CN103882601A - Manufacturing method of anti-biotic and anti-static yarn dyed fabric - Google Patents
Manufacturing method of anti-biotic and anti-static yarn dyed fabric Download PDFInfo
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- CN103882601A CN103882601A CN201410127247.XA CN201410127247A CN103882601A CN 103882601 A CN103882601 A CN 103882601A CN 201410127247 A CN201410127247 A CN 201410127247A CN 103882601 A CN103882601 A CN 103882601A
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- 239000004744 fabric Substances 0.000 title claims abstract description 19
- 230000003115 biocidal effect Effects 0.000 title claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 title abstract description 4
- 239000003242 anti bacterial agent Substances 0.000 title abstract 3
- 229940088710 antibiotic agent Drugs 0.000 title abstract 3
- 239000000835 fiber Substances 0.000 claims abstract description 62
- 229920002101 Chitin Polymers 0.000 claims abstract description 29
- 229920000742 Cotton Polymers 0.000 claims abstract description 27
- 239000002994 raw material Substances 0.000 claims abstract description 13
- 238000007598 dipping method Methods 0.000 claims abstract description 10
- 150000003242 quaternary ammonium salts Chemical class 0.000 claims abstract description 10
- 239000012266 salt solution Substances 0.000 claims abstract description 10
- 238000001035 drying Methods 0.000 claims abstract description 5
- 238000005517 mercerization Methods 0.000 claims abstract description 5
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 29
- 238000002360 preparation method Methods 0.000 claims description 18
- 238000004043 dyeing Methods 0.000 claims description 16
- 238000009987 spinning Methods 0.000 claims description 16
- 230000000844 anti-bacterial effect Effects 0.000 claims description 13
- 238000002156 mixing Methods 0.000 claims description 13
- 239000002759 woven fabric Substances 0.000 claims description 9
- 238000010035 extrusion spinning Methods 0.000 claims description 8
- 230000004927 fusion Effects 0.000 claims description 8
- 238000009992 mercerising Methods 0.000 claims description 8
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 239000000155 melt Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 238000004513 sizing Methods 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 15
- 239000002351 wastewater Substances 0.000 abstract description 4
- 230000003068 static effect Effects 0.000 abstract description 3
- 230000003020 moisturizing effect Effects 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 238000009941 weaving Methods 0.000 abstract 2
- 239000004595 color masterbatch Substances 0.000 abstract 1
- 239000000975 dye Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 230000015556 catabolic process Effects 0.000 description 4
- 238000004040 coloring Methods 0.000 description 4
- 238000006731 degradation reaction Methods 0.000 description 4
- 239000004753 textile Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000001408 fungistatic effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000004065 wastewater treatment Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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- Agricultural Chemicals And Associated Chemicals (AREA)
- Woven Fabrics (AREA)
Abstract
The invention relates to the technical field of fabrics, and provides a manufacturing method, having low dye consumption, small environment pollution and small waste water discharge, of an anti-biotic and anti-static yarn dyed fabric. The method comprises the following steps that (1) raw materials are selected; (2) dying is conducted, wherein chitin fibers, white cotton fibers and short chemical fibers are dyed by color master batches; (3) blended yarns are manufactured; (4) mercerization is conducted; (5) warping weaving is conducted; (6) fabric weaving is conducted; (7) anti-biotic finishing is conducted, wherein quaternary ammonium salt solution with the percentage concentration being 15%-18% is prepared, the fabric obtained in the step (6) is dipped in the quaternary ammonium salt solution, the bath ratio is 3:1-6:1, and the dipping time is 40 min-50 min; drying is conducted after dipping, temperature ranges from 65 DEG C to 75 DEG C, and time ranges from 15 min to 30 main; (8) post-finishing is conducted. The fabric manufactured in the method is good in anti-biotic effect, has moisturizing and dry-preventing functions, and does not generate static easily.
Description
Technical field
The present invention relates to preparation method's technical field of fabric, relate in particular to a kind of preparation method of antibacterial antistatic color-woven fabric.
Background technology
Textile industry, because its dyeing waits processing, causes discharge of wastewater, is considered to not environmental protection industry (epi), particularly current widely used chemical fibre blended material always.Fibers material has good characteristic, and is widely used, and particularly blending shaped material, because have the functional of multiple fiber, be widely used in especially in textile industry, still, fibers material is because structure particularity, on to dye requirement very strict, and dyestuff consumes highly, environmental pollution is serious.The fiber blended yarn that routinizes needs dyeing, and has part blended yarn to need two-bath process, has caused the energy and dye loss, in textile industry, there is no the method for especially effectively controlling discharge of wastewater at present.In addition, its antistatic effect of the fabric that fibers material of the prior art is made into is poor, easily plays static, and does not possess antibacterial effect.
Summary of the invention
Therefore, for above content, the invention provides the preparation method that a kind of dyestuff consumes the antibacterial antistatic color-woven fabric low, little to the pollution of environment, wastewater discharge is few, utilize fabric good anti-bacterial effect that the method makes, there is the anti-dry function of moisturizing, be difficult for static.
For achieving the above object, the present invention is achieved by the following technical solutions: a kind of preparation method of antibacterial antistatic color-woven fabric, comprises the following steps:
(1) choosing of raw material: choose chitin fiber, white cotton fiber and staple fibre as raw material;
(2) dyeing: chitin fiber, white cotton fiber, staple fibre are dyeed with Masterbatch, concrete steps are: 3～5% the Masterbatch that adds its weight in chitin fiber, after mixing, join in extruder type spinning machine, through extruder type spinning machine, the melt after chitin fiber and Masterbatch hybrid reaction is carried out to spinning, obtain color chitin fiber; Then white cotton fiber is dyeed: in white cotton fiber, add 2～5% Masterbatch of its weight, after mixing, produce colored cotton fiber through high-temperature fusion extrusion spinning; Staple fibre is carried out to same dyeing processing: in staple fibre, add 4～6% Masterbatch, after mixing, send into high-temperature fusion extrusion spinning and produce coloured staple fibre;
(3) preparation of blended yarn: add the color chitin fiber, colored cotton fiber, coloured staple fibre that obtain after step (2) is processed according to the ratio mix spinning of 1:3:6, obtain blended yarn;
(4) mercerising: the blended yarn obtaining after above-mentioned steps (3) is processed carries out mercerization finish in Mercerising machines for yarns;
(5) warping is weaved: adopt Sectional warping machines to carry out warping processing, speed of beaming is 180～190m/min, and beaming speed is 120～140m/min;
(6) face weave: above-mentioned steps (5) yarn after treatment is weaved;
(7) antibiotic finish: the quaternary ammonium salt solution that preparation mass percentage concentration is 15%～18%, by the fabric dipping quaternary ammonium salt solution of step (6), bath raio is 3:1～6:1, dip time 40～50 minutes; Dipping post-drying, temperature is 65～75 DEG C, the time is 15～30 minutes;
(8) after, arrange: above-mentioned steps (7) fabric after treatment is carried out to rear arrangement processing.
Further improve and be: described rear arrangement comprises: washing, sizing, preshrunk.
Further improve and be: described Masterbatch is selected from any one in light red, purple, light yellow, blackish green, orange, blue, brown, green.
By adopting aforementioned techniques scheme, the invention has the beneficial effects as follows:
1, raw material of the present invention is selected chitin fiber, and it has fungistatic effect, and can natural degradation, can natural degradation after using can be to environment;
2, chitin fiber of the present invention, white cotton fiber, staple fibre all adopt Masterbatch dyeing, compared with traditional colouring method, adopt Masterbatch dyeing can reduce the waste of the energy and dyestuff, reduce raw-material consumption, avoid contaminated environment, reduced dyeing cost, saved huge wastewater treatment, adopt Masterbatch colouring method, coloured yarn that every production is 1000 tons, taking dark colour as example, can using water wisely 15 tons, economize on gas 195 ten thousand steres, using electricity wisely 690,000 degree;
3, the present invention has carried out antibiotic finish after face weave, makes the fabric that adopts method of the present invention to make have good antibacterial effect.
Detailed description of the invention
Describe embodiments of the present invention in detail below with reference to specific embodiment, to the present invention, how application technology means solve technical problem whereby, and the implementation procedure of reaching technique effect can fully understand and implement according to this.
If do not specialize, the conventional means that the technological means adopting in embodiment is well known to those skilled in the art, the reagent adopting and product are also and can business obtain.Source, the trade name of agents useful for same and be necessary to list its constituent person all indicated in the time occurring first.
Embodiment mono-:
A preparation method for antibacterial antistatic color-woven fabric, comprises the following steps:
(1) choosing of raw material: choose chitin fiber, white cotton fiber and staple fibre as raw material;
(2) dyeing: chitin fiber, white cotton fiber, staple fibre are dyeed with Masterbatch, concrete steps are: 4% the blackish green Masterbatch that adds its weight in chitin fiber, after mixing, join in extruder type spinning machine, through extruder type spinning machine, the melt after chitin fiber and blackish green Masterbatch hybrid reaction is carried out to spinning, obtain color chitin fiber; Then white cotton fiber is dyeed: in white cotton fiber, add 4% green Masterbatch of its weight, after mixing, produce colored cotton fiber through high-temperature fusion extrusion spinning; Staple fibre is carried out to same dyeing processing: in staple fibre, add 5% green Masterbatch, after mixing, send into high-temperature fusion extrusion spinning and produce coloured staple fibre;
(3) preparation of blended yarn: add the color chitin fiber, colored cotton fiber, coloured staple fibre that obtain after step (2) is processed according to the ratio mix spinning of 1:3:6, obtain blended yarn;
(4) mercerising: the blended yarn obtaining after above-mentioned steps (3) is processed carries out mercerization finish in Mercerising machines for yarns;
(5) warping is weaved: adopt Sectional warping machines to carry out warping processing, speed of beaming is 185m/min, and beaming speed is 130m/min;
(6) face weave: above-mentioned steps (5) yarn after treatment is weaved;
(7) antibiotic finish: the quaternary ammonium salt solution that preparation mass percentage concentration is 17%, by the fabric dipping quaternary ammonium salt solution of step (6), bath raio is 3:1～6:1, dip time 45 minutes; Dipping post-drying, temperature is 70 DEG C, the time is 25 minutes;
(8) after, arrange: above-mentioned steps (7) fabric after treatment is carried out to rear arrangement processing, and described rear arrangement comprises: washing, sizing, preshrunk.
Embodiment bis-
A preparation method for antibacterial antistatic color-woven fabric, comprises the following steps:
(1) choosing of raw material: choose chitin fiber, white cotton fiber and staple fibre as raw material;
(2) dyeing: chitin fiber, white cotton fiber, staple fibre are dyeed with Masterbatch, concrete steps are: 5% the light red Masterbatch that adds its weight in chitin fiber, after mixing, join in extruder type spinning machine, through extruder type spinning machine, the melt after chitin fiber and light red Masterbatch hybrid reaction is carried out to spinning, obtain color chitin fiber; Then white cotton fiber is dyeed: in white cotton fiber, add 5% purple Masterbatch of its weight, after mixing, produce colored cotton fiber through high-temperature fusion extrusion spinning; Staple fibre is carried out to same dyeing processing: in staple fibre, add 6% light red Masterbatch, after mixing, send into high-temperature fusion extrusion spinning and produce coloured staple fibre;
(3) preparation of blended yarn: add the color chitin fiber, colored cotton fiber, coloured staple fibre that obtain after step (2) is processed according to the ratio mix spinning of 1:3:6, obtain blended yarn;
(4) mercerising: the blended yarn obtaining after above-mentioned steps (3) is processed carries out mercerization finish in Mercerising machines for yarns;
(5) warping is weaved: adopt Sectional warping machines to carry out warping processing, speed of beaming is 190m/min, and beaming speed is 140m/min;
(6) face weave: above-mentioned steps (5) yarn after treatment is weaved;
(7) antibiotic finish: the quaternary ammonium salt solution that preparation mass percentage concentration is 18%, by the fabric dipping quaternary ammonium salt solution of step (6), bath raio is 3:1～6:1, dip time 50 minutes; Dipping post-drying, temperature is 75 DEG C, the time is 30 minutes;
(8) after, arrange: above-mentioned steps (7) fabric after treatment is carried out to rear arrangement processing, and described rear arrangement comprises: washing, sizing, preshrunk.
Masterbatch described in the present invention is selected from any one in light red, purple, light yellow, blackish green, orange, blue, brown, green all can realize object of the present invention.
Raw material of the present invention is selected chitin fiber, and it has fungistatic effect, and can natural degradation, can natural degradation after using can be to environment.Chitin fiber of the present invention, white cotton fiber, staple fibre all adopt Masterbatch dyeing, compared with traditional colouring method, adopt Masterbatch dyeing can reduce the waste of the energy and dyestuff, reduce raw-material consumption, avoid contaminated environment, reduced dyeing cost, saved huge wastewater treatment, adopt Masterbatch colouring method, coloured yarn that every production is 1000 tons, taking dark colour as example, can using water wisely 15 tons, economize on gas 195 ten thousand steres, using electricity wisely 690,000 degree.The present invention has carried out antibiotic finish after face weave, makes the fabric that adopts method of the present invention to make have good antibacterial effect.
Above record, only, for utilizing the embodiment of this origination techniques content, modification, variation that any those skilled in the art use this creation to do, all belong to the scope of the claims that this creation is advocated, and be not limited to those disclosed embodiments.
Claims (3)
1. a preparation method for antibacterial antistatic color-woven fabric, is characterized in that, comprises the following steps:
(1) choosing of raw material: choose chitin fiber, white cotton fiber and staple fibre as raw material;
(2) dyeing: chitin fiber, white cotton fiber, staple fibre are dyeed with Masterbatch, concrete steps are: 3～5% the Masterbatch that adds its weight in chitin fiber, after mixing, join in extruder type spinning machine, through extruder type spinning machine, the melt after chitin fiber and Masterbatch hybrid reaction is carried out to spinning, obtain color chitin fiber; Then white cotton fiber is dyeed: in white cotton fiber, add 2～5% Masterbatch of its weight, after mixing, produce colored cotton fiber through high-temperature fusion extrusion spinning; Staple fibre is carried out to same dyeing processing: in staple fibre, add 4～6% Masterbatch, after mixing, send into high-temperature fusion extrusion spinning and produce coloured staple fibre;
(3) preparation of blended yarn: add the color chitin fiber, colored cotton fiber, coloured staple fibre that obtain after step (2) is processed according to the ratio mix spinning of 1:3:6, obtain blended yarn;
(4) mercerising: the blended yarn obtaining after above-mentioned steps (3) is processed carries out mercerization finish in Mercerising machines for yarns;
(5) warping is weaved: adopt Sectional warping machines to carry out warping processing, speed of beaming is 180～190m/min, and beaming speed is 120～140m/min;
(6) face weave: above-mentioned steps (5) yarn after treatment is weaved;
(7) antibiotic finish: the quaternary ammonium salt solution that preparation mass percentage concentration is 15%～18%, by the fabric dipping quaternary ammonium salt solution of step (6), bath raio is 3:1～6:1, dip time 40～50 minutes; Dipping post-drying, temperature is 65～75 DEG C, the time is 15～30 minutes;
(8) after, arrange: above-mentioned steps (7) fabric after treatment is carried out to rear arrangement processing.
2. the preparation method of antibacterial antistatic color-woven fabric according to claim 1, is characterized in that: described rear arrangement comprises: washing, sizing, preshrunk.
3. the preparation method of antibacterial antistatic color-woven fabric according to claim 1 and 2, is characterized in that: described Masterbatch is selected from any one in light red, purple, light yellow, blackish green, orange, blue, brown, green.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410127247.XA CN103882601B (en) | 2014-04-01 | 2014-04-01 | A kind of preparation method of antibacterial antistatic color-woven fabric |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410127247.XA CN103882601B (en) | 2014-04-01 | 2014-04-01 | A kind of preparation method of antibacterial antistatic color-woven fabric |
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| CN103882601A true CN103882601A (en) | 2014-06-25 |
| CN103882601B CN103882601B (en) | 2016-04-27 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104313820A (en) * | 2014-11-04 | 2015-01-28 | 江苏华昊煜杰服饰有限公司 | Anti-static technology for men shirts |
| CN104818615A (en) * | 2015-05-07 | 2015-08-05 | 江苏德胜特纺织有限公司 | Dyed yarn fabric antibacterial finishing |
| CN107675328A (en) * | 2017-10-18 | 2018-02-09 | 江苏美恒纺织实业有限公司 | A kind of manufacture method of multifunctional fabric |
| CN109943953A (en) * | 2019-04-11 | 2019-06-28 | 南通苏美纺织有限公司 | A kind of imitative denim fabric of antibacterial |
| CN109972267A (en) * | 2019-04-12 | 2019-07-05 | 江苏布拉芙纺织科技有限公司 | A kind of preparation method of durable antibacterial textile fabric |
| CN110106603A (en) * | 2019-04-23 | 2019-08-09 | 南通尚坊布业有限公司 | A kind of Graphene antibiosis fabric and preparation method thereof |
| CN113089167A (en) * | 2021-03-16 | 2021-07-09 | 上海水星家用纺织品股份有限公司 | AI technology-based colored fiber fabric preparation method |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110129954A (en) * | 2019-05-14 | 2019-08-16 | 江苏超能纺织科技有限公司 | Antistatic knitting fabric of one kind and preparation method thereof |
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| JPH02307915A (en) * | 1989-05-18 | 1990-12-21 | Unitika Ltd | Antibacterial fiber product |
| CN101070640A (en) * | 2007-06-12 | 2007-11-14 | 江苏盛虹化纤有限公司 | Colored antibacterial moisture-absorbing sweat-releasing nano-permanent anion fiber |
| KR20090110004A (en) * | 2008-04-17 | 2009-10-21 | 동광화섬(주) | Functional soft teaching fabric using natural processing yarn as a slope |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104313820A (en) * | 2014-11-04 | 2015-01-28 | 江苏华昊煜杰服饰有限公司 | Anti-static technology for men shirts |
| CN104818615A (en) * | 2015-05-07 | 2015-08-05 | 江苏德胜特纺织有限公司 | Dyed yarn fabric antibacterial finishing |
| CN104818615B (en) * | 2015-05-07 | 2017-01-11 | 江苏德胜特纺织有限公司 | Dyed yarn fabric antibacterial finishing |
| CN107675328A (en) * | 2017-10-18 | 2018-02-09 | 江苏美恒纺织实业有限公司 | A kind of manufacture method of multifunctional fabric |
| CN109943953A (en) * | 2019-04-11 | 2019-06-28 | 南通苏美纺织有限公司 | A kind of imitative denim fabric of antibacterial |
| CN109972267A (en) * | 2019-04-12 | 2019-07-05 | 江苏布拉芙纺织科技有限公司 | A kind of preparation method of durable antibacterial textile fabric |
| CN110106603A (en) * | 2019-04-23 | 2019-08-09 | 南通尚坊布业有限公司 | A kind of Graphene antibiosis fabric and preparation method thereof |
| CN113089167A (en) * | 2021-03-16 | 2021-07-09 | 上海水星家用纺织品股份有限公司 | AI technology-based colored fiber fabric preparation method |
| CN113089167B (en) * | 2021-03-16 | 2022-08-26 | 上海水星家用纺织品股份有限公司 | AI technology-based colored fiber fabric preparation method |
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| CN103882601B (en) | 2016-04-27 |
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