CN104472902A - Method for preparing pet dog chew from cattle hide leather fragments - Google Patents
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Abstract
本发明公开了一种碎牛皮制作宠物狗咬胶的方法,其制作过程包括:将牛皮下脚料放于30℃水浴中浸泡;然后用绞肉机绞碎;再用料理机打浆;将浆液进行干燥;注入磨具;烘干定型;杀菌。本发明在碎皮循环利用方面,经过一系列加工,制成宠物喜爱的各种形状的狗咬胶产品,天然,营养丰富,洁齿、保健。可以满足不同品种、犬龄的宠物狗的需要,加工简单,效果理想。The invention discloses a method for making pet dog chews from shredded cowhide. The manufacturing process comprises: soaking cowhide leftovers in a water bath at 30°C; then mincing them with a meat grinder; beating with a cooking machine; Drying; Injection into molds; Drying and shaping; Sterilization. In terms of the recycling of broken skins, the present invention, through a series of processing, is made into dog chew products of various shapes that pets like, which are natural, nutritious, clean teeth and provide health care. It can meet the needs of pet dogs of different breeds and dog ages, and the processing is simple and the effect is ideal.
Description
技术领域 technical field
本发明属于宠物用品制作领域,具体是一种碎牛皮制作宠物狗咬胶的方法。 The invention belongs to the field of making pet products, in particular to a method for making pet dog chews from shredded cowhide.
背景技术 Background technique
宠物狗咬胶是一种为消费者普遍接受的传统产品,用于宠物的磨牙及其玩具。狗咬胶是一种宠物玩具或宠物饲料,根据宠物的喜好特征,可以制作成各种形状的宠物产品。主要成分由肉牛皮、肉猪皮、木屑和其它犬粮等经过特殊加工制造而成,供宠物狗食用的一种高蛋白佳品。然而,在生产狗咬胶时有大量的边角料碎皮,即目前市场上的狗咬胶结骨或压骨系列产品均利用猪、牛皮,经过分层,中和漂洗,晾晒整张大皮切割成适当长度和宽度制成尺寸长短不一的狗咬胶产品,而裁剪下来的边角料只能制产品的心料和粒制品,而且其使用量非常有限,这就导致大部分边角料浪费掉,存在着一定的浪费现象。 Pet dog chews are a traditional product generally accepted by consumers and are used for pet teething and toys. Dog chews are a kind of pet toy or pet feed, which can be made into various shapes of pet products according to the pet's preferences. The main ingredients are made of beef cowhide, pork skin, sawdust and other dog food through special processing. It is a high-protein product for pet dogs. However, in the production of dog chews, there are a lot of leftover scraps and skins. That is to say, the bone-bonding or bone-pressing series of dog chews on the market all use pig and cowhide, which are layered, neutralized, rinsed, dried and cut into appropriate Dog chew products with different lengths and widths can be made into different sizes, and the trimmed leftovers can only be used to make the core and granular products of the product, and their usage is very limited, which leads to most of the leftovers being wasted. of waste.
发明内容 Contents of the invention
针对以上缺陷,本发明提供一种碎皮可循环再利用、天然、成本大大降低、流程简单、便于生产的碎皮制作狗咬胶的方法,从而使动物皮边角料经一系列工艺制作成各种形状的狗咬胶。 In view of the above defects, the present invention provides a method for making dog chews from scraps of scraped skins, which are recyclable, natural, greatly reduced in cost, simple in process, and easy to produce, so that scraps of animal skins can be made into various kinds of dog chews through a series of processes. shaped dog chews.
本发明采用如下技术方案: The present invention adopts following technical scheme:
一种碎牛皮制作宠物狗咬胶的方法,其特征在于包括以下步骤: A method for making pet dog chews from shredded cowhide, characterized by comprising the following steps:
1)生鲜牛皮下脚料用尿素浸泡,生鲜牛皮用量为10~100g/l; 1) Soak the leftovers of fresh cowhide with urea, and the dosage of fresh cowhide is 10-100g/l;
2)将经过加工后的牛皮下脚料与自来水混合并于20~60oC水浴中浸泡3~10小时; 2) Mix the processed cowhide scraps with tap water and soak in a water bath at 20-60 o C for 3-10 hours;
3)将浸泡过的牛皮在绞肉机中绞碎,使其成肉糜状; 3) Grind the soaked cowhide in a meat grinder to make it into minced meat;
4)肉糜与自来水以质量比1:1~1:5混合制得浆液,该浆液由电力搅拌器搅拌进行减压蒸发; 4) Mix minced meat and tap water at a mass ratio of 1:1 to 1:5 to prepare a slurry, which is stirred by an electric stirrer and evaporated under reduced pressure;
5)当浆液中水分含量降低到50%~70%时,加入配料,均匀混合3~15分钟,然后将其注入模具中; 5) When the moisture content in the slurry is reduced to 50% to 70%, add the ingredients, mix evenly for 3 to 15 minutes, and then inject it into the mold;
6)将模具中的产品放入烘房烘干定型10~16小时; 6) Put the product in the mold into the drying room to dry and shape for 10-16 hours;
7)在进入包装车间前,在二次杀菌室进行高温杀菌。 7) Before entering the packaging workshop, high-temperature sterilization is carried out in the secondary sterilization room.
所述的一种碎牛皮制作宠物狗咬胶的方法,其特征在于步骤1)中的尿素浓度为1~8M,温度为40~80oC,浸泡时间为3~10小时。 The method for making pet dog chews from shredded cowhide is characterized in that the urea concentration in step 1) is 1-8M, the temperature is 40-80 o C, and the soaking time is 3-10 hours.
所述的一种碎牛皮制作宠物狗咬胶的方法,其特征在于步骤2)中下脚料与自来水的质量比为1:3~1:10。 The method for making pet dog chews from shredded cowhide is characterized in that the mass ratio of leftovers to tap water in step 2) is 1:3-1:10.
所述的一种碎牛皮制作宠物狗咬胶的方法,其特征在于步骤3)中绞肉机的转速为700~2000r/min,网眼孔直径8~18mm。 The method for making pet dog chews from shredded cowhide is characterized in that in step 3), the rotation speed of the meat grinder is 700-2000r/min, and the mesh diameter is 8-18mm.
所述的一种碎牛皮制作宠物狗咬胶的方法,其特征在于步骤4)中浆液在40~70℃真空度为0.01~0.09MPa的条件下由电力搅拌器搅拌进行减压蒸发,电力搅拌器转速为100~600 r/min。 The method for making pet dog chews from shredded cowhide is characterized in that in step 4), the slurry is stirred by an electric stirrer under the condition of a vacuum of 0.01 to 0.09 MPa at 40 to 70°C for decompression evaporation, and the electric stirring The rotating speed of the device is 100-600 r/min.
所述的一种碎牛皮制作宠物狗咬胶的方法,其特征在于步骤5)中加入的配料为木薯粉0~15%、骨粉0~5%、脱脂奶粉0~10%、海藻纤维0~6%,葡萄皮和籽0~10%,猪/羊/兔皮浆0~25%,以上配料比均为配料占干牛皮质量的百分数。 The method for making pet dog chews from shredded cowhide is characterized in that the ingredients added in step 5) are 0-15% of cassava flour, 0-5% of bone meal, 0-10% of skimmed milk powder, and 0-10% of seaweed fiber 6%, grape skin and seeds 0-10%, pig/sheep/rabbit skin slurry 0-25%, the above ingredient ratios are the percentages of the ingredients in the dry cowhide mass.
所述的一种碎牛皮制作宠物狗咬胶的方法,其特征在于步骤6)中烘房温度为45~70℃,湿度为10%~30%。 The method for making pet dog chews from shredded cowhide is characterized in that the temperature of the drying room in step 6) is 45-70°C, and the humidity is 10%-30%.
所述的一种碎牛皮制作宠物狗咬胶的方法,其特征在于步骤7)中二次杀菌温度为80~90℃,时间为2~4小时。 The method for making pet dog chews from shredded cowhide is characterized in that the secondary sterilization temperature in step 7) is 80-90°C, and the time is 2-4 hours.
本发明的有益效果如下:减少了牛皮处理环节中的“三废”问题,在整个生产加工过程中无废水、废料生成;提高了生产效率,相同生产规模的生产线,所需员工人数较少了约70%;生产环节中的产品污染问题得到有效控制;添加的其它组分都是天然的,同时不少有保健功效,通过添加海藻纤维和脱脂奶粉等使得制的产品具有良好的强度和硬度,可以均衡营养成分,有利于保持宠物牙齿和骨骼强壮并促进生长和健康;操作设备简单,生产过程无污染,可实现大规模生产,同时降低了生产成本并且环保。 The beneficial effects of the present invention are as follows: the problem of "three wastes" in the process of cowhide treatment is reduced, no waste water and waste are generated in the whole production and processing process; production efficiency is improved, and the production line with the same production scale requires fewer employees by about 70%; the product pollution problem in the production process has been effectively controlled; the other components added are all natural, and many of them have health benefits. By adding seaweed fiber and skimmed milk powder, the products made have good strength and hardness. It can balance nutritional ingredients, help keep pet teeth and bones strong and promote growth and health; the operation equipment is simple, the production process is pollution-free, large-scale production can be realized, and the production cost is reduced at the same time, and it is environmentally friendly.
具体实施方式 Detailed ways
实施例1 Example 1
1)生鲜牛皮下脚料用1mol/L的尿素在40oC浸泡3小时,生鲜牛皮下脚料用量为10g/l; 1) Soak fresh cowhide scraps with 1mol/L urea at 40 o C for 3 hours, and the dosage of fresh cowhide scraps is 10g/l;
2)将经过加工后的牛皮下脚料与自来水以质量比1:3混合并于20oC水浴中浸泡3小时; 2) Mix the processed cowhide scraps with tap water at a mass ratio of 1:3 and soak in a 20 o C water bath for 3 hours;
3)将浸泡过的牛皮在绞肉机中绞碎,使其成肉糜状,其中绞肉机的转速为700r/min,网眼孔直径8mm; 3) Grind the soaked cowhide in a meat grinder to make it into minced meat, wherein the speed of the meat grinder is 700r/min, and the diameter of the mesh hole is 8mm;
4)肉糜与自来水质量比1:1混合制得浆液,该浆液在40℃真空度为0.01MPa的条件下由电力搅拌器搅拌进行减压蒸发,其中电力搅拌器转速为100 r/min; 4) The mass ratio of minced meat and tap water is 1:1 to prepare a slurry. The slurry is stirred by an electric stirrer for decompression evaporation at 40°C under the condition of a vacuum of 0.01 MPa, and the rotation speed of the electric stirrer is 100 r/min;
5)当浆液中水分含量降低到50%时,加入配料木薯粉2%、骨粉1%、脱脂奶粉3%、海藻纤维2%,葡萄皮和籽2%,猪皮浆5%。以上配料比均为配料占干牛皮质量的百分数,均匀混合3分钟,然后将其注入模具中; 5) When the water content in the slurry is reduced to 50%, add 2% cassava flour, 1% bone meal, 3% skimmed milk powder, 2% seaweed fiber, 2% grape skin and seeds, and 5% pig skin pulp. The above ingredient ratios are the percentages of the ingredients in the dry cowhide mass, mixed evenly for 3 minutes, and then injected into the mold;
6)将模具中的产品放入烘房烘干定型。烘房温度为45℃,湿度为10%,时间为10小时; 6) Put the product in the mold into the drying room to dry and shape. The temperature of the drying room is 45°C, the humidity is 10%, and the time is 10 hours;
7)在进入包装车间前,在二次杀菌室进行高温杀菌,温度为80oC,时间为2小时。 7) Before entering the packaging workshop, carry out high-temperature sterilization in the secondary sterilization room at a temperature of 80 o C for 2 hours.
经过检测,实施例1制得的狗咬胶,粗蛋白含量73%,水分含量9%。 After testing, the dog chew prepared in Example 1 has a crude protein content of 73% and a moisture content of 9%.
实施例2 Example 2
1)生鲜牛皮下脚料用4mol/L的尿素在60oC浸泡5小时,生鲜牛皮下脚料用量为50g/l; 1) Soak fresh cowhide scraps with 4mol/L urea at 60 o C for 5 hours, and the dosage of fresh cowhide scraps is 50g/l;
2)将经过加工后的牛皮下脚料与自来水以质量比1:7混合并于40oC水浴中浸泡5小时; 2) Mix the processed cowhide scraps with tap water at a mass ratio of 1:7 and soak in a 40 o C water bath for 5 hours;
3)将浸泡过的牛皮在绞肉机中绞碎,使其成肉糜状,其中绞肉机的转速为1200r/min,网眼孔直径12mm; 3) Grind the soaked cowhide in a meat grinder to make it into minced meat. The speed of the meat grinder is 1200r/min, and the diameter of the mesh hole is 12mm;
4)肉糜与自来水质量比1:3混合制得浆液,该浆液在50℃真空度为0.05MPa的条件下由电力搅拌器搅拌进行减压蒸发,其中电力搅拌器转速为300 r/min; 4) Mix the minced meat and tap water at a mass ratio of 1:3 to prepare a slurry, and stir the slurry at 50°C with a vacuum of 0.05 MPa to evaporate under reduced pressure with an electric stirrer at a speed of 300 r/min;
5)当浆液中水分含量降低到60%时,加入配料木薯粉10%、骨粉3%、脱脂奶粉7%、海藻纤维4%,葡萄皮和籽6%,羊皮浆15%。以上配料比均为配料占干牛皮质量的百分数,均匀混合8分钟,然后将其注入模具中; 5) When the water content in the slurry is reduced to 60%, add 10% cassava flour, 3% bone meal, 7% skimmed milk powder, 4% seaweed fiber, 6% grape skin and seeds, and 15% sheepskin pulp. The above ingredient ratios are the percentages of the ingredients in the dry cowhide mass, mixed evenly for 8 minutes, and then injected into the mold;
6)将模具中的产品放入烘房烘干定型。烘房温度为60℃,湿度为20%,时间为13小时; 6) Put the product in the mold into the drying room to dry and shape. The temperature of the drying room is 60°C, the humidity is 20%, and the time is 13 hours;
7)在进入包装车间前,在二次杀菌室进行高温杀菌,温度为85oC,时间为3小时。 7) Before entering the packaging workshop, carry out high-temperature sterilization in the secondary sterilization room at a temperature of 85 o C for 3 hours.
经过检测,实施例2制得的狗咬胶,粗蛋白含量80%,水分含量6%。 After testing, the dog chew prepared in Example 2 has a crude protein content of 80% and a moisture content of 6%.
实施例3 Example 3
1)生鲜牛皮下脚料用8mol/L尿素在80oC浸泡10小时,生鲜牛皮下脚料用量为100g/l; 1) Soak fresh cowhide scraps with 8mol/L urea at 80 o C for 10 hours, and the dosage of fresh cowhide scraps is 100g/l;
2)将经过加工后的牛皮下脚料与自来水以质量比1:10混合并于60oC水浴中浸泡10小时; 2) Mix the processed cowhide scraps with tap water at a mass ratio of 1:10 and soak in a 60 o C water bath for 10 hours;
3)将浸泡过的牛皮在绞肉机中绞碎,使其成肉糜状,其中绞肉机的转速为2000r/min,网眼孔直径18mm; 3) Grind the soaked cowhide in a meat grinder to make it into minced meat. The speed of the meat grinder is 2000r/min, and the diameter of the mesh hole is 18mm;
4)肉糜与自来水质量比1:5混合制得浆液,该浆液在70℃真空度为0.09MPa的条件下由电力搅拌器搅拌进行减压蒸发,其中电力搅拌器转速为600 r/min; 4) The mass ratio of minced meat and tap water is 1:5 to prepare a slurry. The slurry is stirred by an electric stirrer at a vacuum of 0.09 MPa at 70°C for decompression evaporation, and the rotation speed of the electric stirrer is 600 r/min;
5)当浆液中水分含量降低到70%时,加入配料木薯粉15%、骨粉5%、脱脂奶粉10%、海藻纤维6%,葡萄皮和籽10%,兔皮浆25%。以上配料比均为配料占干牛皮质量的百分数,均匀混合15分钟,然后将其注入模具中; 5) When the water content in the slurry is reduced to 70%, add 15% cassava flour, 5% bone meal, 10% skimmed milk powder, 6% seaweed fiber, 10% grape skin and seeds, and 25% rabbit skin pulp. The above ingredient ratios are the percentages of the ingredients in the dry cowhide mass, mixed evenly for 15 minutes, and then injected into the mold;
6)将模具中的产品放入烘房烘干定型。烘房温度为70℃,湿度为30%,时间为16小时; 6) Put the product in the mold into the drying room to dry and shape. The temperature of the drying room is 70°C, the humidity is 30%, and the time is 16 hours;
7)在进入包装车间前,在二次杀菌室进行高温杀菌,温度为90oC,时间为4小时。 7) Before entering the packaging workshop, carry out high-temperature sterilization in the secondary sterilization room, the temperature is 90 o C, and the time is 4 hours.
经过检测,实施例3制得的狗咬胶,粗蛋白含量75%,水分含量8%。 After testing, the dog chew prepared in Example 3 has a crude protein content of 75% and a moisture content of 8%.
采用本发明的方法制备得到的狗咬胶,粗蛋白含量均大于70%,水分含量均低于10%,相对于普通狗咬胶产品具有更高的营养价值,储存时间更久。 The dog chew prepared by the method of the present invention has a crude protein content greater than 70% and a water content lower than 10%, and has higher nutritional value and longer storage time than ordinary dog chew products.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均包含在本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention are included in the protection scope of the present invention. Inside.
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| CN106173418A (en) * | 2016-07-11 | 2016-12-07 | 浙江常山迈峰宠物用品有限公司 | A kind of production method of dog chews |
| CN106417070A (en) * | 2016-08-26 | 2017-02-22 | 浙江常山迈峰宠物用品有限公司 | Method for producing dog chews |
| CN107432378A (en) * | 2017-07-24 | 2017-12-05 | 珠海亚和生物科技有限公司 | A kind of pet chew and preparation method thereof |
| WO2019015393A1 (en) * | 2018-01-04 | 2019-01-24 | 周青标 | Chew treat having embedded meat granules, and method of manufacturing same |
| CN108377933A (en) * | 2018-03-08 | 2018-08-10 | 江南大学 | A kind of broken method and products thereof of the ox-hide making rich in ox-hide particle chew |
| CN114786478A (en) * | 2019-12-13 | 2022-07-22 | Ims贸易有限责任公司 | Pet chew having an outer surface provided by a tubular animal organ |
| US12201126B2 (en) | 2019-12-13 | 2025-01-21 | Ims Trading, Llc | Pet chew with an outer surface provided by a tubular shaped animal organ |
| CN117099872A (en) * | 2023-08-11 | 2023-11-24 | 河南金特宠物用品有限公司 | A kind of beef, chicken, chicken liver mixed dog chew and processing method thereof |
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