CN102995449B - Polyvinyl chloride synthetic leather and manufacturing method thereof - Google Patents
Polyvinyl chloride synthetic leather and manufacturing method thereof Download PDFInfo
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- CN102995449B CN102995449B CN201210406492.5A CN201210406492A CN102995449B CN 102995449 B CN102995449 B CN 102995449B CN 201210406492 A CN201210406492 A CN 201210406492A CN 102995449 B CN102995449 B CN 102995449B
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- polyvinyl chloride
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- surface layer
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- 229920000915 polyvinyl chloride Polymers 0.000 title claims abstract description 38
- 239000004800 polyvinyl chloride Substances 0.000 title claims abstract description 38
- 239000002649 leather substitute Substances 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 239000002002 slurry Substances 0.000 claims abstract description 25
- 238000005187 foaming Methods 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 19
- 239000011347 resin Substances 0.000 claims abstract description 16
- 229920005989 resin Polymers 0.000 claims abstract description 16
- 229960000892 attapulgite Drugs 0.000 claims abstract description 14
- 229910052625 palygorskite Inorganic materials 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims abstract description 10
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 claims abstract description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims abstract description 5
- HGQSXVKHVMGQRG-UHFFFAOYSA-N dioctyltin Chemical compound CCCCCCCC[Sn]CCCCCCCC HGQSXVKHVMGQRG-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229920000728 polyester Polymers 0.000 claims abstract description 4
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 claims abstract description 4
- 239000010410 layer Substances 0.000 claims description 18
- 239000002344 surface layer Substances 0.000 claims description 18
- 238000002156 mixing Methods 0.000 claims description 12
- 239000000843 powder Substances 0.000 claims description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical class [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 9
- -1 phthalic acid ester Chemical class 0.000 claims description 8
- 102000004169 proteins and genes Human genes 0.000 claims description 7
- 108090000623 proteins and genes Proteins 0.000 claims description 7
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 claims description 6
- 239000004604 Blowing Agent Substances 0.000 claims description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 6
- 239000004677 Nylon Substances 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 239000000440 bentonite Substances 0.000 claims description 6
- 229910000278 bentonite Inorganic materials 0.000 claims description 6
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 6
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 6
- 239000008116 calcium stearate Substances 0.000 claims description 6
- 235000013539 calcium stearate Nutrition 0.000 claims description 6
- 239000008367 deionised water Substances 0.000 claims description 6
- 229910021641 deionized water Inorganic materials 0.000 claims description 6
- JBSLOWBPDRZSMB-FPLPWBNLSA-N dibutyl (z)-but-2-enedioate Chemical compound CCCCOC(=O)\C=C/C(=O)OCCCC JBSLOWBPDRZSMB-FPLPWBNLSA-N 0.000 claims description 6
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 229920001778 nylon Polymers 0.000 claims description 6
- 238000005406 washing Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- XNGIFLGASWRNHJ-UHFFFAOYSA-N o-dicarboxybenzene Natural products OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 claims description 3
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 claims description 3
- NBOCQTNZUPTTEI-UHFFFAOYSA-N 4-[4-(hydrazinesulfonyl)phenoxy]benzenesulfonohydrazide Chemical compound C1=CC(S(=O)(=O)NN)=CC=C1OC1=CC=C(S(=O)(=O)NN)C=C1 NBOCQTNZUPTTEI-UHFFFAOYSA-N 0.000 claims description 3
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 claims description 3
- 239000005642 Oleic acid Substances 0.000 claims description 3
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 claims description 3
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 claims description 3
- 125000004423 acyloxy group Chemical group 0.000 claims description 3
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 3
- 229910021502 aluminium hydroxide Inorganic materials 0.000 claims description 3
- 239000003963 antioxidant agent Substances 0.000 claims description 3
- 230000003078 antioxidant effect Effects 0.000 claims description 3
- 239000006229 carbon black Substances 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 239000007822 coupling agent Substances 0.000 claims description 3
- 239000003431 cross linking reagent Substances 0.000 claims description 3
- SHYSNLBEJADGAC-UHFFFAOYSA-N decanedioic acid;propane-1,1-diol Chemical compound CCC(O)O.OC(=O)CCCCCCCCC(O)=O SHYSNLBEJADGAC-UHFFFAOYSA-N 0.000 claims description 3
- MOTZDAYCYVMXPC-UHFFFAOYSA-N dodecyl hydrogen sulfate Chemical compound CCCCCCCCCCCCOS(O)(=O)=O MOTZDAYCYVMXPC-UHFFFAOYSA-N 0.000 claims description 3
- 229940043264 dodecyl sulfate Drugs 0.000 claims description 3
- 239000006260 foam Substances 0.000 claims description 3
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims description 3
- 239000004005 microsphere Substances 0.000 claims description 3
- 229910021392 nanocarbon Inorganic materials 0.000 claims description 3
- 230000007935 neutral effect Effects 0.000 claims description 3
- 229940088417 precipitated calcium carbonate Drugs 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- 239000001488 sodium phosphate Substances 0.000 claims description 3
- 229910000162 sodium phosphate Inorganic materials 0.000 claims description 3
- 238000010345 tape casting Methods 0.000 claims description 3
- WEAPVABOECTMGR-UHFFFAOYSA-N triethyl 2-acetyloxypropane-1,2,3-tricarboxylate Chemical compound CCOC(=O)CC(C(=O)OCC)(OC(C)=O)CC(=O)OCC WEAPVABOECTMGR-UHFFFAOYSA-N 0.000 claims description 3
- 239000013638 trimer Substances 0.000 claims description 3
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 claims description 3
- 239000010985 leather Substances 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 abstract 3
- 230000001680 brushing effect Effects 0.000 abstract 1
- 229910000019 calcium carbonate Inorganic materials 0.000 abstract 1
- 239000004744 fabric Substances 0.000 abstract 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 abstract 1
- 230000008901 benefit Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- WYMSBXTXOHUIGT-UHFFFAOYSA-N paraoxon Chemical compound CCOP(=O)(OCC)OC1=CC=C([N+]([O-])=O)C=C1 WYMSBXTXOHUIGT-UHFFFAOYSA-N 0.000 description 1
- 239000011527 polyurethane coating Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
Landscapes
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
Abstract
The invention discloses polyvinyl chloride synthetic leather, which comprises a face layer, a foaming layer, a bonding layer and a brushing fabric. The polyvinyl chloride synthetic leather is characterized in that the face layer is made of slurry prepared from the following raw materials in parts by weight: 40-50 parts of SG-1 type PVC (polyvinyl chloride), 70-80 parts of SG-6 type PVC resin, 20-25 parts of phthalate, 15-20 parts of sebacic propylene glycol polyester, 20-25 parts of n-butyl methacrylate, 5-6 parts of PVC color paste, 1-2 parts of imarcaptoacetate dioctyltin, 1-2 parts of zinc stearate, 5-10 parts of light calcium carbonate and 35-50 parts of modified attapulgite. According to the invention, through formula and process improvement, the toughness of the synthetic leather is increased, and the polyvinyl chloride synthetic leather has natural and comfortable handfeel similar to that of natural leather; and the polyvinyl chloride synthetic leather is not easy to damage or tear within 3-5 years.
Description
Technical field
The invention belongs to a kind of chemical synthesis leather facing material processing technique field, specifically a kind of polyvinyl chloride synthetic leather and manufacture method thereof.
Background technology
At present, the field of furniture such as commercial family property and family expenses family property extensively adopts polyurethane and polyvinyl chloride synthetic leather.Synthetic Leather has the advantages such as emulation is high, good hand touch, obtains the extensive favor in market.But a large amount of use has certain toxicity and volatile DMF solvent in its manufacture process, even also can there is abundant residues through fully dry DMF, become an exceed standard source of pollution of room air VOC; Meanwhile, Synthetic Leather, due to problems such as hydrolysis, weatherability deficiencies, has limited its further extensive use.Polyvinyl chloride synthetic leather has excellent hydrolysis, wear-resisting, scratch resistance, the advantage such as fire-retardant, but product quality existing problems.
Summary of the invention
The object of the present invention is to provide a kind of polyvinyl chloride synthetic leather and manufacture method thereof, the synthetic leather good product quality of production.
Object of the present invention can be achieved through the following technical solutions:
Polyvinyl chloride synthetic leather, comprises surface layer, foaming layer and adhesive linkage, nylon loop, it is characterized in that:
Described surface layer is made into slurry by following raw materials in part by weight and makes:
SG-1 type polyvinyl chloride resin 40-50, SG-6 type polyvinyl chloride resin 70-80, phthalic acid ester 20-25, decanedioic acid propanediol polyester 15-20, n-BMA 20-25, PVC color 5-6, Imarcaptoacetate dioctyltin 1-2, zinc stearate 1-2, precipitated calcium carbonate 5-10, attapulgite modified 35-50, carbon black N220 10-15, isopropyl three (dioctylphyrophosphoric acid acyloxy) titanate esters 1-2, antioxidant 1010 0.5-1, 3-aminopropyl trimethoxysilane 1-2, crosslinking agent TAC 0.5-1, protein powder 3-4,
Described foaming layer is made into slurry by following raw materials in part by weight and makes:
SG-1 type polyvinyl chloride resin 40-50, SG-4 type polyvinyl chloride resin 70-80, SG-7 type polyvinyl chloride resin 30-40, acetyl triethyl citrate 30-35, dibutyl maleate 40-45, Celogen Az 1-2, 4, 4 '-OBSH 2-3, blowing agent (461DU40) 1-2, expended microsphere blowing agent (551DU20) 1-2, calcium stearate 1-2, dimethyl dimercapto 2-ethyl hexyl ethanoate tin 0.5-1, modified alta-mud 50-60, attapulgite 70-80, isopropyl two oleic acid acyloxy (dioctyl phosphoric acid acyloxy) titanate esters 1-2, antioxidant 1035 2-3, 3-aminopropyl trimethoxysilane 3-4, protein powder 3-4,
Described attapulgite modified preparation by the following method:
By attapulgite roasting 4-5 hour at 750-800 ℃, after put into 10-15% hydrochloric acid solution and soak after 3-4 hour, pull out, dry to moisture 2-3%, add the dibutyl maleate of titanate coupling agent TMC-TTS, the 3-4% of the nano-carbon powder, the 3-4% that are equivalent to its weight 5-8%, the calcium stearate of 3-4%, mix, at 60-70 ℃, 3500-4000 rev/min is stirred 30-50 minute, oven dry, pulverize;
Described modified alta-mud is prepared by the following method:
(1) 10-15% salt acid soak 3-4 hour for bentonite, deionized water washing, then soak 3-4 hour with 10-12% sodium hydroxide solution, then with deionized water washing to neutral, oven dry;
(2) dry to add in bentonite and be equivalent to sodium phosphate trimer, the 3-5% aluminium hydroxide of its weight 3-5%, the sldium lauryl sulfate of 2-3%, at 60-70 ℃, stir 40-50 minute, dry, be ground into powder.
The manufacture method of described polyvinyl chloride synthetic leather, is characterized in that adopting release liners knife coating technique:
(1), by surface layer raw material mix after stir, mixing speed is 1200-1500 rev/min, mixing time is 1-2 hour, filters to obtain surface layer slurry,
(2), then release liners is preheated to 60-70 ℃, by surface layer slurry with 150-200g/m
2blade coating amount be coated with scrape release liners surface, at 160-165 ℃, plastify film forming;
(3), stir after will foaming layer slurry mixing, mixing speed is 1200-1500 rev/min, filters to obtain foaming layer slurry;
(4), foaming layer slurry is coated on surface layer, at 160-180 ℃, foam;
(5), re-use aqueous polyurethane slurry and make the laminating of foaming layer and nylon loop as adhesive linkage, binding temperature is 120-130 ℃, finally peels off rolling.
Beneficial effect of the present invention:
(1), the present invention is by formula and process modification, increased the pliability of synthetic leather, have and be similar to the naturally comfortable feel that natural leather has; 3-5 is not easy breakage or tears damage.
(2), adopt aqueous polyurethane coating, can keep permanent and higher firmness.
(3), protein powder, attapulgite modified, modified alta-mud have preferably vapour moisture absorption conductibility thoroughly, makes synthetic leather of the present invention realize the needs of good ventilative moisture absorbing.
(4), synthetic leather of the present invention, all exceed the standard of similar environment-friendly type artificial leather on market in feel, outward appearance and comfort level, reach respective standard in physics, chemical property, also can be by various strict environmental protection barriers tests.
The specific embodiment
A kind of polyvinyl chloride synthetic leather, comprises surface layer, foaming layer and adhesive linkage, nylon loop,
Described surface layer by following weight portion (kilogram) raw material is made into slurry and makes:
SG-1 type polyvinyl chloride resin 40, SG-6 type polyvinyl chloride resin 80, phthalic acid ester 25, decanedioic acid propanediol polyester 15, n-BMA 25, PVC color 6, Imarcaptoacetate dioctyltin 2, zinc stearate 1, precipitated calcium carbonate 5, attapulgite modified 50, carbon black N220 15, isopropyl three (dioctylphyrophosphoric acid acyloxy) titanate esters 1, antioxidant 1010 0.5,3-aminopropyl trimethoxysilane 2, crosslinking agent TAC 0.5, protein powder 3;
Described foaming layer by following weight portion (kilogram) raw material is made into slurry and makes:
SG-1 type polyvinyl chloride resin 40, SG-4 type polyvinyl chloride resin 80, SG-7 type polyvinyl chloride resin 40, acetyl triethyl citrate 30, dibutyl maleate 45, Celogen Az 2,4,4 '-OBSH 2, blowing agent (461DU40) 2, expended microsphere blowing agent (551DU20) 2, calcium stearate 2, dimethyl dimercapto 2-ethyl hexyl ethanoate tin 0.5, modified alta-mud 50, attapulgite 80, isopropyl two oleic acid acyloxy (dioctyl phosphoric acid acyloxy) titanate esters 2, antioxidant 1,035 3,3-aminopropyl trimethoxysilane 3, protein powder 4;
Described attapulgite modified preparation by the following method:
By attapulgite roasting 4-5 hour at 780-800 ℃, after put into 12% hydrochloric acid solution and soak after 3 hours, pull out, dry to moisture 2-3%, add and be equivalent to the nano-carbon powder of its weight 5%, 4% titanate coupling agent TMC-TTS, 3% dibutyl maleate, 4% calcium stearate, mix, at 60-70 ℃, 3500-4000 rev/min is stirred 30-40 minute, oven dry, pulverize;
Described modified alta-mud is prepared by the following method:
(1) 12% salt acid soak 3 hours for bentonite, deionized water washing, then soak 3 hours with 10% sodium hydroxide solution, then with deionized water washing to neutral, oven dry;
(2) dry to add in bentonite and be equivalent to the sodium phosphate trimer, 3% aluminium hydroxide of its weight 5%, 2% sldium lauryl sulfate, at 60-70 ℃, stir 40-50 minute, dry, be ground into powder.
The manufacture method of described polyvinyl chloride synthetic leather, adopts release liners knife coating technique:
(1), by surface layer raw material mix after stir, mixing speed is 1200-1500 rev/min, mixing time is 1-2 hour, filters to obtain surface layer slurry,
(2), then release liners is preheated to 60-70 ℃, by surface layer slurry with 150-200g/m
2blade coating amount be coated with scrape release liners surface, at 160-165 ℃, plastify film forming;
(3), stir after will foaming layer slurry mixing, mixing speed is 1200-1500 rev/min, filters to obtain foaming layer slurry;
(4), foaming layer slurry is coated on surface layer, at 160-180 ℃, foam;
(5), re-use aqueous polyurethane slurry and make the laminating of foaming layer and nylon loop as adhesive linkage, binding temperature is 120-130 ℃, finally peels off rolling.
Synthetic leather physical and chemical performance of the present invention is as follows:
Radially stretch breaking strength/broadwise stretch breaking strength > 350N/3CM, footpath/filling-tear resistance > 25N ,-10 ℃ of low temperature flexibility can reach resistance to tortuous 30,000 times, and degradation does not ftracture, and has ventilative and hygroscopicity; Harmful element is detected, can pass through REACH46 item environmental protection test.
Claims (2)
1. a polyvinyl chloride synthetic leather, comprises surface layer, foaming layer and adhesive linkage, nylon loop, it is characterized in that:
Described surface layer is made into slurry by following raw materials in part by weight and makes:
SG-1 type polyvinyl chloride resin 40-50, SG-6 type polyvinyl chloride resin 70-80, phthalic acid ester 20-25, decanedioic acid propanediol polyester 15-20, n-BMA 20-25, PVC color 5-6, Imarcaptoacetate dioctyltin 1-2, zinc stearate 1-2, precipitated calcium carbonate 5-10, attapulgite modified 35-50, carbon black N220 10-15, isopropyl three (dioctylphyrophosphoric acid acyloxy) titanate esters 1-2, antioxidant 1010 0.5-1, 3-aminopropyl trimethoxysilane 1-2, crosslinking agent TAC 0.5-1, protein powder 3-4,
Described foaming layer is made into slurry by following raw materials in part by weight and makes:
SG-1 type polyvinyl chloride resin 40-50, SG-4 type polyvinyl chloride resin 70-80, SG-7 type polyvinyl chloride resin 30-40, acetyl triethyl citrate 30-35, dibutyl maleate 40-45, Celogen Az 1-2, 4, 4 '-OBSH 2-3, blowing agent 461DU40 1-2, expended microsphere blowing agent 551DU20 1-2, calcium stearate 1-2, dimethyl dimercapto 2-ethyl hexyl ethanoate tin 0.5-1, modified alta-mud 50-60, attapulgite 70-80, isopropyl two oleic acid acyloxy (dioctyl phosphoric acid acyloxy) titanate esters 1-2, antioxidant 1035 2-3, 3-aminopropyl trimethoxysilane 3-4, protein powder 3-4,
Described attapulgite modified preparation by the following method:
By attapulgite roasting 4-5 hour at 750-800 ℃, after put into 10-15% hydrochloric acid solution and soak after 3-4 hour, pull out, dry to moisture 2-3%, add the dibutyl maleate of titanate coupling agent TMC-TTS, the 3-4% of the nano-carbon powder, the 3-4% that are equivalent to its weight 5-8%, the calcium stearate of 3-4%, mix, at 60-70 ℃, 3500-4000 rev/min is stirred 30-50 minute, oven dry, pulverize;
Described modified alta-mud is prepared by the following method:
(1) 10-15% salt acid soak 3-4 hour for bentonite, deionized water washing, then soak 3-4 hour with 10-12% sodium hydroxide solution, then with deionized water washing to neutral, oven dry;
(2) dry to add in bentonite and be equivalent to sodium phosphate trimer, the 3-5% aluminium hydroxide of its weight 3-5%, the sldium lauryl sulfate of 2-3%, at 60-70 ℃, stir 40-50 minute, dry, be ground into powder.
2. the manufacture method of polyvinyl chloride synthetic leather according to claim 1, is characterized in that adopting release liners knife coating technique:
(1), by surface layer raw material mix after stir, mixing speed is 1200-1500 rev/min, mixing time is 1-2 hour, filters to obtain surface layer slurry,
(2), then release liners is preheated to 60-70 ℃, by surface layer slurry with 150-200g/m
2blade coating amount be coated with scrape release liners surface, at 160-165 ℃, plastify film forming;
(3), stir after will foaming layer slurry mixing, mixing speed is 1200-1500 rev/min, filters to obtain foaming layer slurry;
(4), foaming layer slurry is coated on surface layer, at 160-180 ℃, foam;
(5), re-use aqueous polyurethane slurry and make the laminating of foaming layer and nylon loop as adhesive linkage, binding temperature is 120-130 ℃, finally peels off rolling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210406492.5A CN102995449B (en) | 2012-10-23 | 2012-10-23 | Polyvinyl chloride synthetic leather and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210406492.5A CN102995449B (en) | 2012-10-23 | 2012-10-23 | Polyvinyl chloride synthetic leather and manufacturing method thereof |
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| CN102995449A CN102995449A (en) | 2013-03-27 |
| CN102995449B true CN102995449B (en) | 2014-05-14 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103497451A (en) * | 2013-10-08 | 2014-01-08 | 宣城市新涛碳酸钙有限公司 | Modified material for PVC (Polyvinyl Chloride) artificial leather |
| CN104213428A (en) * | 2014-09-23 | 2014-12-17 | 安徽登克尔旅游用品有限公司 | Polyvinyl chloride (PVC) synthetic leather and production method thereof for bags and suitcases |
| CN104356534A (en) * | 2014-10-25 | 2015-02-18 | 合肥市安山涂层织物有限公司 | Mildew-proof antibacterial synthetic leather pulp and preparation method thereof |
| CN104292701A (en) * | 2014-10-25 | 2015-01-21 | 合肥市安山涂层织物有限公司 | Environment-friendly polyvinyl chloride synthetic leather slurry and preparation method thereof |
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| JPH05311581A (en) * | 1992-04-30 | 1993-11-22 | Kanto Leather Cloth Co Ltd | Method for manufacturing sheet material |
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| US4575471A (en) * | 1983-11-28 | 1986-03-11 | Wong Winston W | Structure of dual-face artificial leather and method of manufacture thereof |
| KR100873655B1 (en) * | 2007-07-27 | 2008-12-12 | (주)아이앤에스 | Flame retardant FISH foam artificial leather and its manufacturing method |
| CN101349013A (en) * | 2008-08-29 | 2009-01-21 | 黄成源 | A kind of manufacturing method and automatic assembly line of ecological artificial leather or similar leather |
| CN102505513A (en) * | 2011-11-05 | 2012-06-20 | 合肥市安山涂层织物有限公司 | Gas-permeable moisture-absorption type environmentally-friendly polyvinyl chloride synthetic leather and manufacturing method thereof |
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