CN102995451B - Twist-resisting polyvinyl chloride synthetic leather and manufacturing method thereof - Google Patents

Twist-resisting polyvinyl chloride synthetic leather and manufacturing method thereof Download PDF

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Publication number
CN102995451B
CN102995451B CN201210406518.6A CN201210406518A CN102995451B CN 102995451 B CN102995451 B CN 102995451B CN 201210406518 A CN201210406518 A CN 201210406518A CN 102995451 B CN102995451 B CN 102995451B
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polyvinyl chloride
parts
synthetic leather
slurry
surface layer
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CN201210406518.6A
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CN102995451A (en
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藏德虎
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HEFEI ANSHAN COATING FABRICS CO Ltd
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HEFEI ANSHAN COATING FABRICS CO Ltd
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Abstract

The invention discloses twist-resisting polyvinyl chloride synthetic leather which comprises a surface layer, a foaming layer, a bonding layer and fluffing cloth. The twist-resisting polyvinyl chloride synthetic leather is characterized by being prepared from the following components in parts by weight: 50-60 parts of SG-2 PVC (Polyvinyl Chloride) resin, 30-40 parts of SG-6 PVC resin, 20-25 parts of isophthalic ester, 10-15 parts of phthalic polyester, 10-15 parts of trioctyl trimellitate, 5-6 parts of PVC color cream, 1-2 parts of zinc stearate, 1-2 parts of protein powder, 20-25 parts of zinc oxide, 10-15 parts of magnesium oxide, 10-15 parts of N660 carbon black, and 5-10 parts of modified attapulgite. Through improvement of formula and process provided by the invention, the flexibility of the synthetic leather is enhanced, and the synthetic leather has a natural and comfortable handfeel similar to that of natural leather. The synthetic leather is not easy to damage or tear within 3-5 years.

Description

Polyvinyl chloride synthetic leather and the manufacture method thereof of resistance to complications
Technical field
The invention belongs to a kind of chemical synthesis leather facing material processing technique field, specifically a kind of polyvinyl chloride synthetic leather and manufacture method thereof of resistance to complications.
Background technology
At present, the field of furniture such as commercial family property and family expenses family property extensively adopts the polyvinyl chloride synthetic leather of polyurethane and resistance to complications.Synthetic Leather has the advantages such as emulation is high, good hand touch, obtains the extensive favor in market.But a large amount of use has certain toxicity and volatile DMF solvent in its manufacture process, even also can there is abundant residues through fully dry DMF, become an exceed standard source of pollution of room air VOC; Meanwhile, Synthetic Leather, due to problems such as hydrolysis, weatherability deficiencies, has limited its further extensive use.The polyvinyl chloride synthetic leather of resistance to complications has excellent hydrolysis, wear-resisting, scratch resistance, the advantage such as fire-retardant, but product quality existing problems.
Summary of the invention
The object of the present invention is to provide a kind of polyvinyl chloride synthetic leather and manufacture method thereof of resistance to complications, the synthetic leather good product quality of production.
Object of the present invention can be achieved through the following technical solutions:
The polyvinyl chloride synthetic leather of resistance to complications, comprises surface layer, foaming layer and adhesive linkage, nylon loop, it is characterized in that:
Described surface layer is made into slurry by following raw materials in part by weight and makes:
SG-2 type polyvinyl chloride resin 50-60, SG-6 type polyvinyl chloride resin 30-40, isophthalic acid ester 20-25, phthalic acid polyester 10-15, trioctyl trimellitate (TOTM) 10-15, PVC color 5-6, zinc stearate 1-2, protein powder 1-2, zinc oxide 20-25, magnesia 10-15, N660 carbon black 10-15, attapulgite modified 5-10, Di(dioctylpyrophosphato) ethylene titanate 1-2, irgasfos 168 1-2, crosslinking agent TAC 1-2, aluminate coupling agent DL-411 1-2;
Described foaming layer is made into slurry by following raw materials in part by weight and makes:
SG-3 type polyvinyl chloride resin 40-50, SG-6 type polyvinyl chloride resin 40-50, SG-2 type polyvinyl chloride resin 20-30, isophthalic acid ester 20-25, phthalic acid polyester 10-15, trioctyl trimellitate (TOTM) 10-15, acetyl triethyl citrate 30-35, N, N-dinitrosopentamethylene tetramine 1-2, blowing agent (909DU80) 1-2, ammonium carbonate 1-2, protein powder 1-2, dimethyl dimercapto 2-ethyl hexyl ethanoate tin 0.5-1, modified alta-mud 50-60, nanometer celestite powder 30-35, isopropyl two oleic acid acyloxy (dioctyl phosphoric acid acyloxy) titanate esters 1-2, antioxidant 1035 1-2,
Described attapulgite modified preparation by the following method:
By attapulgite roasting 4-5 hour at 750-800 DEG C, after put into 10-15% hydrochloric acid solution and soak after 3-4 hour, pull out, dry to moisture 2-3%, add the dibutyl maleate of titanate coupling agent TMC-TTS, the 3-4% of the nano-carbon powder, the 3-4% that are equivalent to its weight 5-8%, the protein powder of 3-4%, mix, at 60-70 DEG C, 3500-4000 rev/min is stirred 30-50 minute, oven dry, pulverize;
Described modified alta-mud is prepared by the following method:
(1) 10-15% salt acid soak 3-4 hour for bentonite, deionized water washing, then soak 3-4 hour with 10-12% sodium hydroxide solution, then with deionized water washing to neutral, oven dry;
(2) dry to add in bentonite and be equivalent to sodium phosphate trimer, the 3-5% aluminium hydroxide of its weight 3-5%, the sldium lauryl sulfate of 2-3%, at 60-70 DEG C, stir 40-50 minute, dry, be ground into powder.The manufacture method of the polyvinyl chloride synthetic leather of described resistance to complications, is characterized in that adopting release liners knife coating technique:
(1), by surface layer raw material mix after stir, mixing speed is 1200-1500 rev/min, mixing time is 1-2 hour, filters to obtain surface layer slurry,
(2), then release liners is preheated to 60-70 DEG C, by surface layer slurry with 150-200g/m 2blade coating amount be coated with scrape release liners surface, at 160-165 DEG C, plastify film forming;
(3), stir after will foaming layer slurry mixing, mixing speed is 1200-1500 rev/min, filters to obtain foaming layer slurry;
(4), foaming layer slurry is coated on surface layer, at 160-180 DEG C, foam;
(5), re-use aqueous polyurethane slurry and make the laminating of foaming layer and nylon loop as adhesive linkage, binding temperature is 120-130 DEG C, finally peels off rolling.
Beneficial effect of the present invention:
(1), the present invention is by formula and process modification, increased the pliability of synthetic leather, have and be similar to the naturally comfortable feel that natural leather has; 3-5 is not easy breakage or tears damage.
(2), adopt aqueous polyurethane coating, can keep permanent and higher firmness.
(3), protein powder, attapulgite modified, modified alta-mud have preferably vapour moisture absorption conductibility thoroughly, makes synthetic leather of the present invention realize the needs of good ventilative moisture absorbing.
(4), synthetic leather of the present invention, all exceed the standard of similar environment-friendly type artificial leather on market in feel, outward appearance and comfort level, reach respective standard in physics, chemical property, also can be by various strict environmental protection barriers tests.
Detailed description of the invention
A polyvinyl chloride synthetic leather for resistance to complications, comprises surface layer, foaming layer and adhesive linkage, nylon loop,
Described surface layer by following weight portion (kilogram) raw material is made into slurry and makes:
SG-2 type polyvinyl chloride resin 60, SG-6 type polyvinyl chloride resin 40, isophthalic acid ester 20, phthalic acid polyester 10, trioctyl trimellitate (TOTM) 15, PVC color 6, zinc stearate 1, protein powder 1, zinc oxide 20, magnesia 15, N660 carbon black 15, attapulgite modified 10, Di(dioctylpyrophosphato) ethylene titanate 1, irgasfos 168 2, crosslinking agent TAC 2, aluminate coupling agent DL-411 2;
Described foaming layer by following weight portion (kilogram) raw material is made into slurry and makes:
SG-3 type polyvinyl chloride resin 40, SG-6 type polyvinyl chloride resin 50, SG-2 type polyvinyl chloride resin 30, isophthalic acid ester 20, phthalic acid polyester 15, trioctyl trimellitate (TOTM) 15, acetyl triethyl citrate 35, N, N-dinitrosopentamethylene tetramine 1, blowing agent (909DU80) 1, ammonium carbonate 2, protein powder 2, dimethyl dimercapto 2-ethyl hexyl ethanoate tin 0.5, modified alta-mud 50, nanometer celestite powder 35, isopropyl two oleic acid acyloxy (dioctyl phosphoric acid acyloxy) titanate esters 1, antioxidant 1,035 1;
Described attapulgite modified preparation by the following method:
By attapulgite roasting 4-5 hour at 780-800 DEG C, after put into 12% hydrochloric acid solution and soak after 3 hours, pull out, dry to moisture 2-3%, add and be equivalent to the nano-carbon powder of its weight 5%, 4% titanate coupling agent TMC-TTS, 3% dibutyl maleate, 4% protein powder, mix, at 60-70 DEG C, 3500-4000 rev/min is stirred 30-40 minute, oven dry, pulverize;
Described modified alta-mud is prepared by the following method:
(1) 12% salt acid soak 3 hours for bentonite, deionized water washing, then soak 3 hours with 10% sodium hydroxide solution, then with deionized water washing to neutral, oven dry;
(2) dry to add in bentonite and be equivalent to the sodium phosphate trimer, 3% aluminium hydroxide of its weight 5%, 2% sldium lauryl sulfate, at 60-70 DEG C, stir 40-50 minute, dry, be ground into powder.
The manufacture method of the polyvinyl chloride synthetic leather of described resistance to complications, adopts release liners knife coating technique:
(1), by surface layer raw material mix after stir, mixing speed is 1200-1500 rev/min, mixing time is 1-2 hour, filters to obtain surface layer slurry,
(2), then release liners is preheated to 60-70 DEG C, by surface layer slurry with 150-200g/m 2blade coating amount be coated with scrape release liners surface, at 160-165 DEG C, plastify film forming;
(3), stir after will foaming layer slurry mixing, mixing speed is 1200-1500 rev/min, filters to obtain foaming layer slurry;
(4), foaming layer slurry is coated on surface layer, at 160-180 DEG C, foam;
(5), re-use aqueous polyurethane slurry and make the laminating of foaming layer and nylon loop as adhesive linkage, binding temperature is 120-130 DEG C, finally peels off rolling.
Synthetic leather physical and chemical performance of the present invention is as follows:
Radially stretch breaking strength/broadwise stretch breaking strength > 350N/3CM, footpath/filling-tear resistance > 25N ,-10 DEG C of low temperature flexibility can reach resistance to tortuous 30,000 times, and degradation does not ftracture, and has ventilative and hygroscopicity; Harmful element is detected, can pass through REACH46 item environmental protection test.

Claims (2)

1. a polyvinyl chloride synthetic leather for resistance to complications, comprises surface layer, foaming layer and adhesive linkage, nylon loop, it is characterized in that:
Described surface layer is made into slurry by following raw materials in part by weight and makes:
SG-2 type polyvinyl chloride resin 50-60, SG-6 type polyvinyl chloride resin 30-40, isophthalic acid ester 20-25, phthalic acid polyester 10-15, trioctyl trimellitate (TOTM) 10-15, PVC color 5-6, zinc stearate 1-2, protein powder 1-2, zinc oxide 20-25, magnesia 10-15, N660 carbon black 10-15, attapulgite modified 5-10, Di(dioctylpyrophosphato) ethylene titanate 1-2, irgasfos 168 1-2, crosslinking agent TAC 1-2, aluminate coupling agent DL-411 1-2;
Described foaming layer is made into slurry by following raw materials in part by weight and makes:
SG-3 type polyvinyl chloride resin 40-50, SG-6 type polyvinyl chloride resin 40-50, SG-2 type polyvinyl chloride resin 20-30, isophthalic acid ester 20-25, phthalic acid polyester 10-15, trioctyl trimellitate (TOTM) 10-15, acetyl triethyl citrate 30-35, N, N-dinitrosopentamethylene tetramine 1-2, blowing agent 909DU80 1-2, ammonium carbonate 1-2, protein powder 1-2, dimethyl dimercapto 2-ethyl hexyl ethanoate tin 0.5-1, modified alta-mud 50-60, nanometer celestite powder 30-35, isopropyl two oleic acid acyloxy (dioctyl phosphoric acid acyloxy) titanate esters 1-2, antioxidant 1035 1-2;
Described attapulgite modified preparation by the following method:
By attapulgite roasting 4-5 hour at 750-800 DEG C, after put into 10-15% hydrochloric acid solution and soak after 3-4 hour, pull out, dry to moisture 2-3%, add the dibutyl maleate of titanate coupling agent TMC-TTS, the 3-4% of the nano-carbon powder, the 3-4% that are equivalent to its weight 5-8%, the protein powder of 3-4%, mix, at 60-70 DEG C, 3500-4000 rev/min is stirred 30-50 minute, oven dry, pulverize;
Described modified alta-mud is prepared by the following method:
(1) 10-15% salt acid soak 3-4 hour for bentonite, deionized water washing, then soak 3-4 hour with 10-12% sodium hydroxide solution, then with deionized water washing to neutral, oven dry;
(2) dry to add in bentonite and be equivalent to sodium phosphate trimer, the 3-5% aluminium hydroxide of its weight 3-5%, the sldium lauryl sulfate of 2-3%, at 60-70 DEG C, stir 40-50 minute, dry, be ground into powder.
2. the manufacture method of the polyvinyl chloride synthetic leather of resistance to complications according to claim 1, is characterized in that adopting release liners knife coating technique:
(1), by surface layer raw material mix after stir, mixing speed is 1200-1500 rev/min, mixing time is 1-2 hour, filters to obtain surface layer slurry,
(2), then release liners is preheated to 60-70 DEG C, by surface layer slurry with 150-200g/m 2blade coating amount be coated with scrape release liners surface, at 160-165 DEG C, plastify film forming;
(3), stir after will foaming layer raw material mixing, mixing speed is 1200-1500 rev/min, filters to obtain foaming layer slurry;
(4), foaming layer slurry is coated on surface layer, at 160-180 DEG C, foam;
(5), re-use aqueous polyurethane slurry and make the laminating of foaming layer and nylon loop as adhesive linkage, binding temperature is 120-130 DEG C, finally peels off rolling.
CN201210406518.6A 2012-10-23 2012-10-23 Twist-resisting polyvinyl chloride synthetic leather and manufacturing method thereof Expired - Fee Related CN102995451B (en)

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CN104262820A (en) * 2014-09-04 2015-01-07 苏州市景荣科技有限公司 High-fracture-strength PVC foamed sole material and preparation method thereof
CN104278539A (en) * 2014-09-04 2015-01-14 安徽徽安合成革有限公司 Environment-friendly type PVC (polyvinyl chloride) synthetic leather and production method thereof
CN104292701A (en) * 2014-10-25 2015-01-21 合肥市安山涂层织物有限公司 Environment-friendly polyvinyl chloride synthetic leather slurry and preparation method thereof
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CN106751169A (en) * 2016-12-07 2017-05-31 合肥市安山涂层织物有限公司 A kind of level-dyeing property synthetic leather slurry and preparation method thereof
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CN110904695A (en) * 2018-09-18 2020-03-24 贝内克-长顺汽车内饰材料(张家港)有限公司 Polyvinyl chloride composition and artificial leather prepared therefrom
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