CN104831441B - Cotton/spun silk blending yarn production method - Google Patents

Cotton/spun silk blending yarn production method Download PDF

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CN104831441B
CN104831441B CN201510251515.3A CN201510251515A CN104831441B CN 104831441 B CN104831441 B CN 104831441B CN 201510251515 A CN201510251515 A CN 201510251515A CN 104831441 B CN104831441 B CN 104831441B
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cotton
silk
cylinder
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CN104831441A (en
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苏旭中
谢春萍
刘新金
徐伯俊
张洪
朱预坤
崔世忠
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Jiangxi Fengzhu Cotton Spinning Co ltd
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Jiangnan University
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Abstract

The invention relates to a cotton/spun silk blending yarn production method. The method includes the steps that cotton is processed through a first blowing-carding unit to acquire cotton card sliver and mulberry silk is preliminarily processed to acquire refined waste silk; the refined waste silk is processed through a first circular comber to acquire first refined cotton; silk noil of the first circular comber is processed through a second circular comber and a third circular comber to acquire second refined cotton; the first refined cotton and the second refined cotton are expanded and manufactured into a first cotton strip and a second cotton strip; the first cotton strip and the cotton card sliver are processed through a first drawing unit to acquire first cotton/spun silk drawn silver; the second cotton strip is processed through a second drawing unit to acquire cotton drawn silver, and the cotton card silver is processed through a third drawing unit to acquire cotton drawn silver; the first cotton/spun silk drawn silver is processed through a first roving unit to acquire first cotton/spun silk rough yarn, and the cotton drawn silver acquired through the second drawing unit and the cotton drawn silver acquired through the third drawing unit are simultaneously fed in the roving process and are processed through a second roving unit to acquire second cotton/spun silk rough yarn; the first cotton/spun silk rough yarn and the second cotton/spun silk rough yarn are simultaneously fed in a spinning frame through double horn-shaped openings and spun, so that cotton/spun silk blending yarn good in quality is acquired.

Description

一种棉/绢混纺纱线的生产方法A kind of production method of cotton/silk blended yarn

技术领域technical field

本发明涉及到新型纱线领域,具体涉及到一种棉/绢混纺纱线的生产方法。The invention relates to the field of novel yarns, in particular to a production method of cotton/silk blended yarns.

背景技术Background technique

棉纤维属于天然纤维,吸湿性强,织物柔软细腻,与其他纤维混纺后,强力、弹性等性能得到优化,市场占有率高。棉纺系统在技术领域发展相对成熟,应用广泛。Cotton fiber is a natural fiber with strong hygroscopicity and soft and delicate fabric. After blending with other fibers, the properties such as strength and elasticity are optimized, and the market share is high. The cotton spinning system is relatively mature in the technical field and widely used.

蚕丝纤维为天然蛋白质纤维,由18种氨基酸组成,透气性好,吸湿性极佳,有"纤维皇后"美誉。其产品光滑柔软,富有光泽,有冬暖夏凉的感觉,磨擦时有独特的“丝鸣“现象,有很好的延伸性和耐热性。蚕丝制品光泽鲜亮,高贵典雅,还具有防辐射等保健性能,被用于制造防辐射服等产品,有广阔的市场前景。Silk fiber is a natural protein fiber, composed of 18 kinds of amino acids, has good air permeability and excellent hygroscopicity, and has the reputation of "Fiber Queen". Its products are smooth and soft, full of luster, warm in winter and cool in summer, have a unique "siming" phenomenon when rubbed, and have good extensibility and heat resistance. Silk products are bright in luster, noble and elegant, and have health care properties such as radiation protection. They are used in the manufacture of radiation protection clothing and other products, and have broad market prospects.

针对此,本发明采用棉和蚕丝纤维进行纺纱,采用多种方法进行混合,给出一种棉/绢混纺纱线的生产方法,实现具有均匀混合效果的棉/绢混纺纱线的生产。Aiming at this, the present invention adopts cotton and silk fiber to spin, adopts various methods to mix, provides a kind of production method of cotton/silk blended yarn, realizes the production of cotton/silk blended yarn with uniform mixing effect.

发明内容Contents of the invention

本发明的目的是给出一种棉/绢混纺纱线的生产方法。The purpose of this invention is to provide a kind of production method of cotton/silk blended yarn.

为了达到上述目的,本发明采用的技术方案如下:一种棉/绢混纺纱线,包含50%-70%的棉纤维,30%-50%的蚕丝纤维。该纱线具有优良的吸湿透气性,并且其产品手感细腻、光泽鲜亮、高贵典雅。In order to achieve the above object, the technical scheme adopted by the present invention is as follows: a cotton/silk blended yarn, comprising 50%-70% cotton fiber and 30%-50% silk fiber. The yarn has excellent moisture absorption and air permeability, and its products have delicate hand feeling, bright luster, noble and elegant.

为实现上述棉/绢混纺纱线的生产,采用如下的生产方法:For realizing the production of above-mentioned cotton/silk blended yarn, adopt following production method:

第一步,将棉纤维经过第一清梳联后得到棉生条;将桑蚕丝经初步加工后得到精干绵;In the first step, the cotton fiber is passed through the first blowing and carding unit to obtain a cotton sliver; the mulberry silk is preliminarily processed to obtain a fine-dried cotton;

第二步,将精干绵经第一圆梳制绵后得到第一精绵;将第一圆梳的落绵经第二、第三圆梳制绵后得到第二精绵;将第一精绵和第二精绵分别经过延展、制条后得到第一绵条和第二绵条;In the second step, the first fine cotton is obtained after the fine-dried cotton is made by the first circular comb; Cotton and the second fine cotton are obtained the first cotton strip and the second cotton strip after stretching and slivering respectively;

第三步,将第一绵条与棉生条经过第一并条后得到第一棉/绢熟条;将第二绵条经过第二并条得到绵熟条,将棉生条经第三并条后得到棉熟条;The third step is to obtain the first cotton/silk cooked sliver after the first drawing of the first cotton sliver and the raw cotton sliver; the second drawing of the second cotton sliver to obtain the cooked cotton sliver, and the third drawing of the raw cotton sliver Cotton cooked sliver is obtained after drawing;

第四步,将第一棉/绢熟条经第一粗纱后得到第一棉/绢粗纱;将绵熟条和棉熟条在粗纱同时喂入,经过第二粗纱后得到第二棉/绢粗纱;The fourth step is to pass the first cotton/silk sliver through the first roving to obtain the first cotton/silk roving; feed the cotton and cotton cooked sliver to the roving at the same time, and obtain the second cotton/silk sliver after passing through the second roving roving;

第五步,细纱采用赛络纺纺纱方式,第一棉/绢粗纱和第二棉/绢粗纱经双喇叭口同时喂入细纱机,经过细纱后得到棉/绵混纺纱;In the fifth step, the spun yarn is siro-spun. The first cotton/silk roving and the second cotton/silk roving are simultaneously fed into the spinning frame through the double bell mouth, and the cotton/cotton blended yarn is obtained after spinning;

所述棉纤维重量、蚕丝纤维重量的比例为:50%-70%:30%-50%。The ratio of the cotton fiber weight to the silk fiber weight is: 50%-70%: 30%-50%.

采用上述生产方式,可将棉纤维和桑蚕丝纤维混合均匀,制成质量优良的混纺纱线,特别是在第三步中,一部分绵条与棉生条在并条工序混合,一部分绵条与棉生条在分别经过并条后在粗纱工序混合,混合方式多样,使棉纤维与蚕丝纤维混合均匀,在细纱工序采用赛络纺技术,使棉纤维与蚕丝纤维进一步混合,改善混纺纱线的结构,提高纱线质量。Using the above-mentioned production method, the cotton fiber and mulberry silk fiber can be mixed evenly to make a blended yarn of good quality. Cotton slivers are mixed in the roving process after being drawn separately, and the mixing methods are various, so that the cotton fiber and silk fiber are evenly mixed. structure to improve yarn quality.

本发明工艺进一步完善的技术方案如下:The technical scheme that technique of the present invention is further improved is as follows:

优选地,第一步中,所述棉纤维第一清梳联中,工艺配置遵循“多松多梳、以梳代打、少落早落”的工艺原则,采用FA006型往复式自动抓棉机、TF型重物分离器、FA103型双轴流开棉机、附TF27型桥式吸铁装置的FA0228型多仓混棉机、FA109型清棉机、FA151型强力除微尘机、FA177A型清梳联喂棉箱、FA221B型梳棉机。抓棉机抓棉打手速度1000-1300r/min;重物分离器剥棉打手速度110-130r/min;双轴流开棉机第一打手速度400-430r/min,第二打手速度420-450r/min;多仓混棉机打手速度550-600r/min;清棉机喂棉箱打手速度550-570r/min;梳棉工序时棉生条的定量控制在20-25g/5m,锡林转速范围为300-350r/min,刺辊转速范围为1000-1050r/min,道夫速度范围为30-50r/min,盖板线速度为80-100mm/min。Preferably, in the first step, in the first blowing and carding unit of the cotton fiber, the process configuration follows the process principle of "more loose and more carding, combing instead of beating, less falling and early falling", and the FA006 reciprocating automatic cotton picking machine is adopted , TF type heavy object separator, FA103 type double axial flow cotton opener, FA0228 type multi-composite cotton blending machine with TF27 type bridge iron suction device, FA109 type cotton cleaning machine, FA151 type powerful dust removal machine, FA177A type Blowing and carding feeding box, FA221B carding machine. Cotton catching machine catching beater speed 1000-1300r/min; weight separator stripping beater speed 110-130r/min; double-axial flow opener first beater speed 400-430r/min, second beater speed 420-450r beater speed of multi-bin cotton blending machine is 550-600r/min; beater speed of cotton cleaning machine feeding box is 550-570r/min; the quantitative control of cotton sliver in the carding process is 20-25g/5m, and the cylinder speed The range is 300-350r/min, the licker-in speed range is 1000-1050r/min, the doffer speed range is 30-50r/min, and the flat line speed is 80-100mm/min.

优选地,第一步中,所述桑蚕丝初步加工中,将蚕茧经过剥茧机扯松后,喂入螺旋式除杂机进行除杂,采用生物酶对除杂后的蚕丝进行脱胶处理,然后经过洗涤,脱水,干燥工序得到精干绵。Preferably, in the first step, in the preliminary processing of the mulberry silk, after the cocoons are loosened by a cocoon stripping machine, they are fed into a screw type impurity removal machine for impurity removal, and biological enzymes are used to degumming the removed silk, Then through washing, dehydration, and drying process to obtain fine dry cotton.

优选地,第二步中,所述第一圆梳制绵中,精干绵经过人工选别后,采用矿物油给湿,使精干绵的回潮率控制在16%-17%;采用DJ061型开绵机,DJ171型切绵机,CZ161型圆梳机进行制绵;开棉机梳折42%-44%,开绵锡林至刺辊隔距为4-5mm,持绵刀至刺辊隔距为3-4.5mm,持绵刀至开绵锡林的隔距为4-5mm,开绵刺辊表面速度为1-2m/min,开绵刺辊与开绵锡林的速比为190-210,工作辊线速度为4-7m/min;切绵机梳折为33%-35%,喂给速比为320-420,切绵锡林和刺辊之间的隔距为6-7mm;圆梳机梳折35%-40%,嵌绵高度25-35mm,翻绵高度8-10mm,前梳理滚筒与锡林隔距1.5-2.4mm,后梳理滚筒与锡林隔距1.0-2.0mm,锡林速度4-4.5r/min,前梳理滚筒速度150-169m/min,后梳理滚筒速度310-320m/min。Preferably, in the second step, in the first circular-combed cotton, after the fine-dried cotton is manually sorted, it is moistened with mineral oil so that the moisture regain of the fine-dried cotton is controlled at 16%-17%; Cotton machine, DJ171 cotton cutting machine, CZ161 circular comb machine for cotton production; cotton opener combs 42%-44%, the distance between the opening cylinder and the licker-in roller is 4-5mm, and the distance between the cotton knife and the licker-in roller is 4-5mm. The distance is 3-4.5mm, the distance between the holding knife and the opening cylinder is 4-5mm, the surface speed of the opening roller is 1-2m/min, and the speed ratio between the opening roller and the opening cylinder is 190 -210, work roll line speed is 4-7m/min; cotton cutting machine carding is 33%-35%, feeding speed ratio is 320-420, and the distance between cotton cutting cylinder and licker-in roller is 6- 7mm; circular combing machine combing 35%-40%, inserting cotton height 25-35mm, turning cotton height 8-10mm, front carding cylinder and cylinder distance 1.5-2.4mm, rear carding cylinder and cylinder distance 1.0- 2.0mm, cylinder speed 4-4.5r/min, front carding drum speed 150-169m/min, rear carding drum speed 310-320m/min.

优选地,第二步中,所述第二圆梳制绵中,将第一圆梳落绵经过DJ171型切绵机,CZ162型圆梳机进行制绵;切绵机梳折为30%-35%,喂给速比为320-380,切绵锡林和刺辊之间的隔距为5-6mm;圆梳机梳折30%-35%,嵌绵高度20-25mm,翻绵高度6-8mm,前梳理滚筒与锡林隔距1.0-2.0mm,后梳理滚筒与锡林隔距1.0-1.5mm,锡林速度4.5-5r/min,前梳理滚筒速度160-175m/min,后梳理滚筒速度310-320m/min。Preferably, in the second step, in the second circular comb making cotton, the first circular comb is passed through the DJ171 type cotton cutting machine, and the CZ162 type circular comb machine is used to make cotton; 35%, the feeding speed ratio is 320-380, the gauge between the cutting cylinder and the licker-in roller is 5-6mm; the circular comb machine is combing 30%-35%, the height of embedding is 20-25mm, and the height of turning 6-8mm, the distance between the front carding cylinder and the cylinder is 1.0-2.0mm, the distance between the rear carding cylinder and the cylinder is 1.0-1.5mm, the speed of the cylinder is 4.5-5r/min, the speed of the front carding cylinder is 160-175m/min, the rear Carding drum speed 310-320m/min.

优选地,第二步中,所述第三圆梳制绵中,将第二圆梳落绵经过DJ171型切绵机,CZ163型圆梳机进行制绵;切绵机梳折为20%-30%,喂给速比为300-340,切绵锡林和刺辊之间的隔距为4.5-5mm;圆梳机梳折30%-40%,嵌绵高度15-20mm,翻绵高度5-7mm,前梳理滚筒与锡林隔距1.0-2.0mm,后梳理滚筒与锡林隔距1.0-1.5mm,锡林速度5.5-6.0r/min,前梳理滚筒速度175-192m/min,后梳理滚筒速度310-320m/min。Preferably, in the second step, in the third circular comb making cotton, the second circular comb is passed through the DJ171 type cotton cutting machine, and the CZ163 type circular comb machine is used to make cotton; 30%, the feeding speed ratio is 300-340, the gauge between the cutting cylinder and the licker-in roller is 4.5-5mm; the circular comb machine is combing 30%-40%, the height of embedding cotton is 15-20mm, and the height of turning cotton 5-7mm, the distance between the front carding cylinder and the cylinder is 1.0-2.0mm, the distance between the rear carding cylinder and the cylinder is 1.0-1.5mm, the speed of the cylinder is 5.5-6.0r/min, the speed of the front carding cylinder is 175-192m/min, The speed of the rear carding drum is 310-320m/min.

优选地,第二步中,所述延展、制条中,采用CZ231型延展机,CZ241型制条机;为提高纤维伸直平行程度,延展机木滚筒转速偏大掌握,为12-14r/min,绵条定量为3.5-5ktex。Preferably, in the second step, in the stretching and strip making, a CZ231 stretching machine and a CZ241 strip making machine are used; in order to improve the degree of fiber straightening and parallelism, the speed of the wooden drum of the stretching machine is relatively large, which is 12-14r/ min, the sliver weight is 3.5-5ktex.

优选地,第三步中,所述第一并条中,为避免烂卷,将第一绵条与棉生条进行两次混并,头并采用FA311F并条机,二并采用RSB-D22并条机;为提高条子的匀整度,二并时采用自调匀整装置,采用6根条子混合,其中第一绵条3根、棉生条3根,总牵伸倍数在6-9之间,熟条设计定量在18-22g/5m。Preferably, in the third step, in the first drawing frame, in order to avoid rotten rolls, the first sliver and the cotton sliver are mixed twice, and the first sliver is combined with the FA311F drawing frame, and the second is combined with the RSB-D22 Drawing frame; in order to improve the evenness of the sliver, an autolevelling device is used in the second paralleling, and 6 slivers are mixed, including 3 first slivers and 3 cotton slivers, and the total draft ratio is between 6-9 , The design quantity of cooked strips is 18-22g/5m.

优选地,第三步中,所述第二并条中,为使绵条混合均匀,采用三道并条;头道、二道并条采用CZ251型并条机,末道并条采用CZ252型并条机;头道、二道采用10-12根并合,末道采用5-6道并合;总牵伸倍数为8-14,熟条定量设计为18-22g/5m。Preferably, in the third step, in the second drawing frame, in order to mix the sliver evenly, three drawing frames are used; the first and second drawing frames adopt the CZ251 type drawing frame, and the final drawing frame adopts the CZ252 type drawing frame Drawing frame; the first and second passes are combined with 10-12 strands, and the final pass is combined with 5-6 drawframes; the total draft ratio is 8-14, and the quantitative design of cooked sliver is 18-22g/5m.

优选地,第三步中,所述第三并条中,将棉生条进行两道并条,头并采用FA311F并条机,二并采用RSB-D22并条机,二并时采用自调匀整装置,以提高条子的匀整度,采用6-8根条子混合,牵伸倍数为6-9,罗拉隔距为15×12×20mm,半熟条设计定量为18-25g/5m,熟条设计定量在18-22g/5m。Preferably, in the third step, in the third drawing frame, the raw cotton sliver is drawn in two steps, the first parallel drawing frame adopts FA311F drawing frame, the second parallel drawing frame adopts RSB-D22 drawing frame, and the second parallel drawing frame adopts autolevelling In order to improve the evenness of the sliver, 6-8 slivers are used for mixing, the draft ratio is 6-9, the roller gauge is 15×12×20mm, the semi-cooked sliver design weight is 18-25g/5m, and the cooked sliver design Quantitative in 18-22g/5m.

优选地,第四步中,所述第一粗纱中,采用后区牵伸倍数为1.10-1.40,总牵伸倍数设置为6.0-8.2倍,粗纱定量控制在3.5-5.0g/10m,粗纱捻系数控制在65-85,罗拉隔距为14×30×38mm,罗拉直径为28×28×25×28mm。Preferably, in the fourth step, in the first roving, the draft ratio in the rear area is set to 1.10-1.40, the total draft ratio is set to 6.0-8.2 times, the weight of the roving is controlled at 3.5-5.0g/10m, and the roving twist The coefficient is controlled at 65-85, the roller gauge is 14×30×38mm, and the roller diameter is 28×28×25×28mm.

优选地,第四步中,所述第二粗纱中,采用绵熟条和棉熟条同时喂入,后区牵伸倍数为1.15-1.30,总牵伸倍数设置为13-16倍,粗纱定量控制在4.2-5.0g/10m,粗纱捻系数控制在65-85,罗拉隔距为14×30×38mm,罗拉直径为28×28×25×28mm。Preferably, in the fourth step, in the second roving, the cotton sliver and the cotton sliver are fed simultaneously, the draft ratio in the rear area is 1.15-1.30, the total draft ratio is set to 13-16 times, and the roving quantitative Controlled at 4.2-5.0g/10m, roving twist coefficient controlled at 65-85, roller gauge at 14×30×38mm, roller diameter at 28×28×25×28mm.

优选地,第五步中,所述细纱中,采用加装全聚纺系统的QFA1528细纱机,选用纱支为7.4-29.2tex,细纱捻系数控制在360-420,罗拉直径25×25×50mm,罗拉隔距为(11-12.5)×(34-38)mm,锭速为10000-12000r/min。Preferably, in the fifth step, in the spun yarn, a QFA1528 spinning frame equipped with a full polyspinning system is used, the selected yarn count is 7.4-29.2tex, the spun yarn twist coefficient is controlled at 360-420, and the roller diameter is 25×25×50mm , the roller gauge is (11-12.5)×(34-38)mm, and the spindle speed is 10000-12000r/min.

本发明的优点和有益效果在于:Advantage and beneficial effect of the present invention are:

(1)选用棉和蚕丝作为原料,纱线具有良好的弹性和光泽,产品手感细腻,柔软舒适,并且具有高贵典雅的风格。(1) Cotton and silk are used as raw materials. The yarn has good elasticity and luster. The product feels delicate, soft and comfortable, and has a noble and elegant style.

(2)在纱线加工过程中,一部分蚕丝采用绢纺系统进行并条,一部分蚕丝采用棉纺系统进行并条,有利于提高蚕丝纤维的混纺性能。(2) In the process of yarn processing, a part of the silk is drawn by the silk spinning system, and a part of the silk is drawn by the cotton spinning system, which is beneficial to improve the blending performance of the silk fiber.

(3)蚕丝与棉纤维采用两种方式进行混合:在并条工序混合、在粗纱工序进行混合,在细纱工序采用赛络纺技术,使两种纤维混合均匀。(3) Silk and cotton fibers are mixed in two ways: mixing in the drawing process, mixing in the roving process, and using siro spinning technology in the spinning process to make the two fibers mix evenly.

(4)蚕丝纤维柔软贴身、保暖透气,对人体具有多种保健作用,与棉混纺后可适当降低成本,适合市场需求。(4) Silk fiber is soft and close to the body, warm and breathable, and has multiple health care effects on the human body. After being blended with cotton, it can properly reduce costs and meet market demand.

具体的实施方式:Specific implementation methods:

下面结合实施例对本发明作进一步详细描述。但是本发明不限于所给出的例子。The present invention will be further described in detail below in conjunction with examples. However, the invention is not limited to the examples given.

实施例Example

在加装有全聚纺系统的QFA1528细纱机上纺制生产8tex棉/绢丝混纺纱线,该混纺纱线由以下成分按重量百分比混纺而成:50%绢丝纤维和50%的棉纤维,该纱线具有舒适的手感、良好的吸湿透气性,还有良好的保健性能。Spin and produce 8tex cotton/spun silk blended yarn on the QFA1528 spinning frame equipped with all-poly spinning system, this blended yarn is formed by blending by weight percentage of following components: 50% spun silk fiber and 50% cotton fiber, The yarn has comfortable handle, good moisture absorption and air permeability, and good health care performance.

制造工艺如下:The manufacturing process is as follows:

第一步,将棉纤维经过第一清梳联后得到棉生条;将桑蚕丝经初步加工后得到精干绵;In the first step, the cotton fiber is passed through the first blowing and carding unit to obtain a cotton sliver; the mulberry silk is preliminarily processed to obtain a fine-dried cotton;

第二步,将精干绵经第一圆梳制绵后得到第一精绵;将第一圆梳的落绵经第二、第三圆梳制绵后得到第二精绵;将第一精绵和第二精绵分别经过延展、制条后得到第一绵条和第二绵条;In the second step, the first fine cotton is obtained after the fine-dried cotton is made by the first circular comb; Cotton and the second fine cotton are obtained the first cotton strip and the second cotton strip after stretching and slivering respectively;

第三步,将50%第一绵条与50%棉生条经过第一并条后得到第一棉/绢熟条;将第二绵条和棉生条分别经过第二并条和第三并条后得到绵熟条和棉熟条;The third step is to pass 50% of the first sliver and 50% cotton sliver through the first drawing to obtain the first cotton/silk cooked sliver; pass the second sliver and cotton sliver through the second drawing and third drawing respectively Cotton cooked sliver and cotton cooked sliver are obtained after drawing;

第四步,将第一棉/绢熟条经第一粗纱后得到第一棉/绢粗纱;将50%绵熟条和50%棉熟条在粗纱同时喂入,经过第二粗纱后得到第二棉/绢粗纱;The fourth step is to pass the first cotton/silk sliver through the first roving to obtain the first cotton/silk roving; feed 50% cotton cooked sliver and 50% cotton cooked sliver into the roving at the same time, and get the second roving after passing through the second roving Two cotton/silk rovings;

第五步,将第一棉/绢粗纱和第二棉/绢粗纱同时喂入细纱机,经过细纱后得到棉/绵混纺纱。In the fifth step, the first cotton/silk roving and the second cotton/silk roving are simultaneously fed into the spinning frame, and the cotton/cotton blended yarn is obtained after spinning.

各步骤的具体参数配置如下:The specific parameters of each step are configured as follows:

(1)第一清梳联:梳棉时生条定量为20g/5m,抓棉机抓棉打手速度1000r/min,重物分离器剥棉打手速度110r/min,双轴流开棉机第一打手速度400r/min,第二打手速度420r/min,多仓混棉机打手速度550r/min,清棉机喂棉箱打手速度550r/min,梳棉锡林转速范围为300r/min,刺辊转速范围为1000r/min,道夫速度范围为30r/min,盖板线速度为80-100mm/min。(1) The first blowing and carding unit: when carding, the raw sliver weight is 20g/5m, the speed of the catching machine is 1000r/min, the speed of the heavy object separator is 110r/min, and the double-axial flow opener The speed of the first beater is 400r/min, the speed of the second beater is 420r/min, the beater speed of the multi-bin cotton blender is 550r/min, the beater speed of the cotton cleaning machine feeding box is 550r/min, the speed range of the carding cylinder is 300r/min, and the The roll speed range is 1000r/min, the doffer speed range is 30r/min, and the cover plate line speed is 80-100mm/min.

(2)蚕丝初加工:将蚕茧经过剥茧机扯松后,喂入螺旋式除杂机进行除杂,采用生物酶对除杂后的蚕丝进行脱胶处理,然后经过洗涤,脱水,干燥工序得到精干绵。(2) Primary processing of silk: After the silkworm cocoons are loosened by the cocoon stripping machine, they are fed into the screw-type impurity removal machine for impurity removal, and biological enzymes are used to degumming the silk after impurity removal, and then washed, dehydrated, and dried to obtain Lean cotton.

(3)第一圆梳:第一圆梳制绵中,精干绵经过人工选别后,采用矿物油给湿,使精干绵的回潮率控制在16%-17%;采用DJ061型开绵机,DJ171型切绵机,CZ161型圆梳机进行制绵;开棉机梳折42%,开绵锡林至刺辊隔距为4mm,持绵刀至刺辊隔距为3mm,持绵刀至开绵锡林的隔距为5mm,开绵刺辊表面速度为2m/min,开绵刺辊与开绵锡林的速比为190,工作辊线速度为4m/min;切绵机梳折为35%,喂给速比为320,切绵锡林和刺辊之间的隔距为6mm。圆梳机梳折35%,嵌绵高度25mm-35mm,翻绵高度8-10mm,前梳理滚筒与锡林隔距1.5-2.4mm,后梳理滚筒与锡林隔距1.0mm,锡林速度4r/min,前梳理滚筒速度150m/min,后梳理滚筒速度310m/min。(3) The first round comb: In the cotton made by the first round comb, after the fine-dried cotton is manually sorted, it is moistened with mineral oil, so that the moisture regain of the fine-dried cotton is controlled at 16%-17%; the DJ061 cotton opener is used , DJ171 cotton cutting machine, CZ161 circular combing machine for making cotton; the cotton opener combs 42%, the distance between the opening cylinder and the licker-in roller is 4mm, the distance between the cotton knife and the licker-in roller is 3mm, and the cotton knife The gauge to the opening cylinder is 5mm, the surface speed of the opening licker-in roller is 2m/min, the speed ratio between the opening licker-in roller and the opening cylinder is 190, and the linear speed of the working roll is 4m/min; The fold is 35%, the feeding speed ratio is 320, and the distance between the cotton cutting cylinder and the licker-in roller is 6mm. Circular comb machine combs 35%, inserting cotton height 25mm-35mm, turning cotton height 8-10mm, front carding cylinder and cylinder distance 1.5-2.4mm, rear carding cylinder and cylinder distance 1.0mm, cylinder speed 4r /min, the speed of the front carding cylinder is 150m/min, and the speed of the rear carding cylinder is 310m/min.

(4)第二圆梳:切绵机梳折为33%,喂给速比为340,切绵锡林和刺辊之间的隔距为5mm;圆梳机梳折30%,嵌绵高度22mm,翻绵高度7mm,前梳理滚筒与锡林隔距1.0mm,后梳理滚筒与锡林隔距1.5mm,锡林速度4.8r/min,前梳理滚筒速度165m/min,后梳理滚筒速度315m/min。(4) The second circular comb: the combing of the cotton cutting machine is 33%, the feeding speed ratio is 340, the distance between the cutting cylinder and the licker-in roller is 5mm; the circular combing machine is combing 30%, and the height of the embedded cotton 22mm, turning height 7mm, distance between front carding cylinder and cylinder 1.0mm, distance between rear carding cylinder and cylinder 1.5mm, cylinder speed 4.8r/min, front carding cylinder speed 165m/min, rear carding cylinder speed 315m /min.

(5)第三圆梳:切绵机梳折为20%,喂给速比为300,切绵锡林和刺辊之间的隔距为4.5mm。圆梳机梳折30%,嵌绵高度20mm,翻绵高度7mm,前梳理滚筒与锡林隔距2.0mm,后梳理滚筒与锡林隔距1.5mm,锡林速度5.5r/min,前梳理滚筒速度180m/min,后梳理滚筒速度315m/min。(5) The third circular comb: the combing of the cotton cutting machine is 20%, the feeding speed ratio is 300, and the distance between the cotton cutting cylinder and the licker-in roller is 4.5mm. Circular combing machine combing 30%, inserting cotton height 20mm, turning cotton height 7mm, front carding cylinder and cylinder distance 2.0mm, rear carding cylinder and cylinder distance 1.5mm, cylinder speed 5.5r/min, front carding The drum speed is 180m/min, and the rear carding drum speed is 315m/min.

(6)延展、制条:绵条定量为4ktex,延展机木滚筒转速为12r/min。(6) Extending and sliver making: the sliver weight is 4ktex, and the rotating speed of the wooden drum of the stretching machine is 12r/min.

(7)第一并条:棉/绢半熟条定量设计为19.5g/5m,头道并条采用6根条子并合,其中第一绵条3根、棉生条3根,总牵伸倍数为6.2,后区牵伸倍数设置为1.63;棉/绢熟条定量设计为18g/5m,二道并条采用6根条子混合,总牵伸倍数为6.5,后区牵伸倍数设置为1.63,罗拉隔距为15×12×20mm。(7) The first drawing: the quantitative design of cotton/silk half-cooked sliver is 19.5g/5m, and the first drawing is combined with 6 slivers, including 3 first slivers and 3 cotton slivers. The total draft ratio 6.2, the draft ratio in the rear area is set to 1.63; the quantitative design of cotton/silk sliver is 18g/5m, and the second drawing frame adopts 6 slivers to mix, the total draft ratio is 6.5, and the draft ratio in the rear area is set to 1.63. The roller gauge is 15×12×20mm.

(8)第二并条:绵半熟条定量设计为18.5g/5m,头道并条采用10根并合,总牵伸倍数为10.8;绵熟条定量设计为18g/5m,二道并条采用12根并合,总牵伸倍数为12.4,末道并条采用6道并合,总牵伸倍数为6.2。(8) The second drawing: the quantitative design of cotton half-cooked sliver is 18.5g/5m, the first drawing is combined with 10 strands, and the total draft ratio is 10.8; the quantitative design of cotton mature sliver is 18g/5m, and the second drawing 12 draws are combined, the total draft ratio is 12.4, and the final drawing is combined with 6 passes, and the total draft ratio is 6.2.

(9)第三并条:棉半熟条设计定量为19.5g/5m,头并采用6根条子并合,总牵伸倍数为6.2,后区牵伸倍数设置为1.63;棉熟条定量为18g/5m,二并采用6根条子并合,总牵伸倍数为6.5,后区牵伸倍数设置为1.63,罗拉隔距为15×12×20mm。(9) The third drawing: the cotton semi-cooked sliver design weight is 19.5g/5m, the head is combined with 6 slivers, the total draft ratio is 6.2, and the rear area draft ratio is set to 1.63; the cotton cooked sliver weight is 18g /5m, 6 slivers are combined in the second parallel, the total draft ratio is 6.5, the draft ratio in the rear area is set to 1.63, and the roller gauge is 15×12×20mm.

(10)第一粗纱:棉/绢粗纱定量设计为4.5g/10m,采用后区牵伸倍数为1.18,总牵伸倍数设置为8倍,粗纱捻系数为78,罗拉隔距为14×30×38mm,罗拉直径为28×28×25×28mm。(10) The first roving: the quantitative design of cotton/silk roving is 4.5g/10m, the draft ratio in the rear area is 1.18, the total draft ratio is set to 8 times, the roving twist coefficient is 78, and the roller gauge is 14×30 ×38mm, roller diameter is 28×28×25×28mm.

(11)第二粗纱:粗纱定量控制为4.5g/10m,后区牵伸倍数为1.20,总牵伸倍数设置为16倍,粗纱捻系数控制在78,罗拉隔距为14×30×38mm,罗拉直径为28×28×25×28mm。(11) The second roving: the quantitative control of the roving is 4.5g/10m, the draft ratio in the back area is 1.20, the total draft ratio is set to 16 times, the twist coefficient of the roving is controlled at 78, and the roller gauge is 14×30×38mm, The diameter of the roller is 28×28×25×28mm.

(12)细纱:采用加装全聚纺系统的QFA1528细纱机,纱线线密度为8tex,细纱捻系数控制在420,罗拉直径25×25×50mm,罗拉隔距为12.5×34mm,锭速为10000r/min。(12) Spinning: adopt the QFA1528 spinning frame equipped with a full poly-spinning system, the yarn linear density is 8tex, the spinning twist coefficient is controlled at 420, the roller diameter is 25×25×50mm, the roller gauge is 12.5×34mm, and the spindle speed is 10000r/min.

经检测,根据上述方法生产的棉/绢混纺纱线的各项指标如下:After testing, the indicators of the cotton/silk blended yarn produced according to the above method are as follows:

Claims (6)

1. the production method of a kind of cotton/thin,tough silk scribbled, is characterized in that: includes following production stage
The first step, cotton fiber is obtained after the first Blowing carding the cotton carded sliver;Mulberry silk is obtained after initial processing keen-witted and capable silk floss;
Second step, keen-witted and capable silk floss is obtained the first drafts after the first circular comb system silk floss;The bourette of the first circular comb is justified through second, third The second drafts is obtained after comb system silk floss;By the first drafts and the second drafts respectively through extending, obtain the first silk floss article and the after processed article Two continuous bars;
3rd step, the first continuous bar is obtained the first cotton/thin,tough silk ripe bar with the cotton carded sliver after the first drafting;By second continuous article through the Two draftings obtain continuous ripe bar, and the cotton carded sliver is obtained cotton ripe bar after the 3rd drafting;
4th step, the first cotton/thin,tough silk ripe bar is obtained the first cotton/thin,tough silk rove after the first rove;By continuous ripe bar and cotton ripe bar thick Yarn feeds simultaneously, obtains the second cotton/thin,tough silk rove after the second rove;
5th step, spun yarn adopts SEILE textile spinning system, the first cotton/thin,tough silk rove and the second cotton/thin,tough silk rove through double horn mouth simultaneously Feeding spinning frame, obtains cotton/silk floss mixed yarn after spun yarn;
Described cotton fiber weight, the ratio of silk fiber weight are: 50%-70%:30%-50%.
2. the production method of a kind of cotton/thin,tough silk scribbled according to claim 1, is characterized in that: in the first step, described cotton In fiber first Blowing carding, Process configuration follow " how the many combs of pine, with comb generation beat, fall less caducous " technological principle, using fa006 The reciprocating automatic plucker of type, tf type heavy object separator, fa103 type twin shaft stream opener, attached tf27 type bridge-type inhale ferrum device Fa0228 type multi-mixer, fa109 type scutcher, fa151 type strength remove micronic dust machine, fa177a type continuous blowing-carding feeding hopper, Fa221b type carding machine, cotton Beater Speed 1000-1300r/min grabbed by griping cotton machine;Heavy object separator stripping Beater Speed 110- 130r/min;Twin shaft stream opener the first Beater Speed 400-430r/min, the second Beater Speed 420-450r/min;Many storehouses are mixed Cotton machine Beater Speed 550-600r/min;Scutcher cotton feeding box Beater Speed 550-570r/min;Cotton carded sliver during carding step In 20-25g/5m, the cylinder range of speeds is 300-350r/min to fixing quantity, and the licker-in range of speeds is 1000-1050r/min, Doffer speed scope is 30-50r/min, and cover plate linear velocity is 80-100mm/min;In mulberry silk initial processing, Bombyx bombycis are passed through After cocoon-peeling machine garnetting, feeding auger formula de-burring machine carries out remove impurity, carries out degumming process using enzyme to the silkworm silk after remove impurity, so Afterwards through washing, dehydration, drying process obtains keen-witted and capable silk floss.
3. the production method of a kind of cotton/thin,tough silk scribbled according to claim 1, is characterized in that: in second step, described In one circular comb system silk floss, keen-witted and capable silk floss, after manually sorting, using mineral oil dewing, makes the regain of keen-witted and capable silk floss control in 16%- 17%;Using dj061 type waste silk opener, dj171 type filling machine, it is continuous that cz161 type circular comber carries out system;Opener comb folding 42%- 44%, open continuous cylinder to licker-in gauge be 4-5mm, hold continuous knife to licker-in gauge be 3-4.5mm, hold continuous knife to open continuous cylinder every It is 1-2m/min away from for 4-5mm, opening continuous licker-in superficial velocity, opening continuous licker-in with the speed ratio opening continuous cylinder is 190-210, working roll Linear velocity is 4-7m/min;Filling machine comb folding is 33%-35%, and being fed for speed ratio is 320-420, between cut cotton cylinder and licker-in Gauge is 6-7mm;Circular comber comb folding 35%-40%, embedding silk floss height 25-35mm, turn over continuous height 8-10mm, front comber cylinder and stannum Woods gauge 1.5-2.4mm, rear comber cylinder and cylinder gauge 1.0-2.0mm, cylinder speed 4-4.5r/min, front comber cylinder speed Degree 150-169m/min, rear comber cylinder speed 310-320m/min;In described second circular comb system silk floss, by the first circular comb bourette warp Cross dj171 type filling machine, it is continuous that cz162 type circular comber carries out system;Filling machine comb folding is 30%-35%, and being fed for speed ratio is 320- 380, the gauge between cut cotton cylinder and licker-in is 5-6mm;Circular comber comb folding 30%-35%, embedding silk floss height 20-25mm, turn over silk floss Height 6-8mm, front comber cylinder and cylinder gauge 1.0-2.0mm, rear comber cylinder and cylinder gauge 1.0-1.5mm, cylinder speed Degree 4.5-5r/min, front comber cylinder speed 160-175m/min, rear comber cylinder speed 310-320m/min;Described 3rd circle In comb system silk floss, by the second circular comb bourette through dj171 type filling machine, it is continuous that cz163 type circular comber carries out system;Folding combed by filling machine 20%-30%, being fed for speed ratio is 300-340, and the gauge between cut cotton cylinder and licker-in is 4.5-5mm;Circular comber comb folding 30%- 40%, embedding silk floss height 15-20mm, turn over continuous height 5-7mm, front comber cylinder and cylinder gauge 1.0-2.0mm, rear comber cylinder with Cylinder gauge 1.0-1.5mm, cylinder speed 5.5-6.0r/min, front comber cylinder speed 175-192m/min, rear comber cylinder Speed 310-320m/min;In described extension, bar processed, using cz231 type spreadboard, cz241 type set frame;Stretch for improving fiber Straight parallel degree, the grasp bigger than normal of spreadboard wood roll rotating speed, is 12-14r/min, the quantification of 3.5-5ktex of continuous bar.
4. the production method of a kind of cotton/thin,tough silk scribbled according to claim 1, is characterized in that: in the 3rd step, described In one drafting, for avoiding rotten volume, the first continuous bar is mixed simultaneously with the cotton carded sliver twice, head simultaneously adopts fa311f drawing frame, and two simultaneously Using rsb-d22 drawing frame;For improve strip neat and well spaced degree, two and when adopt evereven, using 6 one threads mix, Wherein first continuous bar 3, the cotton carded sliver 3, between 6-9, ripe bar design quantitation is in 18-22g/5m for total draft multiple;Described In two draftings, for making continuous bar mix homogeneously, using three road draftings;Slubbing, two roads strip adoption cz251 type drawing frame, extreme trace is simultaneously Strip adoption cz252 type drawing frame;Slubbing, two roads using 10-12 root and close, and extreme trace using 5-6 road and closes;Total draft multiple is 8- 14, ripe bar quantitative design is 18-22g/5m;In described 3rd drafting, the cotton carded sliver is carried out Double Drawing, head simultaneously adopts fa311f Drawing frame, two and adopt rsb-d22 drawing frame, two and when adopt evereven, to improve the neat and well spaced degree of strip, using 6- 8 one thread mixing, drafting multiple is 6-9, and roller gauge is 15 × 12 × 20mm, and half ripe bar designs quantification of 18-25g/5m, ripe Bar design quantitation is in 18-22g/5m.
5. the production method of a kind of cotton/thin,tough silk scribbled according to claim 1, is characterized in that: in described first rove, It is 1.10-1.40 using back zone drafting multiple, total draft multiple is set to 6.0-8.2 times, and regular roving feeding controls in 3.5-5.0g/ 10m, roving twist factor controls in 65-85, and roller gauge is 14 × 30 × 38mm, and roller diameter is 28 × 28 × 25 × 28mm; In described second rove, fed using continuous ripe bar and cotton ripe bar, back zone drafting multiple is 1.15-1.30, total draft multiple simultaneously Be set to 13-16 times, regular roving feeding controls in 4.2-5.0g/10m, roving twist factor controls in 65-85, roller gauge be 14 × 30 × 38mm, roller diameter is 28 × 28 × 25 × 28mm.
6. the production method of a kind of cotton/thin,tough silk scribbled according to claim 1, is characterized in that: in described spun yarn, adopts Install the qfa1528 spinning frame of poly- spinning system entirely additional, be 7.4-29.2tex from yarn count, yarn twist factor controls in 360-420, Roller diameter 25 × 25 × 50mm, roller gauge is (11-12.5) × (34-38) mm, and ingot speed is 10000-12000r/min.
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