generation static, the fiber fuds fuddled increases.
Four, drafting
The problem that the mixing in doubling step production process exists usually is: mixed wool top static is big, twines the roller roller easily, and broken end is many, and life is rough does, and the wool top cohesive force is poor simultaneously, is easy to generate misdraft, and evenness quality is wayward.Preferred processing mode is: reduce front roller speed, make the shaping speed controlling about 120m/min, install measures such as Xelminator device additional.
Five, rove
The problem that the rove operation exists usually is: around roller, be prone to the thickness joint, production efficiency is low, and for solving the roving yarn quality problem, preferred processing mode is:
1) roller acid treatment and apron cleaning frequency are shortened in the maintaining of reinforcement roller apron, guarantee that roller apron any surface finish is smooth.
2) roving twist is set to bigger than normal.
3) reduce rove ingot speed, be controlled at about 500r/min, about front roller speed 180r/min.
4) the drawing-off reel cage guarantees that pressurization is consistent, and pressure is set to lay particular stress on.
5) workshop humidity is strict controlled in 72% scope.
Six, spun yarn
The problem that spinning process exists usually is: because the rove cohesive force is poor, spinning end breaking is high, and consumption is big, and preferred processing mode is:
1) the ingot speed control is built in about 7000r/min.
2) twist factor is guaranteeing that product style requires grasp bigger than normal on the basis, and this batch yarn twist factor is 90.
Yarn through the preparation of above-mentioned worker technology is soft, can be used for spinning underwear, and can wear next to the skin, and is comfortable, good permeability, and underwear knitting changes circular knitting machine into by original straight-bar machines and makes, and improved the superior quality of underwear greatly.Because of its cost is lower, can partly substitute high-grade expensive cashmere again.Widened consumer colony, satisfied the pursuit of consumers in general cashmere product.The product of this function, environmental protection, fashion, top grade, moderate cost, more attractive concerning the consumer, have vast market prospect.
The above is merely the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, and any variation or replacement of expecting without creative work all should be encompassed within protection scope of the present invention.

Claims (3)

1.一种高支动物纤维混纺纱线纺织品，其由高支动物混纺纱线纺织而成，其特征在于：所述混纺纱线采用高支动物纤维与化学纤维进行混纺或采用高支动物纤维与纤维素纤维进行混纺，所述高支动物纤维与化学纤维的比例或高支动物纤维与纤维素纤维的比例采用4∶1的重量比，所述混纺纱线主要制备步骤包括：散毛染色、加油给湿、和毛、梳毛、并条、粗纱、细纱、络筒、并线、倍捻和倒绞；所述高支动物纤维包括牦牛绒、驼绒或貂绒；所述加油给湿包括：按动物纤维重量的1.3％取和毛油，和毛油与水按重量比1∶8混合后以平铺直取方式均匀喷洒在高支动物纤维上，放置24h后上机；按化学纤维或纤维素纤维重量的0.6％取抗静电剂，抗静电剂与水按重量比1∶10混合后以平铺直取方式均匀喷洒在化学纤维或纤维素纤维上，放置24h后上机；所述高支动物纤维首先采用预处理步骤，所述预处理步骤包括：浸泡、拉伸和定形；所述浸泡过程包括：将动物纤维放入浸泡液中浸泡30分钟，所述浸泡液的组分为：NaCl200g/L，醋酸1mol/L；所述定形过程包括：将拉伸后的动物纤维放入定形液中浸泡4分钟，然后取出烘干，所述定形液的组分为：NaCl200g/L，次氯酸钠5g/L；所述梳毛包括：上机回潮控制在16％以内；所述并条包括：降低前罗拉速度，使出条速度控制在120m/min左右，加装静电消除器装置；所述粗纱包括：加强皮辊皮圈的维护保养，缩短皮辊酸处理和皮圈清洗周期，确保皮辊皮圈表面光洁滑爽；降低粗纱锭速，控制在500r/min左右，前罗拉速度180r/min左右；牵伸摇架保证加压一致；车间湿度严格控制在72％范围内；所述细纱包括：锭速控制在7000r/min左右；纱捻系数为90左右；采用滑溜牵伸，使用低硬度高弹性胶辊，加强纱条控制。1. A high-count animal fiber blended yarn textile, which is woven from high-count animal blended yarn, is characterized in that: the blended yarn adopts high-count animal fiber and chemical fiber to carry out blending or adopts high-count animal fiber Blending with cellulose fibers, the ratio of high-count animal fibers to chemical fibers or the ratio of high-count animal fibers to cellulose fibers adopts a weight ratio of 4:1, and the main preparation steps of the blended yarn include: loose wool dyeing , oiling to wet, and wool, combing, drawing, roving, spun yarn, winding, doubling, two-for-one twisting and reverse twisting; the high-count animal fiber includes yak hair, camel hair or mink hair; the oiling and wetting includes : Take crude oil at 1.3% of the weight of animal fibers, mix crude oil and water at a weight ratio of 1:8, and then spray evenly on high-count animal fibers in a flat and direct way, and put it on the machine after standing for 24 hours; according to chemical fibers Or take antistatic agent at 0.6% of the weight of the cellulose fiber, mix the antistatic agent and water at a weight ratio of 1:10, and then spray it evenly on the chemical fiber or cellulose fiber in a flat and direct way, and put it on the machine after standing for 24 hours; The high-count animal fiber first adopts a pretreatment step, and the pretreatment step includes: soaking, stretching and setting; the soaking process includes: putting the animal fiber into the soaking solution for 30 minutes, and the components of the soaking solution It is: NaCl 200g/L, acetic acid 1mol/L; the setting process includes: putting the stretched animal fiber into the setting solution and soaking for 4 minutes, then taking it out and drying, the composition of the setting solution is: NaCl200g/L , sodium hypochlorite 5g/L; The combing includes: the moisture regain of the upper machine is controlled within 16%; the drawing frame includes: reducing the front roller speed, making the strip speed control at about 120m/min, and installing a static eliminator device; The roving includes: strengthening the maintenance of the top roller aprons, shortening the acid treatment of the top rollers and the apron cleaning cycle, ensuring the surface of the top roller aprons is smooth and smooth; reducing the speed of the roving spindle, controlled at about 500r/min, and the speed of the front roller at 180r /min or so; the drafting cradle ensures consistent pressurization; the workshop humidity is strictly controlled within the range of 72%; the spun yarn includes: the spindle speed is controlled at about 7000r/min; the yarn twist coefficient is about 90; Low-hardness and high-elastic rubber rollers enhance yarn control. 2.一种高支动物纤维混纺纱线纺织品的制备工艺，其特征在于，所述纺织物由高支动物混纺纱线纺织而成，所述高支动物混纺纱线采用高支动物纤维与化学纤维进行混纺或采用高支动物纤维与纤维素纤维进行混纺，所述混纺过程的主要步骤包括：散毛染色、加油给湿、和毛、梳毛、并条、粗纱、细纱、络筒、并线、倍捻和倒绞；加油给湿包括：按动物纤维重量1.3％取和毛油，和毛油与水按重量比1∶8混合后以平铺直取方式均匀喷洒在高支动物纤维上，放置24h后上机；按化学纤维或纤维素纤维重量的0.6％取抗静电剂，抗静电剂与水按重量比1∶10混合后以平铺直取方式均匀喷洒在化学纤维或纤维素纤维上，放置24h后上机；梳毛包括：上机回潮控制在16％以内；并条包括：降低前罗拉速度，使出条速度控制在120m/min左右，加装静电消除器装置；粗纱包括：加强皮辊皮圈的维护保养，缩短皮辊酸处理和皮圈清洗周期，确保皮辊皮圈表面光洁滑爽；降低粗纱锭速，控制在500r/min左右，前罗拉速度180r/min左右；牵伸摇架保证加压一致；车间湿度严格控制在72％范围内；细纱包括：锭速控制在7000r/min左右，纱捻系数为90左右，采用滑溜牵伸，使用低硬度高弹性胶辊，加强纱条控制；所述高支动物纤维采用预处理步骤，所述预处理步骤包括：浸泡、拉伸和定形；所述浸泡过程包括：将动物纤维放入浸泡液中浸泡30分钟，所述浸泡液的组分为：NaCl200g/L，醋酸1mol/L；所述定形过程包括：将拉伸后的动物纤维放入定形液中浸泡4分钟，然后取出烘干，所述定形液的组分为：NaCl200g/L，次氯酸钠5g/L。2. a preparation technology of high-count animal fiber blended yarn textile, it is characterized in that, described textile is woven by high-count animal blended yarn, and described high-count animal blended yarn adopts high-count animal fiber and chemical The fibers are blended or blended with high-count animal fibers and cellulose fibers. The main steps of the blending process include: loose wool dyeing, oiling and wetting, wool blending, combing, drawing, roving, spinning, winding, and doubling , two-for-one twisting and reverse twisting; refueling and wetting include: taking 1.3% of the weight of animal fibers and crude oil, mixing crude oil and water at a weight ratio of 1:8, and then spraying evenly on high-count animal fibers in a flat and straight way Put it on the machine after standing for 24 hours; take the antistatic agent according to 0.6% of the weight of the chemical fiber or cellulose fiber, mix the antistatic agent and water at a weight ratio of 1:10, and spray it evenly on the chemical fiber or cellulose in a flat and straight way On the fiber, put it on the machine after 24 hours; combing includes: control the moisture regain on the machine within 16%; drawing includes: reduce the speed of the front roller, control the delivery speed at about 120m/min, install a static eliminator device; roving includes : Strengthen the maintenance of the top roller aprons, shorten the acid treatment of the top rollers and the cleaning cycle of the aprons, and ensure the surface of the top roller aprons is smooth and smooth; reduce the speed of the roving spindle and control it at about 500r/min, and the speed of the front roller at about 180r/min The drafting cradle ensures consistent pressure; the workshop humidity is strictly controlled within the range of 72%; the spinning includes: the spindle speed is controlled at about 7000r/min, the yarn twist coefficient is about 90, slippery drafting is adopted, and low hardness and high elasticity glue is used Roller to strengthen sliver control; the high-count animal fiber adopts a pretreatment step, the pretreatment step includes: soaking, stretching and setting; the soaking process includes: putting the animal fiber into the soaking solution for 30 minutes, The components of the soaking solution are: NaCl200g/L, acetic acid 1mol/L; the setting process includes: putting the stretched animal fiber into the setting solution and soaking it for 4 minutes, then taking it out and drying it; The components are: NaCl 200g/L, sodium hypochlorite 5g/L. 3.按照权利要求2所述的制备工艺制备的纺织品。3. The textiles prepared by the preparation process according to claim 2.
CN201210169130.9A 2012-05-29 2012-05-29 Textile made of high count and high alpine animal fiber blended yarns Expired - Fee Related CN102704105B (en)

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CN103911709A (en) * 2014-04-25 2014-07-09 江南大学 Yakwool-cashmere blended folded yarn and manufacturing process thereof
CN104389065A (en) * 2014-12-16 2015-03-04 江南大学 Decolored/primary color yakwool blended section-color nicked yarn and production method thereof
WO2024234737A1 (en) * 2023-05-15 2024-11-21 广东工业大学 Method for loosening pretreatment of spent wool textiles

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