A kind of pipeline being applicable to trenchless engineering
Technical field
The invention belongs to pipeline manufacture technology field, specifically relate to a kind of pipeline being applicable to trenchless engineering.
Background technology
Along with the popularization of urbanization, existing city network transformation and public works transformation etc., being difficult to directly ditching carries out pipe laying again, and some pipelines need through heavy construction, only way can only carry out pipe laying by underground, and the generation of trenchless technology solves this difficult problem well.But dilatory pipe used in trenchless technology in the face of the more complicated situation in underground, therefore will require that pipeline has the features such as stronger toughness, higher tensile strength, higher ring stiffness, lower temperature resistance, flame retardant resistance, erosion resistance, ageing resistance and cost of manufacture are low.Existing pipeline material many employings high density polyethylene(HDPE), modified polypropene, polyvinyl chloride or chlorinated polyvinyl chloride etc., there is certain limitation separately, easily flatten as polyethylene exists the low heave of rigidity, equal result of use material cost is higher, and the defects such as material is inflammable, ageing-resistant performance is poor also limit it and large-arealy to promote the use of; It is low that modified polypropene also exists Joint Strength, and heave easily ruptures, and equal result of use material cost is higher, and the defects such as material is inflammable, ageing-resistant performance is poor also limit it and large-arealy to promote the use of; Common polyvinyl chloride or chlorinated polyvinyl chloride poor toughness, heave frangibility, the slightly high defect such as yielding of fragile under low temperatureization, temperature is all at the common polyvinyl chloride of restriction or chlorinated polyvinyl chloride is large-area on trenchless engineering promotes the use of.
Summary of the invention
The present invention mainly solves the technical problem existing for prior art, provides a kind of pipeline being applicable to trenchless engineering.
Above-mentioned technical problem of the present invention is mainly solved by following technical proposals: a kind of pipeline being applicable to trenchless engineering, its component and weight are: B-85 type polyvinyl chloride (PVC) RESINS 100 parts, compound lead stabilizer 3-5 part, acrylics 3-5 part, chlorinatedpolyethylene or MBS resin 5-7 part, softening agent 1-3 part, lubricant 0.5-2 part, fire retardant 1.5-3 part, oxidation inhibitor 0.5-2 part, alkali-free short glass fiber 7-15 part, look female 0-5 part.Wherein said B-85 type polyvinyl chloride (PVC) RESINS selects 2500 high-polymerization degrees, weight part content plumbous in compound lead stabilizer is 28-32%, epoxy soybean oil selected by softening agent, the oxidic polyethylene of honeybee board stearic acid and Ke selected by lubricant, needle antimony selected by fire retardant, and Milan chemical industry antioxidant 1010 selected by oxidation inhibitor.A kind of pipeline being applicable to trenchless engineering of the present invention, its making method is: except alkali-free short glass fiber, all the other component heat are mixed to 135 DEG C, now add alkali-free short glass fiber, then stir and be cooled to 40 DEG C, again batch mixing is dropped into conical double screw extruder plasticizing to extrude, obtain goods by mould and shaping equipment; When wherein utilizing conical double screw extruder plasticizing to extrude, the temperature in barrel I district is 200-220 DEG C, the temperature in barrel II district is 205-225 DEG C, the temperature in barrel III district is 205-225 DEG C, and the temperature in barrel IV district is 190-210 DEG C, and the temperature of merging core is 175-195 DEG C, after mould, the temperature of die body is 190-210 DEG C, the temperature of Support is 185-195 DEG C, and before mould, the temperature of die body is 185-195 DEG C, and the temperature of mouth mould is 210-230 DEG C.
The B-85 type polyvinyl chloride (PVC) RESINS of 2500 high-polymerization degrees has good physicals, the macromolecular material with caoutchouc elasticity can be processed into, have that Compression Set is little, rebound resilience greatly, wider use temperature, lower embrittlement temperature, excellent high temperature resistant, the feature such as resist bending and creep resistance.The present invention is using B-85 type polyvinyl chloride (PVC) RESINS as main material, utilize short glass fiber to fill and carry out rigidity modification, multiple impact-modifying material is collaborative carries out toughness modification, needle antimonys etc. are flame-retardant modified and be aided with relevant processing aid, the duct products utilizing Mold Making to go out has following characteristics: 1, good toughness, elongation at break reaches more than 350, substantially reaches the value of HDPE; 2, breaking yield intensity reaches more than 50 MPas, apparently higher than common polyvinyl chloride (40 MPa) and polyolefins (25-30 MPa), and the intensity (45 MPa) of a little higher than pure chlorinated polyvinyl chloride; 3, good rigidity, apparently higher than common polyolefin pipe, equal wall thickness is 2 to 3 times of polypropylene material; 4, return rate is high, and Compression Set is little; 5, acid and alkali-resistance ability is strong, and substantially not containing mineral filler in component, the acid or alkali environment of underground is less to corrosive pipeline; 6, joint adopts rivet or glue special, and strength of joint is high, can relievedly use at trenchless engineering; 7, ageing-resistant, long service life, can be advantageously applied to trenchless engineering.
Embodiment
Below by embodiment, technical scheme of the present invention is described in further detail.
Embodiment 1: a kind of pipeline being applicable to trenchless engineering, its component and weight are: B-85 type polyvinyl chloride (PVC) RESINS 100 parts, compound lead stabilizer 3 parts, acrylics 3 parts, chlorinatedpolyethylene or MBS resin 5 parts, 1 part, softening agent, lubricant 0.5, fire retardant 1.5 parts, 0.5 part, oxidation inhibitor, alkali-free short glass fiber 15 parts, look female 5 parts.Wherein said B-85 type polyvinyl chloride (PVC) RESINS selects 2500 high-polymerization degrees, weight part content plumbous in compound lead stabilizer is 28%, epoxy soybean oil selected by softening agent, the oxidic polyethylene of honeybee board stearic acid and Ke selected by lubricant, needle antimony selected by fire retardant, and Milan chemical industry antioxidant 1010 selected by oxidation inhibitor.The making method of this pipeline is: except alkali-free short glass fiber, mixes to 135 DEG C, now add alkali-free short glass fiber by all the other component heat, then stirs and is cooled to 40 DEG C, then batch mixing is dropped into conical double screw extruder plasticizing extrude; When wherein utilizing conical double screw extruder plasticizing to extrude, the temperature in barrel I district is 200-220 DEG C, the temperature in barrel II district is 205-225 DEG C, the temperature in barrel III district is 205-225 DEG C, and the temperature in barrel IV district is 190-210 DEG C, and the temperature of merging core is 175-195 DEG C, after mould, the temperature of die body is 190-210 DEG C, the temperature of Support is 185-195 DEG C, and before mould, the temperature of die body is 185-195 DEG C, and the temperature of mouth mould is 210-230 DEG C.
Embodiment 2: a kind of pipeline being applicable to trenchless engineering, its component and weight are: B-85 type polyvinyl chloride (PVC) RESINS 100 parts, compound lead stabilizer 5 parts, acrylics 5 parts, chlorinatedpolyethylene or MBS resin 7 parts, 3 parts, softening agent, lubricant 2, fire retardant 3 parts, 2 parts, oxidation inhibitor, alkali-free short glass fiber 7 parts, look female 2 parts.Wherein said B-85 type polyvinyl chloride (PVC) RESINS selects 2500 high-polymerization degrees, weight part content plumbous in compound lead stabilizer is 28-32%, epoxy soybean oil selected by softening agent, the oxidic polyethylene of honeybee board stearic acid and Ke selected by lubricant, needle antimony selected by fire retardant, and Milan chemical industry antioxidant 1010 selected by oxidation inhibitor.The making method of this pipeline is: except alkali-free short glass fiber, mixes to 135 DEG C, now add alkali-free short glass fiber by all the other component heat, then stirs and is cooled to 40 DEG C, then batch mixing is dropped into conical double screw extruder plasticizing extrude; When wherein utilizing conical double screw extruder plasticizing to extrude, the temperature in barrel I district is 200-220 DEG C, the temperature in barrel II district is 205-225 DEG C, the temperature in barrel III district is 205-225 DEG C, and the temperature in barrel IV district is 190-210 DEG C, and the temperature of merging core is 175-195 DEG C, after mould, the temperature of die body is 190-210 DEG C, the temperature of Support is 185-195 DEG C, and before mould, the temperature of die body is 185-195 DEG C, and the temperature of mouth mould is 210-230 DEG C.
Embodiment 3: a kind of pipeline being applicable to trenchless engineering, its component and weight are: B-85 type polyvinyl chloride (PVC) RESINS 100 parts, compound lead stabilizer 4 parts, acrylics 4 parts, chlorinatedpolyethylene or MBS resin 6 parts, 2 parts, softening agent, lubricant 1, fire retardant 2 parts, 1 part, oxidation inhibitor, alkali-free short glass fiber 10 parts, look female 3 parts.Wherein said B-85 type polyvinyl chloride (PVC) RESINS selects 2500 high-polymerization degrees, weight part content plumbous in compound lead stabilizer is 28-32%, epoxy soybean oil selected by softening agent, the oxidic polyethylene of honeybee board stearic acid and Ke selected by lubricant, needle antimony selected by fire retardant, and Milan chemical industry antioxidant 1010 selected by oxidation inhibitor.The making method of this pipeline is: except alkali-free short glass fiber, mixes to 135 DEG C, now add alkali-free short glass fiber by all the other component heat, then stirs and is cooled to 40 DEG C, then batch mixing is dropped into conical double screw extruder plasticizing extrude; When wherein utilizing conical double screw extruder plasticizing to extrude, the temperature in barrel I district is 200-220 DEG C, the temperature in barrel II district is 205-225 DEG C, the temperature in barrel III district is 205-225 DEG C, and the temperature in barrel IV district is 190-210 DEG C, and the temperature of merging core is 175-195 DEG C, after mould, the temperature of die body is 190-210 DEG C, the temperature of Support is 185-195 DEG C, and before mould, the temperature of die body is 185-195 DEG C, and the temperature of mouth mould is 210-230 DEG C.
Embodiment 4: a kind of pipeline being applicable to trenchless engineering, its component and weight are: B-85 type polyvinyl chloride (PVC) RESINS 100 parts, compound lead stabilizer 3 parts, acrylics 5 parts, chlorinatedpolyethylene or MBS resin 5 parts, 3 parts, softening agent, lubricant 0.5, fire retardant 3 parts, 0.5 part, oxidation inhibitor, alkali-free short glass fiber 15 parts, look female 3 parts.Wherein said B-85 type polyvinyl chloride (PVC) RESINS selects 2500 high-polymerization degrees, weight part content plumbous in compound lead stabilizer is 28-32%, epoxy soybean oil selected by softening agent, the oxidic polyethylene of honeybee board stearic acid and Ke selected by lubricant, needle antimony selected by fire retardant, and Milan chemical industry antioxidant 1010 selected by oxidation inhibitor.The making method of this pipeline is: except alkali-free short glass fiber, mixes to 135 DEG C, now add alkali-free short glass fiber by all the other component heat, then stirs and is cooled to 40 DEG C, then batch mixing is dropped into conical double screw extruder plasticizing extrude; When wherein utilizing conical double screw extruder plasticizing to extrude, the temperature in barrel I district is 200-220 DEG C, the temperature in barrel II district is 205-225 DEG C, the temperature in barrel III district is 205-225 DEG C, and the temperature in barrel IV district is 190-210 DEG C, and the temperature of merging core is 175-195 DEG C, after mould, the temperature of die body is 190-210 DEG C, the temperature of Support is 185-195 DEG C, and before mould, the temperature of die body is 185-195 DEG C, and the temperature of mouth mould is 210-230 DEG C.
Embodiment 5: a kind of pipeline being applicable to trenchless engineering, its component and weight are: B-85 type polyvinyl chloride (PVC) RESINS 100 parts, compound lead stabilizer 5 parts, acrylics 3 parts, chlorinatedpolyethylene or MBS resin 7 parts, 1 part, softening agent, lubricant 2, fire retardant 1.5 parts, 2 parts, oxidation inhibitor, alkali-free short glass fiber 7 parts, look female 4 parts.Wherein said B-85 type polyvinyl chloride (PVC) RESINS selects 2500 high-polymerization degrees, weight part content plumbous in compound lead stabilizer is 28-32%, epoxy soybean oil selected by softening agent, the oxidic polyethylene of honeybee board stearic acid and Ke selected by lubricant, needle antimony selected by fire retardant, and Milan chemical industry antioxidant 1010 selected by oxidation inhibitor.The making method of this pipeline is: except alkali-free short glass fiber, mixes to 135 DEG C, now add alkali-free short glass fiber by all the other component heat, then stirs and is cooled to 40 DEG C, then batch mixing is dropped into conical double screw extruder plasticizing extrude; When wherein utilizing conical double screw extruder plasticizing to extrude, the temperature in barrel I district is 200-220 DEG C, the temperature in barrel II district is 205-225 DEG C, the temperature in barrel III district is 205-225 DEG C, and the temperature in barrel IV district is 190-210 DEG C, and the temperature of merging core is 175-195 DEG C, after mould, the temperature of die body is 190-210 DEG C, the temperature of Support is 185-195 DEG C, and before mould, the temperature of die body is 185-195 DEG C, and the temperature of mouth mould is 210-230 DEG C.
Finally, it should be pointed out that above embodiment is only the more representational example of the present invention.Obviously, technical scheme of the present invention is not limited to above-described embodiment, can also have many distortion.All distortion that those of ordinary skill in the art can directly derive from content disclosed by the invention or associate, all should think protection scope of the present invention.