CN105416632A - Production process and device for sliced products which are put in trays - Google Patents

Abstract

The invention provides a production process and device for sliced products which are put in trays. The production process for the sliced products which are put in the trays includes the following steps that (a) blanking is performed, specifically, the sliced products are blanked in the trays; (b) packaging is performed, specifically, the trays and the sliced products therein are packaged; and (c) quick-freezing is carried out, specifically, the packaged products are frozen. By means of the production process and device for the sliced products which are put in the trays, labor force is greatly reduced, potential safety hazards during production of the products are eliminated, and the automation degree is increased.

Description

The production process and equipment of sliced products in trays

technical field

The invention relates to a production process and equipment for sliced products, in particular to a production process and equipment for trayed sliced products in the frozen beverage industry.

Background technique

In the frozen beverage industry, when producing sliced products in trays, when the product is discharged through the discharge nozzle, the chopsticks are first injected into the product by a chopstick shooter, and then the product that falls at the discharge nozzle is cut by a single bow , so that the cut sliced products with chopsticks fall into the material tray of the quick-freezing tunnel, and then the sliced products enter the quick-freezing tunnel along with the material tray for freezing. After the freezing is completed, the worker buckles the tray on the sliced products in the material tray , and then turn over the products that have been buckled in the tray, and send the tray and the sliced products in the tray to the side of the input machine in front of the packaging machine through the slideway, and then the workers put the products loaded into the tray into the packaging machine The front input machine packs the products.

In the above-mentioned existing production process for producing tray-packed sliced products, the sliced products need to be manually buckled into trays and turned over before packaging. During the manual operation, it is inevitable that the sliced products will be touched. , and the sliced products have been exposed to the air, which is not conducive to the hygiene and safety of the sliced products; in addition, the manual operation can only process one sliced product at a time, and the production efficiency of the sliced products is not high. Furthermore, after the sliced products are loaded into trays, it is also necessary to manually place the products loaded into the trays into the front of the packaging machine and input the machine. The amount of labor used is very large, which increases the production cost of the product and is not conducive to tray loading. Promotion of box products.

Therefore, it is necessary to provide a new production process and device to overcome the above defects.

Contents of the invention

The purpose of the present invention is to provide a production process for sliced products in trays, which greatly reduces the amount of labor used, reduces potential safety hazards in the production process, and improves the degree of automation.

Another object of the present invention is to provide a production equipment for trayed and sliced products. Using the equipment to manufacture trayed and sliced products can greatly reduce the amount of labor used, reduce potential safety hazards in the production process, and have a high degree of automation.

Above-mentioned purpose of the present invention can adopt following technical scheme to realize:

The present invention provides a kind of production technology of tray box slicing product, and it comprises the following steps:

a) Blanking: drop the sliced products into the tray;

b) Packaging: packaging the tray and the sliced products inside;

c) Quick-freezing: freezing the packaged product.

In a preferred embodiment, in the step a), the sliced product is cut and shaped by a double-bow cutter from both sides of the discharged product to the middle thereof.

In a preferred embodiment, in the step a), during the blanking process of the sliced product, the tray is located directly below the sliced product.

In a preferred embodiment, in the step a), a multi-row filling line is provided, and multiple rows of tray groups are arranged on the multi-row filling line, and each row of the tray groups includes a plurality of For the tray, a discharge machine is provided on one side of the multi-row filling line, and the discharge machine has a plurality of discharge nozzles, and the discharge nozzles are located above the tray.

In a preferred embodiment, in the step b), a packaging machine is provided, and the tray and the sliced products inside are packaged by the packaging machine.

In a preferred embodiment, step a1) transportation is included between the step a) and the step b): providing a cross-feed rack, through which the tray and the inside The sliced product is transported to the packaging machine.

In a preferred embodiment, in the step c), a quick-freezing device is provided, and the packaged product is subjected to quick-freezing treatment through the quick-freezing device.

In a preferred embodiment, step b1) grasping is included between the step b) and the step c): providing a suction cup mechanical grasping device through which the packaged The product is grabbed onto the quick-freezing tunnel of the quick-freezing device.

The present invention also provides a production equipment for tray-packed sliced products. The production equipment for tray-packed sliced products includes:

A multi-row filling line, on which there are multiple rows of tray groups, each row of the tray groups includes a plurality of trays, one side of the multi-row filling line is provided with a discharge machine, and the discharge The machine has a plurality of discharge nozzles, and the discharge nozzles are located above the tray;

A packaging machine, the inlet side of which is relatively connected to the outlet side of the multi-row filling line;

A quick-freezing device, which is opposite to the outlet side of the packaging machine.

In a preferred embodiment, a cross-feed frame is connected between the multi-row filling line and the packaging machine.

In a preferred embodiment, a suction cup mechanical grabbing device is provided between the packaging machine and the quick-freezing device.

In a preferred embodiment, double-bow cutters are provided on both sides of the discharge port of the discharge nozzle.

The characteristics and advantages of the production process and equipment of the trayed sliced product of the present invention are: the production process of the trayed sliced product first puts the sliced product into the tray, then packs the trayed product, and then Freeze the packaged products. This production process reduces the steps of workers buckling the trays and turning over the trays in the prior art, and also reduces the need to manually pack the sliced products into the trays in the prior art. The step of putting the products in trays into the packaging machine before entering the machine greatly reduces manual participation, reduces the amount of workers used, reduces the hidden dangers of hygiene and safety in the production process of products, and reduces production costs at the same time; The production process adopts multi-row filling lines, cross-feeding racks, packaging machines, suction cup mechanical grabbing devices and quick-freezing devices to complete all steps required for the production process, which effectively improves the automation of product production and high production efficiency. Such products can be popularized and applied on a large scale.

Description of drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.

Fig. 1 is a flow chart of the production process of the palletized sliced product of the present invention.

Fig. 2 is a schematic diagram of the production equipment of tray-packed sliced products of the present invention.

Fig. 3 is a structural schematic diagram of a discharge nozzle of the production equipment for tray-packed and sliced products of the present invention.

detailed description

The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

Embodiment 1

As shown in Fig. 1, 2, the present invention provides a kind of production technology of tray box slice product, and it comprises the following steps:

a) Blanking: drop the sliced product into the tray 11;

b) Packaging: packaging the tray 11 and the sliced products inside;

c) Quick-freezing: freezing the packaged product.

Specifically, in step a), a multi-row filling line 1 is provided, and the multi-row filling line 1 is provided with multiple rows of tray groups 1', and each row of tray groups 1' includes a plurality of tray groups 11 , one side of the multi-row filling line 1 is provided with a discharge machine (not shown in the figure), the discharge machine has a plurality of discharge nozzles 12, and the discharge nozzles 12 are located above the tray 11. In the present invention, the quantity of the discharge nozzle 12 on the discharge machine is the same as the number of trays 11 in each row of tray groups 1'. The multi-row filling line 1 in this embodiment is a dedicated four-row filling line. Of course, five-row filling lines or six-row filling lines can also be used in other implementations, which are not limited here. Each row of tray groups 1' of the four-row dedicated filling line includes four trays 11. Since the spacing between the trays 11 is small, in order to save space and facilitate operation, the discharge nozzles 12 are arranged in a misplaced manner. Above the trays 11, that is, above the first trays 11 and the third trays 11 arranged at intervals in the first row of trays 1', a discharge nozzle 12 is arranged respectively. A discharge nozzle 12 is respectively arranged above the second tray 11 and the fourth tray 11 arranged at intervals in the second row of tray groups 1 ′ adjacent to the tray group 1 ′.

In the present invention, a chopstick shooter 13 is provided on one side of each discharge nozzle 12 of the discharge machine, and the chopstick shooter 13 is used for injecting chopsticks into the discharge product to be dropped in the discharge nozzle 12 .

Please refer to FIG. 3 for reference. Both sides of the discharge nozzle 12 are provided with double bow cutters, that is, a cutter 121 is respectively arranged on both sides of the discharge nozzle 12. The two sides of the output product are cut and shaped towards the middle. The sliced products cut in this way can fall vertically into the tray 11 directly below the discharge nozzle 12, and each row of the tray group 1' of the multi-row filling line 1 is an intermittent motion, that is, when the sliced product is blanked During the process, the tray 11 is always located directly below the sliced products and remains stationary to ensure the accuracy of the whereabouts of the sliced products. After the sliced products fall into the tray 11, move the position of each row of trays 1' .

In the step b), a packaging machine 2 is provided, and the tray 11 and the sliced products inside are packaged by the packaging machine 2 . That is to say, the trayed product 14 is formed after the discharged product is trayed by the multi-row filling line 1 , and the packaging machine 2 is used to pack the trayed product 14 to form a packaged product 21 .

Further, step a1) transportation is included between step a) and step b): a cross-feed rack 3 is provided, and the tray 11 and the sliced products inside are transported to the packaging machine 2 through the cross-feed rack 3 . Specifically, when the trays 11 in each row of tray groups 1' of the multi-row filling line 1 are filled with sliced products, at this time, the ejection mechanism on the filling flat line of the multi-row filling line 1 The trayed products 14 in each row of tray groups 1 ′ are jacked up, and the multiple trayed products 14 ejected by the ejector mechanism are sent to the horizontal feed frame 3 through a multi-row feeding mechanism 15 . This cross feed rack 3 can play two effects, and the one, multi-row product becomes a row, and the 2nd, arranges the tray box product 14 and prepares before the tray box product 14 enters the packing machine 2.

In step c), a quick-freezing device 4 is provided, and the packaged product 21 is subjected to quick-freezing treatment through the quick-freezing device 4 . Further, step b1) grasping is included between step b) and step c): a suction cup mechanical grasping device 5 is provided, and the packaged product 21 is grasped by the suction cup mechanical grasping device 5 to the quick freezing of the quick freezing device 4 on the tunnel.

Specifically, the quick-freezing tunnel of the quick-freezing device 4 is provided with a plurality of material baskets 41, and a plurality of packaged products 21 can be placed in each material basket 41, and four packaged products are placed in the material basket 41 of the present invention. 21. The packaged product 21 enters the quick-freezing device 4 along with the basket 41 for freezing.

The packaged product 21 sent out from the outlet side of the packaging machine 2 is first sent to a sorting conveyor belt 6, which can sort out the packaged product 21, and the limiting device of the sorting conveyor belt 6 can be controlled and sorted. The position of the packaged product 21 is to facilitate the grabbing of the subsequent sucker mechanical grabbing device 5 . The sucker mechanical grabbing device 5 grabs the packaged product 21 from the finishing conveyor belt 6 and puts it in the material basket 41 of the quick-freezing device 4, and grabs a plurality of packaged products 21 at a time. The suction cup of the suction cup mechanical grabbing device 5 can only grab the outer surface of the packaging bag, and the sliced product is packed in the tray 11, so the sucker mechanical grabbing device 5 grabs the packaged product 21 without damaging it. Sliced products in the tray 11.

The production process of the tray-packed sliced products of the present invention first packs the sliced products into the tray 11, then packs the tray-packed product 14, and then freezes the packaged product 21. This production process reduces the The steps of workers buckling the tray 11 and turning over the tray 11 in the prior art also reduce the need to manually place the products loaded into the tray into the front of the packaging machine after the sliced products are loaded into the tray in the prior art. The manual steps are greatly reduced, which reduces the use of workers, reduces the health and safety hazards in the product production process, and reduces production costs; in addition, the production process of tray-packed and sliced products adopts multi-row filling lines 1. Horizontal Rack delivery 3, packaging machine 2, sucker mechanical grabbing device 5 and quick-freezing device 4 complete the steps required for the production process, which effectively improves the automation of product production and improves production efficiency, making tray-packing products available in a wide range Promote apps.

Embodiment 2

As shown in Fig. 2, 3, the present invention also provides a kind of production equipment of packing tray slice product, the production equipment of described packing tray slice product comprises multi-row filling line 1, packaging machine 2 and quick-freezing device 4, wherein : the multi-row filling line 1 is provided with multiple rows of tray groups 1', each row of the tray group 1' includes a plurality of tray boxes 11, and one side of the multi-row filling line 1 is provided with a discharge machine (not shown in the figure), the discharge machine has a plurality of discharge nozzles 12, the discharge nozzle 12 is located above the tray 11; the inlet side of the packaging machine 2 is connected to the multi-row filling The outlet side of the line 1 is oppositely connected; the quick-freezing device 4 is opposite to the outlet side of the packaging machine 2 .

Specifically, the number of discharge nozzles 12 on the discharge machine is the same as the number of trays 11 in each row of tray groups 1'. The multi-row filling line 1 in this embodiment is a dedicated four-row filling line. Of course, five-row filling lines or six-row filling lines can also be used in other implementations, which are not limited here. Each row of tray groups 1' of the four-row dedicated filling line includes four trays 11. Since the spacing between the trays 11 is small, in order to save space and facilitate operation, the discharge nozzles 12 are arranged in a misplaced manner. Above the trays 11, that is, above the first trays 11 and the third trays 11 arranged at intervals in the first row of trays 1', a discharge nozzle 12 is arranged respectively. A discharge nozzle 12 is respectively arranged above the second tray 11 and the fourth tray 11 arranged at intervals in the second row of tray groups 1 ′ adjacent to the tray group 1 ′.

In the present invention, a chopstick shooter 13 is provided on one side of each discharge nozzle 12 of the discharge machine, and the chopstick shooter 13 is used for injecting chopsticks into the discharge product to be dropped in the discharge nozzle 12 .

Please refer to FIG. 3 for reference. Both sides of the discharge nozzle 12 are provided with double bow cutters, that is, a cutter 121 is respectively arranged on both sides of the discharge nozzle 12. The two sides of the output product are cut and shaped towards the middle. The sliced products cut in this way can fall vertically into the tray 11 directly below the discharge nozzle 12, and each row of the tray group 1' of the multi-row filling line 1 is an intermittent motion, that is, when the sliced product is blanked During the process, the tray 11 is always located directly below the sliced products and remains stationary to ensure the accuracy of the whereabouts of the sliced products. After the sliced products fall into the tray 11, move the position of each row of trays 1' .

The packaging machine 2 is used for packaging the tray 11 and the sliced products therein. That is to say, the trayed product 14 is formed after the discharged product is trayed by the multi-row filling line 1 , and the packaging machine 2 is used to pack the trayed product 14 to form a packaged product 21 .

In the present invention, a cross-feed rack 3 is connected between the multi-row filling line 1 and the packaging machine 2 , and the cross-feed rack 3 can transport the tray 11 and the sliced products inside to the packaging machine 2 . Specifically, when the trays 11 in each row of tray groups 1' of the multi-row filling line 1 are filled with sliced products, at this time, the ejection mechanism on the filling flat line of the multi-row filling line 1 Lift up the trayed products 14 in each row of tray groups 1', and send the multi-packed trayed products 14 ejected by the ejector mechanism into the cross-feeding frame 3 through a multi-row feeding mechanism 15, and the cross-feeding Frame 3 can play two effects, and the one, multi-row product becomes a row, and the 2nd, arranges tray box product 14 and prepares before tray box product 14 enters packaging machine 2.

The quick-freezing device 4 is used for quick-freezing the packaged product 21 . In the present invention, a suction cup mechanical grasping device 5 is provided between the packaging machine 2 and the quick-freezing device 4 . The sucker mechanical grabbing device 5 can grab the packaged product 21 onto the quick-freezing tunnel of the quick-freezing device 4 .

Specifically, the quick-freezing tunnel of the quick-freezing device 4 is provided with a plurality of material baskets 41, and a plurality of packaged products 21 can be placed in each material basket 41, and four packaged products are placed in the material basket 41 of the present invention. 21. The packaged product 21 enters the quick-freezing device 4 along with the basket 41 for freezing.

The packaged product 21 sent out from the outlet side of the packaging machine 2 is first sent to a sorting conveyor belt 6, which can sort out the packaged product 21, and the limiting device of the sorting conveyor belt 6 can be controlled and sorted. The position of the packaged product 21 is to facilitate the grabbing of the subsequent sucker mechanical grabbing device 5 . The sucker mechanical grabbing device 5 grabs the packaged product 21 from the finishing conveyor belt 6 and puts it in the material basket 41 of the quick-freezing device 4, and grabs a plurality of packaged products 21 at a time. The suction cup of the suction cup mechanical grabbing device 5 can only grab the outer surface of the packaging bag, and the sliced product is packed in the tray 11, so the sucker mechanical grabbing device 5 grabs the packaged product 21 without damaging it. Sliced products in the tray 11.

The production equipment of the trayed sliced products of the present invention adopts a multi-row filling line 1, a horizontal feeding frame 3, a packaging machine 2, a suction cup mechanical grabbing device 5 and a quick-freezing device 4 to complete the production of trayed sliced products, and The degree of automation is high, which reduces the need for workers to buckle the tray 11 and turn over the tray 11 in the prior art, and also reduces the need to manually place the products loaded into the tray after the sliced products are loaded into the tray in the prior art. The step of putting it into the machine before the packaging machine greatly reduces manual participation, reduces the amount of workers used, reduces the hidden dangers of hygiene and safety in the production process of the product, and reduces the production cost at the same time. The production equipment for trayed and sliced products has high production efficiency, enabling the trayed products to be popularized and applied in a wide range.

The above are only a few embodiments of the present invention, and those skilled in the art can make various changes or modifications to the embodiments of the present invention according to the contents disclosed in the application documents without departing from the spirit and scope of the present invention.

Claims (12)

1. a kind of production technology of packing tray slice product is characterized in that, it comprises the steps: a) Blanking: drop the sliced products into the tray; b) Packaging: packaging the tray and the sliced products inside; c) Quick-freezing: freezing the packaged product. 2. The production process of the tray sliced product according to claim 1, characterized in that, in the step a), the sliced product is passed through the double-bow cutter from both sides of the discharged product to the middle of it. Cut into shape. 3. The production process of the tray-mounted sliced product according to claim 1, characterized in that, in the step a), during the blanking process of the sliced product, the tray is located at the bottom of the sliced product directly below the . 4. The production process of tray-packed sliced products as claimed in claim 1, characterized in that, in said step a), a multi-row filling line is provided, and said multi-row filling line is provided with multiple rows of The tray group, each row of the tray group includes a plurality of the trays, one side of the multi-row filling line is provided with a discharge machine, the discharge machine has a plurality of discharge nozzles, the The discharge nozzle is located above the tray. 5. The production process of the trayed sliced product according to claim 1, characterized in that, in the step b), a packaging machine is provided, through which the tray and the inside of the tray are processed. The above sliced products are packaged. 6. The production process of the trayed sliced product according to claim 5, characterized in that, between the step a) and the step b), the step a1) transportation is included: providing a horizontal feeding frame, passing through the The cross-feed rack transports the tray and the sliced products therein to the packaging machine. 7. The production process of tray-packed sliced products as claimed in claim 1, characterized in that, in said step c), a quick-freezing device is provided, through which said packaged products are subjected to quick-freezing treatment . 8. The production process of tray sliced products according to claim 7, characterized in that, between said step b) and said step c), step b1) grasping is included: providing a sucker mechanical grasping device , grabbing the packaged product to the quick-freezing tunnel of the quick-freezing device through the suction cup mechanical grabbing device. 9. A kind of production equipment of packing tray slice product, it is characterized in that, the production equipment of described packing tray slice product comprises: A multi-row filling line, on which there are multiple rows of tray groups, each row of the tray groups includes a plurality of trays, one side of the multi-row filling line is provided with a discharge machine, and the discharge The machine has a plurality of discharge nozzles, and the discharge nozzles are located above the tray; A packaging machine, the inlet side of which is relatively connected to the outlet side of the multi-row filling line; A quick-freezing device, which is opposite to the outlet side of the packaging machine. 10 . The production equipment for trayed and sliced products according to claim 9 , wherein a cross-feeding rack is connected between the multi-row filling line and the packaging machine. 11 . 11 . The production equipment for sliced products in trays according to claim 9 , wherein a suction cup mechanical grabbing device is provided between the packaging machine and the quick-freezing device. 12 . 12 . The production equipment for sliced products in trays according to claim 9 , wherein double-bow cutters are arranged on both sides of the discharge opening of the discharge nozzle. 13 .