CN104046840A - Method for preparing corrosion-resistant copper alloy wire for automobile electronic instrument - Google Patents

Method for preparing corrosion-resistant copper alloy wire for automobile electronic instrument Download PDF

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Publication number
CN104046840A
CN104046840A CN201410245959.1A CN201410245959A CN104046840A CN 104046840 A CN104046840 A CN 104046840A CN 201410245959 A CN201410245959 A CN 201410245959A CN 104046840 A CN104046840 A CN 104046840A
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copper alloy
insulation
speed
copper
alloy wire
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CN201410245959.1A
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CN104046840B (en
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徐泽军
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Anhui Xinchen Automobile Manufacturing Co Ltd
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Ruizhan Tongling Technologies Co Ltd
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Abstract

The invention discloses a method for preparing a corrosion-resistant copper alloy wire for an automobile electronic instrument. The corrosion-resistant copper alloy wire comprises the following component elements in percentage by weight: 5.2-6.4% of Zn, 2.4-3.3% of Al, 0.8-1.4% of Sn, 0.5-1% of Fe, 0.03-0.05% of Bi, 0.02-0.03% of Co, 0.04-0.07% of Ni, 0.015-0.025% of Ge, 0.02-0.03% of As, 0.005-0.015% of B, 0.02-0.04% of Ce, 0.01-0.02% of Gd, 0.01-0.02% of P and the balance of copper and inevitable impurities. According to the method, due to addition of an appropriate amount of Sn, Ni, Al and other elements as well as a trace of Ge, As, Ce, Gd and other elements into the copper-zinc alloy, the mechanical strength and corrosion resistance of the copper-zinc alloy wire are improved, and since the prepared copper alloy wire has high corrosion resistance, the copper alloy wire can be applied in acid-base and high-salt medium environments for a long term and the conductivity of the copper alloy wire is not affected.

Description

The preparation method of resistal line for a kind of electronic automobile meter
Technical field
The preparation method who the present invention relates to a kind of electronic automobile meter resistal line, belongs to copper alloy manufacturing technology field.
Background technology
?copper alloy is the important materials of national economy, has good Dao electricity ﹑ Dao Re ﹑ ductility and solidity to corrosion, and widespread use is for electronic automobile meter.But the more use copper zinc alloy of existing copper alloy wire, although in this class copper alloy, have excellent physical mechanical system can and machinability, its chemical resistance is poor, cannot be under the environment such as salt fog, acid rain, seawater life-time service.
Summary of the invention
The object of the invention is to ensureing under the physical strength of copper alloy wire and the prerequisite of conductivity, the preparation method of a kind of electronic automobile meter resistal line is provided.
The technical solution used in the present invention is as follows:
A preparation method for resistal line for electronic automobile meter, comprises the following steps:
(1) copper billet added in smelting furnace and be warming up to fusing at 1160-1220 DEG C, being then warming up to 1230-1260 DEG C, adding associated alloys food ingredient, stir, after whole fusings, temperature adjustment adds refining agent refining 20-30min to 1150-1200 DEG C, after skimming, is incubated 15-20min; Again copper alloy liquid is carried out to stokehold chemistry real-time analysis, the weight percent of each elemental composition in copper alloy liquid is met the following requirements:
Zn 5.2-6.4, Al 2.4-3.3, Sn 0.8-1.4, Fe 0.5-1, Bi 0.03-0.05, Co 0.02-0.03, Ni 0.04-0.07, Ge 0.015-0.025, As 0.02-0.03, B 0.005-0.015, Ce 0.02-0.04, Gd 0.01-0.02, P 0.01-0.02, surplus is copper and inevitable impurity; After analysis, adjust feed supplement according to the weight percent of each component in formula;
(2) feed intake the 0.2-0.4% of weight to dropping into the fusing of Si-Mn-Pr-Ta alloy block in stove by copper billet, in alloy block, the mass ratio of Si, Mn, Pr, Ta element is 2-4:3-5:0.3-0.6:0.4-0.8, stirs 35-45min; Then temperature adjustment is to 1220-1250 DEG C, then adds refining agent refining 15-20min, insulation 10-15min after slagging-off;
(3) continuous casting and rolling becomes copper alloy bar, drawing wire machine to be drawn into copper alloy single line;
(4) copper alloy wire is sent into and in heat treatment furnace, carried out ageing treatment: be first warming up to 280-320 DEG C with 120-150 DEG C/h speed, insulation 3-4h, then be warming up to 400-420 DEG C with 60-80 DEG C/h speed, insulation 2-3h; Then be cooled to 240-260 DEG C with 80-100 DEG C/h speed, insulation 4-5h; Then the 50-60 DEG C of water of quenching, insulation 5-8h, then be warming up to 320-350 DEG C with 100-120 DEG C/h speed, insulation 3-4h, then be cooled to 180-200 DEG C with 70-90 DEG C/h speed, and insulation 4-6h, air cooling is to room temperature.
The preparation method of described refining agent is as follows: a, get the raw material of following weight part: sepiolite 3-5, fluorite 1-2, montmorillonite 2-3, sodium carbonate 3-4, Sodium Silicofluoride 4-6, vanadium diboride 2-2.5, lapis amiridis 1-2, trees ashes 2-3, nano-silicon nitride 1.5-2.5, silane resin acceptor kh-550 1-2; B, sepiolite, fluorite, montmorillonite are mixed to send at 510-540 DEG C and calcine 3-5h, take out and pulverized 200-300 mesh sieve; The slurries of 40-50% are made in the making beating that adds water, then adding concentration is the hydrochloric acid soln adjusting slurries PH=4.5-5.5 of 10-15%, 2000-3000rpm speed lapping 20-30min, it is neutral that the sodium hydroxide solution that is 15-20% by concentration regulates lapping liquid pH value, and spraying is dried to obtain powder, then adds all the other raw materials, 1000-1500rpm high-speed stirring 5-10min, dry, pulverize, cross 300-400 mesh sieve.
Beneficial effect of the present invention:
The present invention is by adding the element such as Ge, As, Ce, Gd of the elements such as appropriate Sn, Ni, Al and trace in copper zinc alloy, physical strength and the corrosion resistance nature of copper zinc alloy wire are improved, the copper alloy wire highly corrosion resistant making, can be under soda acid, high salt medium environment life-time service, do not affect its conductivity.
embodiment
A preparation method for resistal line for electronic automobile meter, comprises the following steps:
(1) copper billet added in smelting furnace and be warming up to fusing at 1220 DEG C, being then warming up to 1260 DEG C, adding associated alloys food ingredient, stirring, after all melting, temperature adjustment to 1180 DEG C adds refining agent refining 30min, after skimming, is incubated 20min; Again copper alloy liquid is carried out to stokehold chemistry real-time analysis, the weight percent of each elemental composition in copper alloy liquid is met the following requirements: Zn 5.2-6.4, Al 2.4-3.3, Sn 0.8-1.4, Fe 0.5-1, Bi 0.03-0.05, Co 0.02-0.03, Ni 0.04-0.07, Ge 0.015-0.025, As 0.02-0.03, B 0.005-0.015, Ce 0.02-0.04, Gd 0.01-0.02, P 0.01-0.02, surplus is copper and inevitable impurity; After analysis, adjust feed supplement according to the weight percent of each component in formula;
(2) by copper billet feed intake weight 0.3% to dropping into the fusing of Si-Mn-Pr-Ta alloy block in stove, in alloy block, the mass ratio of Si, Mn, Pr, Ta element is 3:5:0.3:0.5, stirs 40min; Then temperature adjustment to 1240 DEG C, then add refining agent refining 18min, insulation 12min after slagging-off;
(3) continuous casting and rolling becomes copper alloy bar, drawing wire machine to be drawn into copper alloy single line;
(4) copper alloy wire is sent into and in heat treatment furnace, carried out ageing treatment: be first warming up to 320 DEG C with 130 DEG C/h speed, insulation 3h, then be warming up to 410 DEG C with 70 DEG C/h speed, insulation 2h; Then be cooled to 250 DEG C with 100 DEG C/h speed, insulation 4h; Then the 50 DEG C of water of quenching, insulation 6h, then be warming up to 340 DEG C with 120 DEG C/h speed, insulation 3h, then be cooled to 180 DEG C with 80 DEG C/h speed, and insulation 5h, air cooling is to room temperature.
The preparation method of described refining agent is as follows: a, get the raw material of following weight (kg): sepiolite 4, fluorite 2, montmorillonite 2, sodium carbonate 4, Sodium Silicofluoride 5, vanadium diboride 2, lapis amiridis 1.5, trees ashes 2, nano-silicon nitride 2, silane resin acceptor kh-550 1.5; B, sepiolite, fluorite, montmorillonite are mixed to send at 530 DEG C and calcine 4h, take out and pulverized 200 mesh sieves; 45% slurries are made in the making beating that adds water, then add concentration and be 15% hydrochloric acid soln and regulate slurries PH=4.5,3000rpm speed lapping 20min, it is neutral that the sodium hydroxide solution that is 15% by concentration regulates lapping liquid pH value, and spraying is dried to obtain powder, then adds all the other raw materials, 1500rpm high-speed stirring 5min, dry, pulverize, cross 300 mesh sieves.
The copper alloy wire making is through inspection, and its salient features is: tensile strength 498Mpa, yield strength is 374Mpa, unit elongation 18%, electric conductivity IACS(20 DEG C) 91%.

Claims (2)

1. a preparation method for resistal line for electronic automobile meter, is characterized in that comprising the following steps:
(1) copper billet added in smelting furnace and be warming up to fusing at 1160-1220 DEG C, being then warming up to 1230-1260 DEG C, adding associated alloys food ingredient, stir, after whole fusings, temperature adjustment adds refining agent refining 20-30min to 1150-1200 DEG C, after skimming, is incubated 15-20min; Again copper alloy liquid is carried out to stokehold chemistry real-time analysis, the weight percent of each elemental composition in copper alloy liquid is met the following requirements:
Zn 5.2-6.4, Al 2.4-3.3, Sn 0.8-1.4, Fe 0.5-1, Bi 0.03-0.05, Co 0.02-0.03, Ni 0.04-0.07, Ge 0.015-0.025, As 0.02-0.03, B 0.005-0.015, Ce 0.02-0.04, Gd 0.01-0.02, P 0.01-0.02, surplus is copper and inevitable impurity; After analysis, adjust feed supplement according to the weight percent of each component in formula;
(2) feed intake the 0.2-0.4% of weight to dropping into the fusing of Si-Mn-Pr-Ta alloy block in stove by copper billet, in alloy block, the mass ratio of Si, Mn, Pr, Ta element is 2-4:3-5:0.3-0.6:0.4-0.8, stirs 35-45min; Then temperature adjustment is to 1220-1250 DEG C, then adds refining agent refining 15-20min, insulation 10-15min after slagging-off;
(3) continuous casting and rolling becomes copper alloy bar, drawing wire machine to be drawn into copper alloy single line;
Copper alloy wire is sent into and in heat treatment furnace, carried out ageing treatment: be first warming up to 280-320 DEG C with 120-150 DEG C/h speed, insulation 3-4h, then be warming up to 400-420 DEG C with 60-80 DEG C/h speed, insulation 2-3h; Then be cooled to 240-260 DEG C with 80-100 DEG C/h speed, insulation 4-5h; Then the 50-60 DEG C of water of quenching, insulation 5-8h, then be warming up to 320-350 DEG C with 100-120 DEG C/h speed, insulation 3-4h, then be cooled to 180-200 DEG C with 70-90 DEG C/h speed, and insulation 4-6h, air cooling is to room temperature.
2. the preparation method of resistal line for a kind of electronic automobile meter according to claim 1, it is characterized in that, the preparation method of described refining agent is as follows: a, get the raw material of following weight part: sepiolite 3-5, fluorite 1-2, montmorillonite 2-3, sodium carbonate 3-4, Sodium Silicofluoride 4-6, vanadium diboride 2-2.5, lapis amiridis 1-2, trees ashes 2-3, nano-silicon nitride 1.5-2.5, silane resin acceptor kh-550 1-2; B, sepiolite, fluorite, montmorillonite are mixed to send at 510-540 DEG C and calcine 3-5h, take out and pulverized 200-300 mesh sieve; The slurries of 40-50% are made in the making beating that adds water, then adding concentration is the hydrochloric acid soln adjusting slurries PH=4.5-5.5 of 10-15%, 2000-3000rpm speed lapping 20-30min, it is neutral that the sodium hydroxide solution that is 15-20% by concentration regulates lapping liquid pH value, and spraying is dried to obtain powder, then adds all the other raw materials, 1000-1500rpm high-speed stirring 5-10min, dry, pulverize, cross 300-400 mesh sieve.
CN201410245959.1A 2014-06-05 2014-06-05 A kind of preparation method of electronic automobile meter Albrac line Expired - Fee Related CN104046840B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105483424A (en) * 2016-02-01 2016-04-13 东莞品派实业投资有限公司 Anti-corrosion aluminum alloy wire for motormeter and preparation method thereof
CN108118168A (en) * 2017-12-21 2018-06-05 四川航天职业技术学院 A kind of forming method of superhigh temperature antifriction alloy
CN110735062A (en) * 2019-11-27 2020-01-31 张燕 corrosion-resistant tensile copper alloy wire and production process thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1025562A (en) * 1996-07-11 1998-01-27 Dowa Mining Co Ltd Copper-based alloy and method for producing the same
CN103352140A (en) * 2013-07-01 2013-10-16 铜陵兴怡金属材料有限公司 High-strength high-conductivity heatproof copper alloy wire rod and preparation method thereof
CN103834875A (en) * 2014-03-13 2014-06-04 安徽菲茵特电梯有限公司 Anti-corrosion elastic alloy material and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1025562A (en) * 1996-07-11 1998-01-27 Dowa Mining Co Ltd Copper-based alloy and method for producing the same
CN103352140A (en) * 2013-07-01 2013-10-16 铜陵兴怡金属材料有限公司 High-strength high-conductivity heatproof copper alloy wire rod and preparation method thereof
CN103834875A (en) * 2014-03-13 2014-06-04 安徽菲茵特电梯有限公司 Anti-corrosion elastic alloy material and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105483424A (en) * 2016-02-01 2016-04-13 东莞品派实业投资有限公司 Anti-corrosion aluminum alloy wire for motormeter and preparation method thereof
CN108118168A (en) * 2017-12-21 2018-06-05 四川航天职业技术学院 A kind of forming method of superhigh temperature antifriction alloy
CN110735062A (en) * 2019-11-27 2020-01-31 张燕 corrosion-resistant tensile copper alloy wire and production process thereof
CN110735062B (en) * 2019-11-27 2020-10-30 深圳市神州线缆有限公司 Corrosion-resistant tensile copper alloy wire and production process thereof

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Effective date of registration: 20201103

Address after: 244000 No.2 workshop, no.3888, west section of Cuihu Sixth Road, Tongling City, Anhui Province

Patentee after: Anhui Xinchen Automobile Manufacturing Co., Ltd

Address before: 244061 Mount Huangshan Road, Tongling economic and Technological Development Zone, Anhui

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